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Feb. 20, 1951 A. G.

EICKMEYER 2,542,315
METHOD FOR PRODUCTION OF HEXAMETHYLENETETRAMINE
Patented Feb. 20, 1951 2,542,315

UNITED STATES PATENT OFFICE


2.542.315
METHOD FOR PRODUCTION OF
HEXAMETHYLENETETRAM INE
Allem G. Eickmeyer, Tulsa, Okla.
Application February 21, 1949, Serial No. 7,587
15 Claims. (Cl. 260-2486)
2
This invention relates to methods for the pro the operation requires little attention and per
duction of hexamethylenetetramine and more mits more economic production. Further, suf
particularly, but not by way of limitation, to a ficient Water is separated from formaldehyde
combination of distillation of formaldehyde so prior to the reaction with ammonia, so that the
lutions with a reflux of a volatile Water-miscible use of vacuum evaporation is obviated.
entrainer liquid and the reaction of the distilla An important object of this invention is to
tion column overhead stream with anhydrous provide a method for the production of hexamine
ammonia. which may be performed continuously.
Hexamethylenetetramine, usually called hex Another object of this invention is to provide
amine, is commonly produced by reaction of gas 0 a method for production of hexamine by reac
eous ammonia absorbed in aqueous Solutions of tion of formaldehyde and ammonia, under Suf
formaldehyde under controlled atmospheric tem ficiently anhydrous conditions so as to obviate the
perature conditions to prevent the loss of valuable use of vacuum distillation to separate the prod
vapors. The reaction may be represented as uct from water. ,
follows: 15 And still another object of this invention is to
provide a method for the production of hexamine
6HCHO-4NH3=(CH2)6N4-6H2O.--Heat by reaction of formaldehyde and ammonia,
Hence a formaldehyde to ammonia molecular ra whereby the product may be readily separated
tio of substantially 3:2 is required, and not only from the reaction medium.
hexamine, but also water and heat are products 20 And still another object of the invention is to
of the reaction, Hexamine is quite Soluble in produce hexamine by a combination of interde
water and the solution of hexamine produced by pendent distillation and reaction systems.
the reaction is concentrated by vacuum evapora And Still another object of this invetion is to
tion until crystallization of the product occurs. 25 produce hexamine by a combination of distilla
The hexamine Crystals are Separated by filtra tion and reaction Systems wherein both form
tion or centrifugation, washed and dried. The aldehyde and the reaction medium are simulta
mother liquor and washings are reworked. The neously dehydrated by distillation.
process cycle operations are ordinarily performed These and other objects and advantages of the
batchwise, or semi-continuously and require at invention will be evident from the following de
tention and handling, which render the conven 30 tailed description, read in conjunction with the
tional production methods costly. accompanying drawing, which illustrates my in
In Patent No. 1774,929, issued September 2, vention.
1930, Landt and Adams describe an allegedly con Fig. 1 is a schematic flow diagram of a pre
tinuous method for hexamine comprising pass ferred embodiment of the process of my inven
ing formaldehyde and ammonia into alcohol at tion.
a temperature below 75° C. and precipitating In accordance with my invention a volatile,
hexamine therefrom. Their process however, re water-miscible organic liquid, hereinafter re
lies on anhydrous formaldehyde, which is or ferred to as the “entrainer,' serves as a form
dinarily costly to produce. Also, no provision aldehyde dehydration agent and also as the prin
was made for the continuous removal of the 40 cipal constituent of a reaction medium for the
Water of reaction from the alcoholic reaction me formation of hexamine. A suitable entrainer
dium so that their process could be performed must be substantially non-reactive with form
only intermittently rather than continuously. aldehyde under the conditions of the operation.
