TMTW Orbital Motor Repair Instruction

TMTW
Orbital Motor
Repair Instruction
TMTW Orbital Motor
Repair Instruction
Safety precautions, Special versions and comments
Date Page Changed Revision

Apr 2007 New AA
Oct 2007 all Major revision BA
Dec 2010 5, 9, 12, 13,16, 21 New pictures, and text changed CA
Revision History Always consider safety precautions before beginning a service procedure. Protect your-
self and others from injury. Take the following general precautions whenever servicing a
hydraulic system.
Unintended machine movement

WWarning
Unintended movement of the machine or mechanism may cause injury to the technican
Safety Precautions or bystanders. To prevent uintended movement, secure the machine or disable / dis-
connect the mechanism while servicing.
Flammable cleaning solvents

WWarning
Some cleaning solvents are flammable. To eliminate the risk of fire, do not use cleaning
solvents in an area where a source of ignition may be present.
Fluid under pressure

WWarning
Escaping hydraulic fluid under pressure can have sufficient force to penetrate your skin
causing serious injury and/or infection. This fluid may also be hot enough to cause burns.
Use caution when dealing with hydraulic fluid under pressure. Relieve pressure in the
system before removing hoses, fittings, gauges, or components. Never use your hand
or any other body part to check for leaks in a pressurized line. Seek medical attention
immediately if you are cut by hydraulic fluid.
Personal safety
WWarning
Protect yourself from injury. Use proper safety equipment, including safety glasses, at all
times.
The list of spare parts cannot be used when ordering parts for special TMTW versions. In
this respect, please contact the sales organisation for Sauer-Danfoss Hydraulics.
Only TMTW 500 and TMTW 630

Effective of week 01.03 the gearwheel diameter was changed from ø63 mm to ø74.4 mm
Whe repairing motors manufactured before week 01.03 replace
TMTW 500: Motor flange module, standard valve module and the bolt module when
Special Versions replacing the gearwheel set module.
TMT 630: Motor flange module and standard valve module when replacing the
gearwheel set module.
Comments
© 2010 Sauer-Danfoss. All rights reserved.
Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material.
Sauer -Danfoss reserves the right to alter its products without prior notice. This also applies to products already
ordered provided that such alterations can be made without affecting agreed specifications. All trademarks
in this material are properties of their respective owners. Sauer-Danfoss, the Sauer-Danfoss logotype, the
Sauer-Danfoss S-icon, PLUS+1™, what really matters is inside® and Know-How in Motion™ are trademarks of the
Sauer-Danfoss Group. Frontpage: P300 730, P300 731, P300 732, P300 733, Drawing 151-19.fa
2 520L0542 • Rev CA • Dec 2010

TMTW Orbital Motor
Repair Instruction
Contents
Contents Special versions....................................................................................................................................................................2

Cost-free repairs...................................................................................................................................................................2
Exploded view......................................................................................................................................................................4
Spare part list........................................................................................................................................................................5
Disassembly..........................................................................................................................................................................6
Disassembly of the end cover...................................................................................................................................... 11
Disassembly of seals on balance plate..................................................................................................................... 12
Disassembly of seals in end cover.............................................................................................................................. 13
Assembly of end cover................................................................................................................................................... 14
Assembly TMTW............................................................................................................................................................... 15
Tools for disassembly and reassembly..................................................................................................................... 21
TMTW
520L0542 • Rev CA • Dec 2010 3

TMTW Orbital Motor
Repair Instruction
Exploded View TMTW
TMTW
4 520L0542 • Rev CA • Dec 2010

TMTW Orbital Motor
Repair Instruction
Spare Parts List
Spare Parts List for TMTW 250, 315, 400, 470, 500 and 630
Shaft module Standard valve module

Item Spare parts (metric version) Code No Item Spare parts (metric version) Code No
* 1 Retaining ring 14 Guide pins
2 Shaft plug 15 Channel plate ∅4 x 40 mm [0.16 x 1.57 in]
* 3 O-ring 35 x 3 mm [1.38 x 0.12 in] 151Z2065 16 Valve drive
M1 M5 151Z2053
4 Shaft ** 17 Stop ring
5 Bearing assembly 18 Disc valve
6 Bearing nut M55 x 1.5 mm [2.16 x 0.06 in] * 10 O-ring
Mounting flange module End cover module EU-version

