CONTACT:

SATHISH KUMAR D
+91-8838847348 QA/QC INSPECTOR PIPING
EMAIL ID:
dsathishkumar197@gmail.com

EDUCATIONAL COURSE: CARRIER ABSTARCTS:

 Conversant with various phases of inspection as per ITP,QCP and
 BE-Mechanical
Engineering Various Standards for Inspection (ASME, ASTM, AWS etc.) and
Annamalai University Various QC Procedures used on Projects. Carry out Intermediate
2008-2012. & Final Inspection asper RFI at various stages, Issue & close
Punch Points list and Handing over to client after final
TECHNICAL COURSE: completion Interpretation of codes standard specifications
Recommended Practices,Project Specification, Preparation of
ASNT LEVEL II Quality planes Process flow charts,work instructions &
 Dye Penetrate Engineering.
Testing (DPT)
PROFFESSIONAL EXPERIENCE:
 Magnetic Particle
Testing (MPT)  Company :L&T Energy Hydrocarbon Engineering Ltd.,
 Radiographic Testing Client :Linde Engineering-Singapore.,
Project :New Pitch Gassification SGP Plant Singapore,
 Ultrasonic Testing Designation :QA/QC Inspector Piping,
 Visual Testing (VT) Third Party :MMK Kushal Engineers,
 Radiographic Duration :17-12-2020 To till Working.
Interpretation Film
 Company :Quality Fabricator &Erectors Engineers.,
Test (RTFI) Client :Engineers India Limited,(EIL)
Project :Polymers Addition Project HMEL-Bhatinda,
ADDRESS: Designation :QA/QC Inspector Piping,
 128,North Colony, Third Party :Technip FMC,
Ko.Adhanur Duration :2019 To 2020.
Post,Vriddhachalam
Tk Pincode-606003  Company :Tarachandra Engineering Pvt Ltd-Vadodara.,
Cuddalore Dist,TN- Client :Reliance Industries Limited,(RIL)-Jamnagar
India. Project :J3-OSBL Sibur (IIR&HIIR) Plant Jamnagar,
ISBL DTA-Coker Revamp Plant Shutdown,
SKILL: Designation :QA/QC Inspector Piping,
 MS Word & Excell. Duration :2018 To 2019.
 Well versed in CMS
 Company :Excellent Projects I Pvt Ltd-Mumbai.,
Construction
Client :Reliance Industries Limited,(RIL)-Jamnagar
Management System Project :J3-SEZ Fluidized Catalytic Cracker Unit (FCCU)
 e-ALPHS (Electronic ISBL DTA-Crude Distillation Units Shutdown,
Activity Level Designation :QA/QC Inspector Piping,
Planing System) Duration :2017 To 2018.
Software.
 Company :Penta Contractors Pvt Ltd-Jamnagar.,
LANGUAGES: Client :Reliance Industries Limited,(RIL)-Jamnagar.,
Project :J3 OSBL-LLDPE & CPF,C2-Complex-Jamnagar,
J3-DTA Piping Fabrication Shop-(PFS-4)
 Tamil,Hindi,English Designation :QA/QC Inspector Piping,
Duration :2014 To 2017.
PASSPORT DETAILS:  Company :Tarachandra Engineering Pvt Ltd-Vadodara.,
Client :Reliance Industries Limited (RIL)-Jamnagar,
Passport no :N3151174 Project :J3-DTA Piping Fabrication Shop (PFS-2).,
Date of Issue :16/09/2015 Designation :QA/QC Inspector Piping,
Date of Expiry:15/09/2025
Place of Issue :Chennai
Date of Birth :10/06/1991
 Duration :2013 To 2014.

 Company :Aarvi Encon Private Ltd-Mumbai.,

Client :Reliance Industries Limited (RIL)-Jamnagar,
Project :J3-ISBL DTA-Aromatics Plant Shutdown,
Designation :QA/QC Inspector Piping,
Duration :2012 To 2013.

COMPANY:LARSEN & TOUBRO ENERGY HYDROCARBON ENGINEERING LTD-MFFK CHENNAI

L&T Energy Hydrocarbon is an Engineering, Procurement Fabrication, Construction and

Project Management company .LTHE offer module engineering, procurement & fabrication
solutions for Offshore and onshore projects, primarily in Oil & Gas sector, including fabrication of
Modulers and Static Equipment for Refinery and Petrochemical sector.

JOB HANDLED:PIPING AND STRUCTURE

Duties and Job Responsibilities:
 Review of material test certificates and inspection release note.
 Witnessing of inward material and generate inward material inspection reports.
 Raising inward material discrepancy report for product not satisfying purchase order
requirements.

KNOWLEDGE ABOUT STANDARDS & CODES:

 Good reference knowledge in, ASME Sec II part A & C, ASME Sec V, ASME Sec VIII Div1,
ASME Sec IX, ASME B31.3, AWS D1.1, IS Codes etc.

SCOPE OF WORKS:

 Fabrication & Erection Mechanical Testing of Piping the mechanical Construction firm in
the field site fabrication and (CS/LAS/SS/DSS/HASTAOLLY) tanks Piping equipment
and cross country-Pipeline mechanical engineering construction activity associated with
Major Project of hydrocarbon plant power generation water management chemicals and
other Engineering.

