STANDARD RANGE HYDRAULIC

BOLT TENSIONING TOOLS

Boltight’s T-Series hydraulic bolt tensioners

are a standard range designed for general
use on topside applications.

SPECIFICATION BENEFITS
Designed to fit most ANSI B16.5, MSS SP-44 and API17D flanges. • High wear and corrosion resistant
surface treatment.
Compatible with imperial and metric bolts from ¾" - 4” (M16 – M100).
• Internal features to compensate
1500 bar maximum working pressure. for joint misalignment.

Each tool comprises of a hydraulic cylinder, bridge, puller and socket. • Tools can be connected in sequence
improving operation speed and
Interchangeable adaptor kits fit a common hydraulic ensuring even joint compression.
cylinder capable of tightening multiple bolt sizes.
• Available from stock.

Boltight has developed an Augmented

Reality experience for this product. To view this
2
experience please download the
Vuforia View App and scan the mark below

3
1

1 The nut lifts clear of the flange

Hydraulic oil flows into load cell 4
surface due to bolt stretch

2 Load generated by load cell is The socket is used to turn the

transferred into the puller 5
nut down retaining the load
Puller transfers the load directly
3
into the bolt
 TECHNICAL & DIMENSIONAL DATA

• Nut height is assumed 1 x Bolt Diameter.

• All tools are 15 mm stroke except Tool No. 21 which is 12 mm.
• Thread pitch for metric bolt sizes will be metric coarse.
• Thread pitch for imperial bolt sizes will be UNC up to 1 inch and UN8 for 1-1/8 inch upwards.

Bolt Diameter Min. Bolt Weights

Pitch
Tool No. & Spec.
mm in mm in Component kg lbs

Tool # 21 M16 - 53 2.1 Full Tool 2.3 5.0

Hydraulic Area 1555 mm² 2.41 in² M20 3/4 53 2.1 Cylinder 1.1 2.4
Max. Load 233 kN 52.4 klbf M22 7/8 53 2.1 Bridge 0.4 0.8
Tool Outside Dia. 73 mm 2.9 in M24 1 62 2.4 Puller 0.7 1.5
Nearest Obstruction 145 mm 5.7 in M27 1-1/8 62 2.4 Socket 0.1 0.2
Tool Height 102 mm 4.0 in - - - - - - -
Tool # 22 M27 1-1/8 62 2.4 Full Tool 5.7 12.4
Hydraulic Area 2884 mm² 4.47 in² M30 1-1/4 73 2.9 Cylinder 2.8 6.2
Max. Load 433 kN 97.3 klbf M33 - 73 2.9 Bridge 1 2.2 07 01
Tool Outside Dia. 105 mm 4.1 in M36 1-3/8 81 3.2 Puller 1.7 3.7
05 02
Nearest Obstruction 175 mm 6.9 in M39 1-1/2 83 3.3 Socket 0.15 0.3
03
Tool Height 131 mm 5.2 in - - - - - - -
Tool # 23 M39 1-1/2 83 3.3 Full Tool 9.6 21.1 06
Hydraulic Area 5271 mm² 8.17 in² M42 1-5/8 93 3.7 Cylinder 4.1 9.0 04
Max. Load 791 kN 177.8 klbf M45 1-3/4 96 3.8 Bridge 2 4.4
Tool Outside Dia. 136 mm 5.4 in M48 1-7/8 101 4.0 Puller 3.2 7.0
08
Nearest Obstruction 200 mm 7.9 in M52 2 104 4.1 Socket 0.3 0.7
Tool Height 147 mm 5.8 in - - - - - - -
09
Tool # 24 M52 2 104 4.1 Full Tool 16.3 35.9
Hydraulic Area 8445 mm² 13.09 in² M56 2-1/4 123 4.8 Cylinder 6.3 13.9 11 10
Max. Load 1267 kN 284.8 klbf M64 2-1/2 129 5.1 Bridge 3.7 8.1
Tool Outside Dia. 172 mm 6.8 in - - - - Puller 5.6 12.3
Nearest Obstruction 230 mm 9.1 in - - - - Socket 0.7 1.5
Tool Height 168 mm 6.6 in - - - - - - -
Tool # 25 M64 2-1/2 129 5.1 Full Tool 25.3 55.7

Hydraulic Area 12197 18.91 in² M72 2-3/4 150 5.9 Cylinder 9.5 20.9
mm² 12
Max. Load 1830 kN 411.4 klbf M76 3 154 6.1 Bridge 6.6 14.5
Tool Outside Dia. 200 mm 7.9 in - - - - Puller 8.2 18.0
Nearest Obstruction 255 mm 10.0 in - - - - Socket 1 2.2
Tool Height 188 mm 7.4 in - - - - - - - 13
Tool # 26 M76 3 154 6.1 Full Tool 36.1 79.3
16682 PART REFERENCE DESCRIPTION
Hydraulic Area
mm² 25.86 in² M80 3-1/4 176 6.9 Cylinder 12.8 28.1
01 PULLER
Max. Load 2502 kN 562.5 klbf M90 3-1/2 185 7.3 Bridge 9.1 20.0
Tool Outside Dia. 235 mm 9.3 in - - - - Puller 12.9 28.4 02 PISTON

Nearest Obstruction 288 mm 11.3 in - - - - Socket 1.3 2.9 03 INDICATOR RING

Tool Height 212 mm 8.4 in - - - - - - - 04 SEAL KIT

Tool # 27 M90 3-1/2 185 7.3 Full Tool 41.4 91.1 05 BLANKING PLUG

Hydraulic Area 17530 27.17 in² M95 3-3/4 191 7.5 Cylinder 13.7 30.1 06 BONDED WASHER SEAL (where applicable)
mm²
07 MALE QUICK CONNECTOR
Max. Load 2629 kN 593.3 klbf M100 4 197 7.8 Bridge 12.2 26.8
08 MALE - MALE ADAPTOR
Tool Outside Dia. 245 mm 9.7 in - - - - Puller 13.5 29.7
09 BODY
Nearest Obstruction 320 mm 12.6 in - - - - Socket 2 4.4
Tool Height 227 mm 8.9 - - - - - - - 10 SNAP RING
11 SOCKET
Items in orange are standard tools but are not held in stock. For price and delivery please contact the sales department
12 GRUB SCREW
13 BRIDGE
DS15_2019_03_EN1/C

Production Unit Sales Office

Boltight Limited Nord-Lock Ltd
Tel: +44 (0) 1922 669222 Tel: +44 (0) 1264 355557
Email: sales.boltight.uk@nord-lock.com Email: enquiries@nord-lock.co.uk
www.nord-lock.com www.nord-lock.com