Super Maxi Relief Valve Catalogue - FORT - VALE

SUPER MAXI
RELIEF VALVE
CATALOGUE
//
The Fort Vale

Range of Super
Maxi & Hyperflow
Relief Valves
© Fort Vale Engineering Ltd. 2009

THIS PAGE IS INTENTIONALLY BLANK
RELIEF VALVE RANGE
//
SUPER MAXI RELIEF VALVE

Developed to cater for the IMDG fire engulfment regulations for IMO1, IMO2 and IMO4
tanks. The flow capacity has been witnessed and is certified by Lloyds Register of
Shipping. The Mk3 Super Maxi is available in 2½” BSP screwed male fitting or DN65 and
DN80 flanged models for use in combination with a bursting disc. The drilling patterns
cover most popular standards (ASA, DIN etc.). The Mk3 Super Maxi can be supplied as a
combined pressure/vacuum valve or as a pressure only valve. (See the Fort Vale Super
Maxi & Hyperflow Relief Valve Catalogue, ref. LCATMAXI)
PRESSURE = 3 - 66 PSIG (0.21 - 4.55 bar) VACUUM = 0.5” - 24” Hg (0.02 - 0.81 bar)
HYPERFLOW RELIEF VALVE

An 80mm flanged Mk3 Maxi Highflow valve fitted with special springs giving increased
flow capacity at low pressures. For swap bodies and tank containers of ultra large
capacity and low pressure ratings. (See the Fort Vale Super Maxi & Hyperflow Relief
Valve Catalogue, ref. LCATMAXI)
TWINACT RELIEF VALVE

Designed for use on road tankers, process and static tanks. Twinacts are offered with
both 2½” and 1½” BSP male connections with matching venting nominal bore to cater for
different sizes of vessels. All valves relieve under vacuum and pressure. The vacuum
system is equipped with a manual push button which allows the vessel to be bled back to
atmospheric pressure if necessary. (See the Fort Vale Twinact & Uniact Relief Valve
Catalogue, ref. LCATTWIN)
UNIACT RELIEF VALVE

Single action valve designed to relieve pressure OR vacuum on pressure vessels of all
kinds. Available with 1½” or 2” BSP male fitting. The Uniact relief valves can be covered
with an aluminium or stainless steel cap for weather protection. They can also be used as
an in-line fitting thus providing a spring loaded non-return valve. (See the Fort Vale
Twinact & Uniact Relief Valve Catalogue, ref. LCATTWIN)
MINNOW RELIEF VALVE

1” NB version of Twinact range and is specifically designed for IBC tanks or very small
vessels. Can be supplied with or without vent button and with or without venting lock.
Tank connections available are 1” BSP male and 1” BSP female. (See the Fort Vale
Twinact & Uniact Relief Valve Catalogue, ref. LCATTWIN)
STEAM RELIEF VALVE

Mounted on the inlet of steam lines used to heat container tanks and road tankers to
prevent over pressure of steam circuit. Supplied with a ¾” BSPT screwed fitting. (See
the Fort Vale Twinact & Uniact Relief Valve Catalogue, ref. LCATTWIN)
RANGE : PRESSURE = 15 - 145 PSIG (1.03 - 10 Bar)
APPROVALS
All Relief Valves have full design approval from Lloyds Register of Shipping. Tests may
TM be witnessed and valves individually stamped by an independent inspectorate by
arrangement.
© Fort Vale Engineering Ltd. 2006 REL008 REV00-13.11.01

Data Part Number Breakdown
TM
Super Maxi Relief Valves

Example : 013/ 1 32 12 65 4
Valve Body
010/ Standard 2½” BSP valve MK3
012/ Standard 2½” BSP valve with flame gauze MK3
01B/ Standard 2½” BSP valve with vent button MK3
013/ Flanged valve with standard body MK3
018/ 2½” BSP valve with extended body MK3
019/ Flanged valve with extended body MK3
023/ Hyper Maxi flanged body
0R3/ Super Maxi Highflow body
Seal Type
0 = Viton seals
1 = Fortyt seals
2 = PTFE seals
3 = Kalrez® seals
4 = Nitrile seals
5 = Fortyt pressure seal, EPDM vacuum seal
7 = Perfluoroelastomer seals
8 = Sweet white rubber seals
9 = EPDM pressure seals
Pressure Setting (PSIG)

31.8, 48, 53.8 and 63.8 are standard pressure settings, with
others available on request. Standard body valves have a
pressure setting range up to 66 PSIG while extended body
valves have a range from 67 to 160 PSIG. Please contact our
Sales team for settings outside these ranges.
Vacuum Setting (Hg)

Expressed as vacuum setting multiplied by 2.
e.g. 6” Hg x 2 = 12 as shown above.
Bore Size and Type

65 = 68.1 parallel bore to suit a 65mm bursting disc
66 = 65mm to 80mm tapered bore to suit an 80mm bursting disc
80 = 82.5 parallel bore to suit an 80mm bursting disc
Flange Drilling
0 = DIN 65 PN 10
1 = DIN 80 PN 6
2 = 2½” BSTD
3 = 3” BSTD
4 = 2½” ASA 150
5 = 3” ASA 150
6 = 3” ASA 150 with 3/8” BSP gauge tapping
7 = DIN 80 PN 10
8 = 3” ASA, no gauge tapping
9 = 3” ANSI 300 with ¼” NPT gauge tapping
Note : All above have a ¼” BSP gauge tapping except where otherwise stated. REL007 REV00-25.05.01
SUPER MAXI
CATALOGUE CONTENTS
//
//
2½” BSP SUPER MAXI RELIEF VALVES //

» 2½” BSP PRESSURE/VACUUM SUPER MAXI
» 2½” BSP PRESSURE ONLY SUPER MAXI
» 2½” BSP PRESSURE/VACUUM LOW PROFILE SUPER
MAXI
» 2½” BSP SUPER MAXI WITH MANUAL VENT BUTTON
65MM SUPER MAXI RELIEF VALVES //

» 65MM FLANGED SUPER MAXI RELIEF VALVES
» FLOW CALCULATIONS FOR 65MM VALVES
» 65MM EXTENDED BODY SUPER MAXI RELIEF VALVES
» 65MM EXTENDED BODY, FLANGED SUPER MAXI RELIEF
VALVES
» FLOW CALCULATIONS FOR EXTENDED BODY VALVES
65 - 80MM SUPER MAXI RELIEF VALVES //

» FLANGED TAPERED BORE SUPER MAXI RELIEF VALVES
» EXTENDED BODY FLANGED TAPERED BORE VALVES
80MM SUPER MAXI RELIEF VALVES //

» 80MM FLANGED SUPER MAXI RELIEF VALVE
» 80MM LOW PROFILE HIGH PRESSURE RELIEF VALVE
» FLOW CALCULATIONS FOR 80MM VALVES
80MM MAXI HYPERFLOW RELIEF VALVES //

» 80MM FLANGED MAXI HYPERFLOW VALVES
» FLOW CALCULATIONS FOR MAXI HYPERFLOW VALVES
© Fort Vale Engineering Ltd. 2009 SUPERMAXI_CONTENTS_REV01

SUPER MAXI
CATALOGUE CONTENTS
//
//
80MM EXTENDED BODY RELIEF VALVES //

» 80MM EXTENDED BODY FLANGED RELIEF VALVES
FOODGRADE SUPER MAXI RELIEF VALVES //

» 2½” BSP FOODGRADE MAXI HIGHFLOW RELIEF VALVE
» FOODGRADE MILK FITTING MAXI HIGHFLOW RELIEF
VALVE
RELIEF VALVE ANCILLARIES //

» RELIEF VALVE ANCILLARIES
» SUPER MAXI RELIEF VALVE FITTING DETAILS
» PRESSURE/VACUUM TEST RIG & TOOL KITS
© Fort Vale Engineering Ltd. 2014 MAXI_CONTENTS2 REV01-28.04.14

®
2½” BSP Pressure/Vacuum
Data Super Maxi Relief Valve
2½” BSP Super Maxi Emergency Relief Valve - 2½” BSP

male connection with 65mm nominal bore. Suitable for a
pressure range of between 2 - 75 PSI (0.14 - 5.17 Bar) and
a vacuum range of between 0 - 26” Hg (0 - 0.88 Bar).
Contact parts manufactured in 316 stainless steel. Fitted
with Fortyt seals as standard. Complete with
rubber/PTFE tank seal.
Options - pressure only version. Flanged connections

available. Range of high pressure extended body valves.
Manual vent button option. A range of alternative seal
materials is available.
Specification Range
Weight 2.97 Kg Part No. Common Valve Configurations
Design Temperature Range -55°C to 200°C *Note 010/13212 31.8 PSI (2.19 Bar) & 6.2”Hg (-0.21 Bar)
(-67°F to 392°F) 010/14812 48 PSI (3.31 Bar) & 6.2”Hg (-0.21 Bar)
010/15412 53.8 PSI (3.71 Bar) & 6.2”Hg (-0.21 Bar)
*Note : Varies according to seal material 010/16312 63.8 PSI (4.40 Bar) & 6.2”Hg (-0.21 Bar)
Design approval by Lloyds Register of Shipping. NB Above part number varies according to valve pressure
and vacuum settings. These are standard settings.
Test certificates supplied as standard. Please see
separate data sheets for details on flow rates. Associated Parts
Part No. Associated Parts
Tests may be witnessed and valves individually
stamped by an independent inspectorate by 600/1000 2½” BSP weld-in socket
arrangement. 176/7020 Adaptor assembly for bursting disc
176/3150 Tank weld-in pad
176/7001 Adaptor flange for bursting disc
862/XXXX 65mm bursting disc – full range available
5005-398 CNAF/PTFE gasket to suit weld-in
pad/adaptor flange
921/07BBSP 0-100 PSI pressure gauge, bottom entry,
brass internal parts
921/07RBSP 0-100 PSI pressure gauge, rear entry,
stainless steel internal parts
176/2900 Removeable flameproof gauze
176/6000 Gauzed cowl
Fitting Details
Example shown : 010/1XXXX
Ø 113.8
90.0
105.0
Ø68.1 2.5" BSP THREAD
© Fort Vale Engineering Ltd. 2013 Page 1 REL009 REV02-03.12.13

®
Parts drawing
1 Item Description Part No.

1 Stainless steel plug 10978
2 Cap 1760/0005
2 3 Setting locking grubscrew 5121-001
4 Pressure springs *See Table 1 6104-XXXX
5 M8 half nut (2) 5112-004
6 Vacuum spring pad 1860/0005
3 Vacuum spring *See Table 2
7 7104-XXX
8 Spring pad 10986/3
9 Pressure plate *See Note 1860/005X
4 10 Fortyt pressure O ring *See Note 5005-101
11 Fortyt vacuum O ring *See Note 5005-108H
12 Vacuum poppet 10983V/3
13 Body 1860/0100
14 Rubber/PTFE envelope seal 5005-046
Note : Part number varies according to valve

specification.
5
SEAL KIT
6
Part number 000/1PVSK contains all parts marked
7
TABLE 1
Common Pressure Pressure Spring Part No.
8 Settings
31.8 PSI (2.19 Bar) 6104-0252
48 PSI (3.31 Bar) 6104-0112 & 6104-0252
9 53.8 PSI (3.71 Bar) 6104-0422 (Pair)
63.8 PSI (4.40 Bar) 6104-0485 (Pair)
10
Pressure springs are available from 2 PSI (0.14 Bar)
up to 75 PSI (5.17 Bar)
11 TABLE 2
Common Vacuum Setting Vacuum Spring Part No.
12
6.2”Hg (0.21 Bar) 7104-012
Vacuum springs are available from 0.5"Hg (0.02 Bar)

to 26"Hg (0.88 Bar)
13
14
Visual inspection and service (where necessary) is recommended on a 6 monthly basis. A detailed step-by-step repair
manual is available for our Super Maxi Relief Valves. Please contact our Sales team for further information.

®
2½” BSP Pressure Only
2½” BSP Super Maxi Emergency Relief Valve - 2½” BSP

pressure range of between 2 - 75 PSI (0.14 - 5.17 Bar).
Contact parts manufactured in 316 stainless steel fitted
Options - combined pressure/vacuum version. Flanged

connections available. High pressure range of extended
body valves. A range of alternative seal materials is
available.
Specification Range
Weight 2.97 Kg Part No. Common Valve Configurations
Design Temperature Range -55°C to 200°C *Note 010/13200 31.8 PSI (2.19 Bar)
(-67°F to 392°F) 010/14800 48 PSI (3.31 Bar)
010/15400 53.8 PSI (3.71 Bar)
*Note : Varies according to seal material 010/16300 63.8 PSI (4.40 Bar)
Design approval by Lloyds Register of Shipping.

