Sears: Owners Manual

Sears
owners
manual
M O D E LN O .
ll3 .19771
SAWONLY
113.1977
5l
S A WW I T HL E G S
SeriaI
Number
M o d e la n d s e r i a l
n u m b e rm a y b e f o u n d
at the front of the base.
Y o u s h o u l dr e c o r db o t h
m o d e la n d s e r i a n
l umber
in a safe place for
f u t u r eu s e .
IO-INCH
CAUTION: RADIAL SAW
ReadGENERAL
and ADDITIONAL o assemblV
SAFETY
INSTRUCTIONS o operating
carefully
o repair parts
S o l d b y S E A R S , R O E B U C KA N D C O . , C h i c a g o ,l L . 6 0 6 8 4 U . S . A .
PartNo. 63784 P n n r e c li n U . S . A
Downloaded from www.Manualslib.com manuals search engine
i n s t r u c t i o n f
s o r P o w e r tools
g e ne r o l s o f e t Y
duringextendedPeriodsof protectors(Plugsor muffs)
1 . K N O WY O U RP O W E RT O O L operation.
c a r e f u l l v '. L e a r n r t s
;i;;J the owner's manual
a s w e l l a s t h e s p e c i fc 1 3 .S E C U R EW O R K
a p p l i c a t i o na n O r i m l t a i i o n i lt's
work when-practical'
t
o o t e n t i ahl a z a r d ps e c u l i a ro t h istool' Use clampso' a uii" to hold to
hands operare
freesboth
saferthan usingyour hand'
2 . G R O U N DA L L T O O L S - tool.
an approved 3-conductor
This tool is equipped with
type plug to fit the 1' -4' .D O N ' TO V E R R E A C H
cord and ' s-p'ong gtunding at alltimes'
balance
tyit'""tpttti9 Th: st-t:i conductor I*o o t o p e rf o o t i n ga n d
proper grounding
wire' Never connect the
in the cord i, tnt ilou"Ollg
g r e e nw i r e t o a l i v e t e r m i n a l ' 1 5 .M A I N T A I NT O O L SW I T HCfor
ARE
best and safest
Keep tools sna'f ano clean
for lubricatingand
3 . K E E PG U A R D SI N P L A C E oerformance.f orroui instructions
inworkingorder'andinproperadiustmentano changingaccessories'
a l i g nm e n t ' TOOL s
1 6 .DIsco NNECT as
A D J U S T I NKGEY S
4" R E M OV E before servicing; when
changing accessoriessuch
AN Dw R E N c H E S blades,bits, cutters' etc'
F o r m h a b i t o f c h e c k i n g t o s e e t h a t k e yturning
tool before
s a n d a ttd ion'
usting
1 7 .A V O I DA C C I D E N"T AS
L TARTING
wrenches ar" r"*o-utd"from OFF" position before plugging
Make sure switcn 's in
5 . K E E PW O R KA R E AC L E Ainvite
N ,.^:
Floor In.
Cluttered ttt" unO Oenches sawclusr'
1 8 .U S ER E C O M M E N D EADC C Efor
SSORIES
.accidents'
wax or
t"r.i "., be slipperydue to recommended
manual-
Consult the *tt;t .
6 . A V O I DD A N G E R O U E
SNVIRONM ENT
or wet locations or tJitt.ii.t. rottow the instructionsthat accompanY
may
in damp improperaccessories
Don't use po*"' tools
rc"tp wor'k area well lighted' the accessortt''ir''t use of
expose them to oin'
work space' causehazards'
Provide adequate surrounding
1 9 .N E V E RS T A N DO N T O O L tool is tipped or if the
7 . K E E PC H I L D R E NA W A Y Serious intu'v toJO ottur
if the
contacted'
A||visitorssnoutdbekeptasafedistancefromworx "u,ring tool is accidentally
or near the tool such that
Do not store materialsabove
dt co.
8 . M A K EW O R K S H OK
PI D ' P R O O F by
or removtng it is necessaryto stand on the tool to reachthem'
- with padlocts' master switches'
s t a r t e rk e y s ' 20.CHECKDAMAGEDPARTS
guard or other part that
tnt tool' a
9 . D O N ' TF O R C ET O O L which
Before f urther "tJ
"tt"iu"u ciected to ensure
that it
s a f e ra t t h e r a t e f o r is damaged 'nouti [t
It will do the iob-Ot"*l"O p"'iottn i1s i1te1!eo t.'""]l:l:
it wasdesigned' will operate p,opi'iv tnd movtng
f o r a t i g n r ; e n i o f m o v i n g p a r t s 'b i n d i n g o f
1 0 .U S ER I G H TT O O L to do a iob it was not
Check
mounting'. and any otner
parts, breaKage o{ parts'
Don't force too' i'-*"hment its operation' A guard or
d e s i g n e df o r ' conditions tnt' 'it':tttect p r o p e r l y r e p a i r ed
should b e
APPAREL other part tnut it Outtged
1 1 .W E A RP R O P E R or rePlaced'
D o n o t w e a r I o o s e c | o t h i n g , g | o v e s , nin
e c kmoving
t i e s o r j parts'
ewe|ry
(rings, wrist *tttnttl to ieicaugnt
protectrve 2 l . D I R E C T I O NO F F E E D the direction
it rgcolnmeld-99 o*ttt or cutterâga.rnst
Nonslip toot*tti
long hair' Roll long sleeves Feedwork into a blade onry'
hair covering tJ "ontain cutter
oiiotation o{ the bladeor
above the elbow'
RUNNING
12. USE SAFETY GOGGLES
(Head Protection) 2 2 . N E V E RL E A V ET O O L
(must comply with ANSI 287'1) UNATTENDED
Wear Safety goggles leavetool until it comes
to a
lGtvOav ey-eglasses only have-'impact Turn power oti Oon't
at all times. glasses'Also" use
resistantr.nstt, inty aie triOi safety comPletestoP'
mask ii cutting operation is dusty' and ear
face or dust
2
addltional safety instructions for radial saws
CAUTION: Always disconnect the power cord before betweenthe column & column support, or in the
removingthe guard,changingthe cutting tool, changingthe carriage,and that arm. yoke, and bevellocks,/clamps
set-up or making adjustments. Shut off motor before aretight.
performing layout work on the saw table. - A largeproportion of saw accidentsis causedby use
W A R N I N G : D O N O T C O N N E C TP O W E RC O R D U N T T L of the wrong type blade,dull, badly set, improperly
THE FOLLOWING STEPS HAVE BEEN sharpenedcutting tools, by gum or resinadheringto
SATISFACTORILY COMPLETED: c u t t i n g t o o l s , a n d b y s a w b l a d em i s a l i g n m e n
l. Assemblyand alignment. out-of-parallelwith the fence. Such conditionscan
l l . E x a m i n a t i o na n d o p e r a t i n gf a m i l i a r i t y w i t h O N - O F F causethe material to stick, jam (stall the saw) or
"KICKBACK"
switch, elevationcontrol, yoke index and lock bevel a t t h e o p e r a t o r .N E V E R A T T E M P T
index and lock, carriage lock, guard clamp screw, TO FREE A STALLED SAW BLADE WITHOUT
spreaderand antikickbackdevice,and miter index and FIRST TURNING THE SAW "OFF". If thE
lock. sawbladeis stalled or jammed, shut saw ,,OFF,,,
removeworkpiece,and checksawbladesquareness to
I ll. Reviewand understanding of all Safety Instructionsand
OperatingProcedures table surfaceand to the fence,and check for heel.
thru-out manual.
Adjust as indicated.
INSTALLATION - CAUTION: DO NOT cycle the motor switch ,,ON"
1. Set carriagelock beforemovingthe saw. and "OFF" rapidly, as this might causethe sawblade
2- Bolt the saw to the floor if it tends to slip, walk, or to loosen.In the event this shoutdever occur,allow
s l i d ed u r i n gn o r m a lo p e r a t i o n . the saw blade to come to a complete stop and
3. Mount the saw so the table is approximately39,, above re-tightenthe arbor nut normally, not excessively.
the floor. - D_o
1ot leavea long board unsupportedso the spring
4. Mount the saw so the arm slopesslightly downwardto of the board causesit to shift on the table. provide
the rear so the carriagewill not roll forward due to proper support for the workpiece,basedon its size
gravity. and the tyBe of operationto be performed.Hold the
5. lf you attach any kind of table extensionsover 24,, work firmly againstthe fence.
wide to eitherend of the saw,makesureyou either bolt - Neverusea lengthstop on the
free end or edgeof the
the saw to the benchor floor as appropriate,or support workpiece whether crosscuttingor ripping. Never
the outer end of the extensionfrom the benchor floor, hang onto or touch the free enJ of woikpiecewhen
as appropriate. crosscutting,or a free piece that is cui off while
power is "ON" and/or the saw bladeis rotating.In
M IN IM ! Z EA C C I D E N TP O T E N T I A L s h o rt, the cut-off piece in anv ,,thru_sawinq"
M o s t a c c i d e n t sa r e c a u s e db y F A I L U R E T O F O L L O W operation must never be confined - it must 6e
s e t u pa n d o p e r a t i n gi n s t r u c t i o n s : a l l o w e dt o m o v el a t e r a l l y .
(A)GENERAL - Makesureyour fingersdo not
contactthe terminals
- A v o i d a w k w a r dh a n d p o s i t i o n sw, h e r ea s u d d e ns l i p wheninstalling or removing t h e p l u gt o o r f r o m a l i v e
could causea hand to moveinto a sawbladeor other powersource.
cutting tool. Never reach in back of or around the - N e v e rc l i m b o n t h e s a w ,o r c l i m b
n e a rt h e s a ww h e n
cutting tool with either hand to hold down the power is "ON". Never leavethe saw with power
workpiece,or for any other reason;DO NOT place "ON",
or before the cutting tool has come to a
fingersor handsin the path of the sawblade. completestop. Lock the motor switchand pur away
- Neversaw, dado, mold. or rabbet unlessthe proper the key when leavingthe saw.
g u a r di s i n s t a l l e d
a n d s e t u p a si n s t r u c t e d - - Do not use any blade or other cutting
tool marked
_ NOTE TH E FOLLOWINGDANGER LABELS for an operatingspeedlower than 345b RpM. Never
W H I C HA P P E A RO N T H E F R O N T O F T H E Y O K E usea cuttingtool largerin diameterthanthe diameter
ANDGUARD: for which the saw was designed.For greatestsafety
OANGER
a n d e f fi c i e n c y w h e n r i p p i n g , u s e t h e m a x i m u m
ro ^vorD
DAIUGEF: FoP Youn owil SAF€TY
liJuiY oo
I diameterblade for which the saw is designed,since
READ AI{O UI{O€RSIAND OWIIER'S MAI{UAL AEFONE OPERATING MACHIr{E.
r.waisaFCfrc6clEs. a.usE"pusHsncr-roFuihowwonx,
NO' FECD ]
under these conditions the spreaderis nearestthe
2. tEEpxdDs our oF patB gF sltluoE. s. N€vai iuca ^rouio rxE s^wtLioE_ ] uet:nrt ]
3. XiOWXOf TOIVOIO.i|CXAACXS," 6. AIIOWIOOLrO SrOpOEFonE AbJUSTTNG_ I riro
, currttc i
I blade.
wABtllIluG: llail,oJi
T*?"'af#9335:iioi.l?
l1'j"u.l'^?,.31 I T O O !r n o r I - Neverturn your saw "ON" beforeclearingthe table
rHts Eio
or work surfaceof all objects(tools,scrapsof wood,
- l f a n y p a r t o f t h i s r a d i a ls a w i s m i s s i n go r s h o u l d etc.) except the workpiece and related feed or
break, bend or fail in any way, or any electrical supportdevicesfor the operationplanned.
componentfail to perform properly.shut off power - D O N O T p e r f o r ml a y o u t .a s s e m b l yo.r s e t u pw o r k o n
switch, removecord from power supply and replace t h e t a b l ew h i l e t h e c u t t i n gt o o l i s r o t a t i n g .
damaged,missingandlor failedpartsbeforeresuming - N e v e r p e r f o r m a n y o p e r a t i o n" F R E E H A N D , ' .T h i s
operation.
term meansfeedingthe sawbladeinto the workpiece
_ I F Y O U R S A W M A K E SA N U N F A M I L I A RN O I S E or feedingthe workpieceinto the sawbladeor other
O R I F I T V I B R A T E S E X C E S S I V E L YC E A S E cutting tool without usingthe fence or someother
O P E R A T I N GI M M E D I A T E L Y U N T I L T H E device which preventsrotation or twistinq of the
S O U R C E H A S B E E N L O C A T E DA N D T H E w o r k p i e c ed u r i n g t h e o p e r a t i o nN . e v e r, , R t i , , i n t h e
PROBLEM CORRECTED. crosscutposition. Nevermake a miter cut with the
-WARNING: DO NOT ALLOW FAMILIARITY arm in the 90o crosscutposition.
(GAINED FROM FREOUENT USE OF YOUR * N e v e rl o w e ra r e v o l v i n gc u t t i n gt o o l i n t o t h e
t a b l eo r
SAW) TO BECOME COMMONPLACE.ALWAYS a workpiecewithout first locking the CarriageLock
R E M E M B E RT H A T A C A R E L E S SF R A C T I O N O F K n o b . R e l e a steh e k n o b o n l y a f t e rg r a s p i ntgh e y o k e
; A S E C O N DI S S U F F I C I E N T O I N F L I C TS E V E R E Handle. Otherwise the cutting tool may grab the
i
INJURY. workpieceand be propelledtoward you.
I - Before starting work, verify that no play exists
I - The sawblade,dado, or other cutting tool must be

