GENERAL

INFORMATION
Services, Wärtsilä Switzerland Ltd.
Engine section Engine type Ref. Date Issue Document no. Page

Supply unit RT-flex engines DMTS 2S 26.09.2012 1 RT-137_A1 1(6)

Appendix 1

Remark:
This Appendix 1 with the tables to onboard repair kits and order numbers is part
of General Information bulletin RT-137.

Onboard repair kits

Fuel Oil Pump (FOP) onboard repair kits

Kit name Included parts Description

Valve block The non-return valves and their correct
Valve body functioning in a fuel oil pump are of high
importance for ensuring sound engine
Non-return Compression spring operation. Problems with this component
valve kit
may result from poor fuel quality or simply
O-rings and Circlips by fatigue when extending the pump’s
lifetime.

Main compression spring When using fuel oils outside ISO

specifications, deposit build up has been
Cleaning and
seen which can inhibit proper functioning.
Spring
To ensure reliable operation, this kit is
replacement kit All O-rings and snap rings
available to open and clean the pumps, and
to replace the main compression spring.

Pump roller Depending upon operation and system oil

Roller pin quality, the roller and pin may be one
Roller and pin limiting factor in extending a pump's
kit Pressure discs lifetime. On a condition basis for
replacement, the roller and pin are therefore
O-rings and Circlips
offered for lifetime extension.

Hybrid lower spring When maintaining the fuel pumps of the

Hybrid lower carrier RT-flex96C-B, RT-flex84T-D, RT-flex82C,
spring carrier Retaining ring RT-flex82T and RT-flex68-D_V1 engines
kit onboard, it is recommended to change the
O-rings, pins and sockets lower spring carrier for assembly purposes.

Table 1

Wärtsilä Switzerland Ltd. PO Box 414 Tel (24h): +41 52 262 80 10

Services CH-8401 Winterthur Fax: +41 52 262 07 31
Technical Service, 2-stroke engines Switzerland technicalsupport.chts@wartsila.com
 Appendix 1
GENERAL INFORMATION RT-137_A1
Issue 1, Page 2(6)

Injection Control Unit (ICU) onboard repair kits

Kit name Included parts Description

Valve injection control
In extreme cases of high catalyst fines or
valve
Injection asphaltene content of the fuel oil, damage,
Control Valve Spring carrier malfunctioning or sticking of the ICV may
(ICV) kit Compression springs occur. This ICV kit is available to restore the
ICU to normal operation.
Lip-seal

Injection control piston In extreme cases of fuel out of specification,

Injection O-rings the injection control piston has been known
control piston to stick. To return the ICU to normal
kit Lip-seal operation, an injection control piston kit is
available.

Fuel quantity For replacement of the fuel quantity sensor

Fuel quantity sensor
sensor kit in case of damage. See bulletin RT-130.

For replacement of damaged rail valves on

Rail valve kit Rail valves
the ICU.

Table 2

Pressure Control Valve (PCV) onboard repair kits

Kit name Included parts Description

3/2-way 3/2-way solenoid
For replacement of the 3/2-way solenoid.
solenoid kit O-rings

Control oil filter Control oil inlet filter For replacement of a damaged control oil
kit O-rings filter.

Table 3
 Appendix 1
GENERAL INFORMATION RT-137_A1
Issue 1, Page 3(6)

Ordering process for onboard repair kits

Order numbers for size 4 (V4) fuel oil pump onboard repair kits

Non-return Cleaning and Hybrid lower

Engine type Roller pin kit
valve kit spring kit spring kit
RT-flex96C-B DF 55400 DF 55401 DF 55403 DF 55402
RT-flex84T-D BF 55400 BF 55401 BF 55403 BF 55402
RT-flex82C LF 55400 LF 55401 LF 55403 LF 55402
RT-flex82T VF 55400 VF 55401 VF 55403 VF 55402
RT-flex68-D_V1 PF 55400 PF 55401 PF 55403 PF 55402

Order numbers for available spare parts to size 4 (V4) FOP

Engine type O-ring O-ring O-ring Rod joint ring

RT-flex96C-B DF 55596 DF 55595 DF 55403 DF 55737
RT-flex84T-D BF 55596 BF 55595 BF 55403 BF 55737
RT-flex82C N/A LF 55513 LF 55403 LF 55543
RT-flex82T N/A VF 55513 VF 55403 VF 55543
RT-flex68-D_V1 N/A PF 55513 PF 55403 PF 55543

Table 4

Order numbers for size 4 (V3.6) fuel oil pump onboard repair kits

Non-return Cleaning and Hybrid lower

Engine type Roller pin kit
valve kit spring kit spring kit
RT-flex96C-B DF 55415 DF 55416 DF 55418 DF 55417
RT-flex84T-D BF 55415 BF 55416 BF 55418 BF 55417

Order numbers for available spare parts to size 4 (V3.6) FOP

Engine type O-ring O-ring O-ring Rod joint ring

RT-flex96C-B DF 55599 DF 55596 DF 55595 DF 55737
RT-flex84T-D BF 55599 BF 55596 BF 55595 BF 55737

Table 5
 Appendix 1
GENERAL INFORMATION RT-137_A1
Issue 1, Page 4(6)

Order numbers for size 0 and size 1 fuel oil pump onboard repair kits *)

Non-return Cleaning and Hybrid lower

Engine type Roller pin kit
valve kit spring kit spring kit
RT-flex68-B
MF 55404 MF 55405 MF 55406 Not applicable
RT-flex68-D
RT-flex60C
NF 55404 NF 55405 NF 55406 Not applicable
RT-flex60C-B
RT-flex58T-B
RT-flex58T-D OF 55404 OF 55405 OF 55406 Not applicable
RT-flex58T-D_V1
RT-flex58T-D_V2 GF 55404 GF 55405 GF 55406 Not applicable
RT-flex50
RT-flex50-B IF 55404 IF 55405 IF 55406 Not applicable
RT-flex50-D
RT-flex48T-D EF 55404 EF 55405 EF 55406 Not applicable

*) For individual spare parts see Code Book.

