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Genetically Engineered SaccharomycesYeast

Capable of Effective Cofermentation of Glucose


and Xylose

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Nancy W. Y. Ho, Zhengdao Chen and Adam P. Brainard
Appl. Environ. Microbiol. 1998, 64(5):1852.

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APPLIED AND ENVIRONMENTAL MICROBIOLOGY, May 1998, p. 1852–1859 Vol. 64, No. 5
0099-2240/98/$04.0010
Copyright © 1998, American Society for Microbiology

Genetically Engineered Saccharomyces Yeast Capable of


Effective Cofermentation of Glucose and Xylose

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NANCY W. Y. HO,* ZHENGDAO CHEN, AND ADAM P. BRAINARD
Laboratory of Renewable Resources Engineering, Purdue University, West Lafayette, Indiana 47907-1295
Received 6 October 1997/Accepted 20 February 1998

Xylose is one of the major fermentable sugars present in cellulosic biomass, second only to glucose. However,
Saccharomyces spp., the best sugar-fermenting microorganisms, are not able to metabolize xylose. We devel-
oped recombinant plasmids that can transform Saccharomyces spp. into xylose-fermenting yeasts. These
plasmids, designated pLNH31, -32, -33, and -34, are 2mm-based high-copy-number yeast-E. coli shuttle
plasmids. In addition to the geneticin resistance and ampicillin resistance genes that serve as dominant
selectable markers, these plasmids also contain three xylose-metabolizing genes, a xylose reductase gene, a
xylitol dehydrogenase gene (both from Pichia stipitis), and a xylulokinase gene (from Saccharomyces cerevisiae).
These xylose-metabolizing genes were also fused to signals controlling gene expression from S. cerevisiae
glycolytic genes. Transformation of Saccharomyces sp. strain 1400 with each of these plasmids resulted in the
conversion of strain 1400 from a non-xylose-metabolizing yeast to a xylose-metabolizing yeast that can
effectively ferment xylose to ethanol and also effectively utilizes xylose for aerobic growth. Furthermore, the
resulting recombinant yeasts also have additional extraordinary properties. For example, the synthesis of the
xylose-metabolizing enzymes directed by the cloned genes in these recombinant yeasts does not require the
presence of xylose for induction, nor is the synthesis repressed by the presence of glucose in the medium. These
properties make the recombinant yeasts able to efficiently ferment xylose to ethanol and also able to efficiently
coferment glucose and xylose present in the same medium to ethanol simultaneously.

Saccharomyces spp. are the safest and most effective micro- presence of xylose for induction and is also totally or at least
organisms for fermenting sugars to ethanol and traditionally partially repressed by the presence of glucose (5).
have been used in industry to ferment glucose (or hexose Although Saccharomyces spp. are not able to ferment xylose,
sugar)-based agricultural products to ethanol. Cellulosic bio- they are able to ferment xylulose (14). Furthermore, they also
mass, which includes agriculture residues, paper wastes, wood are able to ferment xylose when xylose isomerase, a bacterial
chips, etc., is an ideal inexpensive, renewable, abundantly avail- enzyme that catalyzes the conversion of xylose to xylulose, is
able source of sugars for fermentation to ethanol, particularly present in the medium (10). Thus, previous studies have indi-
ethanol used as a liquid fuel for transportation. However, Sac- cated that Saccharomyces spp. lack only the enzymes for con-
charomyces spp. have been found to be unsuitable for ferment- version of xylose to xylulose. However, it has also been dem-
ing sugars derived from cellulosic biomass. This is because onstrated that at least some Saccharomyces spp., if not all of
most of the hydrolysates of cellulosic biomass contain two them, contain very low levels of XK activity (12).
major fermentable sugars, glucose and xylose. Saccharomyces More than a decade ago, attempts were made to clone and
spp., including Saccharomyces cerevisiae, are not able to fer- express various bacterial xylose isomerase genes in S. cerevi-
ment xylose to ethanol or to use this pentose sugar for aerobic siae, but these attempts failed to produce any recombinant
growth. Saccharomyces strains that were able to ferment xylose or uti-
Even though Saccharomyces spp. are not able to metabolize lize this sugar for growth. In this paper, we describe the devel-
xylose aerobically and anaerobically, there are other yeasts, opment of a group of high-copy-number recombinant plas-
such as Pichia stipitis and Candida shehatae, that are able to mids, collectively designated the pLNH plasmids (pLNH31,
ferment xylose to ethanol and to use xylose for aerobic growth. pLNH32, pLNH33, and pLNH34), that can transform some of
However, these naturally occurring xylose-fermenting yeasts the best glucose-fermenting Saccharomyces strains into effec-
are not effective fermentative microorganisms, and they also tive xylose-fermenting yeasts which can also effectively utilize
have a relatively low ethanol tolerance (18). Thus, they are not xylose for aerobic growth. These plasmids all contain the 2mm
suitable for large-scale commercial production of ethanol from replication origin (2, 6), geneticin and ampicillin resistance
cellulosic biomass. genes (as the dominant selectable markers), and three xylose-
The naturally occurring xylose-fermenting yeasts metabolize metabolizing genes. The xylose-metabolizing genes cloned into
xylose by relying on xylose reductase (XR) to convert xylose to the pLNH plasmids include the XR gene (XR), the XDH gene
xylitol, on xylitol dehydrogenase (XDH) to convert xylitol to (XD), and the XK gene (XK) (collectively referred to below as
xylulose, and on xylulokinase (XK) to convert xylulose to xy- the XYL genes). In addition, the 59 control regions (both the
lulose 5-phosphate (17). The synthesis of these xylose-metab- transcriptional and the translational signals) of these XYL
olizing enzymes in these yeasts, such as P. stipitis, requires the genes have been replaced by the effective 59 control regions of
the S. cerevisiae glycolytic genes. An ideal Saccharomyces strain
for the fermentation of the sugars present in cellulosic biomass
* Corresponding author. Mailing address: Laboratory of Renewable to ethanol not only should effectively ferment xylose to etha-
Resources Engineering, Purdue University, 1295 Potter Center, West nol, but also should effectively coferment glucose and xylose
Lafayette, IN 47907-1295. Phone and fax: (765) 494-7046. E-mail: simultaneously to ethanol. In this paper, we also demonstrate
nwyho@ecn.purdue.edu. that each of the pLNH plasmids can transform a Saccharomy-