additional safety instructionsfor radial saws
removed from the saw arbor before using the proper set-up and cutting procedures.Do not stand,
a c c e s s o r ys h a f t ( r e a r e n d o f t h e s a w m o t o r ) . N E V E R or permit anyone else to stand, in line with a
o p e r a t et h e s a w w i t h c u t t i n g t o o l s ( i n c l u d i n gs a n d i n g potential kickback.
) s t a l l e do n b o t h e n d s o f t h e s a w a r b o r .
a c c e s s o r i e si n 1 3 . W h e n s a w i n g 1 / 4 " o r t h i n n e r m a t e r i a l s ,f o l l o w a l l
(B) RIPPING normal ripping procedures except set sawblade into
'l table top at least 1/8". DO NOT let go of or stop
. Never apply the feed force to the section of the
feeding the workpiece between the blade and fence
workpiece that will become the cut-off (free) piece.
until you have pushed it completely past the
Feed force when ripping must always be applied
antikickback pawls. Otherwise the workpiece could
between the saw blade and the fence . . . use a
"PUSH get into the back of the sawblade and be thrown
STICK" (see pg. 261 for narrow or short
v i o l e n t l y f r o m t h e s a w i n t h e d i r e c t i o n o p p o s i t et o
worK.
the feed direction. This is the same action that
2. W h e n e v e r p o s s i b l e , u s e t h e i n - r i p p o s i t i o n - t h i s would occur if the instructions of the DANGER
p r o v i d e sm i n i m u m o b s t r u c t i o n f o r f e e d i n g b y h a n d warning on the guard is aborted. Do not stand,or
o r p u s hs t i c k a s a p p r o p r i a t e . permit anyone elseto stand, in line with the path of
? D o n o t r e l e a s et h e w o r k p i e c e b e f o r e o p e r a t i o n i s a workpiece that may be thrown from the saw in
complete - push the workpiece all the way past the this manner.
rear (outfeed or exit) of the sawblade. 1 4 . P o s i t i o n t h e s a w s o n e i t h e r y o u , a h e l p e r ,o r a c a s u a l
4 . Make sure by trial before starting the cut that the observer is forced to stand in line with the
antikickbackpawls will stop a kickback once it has sawblade.
s t a r t e d .K e e p p o i n t s o f p a w l s S H A R P I 15. Use extra care when ripping wood that has a twisted
Use a push stick when ripping short (under 12 grain or is twisted or bowed - it may rock on the
i n c h e s )o r n a r r o w ( u n d e r 6 i n c h e sw i d e ) w o r k p i e c e s . table and/or pinch the sawblade.
6. C A U T I O N : N e v e r r e p o s i t i o n t h e G u a r d o r
antikickback with power "ON". (C)CROSSCUTTING
"KICKBACK" 1. ALWAYS RETURN THE CABRIAGE TO THE
A o c c u r sd u r i n g a r i p - t y p e o p e r a t i o n
when a part or all of the workpiece is thrown back F U L L R E A R W A R D P O S I T I O NA T C O N C L U S I O N
violently toward the operator. lt can occur when O F E A C H C R O S S C U TT Y P E O P E R A T I O N . N e v e r
t h e w o r k p i e c ec l o s e si n o n t h e r e a r ( o u t f e e d s i d e ) o f r e m o v e y o u r h a n d f r o m t h e Y o k e H a n d l eu n l e s st h e
the sawblade (pinching), binds between the fence c a r r i a g e i s i n t h i s p o s i t i o n . O t h e r w i s et h e c u t t i n g
and the sawblade (heel), or is grabbed by the tool may climb up on the workpiece and be
sawblade teeth (wrong-way feed) at the outfeed p r o p e l l e dt o w a r d y o u .
"PlNCHlNG"
side. is generallyavoided by 2. Place guard in horizontal position and adjust
u t i l i z a t i o n o f t h e s p r e a d e r ,a n d a s h a r p s a w b l a d eo f a n t i k i c k b a c k p a w l st o j u s t c l e a r t h e t o p o f t h e f e n c e
the correct type for the workpiece being cut. o r w o r k p i e c e ,w h i c h e v e ri s h i g h e r .
' 'H
E EL " c a n b e a v o i d e d b y m a i n t a i n i n g t h e 3 . N E V E R g a n g c r o s s c u t- l i n i n g u p m o r e t h a n o n e
s a w b l a d ee x a c t l y p a r a l l e l t o t h e f e n c e . G r a b b i n gb y workpiece in front of the fence - stacked vertically,
the sawblade teeth can be caused by heel or by or horizontally outward on the table - and then
f e e d i n gf r o m t h e w r o n g d i r e c t i o n ( s e e " D A N G E R " pulling saw thru: the blade could pick up one or
wa rning on guard) it can be avoided by m o r e p i e c e sa n d c a u s ea b i n d i n g o r l o s s o f c o n t r o l
maintaining parallelism of sawblade to fence, a n d p o s s i b l ei n j u r y . '
feeding into the sawblade from the nose of the
4. Do not position the Arm so the operation you are
g u a r d o n l y , a n d b y p o s i t i o n i n g t h e s p r e a d e ra n d
perf orming permits the cutting tool to extend
antikickback property, and keeping the workpiece
beyond the edgesof the Table.
down on the table and against the fence.
8. Position the nose of the guard to just clear the (D) ACCESSORTES
w o r k p i e c e , a n d p o s i t i o n / a dj u s t t h e a n t i k i c k b a c k
1 . U s e o n l y r e c o m m e n d e da c c e s s o r i eass l i s t e d o n p a g e
and spreaderdevicesas instructed.
34.
9. NEVER cut more than one piece at a time by 2. N e v e r o p e r a t et h i s s a w w h e n e q u i p p e dw i t h a d a d o
s t a c k i n gw o r k p i e c e sv e r t i c a l y .
head or molding head unless the molding head
10. NEVER feed a workpiecethru the saw with another guard is installed - see listing of recommended
p i e c e ( b u t t i n g s e c o n d p i e c e a g a i n s tt r a i l i n g e d g e o f a c c e s s o r i e sT. h e o n l y e x c e p t i o n i s w h e n " t o p - s i d e "
p i e c e b e i n g c u t ) , e v e n i f o f t h e s a m e t h i c k n e s s .F e e d d a d o i n g o r m o l d i n g , w h e n t h e s a w b l a d eg u a r d m u s t
e a c h w o r k p i e c e i n d i v i d u a l l y t h r u t h e s a w b l a d e ,a n d b e u s e d . S e e d e t a i l e d i n s t r u c t i o n st h a t a c c o m p a n y
c o m p l e t e l y b e y o n g t h e s a w b l a d e ,b e f o r e r i p p i n g t h e the dado head, molding head, and molding head
next workpiece. Use push stick if the rip cut is less guard.
than 6" wide.
T h e u s e o f a b r a s i v eo r c u t - o f f w h e e l s , o r w i r e
1 1. D O N O T p u l l t h e w o r k p i e c e t h r u t h e s a w b l a d e w h e e l s , c a n b e d a n g e r o u sa n d i s n o t r e c o m m e n d e d .
- p o s i t i o n y o u r b o d 1 , a t t h e n o s e ( i n - f e e d )s i d e o f (Abrasive or cut-off wheels are used to saw many
the guard: start and complete the cut from that different materials including metals, stone, and
same side. This will require added table support g l a s s).
for long pieces.
4. Drill Chuck: Do not install or use any twist drill
1 2 . P l a s t i ca n d c o m p o s i t i o n ( l i k e h a r d b o a r d ) m a t e r i a l s fa r g e r t h a n 1 | 2 - i n c h i n d i a . , o r i o n g e r t h a n 7 i n c n e s
m a y b e c u t o n y o u r s a w . H o w e v e r , s i n c e t h e s ea r e i n l e n g t h o r e x t e n d i n g m o r e t h a n 6 i n c h e sb e y o n d
usually quite hard and slippery. the antikickback the chuck jaws. Do not install or use any reduced
p a w l sm a y n o t s t o p a k i c k b a c k . s h a n k d r i l l e x c e p t o f t h e s p a d et y p e ( 1 i n c h d i a . o r
T h e r e f o r e ,r i p w i t h t h e f i n i s h e d s i d e d o w n ( n e x t t o smaller). "Use for drilling WOOD and PLASTIC
t h e t a b l e ) a n d b e e s p e c i a l l ya t t e n t i v e t o f o l l o w i n g onlv."

WEAR YOUR
The operation of any power tool can result in foreign
objects being thrown into the eyes, which can resultin
se.vgre9y9 damage.Always wear safety gogglescomplying
with ANSI 287.1 (shownon packagetOJtorecommencing
power tool operation.Safety Gogglesare availableat Seari
retailor catalogstores.
electrical connections
POWERSUPPLY housingat one end and to the ground prong in the
attachmentplug at the other end.
1. Motorspecifications
This plug requiresa mating 3-conductorgroundedtype
The A-C motor used in this saw is a capacitor-start.
outlet asshown.
non-reversible type havingthe following specifications:
lf the outlet you are planningto usefor this powertool
Voftage eO/24O is of the two prong type DO NOT REMOVE OR
Amperes 11l1.s ALTER THE GROUNDING PRONGIN ANY
H e r t z ( c y c l e. .s. ). .......60 MANNER. Usean adapterasshownand alwaysconnecr
Phase . . Sinqle t h e g r o u n d i n gl u gt o k n o w n g r o u n d .
RPM . ... 3460
Rotationasviewedfrom sawbladeend . . . . Clockwise It it recommendedthat you havea qualifiedelectrician
CAUTION: Your saw is wired for 12Ov operation. rypF9e the TWO prongoutlet with a properlygrounded
T H R E E p r o n go u t l e t .
Connectto a 120V, l$Amp. branch circuit and use a
15-Amp. time-delay fuse or circuit breaker. lf the An adapteras shown below is availablefor connectinq
motor is used tor 24OY operation, connect to a plugsto 2-prong receptacles. The greengroundinglu!
15-Amp. branch circuit and usea 1S-Amp.time-delay extending from the adapter must be connectedto i
fuse or circuit breaker. permanent ground such as to a properly grounded
outlet box.
This machinemust be groundedwhile in useto protect
the operatorfrom electricshock. G R O U N D I N GL U G
I F Y O U A R E N O T S U R ET H A T Y O U R O U T L E T I S
P R O P E R L YG R O U N D E DH, A V E I T C H E C K E DB Y A ADAPTERI
O U A L IF IE D E L E C T R I C I A N .
M A K E S U R ET H I St S
W A R N I N G : D O N O T P E R M T TF T N G E R ST O T O U C H 3-PRONG
CONNECTED TO A
T H E T E R M I N A L S O F P L U G SW H E N I N S T A L L I N G PLUG
KNOWN GROUND
OR REMOVING THE PLUG TO OR FROM THE -i--'--
OUTLET. - 2-PR.NG
W A R N I N G : I F N O T P R O P E R L YG R O U N D E DT H I S RECE
PTACLE
POWER TOOL CAN INCUR THE POTENTIAL
NOTE: The adapter illustratedis for use only if you
HAZARD OF ELECTRICAL SHOCK.
alreadyhavea properlygrounded2-prongreceptacle.
PARTICULAR LY WHEN USED IN DAMP
LOCATIONSIN PROXIMITY TO PLUMBING. IF AN
ELECTRICAL SHOCK OCCURS THERE IS THE
ELECTRICALCONNECTIONS
POTENTIAL OF A SECONDARYHAZARD SUCH AS WARNING: CHANGES tN ELECTRTCAL
YOUR HANDS CONTACTINGTHE SAWBLADE. C O N N E C T I O N SS H O U L D B E M A D E B Y A
I F P O W E RC O R D I S W O R NO R C U T , O R D A M A G E D O U A L IF I E D E L E C T R I C I A N .
IN ANY WAY, HAVE IT REPLACED I . ChangingMotor Connections
IMMEDIATELY. a. Under normal home workshopusage,and if proper
lf your unit is for use on lessthan 150 volts it has a (full) vell3gqis suppliedto the motor, your sawwill
plugthat lookslike below. operate efficiently on 120V, as connectedat the
factory. However,if any of the followingconditions
3 - P R O N GP L U G exists,it will be advisablefor you to reconnectthe
. motor for 24OY operation - to obtain the
PROPERLY
efficiencyand performancefor which your saw is
GROUNDED
OUILET
t
ff-r]t
o t
designed:
(1) Heavy-dutyoperations.
o (2) Either an undersizedor an overloadedbranch
circuit servingthe saw motor.
fil
\ " '
GROUNDING PRONG
(3) Low voltage supplied by the power source,
which the power companycannotcorrect.
b. Motor wiring connectionsfor 120V (asmadeat the
factory) are described below. Necessary
reconnections for 240V operationarealsodescribed
This power tool is equippedwith a 3-conductorcord following. Wheneverchanging connectionsfrorh
and groundingtype plug which has a grounding
- prong, 120V to 24OY or vice-versa, make certain thatall
Listed by Underwriters' Laboratories.The ground necessarysteps (including proper fusing of the
conductorhasa greenjacketand is attachedto the tool branchcircuit) are completed.

electricalconnections is co-nnectedto a 240V
d. Make certain the receptacle 2a0v circuit
a
A-c power t'ppl;;;;Gh !1nctr
a1d-1;'otectedbv
havingat leastt,i'S-ttp' itpacitv'
circuit breaker'
a 1S-amp'trme-oelayfuseor
MOTORSAFETYPROTECTION
"vacuumed"'
NOTE: This motor should be
blown out' or I
I O R U s EO N r 20v I 240v
interferencewith normal
5unc: rero oru o 1 8 freouently to prevent ;;ilil
EROWN LEAD ON 5 l
motor ventilation.
Y o u r s a w m o t o r i s e q u i p p e d, ytti t l ^ i . m a n upower-l
al-reset'
i ne
thermal -overload protecto-rTtli lntO 99:l llt
exceeds a safevalue'
circuit when the rnorora'.'.p.raiure
for 120V A'C'