* 7 Dust seal End cover module with main port
29
8 Bearing house 151Z2066 connection G 3/4 and drain port G 1/4
M2
* 9 Shaft seal ** 19 Balance plate
* 10 O-ring * 20 Back-up ring 66.6 x 1 mm [2.62 x 0.04 in]
* 21 O-ring 63 x 2 mm [2.48 x 0.08 in]
Motor flange module * 22 Back-up ring 44.1 x 1 mm [1.74 x 0.04 in]
Item Spare parts (metric version) Code No
M6 * 23 O-ring 40 x 2 mm [1.57 x 0.08 in] 151Z2121
11 Motor flange
M3 151Z2174 25 Spring 6 pcs. 18 x 6.2 mm [0.71 x 0.14 in]
* 10 O-ring
24 Guide pin ∅5 x 14 mm [0.20 x 0.55 in]
Gearwheel set module 26 Spacer
Item Spare parts (metric version) Code No 27 Main port plug (plastic) 2 pcs G 1/4
12 Cardan shaft TMTW 250 L = 138 mm [5.43 in] 28 Name plate
M4 13 Gearwheel set TMT 250 B = 31.2 mm [1.23 in] 151Z2157 30 Drain plug (plastic) G 1/4
* 10 O-ring 125 x 2 mm [4.92 x 0.08 in]
End cover module SAE-version
Item Spare parts (metric version) Code No Endcover module with main port
12 Cardan shaft TMTW 315 L = 147 mm [5.87 in] 29 connection 1 1/16 - 12 UN and drain port
M4 13 Gearwheel set TMT 315 B = 40.5 mm [1.59 in] 151Z2158 9/16 - 18 UNF
* 10 O-ring 125 x 2 mm [4.92 x 0.08 in] * 19 Balance plate
* 20 Back-up ring 66.6 x 1 mm [2.62 x 0.04 in]
Item Spare parts (metric version) Code No * 21 O-ring 63 x 2 mm [2.48 x 0.08 in]
12 Cardan shaft TMTW 400 L = 158 mm [6.22 in] * 22 Back-up ring 44.1 x 1 mm [1.74 x 0.04 in]
M6 151Z2042
M4 13 Gearwheel set TMT 400 B = 51.0 mm [2.01 in] 151Z2159 * 23 O-ring 40 x 2 mm [1.57 x 0.08 in]
* 10 O-ring 125 x 2 mm [4.92 x 0.08 in] 25 Spring 6 pcs. 18 x 6.2 mm [0.71 x 0.24 in]
24 Guide pin ∅5 x 14 mm [0.20 x 0.55 in]
26 Spacer
27 Main port plug (plastic) 2 pcs 11/16 - 12 UN
12 Cardan shaft TMTW 470 L = 166 mm [6.54 in]
28 Name plate
M4 13 Gearwheel set TMT 470 B = 59.3 mm [2.33 in] 151Z2160
30 Drain plug (plastic) 9/16 - 18 UNF
* 10 O-ring 125 x 2 mm [4.92 x 0.08 in]
Bolt module
12 Cardan shaft TMTW 500 L = 158 mm [6.77 in] 31 TMT 250 9 pcs M12 x 170 mm [0.47 x 6.69 in] 151Z2094
M4 13 Gearwheel set TMT 500 B = 51.0 mm [2.56 in] 151Z2185 31 TMT 315 9 pcs M12 x 180 mm [0.47 x 7.09 in] 151Z2095
* 10 O-ring 125 x 2 mm [4.92 x 0.08 in] TMT 400/500 9 pcs M12 x 190 mm [0.47 x
M7 31 151Z2126
7.48 in]
Item Spare parts (metric version) Code No 31 TMT 470 9 pcs M12 x 200 mm [0.47 x 7.87 in] 151Z2125
12 Cardan shaft TMTW 630 L = 172 mm [6.77 in] 31 TMT 630 9 pcs M12 x 210 mm [0.47 x 8.27 in] 151Z2127
M4 13 Gearwheel set TMT 630 B = 65.0 mm [2.56 in] 151Z2186 * Seal set incl. items 1, 3, 6, 7, 9, 10, 20, 21, 22, 23 Code no. 151Z2072
** Frontend inc. modules 151Z2065 / 151Z2066 and items 10, 20, 21, 22, and
* 10 O-ring 125 x 2 mm [4.92 x 0.08 in] 23 Code no. 151Z3262
520L0542 • Rev CA • Dec 2010 5

