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11th IFAC Workshop on Intelligent Manufacturing Systems ThET1.

4
The International Federation of Automatic Control
May 22-24, 2013. São Paulo, Brazil

A Taxonomy of Current Literature on Reverse Logistics


M Granlie*, H-H Hvolby*, R A Cassel**, I C De Paula**, C Soosay***

*Centre for Logistics, Department of Mechanical and Manufacturing Engineering,


Aalborg University, Denmark (e-mail: mads@celog.dk; hhh@celog.dk)
**Departamento de Engenharia de Produção e Transportes, UFRGS, Brasil
(e-mail: cassel@producao.ufrgs.br; istefani@producao.ufrgs.br)
***School of Management, University of South Australia (e-mail: Claudine.Soosay@unisa.edu.au)

Abstract:

The objectives of this article are to study reverse logistics in a broader perspective involving aspects such
as maintaining, servicing, reusing and disposing products. In addition to reverse logistics this study
involves after sales service, green supply chain management, product life-cycle management. The main
contribution is a literature taxonomy that clearly shows that these areas overlap in their definition and are
interconnected. Finally, industrial examples, conclusions and research directions, are presented.
Keywords: Reverse Logistics, Green Supply Chain Management, After Sales Service, End of Life,
Taxonomy
Moreover, after sales services involve large investment
1. INTRODUCTION
outlays as found in a Gartner Group study, that a buyer of a
There is increasing pressure by industry and government to locomotive engine ends up spending 21 times its purchase
reduce the environmental impact and resource consumption value to support its use (Wise and Baumgartner, 1999).
in manufacturing (Srivastava, 2007). This not only involves
manufacturing processes, logistics and product design, but 2. REVERSE LOGISTICS
also the use, maintenance and life-cycle of products (Sarkis,
Zikmund and Stanton (1971), Ginter and Starling (1978),
2003). De Brito et al. (2002) illustrate the main motivations
Murphy (1986), Cairncross (1993) and Stock (1992) are
for companies engaging in reverse logistics and their systems
among early researchers in the field who have investigated
to control and manage the upstream directional flows in the
problems such as reverse distribution, recycling and re-
chain. These main motivators are:
manufacturing mainly from an operations research or
• Economics: The costs of reusing or repackaging products marketing view.
are better alternatives for direct costs and revenues and/or
Reverse logistics deals with the logistical challenges that
brand value and corporate reputation.
products pose after they have been sold to the customer, and
• Legislation: Advanced economies have put in place especially when the product has reached its end of useful life.
legislation that aims to reduce the consumption of natural It covers activities such as distribution, sorting, re-selling,
resources and GHG emissions by companies. refurbishment, remanufacturing, recycling and disposal
among others, and the aim is to recapture value of products
• Extended OEM & importer responsibility: Directives after the point of sales and/or after end of useful life (Ellram
such as Waste Electrical & Electronic Equipment, and Carter, 1998), (Tibben-Lembke and Rogers, 2001)
Restriction of use of Hazardous Substances and End of (Dowlatshahi, 2000).
Life Vehicles.
One of the first works that consolidated reverse logistics into
The main focus of this article is the after-life phase of a an actual overarching field of study, was the literature review
product involving reverse logistics, but also related areas and framework presented by Ellram and Carter (1998). They
such as green supply chain management, product life-cycle called for a more holistic view and provided, among other
management and after sales service that are relevant to things, a hierarchy of activities for recapturing value:
achieving both reduced environmental impacts and improved Resource reduction, re-use, recycling and disposal with and
competitive and economic performance. However, product without energy recovery. However, it is argued that resource
life-cycle management and after-sales service are included reduction in the primary flow is more closely related to green
only to the extent they relate clearly to reverse logistics. supply chain management than reverse logistics.

After sales service belongs by definition to the middle-of-life Tibben-lembke and Rogers (1999) made one of the most
phase, but is incorporated in this study as it entails reverse popular definitions of reverse logistics that has seen
logistic elements such as refurbishment and remanufacturing. widespread use in subsequent work: “the process of planning,