2. Connections
from motor to expose
a.- Ratou" nameplatecover
terminalboarcl' as
motor must be connected
u. ii. *ir., insideof the
shown: PROTECTOR
n u m b e r6 t e r m i n a l '
( 1 ) T h e o r a n g e - c o l o r ewdi r e o n
( R E DB U T T O N )
w i r e o n n u m b e r5 t e r m i n a l '
(2)The b'o*n-coto"d
c.Usethel20Vpower.cordp|ugfurnishedwithyour
saw'
motor'
the line and'stopsthe saw"OFF"
'ittt'-iaw
1. lf the protectoropens
switch to the
immediately p""
cool'
p"titf "", and allowthe motor to
F O RU S EO N I 20V 240V
2 . A f t e r c o o l i n g t o a s a f e o p e r a manually
t i n g t e mby
p epushing
rature,the
overloadprotector "tn U" "iot"A
8
O R A N G EL E A DO N 6
gRowl rtlo ON 5 7
ar,. ,op of the motor. lf the red
in the red button Jn
placeimmediately'the motor
button will not tntf into cool for a while
is still too hot and Lutt U" allowed-tô
(An
take20-30 minutes.
lonqer.In some".r., aii, ,ry is closed')
protector
r"ril[:'I, "ii"[ *irr l"oicate
-Uewill snap into running
3. As soon as the red button start-ed^'andoperated
tty
3. Connectionsfor 240V A'C' position. the tt*-
saw switch to the
"ON"
terminal box must be normally, by pulling o"'tft"
a. The wires insidethe motor
connectedasfollows: position'
wdi r e o n n u m b e r8 t e r m i n a l ' circuit lrealers may result
(1) The orange-colore 4. Frequentopeningof fusesor
7 terminal' if motor is overlo]deJ' or if
-""ot-endations'the motor circuit is fused
( 2 ) T h e b r o w n - c o l o r e di r e o n n u m b e r
w Overloadingcan
power-cord plug with a (3-blade) differently tr.ot is misaligned
b. Replacethe 120V po*ti-"ord..white and occur if you feed;itpiJtv
or if Your sa;v
240V plug, "onn"Jting'tnt "hot" plug
so that the blade heels' Do not use .u 1-t-t-,:,f^:t"tttt
to the two
black leads, "'ptiiiuJrv' "apicitv without consultinga
qualifiedelectrlclan'
po*tt-cord grounding
blades- ,no "onnJttlnj irtt for operationon the
wire to the PluggroundProng' 5. Although the motor is designed t::ot nameplate'
voltage anO t'equl-ncv tpu"iiitO 9n, on voltagesnot
sa.fely
G R O U N D I N G B L A D E1 5 normal toads wiri Ue handled
tO'U" atove or below the nameplatevoltage'
L O N G E S TO F 3 B L A D E S more than at motor
Heavy loads, no*u"tt' require .lltl ,u-oltust
on nameplate'
24OVPLUG& RECEPTACLE terminals.q"r' trtl-*itage'specified
6 . M o s t m o t o r t r o u b | e s m a y b e . t r areducedcedtolo oseor
input
incorrect tonntii'ont' overloading' supplv circuit) or
in thJ
voltage(suchastt"ritiit *ites check the
to an overly-'""n'-t"ooit'-liicuit' ,Always
supply.circuit' whenever
connections,tnt ioJ tnd the Checkwire
the motor tairt il""p#ott.ttliiltclorilv'
followrng'
iit". .nO lengthswith the table
N O A D A P T E RI S
A V A I L A B L EF O R
W I R ES I Z E S
THIS TYPEPLUG loss of
cord-will causesome
The use of any extension minimum and to prevent
power. To t""p ii"it-'io i
3-blade receptacle'
c. Plug your saw into a24OY '
6
over-heatingand motor burn-out, use the table below to
determinethe minimum wire size(A.W.G.)extensioncord. . Wire Size Required
lAmerican Wire Gauge Numberl
Use only 3 wire extension cords which have 3 prong 240 Volt Line | 120 Volt Lines
grounding type plugs and 3-pole receptacleswhich accept
the tools plug.
NOTE: For circuits of greaterlength,the wire sizemust be Up to 100 feet
increasedproportionatelyin order to deliveramplevoltage 100 feet to 200 feet
to the saw motor. 200 feet to 400 feet
LOCATIONSAND FUNCTIONSOF CONTROLS

MITERSCALE
AND INDIC,ATOR
ARM CON-TROLLEVER
BEVELINDEX LEVER
RIP SCALEINDtCATOi
SWIVEL ON-OFF SWITCH

LATCHLEVER W I T HK E Y
ARM LOCK
ADJUSTINGWHEEL
TABLECLAMP
RIP SCALE
INDICATOR
CARRIAGE
LOCK KNOB
YOKE LOCK
HANDLE
ANTIKICKBACK,SPREADER ACCESSORY
ADJU5TINGW]NG SCREW SHAFT
ANTIKICKEACK
AND SPREADER
ASSEMBLY
EEVELINDEX
INDICATOR

l '
CONTENTS
Guarantee ......2 Locationand Functionsof Controls 20

G e n e r aSl a f e t yI n s t r u c t i o nf os r P o w e rT o o l s . . . . . . . . . 2 BasicSawOperations 23
A d d i t i o n aSl a f e t yI n s t r u c t i o nf os r R a d i aSl a w s . . . . . . . 3 Adjustmentsto Conipensatefor Wear 28
ElectricalConnections ........5 Trouble-Shooting 31
AssemblyandAlignm . . e. .n t ........8 Maintenanceand Lubrication . . 34
UnpackingandPreassembly... .:.... g RecommendedAccessories 34
AlignmentProcedure .......12 RepairParts ?tr
assembly a n d a l i g n m e n t
TooLs NEEDED
@::=€ FRAMTNG
souAREMUsrBETRUE
s \ _ , ! l ! j : l , - C H € C K I N GA C C U R A COYF C H E C K I N GA C C U R A CO
YF
I N S I D EO F S Q U A R E
@F-=-S \d-=$l-] R E A RE D G EO F F R O N TT A B L E
OUTSIDE OF SQUARE
(FENCE,SPACER AND BACK

BOARDS REMOVED)
S c r e w d r i v e r( m e d i u m )
DRAW L I G H T L I N E O N D R A WL I G H TL I N E O N
7/ 16-inch wrench S c r e w d r i v e r( s m a l l ) TABLEA L O N G T H I S E D G E T A B L €A L O N G T H I SE D G E
'l
/Z-inch wrench
9/1 6-inch vvrench
> Pliers
:.-
Framing
square
Pencil
S H O U L D8 E N O G A P O R
O V E R L AH
SQUARE
IN DOTTED
P E R €W H E N
I S F L I P P EO
POSITION
DV E R
SHOULDBE NO GAP OR
OVERLAPHEREWHEN
SAUAREIS FLIPPED
IN DOTTEO
OVER
POSITION
U N P A C K I N GA N D P R E A S S E M B L Y
W A R N I N G : D O N O T C O N N E C TT H E P O W E RC O R D T O Key No. Table of Loose Parts €lty.
A S O U R C EO F P O W E R .T H I S C O R D M U S T R E M A I N
I Basic Sawassembly
U N P L U G G E DW H E N E V E RY O U A R E W O R K I N G O N
I Reartable
THE SAW. ? Tablespacer
M o d e l 1 1 3 . 1 9 7 7 1R a d i a lS a w i s s h i p p e dc o m p l e t ei n o n e 4 R i pf e n c e
c a r t o nb u t D O E SN O T I N C L U D ES t e e lL e g s . E F r o ntta b l e
o Channel, TableMtg.
Model 1 13.197751RadialSaw is shippedcompletein one "Owner's
7 Manual"
cartonbut INCLUDESSteelLegs.
LoosePartsBagPartNo.63794
1. Unpackingand CheckingContents ( c o n t a i n itnhgef o l l o w i nigt e m s ) :
Separateall "loose" partsfrom packaging materialsand Rip-Scale Indicator L
check each item with "Table of LooseParts" to make TwinNut(forattaching rip-scale indicator) z
sure all itemsare accountedfor, beforediscardingany Machine Screw, PanHd.,6-32x7116"
p a c k i n gm a t e r i a l . Hex" 1" Wrench, I /4
H e x" 1 " W r e n c 3 h /, 16
lf any parts are missing,do not attempt to assemble ElevatiC o nr a n k A s s e m .b. l. y.
radial saw, plug in the power cord, or turn the switch ArborWrench
o n u n t i l t h e m i s s i n gp a r t sa r eo b t a i n e da n da r e i n s t a l l e d ShaftWrench
correctlv. * LoosePartsBagPartNo.63795
{ c o n t a i n itnhgef o l l o w i nigt e m s ) :
Machine Screw, PanHd.,'ll4-20x 1" 4
Washer, Steel(Flat),17164x 518x 1132" . . 5
Nut, "T"
I
Screw, PanHd.114-20 x 1-314" I
Nut,Hex114-20. A
L o c k w a s h e r . .1. 1 .4
T a b l eC l a m p 2
*LoosePartsBagPartNo.63796
( c o n t a i n itnhgef o l l o w i nigt e m s ) :
H e x" 1 " W r e n c h1,1 8 ". . 1
SwitchKey 1
Lockwasher,5/16" +
W a s h eFrl,a t1 1 / 3 2x 7 1 8 x 1 1 1 6 "
SetScrew, CupPt.1/4-20x 1" - - 1
N u t ,L o c k5 / 1 6 - 1 8 2
B o l tS
, q .H d .5 / 1 6 - 1x8 3 1 4 " .
(?, r Y a s h e r . 2 1xl E94i 1 6x 1 / 1 6 "

N u t ,H e x5 / 1 6 - 1 8
2
LI *Thisbagincluded
in Loose
PartsBagNo.63794

I
The fof fowing parts are includedwith Model 113'197751.

Key
No.
'|
2
3
Table of Loose Parts
L e g. . .
Stiffener,
Stiffener,
L.H. ..
R.H. . .
oty.
4
4
4
,$a
Ug e
LoosePartsBagPartno. o'si'S'Z'
(containing thefollowing items):
- Screw.Truis Hd. 114'20x5l8 - . . 40 s}{"
4
5 - Lockwasher,
- Lockwasher.
l/4 External
5/16External
40
I
a\_-/J
</t'u
5
@ 6
5
6
6
- Nut,Hex114'20.
- N u t ,H e x J a m5 / 1 6 { 8
40
8
a
\E{
8
6
7
- Nut,Hex112-13.
- Foot.Leveling 4
FJ
r-))
8 - Screw, HexHd.5/16-18 x 5/8 . 8
't6 g
I - W a s h e1r 1
. 1 3x2 l 1 / 1 6x 1 / 1 6 . . v 9
7 8
A S S E M B L I N GS T E E L L E G S
""
""1:
o o l o o l o
NOTE: Steel Legsare furnishedwith Model 113.197751.
From amongthe looseparts,find the followingHardware:
40 TrussHeadScrews,114-20x5/8 o
40 Lockwashers, 1/4-External STIFFENER STIFFENER
40 Hex Nuts, 1/4-2O L.H. R.H.
8 Hex Nuts, 1/2-13
4 LevelingFeet
21-1/4"+
Assemblethe Legsas shown. o o o lo o o o o o
1. AssembleTwo (2) eachof right and left handStiffeners
to the length shown using 1/4-20 x 518" truss head
screws,lockwashersand hex nuts. o o o o o
o
2. Attach the four {4) legsto the Stiffenersusing1/4-20 STIFFENER STIFFENER
screws,lockwashersand nuts. t l J
3. Installlevelingfeet as shown.To levelsteellegs,loosen

nut on insideof leg and turn nut on outsideto raiseor
lowerfeet.Adjust all four levelersif necessary, and then
tightennuts on insideof leg.
N O T E :T h e s e l e v e l e r s a r e n o t i n t e n d e df o r h e i g h t
adiustment.
CAUTION: Levelingfeet must be adjustedso the sawdoes

not rock AND so that the arm slopesslightlydownwardto
the rear so the carriagewill not roll forwarddue to gravity.
e.-5
&\,
Downloaded from www.Manualslib.com manuals search engine 9

REMOVESKTDSFROM BASE
MOUNTINGSAW
1.
.FroT among the loose parts, find the following R.H. STIFFENER
hardware:
8 Hex HeadScrews,5/16_1g x 5/g
8^ 5/.l6 in. exierna'tlype
.Lockwashers,
16 W a s h e r s1,1 / 3 2 t D
8 H e xJ a m N u t s , 5 / l G l g
2. Placesaw on legsso that holesin bottom of saw line
up
with holesmarkedX in top of legs.
3. lnstall screws,washersand nuts asshown.
lf you mount the saw on any other Craftsman
baseor flat
bench, make sure Elevation Crank has propei clearance
to
rotate. The saw must be bolted down. position
saw to slope
sligh-tlyrearward,so when the carriageis instailedit wiil
not
roll forwarddue to gravity.
SAW BASE
HEX HEADSCREW
FLAT WASHER-
S T I F FN
EE R
FLAT WASHER
/
loc<wassen
HEXNUT
ATTACHELEVATIONCRANK.
Besuresetscrew
is tightenedon flat of shaft.
ELEVATE ARM TO ITS MAXIMUM HEIGHT.
Removeshippingblock and discard.
ro
assemblyand alignment
BE positiveswitch is "OFF" and power cord unplugged
thru-outentireprocedure.
REMOVE CARRIAGE STOP SCREW, LOCKWASHER @t*ofi:fo

- LocKwAsHER
AND TAG. Read and understand warning tag before 6p
discarding. , sToPscREw
&
V*n'*rrt rillto*tt
L O C KA R M B E F O R EP R O C E E D I N G .
H O L D I N G C A R R I A G E A S S E M B L YW I T H B O T H
HANDS, CAREFULLY START AND SLIDE THE
C A R R I A G EO N T O T H E T R A C K S .T h e a s s e m b l ym u s t b e
held parallelwith the arm so that all four bearingsslide
smoothly onto the arm, preventingany excessive strain on
bearings and track.
W A R N I N G : R E I N S T A L L C A R R I A G E S T O P S C R E WT O
P R E V E N TC A R R I A G EF R O M R O L L I N GO F F A R M .
Check for loosenessof carriage bearings. Refer to
"Adjusting
C a r r i a g e B e a r i n g s "i n " A d j u s t m e n t s t o
Compensate
for Wear"Section.
R E M O V ES H I P P I N GS C R E W SA N D D I S C A R D .
Use of pliers may be necessary.
VIEWOF UNDERSIDE
OF MOTOR
SHOWINGLOCATIONOF TWO
SHIPPINGSCREWS
REMOVESAW BLADE.
1. Tightencarriagelock knob.
2. Loosenguardclampscrew,removeguard.
PULLDOWN
3. Motor shaft has left hand threads.Hold shaft wrench TO LOOSEN
and rotate arbor wrench down (clockwise).
4, Removeshaft nut, outer collar, saw blade, and inner
collar.Set asideand out of the way.