Associated Parts
separate data sheets for details on flow rates. Part No. Associated Parts
600/1000 2½” BSP weld-in socket
Tests may be witnessed and valves individually 176/7020 Adaptor assembly for bursting disc
stamped by an independent inspectorate by 176/3150 Tank weld-in pad
arrangement. 176/7001 Adaptor flange for bursting disc
pad/adaptor flange
Fitting Details
Example shown : 010/1XX00
Ø 113.8
90.0
105.0
Ø 68.1 2.5" BSP THREAD

®
2½” BSP Pressure Only
Parts Drawing

2 Cap 1760/0005
3 Setting locking grubscrew 5121-001
4 Pressure spring *See Table 1 6104-XXXX
5 Fortyt pressure plate *See Note 1860/0058
2 6 Fortyt pressure O ring *See Note 5005-101
7 Body assembly 1860/0100
Note : Part number varies according to valve

3
specification.
SEAL KIT
Part number 000/1PSK contains all parts marked
4
TABLE 1
Common Pressure Pressure Springs Part No.
Settings
31.8 PSI 6104-0252
48 PSI 6104-0112 & 6104-0252
53.8 PSI 6104-0422 (Pair)
63.8 PSI 6104-0485 (Pair)
Pressure springs are available from 2 PSI (0.14 Bar)

up to 75 PSI (5.17 Bar)
5

Data
TM
Low Profile Super Maxi Relief Valve
2½” BSP Low Profile Super Maxi Mk3 Emergency Relief
Valve - 2½” BSP male connection with 65mm NB.
Suitable for a pressure range of between 5 - 63.8 PSI
(0.3 - 4.4 bar) and a vacuum range of between 0 - 24” Hg
(0 - 0.81 bar). Contact parts manufactured in 316 stainless
steel. Fitted with Fortyt seals as standard. Complete with
Options - pressure only version. Flanged connection

available. A range of alternative seal materials is
available.
Specification Range
Weight 2.5 Kg *See Note Part No. Pressure Vacuum

Design Temperature 200°C (392°F) 030/13212 31.8 PSI (2.19 bar) 6.2” Hg (-0.21 bar)
030/14812 48 PSI (3.31 bar) 6.2” Hg (-0.21 bar)
Note : Weight may vary depending upon springs. 030/15412 53.8 PSI (3.71 bar) 6.2” Hg (-0.21 bar)
030/16312 63.8 PSI (4.40 bar) 6.2” Hg (-0.21 bar)
Type approval by Lloyds Register of Shipping.
NB Above part number varies according to valve pressure
separate data sheets for details on flow rates. Associated Parts
Tests may be witnessed and valves individually 600/1000 2½” BSP weld-in socket
stamped by an independent inspectorate by 176/3150 Tank weld-in pad
arrangement. 176/7015 Adaptor flange for bursting disc
862/XXXXA 65mm bursting disc – full range available
pad/adaptor flange
Fitting Details
Example shown : 030/1XXXX
Ø 113.79 (4.48”)
84.25 (3.32”)
80.1 (3.15”)
Ø 68.07 (2.68”)
2.5” BSP

Data
TM
Low Profile Super Maxi Relief Valve
Parts drawing
1
Item Description Part No.
1 Plastic plug 10978
2 2 Cap (See Note) 1760/XXXX
3 4 Pressure spring set (See Table) 6104-XXXXS
5 M8 half nut (2) 5112-004
7 6”Hg vacuum spring 7104-012
9 Pressure plate (See Note) 1860/00XXXX
10 Fortyt pressure O ring 5005-101
11 Fortyt vacuum O ring 5005-108H
13 Body 1860/0200
14 Rubber/PTFE tank gasket 5005-046
4
NOTE : Cap and pressure plate part numbers vary

according to pressure setting.
SEAL KIT
Pressure Spring Sets

Pressure setting Pressure springs part no.
5
31.8 PSI 6104-0252S
48 PSI 6104-0112S & 6104-0252S
6 53.8 PSI 6104-0422S
63.8 PSI 6104-0485S
7
10
11
12
13
Visual inspection and service (where necessary) is

recommended on a 6 monthly basis.
A detailed step-by-step repair manual is now available

for our Super Maxi Relief Valves both in printed and CD
format. Please contact our Sales team for further
14 information.

2½” BSP Super Maxi Relief
Data
TM
Valve with Manual Vent Button
2½” BSP Super Maxi Relief Valve - 2½” BSP male

connection with 65mm nominal bore. Suitable for a
pressure range of between 3 - 66 PSI (0.21 - 4.55 bar)
and a vacuum range of between 0 - 24” Hg (0 - 0.81 bar).
Options - A range of alternative seal materials are

available. Cable vacuum actuator linkage available to
clamp to vent button for remote operation.
Specification Range
Weight 2.8 Kg Part No. Pressure Vacuum

Design Temperature 200°C (392°F) 01B/13212 31.8 PSI (2.19 bar) 6.2” Hg (-0.21 bar)
01B/14812 48 PSI (3.31 bar) 6.2” Hg (-0.21 bar)
01B/15412 53.8 PSI (3.71 bar) 6.2” Hg (-0.21 bar)
01B/16312 63.8 PSI (4.40 bar) 6.2” Hg (-0.21 bar)
Type approval by Lloyds Register of Shipping.
NB Above part number varies according to valve pressure
Test certificates supplied as standard. Please see Associated Parts

separate data sheets for details on flow rates.
Part No. Description
600/1000 2½” BSP weld-in socket
Tests may be witnessed and valves individually stamped 176/7020 Adaptor assembly for bursting disc
by an independent inspectorate by arrangement. 176/3150 Tank weld-in pad
5005-398 CNAF/PTFE gasket to suit weld-in pad /
adaptor flange
176/2900 Removeable clamped gauze
1860/0400 Cable vacuum actuator
Fitting Details
Ø 113.8 (4.48”)
Example shown : 01B/1XXXX
120.7 (4.75”)
86.2 (3.39”)
100.9 (3.97”)
Ø 68.07 (2.68”)
2.5” BSP
REL017 REV01- 03.08.05

© Fort Vale Engineering Ltd. 2006 Page 7
2½” BSP Super Maxi Relief
Data
TM
Valve With Manual Vent Button
Parts drawing

1
1 M8 screw 11014
2 2 Lifting cap 10987
3 Stem extension 1860/0070
4 Cap 1760/0005
3 6 Pressure spring pair see below 6104-XXXX
7 M8 locknut (2) 5112-004
9 6” Vacuum spring 7104-012
4
11 Pressure plate 1860/0056
5
6
SEAL KIT
Pressure setting Pressure springs

8
31.8 PSI 6104-0252
48 PSI 6104-0112 & 6104-0252
9
53.8 PSI 6104-0422
63.8 PSI 6104-0485
10
11
12
13
14
15

16
A detailed step-by-step repair manual is now available for our Super Maxi Relief Valves both in printed and CD format.
Please contact our Sales team for further information.
REL034 REV03-29.08.07
®
65mm Flanged Pressure/
Data Vacuum Super Maxi Relief Valve
Flanged 65mm Super Maxi Emergency Relief Valve -
flanged tank connection with 65mm nominal bore (see
below for flange options). Suitable for a pressure range of
between 3 - 66 PSI (0.21 - 4.55 bar) and a vacuum setting
of between 0 -24” Hg (0 - 0.81 bar). Contact parts
manufactured in 316 stainless steel. Fitted with Fortyt
seals as standard.
Options - pressure only version. 80mm nominal bore

range. BSP screwed range. High pressure extended
body valves. Tapered Bore version. Alternative seal
materials are available.
Specification Range
Weight 5.5 Kg Part No. Flange Tank Weld Gasket
Design Temperature 200°C (392°F) drilling In Pad
013/1XXXX650 DIN 65 PN 10 176/3245 5005-892
013/1XXXX654 2½ ASA 150 176/3035 5005-897
Design approval by Lloyds Register of Shipping
NB Above part number varies according to valve
pressure and vacuum settings.
Test certificates supplied as standard. Please see Standard settings are 31.8 PSI, 48 PSI, 53.8 PSI, 63.8
separate data sheets for details on flow rates. PSI and 6.2” Hg.
Additional flange drillings are available.

Tests may be witnessed and valves individually stamped
by an independent inspectorate by arrangement. Associated Parts
862/XXXX 65mm bursting disc
311/3700 Stud kit ( 4 x M16)
Fitting Details
Example shown : 013/1XXXX65X
Ø 113.8 (4.48”)
107.2 (4.22”) +/- 3 (0.12”)
16.0 (0.63”)
Ø 68.1 (2.68”) DIMENSION A
Ø 190.5 (7.50”)
Part No. Dimension A Flange drilling pattern

013/1XXXX650 Ø 125.5 (4.94”) 4 holes Ø 18mm equi-spaced on a 145.0mm PCD
Page 9
®
Parts Drawing

1
2 Cap 1760/0005
5 M8 nut (2) 5112-004
3 7 Vacuum spring 7104-012
4
13 Body see below 1860/065X
SEAL KIT
5
6
31.8 PSI 6104-0252
7
48 PSI 6104-0112 & 6104-0252
53.8 PSI 6104-0422
63.8 PSI 6104-0485
8
Flange Drilling Body

9
013/1XXXX650 1860/0650
013/1XXXX653 1860/0653
013/1XXXX654 1860/0654
10
013/1XXXX655 1860/0655
013/1XXXX657 1860/0657
11
12
13 Visual inspection and service (where necessary) is

A detailed step-by-step repair manual is now available for our Super Maxi Relief Valves. Please contact our Sales
team for further information.

®
65mm Flanged Pressure
Data Only Super Maxi Relief Valve
Flanged 65mm Pressure Only Super Maxi Emergency
Relief Valve - flanged tank connection. Suitable for a
pressure range of between 2 - 70 PSI (0.21 - 4.83 Bar).
with Fortyt seals as standard.
Options - combined pressure/vacuum version. 80mm

nominal bore range. BSP screwed range. High pressure
extended body valves. Tapered Bore version. Lined
version for corrosive cargoes. Alternative seal materials
are available.
Specification Range
Weight 7.15 Kg Part Number Description
Design Temperature -55°C to 200°C *NB 013/1XX0065X 65mm NB flanged Super Maxi valve
(-67° F to 392°F)
Note : The above part number varies according to the
*NB Temperature range shown is for a Fortyt seal. valve pressure settings and the flange drilling pattern.
This data will vary depending upon the seal material.
Standard pressure settings are 31.8 PSI, 48 PSI, 53.8
Design approval by Lloyds Register of Shipping. PSI, 63.8 PSI
Test certificates are supplied as standard.
Please see separate data sheets for flow rate data. For a list of available flange drilling patterns, please see
Tests may be witnessed and valves individually stamped over the page (REL061)
by an independent inspectorate by arrangement.
Associated Parts
176/2900 Removable clamped gauze
311/3700 Stud kit ( 4 x M16)
176/3245 DIN65 PN10 tank weld in pad
5005-892 Inlet gasket to suit DIN65 PN10
176/3035 2½” ASA150 tank weld in pad
5005-897 Inlet gasket to suit 2½” ASA150
Fitting Details
Example shown : 013/1XX0065X
Ø113.8
109.0
16.3
Ø68.1 Ø190.5

Page 11
®
65mm Flanged Pressure
Parts Drawing

1
2 Cap 1760/0005
4 Pressure spring pair See Table 1 6104-XXXX
5 Fortyt pressure plate See note 1860/0058
2
7 Body See Table 2 1860/065X
Note: Part number various according to seal material.

3
SEAL KIT
TABLE 1
4 Pressure setting Pressure springs
31.8 PSI 6104-0252
48 PSI 6104-0112 & 6104-0252
53.8 PSI 6104-0422
63.8 PSI 6104-0485
TABLE 2
Part No. Drilling Body
013/1XX00650 DIN65 PN10 1860/0650
013/1XX00651 DIN80 PN6 1860/0651
5
013/1XX00653 3” BSTD 1860/0653
013/1XX00654 2½” ASA150 1860/0654
013/1XX00655 3” ASA150 1860/0655
6
013/1XX00657 DIN80 PN10 1860/0657
FLANGE DRILLING SPECIFICATIONS

Part No. Flange Spec. Flange drilling pattern
013/1XX00650 DIN65 PN10 4 holes Ø 18mm equi-spaced on a 145.0mm PCD
013/1XX00653 3” BSTD 4 holes Ø 18mm equi-spaced on a 146.1mm PCD
013/1XX00654 2.5” ASA 150 4 holes Ø 18mm equi-spaced on a 139.7mm PCD
013/1XX00655 3” ASA 150 4 holes Ø 18mm equi-spaced on a 152.4mm PCD
Page 12
Data Flow Calculations
TM
65MM SUPER MAXI RELIEF VALVES

Issue 8 (02/2003) - Use For 3 Port standard bodies
Part Nos 010/*****, 012/*****, 01B/***** 013/*****6**
CD 0.600 (for Sub-sonic flow) Bore 2.68" Dia
Type Approval Certificate 95/00163(E2)
NOTE 65MM NOMINAL BORE
Full Volumetric 90% Volumetric

S et Pressure 120% O ver Pressure 120% O ver Pressure
flow flow
Ps i Bar Nm3/s Ps i Bar Nm3/s Ps i Bar
1 0.07 0.248 1.20 0.08 0.223 1.20 0.08
2 0.14 0.350 2.40 0.17 0.315 2.40 0.17
3 0.21 0.427 3.60 0.25 0.384 3.60 0.25
4 0.28 0.492 4.80 0.33 0.443 4.80 0.33
5 0.34 0.548 6.00 0.41 0.493 6.00 0.41
6 0.41 0.599 7.20 0.50 0.539 7.20 0.50
7 0.48 0.645 8.40 0.58 0.581 8.40 0.58
8 0.55 0.687 9.60 0.66 0.618 9.60 0.66
9 0.62 0.727 10.80 0.74 0.654 10.80 0.74
10 0.69 0.764 12.00 0.83 0.688 12.00 0.83

Part Nos 010/*****, 012/*****, 01B/***** 013/*****6**
CD 0.995 (for sonic flow) Bore 2.68" Dia
120% slope = ((set pressure (barg) X 1.2)+1.0) X 0.694

S et Pressure 120% Over Pressure 120% Over Pressure
flow flow
Psi Bar Nm3/s Psi Bar Nm3/s Psi Bar
11 0.76 1.326 13.20 0.91 1.193 13.20 0.91
12 0.83 1.383 14.40 0.99 1.245 14.40 0.99
13 0.90 1.441 15.60 1.08 1.297 15.60 1.08
14 0.97 1.498 16.80 1.16 1.348 16.80 1.16
15 1.03 1.556 18.00 1.24 1.400 18.00 1.24
16 1.10 1.613 19.20 1.32 1.452 19.20 1.32
17 1.17 1.670 20.40 1.41 1.503 20.40 1.41
18 1.24 1.728 21.60 1.49 1.555 21.60 1.49
19 1.31 1.785 22.80 1.57 1.607 22.80 1.57
20 1.38 1.843 24.00 1.66 1.658 24.00 1.66
21 1.45 1.900 25.20 1.74 1.710 25.20 1.74
22 1.52 1.958 26.40 1.82 1.762 26.40 1.82
23 1.59 2.015 27.60 1.90 1.813 27.60 1.90
24 1.66 2.072 28.80 1.99 1.865 28.80 1.99
25 1.72 2.130 30.00 2.07 1.917 30.00 2.07
26 1.79 2.187 31.20 2.15 1.969 31.20 2.15
27 1.86 2.245 32.40 2.23 2.020 32.40 2.23
28 1.93 2.302 33.60 2.32 2.072 33.60 2.32
29 2.00 2.360 34.80 2.40 2.124 34.80 2.40
30 2.07 2.417 36.00 2.48 2.175 36.00 2.48
31 2.14 2.474 37.20 2.57 2.227 37.20 2.57
31.8 2.19 2.520 38.16 2.63 2.268 38.16 2.63
32 2.21 2.532 38.40 2.65 2.279 38.40 2.65
TM