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implementing, and controlling the efficient, cost-effective together between organizations in an informal manner based
flow of raw materials, in-process inventory, finished goods on trust improves the dissemination and performance of
and related information from the point of consumption to the green supply chain practices. Collaboration and trust also
point of origin for the purpose of recapturing value or proper enable wider information and knowledge sharing in the
disposal.” supply chain (Højmose et al., 2012; Vachon and Klassen,
2008).
However, de Brito and Dekker (2002) critique this because
the definition implies that the flow must go back to the same 4. PRODUCT LIFE-CYCLE MANAGEMENT (PLM)
origin as the original product, but not in alternative supply
PLM covers the entire product life-cycle from initial
chains, which is more often the case. Furthermore, we
conception and design until end of life. In some papers the
advocate that for the least extensive options for reverse
life-cycle ends when the first user discards the product, while
logistics such as reuse, repackaging, refurbishment and
other papers define end of life as when the product is no
remanufacturing, it is not necessary to involve the original
longer in a state that is fit for its intended use (Westkämper,
upstream members of the chain. Finally, it can be argued that
2001). PLM has gained increased attention over the years as
as reverse logistics implies a decidedly reverse flow, the in-
it holds great potential for decreasing the environmental
process inventory and raw materials from recycled products
impact of the production and use of goods. In particular, the
even in a remanufacturing setting must rather be considered
combination of products and services into Product Service
part of the closed loop supply chain than strictly reverse
Systems to provide the function instead of the product seems
logistics.
to be a promising avenue (Mont, 2004).
The European Working Group on Reverse Logistics (1998)
Many of the product life-cycle management decisions that
has put forward a more adept definition of reverse logistics:
greatly influence the environmental performance of the
viz; “The process of planning, implementing and controlling
supply chain and the product during its use are made in the
flows of raw materials, in process inventory, and finished
initial stages of development (Westkämper et al., 2001).
goods, from a manufacturing, distribution or use point to a
Furthermore, product life-cycle knowledge when the product
point of recovery or point of proper disposal”. Although it is
is first launched can help determine the scale and timing of
not stated outright this definition implies that reverse logistics
the reverse distribution network if necessary. Product life-
does not include the forward flow anymore.
cycle information combined with information sharing from
green supply chain management could improve many aspects
3. GREEN SUPPLY CHAIN MANAGEMENT (GSCM)
of environmental performance and also economic perfor-
GSCM focuses on reducing the environmental impact of the mance especially for reverse logistics, if the information
supply chain, while doing so without compromising reaches the right entity (Luttropp and Johansson, 2010).
economic performance and perhaps even benefiting However, White et al. (2003) describe quite accurately how
economic performance. The key issues in GSCM are information sharing becomes difficult if e.g. the OEM is
performance measurement on environmental parameters, oblivious to the companies that process discarded products.
information sharing, and collaborating on best practices
related to resource reduction. Furthermore many articles 5. AFTER SALES SERVICES
point towards the need to incorporate environmental For after sales service, the primary reasons for reverse
information in ERP systems and design these systems to logistics are the return of products due to seasonality and
handle reverse flows of goods (Chouinard et al., 2005) obsolescence (e.g. fashion or design), functional problems,
(Wadhwa et al., 2009) (Sarkis et al., 2005). desirability, end of life and product recalls. Many companies
One of the first researchers on Green Supply Chain adopt lenient policies for their product returns as a customer
Management, was Beamon (1999) who advocates that GSCM service differentiator, and the surge in sales through the
is in part the extension of the supply chain in order to create a Internet (Amazon, Ebay, OLX etc.) has hampered the ability
closed loop of materials, which aligns with the goal of to check goods for matching return criteria (Bernon et al.,
reverse logistics and closed loop supply chain management, 2011). This poses a problem particularly in the consumer
but that Green Supply Chain Management should go further electronics industry, since many “no-fault-found” products
in the ambition to reduce the environmental impact. She are returned to the OEM for repair with all the associated
states a set of strategic and operational issues that are added costs for warehousing, transport and depreciation (Bernon et
to the supply chain management field to close the loop and al., 2011). For fully functional products returned because the
enhance the understanding and reduction of the consumers did not want it, it is essential that the product is
environmental impact of the supply chain. Green Supply promptly channelled to alternative primary or secondary
Chain Management seems broader than Reverse Logistics but markets.
is not much concerned with the After Sales Services. Another aspect of after sales returns or reverse logistics is
Sarkis et al. (2005) and Mondragon et al. (2011) state that maintenance, where e.g. car parts requiring change undergo
measures for environmental criteria must be implemented the reverse flow, and the car returns to the costumer. To
both internally in the company and extended to both suppliers accurately dimension the reverse distribution network in this
and B2B customers to gain the full effect. Several studies area, it is necessary to be able to make good predictions of
have shown that good collaboration and the ability to work the development in the installed base (Tsiliyannis, 2011).