A L I G N M E N TP R O C E D U R E
IMPORTANT: S Q U A R EH D . S C R E W
s/16-18 x 3/4
IN ORDERTO OBTAINMAX'MUMCUTT'NG T A B L EM O U N T I N G
S U P P O RCTH A N N E L
ACCURACY,THE FOLLOWI'VGS'X STEPS
M U S T B E C A R E F U L L YF O L L O W E D .
BECOME THOROUGHLY FAMILIAR WITH
THESESTEPSSO THAT YOU CAN ALWAYS
MAINTAIN YOUR SAW 'N PROPER
ALIGNMENT.THE ACCIJRACYOF EACH
ADJUSTMENT 'S ALWAYS DEPENDENT
UPONTHE ACCIJRACY OF THEPRECEDING
ADJUSTMENT.
After following the 6 step assembly and alignment FLAT WASHER
procedure and the Basic Saw operation section refer to
Trouble Shooting section if any difficulty is experienced
when performing any sawing operation.
S T E PO N E F R ON T
N O T E : T h e f o l l o w i n g a d j u s t m e n t ,p e r f o r m e d p r o p e r l y , w i l l
r e s u l t i n t h e w o r k t a b l e b e i n g p a r a l l e lt o t h e a r m . M O U N TR A I L SU 5 I N G
INI)E hULE)
ATTACHING AND LEVELING TABLE MOUNTING
S U P P O R TC H A N N E L S .
1. A t t a c h t a b l e m o u n t i n g s u p p o r t c h a n n e l s w i t h f o u r
s o u a r e h e a d 5 / 1 6 - 1 8 x 3 / 4 s c r e w s ,l o c k w a s h e r sa n d f l a t
I N D E XR E L E A s T
w a s h e r sa n d n u t s . P O S I T I O NS C R E W Sl N C E N T E R O F UNLOCK POSlTtN O
C H A N N E L S L O T S , f i n g e r t i g h t t o p e r m i t c h a n n e l st o LOCK
"slip" 'i'\
a g a i n s tt h e b a s ew h e n l e v e l i n g .
2. R e l e a s eb e v e l l o c k l e v e r , m o v e b e v e l i n d e x p i n t o l e f t
and rotate the motor to position saw blade, end of shaft
down. Lock bevel lock.
Unlock and hold arm control lever in index release
position as shown. Position arm against left stop
( a p p r o x i m a t e l y 5 0 o m i t e r ) . L o o s e n c a r r i a g el o c k k n o b
a n d p o s i t i o n c a r r i a g ed i r e c t l y o v e r l e f t h a n d c h a n n e l '
N O T E : F o r s a f e t y r e a s o n si n a c c o r d a n c ew i t h t h e U L
standard, stops have been provided to prevent 3600
r o t a t i o n o f t h e r a d i a la r m .
4. S l i d e t h e a r b o r w r e n c h h a n d l e b e t w e e n e n d o f m o t o r
shaft and mounting channel to act as a feeler gauge.
Carefully lower the motor with elevationcrank until
the end of shaft is just touching the arbor wrench.The
wrench should slide back and forth with only slight
"A".
resistance.Tighten screw
N O T E : D o n o t c h a n g et h i s e l e v a t i o ns e t t i n g u n t i l b o t h
l e f t a n d r i g h t h a n d t a b l e s u p p o r t c h a n n e l sh a v e b e e n
ad i usted.
"8"
5. Move arm and carriage to screw and tighten
support in the s a m e m a n n e r .
M o v e a r m a n d c a r r i a g et o r i g h t h a n d s u p p o r t c h a n n e l
and level in the same manner you adjusted the left hand
support channel.
Recheck both support channels to make sure that ARBORWRENCH
tightening screws did not affect the accuracy of the
adjustment.
8 . Elevate saw and place motor in vertical position to
p r o v i d e c l e a r a n c ef o r i n s t a l l a t i o no f f r o n t ( w o r k ) t a b l e .
TABLEMOUNTING
S U P P O RCTH A N N E L
(LEFTHAND)
SCREW"8"
SCREW
t2

assembfyand alignment
F R O N TT A B L T
INSTALLATTONOF FRONT (WORK) EOITOMS

TABLE. O F I
1. Placefront table board

upsidedown
-ir,J'iJr.,
on a workbenchor
on the f loor. Drive f_"ui
into that is not
counterbored.
2. Align the counterbored
support channels. Instail.holeswith matchingholes in
the tir:" l)ifil'"tnch flat
washers,and four % _.2g
" ii""i.,-p#-'H?o macnine
screvvs.
Just baretystart the
gup poin;;;;'r;"ie"w and the
one(1)%- 20x 1-3/4inchpii i;J
table center holes- il;riJ screw ,n
3. Install one % lockwasher l- :+cuP PO|NT
and Hex Nut on each s E TS C R E W
four (4) screws in the support of the
channelsand tighten.
4.
,fL::: ol edgeacrossthe front tabre
::.: ::_b],._.b:.,d
["J,ffn' jJi"n?l".ogi^tj-t-iT4;il:':Jffi
;;1'J:
ir,.r."t i.ir; il'o'i1,il;ii.:;
f_ffil::,whether
low at its center.
5. lf the front table is,trigh.
a t c e n t e r ,f i r s t t i g h t e n t h e
center (% _ 20 x 1-3/4
notOOownscrewuntil the
t a b l e i s t e v e l_ t h e n l i s ,inch)
h l e nt h ; i ; ; ; ' # w LEVETING
untitthis S E TS C R E W
s c r e wi s s n u g .
lf table is low at center.first
tighten the levelingscrew
untir the tabte is tevet_ F R O N TT A B L E
til i;e;;;"inJ noro oo*n
screw.
taOtgis.not high or low,
it- tighten levelingscrewanol
center hold down screwsnuq.
STEPTWO
ADJUSTINGCOLUMN TUBE
IN COLUMN SUPPORT
f o , o w i n g a d j u s t m e n its
|.9TE: ,The very CRtTICAL.Atl
pro"-"durgl
l1Y: -1is",t.nt
correctry. l.rv on th is'adlustmentbeino
BtilB'rft;1 ALL'Looa-irui"dj"
rvrUii";;
1. Index and lock arm
at 0o Miter.
While holding the arm rrvith
o n e h a n d , h o l d f i n g e r so f
other hand as shown, between
column iuOe ano column
Appty gentte side presi"r.-;;-the
:opposing
leeo1 arm in
directions.,
movement (indicated by .Anv ,io. 1"-rid."", rotational
arrow) ; il;.;'*ith finger.
lf looseness exists the following
requ i red. adjusrments are
2. Remove Column Stupport

trim using screwdriver
shown. as

3. L,oosen(2') % - 20 Gib set
screwson the left side at the
rearof the columnsupport.
4. Elevate,and then
_ . , . " ^ r , , , . (a)
r d , if
r r rthe
ne c
bincts
b i n d s :nrr
a n d -,-.,-.,^-t?y:,l,lh".Arm:
e l e v a t i o nl ; column
olumn
loosen
two 5/16 _ id
jl.it,iil.-ii;;";;ilT#
Dtarprr nr,+. ^^ 3_-_^ .diffic-ult
3:i1,1^ly::^"1 j:,;"1;
but
I:,i,j:T"::^.rT::,1 -- *iir, firm-.r.r.,i"".'i6) tf ths
n,r1g,nf:^,:o;
tighten :.,iJ"
the two s/16 - lg.plated
i" ff H;,i::ilo",l;
uurumnsupport,
disappea nuts until movement
rs-_ e
disanne:,. ar^.,^r:^_
Ievat -,
ionrr,.i rI' [. ili ;:?,#.i ;i#:
5. Now tinhto- rlr- /rr 1/ _ ^^ ^..
**":r*::,:f,.^-(^2,)!: 2g Gib;;;;;;;s untirno
;;#'ff Hirffi
::i'""':,?*:""t:l:l3lpr'v""i'ts-f
and ColumnSupport.
Recheckelevationand re-adjust
9 if necessary.
7. ReplaceColumnSupport
trim.
STEPTHREE
SOUARING CROSS
T R A V E L SI N A S T R A I G. C
H -TU - TT R A V E L I( C A R R I A G E
LINE'.'-'"
Index but do not lock arm
i at 0o miter.
, btade as shown. Moto.
|;:::[.:.w ,n"r has teft hand
e END OF AREoR
wRENcH
RESTINGON IAELE
Saw 314P6
OUTER
COTLAR
ARBORNUT
INNER COLLAR
l4

3. Lower arm until saw blade iust clearsthe front table.
Lock the yoke clamphandleand bevellock lever.
4 . Place a framing square on the table as shown and
position the bladeand squareuntil the legof the square
just contactsa tooth of the blade.Mark this tooth.
NOTE: The framing (or combination)"square must be
"lrue" Assembly and
see start of
Alignment" section on p' 8 for checking
method."
5. When the carriageis moved back and forth on the arm,
the marked tooth should just touch the squareat all
points. lf marked tooth moves into square or away
from squarethe following adjustments are required:
a. Loosen(3) 3/8 - 16 set screwsin arm latchat rear

of arm.
b . Move the arm in proper directionto make marked
tooth follow edgeof squarewhen the saw bladeis
"crosscut" manner.
movedalongarm in a
c. Lock arm latch.
d . RETIGHTEN (3) setscrews in arm latch as tight as
possibleand recireck"crosscut" travel.
NOTE: This squaringof the crosscut travel will

simultaneouslyset BOTH of the 45o miter index
positions.
e. Set miter indicator on 0o position as shown.
TABLECLAMP
6. Position the rip (guide) fence, spacerboard and rear

table boardbehindthe front table boardas shown.
7 , Install the two table clamps in the holesprovidedfor
them at the rear of the saw base,and tighten them
securely.
NOTE: The life of your saw table will be lengthened
considerablyif you will cover the front table with a
fitted pieceof % inch plywood. This should be tacked NUT
in placefor easyreplacement.Useof such a coverwill
allow you to do all cutting into the cover,ratherthan WASHER
your tabletop.
REARTABLE
SPACER
FRONTTABLE
r5
STEPFOUR
S O U A R I N GS A W B L A D E T O ( W O R K ) T A B L E
NOTE: lf alignmentprocedurestep onewas not performed,

this adjustmentcan not be accomplished.
1. Placea framing squareon the table with the short leg
againstthe saw blade.Do not allow the squareto rest
"set-out" tooth; it must rest flat againstthe
againsta
bladeside.
2. lf the saw blade is squarewith the table top (no visible
gap appearsbetween the saw blade and square)arld no
iolrti-.nt is required. Set bevel indicator to 0o
reading.lf the squaredoesnot touch the saw bladeas
shown (with squareleg held firm againstthe tabletop),
performthe following adjustments:
WRONG KIbN I
a. Tighten carriage lock knob' L O O S E NT H E S E

FOURSCREWS
b. Remove handle cover by removing two #10 Pan
H e a d S c r e w s .R e m o v eh a n d l e b y r e m o v i n g5 / 1 6 - 1 8
s/16-18SOCKET
socket head screw and lockwasher.
HEADSCREW
c. Loosen the four socket head screws with 114" Hex
"L"
Wrench. Rotate motor while holding square
f irmly against saw blade and table top.
d. Slightly tighten each of the four screwsand recheck
. . . Now tighten each screw tight.
e . R e i n s t a l lh a n d l e a n d a d j u s t i n d i c a t o ro n 0 o r e a d i n g . 5/16 rN. LocKwASHER
f. Loosen carriage lock knob.
NO. IO PAN HD.
SCREW
S T E PF I V E
IEFT HAND
. C A R R I A G EC O V E R
SOUARING BLADE TO RIP (GUIDE) FENCE BLADE
HEEL ADJUSTMENT.
NOTE: lf alignment procedure steps two and four were not

performed, this alignment step cannot be accomplished'
1. Position carriage as shown and tighten carriage lock R I PF E N C E
knob. Place a framing square against the rip fence and
the saw blade, as shown. The long leg of the square
must be held firmly againstboth the fence and the table
top, and the short leg must not touch any o{ the teeth
on the saw blade. Check at several points of blade
rotation.
2. lf the square does not touch the blade at both of the

t w o p o i n t s a s s h o w n , a h e e lc o n d i t i o n e x i s t s .
l6

3. To correct"heel" conditionproceedasfollows:
a. Removeleft hand carriagecover.

b. Loosenthe yoke clamphandle. HEX HEADSCREWS
c. Loosen(slightly)the two hex-head screws.
d. Rotate the yoke assemblyuntil gap between the
sawbladeand squareis eliminated.
e. Lock yoke clamp handle and retighten the two
hex-headscrews.
f. Recheckfor "heel" and installcarriagecover.
g. Loosencarriagelock knob.
N O T E : T h i s a l i g n m e n tp r o c e d u r ew i l l s i m u l t a n e o u s tsve t
b o t h y o k e i n d e x i n gp o s i t i o n sf o r b l a d ei n a n do u t r i p . LEFTSIDEOF CARRTAGE
VE RTIC.AL HEEL ADJUSTMENT
1. With sawblade in 90o cutoff position. elevate saw and

rotate motor to vertical position (Blade Horizontal) and
check for heel. Make sure bevel lock lever is locked.
2. Position square perpendicular to fence and between
blade and table, as shown lower arm. Do not allow the
square to rest against a "set-out" tooth, it must rest flat
againstthe blade side.
J. l f t h e s a w b l a d e i s p a r a l l e lw i t h t h e t a b l e t o p ( n o v i s i b l e
gap appears between the saw blade and square), no
adjustment is required.
4 . lf there is a visible gap between saw blade and square, a
bevel heel condition exists and adjustment is required.
a. To correct, unlock bevel lock lever, loosen the rear
motor mount 3/8-16 nut until you can rotate Cam,
and then rotate Cam as shown until gap between
saw blade and square is eliminated.
b. Tighten nut and bevel lock lever and recheck.
c. B e p o s i t i o nm o t o r i n c r o s s c u tp o s i t i o n .
I
TABLE KIgN I WRONG WRONG
(TURN CAM (TURN CAM
cou NTERCLOCKWTSE) c L o c K w IS E )
t7
STEPSIX
1. INSTALLING AND ADJUSTING RIP SCALE