1852
VOL. 64, 1998 RECOMBINANT XYLOSE-FERMENTING SACCHAROMYCES SPP. 1853

S. cerevisiae pyruvate kinase gene (PYK) (7), and the resulting gene was desig-
nated KD. XD was fused to the 59 control region of PYK by cloning both the
fragment containing the 59 noncoding sequence of PYK and the promoterless XD
gene (with its original 39 noncoding sequences) on pKS and then removing the
extra nucleotides in the 59 noncoding sequences by site-specific mutagenesis (21).
The resulting plasmid was designated pKS-KD.
XK, the XK gene used in this study, was cloned from S. cerevisiae (15). The

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nucleotide sequence of the cloned XK gene containing 2,467 bp (bp 1 to 345
constitute the 59 control region; bp 346 to 2118 constitute the coding sequence;
and bp 2119 to 2467 constitute the 39 noncoding sequence) has been analyzed
and deposited in the EMBL data library (EMBL accession no. X61377). The
promoterless XK gene can be amplified from S. cerevisiae chromosomal DNA by
PCR with the following two primers: 59-ATGTTGTGTTCAGTAAT-39 and 59-
CAATAACCTAGCTCTTT-39. The promoterless XK gene was also fused to the
intact 59 control region (positions 21 to 2911 of the noncoding sequence) of
PYK (7), and the resulting gene was designated KK. XK was fused to the 59
control region of PYK by cloning both the fragment containing the intact 59
noncoding sequence of PYK and the structural gene of XK with its native 39
noncoding sequences on pKS and then removing the extra nucleotides in the 59
noncoding sequences by site-specific mutagenesis (21). The resulting plasmid was
designated pKS-KK.
Yeast transformation. The plasmids used for transformation of the Saccharo-
FIG. 1. Construction of high-copy-number yeast-E. coli shuttle plasmids myces strains described in this paper were all pUCKm8 or pUCKm10 derivatives
pLNH31, pLNH32, pLNH33, and pLNH34. containing the XYL three-gene which contain the geneticin resistance gene (the Kmr gene [also known as the
cassette KK-AR (or A*R)-KD. The XhoI DNA fragment containing KK-AR (or kanamycin resistance gene]) and the ampicillin resistance gene (the Apr gene).
A*R)-KD was inserted into pUCKm10 at its SalI site. The Kmr gene can be a dominant selectable marker for many yeasts, particularly
Saccharomyces species (27). Transformation of the Saccharomyces strains by the
pUCKm8 or pUCKm10 derivatives, such as pLNH31, pLNH32, pLNH33, or
pLNH34, was carried out by electroporation largely by using the procedure
ces strain to a recombinant yeast that can efficiently coferment described by Becker and Guarente (3), with some minor modifications. The yeast
cells were grown to a density of 120 to 160 Klett units (KU) (optical density at
glucose and xylose present in the same medium. 600 nm [OD600], 12 to 16). A yeast cell suspension (60 ml containing 1 to 5 ml of
While our work was in progress, Kotter et al. (20), Walfrids- plasmid DNA) in a 0.2-cm sterile Bio-Rad cuvette was electroporated with a
son et al. (25), and Tantirungkij et al. (24) described the met- Gene Pulser and a Pulse Controller (both obtained from Bio-Rad) set at 1.5 to
abolic engineering of S. cerevisiae for xylose fermentation by 2.0 kV (the value varied from strain to strain), 25 mF, and 200 V. Authentic yeast
transformants were selected as described below. The Kmr gene in a plasmid
cloning of only the XR and XD genes. The major differences served as the primary selectable marker which rendered the host cells carrying
between our recombinant Saccharomyces strains and the the plasmid resistant to geneticin present in the medium. The concentration of
strains described by Kotter et al. (20), Walfridsson et al. (25), geneticin used varied somewhat for different Saccharomyces yeasts. For example,
and Tantirungkij (24) are discussed below (see Discussion). fusion 1400 transformants were selected on YEPD (1% yeast extract, 2% pep-
tone, 2% glucose) plates containing 40 mg of geneticin per ml, and S. cerevisiae
(Some of the results were presented at the Tenth Interna- AH22 transformants were selected on YEPD plates containing 50 mg of gene-
tional Symposium on Alcohol Fuel, Colorado Springs, Colo., 7 ticin per ml. However, some untransformed yeast cells can be induced to become
to 10 November 1993, and at the 16th Symposium on Biotech- resistant to geneticin. Thus, geneticin is not ideal for direct selection of trans-
nology for Fuels and Chemicals, Gatlinburg, Tenn., 9 to 13 formants, and not every geneticin-resistant colony is a true transformant. It has
been reported that the Apr gene can be expressed in S. cerevisiae (19), and we
May 1994.) found that it can also be expressed in fusion yeast strain 1400, as well as most
other Saccharomyces strains. However, most Saccharomyces strains are resistant
MATERIALS AND METHODS to ampicillin, and therefore the Apr gene cannot be used directly as a dominant