My invention concerns a co-acting combination Organic ligiuds of the above description are char
wherein a volatile organic liquid described here acterized by a much lower solubility for hexa
inafter serves both as a formaldehyde dehydra mine than that possessed by water. Therefore,
tion agent and as a reaction medium for form said liquids are capable of precipitating solid
aldehyde and ammonia. Further, the unique hexamine continuously as hexamine is being
combination provides for the continuous removal formed by reaction of formaldehyde and am
of the water of reaction from the reaction sys 50 monia, provided that the concentration of water
tem. is maintained sufficiently limited. In the proc
The distillation and reaction steps of the proc ess of my invention, a solution of formaldehyde,
ess of my invention are readily amenable to con Such as aqueous commercial formalin contain
tinuous operation and, for the most part, may be ing 37% HCHO, is distilled under superatmos
automatically controlled by instrument. Thus, 55 pheric pressure; the ascending vapors, compris
2,542,316
3 4.
ing essentially water and formaldehyde, are re below 100° C. and is readily condensable at th?
fluxed by a stream of a volatile, water-miscible preSSure of distillation. The entrainer is suffi
organic entrainer liquid Which is either non ciently miscible with water so that the water of
azeotropic with Water or which forms a homo reaction is absorbed and removed from the re
geneous azeotrope containing a minor proportion 5 action System by the above-mentioned reflux
of water. Said entrainer liquid serves to con stream. Organic liquids having these character
dense water vapor while becoming vaporized it istics are either non-azeotropic with water or
Self and to entrain and carry the formaldehyde form homogeneous azeotropes having a minor
overhead from the distillation column in a Sub proportion of water. Further, suitable entrain
stantially anhydrous condition. The overhead 10 ers are Substantially non-reactive with formalde
stream is contacted With Substantially anhydrous hyde. By the term "substantially non-reactive'
ammonia, whereupon reaction proceeds and lib it is not intended to exclude those materials
erates heat, which is removed by suitable cooling which form loosely held addition compounds
means. Hexamine, formed by reaction of am With formaldehyde such as the hemiacetals
monia With formaldehyde, precipitates from the formed with the alcohols. Examples of suitable
entrainer liquid and the met product is Separated entrainers are the ketones such as, acetone and
therefrom by sedimentation, centrifugation, fil methyl-ethyl ketone, and the alcohols such as
tration, or a combination of these methods, foll methanol, ethanol, iso and normal propanol, and
lowed by drying. The clear entrainer, which is tertiary butanol. Also methylal, which is partly
Separated from the hexamine net product is sent 2) miscible With Water, may be used. In some in
back to a distillation column as reflux. This re Stances mixtures, such as azeotropic mixtures,
flux Stream contains the Water of reaction and may be used, as for example, acetone and meth
thereby Serves to continuously dehydrate the re anol. From the Standpoint of cost and efficiency,
action System. The water descends through the acetone and ethanol are the preferred entrain
distillation column and, at the bottom, is re 25 eIS.
jected. Also a Small quantity of hexamine dis A preferred embodiment of my invention for
Solved in the entrainer is introduced into the the production of hexamine is illustrated by the
distillation column via the reflux stream. As flow sheet of Fig. 1. Reference character 2 is a
the hexamine descends into the lower portion, preSSure distillation column having conventional
or Stripping Section, of the column and contacts 3) trays or packing (not shown) for the purpose of
boiling Water, it becomes hydrolyzed to a certain obtaining intimate contact between the rising
extent and is partially recovered as formalde vapors, and the descending liquid. Aqueous
hyde and ammonia vapors carried overhead. formaldehyde is introduced into the column
Also excess ammonia or formaldehyde which through line 3 and pump 4 and passes downward
may be dissolved in the refluxed entrainer are 35 through the Stripping Section of the column. If
vaporized and recovered overhead. desired, the feed may be heated or vaporized by
AS described hereinafter, the aforementioned a pre-heater (not shown). Steam in steam coils
cooling and ammonia contacting are preferably 6 generates vapors which ascend throughout the
performed simultaneously by contacting the col column. Under the influence of heat, formalde
unn Overhead stream. With a recycled stream of () hyde hydrates break down and gaseous formalde
cooled entrainer with ammonia, absorbed therein hyde is formed which passes upward together
and preferably containing fine hexamine crystals with water vapor into the upper section of the
Suspended as a slurry which present nuclei for column, commonly termed the enriching section.
the precipitation of newly-formed hexamine. In the enriching section the vapors contact the
This technique prevents attaining excessive re -5 down-flowing reflux which has a high concentra
action temperatures. Also, control over hexa tion of the entrainer liquid. Water vapor is pref
mine product particle size is obtained by govern erentially condensed while simultaneously the
ing the slurry Solids content, recycle rate, and entrainer is vaporized. A reflux stream is intro
temperature. It will be apparent that a small duced through line 7. Additional reflux is pref
amount of water produced by the reaction of am 50 erably generated by partial condenser 8. Con
monia and formaldehydeis present in the slurry. denser 8 may be located either internally, as
However, the water of reaction is prevented from shown, or externally from the column.