INDICATORS.
NOTE: The rip scalesand pointersare intendedto
be used for quick settings.For greateraccuracy,
take direct measurement betweenbladeand fence.
a. Pre-assemble indicatorand twin nut, loosenbut do
not removethe two screwswhich attach left hand
carriagecover.
b. Tilt carriagecoverand installrip indicatorasshown.
Tightencarriageattachingscrews.
c. Loosen but do not removecarriagelock knob in
right hand carriagecover.Installrip indicatorin the
samemanner.Tightencarriageattachingscrews.
d. With the fence in its normal position (next to the

front table),loosenthe yoke clamp handle,pull on
swivellatch pin knob and rotatethe yoke as shown
to index the yoke 90o from the crosscut position.
This will locatethe saw blade betweenthe motor
and the fence. Lock the yoke by tightening the
y o k e c l a m ph a n d l e .
IABLE SPACERBOARD
RIP SCALEINDICATOR
e. Position carriage until the edge of the blade, when
spun by hand, just touches the front face of the
fence. The rip-scaleindicator (on the right hand side
of radial arm) should now read "0" inches on upper
portion of the blade "ln-Rip" scale. lf not, loosen
screws and shift the indicator until it is aligned with
"0"
the mark, then tighten the screws.
NOTE: With the saw blade and fence in the position
shown, the upper portion of the blade "ln-Rip"
scale is used. lf the fence is re-located at the
extreme rear position, the lower portion of the
"ln-Rip"
blade s c a l ew o u l d b e u s e d .
CARRIAGE
LOCK KNOB
f. The blade "Out-Bio" scale indicator on the left

hand side of the radial arm is adjusted in essentially
the same manner as the blade "ln-Rip" indicator,
except the blade should be as shown. With 2 inches
measured between the fence and the face of saw
blade, the rip-scale indicator should be positioneo
to read 2 inches on the upper portion of the blade
"Out-
Rip" scale.
NOTE: With the saw blade and fence in the position
shown, the upper portion of the blade "Out-Rip"
scale is used. lf the fence is moved to rear position
(at the rear of rear table) the lower portion of the
"Out-Rip"
blade scale is used.
s. Loosen the yoke clamp handle, pull on the swivel
2 ' ' - M E A S U R EFDR O MF E N C E
latch pin knob and return the blade to the 90o
position. TO NEAREST BLADEIOOTH
t8

assemblYand alignment
A L I G N M E N TO F S P R E A D E RF O R R I P P I N G '
GUARD OR
W A R N I N G : N E V E R P O S I T I O NT H E NoR
wlrH PowERoN;
ir,r'iiiiickaAcKAssEMBLY
pdi;iioN-attrrlrrcreAcr PAWLsBY GRASPING
P A W L SO R S P R E A D E R .
2. Install BladeGuard.
of
a. Sight (visually)to check for proper alignment is
ipieaOerwith saw blade as shown' lf the spreader
not aligned,adjustit asfollows:
(1) Loosen two hex nuts' one on each side of
sPreader.
(2) Rotate hex nuts with fingersuntil the spreader
is directlYin line with sawblade'
(3) Tightenboth hex nuts firmlY'
ANTIKICKBACK,SPREADER
ADJUSTINGWING SCREW
3. Checkand Adiust the spreaderasfollows:

a. Loosen the antikickback spreaderadjustingwing
"tab" positionthe antikickback
screwand with the
blade
and spreaderassemblynearthe bottom of the
a n dt i g h t e n .
PAWLS
ANTIKICKBACK
FENCE LOCATIONS
ripping C A
Position (A) .is used for most cutoff and narrow B
width
oi"t.iionf. Position (B) is used for maximum rt rl
i i p p i n g .P o s i t i a. ( C ) i s u s e dt o a c h i e v m
e a x i m u mc r osscut
capacityin thin work.
your saw' you
Now that you have assembledand aligned
to proceecl with operating controls.section of this
are ready not
section if saw does
manual. Refer to trouble shooting
sitisfactorilv or anv problemsshouldsurfaceafter
;;;;;
usingthe saw.
Downloaded from www.Manualslib.com manuals search engine l9

rocationsand functions
of contrors
The versatility of the
Rad.ial Saw is due, in part.
andthese .r._lh1 to its
t"v, io i"-rJJ..rrrr,operation.
:"^:::"lrt
controIs tot . rr op.ruiio-n"r"i"ro
r. actua
,[:iilJ",.'::Jhe ||y
A s e r i e so f s i x d i a q r a m
",m **l.il' ;;:i.'i;l:"","..Xi1;;
*:,TS.'
:::ffiTJj:
set-ups and !. -
operatino
tamiliar with thesedia-qrams ,procedurer. io, Jf.lortd become
o-rprx or cut
t h a t f o l l o w , b e f o r eo p e i a t i n gand the oo.i.,lni Instructions

y o u r, . * l - " , " . " , "
rdur
MITERSCALE
AND INDICATOR
5
ARM CONTROL
2
LEVER
:g
-:l-:-
BEVETINDEX L E V E R JLAOE AilcL€ (AEv€L)
RIP SCALEINDICATOd
3
SWIVEL 6
LATCH LEVER v r\-vrF
SWITCH
W I T HK E Y
POWER SWTTCHG KEY
A R ML O C K
ADJUSTING WHEEL
TAELECLAMP
\
ELEVATION
CRANK
I
4
CARRIAGE
L O C KK N O B
3
YOKE LOCK
H,ANDLE
ANTIKtcK8ACK, SPREADER 7
ADJUSTING ACCESSORY
WING SCREW
SHAFT
ANTIKICKBACK
AND SPREADER
ASSEMELY
BEVELINDEX
INDICATOR

locations and functions of controls
1 . Depth of Cut (Elevation) saw-blade(bevel) angle, are: bevel lock leverand
a. The diagram shows the elevationcrank which is bevel-index lever.
usedto raiseand lower the saw blade. b. The bevel-indexscaleindicatesthe angularposition
b. C lockwise rotation raises the blade of the motor with respectto horizontal,from 0o to
counterclockwiserotation lowers it- One complete 90o in eitherverticalPosition.
turn of the handlewill raiseor lowerthe saw blade c. The bevel index lever automaticallyindexes the
1/16-inch. motor at 0o, 45o and 90o. Move bevelindex lever
to the left while positioningthe blade,then release
2. Angleof Cut (Miter) it. At any other positionit doesnot engage.
Proper Indexing Method - Experiencedoperatorsof d. The bevel lock lever locks the motor to the yoke
woodworkingequipment.suchasthis CraftsmanRadial w h e n t h e m o t o r i s i n a n y p o s i t i o n .P u l l l e v e rt o
Saw, acquire the habit of indexing in one direction release and pushto lock.
only, whenevera new settingis madein preparationfor
a differentoperation. 6. PowerSwitch and Key
Example: When moving the arm to a miter index a. Insertkey into switch lock'
positionmoveit slightly pastthe desiredindex position,
t h e n r e t u r nt o t h e i n d e xp o s i t i o nc a r e f u l l yt o i n d e xa n d
lock. Yoke indexing and bevel indexing can be
a c c o m p l i s h e di n a s i m i l a r m a n n e r . T h i s i n d e x i n g
technique tends to neutralizeany stressesimpaired
upon saw components and contributes to the high
degreeof accuracy the saw is capableof producing
when operatedexpertly.
a. The arm control lever locks, unlocksand indexes
the arm for Left and Right Miter cuts.
b. The radial arm has positiveindex positionsat 0o
and 45o Left and Right. The arm is rotated by b. Insertfinger under end of switchleverand pull end
pulling arm control leverto index releaseposition' out, to turn switchon.
With arm control lever releasedthe arm will
automaticallvindex at 0o and 45o Left or Right'
After positioning arm to the desiredmiter angle,
pusharm control leverto lockedposition.
U N L O C K I N D E XR E L E A S E
c. Pushleverin - with thumb - to turn switchoff.
3. Yoke Pivot (Ripping)

a. Two controls are used in this operation. They are:
the swivel latch-pin lever and the yoke clamp
handle.
b. A swivel latch lever automatically indexes the yoke
at each 90o position. Pull the spring-loadedswivel
tatch-leverforward to releasethis pin.
c. The yoke clamp handle locks the yoke to the
c a r r i a i e i n a n y p o s i t i o n . P u l l t h e h a n d l ef o r w a r d t o d' W A R N T N G : T H I S L O C K T N GF E A T U R E l S
releasethe yoke; push the handle rearward to secure PROVlDED TO PBEVENT UNAUTHORIZED
the yoke. USE OF YOUR SAW. ALWAYS REMOVE THE
KEY AND KEEP IT IN A SAFE PLACE. TO
4. Carriage Lock REMOVE KEY, HOLD THUM B ON END OF
"OFF,, POSITION
a. The carriage lock knob is rotated clockwise to lock L E V E R T O K E E PS W I T C HI N
the carriageon the radial arm. and counterclockwise A N D P U L L K E Y S T R A I G H TO U T .
to releaseit.
b. When performing crosscutting operations the
carriage lock k n ob must be rotated
counterClockwise until the carriage is free to travel
a l o n g t h e a r m . T h i s k n o b s h o u l d b e t i g h t e n e du n t i l
the operator is ready to grasp the bevel index
handle and make a cut.
5. Blade Angle (Bevel)
a. The two controls used in angular positioning and
indexing of the motor, to provide the desired
2r
W A R N I N G : F O R Y O U R O W NS A F E T Y A L W A Y S Spreader
"OFF" WHEN SAW IS NOT
LOCK THE SWITCH -to prevent kerf from closing in on sawblade and
t N U S E .R E M O V EK E Y A N D K E E PI T I N A S A F E possible kickback;
PLACE. . . ALSO IN THE EVENTOF A POWER
- to prevent "wrong-way feed". "Wrong'way feed" is
F A I L U R E { A L L Y O U R L I G H T SG O O U T ) T U R N
S W ] T C HO F F . L O C K I T A N D R E M O V ET H E K E Y feeding the workpiece - when sawbladeis in a rip
THIS WILL PREVENT THE SAW FROM position - into the outfeed side of the cutting tool
(sawblade, dado, molding head, etc.). the side
STARTING UP AGAIN WHEN THE POWER
C O M E SB A C K O N . c o n t a i n i n g t h e a n t i k i c k b a c k / s p r e a d e r .T h i s c a n b e
extremelv hazardous becausethe sawblade may grab
7. AccessoryShaft the workpiece and throw it violently toward the nose
o f t h e g u a r d ( i n f e e ds i d e o f t h e t o o l ) . D a n g e r l a b e l o n
Useonly the following recommended accessories:
guard.
D r i l l c h u c k ,S a n d i n gd r u m ,a n d R o u t e ra d a p t e r . "Wrong-way
feed" occurs when the teeth themselves
CAUTION: The sawblade,dado, or cutting tool must cut, or attempt to cut, a kerf in the workpiece. This
be removed from the saw arbor before using the differs from a
"kickback"
which is generated by the
accessoryshaft. NEVER operate the saw with cutting sides (one or both) of the teeth, becauseof binding )
tools (includingsandingaccessories) installedon both
between the fence (heel), pinching of the sides of the
endsof the sawarbor. sawblade (failure to use spreader),and/or inadequate )
P O S I T I O N I N GG U A R D , A N T I K I C K B A C K A N D set of teeth of sawblade.
SPREADER A S S E M B L YF, O R R I P P l N G - to act as a partial guard regarding accidental contact
with the sawblade at the outfeed side when ripping,
W A R N I N G :N E V E R P O S I T I O NT H E G U A R D O R and leading edge when crosscutting.
A N T I K I C K B A C KA S S E M B L YW I T H T H E P O W E R
O N . N E V E R P O S I T I O NT H E A N T I K I C K B A C K a. The blade guard is positioned by loosening the
guard clamp screw and rotating the guard so that
P A W L S B Y G R A S P I N G T H E P A W L SO R "nose" just
the clears the workpiece as shown.
SPREADER.
GUARD b.The antikickback and spreader assembly must be
,-r-CLAUP adjusted to accommodate the thickness of the
" SCREW board being ripped. A wing screw in the guard
Securesthe assembly.
IN F E E D t
DIRECTION
/
+ N O S EO F
MINIMUM
GUARD GUARDCLEARANCE
1 . The blade guard is positioned by loosening the guard D I R E C ITO N

clamp screw and rotating the guard so that the nose iust OF KICKBACK f ccu
clearsthe workpiece as shown'