TMTW Orbital Motor
Repair Instruction
TMTW Disassemply
TMTW Disassembly 1. To ensure correct assembly/location

of motor parts, provide identification
marks. 
P300 050
2. With an 18 mm key h, loosen the

nine bolts (31) in end cover (29).
P300 051
3. Note that in the TMTW motor, all

bolts are equally long.
P300 052
4. Lift end cover.
P300 053
6 520L0542 • Rev CA • Dec 2010

TMTW Orbital Motor
Repair Instruction
TMTW Disassemply
TMTW Disassembly 5. Separate disc valve (18) from valve

drive (16).
P300 054
6. Remove valve drive and stop ring

(17) from channel plate.
P300 055
7. Remove the three guide pins (14)

from channel plate.
P300 056
8. Separate channel plate (15) from

gear wheel set.
P300 057
520L0542 • Rev CA • Dec 2010 7

TMTW Orbital Motor
Repair Instruction
TMTW Disassemply
TMTW Disassembly 9. Take out gear wheel set (13). W

W
Note that the
rollers in the
gear wheel set
can fall out!
P300 058
10. Separate the cardan shaft (12) from

output shaft.
P300 706
11. Lift off the motor flange (11) from

bearing housing (8).
P300 707
12. Unsecure the nut (6) wih tool

T151Z8201-101.
P301 137
8 520L0542 • Rev CA • Dec 2010

TMTW Orbital Motor
Repair Instruction
TMTW Disassemply
TMTW Disassembly 13. Loosen bearing nut from output

shaft. Use the tool T151Z2037-104/01
P301 770
14. Tool SJ 150B5000-4, is mounted on

the bearing housing by 4 bolts.
P300 710
15. Place the bearing housing and

holding flange on the blocks.

By using tool SJ 151B5000-6 press
out the output shaft. 
P301 771
16. Removing the bearing (5) and seal (9)

from the bearing housing.
For pressing out the bearing and
shaft seal, use T151Z2066-100 
P301 591
520L0542 • Rev CA • Dec 2010 9

TMTW Orbital Motor
Repair Instruction
TMTW Disassemply
TMTW Disassembly 17. Remove the dust seal (7) from the
bearing housing.
P300 713
After dismantling, clean all parts in low aromatickerosene.

Examine the parts and exchange them if necessary.
Replace all O-rings and shaft seal.
Immediately before assembly, lubricate each part with hydraulic oil and grease rubber
parts with vaseline.
Symbols p = Pull out with tool - press fit
d = Non removable part, use a new part
h = External hex head
I = Internal hex head
m = Mark orientation for reinstallation
P = Press in - press fit
 = Torque specification
R = Note correct orientation
10 520L0542 • Rev CA • Dec 2010

TMTW Orbital Motor
Repair Instruction
Disassemply of End Cover
Disassembly of the End 18. Remove spacer (26) from end cover
Cover (29).
P300 066
19. With a screwdriver through the

connection port, separate balance
plate (19) from end cover.
P300 067
20. Remove springs (25).
P300 068
520L0542 • Rev CA • Dec 2010 11

TMTW Orbital Motor
Repair Instruction
Disassemply and Installation of Seals on Balance Plate
Disassembly of Seals on 21. Remove O-ring (21) and

Balance Plate
P300 072
w
Note! Cannot be done backup rings (20) from balance
without damaging it. plate .
P300 073
Installation of Seals on 22. Mount the two backup rings (20).

Balance Plate Note that the backup rings are
moulded and must therefore be
correctly positioned.
Be sure to make the radius of both
backup rings face the O-ring.
P301 772
23. After installing the backup rings,

mount the O-ring (21) in between
these.
P301 773
12 520L0542 • Rev CA • Dec 2010

TMTW Orbital Motor
Repair Instruction
Disassembly and Installation of Seals in End Cover
Disassembly of Seals in 24. Remove O-ring (23) from end cover.