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Taxonomy Relation to
No. Author and year Unit of analysis Types of flows
criteria other areas
1 Akasaka et al. 2012 PLM System
2 Arimura et al. 2011 GSCM Company W, P, F
3 Beamon 1999 GSCM Industry W, F, M, E RL
4 Bernon et al. 2011 RL Company F, P, I GSCM
5 Chouniard et al. 2005 RL Supply chain P, I, M GSCM
6 De Brito et al 2002 RL RL system P, F, I, W GSCM, PLM
7 De Brito et al. 2010 RL Company P, F, I GSCM (PLM)
8 Dombrowski et al. 2012 AFS Company P, I GSCM, PLM
9 Dowlatshahi 2000 RL RL system M, F, I, W
10 Ellram et al 1998 RL RL system P, W, F, I GSCM
11 Fleischmann et al. 1997 RL Any level P, F, I
12 Geum and Park 2011 PLM PS system RL
13 Hagelaar et al. 2004 PLM Company P, W, I, K GSCM
14 Højmose et al. 2012 GSCM Supply chain F, P, I
15 Jayant et al. 2011 GSCM RL system M, I RL!
16 Jørgensen 2008 PLM System P, I, M, F GSCM
17 Kiritsis et al. 2012 PLM System
18 Koh et al. 2012 GSCM Supply chain W, M, F RL
19 Krozer 2004 PLM Company
20 Krumwiede et al 2002 RL Company P, I, F, W
21 Kumar et al 2006 GSCM Company W, M, F RL, PLM
22 Kumar et al 2008 RL Industry F, P, I PLM, GSCM
23 Luttrop et al 2010 PLM Product P, I, W RL
24 Minner 2001 RL System P, I, F GSCM
25 Minner et al 2009 RL Supply chain P
26 Mondragon et al. 2011 GSCM Company I, P, F RL
27 Mont 2004 PLM PS system P, E, W RL, GSCM, AFS
28 Kim and Park 2012 GSCM System I, F, M RL
29 Perdakis, 2012 PLM Systems P, I
30 Rogers et al 2001 RL RL market P, F, I, W GSCM
31 Rogers et al. 2012 RL Any level P, I, F, M, W
32 Rolstadås et al 2008 AFS Industry P, F (Service)SC
33 Sánchez et al. 2004 PLM Company P, I GSCM
34 Sarkis 2003 GSCM Supply chain P, I, F, M, W RL
35 Sarkis et al 2005 GSCM Company M, F, I, K RL, PLM
36 Sarkis et al. 2006 GSCM Company P, F, I, K RL, PLM
37 Sarkis et al. 2010 GSCM Company P, I, K RL
38 Sarkis et al. 2012 GSCM Supply chains M, S, F, I, W RL, PLM
39 Seuring 2004 PLM PLM P GSCM
40 Shi et al. 2011 GSCM Product family P RL
41 Shih 2001 RL Industry P, W, I, F
42 Srivastava 2007 GSCM Review P, I, F RL, PLM
43 Stammen et al 2004 GSCM Company M PLM
44 Sundin et al 2008 GSCM Company F, P, K RL
45 Testa et al 2010 GSCM Company K, F, M RL, PLM
46 Tsyliyannis 2011 PLM Product flow P RL
47 Umeda 2012 GSCM Company M, P RL
48 Umeda et al. 2012 PLM PLM P, I RL, GSCM
49 Vachon et al 2008 GSCM Supply chain M, F, K
50 Van de Velde et al. 2004 GSCM Company P, F, W I RL, PLM
51 Wadhwa et al. 2009 RL System I, P, F GSCM
52 White et al. 2003 RL Company P, I, F, GSCM
53 Westkämper et al. 2000 PLM P GSCM, RL

Table 1. Taxonomy of Reverse Logistic. Criteria used: Reverse Logistics (RL), Green Supply Chain Management (GSCM),
Product Life-cycle Management (PLM), After Sales Service (AFS). Flow types: Waste (W), Products (P), Materials (M),
Information (I), Knowledge (K) or Financial (F).

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chain and reverse logistics areas. As stated earlier the
6. TAXONOMY OF REVERSE LOGISTICS
literature presented here is primarily focusing on Reverse
LITERATURE
Logistics and Green Supply Chain management, while
This paper presents a taxonomy of the reverse logistics PLCM and After-Sales Service is included due to their clear
literature which is summarized in Table 1. To limit the work, overlap, but the selected papers do not show a complete
published material from the year 2000 onwards have been picture of the later two topics.
selected and supplemented by other papers by cross-referen- Figure 1 represents the overlaps and differences between the
cing. Purely math papers have been excluded, because the areas and depicts which articles cover which areas. It is clear
focus in this paper is on the topics investigated rather than the from the figure that after sales service seems detached from
approach to problem solving. For a more in depth analysis of the other subject and that GSCM and RL seem to overlap
mathematical approaches within the field see Srivastava completely. The detachment of after sales service could
(2007). In addition PLM papers are only included to the suggest that it does not consider the service and logistics
extent that they cover RL and product service systems, since connected to RL and GSCM to that large an extent. The
product service systems have a component of reverse overlap between GSCM and RL indicates that RL is one of
logistics. This results in 53 selected articles for the taxonomy the main contributors to the ability of GSCM to reduce its
of the Reverse Logistics literature. An overview of the environmental impact, but the literature also shows that
results is presented in the previous table. definitions are overlapping and seem ambiguous.
However, our literature review indicates that a more generic
The analysis shows that Reverse Logistics, Green Supply accepted model within Reverse Logistics and the relevant
Chain Management and Product Lifecycle Management are areas would be relevant.
inter-related especially on the areas that affect the supply

Figure 1: Taxonomy of Reverse Logistics. The illustration seeks to position the papers and the
taxonomy criteria with a focus to show overlap and differences. The numbers refer to table 1.

insights and a starting point for researchers to agree on


definitions and allows researchers to move towards the
7. CONCLUSIONS
identification of more subtle interconnections.
The adoption of a taxonomy for all those issues arising within For practitioners this taxonomy helps understand that there
logistics has gone a long way to clarify the connections of the are many terms that cover some of the same practical
various interrelated parts. The examples show how each problems, and that several approaches and problems play into
defined sub-section is intimately connected to each other each other. It is therefore necessary to consider the different
although we cannot say that they are connected areas conjointly when applying GSCM, RL PLM or After-
systematically at this point. The taxonomy provides some sales services.

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