This is necessary:
- to protect operator from accidentally contacting the
sawblade radially from the Infeed direction. A N T I K I C K E A CPKO S I T I O N
-to hold down the workpiece against the table -
minimizing lifting or fluttering (particularly thin
and/or I ight workpieces);
- to minimize sawdust thrown toward the operator. 3. Loosen the wing screw and with the tab provided,
position the antikickback and spreader assembly until
- to minimize the possibilityof a thin pusher board
the pawl assumes approximately the position shown
riding up on top of the workpiece with loss of control
above. Tighten the wing screw.
of workpiece.
(Make sure by trial before starting the cut that the
2. T h e a n t i k i c k b a c k a n d s p r e a d e ra s s e m b l y i s u s e d d u r i n g antikickback pawls will stop a kickback once it has
r i p p l n g o p e r a t i o n s a n d i s a d j u s t a b l et o a c c o m m o d a t e )
started). Insert workpiece alongside spreader under
t h e t h i c k n e s so f t h e b o a r d b e i n g r i p p e d - A w i n g s c r e w outer set of pawls by approaching pawls in the feed
i n t h e g u a r d s e c u r e st h e a s s e m b l Y .
j
direction. Push workpiece sharply in the direction of a
These adjustments are necessarY: kickback (opposite to direction of feed). Readjust
Antikickback Pawls if they do not stop the kickback motion by biting
- to stop a kickback if generated. into the workpiece.
22
HAVE YOUFOLLOWEDALLS'XSTEPSOF
THE ALIGNMENTPROCEDI'RE?IF YOU
HAVE NOT FOLLOWED THEM IIT rNfuN
PROPER SEQUEVCE, YO'I CENNbT
EXPECTACCURATECI'TTING NESUIiS.
THISEDGEOF BOARD
AGAINSTFENCEFOR ALL CUTS
In addition to, the proper alignment of your saw, you musr
a l s o b e c o m e f a m i l i a r w i t h t h e f o l l o w i n g p r a c t i c e si n o r d e r
to expect the best results.
1. Edge of workpiece which is placed against fence
m u s t b e a s s t r a i g h ta s t h e l o n g s i d eo f y o u r f r a m i n g
I square.
t 2. Workpiece must be as flat as the front table board

on your saw.
3. There must be no sawdust or other wood chios
between the fence and front table board.
Turn workpiece over end for end keep same edge
4. There must be no sawdust or other wood chips against fence when making successivecuts.
underneath workpiece or between workpiece and
fence.
5. Workpiece must be held tightly against fence . .
t h i s i s e s p e c i a l l yi m p o r t a n t w h e n m a k i n g a n g l e c u t s
becausethe workpiece has a tendency to move. 2ND AND 4TH CUTS
6. Always use the correct Sawblade for the Job . . .
Always keep it sharp.
7 . W h e n m a k i n g a f o u r s i d e df r a m e :
P E N C I LL I N E F O R
a. The two side pieces must be exactly the same G A U G I N GR E Q U I R ELDE N G T H
length.
b. The top and bottom pieces must be exactlv the
same length.
c. Always place the same edge of the workpiece
against, the fence turn the workpiece end 3RD CUT SCRAP
for end for the successivecuts and mark a pencil
l i n e o n t h e t a b l e f o r g a u g i n gt h e r e q u i r e dl e n g t h .
D-eviations from any of the above practices will have

an
effect on the accuracy of the cuts that you make.
basic saw operations
i
I
t
Basic saw operations are summarized into six categories,

explained and illustrated in the following paragraphs.
A
book entitled "Power Tool Know How-Radial Saw,, is
available at your nearest Sears Retail Store or
Catalog
Store. This book contains considerable data applicable
to
t h e r a d i a ls a w .
N . O T E : R e f e r t o p a r a g r a p h su n d e r , , O p E R A T | O N , ,
illustrations and descriptions of controls.
for | 3F":l?i
23
REOUIREMENTSFORCROSSCUT
Board position (stationary) against rip fence (guide) and
l a y i n gf l a t o n t a b l e t o p .
(OPERATIONS 1 THROUGH 4}
1. Arbor nut must be tight and saw blade guard installed

i n h o r i z o n t a lp o s i t i o n .
2. Arm control lever must be in locked position.
3. Adjust the antikickback assemblyso the pawls just clear
the workpiece or the fence, whichever is higher.
4. Work must be held firmly against table and fence. For
workpieces thicker than the fence is high, install a
higher fence (at least workpiece thickness). Always
place the fence in the most forward position (farthest
from the column support) compatible with the
workpiece being processed and the operation being
performed. With the carriage fully retracted. the blade
must not contact the workpiece when placed against
the fence, within the stated capacitiesof your saw.
5. Blade should be sharp and correctly set.

6. Hands must be kept well away from saw blade.
PROPER
7 . Y o k e c l a m p h a n d l em u s t b e i n l o c k e d p o s i t i o n . (SEE ITEM "10" AT LEFT)
8. Bevel index lever must be locked.
9. Blade should cut into the table or plywood cover not
morethan 1/32 inch.
10. Pull the saw ,forward just far enough to sever the
l u m b e r . l t i s d a n g e r o u si f t h e b l a d e h a s b e e n p u l l e d t o o
far out beyond the piece being cut. When it is returned
it can pick up the right hand piece and throw it over the
fence.
11. For operations No. 3 and No. 4, observeadditional
"Operating
instructions under paragraph Controls"
"Blade
Angle".
N o . 1 _ CROSSCUT
OPERATION
Crosscutting is the process of sawing the workpiece by DIRECTION
p u l l i n g t h e s a w b l a d e t h r o u g h it and using the fence as a OF TRAVEL
support for the edge of the workpiece. Never crosscut
free-hand.
W A R N I N G : B E F O R E C R O S S C U T T I N GM, A K E S U R E
T H E A R M C O N T R O LL E V E R , B E V E L L O C K L E V E R
A N D Y O K E C L A M PA R E A L L L O C K E D N . E V E RU S EA
L E N G T HS T O PO R A F I X E D G U I D E O N T H E F R E E
E N D O R E D G EO F A W O R K P I E C ED. O N O T C R O S S C U T
W O R K P I E C ETSH A T P L A C EY O U R H A N D SC L O S ET O IMPROPER
THE PATH OF THE SAW BLADE. WHEN MORE ( S E EI T E M" l O ' ' A T L E F T )
E X P E R I E N C EI S G A I N E D B Y U S I N G T H E S A W , I T
WtLL BE NOTICEDT , H A T W H E NP U L L I N GT H E S A W
T O W A R DY O U D U R ] N G C R O S S C U T T I N G T ,H E B L A D E
T E N D ST O F E E D I T S E L FT H R O U G HT H E W O R K D U E NG
REPETITIVE CROSSCUTTI
TO THE ROTATION OF THE BLADE AND THE
"C"
D l R E C T I O N O F T H E F E E D . T H E R E F O R EY, O U Clamp a clamp (min. 6 inch) usinga wood block on
S H O U L DD E V E L O PT H E H A B I T O F H O L D I N GY O U R e a c h s i d e o f t h e a r m . T h i s w i l l l i m i t t h e c a r r i a g et r a v e l
R I G H T A R M S T R A I G H T F R O M T H E S H O U L D E RT O beyond the position necessary to complete the crosscut
THEWRIST. operation.
24

N o . 2 - M I T E RC R O S S C U T
OPERATION
Miter crosscuttingis the processof sawinga board at any
angleother than a 90o (square)cut. The 45o miter angleis
a popular one, since two boards cut to 45o can be
assembled to form a 90o cornerfor producinga squareor
rectangularframe.The radial arm is set to the desiredangle
of cut; yoke and bevelsettingsindexedat 0o (andlocked)
as in squarecrosscutting.The boardbeingcut is held firmly
againstthe fence (guide) and the carriagepulled forward
along the radial arm to perform the desiredcut. As in
"Operation
No. 1", the carriageshouldbe returnedto full
rear position and the saw blade allowed to come to a
completestop beforeremovingthe boardsfrom saw table.
OPERATIONNo. 3 - BEVELCROSSCUT
Bevelcrosscuttingis the processof sawingat 90o (sguare)
acrossthe board with the saw bladeset at an angleother
than 90o to the saw table. The radial arm and yoke are
indexedat 0o and locked,but the bevelis setto the desired
angleof cut. The board is held firmly againstthefenceand
the carriagepulledforward alongthe radialarm to produce
the cut. The carriageshould be returnedto full rearward
positionand the saw blade allowedto come to a complete
stop beforeremovingthe boardsfrom sawtable.
OPERATION o.4 - COMPOUND

cRosscuT
Compound crosscutting is the combination of miter and
bevel crosscuts.The radia, arm and bevel are set to produce
the desired cut; the yoke is indexed at 0o and locked. The
board is held firmly against the fence and the carriage
pulled forward along the radial arm to produce the cut.
Again. the carriage should be returned to full rearward
position and the saw blade allowed to come to a complete
stop before removing boards from saw table.

R E O UR
I E M E N TW
S H E NR I P P I N G
(OPERATIONS
5 AND 5)
1. Carriagelock knob must be locked.
2. Radialarm must be lockedin 0o position.
3. Work must be held firmly againsttableand fencewhile
feedingthrough.
4. Guard spreaderand antikickbackmechanismmust be
p r o p e r l y s e t . O B S E R V E I N S T R U C T I O N Sl N
P A R A G R A P H , " P O S I T I O N I N GG U A R D . A N D
A N T I K I C K B A C KA N D S P R E A D E RA S S E M B L YF O R GREATER
RIPPING"UNDER "LOCATION AND FUNCTION THAN r/4"
OF CONTROLS".
5. Bladeshouldbe sharpand correctlyset.
6. When ripping narrowstock,lessthan 3 inchesbut more
than 1/4 inch betweenthe guardand the fence(guide),
usea "Push Stick" at least1l4" thick and at least16"
long so the workpieceis clearof the bladebeforeyour
handcontactsthe guard.
S L I G H T I YL E S ST H A N
T H I C K N E SOSF W O R K P I E C E
uP TO 3/8"
7. When ripping stock 1/4 inch or less between the blade

and fence (guide) use a Pusher Board.
Pusher board should not be lessthan 3 incheswide and
1 6 i n c h e sl o n g . N a i l o r g l u e a 3 / 4 x 3 / 4 x 4 i n c h b l o c k
to one edge of pusher board to be used as a grip.
The pusher board should be fed into the blade behind
t h e s t o c k b e i n g r i p p e d u n t i l t h e s t o c k i s c l e a ro f t h e r e a r
of the blade (not more than 8 inches so as not to strike
antikickback pawls) and then pulled back with use of
t h e g r ip .
8 . H a n d sm u s t b e k e p t w e l l a w a y f r o m s a w b l a d e .
9. Saw blade MUST be parallel to fence, to minimize
possibiIity of kickbacks. -
blp
10. For every new width of cut, a new PUSHER BOARD -
o r a r e w o r k e d P U S H E R B O A R D t o r e m o v et h e m a t e r i a l
c o n t a i n i n gt h e k e r f - m u s t b e u s e d .
1 1 . T h e o u s h e r b o a r d s h o u l d b e t h e s a m e t h i c k n e s sa s t h e
workpiece. No thinner for strength, or no thicker since
the nose of the guard must clear the top of the 1/4" OR LE55
w o r k p i e c ew i t h m i n i m u m c l e a r a n c e .
N o .5 - O U T - R I P P I N G
OPERATION W A R N I N G : N E V E R R I P F R E E . H A N D .B E F O R E
AND IN.RIPPING R I P P I N G , M A K E S U R E T H E G U A R D ,A N D
A N T I K I C K B A C KA N D S P R E A D E RA S S E M B L YA R E
1. Ripping is the process of sawing the workpiece by S E T U P P R O P E R L YA . LSO.MAKE SURE THE SAW
feeding it into the saw blade when using the fence as a B L A D E I S P A R A L L E L W ] T H T H E F E N C E .N E V E R
guide and as a positioning device to obtain the desired R I P W O R K P I E C E SS H O R T E RT H A N T H E S A W
width of cut. The sawblade is oarallel to the fence. BLADE DIAMETER.

2. Sincethe work is pushedalongthe fence,it must havea
straightedgein order to make slidingcontactwith the
fence.Also, the work must makesolidcontactwith the
table, so that it will not wobble.Providea straightedge,
e v e n i f t h i s m e a n st e m p o r a r i l yn a i l i n go f a n a u x i l i a r y
straight-edged board to the work. lf the workpiece is
warped,turn the hollow sidedown.
3. Always usethe sawguardand makesurethe spreaderis
correctly alignedwith the saw kerf and antikickback
pawls properly adjusted.Woodcut with the graintends
to spring the kerf closed and bind the blade and a
kickbackcould occur.
4 . Stand a little to one side of centerto be clear of 'work
in caseof kickback.
5 . When rippingshort or narrow work, alwaysuse a push
stick appliedto the sectionof the workpiecebetween
the blade and fence. . . pushthe work pastthe bladeso
i t i s c l e a ro f t h e b l a d e .T h i s p r o c e d u rw
e i l l m i n i m i z et h e
p o s s i b i l i t yo f k i c k b a c k s .
In-Ripping.The radialarm and bevelare indexedat 0o and Out-Ripping.The radial arm and bevel are indexedat 0o
locked, but the yoke is turned 90-degrees in a clockwise and locked, but the yoke is turned 90-degreesin a
direction (viewedfrom above)from the crosscutposition. counterclockwise direction (viewedfrom above),from the
Thus, when standingin front of the saw,the bladewould crosscutposition.Whenstandingin front of the saw,blade
be rotating counterclockwise.After positioningthe guard would be rotating clockwise.After positioningthe guard
and antikickbackmechanismthe workpieceis fed from the and antikickbackmechanismthe workpieceis fed from the
right-handside of the saw. The "Blade In-Rip" scaleis on left-handside of the saw.The"Blade Out-Rip" scaleis on
the right-handsideof radialarm. the left handsideof radialarm.
O P E R A T I O N o . 6 - B E V E LR I P P I N G
Bevel ripping is either in-ripping or out-ripping as described
above, except the saw blade is tilted out of perpendicular to
the saw table surface. The radial arm is indexed at 0o and
locked, the bevel is set to the desired bevel angle and the
yoke is positioned for in-ripping (saw blade at rear) or
out-ripping (saw blade at front), as required. All
requirements and observations applicableto normal ripping
operations also apply to bevel ripping.
DADOING
MOLDING/SANDING
Instructions for operating the Dado Head are contained in
booklet furnished with the Dado Head. Instructions for operating the Molding Head are contained
The saw arbor is designed for dado heads up to 13/16 i n a b o o k l e t f u r n i s h e dw i t h t h e M o l d i n g H e a d .
inches wide. Do not install a wider dado head on the arbor. For use of Molding Head Cutter or Drum Sander the rear
Take severalpassesif required dado cut exceeds13/16 inch. table reqr.Jresan opening (next to rear face of fence) for
When installing the dado head on the arbor, ALWAYS clearance.Cut this opening as shown.
install the inside "loose collar" first. Be sure the teeth of
the chippers are placed to fall in blade gullets,and chippers
are approximately equally spaced around the arbor.
DO NOT install the outside loose collar. Make sure the REARTABLE
arbor nut is tight. Install the arbor nut directly againstthe
outer blade of dado head.
For best results and to avoid excessiveload on the motor,
NEVER CUT A 13/16" WIDE DADO. DEEPER THAN
3/4" IN ONE PASS.
N E V E R U S E A D A D O H E A D O R M O L D I N GH E A D W I T H T H E S A WA R B O R V E R T I C A LW I T H O U TI N S T A L L I N GA N D
A D J U S T I N GA M O L D I N GH E A D / D A D OG U A R D .
27

adjustments to compensate for wear
ADJUSTING BEVEL LOCK LEVER

r--=-\.
1. The purpose of this lever is \
to lock the moror at any
angle. To adjust, remove the set
shown. Use the bevel
the clamp bolt. Do Not-lock lever
screw with wrench as
as , *r.n.n to tighten
N
Over fight"n. R'.ptace bevel
lock lever in locked position anO
ilgl_,t"n the 5s1sqrsM/.
EEVELLOCK
LEVER
wE
/
V
I
I
t/8 HEX ''1" WRENCH
EEVELLOCK LEVER
I N L O C K E DP O S I T I O N
YOKE LOCK HANDLE ADJUSTMENT.
1. This handleprovidesa friction lock

betweenthe upper
face of the yoke and the bottom lr"" tiii,"
carriage.
It should eliminateany play or rotation
betweenthese
two parts when locked. lts proper position
for saw
o.perationis gpproximatelymidway U.t*..n
the two
sidesof the yoke. HEX '1., WRENCH
When sufficientwear has occuredto permit (l/4 tNcH)
the handle
to move considerablyto the rear. or strike
the Voke
before locking,the handlemust be adjuileO
as follows:
2. Removecarriagestop screwand lockwasher
i n c h h e x - Lw r e n c h .
with a ,l/4 - t
"/
3. Grasp-thecarriageassembly,move it carefully
off the
. n d . . o l r a d i a la r m , h o l d i n gi t p a r a l l e l
t o t t r ei a O i aa
t rm CARRIAGE
STOP
until all carriagebearings aie free ot their i...t r.
SCREW
Rest the motor and carriageassemblyon
saw work
table and re-installcarriagestop scre* .nJ
io.r*.rh"r.
To Readjust
Sg, Vgi1. lock handleat unlockedposition. rsll6 wRENCH