DUTIES OF RESPONSIBILITIES:

 Inspecting the incoming materials of all piping components including valves as per
project specifications and approved Method of statements.
 For damages dimensions and corrosions, Ensure that MTC is available and according to
the requirements. Ensure satisfactory identification of materials, proper protection of
pipe, fittings and components. Verify proper size and schedule of pipe, rating of flanges
and o lets, and fittings.
 Inspection of prefabrication of piping spools of materials including Carbon Steel, Stainless
steel and other alloy steel per approved Isometric drawings and details at fabrication
shop.
 Witnessing Reinforcement pad test and checking Orientation and flush grinding of
Orifice Flange.
 Inspect painting works of prefabricated piping spools. Make sure the pipe spools are
properly covered with end caps and safely transported to the site without damage.
 Inspect piping just before erection to verify that interior is clear of foreign materials.
 Check edge preparation and fit ups to verify that areas to be weld are free of
contaminants and that fit up is within tolerance.
 Check flow direction arrows on valves; verify that the properly identified valves are
Installed in accordance with the flow diagram P&ID. Ensure that pipe supports have
been installed properly in accordance with the piping drawing and Support details.
 Preparation and review of test package contents to ensure that required NDT, PWHT,
Hardness Test, PMI, Reinforcement Pad Test and Flush Grinding of Orifice Flange welding
has been performed prior to final system Pressure Testing.
 Line checking against drawing and P&ID requirements to ensure completeness and
Accuracy of the piping system as per the code and project standards. And to incorporate
the punch list with category "A & B" items.
 Verify initiation of field piping and equipment pressure test punch list. Ensure completion
of cat "A" punch list items prior to Pressure test. Verify preparation of Testing package
including piping test record.
 Check and assure that all joint are exposed for examination during pressure test. Ensure
that isolation or disconnection of equipment not to be used. Check vents are open when
filling and draining lines.
 Witness final pressure tests, including verification that pressure gages have adequate dial
range and are calibrated, Water requirement for testing including ph value and chlorine
content for Stainless Steel piping. Verify that the required test pressure was maintained
for the specified length of time with no leakage.
 Confirm repairs, retesting and re-instatement in accordance with specifications. Ensure
Blinds are removed and correct gaskets are installed. Verify that control valve, Internal of
Check Valves, Flow Orifice, instruments and other piping components which removed for
the test are reinstated.
 Execution of installation and erection of fabricated spools and clearing of Test packages
for Testing at site. Preparation of pending points, Check list, Punch listing and clearance
of the same.
 Witnessing hydro and pneumatic tastings, flushing, chemical cleaning, Air blowing, Leak
testing, Inert gas purging, oil flushing, and final lining up of various systems.
 Ensure that the surface to be insulated shall be clean, dry and free from coarse rust and
scale, monitoring the insulation works and ensure that the insulation materials per
specification and thickness per Isometric drawings free of moisture and protected from
rain.
 Monitoring cladding works and ensures sheet materials and thickness per specification.
Ensure that the cladding is rigid and fixed in such a manner that it cannot be slide off and
damage.
 Participate meeting with client and subcontractor to resolve construction quality issues
Giving spot suggestion on small problems at site and identifying engineering issues,
communicating with construction and engineering department for resolving the same at
earlier stage.
 Monitoring QA/QC inspection and documentation of contractor and subcontractor and
ensure that all inspection activities are incorporated with ITP and that can be traced
according to the project requirement.
 Conduct and coordinating walk through for each completed piping system and
Verification of closed punch items prior to mechanical completion acceptance.
 Witnessing System and Sub system functional test.

WELDING:
 Inspection of field activity like fit up, visual, dimensional, co-ordination
and qualifying WPS, PQR, WQT for the entire project.
 Co ordination of quality assurance plan and inspection test plan.
Maintaining of quality records such as fit up, welding & NDT reports.
 Closely monitoring the welder individual performance. Strictly
implementing the WPS & PQR instructions and maintaining parameters
 Reports. Monitoring and controlling the repair percentage of each
welder.
 Stage wise inspection before, during and after fabrication.
 Visual inspection of fabrication and site welds.
 Coordinating with clients / consultants while the inspection is being
carried out and offer any clarifications as required.
 Witnessing of activities like PQR, welder's qualification Tests.
 Reviewing the applicable instruments for inspection with valid
calibration certificates.
 Confirm repairs, re-testing and re-inspection in accordance
with specifications.
 Witnessing of Weld repair activities as per client approved WPS.
STRUCTURAL:

 Receiving inspection of Raw materials & Prefabricated materials as per

Drawing
 Inspection of Pad elevation & Anchor Bolt projection on Support
Foundation Pedestal as per the approved drawings and standards
 Inspection of the dimension of the connections and the welded plates
before Erection to avoid the time delay for the rework.
 Perform Surveillance during fabrication and erection to compliance
with Procedures.
 Inspection of the plumbness, verticality and after the installation of
Structures on foundation.
 Witnessing of Bolt tightening at different stages. (SNUG & Final Torque).
 Inspection of Grouting as per the client’s specifications and standards.
 Walk through, Punch List & Final Inspection.
 Final Inspection of Handrails, Ladders, Staircase, Platforms, Local Supports,
and Gratings.

Signature

SATHISH KUMAR D