building up in the slurry System since water is The descending reflux changes in composition
miscible with the entrainer and, therefore, is throughout the column until finally the down
continuously removed by the reflux stream. 55 flowing liquid at the bottom is essentially water
The distillation pressure is determined primar which is discharged through line 9, and sent to
ily by economic considerations. At low pressures, Waste. The column overhead stream, compris
steam requirements become excessive. At the ing essentially formaldehyde and entrainer va
high temperatures resulting from high pressures porS, paSS through line 0 and pressure control
formaldehyde decomposes by the Cannizzaro re 60 valve f2 into absorber f4. It should be pointed
action which yields methanol and formic acid. out that the overhead stream may be completely
Not only is formaldehyde lost thereby, but also condensed in Some instances, particularly with
corrosion becomes more severe. The distillation low concentrations of formaldehyde or when us
may be performed at a pressure between approx ing the lower alcohols as entrainers. At the
imately 5 and 150 pounds per square inch gage, 5 higher formaldehyde concentrations and with
however a preferred range of pressure is from 15 other entrainers, precipitation of paraformalde
to 60 p.s. i. g. and the optimum range is from hyde is usually encountered when the overhead
20 to 40 p.s. i.g. - vapors are totally condensed. In this event, the
Suitable entrainers are characterized by a overhead stream is preferably handled as a va
boiling point lower than that of water. On the O por, as indicated. In absorber 4 the formalde
other hand, the boiling point should be sufi hyde and entrainer vapors rise and are cooled
ciently high so that the entrainer is condensable and condensed by contact with a descending
at the distillation operating pressure, and at nor slurry of hexamine suspended in the entrainer
mal Cooling water temperatures. Stated other liquid, which is introduced through line 6. If a
Wise the entrainer has a normal boiling point s fine particle size of hexamine is desired, substan
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tlally clear entrainer may be introduced through combination of a distillation and reaction system
line 6. Noncondensable gases, if present, are wherein the reaction medium is used to dehy
vented through valve 8. The hexamine slurry drate formaldehyde in the distillation system
contains absorbed ammonia, which reacts with and the distillation Serves to dehydrate the re
the formaldehyde to produce additional hexa action medium. It will be apparent that the
mine and water. The reaction liberates heat SO process of my invention can be performed with
that the slurry leaving absorber 4 is hot. It is less equipment, omitting, for example, absorber
conducted by line 20 to cooler 22 for lowering the 4. Also recycle stream 35 is a preferable but not
temperature. The cooled slurry passes through an essential means of controlling the reaction
line 24 and is mixed with anhydrous ammonia O temperature. For example, the following experi
admitted through line 26 and valve 28, and the ment was performed using laboratory equipment.
mixture passes into equilibrator 30. At this point The distillation equipment used Was con
the slurry now has excess ammonia, absorbed structed of steel and consisted of a pot, a length
therein, which tends to reduce the solubility of of One-inch pipe which served as a column and
hexamine. The equilibrator 30 simply provides 5 which was packed with quarter-inch berl Sad
additional time for precipitation and hexamine diles, a pressure gage on top of the column, a re
Crystal growth and is not essential to operability flux line near the top, and an overhead line
of the process. The equilibrated slurry passes equipped with a needle valve for discharging the
through line 32 into thickener 34, wherein the Overhead product. The column was insulated
larger hexamine particles tend to drop out, while 20 except for the top twelve inches, which provided
the finer particles are carried overhead through reflux by naturally occurring heat loss. The re
recycle line 35 and pump 36. The recycled slurry flux line was equipped with a needle valve and
then passes through orifice meter 38 and flow connected to a reservoir designed to hold the en
control valve 40 and through line 6, which ad trainer liquid under air pressure. Two experi
mits the stream to absorber 4. The larger hexa 25 ments were performed. In the first experiment,
mine particles are discharged from thickener 34 formalin was charged to the pot and methanol
through line 42 into centrifugal separator 44. was in the reservoir. The column was warmed
The hexamine product is discharged from cen up and as the pressure increased, the methanol
trifugal separator 44 as a thick paste and is con reflux was admitted slowly. When thirty pounds
veyed by conduit 46 to the dryer 48 and the dry 30 per Square inch gage preSSure Was obtained, the
product is discharged into hopper 50. Vapor re overhead valve was opened slightly and the prod
covery equipment (not shown) is ordinarily used uct was withdrawn at a rate approximately
to recover the entrainer evaporated in dryer 48. twice the reflux rate. When the methanol re
Substantially clear entrainer liquid is discharged flux was exhausted, distillation was discontinued.