Tightennut
lljl. illlgthe wrench.,
oetween two
untirrock;;;ii;j;;k;, mid_way
sides of the yoke. nemoue carnage
stop screw and lockwasher.
H o l d t h e m o t o r a n d c a r r i a g ea s s e m b l y
p a r a l l e lt o r a d i a l
arm.and start the rear bearings
onto the tracrs.
Continue to hold the assemblyparallel
to the tracks
until the forward bearingsare
on the tracks.
7.
9lld^"_-,1. carriage rearward on the radial arm and
:LIOI TC.KAW! LA_SrHHEER .C A R R | A G E
SrOPSCREW
AND
28
adiustmentsto compensatefor wear
ARM TO COLUMN
1. With the arm control lever unlocked and in index

releaseposition,the arm should move firmly with no
verticalplay in the arm.
The arm shouldfit snuglyon the column. lf not. then
adjust.
a. Removetwo (2) screwsfrom rear cover plate and
tighten evenly top two 3/8-16 bolts, until arm d-
movesfirmly and there is no verticalor horizontal
movementin the arm when arm control lever is
l o c k e do r u n l o c k e d .
b, Bottom two nuts shouldbe snuggedevenly,but not
nearlyastight astop two bolts.
c. Be-lnstallRearCoverPlate.
A D J U S T I N GC A R R I A G EB E A R I N G S
In proper adjustmentthe top and bottom radii of all four

bearingsshouldbe in contact with the arm tracksfor their
entire lengthand carriageshould roll freely but with some
resistance.
To test for looseness betweenbearingsand trackson radial
arm,performthe followingsteps.
1. Removeleft-handcarriagecover.
2. Pushthe carriageto its full most rearwardposition.
3. Finger hold front carriagebearingas shown and apply
as much force as possibleand at the same time pull
carriageforward. lf you can stop the bearingfrom
turning it will requireadjusting.
4. Check rear bearingin the same manner and adjust as
follows:
a. Loosen nuts just enough to permit the eccentric
screwsto turn.
b. Rotate the eccentricscrewsa oartial turn (left or
right) as requiredto take up looseness.
c . Hold the headsof eccentricscrewsin the position
establishedin the precedingstep and tighten nuts
on undersideof carriage.Correctadjustmentexists
when you cannot keep the bearingsfrom turning.
However, excessivebearing pressure will cause
d i f f i c u l to p e r a t i o na n d r a p i dw e a r .
d . I nstallcarriage cover.
WASHER
ASSEMBLY
ECCENTRIC
SCREW
CARRIAGE
CARRIAGE
BEARING
PLAIN WASHER LOCKWASHER

NUT
29
A R M L O C KA D J U S T I N GW H E E L
Arm control lever operatesa brake shoe that locks and
releases the arm, and automaticallyreleases the arm index
pin for 0o & 45o miter settings.
The lock action shouldfeel tight and secure.Considerable
amount of effort must be appliedto the leverto lock the
arm.
N O T E : L e v e rm u s t b e i n u n l o c k e dp o s i t i o nw h i l e m a k i n g
adjustment.
lf adjustmentis required,turn arm lock adjustingwheel
under front of the arm clockwise to tighten, counter-
clockwiseto loosen.
ARM INDEX ROD ADJUSTMENT

At some time it may be necessaryto make an adjustment to
the Arm Index Rod, to compensate for wear in the
I n d e x i n gS y s t e m . M I T E RI N D I C A T O R LEVERARM KNOB
An indication that this adjustment must be made is when r*trenscn-r ,/\
one of the following occurs:
\
-"'1-b
Y '*
o
I ARMTRIM
IMPORTANT: ARM LOCK/ADJUSTING WHEEL (SEE
ABOVE) MUST BE PROPERLY ADJUSTED AT THIS
TIME.
1. With the arm control lever pulled forward and held
"lndex
in the R e l e a s e "p o s i t i o n , t h e a r m c a n n o t b e ARM TRIM
moved out of the Indexed position. (lndex pin not PAD
f u l l y r e t r a c t i n gf r o m l n d e x r i n g ) .
2 . W i t h t h e a r m i n o n e o f t h e I n d e x p o s i t i o n sa n d t h e ARM CONIROL
arm control lever allowed to rest in the Unlocked LEVER
position (with the column tube supports and gibs
adjusted properly eliminatingall play in this area).
A slight side to side movement is noticeable at the
front of the arm. (lndex pin not fully seated in ^L
CARRIAGE- :
IndexRing). E
STOPSCREW 6
To make an adjustment to the arm Index rod the following
steps must be taken.
CARRIAGE
1 . R e m o v i n gA r m T r i m ( S h r o u d )
a . R e m o v em i t e r i n d i c a t o r . S n a p f i t .
b. Remove miter scale by removing two #10 Pan
Head screws.
c. Remove knobs from arm control lever.
d. Remove stop screw and lockwasher in arm.
R e m o v e c a r r i a g e .R E - I N S T A L L S T O P S C R E W
AND LOCKWASHER.
e. Grasp arm trim and remove.
f. Remove arm trim pad.
2. Adiusting Index Rod.

a. Loosen carriage bolt and nut which holds BRACKET
ADJUSTING
adjusting bracket in place.
b . P o s i t i o na r m i n 0 o l n d e x .
c. Bring adjusting bracket forward until it is
approximately 1/16 inch from contacting Index
rod. Or until it is in the extreme forward
position on the mounting slot.
d. Tighten carriage bolt & nut. Test indexing
action in all Index positions.
3. Reinstall parts that have been removed.
a . I n s t a l la r m t r i m p a d .
b. Remove Carriage Stop Screw and Lockwasher
and install carriage.REINSTALL CARRIAGE
S T O P S C R E W .A N D L O C K W A S H E R . r/r6-lNcH
c . I n s t a l ll e v e ra r m k n o b .
d. Install miter scale and miter indicator. Set miter
indicator to 0o.
30
trouble-shooting F I N I S HC U T E N D
SQUARE
F I N I S HC U T E N D SQUARE
WARNING: REMOVE POWER CORD FROM POWER

S O U B C EB E F O R ET R O U B L ES H O O T I N G .
,/l\\\l
NOTE: Changingone adjustmentwill effect another,so it is
best to perform all of the alignment procedureswhen
correctingany one problem.
The usual operating"troubles" are listedin the following
paragraphs with the necessary correctionslisted.
1. RADIAL SAW DOES NOT MAKE ACCURATE 0o or

l$'$
450 MTTERCROSSCUTS. ,\\'\\
a. Looseness between column tube and column
support. \\\\\
Align as describedin Alignment'procedure
Section F E N C EE D G E F E N C EE D G E
Step Two. F I N I S H C U T L O O K S L I K E T H I S _ O OC R O S S C U T
b. Crosscuttravel not properly adjusted.
R efer to Step Three in Alignment procedure
SectionSquaringCrosscutTravel.
c. Column is Loosein Support.
Referto StepTwo in Alignmentprocedure.
d. Arm Not IndexingProperly.
R e fe r t o A r m I n d e x R o d A d j u s t m e n t i n
Adjustmentsto Compensate for Wearsection.
e . CarriageAssemblyLooseon Arm. OR LIKE THIS - 45O MITER.
Refer to CarriageBearingAdjustmentin adjustment
to Compensate for WearSections. g. SawdustbetweenWork Pieceand Fence.
f. Looseness betweenYoke and CarriageAssembly. KeepFront Work TableClean.
Refer to "Yoke Lock Handle" adjustment in h . Rip FenceNot Straight.
adjustmentto Compensate for WearSection. ReplaceFence.
2. SAW CUTS AT ANGLE _ NOT 9OOTO TABLE TOP. SHOULD

B E9 0 "
a. Table support channelsnot properly leveled. ANGLE
Refer to Step One under Alignment procedure
Section.
b. Blade not squareto work table top.
Referto Step Four in AlignmentprocedureSection.
3. B L A D E A N G L E ( B E V E L )C U T SN O T A C C U R A T E .
a. Corrective Action is the sameas paragraph2A and
B above.
b. CarriageBearingsLoose. c. Bevel Lock Handle Loose.
Referto adjustingcarriagebearingin adjustments to Refer to Adlustment Bevel Lock Handle ln
compensate for wearsection. Adjustmentto Compensate for WearSection.
4. SAW KERF (CUT EDGE} OF STOCK ROUGH _ FENCE

TOOTH MARKS LEFT ON EDGEOF SAW KERF.
R O U G HK E R F wlDEcuT-
N O T E : T h i s c o n d i t i o ni s c o m m o n l yc a l l e d" H E E L " .
Fl'r/: c (KERF)
- -
Crosscuftingor Miter Cutting
"Heeling"
w i l l t e n dt o s l i d et h e w o r k p i e c ea l o n gt h e --=
guide fence,as the cut is beingmade,and make a
squarecut almostimpossible. -
Refer to step 5 underAlignmentProcedureSection - B L A D E' , H E E L I N G , .
- "SquaringBladeto Fence."
b. BevelCrosscuttingOr BevelRipping.
Refer to Step 5 Under Alignment ProcedureSection
D I R E C T I OO
NF --
VerticalHeelAdjusting. D I R E C T I OO
NF
ATTEMPTED -
Using lmproper Bladefor FinishCut Desired. BLADE TRAVEL
BLADE TRAVEL
UseProperSmoothCutting Blade.

trouble-shooting
I N RIP POSITION
5. WOOD BINDS, SMOKES AND MOTOR SLOWS T O P V I E W W I I H ARM 9OO TO THE FENCE
DOWN OR STOPSWHEN RIPPING. / \ -
a. Dull blade or warpedboard. \-l
FENCE \I
Sharpen or replace the saw blade. Avoid the
attempteduseof severlywarpedmaterial. FEED
DIRECTION
b. Feed rate too fast.
Slow Feed Rate.
<-
c. Saw blade heels.
C h e c k a n d a l i g n a s d e s c r i b e di n A l i g n m e n t
ProcedureSection,Step Five.
d. Fence not straight.
Replacefence.
e. CarriageAssemblyLooseon Arm.
Refer to adjustingcarriagebearingsin adjustments H E E LT O R I G H T : H E E LT O L E F T :
to compensatefor wear section. INCORRECT INCORRECI
6. B O A R D P U L L S A W A Y F R O M F E N C E W H E N
RIPPING.
a. Saw Blade has heel.
Corrective action is the same as preceding
instructionsexplainedin paragraph c.
7. W O R K P I E C ES T R I K E SS P R E A D E RW H E N R I P P I N G .
a- Adjust spreaderper instructions in Step Six under
"Alignment of Spreaderfor Ripping".
8. SAW DOES NOT TRAVEL SMOOTHLY ON ARM
TRACKS.
a. Dirty tracks.
Clean Tracks.
b. Bad Bearing.
CORRECT
ReplaceBearing.
c, Worn Tracks 1 1 .D E P T H O F C U T V A R I E S F R O M O N E E N D O F
ReplaceTracks WORK PIECETO THE OTHER.
9 . C L A M P I N G F O R C E N O T S U F F I C I E N TA T M I T E R a. Table Top not parallel with Arm.
ANGLES OTHER THAN 45O. Refer to Attaching and Levelingtable Mtg. Support
a. Arm Control LeverrequiresAdlustment. Channelsin Step OneAlign. Section.
Refer to Arm Lock Adjusting Wheelin Adjustments 12. BLADE TENDS TO ADVANCE THRU LUMBER TOO
to Compensatefor WearSection. FAST.
1 0 .C L A M P I N G F O R C E N O T S U F F I C I E N T A T B E V E L a. Dull Blade.
ANGLES OTHER THAN 45O. Replaceor sharpenblade.
a. Bevel Lock LeverRequiresadjusting. b. Not advancingSaw Blade properly.
Refer to Adjusting Bevel Lock Lever in Draw Saw Blade across lumber with a slow and
Adjustments to Compensatefor WearSection. steadypull.
32
CHART
MOTORTROUBLE'SHOOTING
tgt particularly
NOTE:Motorsusd on wood-working -"I: woodchips
susceptible to tne accumu'|il;;isivdust'anO to
ot '"""'umed"',frequently
and shouldbe blown-oit motorventilatton'
il;";;i;;"rence with normal
REMEDY
SUGGESTED
on red.button'
1. Resetprotector by pushing
1. ProtectoroPen;circuit of motor (indicatedby
Motor will not run. locatedon top
broken. audibleclick).
proper voltage'
2. Check power line for
2. Low voltage.
plug for damaged
l.'- lnspectline, cord and
1. Short circuit in line, insulationand shortedwires'
Motor will not run and
"BLOW". cord or Plug. fgr.looseor.,-^-
fuses
-2. lnspectall terminalsin motor
2. Short circuit in motor or ;.f,; terminals or worn insulation on wrres'
looseconnections'
line' 3. lnstallcorrectfuses'
3. lncorrectfusesin Power
1. Reducethe line load'
Motor fails to develoP 1. Powerline overloadedwith
lights,aPPliances and other
full power. (Poweroutput
motors.
of .otot decreasesraPidlY lengthof wiring'
2. lncreasewire sizes,or reduce
with decreasein voltage at 2. Undersize wiresor circuit
motor terminals.For too long-
from the power company'
examPle:a reductionof 3. Requesta voltagecheck
10/o in voltagecausesa -' Generaloverloadingof
3.
oo*"t company'sfacilities'
reduction of 19%in
iln rn"ny sectionsof the
ma<imum Poweroutput
country, demandfor
of which the motor ts
electricalPowerexceeds
capable,while a reduction
the capacityof existing
ol 2V/o in voltagecauses generatingand distribution
in
a reduction of 36o/o
output') sYstems.)
maximum Power
feed ratewhen 1. Slow down rate of feed'
1. Excessive
Motor overheats.
crosscuttingor rlPPlng'
provide normal air
(Air 2. Cleanout sawdustto
2. lmProPercooling' circulation through motor'
circulation restrlcteo
through motor due to
sawdust.etc.) Sectionof
"heel"' 3. Refer to Alignment Procedure
3. Saw bladehas
- triP 1. Correct low voltagecondition'