Part Nos 010/*****, 012/*****, 01B/***** 013/*****6**

Set Pressure 120% Over Pressure 120% Over Pressure
flow flow
33 2.28 2.589 39.60 2.73 2.330 39.60 2.73
34 2.34 2.647 40.80 2.81 2.382 40.80 2.81
35 2.41 2.704 42.00 2.90 2.434 42.00 2.90
36 2.48 2.762 43.20 2.98 2.485 43.20 2.98
37 2.55 2.819 44.40 3.06 2.537 44.40 3.06
38 2.62 2.877 45.60 3.14 2.589 45.60 3.14
39 2.69 2.934 46.80 3.23 2.641 46.80 3.23
40 2.76 2.991 48.00 3.31 2.692 48.00 3.31
41 2.83 3.049 49.20 3.39 2.744 49.20 3.39
42 2.90 3.106 50.40 3.48 2.796 50.40 3.48
43 2.97 3.164 51.60 3.56 2.847 51.60 3.56
44 3.03 3.221 52.80 3.64 2.899 52.80 3.64
45 3.10 3.279 54.00 3.72 2.951 54.00 3.72
46 3.17 3.336 55.20 3.81 3.002 55.20 3.81
47 3.24 3.393 56.40 3.89 3.054 56.40 3.89
48 3.31 3.451 57.60 3.97 3.106 57.60 3.97
49 3.38 3.508 58.80 4.06 3.157 58.80 4.06
50 3.45 3.566 60.00 4.14 3.209 60.00 4.14
51 3.52 3.623 61.20 4.22 3.261 61.20 4.22
52 3.59 3.681 62.40 4.30 3.313 62.40 4.30
53 3.66 3.738 63.60 4.39 3.364 63.60 4.39
53.8 3.71 3.784 64.56 4.45 3.406 64.56 4.45
54 3.72 3.795 64.80 4.47 3.416 64.80 4.47
55 3.79 3.853 66.00 4.55 3.468 66.00 4.55
56 3.86 3.910 67.20 4.63 3.519 67.20 4.63
57 3.93 3.968 68.40 4.72 3.571 68.40 4.72
58 4.00 4.025 69.60 4.80 3.623 69.60 4.80
59 4.07 4.083 70.80 4.88 3.674 70.80 4.88
60 4.14 4.140 72.00 4.97 3.726 72.00 4.97
61 4.21 4.198 73.20 5.05 3.778 73.20 5.05
62 4.28 4.255 74.40 5.13 3.829 74.40 5.13
63 4.34 4.312 75.60 5.21 3.881 75.60 5.21
63.8 4.40 4.358 76.56 5.28 3.922 76.56 5.28
64 4.41 4.370 76.80 5.30 3.933 76.80 5.30
65 4.48 4.427 78.00 5.38 3.985 78.00 5.38
66 4.55 4.485 79.20 5.46 4.036 79.20 5.46
67 4.62 4.542 80.40 5.54 4.088 80.40 5.54
68 4.69 4.600 81.60 5.63 4.140 81.60 5.63
69 4.76 4.657 82.80 5.71 4.191 82.80 5.71
70 4.83 4.714 84.00 5.79 4.243 84.00 5.79
71 4.90 4.772 85.20 5.88 4.295 85.20 5.88
72 4.97 4.829 86.40 5.96 4.346 86.40 5.96
73 5.03 4.887 87.60 6.04 4.398 87.60 6.04
74 5.10 4.944 88.80 6.12 4.450 88.80 6.12
75 5.17 5.002 90.00 6.21 4.501 90.00 6.21

65mm Extended Body Pressure/
TM
Extended body 65mm Super Maxi Relief Valve - 2½” BSP

pressure range of between 66 - 188 PSI (4.55 - 12.97 bar)
and a vacuum range of between 0 - 24” Hg (0 - 0.81 bar).
with PTFE seals as standard. Complete with
Options - pressure only version. Flanged connections

available. Alternative seal materials are available.
Specification Range
Weight 4.5 Kg Part No. Description

Design Temperature 200°C (392°F) 018/2XXXXX Pressure/vacuum valve
018/2XXX00 Pressure only valve
Associated Parts
Test certificates supplied as standard. Please see 600/1000 2½” BSP weld-in socket
separate data sheets for details on flow rates. 176/7020 Adaptor assembly for bursting disc
Tests may be witnessed and valves individually stamped 862/XXXX 65mm bursting disc
by an independent inspectorate by arrangement 5005-398 CNAF/PTFE gasket to suit weld-in
pad/adaptor flange
Additional range of flanges available. brass internal parts, ¼” BSP connection
921/20BNPT 0-290 PSI pressure gauge, bottom entry,
brass internal parts, ¼” NPT connection
Fitting Details
Example shown : 018/2XXXXX
Ø 113.8 (4.48”)
161.0 (6.34”)
175.3 (6.90”)
Ø 68.2 (2.68”)
2.5” BSP
© Fort Vale Engineering Ltd. 2006 REL018 REV01- 03.08.05

Page 15
65mm Extended Body Pressure/
TM
Parts drawing
1
2 Top cap 1760/0005
2 3 Extension tube 1860/0035
4 Setting locking grubscrew (2) 5121-001
5 Pressure spring pair see below 6104-XXXX
6 M8 lock nut (2) 5112-004
8 Vacuum spring see below 7104-XXX
3
11 PTFE pressure O ring 5005-100
4 12 PTFE vacuum O ring 5005-108
13 Vacuum poppet 10983P/3
14 Body 1860/0100
SEAL KIT
5

95 PSI 6104-0763
96 PSI 6104-0763
110 PSI 6104-0840
6
7
Vacuum setting Vacuum springs
6” Hg 7104-012
8
12” Hg 7104-024
9
10
11
12
13
14

15
A detailed step-by-step repair manual is now available for our Super Maxi Relief Valves in both printed and CD format.
REL035 REV02- 29.08.07

65mm Extended Body Pressure
TM
Extended body 65mm Super Maxi Relief Valve - 2½” BSP

pressure range of between 66 - 188 PSI (4.55 - 12.97 bar).
with PTFE seals as standard. Complete with
Options - combined pressure/vacuum version. Flanged

connections available. Alternative seal materials are
available.
Specification Range
Design Temperature 200°C (392°F) 018/2XXXXX Pressure/vacuum valve
018/2XXX00 Pressure only valve
Design approval by Lloyds Register of Shipping Associated Parts

separate data sheets for details on flow rates. 600/1000 2½” BSP weld-in socket
176/7020 Adaptor assembly for bursting disc
Tests may be witnessed and valves individually stamped 176/7001 Adaptor flange for bursting disc
by an independent inspectorate by arrangement 862/XXXX 65mm bursting disc
pad/adaptor flange
Additional range of flanges available. 921/20BBSP 0-290 PSI pressure gauge, bottom entry,
brass internal parts, ¼” BSP connection
921/20BNPT 0-290 PSI pressure gauge, bottom entry,
Fitting Details
Example shown : 018/2XXX00 Ø 113.8 (4.48”)
161.0 (6.34”)
175.3 (6.90”)
Ø 68.1 (2.68”)
2.5” BSP
© Fort Vale Engineering Ltd. 2006 REL062 REV01- 03.08.05
Page 17
65mm Extended Body Pressure
TM
Parts drawing

2 Top cap 1760/0005
2
3 Extension tube 1860/0035
6 Pressure plate 1860/0058EX
3
8 Body 1860/0100
SEAL KIT
4 Part number 000/2PSK contains all parts marked

87 PSI 6104-0696
96 PSI 6104-0763
100 PSI 6104-0840
5 110 PSI 6104-0840
145 PSI 6104-1145
160 PSI 6104-1264
175 PSI 6104-1375
8
REL063 REV02-.29.08.07
65mm Extended Body Flanged Pressure/
TM
Extended body flanged 65mm Super Maxi Relief Valve -

between 80 - 200 PSI (5.52 - 13.80 bar) and a vacuum
range of between 0 - 24” Hg (0 - 0.81 bar). Contact parts
manufactured in 316 stainless steel. Fitted with PTFE
seals as standard.

range. Tapered bore version. Alternative seal materials
are available.
Specification Range
Design Temperature Drilling In Pad
Range 80°C to 200°C (176°F to 392°F) 019/2XXXXX651 DIN 80 PN 6 176/3067 5005-334
Dependant on operating pressure 019/2XXXXX655 3” ASA 150 176/3125 5005-204
Design approval by Lloyds Register of Shipping. NB Additional flange drillings are available.
Associated Parts
separate data sheets for details on flow rates. Part No. Description
Tests may be witnessed and valves individually stamped 921/20BNPT 0-290 PSI pressure gauge, bottom entry,
by an independent inspectorate by arrangement. brass internal parts, ¼” NPT connection
311/3700 Stud kit (4 x M16)
Fitting Details
Example shown : 019/2XXXXX65X
Ø 113.8 (4.48”)
4.0 (0.16”)
178.3 (7.02”)
16.0 (0.63”)
Ø 68.1 (2.68”)
0.20 (0.008”)
1/4” BSP GAUGE HOLE

DIMENSION A
Ø 190.5 (7.50”)

019/2XXXXX651 Ø 127.0 (5.00”) 4 holes Ø 18mm equi-spaced on a 150.0mm PCD
REL032 REV01-23.02.05
TM
Parts drawing

2
2 Top cap 1760/0005
6 M8 lock nut (2) 5112-004
3 7 Vacuum spring pad 1860/0005
8 6” Hg Vacuum spring 7104-012
4
SEAL KIT
5

96 PSI 6104-0763
106 PSI 6104-0840
110 PSI 6104-0840
6
7 019/2XXXXX651 1860/0651
019/2XXXXX654 1860/0654
8 019/2XXXXX655 1860/0655
10
11
12
13
14
REL033 REV01-23.02.05
65mm Extended Body Flanged
Data Pressure Only Super Maxi Relief Valve
TM

between 80 - 200 PSI (5.52 - 13.80 bar). Contact parts
seals as standard.

nominal bore range. Tapered bore version. Alternative
seal materials are available.
Specification Range
Design Temperature drilling In Pad
Range 80°C to 200°C (176°F to 392°F) 019/2XXX0651 DIN 80 PN 6 176/3067 5005-334
Dependant on operating pressure 019/2XXX0655 3” ASA 150 176/3125 5005-204

Tests may be witnessed and valves individually stamped brass internal parts, ¼” BSP connection
by an independent inspectorate by arrangement. 921/20BNPT 0-290 PSI pressure gauge, bottom entry,
311/3700 Stud kit (4 x M16)
Fitting Details
Example shown : 019/2XXX065X
Ø 113.8 (4.48”)
4.0 (0.16”)
178.3 (7.02”)
16.3 (0.64”)
0.20 (0.008”)
1/4” BSP GAUGE HOLE Ø 68.1 (2.68”)

DIMENSION A
Ø 190.5 (7.50”)

019/2XXX0651 Ø 127.0 (5.00”) 4 holes Ø 18mm equi-spaced on a 150.0mm PCD
Page 21
TM
Parts drawing

2 2 Top cap 1760/0005
3
SEAL KIT
4 Part number 000/2PSK contains all parts marked

96 PSI 6104-0763
106 PSI 6104-0840
110 PSI 6104-0840
5

019/2XXX0651 1860/0651
019/2XXX0654 1860/0654
019/2XXX0655 1860/0655

7
REL065 REV01- 03.08.05

TM

Issue 4 (02/2003) - Use For 3 Port Extended bodies
Part Nos 018/*****, 019/*****6**
Type Approval Certificate TBA
NOTE 65MM NOMINAL BORE EXTENDED BODIES

flow flow
66 4.55 4.485 79.20 5.46 4.036 79.20 5.46
67 4.62 4.542 80.40 5.54 4.088 80.40 5.54
68 4.69 4.600 81.60 5.63 4.140 81.60 5.63
69 4.76 4.657 82.80 5.71 4.191 82.80 5.71
70 4.83 4.714 84.00 5.79 4.243 84.00 5.79
71 4.90 4.772 85.20 5.88 4.295 85.20 5.88
72 4.97 4.829 86.40 5.96 4.346 86.40 5.96
73 5.03 4.887 87.60 6.04 4.398 87.60 6.04
74 5.10 4.944 88.80 6.12 4.450 88.80 6.12
75 5.17 5.002 90.00 6.21 4.501 90.00 6.21
76 5.24 5.059 91.20 6.29 4.553 91.20 6.29
77 5.31 5.116 92.40 6.37 4.605 92.40 6.37
78 5.38 5.174 93.60 6.46 4.657 93.60 6.46
79 5.45 5.231 94.80 6.54 4.708 94.80 6.54
80 5.52 5.289 96.00 6.62 4.760 96.00 6.62
81 5.59 5.346 97.20 6.70 4.812 97.20 6.70
82 5.66 5.404 98.40 6.79 4.863 98.40 6.79
83 5.72 5.461 99.60 6.87 4.915 99.60 6.87
84 5.79 5.518 100.80 6.95 4.967 100.80 6.95
85 5.86 5.576 102.00 7.03 5.018 102.00 7.03
86 5.93 5.633 103.20 7.12 5.070 103.20 7.12
87 6.00 5.691 104.40 7.20 5.122 104.40 7.20
88 6.07 5.748 105.60 7.28 5.173 105.60 7.28
89 6.14 5.806 106.80 7.37 5.225 106.80 7.37
90 6.21 5.863 108.00 7.45 5.277 108.00 7.45
91 6.28 5.921 109.20 7.53 5.328 109.20 7.53
92 6.34 5.978 110.40 7.61 5.380 110.40 7.61
93 6.41 6.035 111.60 7.70 5.432 111.60 7.70
94 6.48 6.093 112.80 7.78 5.484 112.80 7.78
95 6.55 6.150 114.00 7.86 5.535 114.00 7.86
96 6.62 6.208 115.20 7.94 5.587 115.20 7.94
97 6.69 6.265 116.40 8.03 5.639 116.40 8.03
98 6.76 6.323 117.60 8.11 5.690 117.60 8.11
99 6.83 6.380 118.80 8.19 5.742 118.80 8.19
100 6.90 6.437 120.00 8.28 5.794 120.00 8.28
101 6.97 6.495 121.20 8.36 5.845 121.20 8.36
102 7.03 6.552 122.40 8.44 5.897 122.40 8.44
103 7.10 6.610 123.60 8.52 5.949 123.60 8.52
104 7.17 6.667 124.80 8.61 6.000 124.80 8.61
105 7.24 6.725 126.00 8.69 6.052 126.00 8.69
106 7.31 6.782 127.20 8.77 6.104 127.20 8.77
107 7.38 6.839 128.40 8.86 6.156 128.40 8.86

