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Series 51
Bent Axis
Variable Motors
Repair Instructions
Series 51 MV
Repair Instructions
saue Genuine Parts
Original
BLN-10044 August 30, 1993
Ersatzteile Page 2
Safety Precautions
● When Series 51 units are used in vehicular hydro- ● Use caution when dealing with hydraulic fluid
static drive systems, the loss of hydrostatic driv- under pressure. Escaping hydraulic fluid under
eline power in any mode (forward, reverse, or pressure can have sufficient force to penetrate
“neutral” mode) of operation may cause a loss of your skin causing serious injury. This fluid may
hydrostatic braking capacity. A braking system, also be hot enough to burn. Serious infection or
redundant to the hydrostatic transmission must, reactions can develop if proper medical treat-
therefore, be provided which is adequate to stop ment is not administered immediately.
and hold the system should the condition de- ● Some cleaning solvents are flammable. To avoid
velop. possible fire, do not use cleaning solvents in an
● Certain service procedures may require the ve- area where a source of ignition may be present.
hicle/machine to be disabled (wheels raised off
the ground, work function disconnected, etc.)
while performing them in order to prevent injury
to the technician and bystanders.
Series 51 MV
Repair Instructions
saue Genuine Parts
Original
BLN-10044 August 30, 1993
Ersatzteile Page 3
The procedures on the following pages are for the complete During the assembly of the Series 51 variable motor, all
disassembly and reassembly (Major Repair) of the Series surfaces which have relative motion between parts should
51 Variable Displacement Motors. be coated with a film of clean hydraulic oil. This will assure
that these surfaces will be lubricated during start-up.
Cleanliness is a primary means of assuring satisfactory
hydraulic motor life, on either new or repaired units. Clean- It is recommended that all O-rings and gaskets be replaced.
ing parts by using a clean solvent wash and air drying is Lightly lubricate all O-rings with clean petroleum jelly prior
usually adequate. As with any precision equipment, all to assembly. All gasket sealing surfaces must be cleaned
parts must be kept free of foreign materials and chemicals. prior to installing new gaskets.
Protect all exposed sealing surfaces and open cavities from
damage and foreign material. Refer to the Series 51 Bent Axis Variable Displacement
Motors Service Manual for further information.
Multi-function
Pressure Compensator Minimum
Block
Override Displacement Limiter
Control
(Hydraulic Valve Segment
Motor Output
Proportional) Shaft
Bearing Plate
Tapered Roller Bearings
4-Way Valve
and Sleeve
Control
Springs
Synchronizing
Piston Shaft and Rollers
B50
U4 (Optional)
4 mm int.
hex wrench
Shaft Assembly
L50
L40
Refer to Service Manual for
seal removal.
L70
Remove shaft seal.
Remove screws (item L70) retaining L35
bearing housing (item L35) to main hous-
ing (item B10) Separate bearing housing
from main housing.
Remove O-rings (items L85 and L90). L90
L85
Shaft Assembly
Remove spacer ring (item L95). Note
orientation.
Press shaft assembly out of bearing hous- L95
ing, taking care to not damage the shaft,
piston sockets, and speed sensor ring (if
installed).
The inner retaining ring (item L80) for the
shaft seal carrier may be removed from
the bearing housing at this time.
B10
Series 51 MV
Repair Instructions
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Original
BLN-10044 August 30, 1993
Ersatzteile Page 7
F10 F12
F10 F12
Multi-function
Groove Block / Control
For 110 thru 250 Frame Sizes,
install feedback fork / setting lug
(item F24) into the servo piston from
inside of the end cap. The offset of F26
G10
the fork must be located away from
the multi-function block / control end
of the end cap. Install the cone point
set screw (item F26) so that its point F24
enters the groove in the feedback (110, 160, 250)
fork / setting lug. Do not tighten the
set screw at this time.
For all Frame Sizes, the feedback fork (060) or Torque the cone point set screw (item F26) to 5
feedback fork / setting lug (080 thru 250) MUST Nm [44 lbsf•in].
be positioned perpendicular to the setting After torquing the cone point set screw, install
piston for proper control spring operation. and torque the lock screw (item F28).
A 26.9 mm [1.06 in] diameter rod with the end
machined perpendicular to its axis may be
inserted through the valve sleeve bore in the Torque: (080, 110, 160, 250)
end cap to align the fork while tightening the (M8) 19 Nm [14 lbsf•ft]
cone point set screw (item F26). (M10) 36 Nm [26.5 lbsf•ft]
F28
F26 F26
Torque: 5 Nm Torque: 5 Nm
[44 lbsf•in] [44 lbsf•in]
060 Frame Size 080, 110, 160, 250 Frame Sizes F28
Series 51 MV
Repair Instructions
saue Genuine Parts
Original
BLN-10044 August 30, 1993
Ersatzteile Page 13
L35
L50
Shaft Assembly
B10
B10
19°
L95
Shaft Assembly
Torque:
L35 060 & 080: 32 Nm (24 lbsf•ft)
110: 63 Nm (46 lbsf•ft)
160: 110 Nm (81 lbsf•ft)
Refer to Service Manual for
seal installation. L70
L80
Series 51 MV
Repair Instructions
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Original
BLN-10044 August 30, 1993
Ersatzteile Page 15
Pistons
C40
C50
C60
C50
View in Direction "Y"
(Cylinder Block not installed)
G32
G34
End Cap
(Typical Side Port
configuration shown)
U4 (Optional)
B05 Torque: 13.5 Nm [10 lbsf•ft]
B50
C10
G60
C20
B50
Install the valve segment (item B05) into
the end cap so the segment spindle en-
gages the setting lug in the servo piston,
and retain with heavy grease. The hole in
the end of the segment should be installed
opposite the minimum displacement ad-
justment screw. Locate the valve segment
and servo piston in the approximate center
of their travel.
G34
6 / 14 1/9 4 / 12 8 / 16
"Double-X" Pattern
Torquing Sequence
(110 Frame Size with
Side Port Endcap shown)
B50 W10
L60
(frame size 060
and 080 only) L10
L30
Q20 L20
C02 L150
C20 L110
C05
L70
C10
B05 L130
L1XX
L120
L140 L0XX
L84
L35
L230
L0XX
Q30
L95
L85
L90
B10
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