from centrifugal separator 44 through line 52, The Overhead product, which had been totally
pump 54, orifice meter 56 and flow control valve condensed, was placed in a flask and anhydrous
58, and is admitted through line 7 as reflux to ammonia was bubbled through the liquid while
column 2. The entrainer from the vapor recov the outside of the flask was cooled by a stream of
ery system (not shown) and other make-up en water. After a time hexamine precipitated and
trainer, required to counter-balance losses, is 40 formed a slurry with the methanol. After the
admitted through line 60 and valve 62 and sent slurry was Saturated with ammonia, the hexa
as reflux to column 2 together with the clear en mine was filtered and the filtrate was charged to
trainer in line 52. If it is desired to thin out the pressure reservoir to serve as reflux for the
the slurry stream recycled to absorber í 4 through second experiment. The second experiment was
line 6, a portion of the substantially clear en performed in a manner similar to the first and a
trainer from pump 54 is passed through line 64 Second hexamine product was obtained. It will
and valve 66. be noted that a unique feature of my invention
It will be apparent that some water may be was demonstrated in the second experiment.
carried overhead from column 2 and also a cer Water produced by the reaction of formaldehyde
tain amount of water of reaction will be present 50 and ammonia in the first experiment was present
in the slurry System and the reflux stream 7. in the methanol reflux used in the second ex
The concentration of water in the reflux depends periment. Thus, the intercourse of materials
upon the molecular ratio of water plus formalde between the distillation and reaction systems
hyde to the entrainer in the stream carried over effected dehydration not only of the formalde
head from the distillation column 2 through line 55 hyde but also of the methanol reaction medium.
O and admitted to the reaction cystem. How It will be apparent that similar batch operations
ever, it will be noted that such water is continu could be repeated indefinitely and that a con
ously discharged from the reaction System and tinuous process would result from continuous
sent back as reflux to column 2, wherein the distillation together with continuous addition of
water descends and is eventually discharged 60 ammonia, cooling of the reaction medium, sepa
from the bottom through line 9 and sent to ration of the solid hexamine product from the
waste. This reflux stream also contains a Small reaction medium and returning the reaction
amount of hexamine which passes downward medium as reflux to the distillation.
through column 2 and, in the Stripping Section,
undergoes partial hydrolysis in contact with hot 65 While the preferred embodiment of my inven
water. Ammonia and formaldehyde resulting tion and the preferred entrainer liquids have
therefrom are recovered overhead. ExceSS an been described, it is to be understood that my in
monia or formaldehyde contained in reflux vention is not limited thereto. For the purposes
stream T is also vaporized and recovered over of my invention, the formaldehyde entrainer and
head. 70 reaction medium may be any suitable liquid
It should be pointed out that the flow diagram which is sufficiently non-reactive under the con
of Fig. 1 represents a rather elaborate System ditions of the process So as to render undesirable
designed for the purpose of obtaining high effi side reactions Substantially negligible and which
ciency and good yields of hexamine. The main liquid has the physical properties necessary to
essential feature of my invention is the co-acting 75 perform the functions described hereinabove,
2,542,315
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My invention is to be broadly construed within characterized by substantial non-reactivity under
the scope of the following claims. the conditions of the process, by a normal boiling