TM

Part Nos 018/*****, 019/*****6**

flow flow
108 7.45 6.897 129.60 8.94 6.207 129.60 8.94
109 7.52 6.954 130.80 9.02 6.259 130.80 9.02
110 7.59 7.012 132.00 9.10 6.311 132.00 9.10
111 7.66 7.069 133.20 9.19 6.362 133.20 9.19
112 7.72 7.127 134.40 9.27 6.414 134.40 9.27
113 7.79 7.184 135.60 9.35 6.466 135.60 9.35
114 7.86 7.242 136.80 9.43 6.517 136.80 9.43
115 7.93 7.299 138.00 9.52 6.569 138.00 9.52
116 8.00 7.356 139.20 9.60 6.621 139.20 9.60
117 8.07 7.414 140.40 9.68 6.672 140.40 9.68
118 8.14 7.471 141.60 9.77 6.724 141.60 9.77
119 8.21 7.529 142.80 9.85 6.776 142.80 9.85
120 8.28 7.586 144.00 9.93 6.828 144.00 9.93
121 8.34 7.644 145.20 10.01 6.879 145.20 10.01
122 8.41 7.701 146.40 10.10 6.931 146.40 10.10
123 8.48 7.758 147.60 10.18 6.983 147.60 10.18
124 8.55 7.816 148.80 10.26 7.034 148.80 10.26
125 8.62 7.873 150.00 10.34 7.086 150.00 10.34
126 8.69 7.931 151.20 10.43 7.138 151.20 10.43
127 8.76 7.988 152.40 10.51 7.189 152.40 10.51
128 8.83 8.046 153.60 10.59 7.241 153.60 10.59
129 8.90 8.103 154.80 10.68 7.293 154.80 10.68
130 8.97 8.160 156.00 10.76 7.344 156.00 10.76
131 9.03 8.218 157.20 10.84 7.396 157.20 10.84
132 9.10 8.275 158.40 10.92 7.448 158.40 10.92
133 9.17 8.333 159.60 11.01 7.500 159.60 11.01
134 9.24 8.390 160.80 11.09 7.551 160.80 11.09
135 9.31 8.448 162.00 11.17 7.603 162.00 11.17
136 9.38 8.505 163.20 11.26 7.655 163.20 11.26
137 9.45 8.563 164.40 11.34 7.706 164.40 11.34
138 9.52 8.620 165.60 11.42 7.758 165.60 11.42
139 9.59 8.677 166.80 11.50 7.810 166.80 11.50
140 9.66 8.735 168.00 11.59 7.861 168.00 11.59
141 9.72 8.792 169.20 11.67 7.913 169.20 11.67
142 9.79 8.850 170.40 11.75 7.965 170.40 11.75
143 9.86 8.907 171.60 11.83 8.016 171.60 11.83
144 9.93 8.965 172.80 11.92 8.068 172.80 11.92
145 10.00 9.022 174.00 12.00 8.120 174.00 12.00
146 10.07 9.079 175.20 12.08 8.171 175.20 12.08
147 10.14 9.137 176.40 12.17 8.223 176.40 12.17
148 10.21 9.194 177.60 12.25 8.275 177.60 12.25
149 10.28 9.252 178.80 12.33 8.327 178.80 12.33

TM

Part Nos 018/*****, 019/*****6**

flow flow
150 10.34 9.309 180.00 12.41 8.378 180.00 12.41
151 10.41 9.367 181.20 12.50 8.430 181.20 12.50
152 10.48 9.424 182.40 12.58 8.482 182.40 12.58
153 10.55 9.481 183.60 12.66 8.533 183.60 12.66
154 10.62 9.539 184.80 12.74 8.585 184.80 12.74
155 10.69 9.596 186.00 12.83 8.637 186.00 12.83
156 10.76 9.654 187.20 12.91 8.688 187.20 12.91
157 10.83 9.711 188.40 12.99 8.740 188.40 12.99
158 10.90 9.769 189.60 13.08 8.792 189.60 13.08
159 10.97 9.826 190.80 13.16 8.843 190.80 13.16
160 11.03 9.884 192.00 13.24 8.895 192.00 13.24
161 11.10 9.941 193.20 13.32 8.947 193.20 13.32
162 11.17 9.998 194.40 13.41 8.999 194.40 13.41
163 11.24 10.056 195.60 13.49 9.050 195.60 13.49
164 11.31 10.113 196.80 13.57 9.102 196.80 13.57
165 11.38 10.171 198.00 13.66 9.154 198.00 13.66
166 11.45 10.228 199.20 13.74 9.205 199.20 13.74
167 11.52 10.286 200.40 13.82 9.257 200.40 13.82
168 11.59 10.343 201.60 13.90 9.309 201.60 13.90
169 11.66 10.400 202.80 13.99 9.360 202.80 13.99
170 11.72 10.458 204.00 14.07 9.412 204.00 14.07
171 11.79 10.515 205.20 14.15 9.464 205.20 14.15
172 11.86 10.573 206.40 14.23 9.515 206.40 14.23
173 11.93 10.630 207.60 14.32 9.567 207.60 14.32
174 12.00 10.688 208.80 14.40 9.619 208.80 14.40
175 12.07 10.745 210.00 14.48 9.671 210.00 14.48
176 12.14 10.802 211.20 14.57 9.722 211.20 14.57
177 12.21 10.860 212.40 14.65 9.774 212.40 14.65
178 12.28 10.917 213.60 14.73 9.826 213.60 14.73
179 12.34 10.975 214.80 14.81 9.877 214.80 14.81
180 12.41 11.032 216.00 14.90 9.929 216.00 14.90
181 12.48 11.090 217.20 14.98 9.981 217.20 14.98
182 12.55 11.147 218.40 15.06 10.032 218.40 15.06
183 12.62 11.205 219.60 15.14 10.084 219.60 15.14
184 12.69 11.262 220.80 15.23 10.136 220.80 15.23
185 12.76 11.319 222.00 15.31 10.187 222.00 15.31
186 12.83 11.377 223.20 15.39 10.239 223.20 15.39
187 12.90 11.434 224.40 15.48 10.291 224.40 15.48
188 12.97 11.492 225.60 15.56 10.343 225.60 15.56
189 13.03 11.549 226.80 15.64 10.394 226.80 15.64
190 13.10 11.607 228.00 15.72 10.446 228.00 15.72
191 13.17 11.664 229.20 15.81 10.498 229.20 15.81
192 13.24 11.721 230.40 15.89 10.549 230.40 15.89

TM

Part Nos 018/*****, 019/*****6**

flow flow
193 13.31 11.779 231.60 15.97 10.601 231.60 15.97
194 13.38 11.836 232.80 16.06 10.653 232.80 16.06
195 13.45 11.894 234.00 16.14 10.704 234.00 16.14
196 13.52 11.951 235.20 16.22 10.756 235.20 16.22
197 13.59 12.009 236.40 16.30 10.808 236.40 16.30
198 13.66 12.066 237.60 16.39 10.859 237.60 16.39
199 13.72 12.123 238.80 16.47 10.911 238.80 16.47
200 13.79 12.181 240.00 16.55 10.963 240.00 16.55
201 13.86 12.238 241.20 16.63 11.014 241.20 16.63
202 13.93 12.296 242.40 16.72 11.066 242.40 16.72
203 14.00 12.353 243.60 16.80 11.118 243.60 16.80
204 14.07 12.411 244.80 16.88 11.170 244.80 16.88
205 14.14 12.468 246.00 16.97 11.221 246.00 16.97
206 14.21 12.526 247.20 17.05 11.273 247.20 17.05
207 14.28 12.583 248.40 17.13 11.325 248.40 17.13
208 14.34 12.640 249.60 17.21 11.376 249.60 17.21
209 14.41 12.698 250.80 17.30 11.428 250.80 17.30
210 14.48 12.755 252.00 17.38 11.480 252.00 17.38
211 14.55 12.813 253.20 17.46 11.531 253.20 17.46
212 14.62 12.870 254.40 17.54 11.583 254.40 17.54
213 14.69 12.928 255.60 17.63 11.635 255.60 17.63
214 14.76 12.985 256.80 17.71 11.686 256.80 17.71
215 14.83 13.042 258.00 17.79 11.738 258.00 17.79
216 14.90 13.100 259.20 17.88 11.790 259.20 17.88
217 14.97 13.157 260.40 17.96 11.842 260.40 17.96
218 15.03 13.215 261.60 18.04 11.893 261.60 18.04
219 15.10 13.272 262.80 18.12 11.945 262.80 18.12
220 15.17 13.330 264.00 18.21 11.997 264.00 18.21
221 15.24 13.387 265.20 18.29 12.048 265.20 18.29
222 15.31 13.444 266.40 18.37 12.100 266.40 18.37
223 15.38 13.502 267.60 18.46 12.152 267.60 18.46
224 15.45 13.559 268.80 18.54 12.203 268.80 18.54
225 15.52 13.617 270.00 18.62 12.255 270.00 18.62

®
Flanged Pressure/Vacuum 65 - 80mm
Data Tapered Bore Super Maxi Relief Valve
Flanged Tapered Bore Super Maxi Relief Valve - flanged

tank connection with 65 - 80mm tapered bore (see below
for flange options). Suitable for a pressure range of
between 3 - 66 PSI (0.21 - 4.55 bar) and a vacuum range
of between 0 - 24” Hg (0 - 0.81 bar). Contact parts
seals as standard.
Options - pressure only version. Alternative seal

Specification Range
Design Temperature 200°C (392°F) Drilling In Pad
013/1XXXX660 DIN65 PN10 176/3250 5005-332
013/1XXXX663 3” BSTD 176/3250 5005-332
013/1XXXX665 3” ASA 150 176/3125 5005-204
Design approval by Lloyds Register of Shipping NB Above part number varies according to valve pressure
and vacuum settings.
Standard settings are 31.8 PSI, 48 PSI, 53.8 PSI, 63.8
Test certificates supplied as standard. Please see PSI and 6.2” Hg.
Additional flange drillings are available.
Tests may be witnessed and valves individually stamped Associated Parts

by an independent inspectorate by arrangement.
311/3700 Stud kit (4 x M16)
Fitting Details
Ø 113.8 (4.48”)
107.2 (4.22”)
16.0 (0.63”)
Ø 69.2 (2.73”)
DIMENSION A
Ø 82.9 (3.25”)
Ø190.5 (7.50”)

®
Flanged Pressure/Vacuum 65 - 80mm
Parts Drawing

1
2 Cap 1760/0005
4 Pressure spring pair See below 6104-XXXX
2
5 M8 lock nut (2) 5112-004
7 Vacuum spring See below 7104-XXX
3
4
13 Body See below 1860/066X
SEAL KIT
5
6
31.8 PSI 6104-0252
7
48 PSI 6104-0112 & 6104-0252
53.8 PSI 6104-0422
8 63.8 PSI 6104-0485
9
Vacuum setting Vacuum springs
3” Hg 7104-006
6” Hg 7104-012
10
Flange drilling Body

013/1XXXX660 1860/0660
11
013/1XXXX663 1860/0663
013/1XXXX665 1860/0665
12
13
A detailed step-by-step repair manual is now available for our Super Maxi Relief Valves. Please contact our Sales team
for further information.

®
Flanged Pressure Only 65 - 80mm
Flanged Tapered Bore Super Maxi Emergency Relief

Valve - flanged tank connection with 65 - 80mm tapered
bore (see below for flange options). Suitable for a
pressure range of between 3 - 66 PSI (0.21 - 4.55 bar).
with Fortyt seals as standard.
Options - combined pressure/vacuum version.

Alternative seal materials are available.
Specification Range
Weight 5.5 Kg Part No. Flange Drilling Tank Weld Gasket

Design Temperature 200°C (392°F) In Pad
013/1XX00660 DIN 65 PN 10 176/3250 5005-332
013/1XX00663 3” BSTD 176/3250 5005-332
013/1XX00665 3” ASA 150 176/3125 5005-204
NB Additional flange drillings are available.

921/07BBSP 0-100 PSI pressure gauge, bottom
Tests may be witnessed and valves individually stamped entry, brass internal parts
by an independent inspectorate by arrangement. 921/07RBSP 0-100 PSI pressure gauge, rear entry,
920/07BBSP 0-100 PSI pressure gauge, bottom
entry, brass internal parts
311/3700 Stud kit (4 x M16)
Fitting Details
Ø 113.8 (4.48”)
107.2 (4.22”)
16.0 (0.63”)
Ø 69.2 (2.73”)
DIMENSION A
Ø 82.9 (3.25”)
Ø 190.5 (7.50”)

013/1XX00660 Ø 109.2 (4.30”) 4 holes Ø 18mm equi-spaced on a 145.0mm PCD

®
Flanged Pressure Only 65 - 80mm
Parts Drawing

1 1 Stainless steel plug 10978
2 Top cap 1760/0005
4 Pressure spring See below 6104-XXXX
2
7 Body See below 1860/066X
3
SEAL KIT

4 31.8 PSI 6104-0252
48 PSI 6104-0112 & 6104-0252
53.8 PSI 6104-0422
63.8 PSI 6104-0485

013/1XXXX660 1860/0660
013/1XXXX663 1860/0663
013/1XXXX665 1860/0665

7 recommended on a 6 monthly basis.
A detailed step-by-step repair manual is now available for our Super Maxi Relief Valves. Please contact our Sales team
for further information.