End Cover
P300 551
25. Remove backup ring (22). W

w
Note! Cannot be done
without damaging it.
P300 554
Installation of Seals in
End Cover
P301 774
As shown on the photo, the backup ring is

located on the top.
26. Mount the backup ring (22). Make

sure that the milled grove for the
O-ring faces the housing.
520L0542 • Rev CA • Dec 2010 13

TMTW Orbital Motor
Repair Instruction
Assemply of End Cover
Assembly of End Cover 27. Mount O-ring (23) beneath the

backup ring.
P300 552
28. Install the six springs (25) in end

cover.
P300 068
29. Mount spacer (26) in end cover.
P300 066
30. Fit balance plate (19) into end cover

and press in (if so required, use the
hydraulic press). 
Make sure that the balance plate is
still springy.
P300 555
14 520L0542 • Rev CA • Dec 2010

TMTW Orbital Motor
Repair Instruction
Assemply TMTW
Assembly TMTW 31. Press in the new seal (9) in

the bearing housing by using
T151Z2066-100 
P300 714
32. Mount the dust seal (7) in the

bearing housing.
P300 727
33. Insert output shaft (4) into bearing

housing.
Grease shaft before mounting.
P300 750
34. Press in the first bearing (5) on the

output shaft . 
Use tool SJ 151B5000-5.
Mount the holding flange

SJ 151B5000-4 on the bearing �
housing.
P300 728
520L0542 • Rev CA • Dec 2010 15

TMTW Orbital Motor
Repair Instruction
Assemply TMTW
Assembly TMTW 35. Place the bearing housing and

holding flange on the block.
Press the outer ring for the first
bearing. Use the tool SJ 151B5000-9.
�

Place inner and outer spacer in the
bearing housing. �
Press in the outer bearing for the
second bearing.
P301 775
36. Inner and outer spacer ring.
Remove the holding flange.
Place the output shaft and bearing

housing in the press. 
P300 717
37. Press the second bearing. 

NB. The bearing must be rotated �

during tightening.
P300 718
38. Mount the bearing nut. (6)

Place the motor in the holding
flange.
Use tool T151Z2037-104/01
Tightening torque 300 ±15 Nm
[2655 ±133 lbf.in]. 

P301 770
16 520L0542 • Rev CA • Dec 2010

TMTW Orbital Motor
Repair Instruction
Assemply TMTW
Assembly TMTW 39. After tightening the bearing nut, �

secure the nut deform material in to
the shaft slots.
�
Mount O-ring.
P300 720
40. Mount the motor flange (11) on the

bearing housing.
P300 721
41. Place the cardan shaft (12) in the

output shaft.
P300 706
P300 057
520L0542 • Rev CA • Dec 2010 17

TMTW Orbital Motor
Repair Instruction
Assemply TMTW
Assembly TMTW 42. The sketch shows the correct timing

of the motor. Mark the gear wheel
set rotor at the point where the tip
of a spline tooth is opposite to the
bottom of a tooth in the external
rotor teeth (see drawing). Mark the
bottom of a spline on the valve drive.
Line up mark on rotor and valve

drive. Align mark on valve with a
hole in the outer rim. (See “A” on
drawing). Turn disc valve counter
clockwise until splines in the two
parts engage.

42a. Install gear wheel set (13) (use marks

to ensure alignment)
Remember a new O-ring!
P300 058
43. Fit channel plate (15) onto gear

wheel set (use marks to ensure
alignment).
Remember a new O-ring!
P300 057
18 520L0542 • Rev CA • Dec 2010

TMTW Orbital Motor
Repair Instruction
Assemply TMTW
Assembly of TMTW 44. Install the three guide pins. (14)
P300 056
45. Install drive shaft (16) in gear wheel

splines. Fix valve drive with stop ring
(17).
P300 055
46. Put distributor valve (18) onto drive

shaft. Make sure that the motor is
correctly timed (see the sketch, page
18).
P300 054
47. Mount end cover (29) (including

balance plate, spacer, O-ring and
backup ring).
If so required, fix spacer with Vaseline.
Use marks to ensure alignment.
P300 053
520L0542 • Rev CA • Dec 2010 19

TMTW Orbital Motor
Repair Instruction
Assemply TMTW
Assembly of TMTW 48. Mount the 9 bolts (31).
P300 557
49. Tighten all bolts with a torque of 110