selectable marker for selection of yeast transformants. Nevertheless, Saccharo-
Strains and plasmids. S. cerevisiae AH22, Saccharomyces sp. strain 1400 (a myces strains exhibiting high levels of Apr gene expression produce penicillinase,
product of fusion between Saccharomyces diastaticus and Saccharomyces uvarum and it is possible to identify yeast colonies containing the cloned Apr gene on
(11), and recombinant strain 1400(pLNH32) were the Saccharomyces strains special plates by the penicillinase test (9). The latter test provides a way to
used in this study. P. stipitis 5773 was used for comparison studies. Escherichia identify true transformants from geneticin-resistant colonies.
coli DH5a was used as the host during development and characterization of Preparation of seed cultures. Yeast strains were grown on agar plates con-
various recombinant E. coli plasmids or yeast-E. coli shuttle plasmids. taining the proper media. For example, the untransformed Saccharomyces strains
pUCKm10 (Fig. 1) is a high-copy-number yeast-E. coli plasmid which is iden- (such as strain 1400 or AH22) were grown on YEPD, and the transformed
tical to pUCKm8 (8) except that the two EcoRI restriction sites present in recombinant Saccharomyces strains [such as 1400(pLNH32)] were grown on
pUCKm8 are not present. pUCKm8, pUCKm10, pUC19, and pBluescript KS(2) YEPX (1% yeast extract, 2% peptone, 2% xylose). To prepare the seed culture
(referred to below as pKS) were the plasmids used in this work. for a new strain, first yeast cells from the agar plates were inoculated directly into
Conversion of XR to AR or A*R, of XD to KD, and of XK to KK. XR, the XR gene test tubes, each containing 5 ml of medium [YEPD for strain 1400 or AH 22 and
used in this study, was cloned from P. stipitis by PCR, and the 59 control region YEPX for 1400(pLNH32) and AH22(pLNH32)], and then the cells were incu-
of the XR gene was replaced by the 59 control region of the S. cerevisiae alcohol bated overnight in a shaker at 30°C and 200 rpm. Each of the 5-ml seed cultures
dehydrogenase gene (ADC1) (1) as described by Chen and Ho (8). The resulting was then transferred to a 300-ml Erlenmeyer flask containing 50 ml of the same
gene was designated AR or A*R. The 59 control region of AR consisted of the sterile medium. Each flasks had a side arm (Bellco), which allowed us to directly
original 59 noncoding sequence of P. stipitis XR from positions 21 to 250, monitor the growth of the yeast cultures with a Klett-Summerson photoelectric
followed by the fragment cloned in pMA56 (1). Since it is not known what effect colorimeter. All of the seed cultures were incubated under the same conditions
the nucleotide sequence (positions 21 to 250) from P. stipitis XR might have on until they reached the late log phase (400 to 450 KU [OD600, 80 to 90]) and then
expression of the XR gene in the Saccharomyces strains, the A*R gene was also were stored at 4°C. The established seed cultures were transferred once a month
constructed, in which the 59 control region of XR was totally replaced by the by transferring 2 ml of each 1-month-old seed culture to another flask containing
intact 59 control region of the ADC1 gene (positions 21 to 21500, noncoding 50 ml of sterile medium and growing the cells to a density of 400 to 450 KU.
sequence) (4). Enzyme assays. To analyze the XR, XDH, XK activities, strain AH22 or
The P. stipitis XDH gene, XD, was also amplified by PCR. The forward primer fusion 1400 transformants carrying pLNH32, pUCKm10-AR, pUCKm10-A*R,
59-TCTAGACCACCCTAAGTCG-39 and the reverse primer 59-GGATCCACT pUCKm10-KD, or pUCKm10-KK were cultured in YEPD containing the proper
ATAGTCGAAG-39 were used to amplify the intact XD gene (with its original 59 concentration of geneticin until the density was 200 KU (20 OD600, 20). Cells (10
and 39 control sequences), and the forward primer 59-CACACAATTAAAATG ml) were harvested by centrifugation, washed with 10 ml of sterile water, resus-
A-39 and the reverse primer 59-GGATCCACTATAGTCGAAG-39 were used to pended in 400 ml of buffer (0.1 M sodium phosphate, pH 7.2), and chilled in a
amplify the promoterless XD gene (without the 59 noncoding sequence) from the freezer for at least 30 min until they were frozen. The cells were then thawed and
Pichia chromosomal DNA by using the previously published sequence of the transferred to a 1.5-ml Eppendorf tube. About 0.3 g of acid-treated glass beads
Pichia XD gene (20). The amplified XD gene was first cloned and stored in and 150 ml of 0.1 M 2-mercaptoethanol were added to the cells, which were then
pUC19. The original 59 control region of XD was subsequently replaced by the disrupted by vortexing. The resulting cell extracts were assayed for XR and XDH
intact 59 control region (positions 21 to 2911 of the noncoding sequence) of the activities as described by Bolen and Detroy (5) and for XK activity as described
1854 HO ET AL. APPL. ENVIRON. MICROBIOL.

TABLE 1. In vitro XR, XDH, and XK enzyme activities pUCKm10. The resulting plasmid, pUCKm10-KK, was used to
transform S. cerevisiae AH22. The resulting transformants
Sp act (nmol/mg of protein21 min21)
Strain were able to synthesize high levels of XK, like 1400(pLNH32)
XR (NADPH)a XDH (NAD)b XKc (Table 1), when they were cultured in YEPD supplemented
with the proper levels of geneticin. Untransformed AH22 did
1400(pLNH32) 411 839 100
1400 54 22 NDd not have any detectable XK activity when it was cultured in

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P. stipitis 5773 417 410 35.2 YEPD.
S. cerevisiae AH22 was used as the host to test the expression
a
The specific activity of XR is expressed as the amount of NADPH oxidized of these cloned genes in a Saccharomyces strain because AH22
by the enzyme.
b
The specific activity of XDH is expressed as the amount of NAD reduced by
can be very effectively transformed by electroporation under
the enzyme. the conditions described in this paper. For example, more than
c
The specific activity of XK is expressed as the amount of xylulose phosphor- 70% of geneticin-resistant AH22 colonies were true transfor-
ylated by the enzyme. mants.
d
ND, not detectable.
Construction of E. coli plasmids containing the XYL gene
cassette, KK-AR (or A*R)-KD. Our strategy for developing the
desired recombinant yeast-E. coli shuttle plasmid containing
by Shamanna and Sanderson (23). For comparison, 10 ml of P. stipitis cells
cultured in YEPX until the density was 200 KU processed in the same way, and
the XYL genes was first to subclone AR (or A*R), KD, and KK
cell extracts were used to determine the XR, XDH, and XK activities by the same into pKS in such a way that the three genes formed a cassette
procedures. which could be excised from the pKS plasmid together as a
Cofermentation of glucose and xylose or fermentation of xylose by yeasts. For fragment by a single restriction endonuclease digestion. As a
cofermentation studies, 2 ml of a seed culture of strain 1400 or 1400(pLNH32)
was inoculated into 100 ml of YEPD nonselective medium in a 300-ml Erlen-
result, the three-gene cassette could be easily inserted (by a
meyer flask equipped with a side arm. The culture was incubated aerobically at single ligation and transformation) into various yeast-E. coli
30°C in a floor shaker at 200 rpm until the density was 400 to 450 KU, and there shuttle plasmids for simultaneous expression of all three genes
was no more than a 20-KU difference between the cultures used in the compar- in yeast cells. Figure 2 is a schematic diagram showing the
ison studies. Twenty milliliters of 50% glucose and 10 ml of 50% xylose were then
added to each culture, making the final glucose and xylose concentrations ap-
construction of four such recombinant plasmids, pKS-KK-
proximately 8 and 4%, respectively. After thorough mixing, 1 ml of the super- A*R-KD-1 and -2 and pKS-KK-AR-KD-3 and -4 containing
natant broth (containing some cells) was removed from each flask to serve as the the XYL gene cassette (referred to below as pKRD-1, -2, -3,
zero time sample. The flasks were then sealed with two layers of Saran Wrap to and -4, respectively). The XYL gene cassette can be removed
allow fermentation to occur anaerobically and were incubated in a shaker under
identical conditions. Samples (1 ml) of the fermentation broth were removed at
from these plasmids by digestion with restriction endonuclease
intervals and used for analyses of substrates and fermentation products, includ- XhoI. The four plasmids differed only in AR gene orientation
ing glucose, xylose, ethanol, xylitol, and glycerol. To analyze fermentation of and in the promoter of the AR gene, as described in Materials
xylose by 1400(pLNH32), the cells were cultured in YEPX. and Methods.
Analysis of fermentation products. A high-performance liquid chromatograph
(Hitachi Ltd., Tokyo, Japan) equipped with an RI detector was used to analyze
Construction of high-copy-number yeast-E. coli shuttle plas-
the concentrations of glucose, xylose, xylitol, ethanol, and glycerol. A Bio-Rad mid containing the three-gene cassette KK-AR-KD or KK-
type HPX-87H ion-exclusion column was used. The mobile phase was 0.005 M A*R-KD. As shown in Fig. 1, pUCKm10 is a 2mm replicon-
H2SO4 at a flow rate of 0.4 ml/min. based yeast-E. coli shuttle plasmid and contains the Kmr and
Apr genes as selectable markers. The pUCKm10 plasmid could
RESULTS be introduced into most of the Saccharomyces strains that we
tested by using Kmr and Apr for selection of the putative
Expression of AR, A*R, KD, or KK in S. cerevisiae transfor- transformants, as described in Materials and Methods. The
mants cultured in medium containing glucose. Previously, we XhoI fragments containing the three-gene cassette were iso-
described the cloning of a BamHI fragment containing AR or lated from pKRD1, -2, -3, and -4 and inserted into the SalI site
A*R into the yeast-E. coli shuttle plasmid pUCKm8. The re- of pUCKm10; this resulted in eight possible plasmids, which
sulting plasmids were designated pLXR10 and pLXR13, re- were collectively designated the pLNH plasmids. Four such
spectively (8). These plasmids were used to transform S. cer- plasmids, pLNH31, -32, -33, and -34 (containing the XYL gene
evisiae AH22. The resulting transformants carrying pLXR10 or cassettes from pKRD1, -2, -3, and -4, respectively) were char-
pLXR13, cultured in rich medium containing glucose as the acterized and have the general structures shown in Fig. 1.
sole carbon source (YEPD containing 50 mg of geneticin per Xylose as the ideal selective pressure in rich medium for
ml), were found to be able to synthesize high levels of XR, and Saccharomyces transformants carrying the pLNH plasmids.
the enzyme activity was similar to that present in wild-type P. Although true pLNH transformants of yeast strain 1400 can be
stipitis cultured in YEPX (Table 1). In control experiments, obtained by selecting colonies that not only grow on plates
untransformed parent S. cerevisiae cells and P. stipitis cells containing geneticin but also are positive for the penicillinase
cultured in YEPD were found to contain practically no detect- test (see Materials and Methods), geneticin is not an ideal
able XR activity. selective pressure for culturing and maintaining strain 1400
The BamHI-XhoI fragment containing the cloned KD gene transformants carrying the pLNH plasmids for at least two
was isolated from plasmid pKS-KD (Fig. 2) and subcloned into reasons. One reason is that the transformed yeast cells can all
pUCKm10 (Fig. 1) at its BamHI and SalI sites. The resulting be gradually induced to become resistant to geneticin without
plasmid, pUCKm10-KD, was used to transform S. cerevisiae relying on the action of the Kmr gene product. This allows
AH22. When the transformants were cultured in YEPD sup- plasmid-free yeast cells to grow in the presence of geneticin.
plemented with 50 mg of geneticin per ml, they were able to Therefore, geneticin can lose its effectiveness as the agent
synthesize high levels of XDH, and the enzyme activity was which exerts selection pressure to maintain the pLNH plasmids
comparable to the activity present in 1400(pLNH 32) cultured in the strain 1400 transformants. The second reason is that
in YEPD (Table 1). Untransformed AH22 did not have any geneticin is too costly and too great an environmental hazard
detectable XDH activity. to be used to maintain cultures for large-scale ethanol produc-
The BamHI-XhoI fragment containing the cloned KK gene tion. It is known that in minimal medium all microorganisms
was also isolated from pKS-KK (Fig. 2) and subcloned into require a carbon source, such as glucose or xylose, for growth.
VOL. 64, 1998 RECOMBINANT XYLOSE-FERMENTING SACCHAROMYCES SPP. 1855

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FIG. 2. Construction of E. coli plasmids containing the XYL gene cassette KK-AR (or A*R)-KD. KK, S. cerevisiae XK gene fused to the promoter of the S. cerevisiae
pyruvate kinase gene; AR (or A*R), P. stipitis XR gene fused to the promoter of the S. cerevisiae alcohol dehydrogenase gene; KD, P. stipitis XDH gene fused to the
promoter of the S. cerevisiae pyruvate kinase gene. The double dagger (‡) indicates that the XhoI site was regenerated after ligation, and the asterisks (p) indicate an
intact ADC1 promoter.

Thus, xylose could be used as the selection pressure to main- transformants in both rich and minimal media. Furthermore, it
tain the transformants in minimal medium supplemented with also provided an alternative mechanism for selection of true
xylose as the sole carbon source. However, yeast-based indus- transformants carrying the pLNH plasmids in case certain
trial ethanol fermentation is usually carried out in an inexpen- yeasts could not use the Kmr and Apr genes as the selection
sive rich medium, such as corn steep liquor, and most micro- markers.
organisms should be able to grow in rich medium without a Transformation of Saccharomyces sp. strain 1400 with the
carbon source. Nevertheless, we discovered that most Saccha- pLNH plasmids and the ability of the resulting transformants
romyces strains (more than 10 Saccharomyces strains were to utilize xylose for growth. Saccharomyces sp. strain 1400 (11),
tested, and there were no exceptions) do require a carbon which can tolerate high temperatures and high ethanol con-
source for growth even in rich medium, such as YEP (1% yeast centrations, should be an ideal strain for producing fuel etha-
extract, 2% peptone), as shown in Fig. 3. This seems to be a nol. Thus, this yeast strain was used as the host to receive the
special characteristic of a few genera of yeasts but not all pLNH plasmids. Transformation of Saccharomyces sp. strain
yeasts. For example, it was found that P. stipitis and C. shehatae 1400 with the pLNH plasmids and selection of pLNH trans-
do not require a carbon source to grow in rich medium, such as formants of strain 1400 were carried out as described in Ma-
YEP. The latter discovery made it possible to use xylose as the terials and Methods. Each pLNH plasmid was able to transform
ideal selection pressure to culture and maintain the pLNH strain 1400 to a xylose-utilizing strain. The 1400 recombinant
1856 HO ET AL. APPL. ENVIRON. MICROBIOL.

TABLE 2. Growth of Saccharomyces recombinant and parent yeast


strains in media containing glucose and xylose
Density (KU) ata:
Strain Medium
Zero time 2h 4h 6h 8h 11 h 15 h

1400(pLNH32) YEPD 21 22 44 120 289 455 472

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YEPX 18 21 37 68 122 450 550
1400 YEPD 17 17 39 120 290 433 460
YEPX 54 66 72 75 75 79 79
a
Density was determined with a Klett-Summerson photoelectric colorimeter;
1 KU was equivalent to 0.1 OD600 unit at densities between 20 and 200 KU and
to 0.15 to 0.2 OD600 unit at densities of more than 300 KU.

nonselective medium, such as YEPD, without losing much of


their xylose-fermenting ability. This allows the use of these
recombinant yeast strains to ferment xylose or to coferment
glucose and xylose in YEPD. To compare the abilities of
1400(pLNH32) and related transformants containing other
pLNH plasmids to coferment glucose and xylose with the abil-
ity of the parent strain 1400 to coferment glucose and xylose,
these strains were cultured in YEPD (50 ml) until the density
was 400 to 450 KU (initial density, 20 KU [OD600, 2]), and then
10 ml of 50% glucose and 5 ml of 50% xylose were added to
each culture to start the fermentation. The results obtained
with 1400(pLNH32) and parent strain 1400 are shown in Fig. 4.
The results obtained with strain 1400 transformants containing
other pLNH plasmids were similar to the results obtained with
1400(pLNH32). These results demonstrated that the geneti-
cally engineered strain 1400(pLNH32) and related transfor-
mants could effectively coferment most of the 8% glucose and
4% xylose to ethanol in 48 h. In contrast, parent strain 1400
could ferment glucose to ethanol but could not ferment xylose.
XR, XDH, and XK activities in Saccharomyces transformant
1400(pLNH32). To further establish that the ability of the
strain 1400 transformants containing the pLNH plasmids to
effectively metabolize xylose was due to the presence of the
cloned XYL genes, the strain 1400 transformant containing
plasmid pLNH32 was cultured in YEPD to a density of 200 KU
(OD600, 20), and the resulting cells were used to determine
XR, XDH, and XK activities, which were compared with the
activities present in parent strain 1400 and P. stipitis, as shown
FIG. 3. Growth of S. cerevisiae in rich medium with or without a carbon in Table 1.
source (sugar). (A) S. cerevisiae AH22 cultured in YEP or YEPD. (B) S. cerevi-
siae AH22 cultured in YEP or YEPXylu (1% yeast extract, 2% peptone, 2%
xylulose). Symbols: E, YEP; F, YEPD; Œ, YEPXylu. DISCUSSION
This paper describes the strategies used to develop recom-
binant Saccharomyces strains that can effectively ferment xy-
strains were initially identified by their ability to grow on lose and, in particular, can coferment glucose and xylose
YEPD plates containing geneticin (40 mg per ml) and by their present in the same medium. Using Saccharomyces sp. strain
ability to form halos on ampicillin test plates (9). Each one was 1400 as an example, we successfully demonstrated that by clon-
verified by its ability to transfer the specific plasmid from the ing XR, XD, and XK, each of which was fused to an efficient
transformant back into E. coli (26). Most importantly, these glycolytic promoter, a superior glucose-fermenting Saccharo-
transformants were able to grow in YEPX. Table 2 clearly myces strain can be transformed to a recombinant yeast strain
shows that a pLNH transformant of strain 1400, such as that is able to effectively metabolize xylose aerobically for
1400(pLNH32), can grow in rich medium containing xylose as growth and anaerobically for the production of ethanol as the
the sole carbon source (YEPX) but the untransformed parent overwhelmingly major product. Furthermore, the resulting re-
strain 1400 cannot. These results further demonstrate the use- combinant xylose-fermenting Saccharomyces strains can also
fulness of xylose or a carbon source as an effective selective effectively coferment glucose and xylose present in the same
agent for selection and maintenance of recombinant Saccha- medium. This unique property should make the recombinant
romyces strains. Saccharomyces strains particularly effective in large-scale pro-
Comparison of the abilities of 1400(pLNH32) and parent duction of ethanol from fermenting mixed sugars present in
strain 1400 to cofermenting a mixture of glucose and xylose. cellulosic biomass hydrolysates.
Because pLNH32 and related plasmids are 2mm-based high- Although only the results obtained with strain 1400(pLNH32)
copy-number plasmids, the transformants were relatively sta- are presented here, the transformants containing pLNH31,
ble and could be cultured for four or five generations in rich, pLNH33, or pLNH34 do not differ significantly in their ability
VOL. 64, 1998 RECOMBINANT XYLOSE-FERMENTING SACCHAROMYCES SPP. 1857

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FIG. 5. Fermentation of xylose by recombinant Saccharomyces sp. strain
1400(pLNH32) cultured in the xylose-containing medium YEPX. Utilization of
xylose and production of ethanol, xylitol, and glycerol were determined. Symbols:
F, xylose; Œ, ethanol; h, xylitol; ‚, glycerol.

strains of these groups ferment xylose extremely slowly and


produce little ethanol. Furthermore, the major fermentation
product produced by these recombinant yeast strains is not
ethanol but xylitol. Most importantly, there are fundamental
differences between our strategy and the strategies used by the
other three groups to develop recombinant yeast strains. For
example, as mentioned above, our recombinant Saccharomyces
strains not only contain the cloned XR gene and the XDH
gene but also contain the cloned XK gene. As a result, our
recombinant yeast strains can effectively ferment high concen-
trations of xylose almost completely to ethanol, and very little
xylitol is produced as a by-product (Fig. 4A and 5).
Our strategy to fuse the cloned XR, XD, and XK genes to
highly effective glycolytic promoters (or expression signals)
made our recombinant yeast strains better than the recombi-
nant yeast strains developed by others, as well as naturally
occurring microorganisms in fermenting substrates containing
FIG. 4. Comparison of the abilities of recombinant Saccharomyces sp. strain
both glucose and xylose. The other groups did not include this
1400(pLNH32) and parent strain 1400 to coferment glucose and xylose. (A) strategy in their designs. As a result, the expression of the
Strain 1400(pLNH32). (B) Strain 1400. Utilization of glucose and xylose and cloned XR, XD, and XK genes in our recombinant yeast strains
production of ethanol, xylitol, and glycerol were determined. Symbols: ■, glu- does not require the presence of xylose for induction, and also
cose; F, xylose; Œ, ethanol; h, xylitol; ‚, glycerol.
the expression of the cloned genes is not repressed by glucose
in the cultural medium. This allowed our recombinant Saccha-
romyces strains to effectively coferment glucose and xylose
to coferment glucose and xylose or to utilize xylose for growth. without a lag period, as shown in Fig. 4A. However, for the
The presence of either AR or A*R in the transformants also conversion of cellulosic biomass to ethanol, the fact that our
does not significantly affect their ability to ferment xylose or yeast strains do not require xylose for induction and the fact
utilize it for growth. that they are able to maintain expression of the xylose-metab-
Our recombinant Saccharomyces strains can effectively fer- olizing genes in the presence of glucose provide a much greater
ment xylose in the presence of glucose, as shown in Fig. 4. benefit than metabolizing xylose without a lag period. The
However, they do not depend on the presence of glucose to naturally occurring xylose-fermenting yeasts, such as P. stipitis
ferment xylose. They can effectively ferment xylose in the ab- and C. shehatae, which ferment xylose as effectively as our
sence of glucose when they are cultured in xylose medium, as recombinant xylose-fermenting Saccharomyces strains but do
shown in Fig. 5. not have the properties mentioned above, are not able to
As mentioned above, while our work was in progress, Kotter ferment xylose at all when glucose is present in the medium,
et al. (20), Walfridsson et al. (25), and Tantirungkij et al. (24) even though they effectively ferment xylose in the absence of
described the development of their recombinant S. cerevisiae glucose. Data comparing the ability of our recombinant yeast
strains, which was accomplished by cloning only the P. stipitis strains to ferment xylose and to coferment glucose and xylose
XR gene and XDH gene. However the recombinant yeast with the ability of the naturally occurring xylose-fermenting
1858 HO ET AL. APPL. ENVIRON. MICROBIOL.

yeasts P. stipitis and C. shehatae to ferment xylose and to and not require the use of selection pressure at any stage of
coferment glucose and xylose will be published elsewhere. growth or fermentation.
The fact that we developed a set of broad-host-range pLNH Recently, we have been very successful in developing stable
plasmids by using the Kmr and Apr genes as the primary derivatives of xylose-fermenting recombinant yeast strain 1400,
selection markers also contributed greatly to the development designated 1400(LNH-ST) strains (or LNH-ST strains). The
of effective recombinant xylose-fermenting Saccharomyces latter Saccharomyces strains are completely stable and do not

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strains, such as 1400(pLNH32). The development of such plas- require any selection pressure to maintain their ability to fer-
mids was intended to provide a means by which wild-type yeast ment xylose to ethanol or their ability to utilize this sugar for
strains, particularly diploid or polyploid industrial strains (such growth. Furthermore, these stable xylose-fermenting recombi-
as strain 1400) that may have superior properties desirable for nant yeast strains also ferment xylose to ethanol slightly more
ethanol fermentation, can easily be transformed by these vec- efficiently than 1400(pLNH32) or any other pLNH transfor-
tors. Furthermore, since there are other factors besides the mant of strain 1400. The stable strains were developed by
enzymes encoded by the cloned XYL genes that may seriously integrating multiple copies of the XYL genes into the yeast
affect the effectiveness of yeast xylose fermentation, we do not chromosome. Brief descriptions of the ability of these stable
expect that all Saccharomyces strains that receive the same xylose-fermenting Saccharomyces strains to ferment mixed sug-
cloned XYL genes will ferment xylose with the same efficiency. ars in the absence of any selection pressure have been pre-
Thus, the pLNH plasmids can also be excellent tools for sented previously (16). The details concerning the develop-
screening new Saccharomyces strains that may be superior for ment and characterization of such stable xylose-fermenting
cofermenting glucose and xylose. Nevertheless, since we did Saccharomyces strains will be described elsewhere.
not have to screen many yeast strains to obtain strain 1400, ACKNOWLEDGMENTS
which is an effective host for the expression of the XYL genes,
This work was supported in part by the U.S. Department of Energy,
there may be other Saccharomyces strains that are as effective
Amoco Corporation, and Swan Biomass Company.
as or more effective than strain 1400 as hosts for expression of
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