Extended Body Flanged Pressure Only
TM
Extended Body Flanged Tapered Bore Super Maxi

Emergency Relief Valve - flanged tank connection with
69.2 - 82.6mm tapered bore (see below for flange
options). Suitable for a pressure range of between 66 -
188 PSI (4.55 - 12.96 bar). Contact parts manufactured in
316 stainless steel. Fitted with reinforced PTFE seals as
standard.

and 80mm nominal bore range. Alternative seal
Specification Range
Weight 5.5 Kg Part No. Flange drilling Tank Weld In Pad
Design Temperature
Range 80°C to 200°C (176°F to 392°F) 019/2XXX0661 DIN 80 PN 6 176/3067
Dependant on operating pressure 019/2XXX0665 3” ASA 150 173/3125
Design approval by Lloyds Register of Shipping NB Above part number varies according to valve pressure
and vacuum settings.
Standard settings are 31.8 PSI, 48 PSI, 53.8 PSI, 63.8 PSI
and 6.2” Hg.
separate data sheets for details on flow rates. Additional flange drillings are available.
Associated Parts
by an independent inspectorate by arrangement. Part No. Description
311/3700 Stud kit (4 x M16)
Fitting Details
Example shown : 019/2XXX066X Ø 113.8 (4.48”)
4.0 (0.16”)
178.3 (7.02”)
16.0 (0.63”)
0.20 (0.008”)
Ø 69.2 (2.73”)
Ø 127.0 (5.00”)
Ø 82.6 (3.25”)
Ø 190.5 (7.50”)
Part No. Flange drilling pattern

019/2XXX0661 4 holes Ø 18mm equi-spaced on a 150.1mm PCD
019/2XXX0665 4 holes Ø 18mm equi-spaced on a 152.4mm PCD REL074 REV01-16.02.05
Extended Body Flanged Pressure Only
TM
Parts Drawing

2 Top cap 1760/0005
2 4 Setting locking grubscrew (2) 5121-001
3
SEAL KIT

100 6104-0763
106 6104-0840
110 6104-0840

019/2XXX0661 1860/0661
5
019/2XXX0665 1860/0665

7
REL075 REV01- 03.08.05

TM
Flanged 80mm Super Maxi Relief Valve - flanged tank

connection with 80mm nominal bore (see below for flange
options). Suitable for a pressure range of between 3 - 66
PSI (0.21 - 4.55 bar) and a vacuum range of between 0 -
24” Hg (0 - 0.81 bar). Contact parts manufactured in 316
stainless steel. Fitted with Fortyt seals as standard.

range. BSP screwed range. High pressure extended
body valves. Alternative seal materials are available.
Specification Range
Part No. Flange Drilling Weld-in Gasket
Weight 4.5 Kg Flange
Design Temperature 200°C (392°F) 013/1XXXX800 DIN 65 PN 10 176/3250 5005-332
013/1XXXX801 DIN 80 PN 6 176/3158 5005-334
013/1XXXX805 3” ASA 150 176/3125 5005-204
NB Above part number varies according to valve

Design approval by Lloyds Register of Shipping pressure and vacuum settings.
Standard settings are 31.8 PSI, 48 PSI, 53.8 PSI, 63.8 PSI
and 6.2” Hg.
separate data sheets for details on flow rates. Additional flange drillings are available.

Associated Parts
by an independent inspectorate by arrangement. Part No. Description
311/3700 Stud kit (4 x M16)
Fitting Details
Ø113.8 (4.48”)
108.1 (4.25”)
16.3 (0.64”)
0.20 (0.008”)
Ø 82.6 (3.25”) DIMENSION A

Ø190.5 (7.50”)

Page 33
TM
Fitting Details

1
2 Cap see below 1760/000X
5 M8 lock nut (2) 5112-004
7 Vacuum spring 7104-012
3
9 Pressure plate see below 1860/006X
4
13 Body assembly see below 1860/080X
SEAL KIT
Part number 000/1PVSK80 contains all parts marked
5
Pressure Pressure Top Cap Pressure
Setting Springs Plate
6
31.8 PSI 6104-0310 1760/0005 1860/0061
7 48 PSI 6104-0485 1760/0005 1860/0061
53.8 PSI 6104-0570 1760/0005 1860/0061
63.8 PSI 6104-0665 1760/0007 1860/0066
8

9
013/1XXXX800 1860/0800
013/1XXXX801 1860/0801
013/1XXXX805 1860/0805
013/1XXXX807 1860/0807
10
013/1XXXX808 1860/0808
11
12


Page 34
80mm Low Profile High Pressure
Data
TM
Super Maxi Relief Valve
Flanged 80mm Super Maxi Relief Valve - flanged tank

PSI (0.21 - 6.90 bar). Contact parts manufactured in 316
stainless steel. Fitted with PTFE seals as standard.

Alternative seal materials are available. Also available
with halar coated springs (0E3/ prefix).
Specification Range
Weight 6 Kg Part No. Flange Tank Weld Gasket

Design Pressure (MAWP) 112 PSI (7.7 Bar) Drilling In Pad
Test Pressure 215 PSI (14.8 Bar) 0R3/2XXX0800 DIN65 PN10 176/3250 5005-332
Design Temperature Range -55°C to 200°C 0R3/2XXX0801 DIN 80 PN 6 176/3158 5005-334
(-67°F to 392°F) 0R3/2XXX0803 3” Table D 176/3140 5005-427
0R3/2XXX0805 3” ASA 150 176/3125 5005-204
0R3/2XXX08SL Slotted 176/3125 5005-930
Test certificates supplied as standard. Please see NB Additional flange drillings are available.
Associated Parts
by an independent inspectorate by arrangement
311/3700 Stud kit (4 x M6)
Fitting Details
Example shown : 0R3/2XXX080X
118.2 (4.66”)
16.3 (0.64”)
0.20 (0.008”)
Ø 82.6 (3.25”)
Ø 127.0 (5.00”)
Ø 190.5 (7.50”)

0R3/2XXX0800 4 holes Ø 18mm equi-spaced on a 145.0mm PCD
© Fort Vale Engineering Ltd. 2006 0R3/2XXX08SL 4 slots Ø18mm equi-spaced
Page 35 on a 145 to 152.4mm PCD REL051 REV01-28.06.06
80mm Low Profile High Pressure
TM
Fitting Details

2 Top cap 1860/004X
4 Spring pair see below 6104-XXXXX
2 5 Pressure plate see below 1860/00XX
6 PTFE O ring 5005-103
3
SEAL KIT
Part number 000/2PSK80 contains all parts marked

100 PSI 6104-1020R
4
96 PSI 6104-0960R
100 PSI (0E3/ prefix) 6104-1020L (halar coated spring)
96 PSI (0E3/ prefix) 6104-0960L (halar coated spring)
Flange Drilling Body part no.

0R3/2XXX0800 1860/0800
0R3/2XXX0801 1860/0801
5 0R3/2XXX0803 1860/0803
0R3/2XXX0805 1860/0805
0R3/2XXX08SL 1860/08SL
Set Pressure Pressure Plate

6 Up to 100 PSI 1860/0068
Over 100 PSI 1860/0073

7 recommended on a 6 monthly basis.
A detailed step-by-step repair manual is now available for our Super Maxi relief valves in both printed and CD format.
REL052 REV02-13.09.06
®
80MM NOMINAL BORE SUPER MAXI MKIII RELIEF VALVES

Issue 12 (06/2013) - Use For 3 and 4 Port bodies
Part Nos 013/*****8**, 019/*****8**, 003/*****8**, 009/*****8**,
0E3/*****8**, 0R3/*****8**, 0U3/*****8**.

flow flow
Psi Bar NM3/s Psi Bar NM3/s Psi Bar
1 0.07 0.3720 1.20 0.08 0.335 1.20 0.08
2 0.14 0.5250 2.40 0.17 0.473 2.40 0.17
3 0.21 0.6410 3.60 0.25 0.577 3.60 0.25
4 0.28 0.7380 4.80 0.33 0.664 4.80 0.33
5 0.34 0.8230 6.00 0.41 0.741 6.00 0.41
6 0.41 0.8990 7.20 0.50 0.809 7.20 0.50
7 0.48 0.9690 8.40 0.58 0.872 8.40 0.58
8 0.55 1.0330 9.60 0.66 0.930 9.60 0.66
9 0.62 1.0920 10.80 0.74 0.983 10.80 0.74
10 0.69 1.1480 12.00 0.83 1.033 12.00 0.83

Part Nos 013/*****8**, 019/*****8**, 003/*****8**, 009/*****8**,
0E3/*****8**, 0R3/*****8**, 0U3/*****8**

flow flow
11 0.76 1.7480 13.20 0.91 1.573 13.20 0.91
12 0.83 1.8237 14.40 0.99 1.641 14.40 0.99
13 0.90 1.8994 15.60 1.08 1.709 15.60 1.08
14 0.97 1.9751 16.80 1.16 1.778 16.80 1.16
15 1.03 2.0509 18.00 1.24 1.846 18.00 1.24
16 1.10 2.1266 19.20 1.32 1.914 19.20 1.32
17 1.17 2.2023 20.40 1.41 1.982 20.40 1.41
18 1.24 2.2780 21.60 1.49 2.050 21.60 1.49
19 1.31 2.3538 22.80 1.57 2.118 22.80 1.57
20 1.38 2.4295 24.00 1.66 2.187 24.00 1.66
21 1.45 2.5052 25.20 1.74 2.255 25.20 1.74
22 1.52 2.5809 26.40 1.82 2.323 26.40 1.82
23 1.59 2.6567 27.60 1.90 2.391 27.60 1.90
24 1.66 2.7324 28.80 1.99 2.459 28.80 1.99
25 1.72 2.8081 30.00 2.07 2.527 30.00 2.07
26 1.79 2.8838 31.20 2.15 2.595 31.20 2.15
27 1.86 2.9596 32.40 2.23 2.664 32.40 2.23
28 1.93 3.0353 33.60 2.32 2.732 33.60 2.32
29 2.00 3.1110 34.80 2.40 2.800 34.80 2.40
30 2.07 3.1867 36.00 2.48 2.868 36.00 2.48
31 2.14 3.2624 37.20 2.57 2.936 37.20 2.57
31.8 2.19 3.3230 38.16 2.63 2.991 38.16 2.63
32 2.21 3.3382 38.40 2.65 3.004 38.40 2.65
33 2.28 3.4139 39.60 2.73 3.073 39.60 2.73
34 2.34 3.4896 40.80 2.81 3.141 40.80 2.81
®

Part Nos 013/*****8**, 019/*****8**, 003/*****8**, 009/*****8**,
0E3/*****8**, 0R3/*****8**, 0U3/*****8**.

flow flow
35 2.41 3.5653 42.00 2.90 3.209 42.00 2.90
36 2.48 3.6411 43.20 2.98 3.277 43.20 2.98
37 2.55 3.7168 44.40 3.06 3.345 44.40 3.06
38 2.62 3.7925 45.60 3.14 3.413 45.60 3.14
39 2.69 3.8682 46.80 3.23 3.481 46.80 3.23
40 2.76 3.9440 48.00 3.31 3.550 48.00 3.31
41 2.83 4.0197 49.20 3.39 3.618 49.20 3.39
42 2.90 4.0954 50.40 3.48 3.686 50.40 3.48
43 2.97 4.1711 51.60 3.56 3.754 51.60 3.56
44 3.03 4.2469 52.80 3.64 3.822 52.80 3.64
45 3.10 4.3226 54.00 3.72 3.890 54.00 3.72
46 3.17 4.3983 55.20 3.81 3.958 55.20 3.81
47 3.24 4.4740 56.40 3.89 4.027 56.40 3.89
48 3.31 4.5498 57.60 3.97 4.095 57.60 3.97
49 3.38 4.6255 58.80 4.06 4.163 58.80 4.06
50 3.45 4.7012 60.00 4.14 4.231 60.00 4.14
51 3.52 4.7769 61.20 4.22 4.299 61.20 4.22
52 3.59 4.8527 62.40 4.30 4.367 62.40 4.30
53 3.66 4.9284 63.60 4.39 4.436 63.60 4.39
53.8 3.71 4.9890 64.56 4.45 4.490 64.56 4.45
54 3.72 5.0041 64.80 4.47 4.504 64.80 4.47
55 3.79 5.0798 66.00 4.55 4.572 66.00 4.55
56 3.86 5.1556 67.20 4.63 4.640 67.20 4.63
57 3.93 5.2313 68.40 4.72 4.708 68.40 4.72
58 4.00 5.3070 69.60 4.80 4.776 69.60 4.80
59 4.07 5.3827 70.80 4.88 4.844 70.80 4.88
60 4.14 5.4584 72.00 4.97 4.913 72.00 4.97
61 4.21 5.5342 73.20 5.05 4.981 73.20 5.05
62 4.28 5.6099 74.40 5.13 5.049 74.40 5.13
63 4.34 5.6856 75.60 5.21 5.117 75.60 5.21
63.8 4.40 5.7462 76.56 5.28 5.172 76.56 5.28
64 4.41 5.7613 76.80 5.30 5.185 76.80 5.30
65 4.48 5.8371 78.00 5.38 5.253 78.00 5.38
66 4.55 5.9128 79.20 5.46 5.322 79.20 5.46
67 4.62 5.9885 80.40 5.54 5.390 80.40 5.54
68 4.69 6.0642 81.60 5.63 5.458 81.60 5.63
69 4.76 6.1400 82.80 5.71 5.526 82.80 5.71
70 4.83 6.2157 84.00 5.79 5.594 84.00 5.79
71 4.90 6.2914 85.20 5.88 5.662 85.20 5.88
72 4.97 6.3671 86.40 5.96 5.730 86.40 5.96
73 5.03 6.4429 87.60 6.04 5.799 87.60 6.04
74 5.10 6.5186 88.80 6.12 5.867 88.80 6.12
75 5.17 6.5943 90.00 6.21 5.935 90.00 6.21
76 5.24 6.6700 91.20 6.29 6.003 91.20 6.29
77 5.31 6.7458 92.40 6.37 6.071 92.40 6.37
®

Part Nos 013/*****8**, 019/*****8**, 003/*****8**, 009/*****8**,
0E3/*****8**, 0R3/*****8**, 0U3/*****8**.

flow flow
78 5.38 6.8215 93.60 6.46 6.139 93.60 6.46
79 5.45 6.8972 94.80 6.54 6.207 94.80 6.54
80 5.52 6.9729 96.00 6.62 6.276 96.00 6.62
81 5.59 7.0487 97.20 6.70 6.344 97.20 6.70
82 5.66 7.1244 98.40 6.79 6.412 98.40 6.79
83 5.72 7.2001 99.60 6.87 6.480 99.60 6.87
84 5.79 7.2758 100.80 6.95 6.548 100.80 6.95
85 5.86 7.3516 102.00 7.03 6.616 102.00 7.03
86 5.93 7.4273 103.20 7.12 6.685 103.20 7.12
87 6.00 7.5030 104.40 7.20 6.753 104.40 7.20
88 6.07 7.5787 105.60 7.28 6.821 105.60 7.28
89 6.14 7.6544 106.80 7.37 6.889 106.80 7.37
90 6.21 7.7302 108.00 7.45 6.957 108.00 7.45
91 6.28 7.8059 109.20 7.53 7.025 109.20 7.53
92 6.34 7.8816 110.40 7.61 7.093 110.40 7.61
93 6.41 7.9573 111.60 7.70 7.162 111.60 7.70
94 6.48 8.0331 112.80 7.78 7.230 112.80 7.78
95 6.55 8.1088 114.00 7.86 7.298 114.00 7.86
96 6.62 8.1845 115.20 7.94 7.366 115.20 7.94
97 6.69 8.2602 116.40 8.03 7.434 116.40 8.03
98 6.76 8.3360 117.60 8.11 7.502 117.60 8.11
99 6.83 8.4117 118.80 8.19 7.571 118.80 8.19
100 6.90 8.4874 120.00 8.28 7.639 120.00 8.28
101 6.97 8.5631 121.20 8.36 7.707 121.20 8.36
102 7.03 8.6389 122.40 8.44 7.775 122.40 8.44
103 7.10 8.7146 123.60 8.52 7.843 123.60 8.52
104 7.17 8.7903 124.80 8.61 7.911 124.80 8.61
105 7.24 8.8660 126.00 8.69 7.979 126.00 8.69
106 7.31 8.9418 127.20 8.77 8.048 127.20 8.77
107 7.38 9.0175 128.40 8.86 8.116 128.40 8.86
108 7.45 9.0932 129.60 8.94 8.184 129.60 8.94
109 7.52 9.1689 130.80 9.02 8.252 130.80 9.02
110 7.59 9.2447 132.00 9.10 8.320 132.00 9.10
111 7.66 9.3204 133.20 9.19 8.388 133.20 9.19
112 7.72 9.3961 134.40 9.27 8.456 134.40 9.27
113 7.79 9.4718 135.60 9.35 8.525 135.60 9.35
114 7.86 9.5476 136.80 9.43 8.593 136.80 9.43
115 7.93 9.6233 138.00 9.52 8.661 138.00 9.52
116 8.00 9.6990 139.20 9.60 8.729 139.20 9.60
117 8.07 9.7747 140.40 9.68 8.797 140.40 9.68
118 8.14 9.8504 141.60 9.77 8.865 141.60 9.77
119 8.21 9.9262 142.80 9.85 8.934 142.80 9.85
120 8.28 10.0019 144.00 9.93 9.002 144.00 9.93
121 8.34 10.0776 145.20 10.01 9.070 145.20 10.01
122 8.41 10.1533 146.40 10.10 9.138 146.40 10.10
®