1. Low Voltage will not
lUotor starts slowlY or s,witch.
starting
fails to come uP to full
speed. condition'
1. Correctthe low line voltage
1. Voltagetoo low to permlt
Motor stalls(resulting,in
motor to reachoPerattng
blown fusesor trlppecl
speed. with
circuit breakers)- 2. Replacefusesor circuit breakers
2. Fusesor circuit breakers pto-petcaPacitYu nits'
do not havezufficient
caPacitY.
1. Reducemotor load'
1. Motor overloaded'
Frequent oPeningof 2. Replacefusesor circuit
breakers'
tusei or circuit breakers' 2. Fusesor circuit breakers
do not havesufficient
caPacitY.
33
maintenanceand lubrication
MAINTENANCE N O L U B R I C A T I O NR E O U I R E D
W A R N I N G : F O R Y O U R O W N S A F E T Y ,T U R N S W I T C H Do not lubricatecarriageball bearingsor motor bearingsas

"OFF" these are sealed ball bearings and require no added
A N D R E M O V E P L U G F R O M P O W E RS O U R C E
OUTLET BEFORE MAINTAINING OR LUBRICATING lubrication.
YOUR SAW. Do not lubricatebetweenradialarm cap and radialarm.
When you receive your new Craftsman radial saw, it
requiresno lubrication.The radial saw has been partially P E R I O D I C A L L YL U B R I C A T ET H E S EP O I N T S
alignedand all bearingsare lubricatedand sealedfor life. In
time, however, in order to keep your saw in perfect Use SAE No. 10W-30automotiveengineoil and refer to
working order and accurate,it will be necessary to lubricate PartsList for locations.Apply a few drops of oil alongthe
and realign. In fact, your radial saw needs more of a swivel latch pin and bevel index pin only if the pin has a
cleaning t h a na l u b r i c a t i o n . tendencyto stick. Removethe left-handcarriagecoverand.
use oil sparinglyto prevent it from getting on the ball
Make sure the teeth of the ANTI KICKBACK pawls are bearingsor races.
alwayssharp.Replaceif not sharp.
A light film of oil should be wiped on the face of the
column tube to lubricatethe fit betweenthe columntube,
LUBRICATION and column support.
The thread on the elevation shaft assembly can be
Your saw is precisionbuilt and should be kept cleanand lubricatedthrough the oil hole in the centerof the radial
properly lubricated.Before describingthe variouspoints arm cap.
w h i c h m a y p e r i o d i c a l l yr e q u i r el u b r i c a t i o n ,l T l S M O R E
IMPORTANT TO FIRST MENTION THE VARIOUS CAUTION: Excessive oil at any location will attract
P O I N T SW H I C HS H O U L DN O T B E L U B R I C A T E D . airbornedust particlesand sawdust.
recommended accessories
ITEM CAT.NO.
Stand ....9-222Os
S t e eL le s s ...::.:::::.::::::
Casters ...9-22208
KeyChuck .9-2980
*Molding
HeadGuard- 7-inch . . .9-29524
*Molding
HeadGuard- f-inch . . .9-29523
R o t a r y S u r f a cPel a n e r - C a r b i d e T i p .... 9-29513
S a n d i n g W h e e l8- - i n c h . -.9-2274
SandingWheel- lO-inch .9-22723
D u s t C o l l e c t o. r. . . .....9-16998
D u s t C o l l e c t o. r. . . ....-9-29517
TaperJig ...9-3233
*Satin
Cut Dado- 7-inch . . .9-3257
*SatinCutDado-8-inch.
..9-3253
*Molding
H e a dS i n g l eC u t t e r 9-3215
*Molding
HeadThreeCutter 9-3221
SandingDrum - 3-inch . .5-25246
o Lower RetractableGuard . 9-29009
"Power
Tool Know How Handbook"
RadialSaw 9-2917
*Before purchasing
or using any of these accessories,
read
and comply with additionalsafetyinstructionsNo. "(D)2"
on p. 4 of this manual.
.Meets OSHA Requirements

asof 8-73.
The above recommendedaccessories are current and were

availableat the time this manualwasprinted.
34
repair parts
PARTSLIST FOR CRAFTSMANlO.INCHRADIAL SAW
MODEL 113.197751
o
s
4
o;;f;,
6- ll
&- t2
a
o
o
o
FIGUREl_LEGSET
Key Part
No. No. Description
1 63749 Leg
2 60314 Screw.TrussHd. 114-2O x5/8
63751 Stiffener,R.l-.|.
4 63750 Stiffener,L.H.
*Lockwasher,External1/4
E sTD 551225
*Nut, Hex 114-2O
o sTD 541025
*ScrewH , e x H d . 5 / 1 6 - 1 8x 5 i 8
7 sTD 523106
* W a s h e r1,1 1 3 2x 1 1 / 1 6x 1 / 1 6
I sTD 551031
o * External5/16
sTD 55'l131 Lockwasher,
* N u t . H e x J a m5 / 1 6 - 1 8
10 srD 541231
*rurt, Hex Jam 112-13
11 sTD 541250 |
12 803835 I Foot, Leveling
63752 I g.S of LooseParts(Not lllustrated)
*
StandardHardwareltem - May be Purchased
Locally'
35
repair parts
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repair parts
PARTSLIST FOR CRAFTSMANlO.INCHRADIAL SAW
MODEL NUMBER 113.19771AND 1 13.197751
13 14 t5
\ l /
bb+- I I
l5
IF THIS PARTIS REMOVED,

D I S C A R DA N D R E P L A C E
WITH A NEW PUSH NUT.
25
tT"*F
-f
[[-----1-i";' i'
.-Y><5
s_-5 Y*g@
FIGURE5_ARMASSEMBLY
Key Part Key Part

No. No. Description No. No. Description
'I
63626 H o u s i n gP, i n 20 63637 Pin
2 63629 P i n ,A r m I n d e x 21 63636 P i n ,C l e v i s
63631 Shoe,Arm Lock 22 63667 Clamp,Cord
*Screw,
4 63628 S p r i n gT
, ension 23 sTD 601103 Type "T" PanHd.
*Screw,
9420417 Type "T" Hex WasherHd. 10-32x 3/8
*Lockwasher,
1/4-20 x 5/8 24 sTD 551210 Ext. Tooth N10
o 63627 Guide 25 63639 Track
63632 Rod,lndex 26 448337 Screw,Type "T" Rd. Hd.
63630 Spring,Arm Lock 10-32x 5/8
27 63680 Trim Front Arm
1 1 63633 Rod Assembly,Arm Lock 28 60256 Key
*Screw,
t z 60332 Washer,21/64x1x1/8 29 sTD 600803 Tvpe "T" Pan Hd.
* N ut. Hex 114-20 8-32 x 5/16
I J sTD 541025
*
1 4 s T D 5 5 1 2 2 5 Lockwasher, Exlernal 114 30 63664 Guard,Switch
t 3 63635 Bracket,Adjusting 31 63663 Switch, Locking(lncludesKey N o . 271
1 6 63634 LeverAssembly 32 63624 Arm, Radial
1 7 g417711 *Bolt, 33 63640 Bracket,Support
Rd. Hd. Short SquareNeck
1 / 4 - 2 Ox 1 / 2 u 60225 Grommet
1 8 63638 P i n ,L e v e r 35 60128 Washer,17/64 x 5/8 x 1/32
*Nut, Push
1 q 60240 +Nut, Push'l14 36 60208
37 63773 Insulation
*Standard
Hardwareltem - May be Purchased
Locally.
+lf this part is removed,discardand replacewith a new PushNut.
42
PARTSLIST FOR CRAFTSMAN1O-INCHRADIAI. SAW
MODEL NUMBER113.19771AND 113.197751
2
II
-@
,rt
.--Jg"
t\
15 14 9
8
9
t6
12
/
F I G U R E6 _ G U A R DA S S E M B L Y
Key Part Key Part

No. No. Description No. No; Descdption'
1 63681 Guard 9 63271 Pawl,Anti-Kickback

*Nut, Square,5/16'18 * R i n g ,R e t a i n i n 7
g/16
2 120399 10 srD 582013
3 6391 Bar,Antikickback 11 63270 Spreader
4 63540 Guide,Antikickback 12 63269 Bearing
*Washer, 13 63539 Screw,Guard Clamp
5 sTD 551010 13/64 x 5/8 x'l /32 *Nut,
*Screw,Type "T" Pan Hd. 14 Hex,&32
sTD 541008*Lockwasher,
6 sTD 601103
10-32x 3/8 15 srD 551108 ExternalTooth No.8
7 60219 Screw,Wing5/1G18 x 1/2 16 63538 Clamp, Guard
*Screw,
*Nut, 't7 sTD510805 Pan Hd., 8'32 x 112
I sTD 541231 H e x . ,5 / 1 6 - 1 8
*Standard
Hardwareltem - May be PurchasedLocally.
43

Sears
owners IO-INCHRADIALSAW
manual
SERVICE N o w t h a t y o u h a v e p u r c h a s e ydo u r 1 0 - i n c hr a d i a rs a w ,s h o u r d
a
need ever exist for repair parts or service,simply contact
any
sears service center and most sears, Roebuckand co. stores.
B e s u r et o p r o v i d ea l l p e r t i n e n tf a c t sw h e n y o u c a l l o r v i s i t .
M O D E LN O .
ll3.l977l
T h e m o d e l n u m b e r o f y o u r 1 0 i n c h r a d i a rs a ww i ,
S A WO N L Y befoundon
a label attached to your saw, at the front of the
base.
Il3.l9775l
S A WW I T H L E G S
H O WT O O R D E R W H E N O R D E R I N GR E P A I RP A R T S ,A L W A Y S G I V E T H E
R E P A I RP A R T S F O L L O W I N GI N F O R M A T I O N
:
P A R TN U M B E
R P A R TD E S C R I P T I O N
M O D E LN U M B E R N A M EO F I T E M
113.19771 1 OI N C HR A D I A LS A W
113.197751
All parts listed may be orderedfrom any searsservice

cenrer
and most Searsstores. rf the parts you need are not stocked
l o c a l l y ,y o u r o r d e r w i l l b e e l e c t r o n i c a l ltyr a n s m i t t e dt o
a sears
R e p a i rP a r t sD i s t r i b u t i o nC e n t e rf o r h a n d l i n q .
S o l d b y S E A R S , R O E B U C KA N D C O . . C h i c a g o ,l L . 6 0 6 8 4
U.S.A.
P a r tN o . 6 3 7 8 4
F o r m N o . S P 4 4 11 l P r i n t e di n U . S . A .7 / 7 9

Sears: Owners Manual

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Sears: Owners Manual

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Sears

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for 120V A'C'

LOCATIONSAND FUNCTIONSOF CONTROLS

SWIVEL ON-OFF SWITCH

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Guarantee ......2 Locationand Functionsof Controls 20

(FENCE,SPACER AND BACK

(?, r Y a s h e r . 2 1xl E94i 1 6x 1 / 1 6 "

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The fof fowing parts are includedwith Model 113'197751.

3. Installlevelingfeet as shown.To levelsteellegs,loosen

CAUTION: Levelingfeet must be adjustedso the sawdoes

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ELEVATE ARM TO ITS MAXIMUM HEIGHT.

Removeshippingblock and discard.

REMOVE CARRIAGE STOP SCREW, LOCKWASHER @t*ofi:fo

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INSTALLATTONOF FRONT (WORK) EOITOMS

1. Placefront table board

2. Remove Column Stupport

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a. Loosen(3) 3/8 - 16 set screwsin arm latchat rear

NOTE: This squaringof the crosscut travel will

e. Set miter indicator on 0o position as shown.

6. Position the rip (guide) fence, spacerboard and rear

NOTE: lf alignmentprocedurestep onewas not performed,

a. Tighten carriage lock knob' L O O S E NT H E S E

NOTE: lf alignment procedure steps two and four were not

2. lf the square does not touch the blade at both of the

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a. Removeleft hand carriagecover.

VE RTIC.AL HEEL ADJUSTMENT

1. With sawblade in 90o cutoff position. elevate saw and

1. INSTALLING AND ADJUSTING RIP SCALE

d. With the fence in its normal position (next to the

f. The blade "Out-Bio" scale indicator on the left

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3. Checkand Adiust the spreaderasfollows:

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t h a t f o l l o w , b e f o r eo p e i a t i n gand the oo.i.,lni Instructions

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c. Pushleverin - with thumb - to turn switchoff.

3. Yoke Pivot (Ripping)

1 . The blade guard is positioned by loosening the guard D I R E C ITO N

clearsthe workpiece as shown'

t 2. Workpiece must be as flat as the front table board

D-eviations from any of the above practices will have

basic saw operations

Basic saw operations are summarized into six categories,

1. Arbor nut must be tight and saw blade guard installed

5. Blade should be sharp and correctly set.

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OPERATION o.4 - COMPOUND

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7. When ripping stock 1/4 inch or less between the blade

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ADJUSTING BEVEL LOCK LEVER

J ,/& -.+#? Eg: