E39SOURCE VIDEO SERIES

E39Source Video Part 1

E39Source Video Part 2
E39Source Video Part 3
DESCRIPTION LINK
Required Parts, General Overview M5Board Thread
Mechanical Work NewTIS
Wiring, Coding, Programming RealOEM
FCP Euro
ECS Tuning

ZUSB for US Non-SMG Cars

PURPOSE
Original forum thread
Functional diagrams, torque specs, wiring schematics
Part numbers, explosions, applicationss
BMW parts with lifetime warranty
BMW parts

7842504
PART
TRANSMISSION
Transmission with extension bracket
Transmission with extension bracket
Transmission wiring harness
Transmission wiring harness clip
Transmission cooler line
Transmission cooler line, return
Transmission cooler line O-ring
Transmission cooler line bracket bolt
FLYWHEEL
Flywheel
DRIVESHAFT
Driveshaft
SHIFTER CARRIER
Shifter carrier
Carrier front bushings
Pin
Pin
Carrier rear bearing
Shift lever
Shift lever
Shift lever cup
Rubber boot
Selector rod
Securing clips
Selector rod joint
Dowl pin
SHIFT KNOB
Shift knob
Shift knob
Sound Insulation
EDC BUTTON
EDC button trim
SZM (CENTER CONSOLE SWITCH PANEL)
SZM module
FCP EURO MANAUL CONVERSION KIT
Clutch kit
Manual transmission mount
Clutch fork pivot
Manual transmission drain plug gasket
Manual transmission drain/fill plug
Manual transmission filter
Manual transmission fluid
Clutch release arm
Clutch release arm spring
Clutch slave cylinder
Clutch pedal position switch
Clutch hydraulic hose
Clutch hydraulic hose
Clutch hydraulic line
Universal socket housing uncoded
Clutch hydraulic hose connector
Clutch lever
Brake master cylinder
Clutch pedal spring
Grommet
Clutch hydraulic line grommet
Clutch hydraulic line grommet
Electrical pin
Electrical pin
Transmission mount nut, upper
Transmission mount nut, lower
ADDITIOINAL PARTS
Pressure plate screw
Hydraulic line
Clutch line bracket
Flywheel locking tool
Bell housing torx bolt
Guibo bolt
Guibo nut
Driveshaft CV torx
Driveshaft CV shim
Rear main seal
Transmission selector rod seal
Exhaust gasket
Accelerator pedal plug
Aluminum Performance Pedal Kit
NOTES QTY

GS6 53BZ, E60 M5: Extension bracket required, order separately if need be 1
GS6 53BZ, E9x M3: Extension bracket required, order separately if need be 1
E60 M5 manual (S2MAA) specific 1
Holds transmission harness to transmission 3
(For use with E9x M3 transmission only) 1
(For use with E9x M3 transmission only) 1
(For use with E9x M3 transmission only) 2
(For use with E9x M3 transmission only) 1

LUK is OEM 1

S2MAA driveshaft is 31mm longer, I had a custom shaft made for $535 1

S85 engine specific 1

2
1
1
1
"Shorter" E60 545i shifter, you only need ONE shifter 1
Stock E60 M5 shifter, you only need ONE shifter 1
1
Where shifter passes through chassis 1
1
2
Where selector rod attaches to transmission 1
Holds selector rod on trannsmission selector shaft 1

From March, 2007 1

Until March, 2007 1
1

Until March, 2007 1

Until March, 2007 1

1
Includes clutch, pressure plate, throw out bearinng, pilot bearing, alignment tool 1
2
Significantly improved over Genuine BMW component 1
For use with oil strainer, only on E9x M3 transmission 1
2
(For use with E9x M3 transmission only) 1
2
Replacement not required 1
Replacement not required 1
1
Used market is cheaper 1
Soft line to slave cylinder 1
Clutch pedal cylinder to brake fluid reservoir 1
Hard line from clutch pedal cylinder through tunnnel 1
Clutch switch plug 1
Hard line to clutch pedal cylinder hardware 1
Clutch pedal, used market is cheaper 1
For use on pedal box 2
For use on pedal box 1
For where brake reservoir hose goes through firewall 1
For slave cylinder bracket 1
For where hard clutch line goess through transmission tunnel 1
10
10
2
2

Torque-to-yield 6
At slave cylinder 1
On slave cylinder 1
1
Only if some are damaged during removal of SMG 4
Torque-to-yield 6
Torque-to-yield 6
Torque-to-yield 6
Not required 3
Not required 1
Not required 1
2
If lost 1
Not required 1
PART NUMBER BRAND APPROX. NEW COST 6/20 APPROX. USED COST 6/20

23002283151 Genuine BMW $6,300 -

23002283601 Genuine BMW $4,800 $1,200
23017840637 Genuine BMW $130 -
12521437136 Genuine BMW $3 -
17222283580 Genuine BMW $325 $75
17222283581 Genuine BMW $325 $75
17222245358 Genuine BMW $3 -
07129906389 Genuine BMW $4 -

21212283060 Genuine BMW $1,800 -

26112283210 Genuine BMW $2,050 -

25112283195 Genuine BMW $48 -

25117507695 Genuine BMW $15 -
25117529078 Genuine BMW $5 -
25117529079 Genuine BMW $5 -
25111222015 Genuine BMW $16 -
25117546373 Genuine BMW $121 -
25117527262 Genuine BMW $103 -
25111220600 Genuine BMW $15 -
25117519775 Genuine BMW $27 -
25112283217 Genuine BMW $72 -
25117571899 Genuine BMW $3 -
25117526415 Genuine BMW $56 -
23411466134 Genuine BMW $2 -

25112283015 Genuine BMW $240 -

25112283080 Genuine BMW $240 -
25117563393 Genuine BMW $30 -

51168037213 Genuine BMW $93 -

61319133283 Genuine BMW $390 $90

21212283648kt
6223278000 Luk $553 -
22312283285 Genuine BMW $48 -
AGA-AGACPP223328 AGA $39 -
07119963300 Genuine BMW $2 -
23117531356 Genuine BMW $22 -
 17212283111 Genuine BMW $65 -
FEB-40580 Febi $25 -
21511204229 Genuine BMW $32 -
21517570284 Genuine BMW $5 -
FTE-KN2205032 FTE $59 -
61319231129 Genuine BMW $57 $15
21526774226 Genuine BMW $25 -
21521163714 Genuine BMW $10 -
21526760828 Genuine BMW $81 -
61132359994 Genuine BMW $14 -
21521165451 Genuine BMW $9 -
35311161586 Genuine BMW $40 -
21521161729 Genuine BMW $16 -
35311165749 Genuine BMW $25 -
21526771100 Genuine BMW $4 -
21521164603 Genuine BMW $4 -
21521163894 Genuine BMW $5 -
12527512135 Genuine BMW $15 -
12527510671 Genuine BMW $21 -
22316760944 Genuine BMW $4 -
07129904862 Genuine BMW $4 -

21207548052 Genuine BMW $8 -

21527839306 Genuine BMW $48 -
21526774228 Genuine BMW $16 -
83300493938 Genuine BMW $40 -
23001222888 Genuine BMW $15 -
26117527475 Genuine BMW $32 -
26127536563 Genuine BMW $9 -
26117526322 Genuine BMW $22 -
33207572719 Genuine BMW $16 -
11217838071 Genuine BMW $32 -
23128677736 Genuine BMW $19 -
11627832535 Genuine BMW $25 -
35426796540 Genuine BMW $2 -
35002213213 Genuine BMW $100 -
HEADER AND TOTAL

CATEGORY (LINKED)
Component 1 (Torqueing) To Component 2 (Mounting) Torque (nM) Torque (ft/lb)
Oil strainner to Transmission 25 18.4
Slave cylinder to Transmission 22 16.2
Flex disk to Transmission 55 40.6
Transmission mount to Transmission bracket 19 14.0
Transmission mount to Transmission support 19 14.0
Drain plug to Transmission 35 25.8
Fill plug to Transmission 35 25.8
Throttle pedal to Chassis 9 6.6
Transmission to Engine 38 28.0
Transmission cross member to Chassis 19 14.0
Flex disk to Driveshaft 55 40.6
Driveshaft CV joint to Differential input 40 29.5
Center support bearing to Chassis 21 15.5
Front reinforcement plate to Front subframe 56 41.3
Accelerator pedal to Chassis 8 5.9
Front seat to Chassis 44 32.4
Front seat belt to Seat 36 26.5
Exhaust manifold to Header 27 19.9
Center exhaust mount to Chassis 24 17.7
Steering wheel to Steering column 62 45.7
Torque (in/lb) Head Size (mm) Quantity Notes
221.24 Hex 22 1
194.69 Hex 14 2
486.73 Hex 18 3 55nm + 90°, replace hardware
168.14 Hex 13 2
168.14 Hex 13 2
309.73 Allen 8 1
309.73 Allen 8 1
79.65 Allen 5 1
336.28 External Torx 12 12
168.14 Hex 13 6
486.73 Hex 18 3 55nm + 90°, replace hardware
353.98 External Torx 12 6 45nm + 45°, replace hardware
185.84 Hex 13 2
495.58 Hex 16 5 56nm + 90°, replace hardware
70.80 Allen 5 1
389.38 Torx 45 4 Replace powerlock screws
318.58 Torx 50 1 Replace screw
238.94 Torx 12 4
212.39 Hex 12 3
548.67 Hex 16 1