Part Nos 013/*****8**, 019/*****8**, 003/*****8**, 009/*****8**,
0E3/*****8**, 0R3/*****8**, 0U3/*****8**.

flow flow
123 8.48 10.2291 147.60 10.18 9.206 147.60 10.18
124 8.55 10.3048 148.80 10.26 9.274 148.80 10.26
125 8.62 10.3805 150.00 10.34 9.342 150.00 10.34
126 8.69 10.4562 151.20 10.43 9.411 151.20 10.43
127 8.76 10.5320 152.40 10.51 9.479 152.40 10.51
128 8.83 10.6077 153.60 10.59 9.547 153.60 10.59
129 8.90 10.6834 154.80 10.68 9.615 154.80 10.68
130 8.97 10.7591 156.00 10.76 9.683 156.00 10.76
131 9.03 10.8349 157.20 10.84 9.751 157.20 10.84
132 9.10 10.9106 158.40 10.92 9.820 158.40 10.92
133 9.17 10.9863 159.60 11.01 9.888 159.60 11.01
134 9.24 11.0620 160.80 11.09 9.956 160.80 11.09
135 9.31 11.1378 162.00 11.17 10.024 162.00 11.17
136 9.38 11.2135 163.20 11.26 10.092 163.20 11.26
137 9.45 11.2892 164.40 11.34 10.160 164.40 11.34
138 9.52 11.3649 165.60 11.42 10.228 165.60 11.42
139 9.59 11.4407 166.80 11.50 10.297 166.80 11.50
140 9.66 11.5164 168.00 11.59 10.365 168.00 11.59
141 9.72 11.5921 169.20 11.67 10.433 169.20 11.67
142 9.79 11.6678 170.40 11.75 10.501 170.40 11.75
143 9.86 11.7436 171.60 11.83 10.569 171.60 11.83
144 9.93 11.8193 172.80 11.92 10.637 172.80 11.92
145 10.00 11.8950 174.00 12.00 10.706 174.00 12.00
146 10.07 11.9707 175.20 12.08 10.774 175.20 12.08
147 10.14 12.0464 176.40 12.17 10.842 176.40 12.17
148 10.21 12.1222 177.60 12.25 10.910 177.60 12.25
149 10.28 12.1979 178.80 12.33 10.978 178.80 12.33
150 10.34 12.2736 180.00 12.41 11.046 180.00 12.41
151 10.41 12.3493 181.20 12.50 11.114 181.20 12.50
152 10.48 12.4251 182.40 12.58 11.183 182.40 12.58
153 10.55 12.5008 183.60 12.66 11.251 183.60 12.66
154 10.62 12.5765 184.80 12.74 11.319 184.80 12.74
155 10.69 12.6522 186.00 12.83 11.387 186.00 12.83
156 10.76 12.7280 187.20 12.91 11.455 187.20 12.91
157 10.83 12.8037 188.40 12.99 11.523 188.40 12.99
158 10.90 12.8794 189.60 13.08 11.591 189.60 13.08
159 10.97 12.9551 190.80 13.16 11.660 190.80 13.16
160 11.03 13.0309 192.00 13.24 11.728 192.00 13.24
161 11.10 13.1066 193.20 13.32 11.796 193.20 13.32
162 11.17 13.1823 194.40 13.41 11.864 194.40 13.41
163 11.24 13.2580 195.60 13.49 11.932 195.60 13.49
164 11.31 13.3338 196.80 13.57 12.000 196.80 13.57
165 11.38 13.4095 198.00 13.66 12.069 198.00 13.66
166 11.45 13.4852 199.20 13.74 12.137 199.20 13.74
167 11.52 13.5609 200.40 13.82 12.205 200.40 13.82
®

Part Nos 013/*****8**, 019/*****8**, 003/*****8**, 009/*****8**,
0E3/*****8**, 0R3/*****8**, 0U3/*****8**.

flow flow
168 11.59 13.6367 201.60 13.90 12.273 201.60 13.90
169 11.66 13.7124 202.80 13.99 12.341 202.80 13.99
170 11.72 13.7881 204.00 14.07 12.409 204.00 14.07
171 11.79 13.8638 205.20 14.15 12.477 205.20 14.15
172 11.86 13.9396 206.40 14.23 12.546 206.40 14.23
173 11.93 14.0153 207.60 14.32 12.614 207.60 14.32
174 12.00 14.0910 208.80 14.40 12.682 208.80 14.40
175 12.07 14.1667 210.00 14.48 12.750 210.00 14.48
176 12.14 14.2424 211.20 14.57 12.818 211.20 14.57
177 12.21 14.3182 212.40 14.65 12.886 212.40 14.65
178 12.28 14.3939 213.60 14.73 12.955 213.60 14.73
179 12.34 14.4696 214.80 14.81 13.023 214.80 14.81
180 12.41 14.5453 216.00 14.90 13.091 216.00 14.90
181 12.48 14.6211 217.20 14.98 13.159 217.20 14.98
182 12.55 14.6968 218.40 15.06 13.227 218.40 15.06
183 12.62 14.7725 219.60 15.14 13.295 219.60 15.14
184 12.69 14.8482 220.80 15.23 13.363 220.80 15.23
185 12.76 14.9240 222.00 15.31 13.432 222.00 15.31
186 12.83 14.9997 223.20 15.39 13.500 223.20 15.39
187 12.90 15.0754 224.40 15.48 13.568 224.40 15.48
188 12.97 15.1511 225.60 15.56 13.636 225.60 15.56
189 13.03 15.2269 226.80 15.64 13.704 226.80 15.64
190 13.10 15.3026 228.00 15.72 13.772 228.00 15.72
191 13.17 15.3783 229.20 15.81 13.840 229.20 15.81
192 13.24 15.4540 230.40 15.89 13.909 230.40 15.89
193 13.31 15.5298 231.60 15.97 13.977 231.60 15.97
194 13.38 15.6055 232.80 16.06 14.045 232.80 16.06
195 13.45 15.6812 234.00 16.14 14.113 234.00 16.14
196 13.52 15.7569 235.20 16.22 14.181 235.20 16.22
197 13.59 15.8327 236.40 16.30 14.249 236.40 16.30
198 13.66 15.9084 237.60 16.39 14.318 237.60 16.39
199 13.72 15.9841 238.80 16.47 14.386 238.80 16.47
200 13.79 16.0598 240.00 16.55 14.454 240.00 16.55
201 13.86 16.1356 241.20 16.63 14.522 241.20 16.63
202 13.93 16.2113 242.40 16.72 14.590 242.40 16.72
203 14.00 16.2870 243.60 16.80 14.658 243.60 16.80
204 14.07 16.3627 244.80 16.88 14.726 244.80 16.88
205 14.14 16.4384 246.00 16.97 14.795 246.00 16.97

Page 42 THIS PAGE IS INTENTIONALLY BLANK
80mm Flanged Pressure/Vacuum
Data
TM
Maxi Hyperflow Relief Valve
Flanged 80mm Maxi Hyperflow Relief Valve - flanged
tank connection with 80mm nominal bore (see below for
flange options). Suitable for a pressure range of between
3 - 66 PSI (0.21 - 4.55 bar) and a vacuum range of
between 0 - 24” Hg (0 - 0.81 bar). Contact parts
seals as standard.
Options - pressure only version. Alternative seal

Specification Range
Weight 5 Kg Part No. Flange Drilling Tank Weld Gasket

Design Temperature Range -29°C to 200°C In Pad
(-20°F to 392°F) 023/1XXXX800 DIN 65 PN 10 176/3250 5005-332
023/1XXXX805 3” ASA 150 176/3125 5005-204
023/1XXXX8SL DIN65 PN10 / 176/3125 5005-930
3" ASA 150
Design approval by Lloyds Register of Shipping NB Additional flange drillings are available
Associated Parts
Tests may be witnessed and valves individually stamped 921/07RBSP 0-100 PSI pressure gauge, rear entry,
by an independent inspectorate by arrangement. brass internal parts
311/3700 Stud kit (4 x M16)
Fitting Details
Example shown : 023/XXXXX8XX
112 (4.41”)
16.3 (0.64”)
0.20 (0.008”)

82.6 (3.25”) Ø 127.0 (5.00”)
Ø 190.5 (7.50”)

023/1XXXX800 4 holes Ø 18mm equi-spaced on a 145.0mm PCD
023/1XXXX805 4 holes Ø 18mm equi-spaced on a 152.4mm PCD
023/1XXXX8SL 4 slots Ø 18mm equi-spaced on a 145.0mm to 152.4mm PCD

80mm Flanged Pressure/Vacuum
Data
TM
Fitting Details

2 Cap 1860/0040
2 4 Pressure spring set/pair see below 4104-XXXX
5 M8 lock nut (2) 5112-004
3
9 Pressure plate see note 1860/00XX
4
13 Body assembly see below 1860/080X
NB: part number varies according to specification.
SEAL KIT
5
6

31.8 PSI 4104-0320
7
48 PSI 4104-0490
53.8 PSI 4104-0570
8 63.8 PSI 4104-0665
9 Vacuum setting Vacuum springs

3” Hg 7104-006
6” Hg 7104-012
10
Flange Drilling Body Assembly

023/1XXXX800 1860/0800
11 023/1XXXX805 1860/0805
023/1XXXX8SL 1860/08SL
12

9 PSI to 44 PSI 1860/0061
48 PSI to 53.8 PSI 1860/0081
63.8 PSI 1860/0085
13

A detailed step-by-step repair manual is available for our Super Maxi Relief Valves in both printed and CD format.

80mm Flanged Pressure Only
Data
TM
Flanged 80mm Maxi Hyperflow Relief Valve - flanged tank
PSI (0.21 - 4.55 bar). Contact parts manufactured in 316
stainless steel. Fitted with Fortyt seals as standard.

Alternative seal materials are available.
Specification Range
Weight 5 Kg Part No. Flange drilling Tank Weld Gasket

Design Temperature 200°C (392°F) In Pad
023/1XX00800 DIN 65 PN 10 176/3250 5005-332
023/1XX00803 3” BSTD 176/3250 5005-427
Design approval by Lloyds Register of Shipping 023/1XX00805 3” ASA 150 176/3125 5005-204
023/1XX008SL DN65 PN10 / 176/3125 5005-930
3" ASA 150
Test certificates supplied as standard. Please see NB Additional flange drillings are available.
Associated Parts
Tests may be witnessed and valves individually stamped Part No. Description
by an independent inspectorate by arrangement. 921/07BBSP 0-100 PSI pressure gauge, bottom entry,
311/3700 Stud kit (4 x M16)
Fitting Details
111.1 (4.37”)
16.3 (0.64”)

0.20 (0.005”)
Ø 82.6 (3.25”) Ø 127.0 (5.00”)
Ø 190.5 (7.50”)

023/1XX00800 4 holes Ø 18mm equi-spaced on a 145.0mm PCD
023/1XX008SL 4 slots Ø 18mm equi-spaced on a 145 to 152.4mm PCD
80mm Flanged Pressure Only
Data Maxi Hyperflow Relief Valve
TM
Fitting Details

2 Cap 1860/0040
4 Pressure spring set/pair see below 4104-XXXX
2 5 Pressure plate see below 1860/00XX
3
SEAL KIT
4

31.8 PSI 4104-0320
48 PSI 4104-0490
53.8 PSI 4104-0570
63.8 PSI 4104-0630
5 Flange Drilling Body Assembly

023/1XX00800 1860/0800
023/1XX00803 1860/0803
6
023/1XX00805 1860/0805
023/1XX008SL 1860/08SL

15 PSI to 44 PSI 1860/0062
48 PSI to 53.8 PSI 1860/0080
63.8 PSI 1860/0084

A detailed step-by-step repair manual is available for our Super Maxi Relief Valves in both printed and CD format.

TM
80MM MAXI HYPERFLOW RELIEF VALVES

Part Nos 023/*****8**

flow flow
1 0.07 0.372 1.20 0.08 0.335 1.20 0.08
2 0.14 0.525 2.40 0.17 0.473 2.40 0.17
3 0.21 0.641 3.60 0.25 0.577 3.60 0.25
4 0.28 0.738 4.80 0.33 0.664 4.80 0.33
5 0.34 0.823 6.00 0.41 0.741 6.00 0.41
6 0.41 0.899 7.20 0.50 0.809 7.20 0.50
7 0.48 0.969 8.40 0.58 0.872 8.40 0.58
8 0.55 1.033 9.60 0.66 0.930 9.60 0.66
9 0.62 1.092 10.80 0.74 0.983 10.80 0.74
10 0.69 1.148 12.00 0.83 1.033 12.00 0.83

Part Nos 023/*****8**

flow flow
11 0.76 1.907 13.20 0.91 1.716 13.20 0.91
12 0.83 1.989 14.40 0.99 1.790 14.40 0.99
13 0.90 2.072 15.60 1.08 1.865 15.60 1.08
14 0.97 2.154 16.80 1.16 1.939 16.80 1.16
15 1.03 2.237 18.00 1.24 2.013 18.00 1.24
16 1.10 2.319 19.20 1.32 2.088 19.20 1.32
17 1.17 2.402 20.40 1.41 2.162 20.40 1.41
18 1.24 2.485 21.60 1.49 2.236 21.60 1.49
19 1.31 2.567 22.80 1.57 2.311 22.80 1.57
20 1.38 2.650 24.00 1.66 2.385 24.00 1.66
21 1.45 2.732 25.20 1.74 2.459 25.20 1.74
22 1.52 2.815 26.40 1.82 2.534 26.40 1.82
23 1.59 2.898 27.60 1.90 2.608 27.60 1.90
24 1.66 2.980 28.80 1.99 2.682 28.80 1.99
25 1.72 3.063 30.00 2.07 2.757 30.00 2.07
26 1.79 3.145 31.20 2.15 2.831 31.20 2.15
27 1.86 3.228 32.40 2.23 2.905 32.40 2.23
28 1.93 3.311 33.60 2.32 2.980 33.60 2.32
29 2.00 3.393 34.80 2.40 3.054 34.80 2.40
30 2.07 3.476 36.00 2.48 3.128 36.00 2.48

TM
80MM MAXI HYPERFLOW RELIEF VALVES

Part Nos 023/*****8**

flow flow
31 2.14 3.558 37.20 2.57 3.203 37.20 2.57
31.8 2.19 3.624 38.16 2.63 3.262 38.16 2.63
32 2.21 3.641 38.40 2.65 3.277 38.40 2.65
33 2.28 3.724 39.60 2.73 3.351 39.60 2.73
34 2.34 3.806 40.80 2.81 3.426 40.80 2.81
35 2.41 3.889 42.00 2.90 3.500 42.00 2.90
36 2.48 3.971 43.20 2.98 3.574 43.20 2.98
37 2.55 4.054 44.40 3.06 3.649 44.40 3.06
38 2.62 4.137 45.60 3.14 3.723 45.60 3.14
39 2.69 4.219 46.80 3.23 3.797 46.80 3.23
40 2.76 4.302 48.00 3.31 3.872 48.00 3.31
41 2.83 4.384 49.20 3.39 3.946 49.20 3.39
42 2.90 4.467 50.40 3.48 4.020 50.40 3.48
43 2.97 4.550 51.60 3.56 4.095 51.60 3.56
44 3.03 4.632 52.80 3.64 4.169 52.80 3.64
45 3.10 4.715 54.00 3.72 4.243 54.00 3.72
46 3.17 4.797 55.20 3.81 4.318 55.20 3.81
47 3.24 4.880 56.40 3.89 4.392 56.40 3.89
48 3.31 4.962 57.60 3.97 4.466 57.60 3.97
49 3.38 5.045 58.80 4.06 4.541 58.80 4.06
50 3.45 5.128 60.00 4.14 4.615 60.00 4.14
51 3.52 5.210 61.20 4.22 4.689 61.20 4.22
52 3.59 5.293 62.40 4.30 4.764 62.40 4.30
53 3.66 5.375 63.60 4.39 4.838 63.60 4.39
53.8 3.71 5.442 64.56 4.45 4.897 64.56 4.45
54 3.72 5.458 64.80 4.47 4.912 64.80 4.47
55 3.79 5.541 66.00 4.55 4.987 66.00 4.55
56 3.86 5.623 67.20 4.63 5.061 67.20 4.63
57 3.93 5.706 68.40 4.72 5.135 68.40 4.72
58 4.00 5.788 69.60 4.80 5.210 69.60 4.80
59 4.07 5.871 70.80 4.88 5.284 70.80 4.88
60 4.14 5.954 72.00 4.97 5.358 72.00 4.97
61 4.21 6.036 73.20 5.05 5.433 73.20 5.05
62 4.28 6.119 74.40 5.13 5.507 74.40 5.13
63 4.34 6.201 75.60 5.21 5.581 75.60 5.21
63.8 4.40 6.267 76.56 5.28 5.641 76.56 5.28
64 4.41 6.284 76.80 5.30 5.656 76.80 5.30
65 4.48 6.367 78.00 5.38 5.730 78.00 5.38
66 4.55 6.449 79.20 5.46 5.804 79.20 5.46
67 4.62 6.532 80.40 5.54 5.879 80.40 5.54
68 4.69 6.614 81.60 5.63 5.953 81.60 5.63

TM

between 80 - 200 PSI (5.52 - 13.80 bar) and a vacuum
range of between 0 - 24” Hg (0 - 0.81 bar). Contact parts
seals as standard.

range. Alternative seal materials are available.
Specification Range
Weight 9.1 Kg Part No. Flange Drilling Weld-in Gasket

Design Temperature Flange
Range 80°C to 200°C (176°F to 392°F) 019/2XXXX800 DIN 65 PN 10 176/3250 5005-332
Dependant on operating pressure 019/2XXXX801 DIN 80 PN 6 176/3158 5005-334
019/2XXXX805 3” ASA 150 176/3125 5005-204
NB Additional flange drillings are available.

Tests may be witnessed and valves individually stamped brass internal parts, ¼” BSP connection
by an independent inspectorate by arrangement. 921/20BNPT 0-290 PSI pressure gauge, bottom entry,
311/3700 Stud kit
Fitting Details
Ø 113.8 (4.48”)
4.0 (0.16”)
218.2 (8.59”)
16.0 (0.63”)
0.20 (0.008”)
¼” BSP GAUGE HOLE Ø 82.6 (3.25”)

Ø 190.5 (7.50”)
DIMENSION A
OVER SERRATIONS

REL066 REV01-23.02.05
TM
Fitting Details
1

2 1 Plastic plug 10978
2 Top cap 1760/0005
3 6 M8 lock nut (2) 5112-004
4 10 Pressure plate 1860/0067
SEAL KIT
5

87 PSI 6104-0852
116 PSI 6104-1217
6 Vacuum setting Vacuum springs

1” Hg 7104-001
7 6” Hg 7104-012
8
9
019/2XXXX800 1860/0800
019/2XXXX801 1860/0801
019/2XXXX805 1860/0805
10
11
12
13

14
REL067 REV01-23.02.05
TM

between 80 - 200 PSI (5.52 - 13.80 bar). Contact parts
seals as standard.

nominal bore range. Alternative seal materials are
available.
Specification Range
Weight 9.1 Kg Part No. Flange Drilling Weld-in Gasket
Design Temperature Flange
Range 80°C to 200°C (176°F to 392°F) 019/2XXX0800 DIN 65 PN 10 176/3250 5005-332
Dependant on operating pressure 019/2XXX0801 DIN 80 PN 6 176/3158 5005-334
019/2XXX0805 3” ASA 150 176/3125 5005-204
Associated Parts
separate data sheets for details on flow rates. Part No. Description
Tests may be witnessed and valves individually stamped 921/20BNPT 0-290 PSI pressure gauge, bottom entry,
by an independent inspectorate by arrangement. brass internal parts, ¼” NPT connection
311/3700 Stud kit
Fitting Details
Example shown : 019/2XXX080X
Ø 113.8 (4.48”)
4.0 (0.16”)
218.2 (8.59”)
16.0 (0.63”)
0.20 (0.008”)
¼” BSP GAUGE HOLE Ø 82.6 (3.25”)

Ø 190.5 (7.50”)
DIMENSION A

REL049 REV01-16.02.05
TM
Fitting Details
1
2 Top cap 1760/0005
2 3 Extension tube 1860/0025
5 Spring pair see below 6104-XXXX
7 PTFE O ring 5005-103
3
SEAL KIT

80 PSI 6104-0785
90 PSI 6104-0852
100 PSI 6104-1020
110 PSI 6104-1217
150 PSI 6104-1470
160 PSI 6104-1568
174 PSI 6104-1705
5 191 PSI 6104-1872
200 PSI 6104-1960

019/2XXX0800 1860/0800
019/2XXX0801 1860/0801
019/2XXX0805 1860/0805

REL050 REV00-18.07.01
2½” BSP Foodgrade Maxi
Data Highflow Relief Valve
TM
2½” BSP Foodgrade Extended Body Maxi Highflow Relief

Valve - 2½” BSP male connection with 65mm nominal
bore. Suitable for a pressure range of between 3 - 101
PSI (0.21 - 6.97 bar) and a standard vacuum setting of
0.5” Hg (0.02 bar). Contact parts manufactured in 316
stainless steel. Fitted with Fortyt and EPDM seals.
Options - milk fitting version. Additional vacuum settings

are available.
Specification Range

Design Temperature 200°C (392°F) 0S/5XXXX 2½” BSP Foodgrade Maxi Highflow valve

Associated Parts
reverse for details on flow rates.
Tests may be witnessed and valves individually stamped 600/1000 2½” BSP weld-in socket
by an independent inspectorate by arrangement. 176/3156 Hygienic tank weld-in pad
125
920/07BBSP 0-100 PSIG pressure gauge, bottom entry,
FULL
100 921/07BBSP 0-100 PSIG pressure gauge, bottom entry,
WATER brass internal parts
FLOW 75
(LITRES/ 921/07RBSP 0-100 PSIG pressure gauge, rear entry,
SEC) AT brass internal parts
50
135% SET
PRESSURE 176/2200 Removeable clamped gauze
25
0
0 25 50 75 100
SET PRESSURE PSIG
Fitting Details
Example shown : 0S/5XXXX
25.4 (1.00”)
12.7 (0.50”)
180.0 (7.09”)
15.0 (0.58”)
66.7 (2.63”)
2.5” BSP
Ø 113.8 (4.48”)
REL099 REV00-19.09.01
2½” BSP Foodgrade
Data
TM
Maxi Highflow Relief Valve
Fitting Details
1 1 M8 countersunk screw 11014
2 Lifting cap 10987
2
3 Adjusting screw 175/0005
3 4 Cap assembly 176/0009
5 Grubscrew (2) 5121-001
6 Pressure spring see below 5104-XXX
8 Spring pad assembly 176/0067
10 EPDM O ring 5005-255
5
11 Vacuum poppet 230/0045
12 Fortyt O ring 5005-101
13 Body 176/0610
6 14 Rubber/PTFE envelope seal 5005-046
SEAL KIT
Pressure Pressure Full Water Flow At Pressure

7 Setting Spring (Litres/Sec) (PSIG)
3 PSI 5104-947 21.3 4.1
7 PSI 5104-946 33.0 9.5
13 PSI 5104-969 44.3 17.6
8 14 PSI 5104-923 46.0 18.9
15 PSI 5104-923 47.5 20.3
5 17 PSI 5104-922 50.6 23.0
18 PSI 5104-922 52.1 24.3
20 PSI 5104-804 55.0 27.0
22 PSI 5104-940 57.6 29.7
9 25 PSI 5104-912 61.4 33.8
26 PSI 5104-912 62.6 35.1
27 PSI 5104-927 63.8 36.5
29 PSI 5104-921 66.1 39.2
10
35 PSI 5104-958 72.6 47.3
37 PSI 5104-859 75.0 50.0
11
43 PSI 5104-955 80.5 58.1
50 PSI 5104-950 87.0 67.5
12
101 PSI 5104-994 123.3 136.4
Vacuum Setting Vacuum Spring

½” Hg 5104-917
13
14

REL100 REV01-29.08.07
Foodgrade Milk Fitting Maxi
Data Highflow Relief Valve
TM
Foodgrade Milk Fitting Maxi Highflow Relief Valve - 65mm

nominal bore. Milk fitting version for hygienic
applications. Suitable for a pressure range of between 3 -
50 PSI (0.21 - 3.45 bar) and a standard vacuum setting of
0.5“ Hg (0.02 bar). Contact parts manufactured in 316
stainless steel. Fitted with Fortyt and EPDM seals.
Options - Additional vacuum settings are available.
Specification Range

Design Temperature 200°C (392°F) 0M/5XXXX Foodgrade milk fitting Maxi Highflow valve
Associated Parts
reverse for details on flow rates. Part No. Associated Parts
Tests may be witnessed and valves individually stamped 176/2600 100mm milk fitting nut
by an independent inspectorate by arrangement. 176/2620 100mm milk fitting weld socket
176/2200 Removable clamped gauze
125
920/07BBSP 0-100 PSIG pressure gauge, bottom entry,
100 stainless steel internal parts
FULL
WATER 921/07BBSP 0-100 PSIG pressure gauge, bottom entry,
FLOW 75 brass internal parts
(LITRES/
SEC) AT
50 921/07RBSP 0-100 PSIG pressure gauge, rear entry,
135% SET
PRESSURE brass internal parts
25
0
0 25 50 75 100
SET PRESSURE PSIG
Fitting Details
Example shown : 0M/5XXXX
13.1 (0.52”)
25.4 (1.00”)
206.5 (8.13”)
Ø 66.7 (2.63”)
Ø 113.8 (4.48”)
120.9 (4.76”)
REL101 REV01-21.03.11
Foodgrade Milk Fitting Maxi
Data
TM
Highflow Relief Valve
Fitting Details

1 Milk fitting nut (supplied as extra) 176/2600
2 M8 countersunk screw 11014
3 Lifting cap 10987
1
4 Adjusting screw 175/0005
5 Cap assembly 176/0009
6 Grubscrew (2) 5121-001
2
7 Pressure spring see below 5104-XXX
3
9 Spring pad assembly 176/0067
11 EPDM O ring 5005-255
12 Vacuum poppet 230/0045
13 Fortyt O ring 5005-101
5
6
SEAL KIT
7
Pressure Pressure Full Water Flow At Pressure

Setting Spring (M3/H) (PSIG)
17 PSI 5104-922 50.6 23.0
22 PSI 5104-940 57.6 29.7
8
25 PSI 5104-912 61.4 33.8
26 PSI 5104-912 62.6 35.1
27 PSI 5104-927 63.8 36.5
29 PSI 5104-921 66.1 39.2
32 PSI 5104-921 69.5 43.2
9 36 PSI 5104-958 73.9 48.6
43 PSI 5104-978 80.5 58.1
6
44 PSI 5104-978 81.5 59.4
10 Vacuum Setting Vacuum Spring

½” Hg 5104-917
1” Hg 5104-913
1½” Hg 5104-979
11
12
13
14

REL102 REV01-29.08.07
®
Data
Ancillaries - Special Flanges
Part Number : 176/3166 Fitting Details

Recessed tank weld-in flange to suit 2½”BSP threaded
139.7
Super Maxi relief valve. Drilled to match 176/7001 adaptor
Ø129.5
flange if a bursting disc is required/ Low profile design to
Ø92.7 SERRATIONS
lower the overall projection of the valve and to maximise the
2.5"BSP
tank volume within the frame. Manufactured in 316
stainless steel.
49.0
34.5
25.4
Ø76.2
6 X M10 HOLES EQUI-

SPACED ON A 105 PCD
Part Number : S0604 Fitting Details

Recessed tank weld-in flange to suit 80mm flanged Super
Maxi valve with 80mm bursting disc. Drilled 4 x M16 holes
on a 152.4 PCD (3"ASA 150). Manufactured in 316 Ø216.0
stainless steel. Ø193.0
Ø127.0 SERRATIONS
65.3
Ø27.2
Ø82.6
4 X M16 HOLES EQUI-SPACED

ON A 152.4 PCD (3"ASA 150)
Part Number : 176/7001 Fitting Details

Bursting disc adaptor flange with ¼”BSP gauge
connection to suit 2½”BSP threaded Super Maxi relief
valve. The adaptor is bolted to a tank weld-in flange and Ø127.0
accepts a 65mm burst disc. Manufactured in 316 Ø86.4 SERRATIONS
stainless steel. 2.5"BSP

21.6
Ø89.0 SERRATIONS
0.25"BSP GAUGE
(6 X 11.0 HOLES CONNECTION
ON A 105 PCD)

®
Data
Ancillaries - Weld-in Flanges
Part Number : 176/3150 Associated Parts

To suit 2½” BSP threaded Super Maxi valve or 176/7001
adaptor flange with 65mm bursting disc. Manufactured in Description Part No.
316 stainless steel.
Tank weld in flange 176/3150
Gasket 5005-398
Bolt kit 176/7021
Fitting Details
Ø 127.0
6 HOLES M10 EQUI-SPACED ON A 105.0 PCD
Ø 92.7 STD SERRATIONS
2.5"BSP
25.4
To suit 80mm flanged Super Maxi valve with 80mm
bursting disc. Manufactured in 316 stainless steel. Description Part No.
Tank weld in flange 176/3125
Gasket 5005-621
Stud kit 311/3700
Fitting Details
Ø 190.0
4 HOLES M16 ON A 152.4 PCD (3" ASA 150)
Ø 82.5
26.9

To suit 2½” BSP threaded Super Maxi valve with adaptor
flange and 65mm bursting disc or 65mm flanged Super Description Part No.
Maxi with 65mm bursting disc. Manufactured in 316 Tank weld in flange 176/3035
stainless steel. Adaptor flange 176/3030
Fitting Details
Ø 178.0
4 HOLES M16 ON A 139.7 PCD
2.5"BSP
30.0

®
Data
Ancillaries
Tank Weld-In Socket
Heavy-duty tank weld-in socket with over-size thread to

alleviate the need for retapping after welding. Available in
1½” BSP and 2½”BSP. Contact parts manufactured in
316 stainless steel.
Description Part No.

1½” BSP socket 600/1010
2½” BSP socket 600/1000
Super Maxi Cowl
The Super Maxi relief valve cowl is designed to maintain

flow rates without being unnecessarily bulky. Fitted with
gauze from 316 quality stainless steel wire of 300 microns
with holes no greater than 500 microns mean diameter.

Cowl for 2½” BSP Super Maxi valve 176/6000
Clamped Type Gauze Ring
Clamped type flame resistant gauze rings are available

for relief valves and are designed to be clamped around
the valve body when transporting inflammable cargoes.
The gauze is constructed from 316 stainless steel wire of

300 microns with holes no greater than 500 microns mean
diameter.
NOTE : Fitting a 176/2900 gauze to a 65mm Super

Maxi relief valve reduces flow rate by 1%.

Clamped gauze ring to suit Super Maxi valve 176/2900
Super Maxi Bursting Disc
The Super Maxi bursting disc is designed to fit in series

with a flanged pressure only Super Maxi relief valve.
Discs are manufactured to Fort Vale’s specifications by a
carefully selected disc manufacturer.
NOTE : Fitting a bursting disc reduces valve flow rate.

65mm bursting disc 862/XXXX
80mm bursting disc 864/XXXX
Please contact our Sales team to discuss required disc

setting.
Data Relief Valve Ancillaries
TM
Tank Seals
Tank seals - standard material (supplied with valve) is

black rubber with PTFE envelope.

Standard seal 5005-046
2½” CNAF seal 5005-026
2½” solid PTFE seal 5005-027
Pressure Gauge
The pressure gauge is for mounting in the relief valve

flange gauge connection for pressure readings in tank or
above a burst disc when fitted. 0.25” BSP connection, 0 -
290 PSIG scale.

Pressure gauge 0-100 PSIG, bottom 920/07BBSP
entry, stainless steel internal parts
Pressure gauge 0-100 PSIG, rear entry, 921/07RBSP
Super Maxi Burst Disc Adaptor
The burst disc adaptor enables 2½” BSP female screwed

tank socket, reference 600/1000, to receive burst disc and
screw valve. Contact parts manufactured in 316 stainless
steel. Total height above socket when assembled with
valve, burst disc and gasket is 5.5” maximum.

Burst disc adaptor (disc not included) 176/7020
REL014 REV00-13.11.01
®
Data
Fitting Details
Flanged Super Maxi with bursting disc and tank weld-in flange
FLANGED STANDARD SUPER MAXI

013/XXXXX
BURSTING DISC
65mm - 862/XXXX
80mm - 864/XXXX
TANK WELD-IN FLANGE

176/XXXX
TANK WALL
2½”BSP Super Maxi with weatherproof cowl and tank weld-in socket
2½”BSP STANDARD SUPER MAXI

010/XXXXX
SUPER MAXI COWL

176/6000
2½”BSP TANK WELD-IN SOCKET

600/1000
TANK WALL
2½”BSP Super Maxi with bursting disc, gauge, adaptor flange and socket
2½”BSP STANDARD SUPER MAXI

WITH MANUAL VENT BUTTON
01B/XXXXX
BURSTING DISC
0-100 PSI PRESSURE GAUGE 65mm - 862/XXX
92X/07BBSP
BURSTING DISC ADAPTOR FLANGE

176/7020
2½”BSP TANK WELD-IN SOCKET

600/1000
TANK WALL

®
Pressure/Vacuum Test Rig
Data
& Tool Kits
Pressure / Vacuum Test Rig - is used for the testing of any
pressure or vacuum Super Maxi, Twinact, Uniact, Minnow
and Steam Relief Valve. Connection is by a 2½” BSP
socket mounted on top of the rig with adaptors available
upon request. The rig comprises of a digital pressure and
vacuum gauge and two control valves.
The testing range of the rig is -10 PSI to 100 PSI (-0.7 to
6.9 Bar).
Supply connection to the test rig is via a 1/4” BSP female

socket on the back of the rig.
i Operating Instructions available - OPIN26
Fitting Details Features

Part number : 400/8000 A supply air filter with auto drain.
2½” BSP
A pressure regulator and supply air pressure
gauge (0-160 PSI).
A pressure or vacuum selection control valve.

164.4 (6.47”)
A digital pressure and vacuum gauge.

6.0 (0.24”)
A 3-way control valve incorporating a lap

function, which allows the pressure to be held
356.4 (14.03”) within the valve.
323.9 (12.75”)
299.7 (11.80”) A 2½” BSP stainless steel socket for fitting
¼” BSP CONNECTION
the valves to be tested.
A laser marked stainless steel enclosure

complete with bench mounting.
299.7 (11.80”)
254.0 (10.0”)
Associated Parts
6
4
2
8
Associated Parts Part No.
10
Adaptor flange to suit:

0 11
2.5” BSP to DIN65 PN10 425/1000

2.5” BSP to DIN80 PN6
2.5” BSP to 3” ASA 150
2½”BSPM X 3”NPTM adaptor 400/8280
Maintenance Manual Tool Kits

A detailed step-by-step repair manual is available for our For the maintenance and repair of relief valves, we supply
Super Maxi Relief Valves in both printed and electronic the following tool kits which comprise of all the proprietary
format. This manual provides details on identification, tools required to dismantle and re-assemble our range of
pressure and vacuum leak tests and refurbishment. A fully valves efficiently and quickly, without damaging the seals.
laminated printed version is available on request. For tool kit contents, please contact our Sales office.
Description Part No. Description Part No.

Super Maxi Relief Valve Maintenance MM007 1½” & 2½” Twinact Relief Valve Tool Kit 400/2000
Manual – printed format 2½” BSP & Highflow Super Maxi Relief Valve 400/8100
Super Maxi Relief Valve Maintenance LMM007 Tool Kit
Manual – printed & fully laminated 65mm & 80mm Flanged Super Maxi Relief 400/8300
Valve Tool Kit
Footvalve & Relief Valve Seat Repair Kit 400/2600

Page 63 THIS PAGE IS INTENTIONALLY BLANK
®
Fort Vale UK
Head Office & Manufacturing Plant
Tel : +44 (0)1282 687120
Fax : +44 (0)1282 687110
Email : sales@fortvale.com
Fort Vale USA

Tel : +1 281 471 8100
Fax : +1 281 471 8116
Email : ussales@fortvale.com
Fort Vale Netherlands

Tel : +31 (0)180 483333
Fax : +31 (0)180 410797
Email : bvsales@fortvale.com
All goods supplied will be subject to Fort Vale Engineering Ltd Terms and Conditions of Sale (Ref. FV4) which
are available upon request, or may be viewed at www.fortvale.com. Fort Vale Russian Federation
Tel : +7 916 538 7289
Please note that this brochure and the contents herein remain the property of Fort Vale Engineering Limited.
Fax : +7 495 231 8225
This brochure may not be copied or reproduced, or the information contained herein divulged to any third party without the Email : rw@fortvale.ru
prior written permission of Fort Vale Engineering Limited.
Repair/refurbishment/resetting of Fort Vale valves may be carried out only by trained and authorised personnel. Fort Vale
Engineering Limited shall not, in any circumstances, be liable for injuries, losses, expenses or damage, direct or Fort Vale P.R. China
consequential, sustained by the buyer or any person which may in any degree be attributable to the adoption, either by the
buyer or any third party, of technical or other information, data or advice given on behalf of Fort Vale Engineering Limited or Tel : +86 21 6442 1367
however otherwise caused in relation to the use of its products in accordance with Fort Vale Engineering Limited’s
recommendation.
Fax : +86 21 6442 1376
Email : cnsales@fortvale.com
The specifications included in this catalogue are intended to be generic and must be interpreted as equivalent or
functionally equivalent. The identification of many items is facilitated by illustrations (photographs and line drawings). The
mention of, or reference to specific companies, national standards, or trade names, including those that might appear on
the photographs, is intended for illustration purposes only. It does not imply an endorsement, preference or availability of
Fort Vale Singapore
any specific standard, brand or supplier. Tel : +65 6515 9950
The data and information contained herein is being provided for information only and without responsibility, and Fort Vale
Fax : +65 6515 3034
Engineering Limited makes no representations or warranties, either expressed or implied, as to the accuracy, Email : sgsales@fortvale.com
completeness, or fitness for a particular purpose. Fort Vale Engineering Limited does not accept any responsibility or
liability with regard to the reliance on, or use of this data and information.
© Fort Vale Engineering Ltd. 2013 REV06_06.08.12

www.fortvale.com

Super Maxi Relief Valve Catalogue - FORT - VALE

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Super Maxi Relief Valve Catalogue - FORT - VALE

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SUPER MAXI

The Fort Vale

© Fort Vale Engineering Ltd. 2009

SUPER MAXI RELIEF VALVE

HYPERFLOW RELIEF VALVE

TWINACT RELIEF VALVE

UNIACT RELIEF VALVE

MINNOW RELIEF VALVE

STEAM RELIEF VALVE

RANGE : PRESSURE = 15 - 145 PSIG (1.03 - 10 Bar)

© Fort Vale Engineering Ltd. 2006 REL008 REV00-13.11.01

Super Maxi Relief Valves

Pressure Setting (PSIG)

Vacuum Setting (Hg)

Bore Size and Type

2½” BSP SUPER MAXI RELIEF VALVES //

65MM SUPER MAXI RELIEF VALVES //

65 - 80MM SUPER MAXI RELIEF VALVES //

80MM SUPER MAXI RELIEF VALVES //

80MM MAXI HYPERFLOW RELIEF VALVES //

© Fort Vale Engineering Ltd. 2009 SUPERMAXI_CONTENTS_REV01

80MM EXTENDED BODY RELIEF VALVES //

FOODGRADE SUPER MAXI RELIEF VALVES //

RELIEF VALVE ANCILLARIES //

© Fort Vale Engineering Ltd. 2014 MAXI_CONTENTS2 REV01-28.04.14

2½” BSP Super Maxi Emergency Relief Valve - 2½” BSP

Options - pressure only version. Flanged connections

Ø68.1 2.5" BSP THREAD

© Fort Vale Engineering Ltd. 2013 Page 1 REL009 REV02-03.12.13

1 Item Description Part No.

Note : Part number varies according to valve

Vacuum springs are available from 0.5"Hg (0.02 Bar)

© Fort Vale Engineering Ltd. 2013 Page 2 REL030 REV03-04.12.13

2½” BSP Super Maxi Emergency Relief Valve - 2½” BSP

Options - combined pressure/vacuum version. Flanged

Design approval by Lloyds Register of Shipping.

Ø 68.1 2.5" BSP THREAD

© Fort Vale Engineering Ltd. 2013 Page 3 REL058 REV03-03.12.13

1 Item Description Part No.

Note : Part number varies according to valve

Pressure springs are available from 2 PSI (0.14 Bar)

© Fort Vale Engineering Ltd. 2013 Page 4 REL059 REV03-10.09.13

Options - pressure only version. Flanged connection

Weight 2.5 Kg *See Note Part No. Pressure Vacuum

© Fort Vale Engineering Ltd. 2003 Page 5 REL124 REV00-03.09.08

NOTE : Cap and pressure plate part numbers vary

Pressure Spring Sets

Visual inspection and service (where necessary) is

A detailed step-by-step repair manual is now available

© Fort Vale Engineering Ltd. 2003 Page 6 REL125 REV00-08.09.08

2½” BSP Super Maxi Relief Valve - 2½” BSP male

Options - A range of alternative seal materials are

Weight 2.8 Kg Part No. Pressure Vacuum

Test certificates supplied as standard. Please see Associated Parts

REL017 REV01- 03.08.05

Item Description Part No.

Pressure setting Pressure springs

Visual inspection and service (where necessary) is

Options - pressure only version. 80mm nominal bore

Additional flange drillings are available.

Ø 68.1 (2.68”) DIMENSION A

Part No. Dimension A Flange drilling pattern

Item Description Part No.