What I claim is: point below 100 centigrade, and by condensabil
1. The method of producing hexamethylene ity under the pressure of the distillation.
tetramine which comprises the steps of distilling 7. The method of producing hexamethylene
a formaldehyde solution under Super-atmos tetramine which comprises the steps of distilling
pheric pressure, refluxing the ascending vapors a solution of formaldehyde under super-atmos
with a relatively volatile water-miscible liquid pheric pressure in the presence of a reflux con
and contacting the distillation overhead product taining a relatively volatile water-miscible en
with ammonia, said water-miscible liquid being trainer liquid and reacting the distillation prod
characterized by substantial non-reactivity with uct with ammonia to form hexamethylenetetra
respect to undesirable side reactions under the mine, cooling the reaction mixture, separating
conditions of the process and by a normal boil Said hexamethylenetetramine and said entrainer
ing point below 100° centigrade. liquid, and returning said separated entrainer
2. The method of producing hexamethylene 6 liquid as reflux to said distilling operation, said
tetramine which comprises the steps of distilling water-miscible liquid being characterized by sub
aqueous formaldehyde in the presence of a reflux stantial non-reactivity under the conditions of
containing a relatively volatile water-miscible the process, by a normal boiling point below 100°
liquid and reacting the distillation overhead centigrade, and by condensability under the
product with ammonia, said Water-miscible liq 2 preSSure of the distillation.
uid being characterized by Substantial non-reac 8. The method of producing hexamethylene
tivity with respect to undesirable side reactions tetramine which comprises the steps of dehydra
under the conditions of the process and by a nor tion of formaldehyde by distillation in the pres
mal boiling point below 100 centigrade. ence of a reflux of a relatively volatile water-mis
3. The method of producing hexamethylene cible entrainer liquid and reaction of the over
tetramine which comprises the steps of distilling head product of said distillation with ammonia,
a solution of formaldehyde under super-atmos Said water-miscible liquid being characterized by
pheric pressure in the presence of a refluX con Substantial non-reactivity under the conditions
taining a relatively volatile water-miscible en of the process, by a normal boiling point below
trainer liquid and contacting the distillation 100 centigrade, and by condensability under the
Overhead product with a stream of substantially preSSure of the distillation.
clear liquid containing Said entrainer and hav 9. The method of producing hexamethylene
ing ammonia absorbed therein, said water-mis tetrainine which comprises the steps of dehydra
cible liquid being characterized by substantial tion of formaldehyde by distillation in the pres
non-reactivity under the conditions of the proc ence of a reflux of a relatively volatile water
ess, by a normal boiling point below 100 centi miscible entrainer liquid and reaction of said dis
grade, and by condensability under the pressure tillation product with ammonia to form hexa
of the distillation. methylenetetramine, separation of said hexa
4. The method of producing hexamethylene methylenetetramine from said entrainer liquid
tetramine which comprises the steps of distilling which is returned as reflux to said distillation,
a solution of formaldehyde under super-atmos Said water-miscible liquid being characterized by
pheric pressure in the presence of a refuX con Substantial non-reactivity under the conditions
taining a relatively volatile water-miscible en of the process, by a normal boiling point below
trainer liquid and contacting the distillation over 100 centigrade, and by condensability under the
head product with a stream of slurry comprising preSSure of the distillation.
hexamethylenetetramine suspended in a liquid 10. A method of producing hexamethylene
containing said entrainer and having ammonia. tetramine which comprises the steps of reacting
absorbed therein, said water-miscible liquid being substantially dehydrated formaldehyde with am
characterized by substantial non-reactivity under monia in the presence of a volatile water-mis
the conditions of the process, by a normal boil 50 cible liquid, Separating hexamethylenetetramine
ing point below 100° centigrade, and by a con from Said liquid, and simultaneously dehydrat
densability under the pressure of the distillation. ing aqueous formaldehyde and said liquid by
5. The method of producing hexamethylene means of distillation, said water-miscible liquid
tetramine which comprises the steps of distilling being characterized by substantial non-reactivity
a solution of formaldehyde under super-atmos 55 under the conditions of the process, by a normal
pheric pressure in the presence of a reflux con boiling point below 100°.. centigrade, and by con
taining a relatively volatile water-miscible en densability under the pressure of the distillation.
trainer liquid and contacting the distillation over 11. A method of producing hexamethylene
head product with ammonia and a stream con tetramine which comprises the steps of distilla
taining said entrainer liquid, said water-mis 60 tion of aqueous formaldehyde at a pressure be
cible liquid being characterized by Substantial tween 5 and 150 pounds per sq. in gauge, reflux
non-reactivity under the conditions of the proc ing the ascending vapors from said distillation
ess, by a normal boiling point below 100 centi with a volatile water-miscible liquid, reacting
grade, and by condensability under the pressure with ammonia the overhead product from said
of the distillation. 65 distillation, separating hexamethylenetetramine
6. The method of producing hexamethylene from Said liquid, and returning separated said
tetramine which comprises the steps of distilling liquid as reflux to said distillation, said water
a solution of formaldehyde under super-atmos miscible liquid being characterized by substantial
pheric pressure in the presence of a reflux con non-reactivity under the conditions of the proc
taining a relatively volatile water-miscible en ess, by a normal boiling point below 100° centi
trainer liquid and reacting the distillation prod grade, and by condensability under the pressure
uct with ammonia to form hexamethylenetetra of the distillation.
mine, cooling the reaction mixture and Separat 12. A method of producing hexamethylene
ing said hexamethylenetetramine from Said en tetramine which comprises the steps of distilla
trainer liquid, said water-miscible liquid being 75 tion of aqueous formaldehyde at a pressure be
2,542,815
tween 15 and 60 pounds per sq. in, gauge, reflux
10
15. A method of producing hexamethylene
ing the ascending vapors from said distillation tetramine which comprises the steps of distilla
With a volatile water-miscible liquid, reacting tion of a formaldehyde Solution in the presence
with ammonia, the overhead product from said of a reflux of a volatile water-miscible liquid, re
distillation, separating hexamethylenetetramine 5 action of formaldehyde in the overhead product
from said liquid, and returning separated said liq from said distillation with ammonia absorbed in
luid as reflux to said distillation, said water-mis a slurry of hexamethylenetetramine suspended
cible liquid being characterized by substantial in said liquid containing a minor proportion of
non-reactivity under the conditions of the proc water, cooling the reaction slurry, injection of
ess, by a normal boiling point below 100 centi 0 substantially anhydrous ammonia into said cooled
grade, and by condensability under the pressure slurry, recycling a portion of Said slurry contain
of the distillation. ing ammonia to said reaction step, separating
13. A method of producing hexamethylene said liquid from hexamethylenetetramine in the
tetramine which comprises the steps of distilla remaining Said slurry and returning said sepa
tion of aqueous formaldehyde at a pressure be rated liquid as reflux to said distillation step, said
tween 20 and 40 pounds per sq. in gauge, reflux water-miscible liquid being characterized by Sub
ing the ascending vapors from said distillation stantial non-reactivity under the conditions of
with a volatile water-miscible liquid, reacting with the process, a normal boiling point below 100'
ammonia the overhead product from said distilla centigrade, and condensability under the pres
tion, separating hexamethylenetetramine from 20 sure of distillation. .
Said liquid, and returning separated said liquid as
reflux to said distillation, said water-miscible liq ALLEN G. EICKMEYER.
luid being characterized by substantial non-reac
tivity under the conditions of the process, by a REFERENCES CTED
normal boiling point below 100 centigrade, and The following references are of record in the
by condensability under the pressure of the dis file of this patent:
tillation.
14. A method of producing hexamethylene UNITED STATES PATENTS
tetramine which comprises the steps of distilla Number Name Date
tion of a formaldehyde solution in the presence 656,061
30 Trilliab --------------- Aug. 14, 1908
of a reflux of a volatile water-miscible liquid, re 1423,753 Carter ------------- July 25, 1922
action of ammonia with the overhead product 1,774,929 Landt et al. --------- Sept. 2, 1930
from said distillation to form hexamethylene 2,256,497 Reynolds ---------- Sept. 23, 1941
tetramine suspended as a slurry in said liquid, sep 2,257,780 Bludworth ------------ Oct. 7, 1941
aration of said hexamethylenetetramine from 35 2,283,911 Brandt et al. -------- May 2, 1942
Said liquid, and returning said liquid as reflux 2,373,777 Peterson ----------- Aug. 17, 1945
to said distillation, said water-miscible liquid be 2,452,414 Wong -------------- Oct. 26, 1948
ing characterized by substantial non-reactivity FOREIGN PATENTS
under the conditions of the process, by a normal
boiling point below 100° centigrade, by condens 40 Number Country Date
ability under the pressure of distillation, and by 132,483 Great Britain ------- Oct. 16, 1919
a low solubility for hexamethylenetetramine.

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