± 10 Nm [973.58 ± 88.51 lbf·in].
t
P300 556
20 520L0542 • Rev CA • Dec 2010

TMTW Orbital Motor
Repair Instruction
Tools for Disassembly and Reassemply of TMTW Motors
Tools for Disassembly 1. Holding plate SJ 151B5000-4

and Reassembly of TMTW (for installation on holding tool).
Motors
P300 739
2. Tool for pressing out the shaft

SJ 151B5000-6.
P300 740
3. Key for nut T151Z2037-104/01.
P301 593
4. Pressing tool for bearing

SJ 151B5000-5.
P300 741
520L0542 • Rev CA • Dec 2010 21

TMTW Orbital Motor
Repair Instruction
Tools for Disassembly and Reassemply of TMTW Motors
Tools for Disassembly 5. Pressing tool for bearing

and Reassembly of TMTW SJ 151B5000-9.
Motors
P300 737
6. Mandrel T151Z2066-100 for shaft

seal.
P301 592
7. Mandrel T151Z8201-101.
P301 184
22 520L0542 • Rev CA • Dec 2010

TMTW Orbital Motor
Repair Instruction
Notes
Notes
520L0542 • Rev CA • Dec 2010 23

Products we oﬀer: Sauer-Danfoss is a global manufacturer and supplier of high-
quality hydraulic and electronic components. We specialize in
• Bent Axis Motors providing state-of-the-art technology and solutions that excel in
the harsh operating conditions of the mobile off-highway market.
• Closed Circuit Axial Piston Pumps
Building on our extensive applications expertise, we work closely
and Motors
with our customers to ensure exceptional performance for a broad
• Displays range of off-highway vehicles.
• Electrohydraulic Power Steering
We help OEMs around the world speed up system development,
• Electrohydraulics reduce costs and bring vehicles to market faster.
Sauer-Danfoss – Your Strongest Partner in Mobile Hydraulics.
• Hydraulic Power Steering
• Integrated Systems
• Joysticks and Control Handles
Go to www.sauer-danfoss.com for further product information.
• Microcontrollers and Software
• Open Circuit Axial Piston Pumps
• Orbital Motors Wherever off-highway vehicles are at work, so is Sauer-Danfoss.
• PLUS+1™ GUIDE
We offer expert worldwide support for our customers, ensuring
• Proportional Valves the best possible solutions for outstanding performance. And with
an extensive network of Global Service Partners, we also provide
• Sensors
comprehensive global service for all of our components.
• Steering
• Transit Mixer Drives
Please contact the Sauer-Danfoss representative nearest you.
Local address:
Members of the Sauer-Danfoss Group:
Comatrol
www.comatrol.com
Schwarzmüller-Inverter
www.schwarzmueller-inverter.com
Sauer-Danfoss (US) Company Sauer-Danfoss ApS
2800 East 13th Street DK-6430 Nordborg, Denmark
Ames, IA 50010, USA Phone: +45 7488 4444
Turolla
Phone: +1 515 239 6000 Fax: +45 7488 4400
www.turollaocg.com Fax: +1 515 239 6618
Hydro-Gear Sauer-Danfoss GmbH & Co. OHG Sauer-Danfoss-Daikin LTD.

www.hydro-gear.com Postfach 2460, D-24531 Neumünster Shin-Osaka TERASAKI 3rd Bldg. 6F
Krokamp 35, D-24539 Neumünster, Germany 1-5-28 Nishimiyahara, Yodogawa-ku
Phone: +49 4321 871 0 Osaka 532-0004, Japan
Sauer-Danfoss-Daikin Fax: +49 4321 871 122 Phone: +81 6 6395 6066
Fax: +81 6 6395 8585
www.sauer-danfoss-daikin.com
www.sauer-danfoss.com
520L0542 • Rev CA • Dec 2010

TMTW Orbital Motor Repair Instruction

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Date Page Changed Revision

Unintended machine movement

Flammable cleaning solvents

Fluid under pressure

Only TMTW 500 and TMTW 630

2 520L0542 • Rev CA • Dec 2010

Contents Special versions....................................................................................................................................................................2