Table 6

Order numbers for size 4 injection control unit onboard repair kits

Injection control Injection control Fuel quantity

Engine type
valve kit piston kit sensor
RT-flex96C-B DF 55657 DF 55658 DF 55762
RT-flex84T-D BF 55657 BF 55658 BF 55762

Order numbers for available spare parts to size 4 ICU

Lip seal Lip seal O-ring for

Engine type Rail valve
to rail valve to FQP FQP flange
RT-flex96C-B DF 55754 DF 55758 DF 55756 DF 55753
RT-flex84T-D BF 55754 BF 55758 BF 55752 BF 55753

Table 7

Order numbers for size 2 injection control unit onboard repair kits

Injection control Injection control Fuel quantity

Engine type
valve kit piston kit sensor
RT-flex68-B
MF 55602 MF 55603 MF 55762
RT-flex68-D

Order numbers for available spare parts to size 2 ICU

Lip seal Lip seal O-ring for

Engine type Rail valve
to rail valve to FQP FQP flange
RT-flex68-B
MF 55754 MF 55758 MF 55752 MF 55753
RT-flex68-D

Table 8
 Appendix 1
GENERAL INFORMATION RT-137_A1
Issue 1, Page 5(6)

Order numbers for size 1 injection control unit onboard repair kits

Injection control Injection control Fuel quantity

Engine type
valve kit piston kit sensor
RT-flex60C *)
NF 55602 NF 55603 NF 55762
RT-flex60C-B
RT-flex58T-B *)
RT-flex58T-D OF 55602 OF 55603 OF 55762
RT-flex58T-D_V1
RT-flex58T-D_V2 GF 55602 GF 55603 GF 55762

Order numbers for available spare parts to size 1 ICU

Lip seal Lip seal O-ring for

Engine type Rail valve
to rail valve to FQP FQP flange
RT-flex60C *)
NF 55754 NF 55761 NF 55752 NF 55753
RT-flex60C-B
RT-flex58T-B *)
RT-flex58T-D OF 55754 OF 55761 OF 55767 OF 55753
RT-flex58T-D_V1
RT-flex58T-D_V2 GF 55754 GF 55761 GF 55752 GF 55753

*) No repair kits are available for RT-flex60C and RT-flex58T-B engines which
have a previous execution of injection control valve. The easiest means of
identification of these engine types is by the presence of control oil pumps
located in the rail unit free end side.
Table 9

Order numbers for size 0 injection control unit onboard repair kits

Injection control Injection control Fuel quantity

Engine type
valve kit piston kit sensor
RT-flex50
RT-flex50-B IF 55655 IF 55656 IF 55762
RT-flex50-D
RT-flex48T-D EF 55655 EF 55656 EF 55762

Order numbers for available spare parts to size 0 ICU

Lip seal Lip seal O-ring for

Engine type Rail valve
to rail valve to FQP FQP flange
RT-flex50
RT-flex50-B IF 55754 IF 55763 IF 55752 IF 55753
RT-flex50-D
RT-flex48T-D EF 55754 EF 55763 EF 55752 EF 55753

Table 10
 Appendix 1
GENERAL INFORMATION RT-137_A1
Issue 1, Page 6(6)

Order numbers for pressure control valve onboard repair kits

Pressure setting 3/2-way solenoid Control oil inlet

Engine type
[bar] valve to PCV filter to PCV
RT-flex96C-B 950 DF 87584 DF 87576
RT-flex84T-D 950 BF 87584 BF 87576
RT-flex82T 950 VF 55674 VF 55667
RT-flex82C Tier II 950 LF 55674 LF 55667
RT-flex82C Tier I 1050 LF 55674 LF 55667
RT-flex68-B
1050 MF 55674 MF 55666
RT-flex68-D
RT-flex68-D_V1 1050 PF 55674 PF 55667
RT-flex60C *)
1050 NF 55964 NF 55956
RT-flex60C-B
RT-flex58T-B *)
RT-flex58T-D 1050 OF 55964 OF 55956
RT-flex58T-D_V1
RT-flex58T-D_V2 1050 GF 55652 GF 55651
RT-flex50 1050
RT-flex50-B IF 55649 IF 55641
RT-flex50-D
RT-flex48T-D 1050 EF 55649 EF 55641

*) No repair kits are available for RT-flex60C and RT-flex58T-B engines which
have a previous execution of PCV and which is located in the rail unit free end
side, i.e. laterally mounted to the fuel rail.
Table 11

Terms and glossary

Abbreviation Name / Part

FOP Fuel Oil Pump
FQP Fuel Quantity Piston
ICU Injection Control Unit
ICV Injection Control Valve
PCV Pressure Control Valve
Size 0, 1, 2 or 4 Describes the size of the rail unit of RT-flex engines

Table 12