520L0542 • Rev CA • Dec 2010 3

4 520L0542 • Rev CA • Dec 2010

Shaft module Standard valve module

Mounting flange module End cover module EU-version

520L0542 • Rev CA • Dec 2010 5

TMTW Disassembly 1. To ensure correct assembly/location

2. With an 18 mm key h, loosen the

3. Note that in the TMTW motor, all

4. Lift end cover.

6 520L0542 • Rev CA • Dec 2010

TMTW Disassembly 5. Separate disc valve (18) from valve

6. Remove valve drive and stop ring

7. Remove the three guide pins (14)

8. Separate channel plate (15) from

520L0542 • Rev CA • Dec 2010 7

TMTW Disassembly 9. Take out gear wheel set (13). W

10. Separate the cardan shaft (12) from

11. Lift off the motor flange (11) from

12. Unsecure the nut (6) wih tool

8 520L0542 • Rev CA • Dec 2010

TMTW Disassembly 13. Loosen bearing nut from output

14. Tool SJ 150B5000-4, is mounted on

15. Place the bearing housing and

16. Removing the bearing (5) and seal (9)

520L0542 • Rev CA • Dec 2010 9

After dismantling, clean all parts in low aromatickerosene.

Symbols p = Pull out with tool - press fit

d = Non removable part, use a new part

h = External hex head

I = Internal hex head

m = Mark orientation for reinstallation

P = Press in - press fit

R = Note correct orientation

10 520L0542 • Rev CA • Dec 2010

19. With a screwdriver through the

20. Remove springs (25).

520L0542 • Rev CA • Dec 2010 11

Disassembly of Seals on 21. Remove O-ring (21) and

Installation of Seals on 22. Mount the two backup rings (20).

23. After installing the backup rings,

12 520L0542 • Rev CA • Dec 2010

Disassembly of Seals in 24. Remove O-ring (23) from end cover.

25. Remove backup ring (22). W

As shown on the photo, the backup ring is

26. Mount the backup ring (22). Make

520L0542 • Rev CA • Dec 2010 13

Assembly of End Cover 27. Mount O-ring (23) beneath the

28. Install the six springs (25) in end

29. Mount spacer (26) in end cover.

30. Fit balance plate (19) into end cover

14 520L0542 • Rev CA • Dec 2010

Assembly TMTW 31. Press in the new seal (9) in

32. Mount the dust seal (7) in the

33. Insert output shaft (4) into bearing

34. Press in the first bearing (5) on the

TMTW Disassembly 1. To ensure correct assembly/location

2. With an 18 mm key h, loosen the

3. Note that in the TMTW motor, all

TMTW Disassembly 5. Separate disc valve (18) from valve

6. Remove valve drive and stop ring

7. Remove the three guide pins (14)

8. Separate channel plate (15) from

10. Separate the cardan shaft (12) from

11. Lift off the motor flange (11) from

12. Unsecure the nut (6) wih tool

TMTW Disassembly 13. Loosen bearing nut from output

14. Tool SJ 150B5000-4, is mounted on

15. Place the bearing housing and

16. Removing the bearing (5) and seal (9)

19. With a screwdriver through the

Installation of Seals on 22. Mount the two backup rings (20).

23. After installing the backup rings,

26. Mount the backup ring (22). Make

Assembly of End Cover 27. Mount O-ring (23) beneath the

28. Install the six springs (25) in end

30. Fit balance plate (19) into end cover

Assembly TMTW 31. Press in the new seal (9) in

32. Mount the dust seal (7) in the

33. Insert output shaft (4) into bearing

34. Press in the first bearing (5) on the

Mount the holding flange

Assembly TMTW 35. Place the bearing housing and

Place the output shaft and bearing

37. Press the second bearing. 

NB. The bearing must be rotated �

38. Mount the bearing nut. (6)

Assembly TMTW 39. After tightening the bearing nut, �

40. Mount the motor flange (11) on the

41. Place the cardan shaft (12) in the

Assembly TMTW 42. The sketch shows the correct timing

Line up mark on rotor and valve

42a. Install gear wheel set (13) (use marks

43. Fit channel plate (15) onto gear

45. Install drive shaft (16) in gear wheel

46. Put distributor valve (18) onto drive

47. Mount end cover (29) (including

49. Tighten all bolts with a torque of 110

Tools for Disassembly 1. Holding plate SJ 151B5000-4

2. Tool for pressing out the shaft

4. Pressing tool for bearing

Tools for Disassembly 5. Pressing tool for bearing

6. Mandrel T151Z2066-100 for shaft