COMMISSIONING Question Paper

Q1. The average completion time for any project is

a) 36 months

b) 37 months

c) 48 months

d) 32 months

Q2. test is done to detect choking in tubes.

a) GD test
b) Airflow test
c) Thermal flow test
d) Dye penetration test

Q3. Tick the correct sequence of commissioning...

a) APH--ID FAN—FDFAN
b) ID FAN—FD FAN--APH
c) FD FAN—ID FAN—APH
d) Any of the above

Q4. GD test is done in:

a) Air Preheaters
b) Air ducts
c) ESP
d) Transformers

Q5. During alkali boil out a pressure of is maintained

1. 10
2. 45
3. 30
4. 40
Q6. Passivation is done to

a) Clean the tubes of boiler

b) Form magnetite layer
c) Remove dirt
d) All of the above

Q7. Rodine is used in acid cleaning as a :

a) Catalyst
b) Substitute
c) Inhibitor
d) All of the above.

Q8. Choose the correct sequence.

a) Acid cleaning—citric acid rinsing—passivation—neutrsalisation

b) Citric acid rinsing-- Acid cleaning—neutrsalisation—passivation
c) Acid cleaning-- neutrsalisation— citric acid rinsing— passivation
d) Acid cleaning—citric acid rinsing— neutrsalisation— passivation

Q9. Cleaning of MS, CRH, HRH SH, RH portions is carried out by :-

a) Steam Purging
b) Steam puffing
c) Alakali wash out and then acid cleaning
d) Detergent cleaning

Q10. Feed water and condensate system undergo :-

a) Acid cleaning

b) Alkali cleaning only

c) Detergent cleaning

d) Water flushing

Q11. Hydro test is generally done at ___________ [1.5 times the design pressure]

Q12. SRCC stands for ________________________ [safety rules clearance certificate]

Q13. RIOC stands for ______________________ [record of initial operation cetificate]

Q14. Trial operation of unit is considered successful if the unit runs continuously for _____ days [14]

Q15. The steering committee is headed by ________________ [Site General manager]

Q16. The seal oil pressure to the seal is controlled by _________ [DPR]
Q17. Prior to H2 filling in the generator _______ filling is done. [CO2]

Q18. BCW pump tripping is provided only in

a) Mechanical [cavity temperature high]

b) Electrical

c) Both

d) None of the above

Q 19. The two important terms associated with circuit breaker among the following are:

1.Strength 2. Contact resistance 3. Gas pressure 4.Timing 5. No of cycles it is designed for.

a) 1 & 2

b) 2 & 4

c) 2 & 5

d) 3 & 5

Q 20. The lock out condition of circuit breaker [CB] occurs when :

a) CB breaks

b) The gas pressure falls below a desired limit

c) When a hotspot is detected

d) CB becomes in-effective

Q 21. Trisodium phosphate is added in alkali boil out in :-

a) <500 ppm

b) >1500ppm

c) 1000ppm

d) Not added

Q 22. Disodium phosphate is added in alkali boil out in:-

a) <500ppm

b) 500ppm

c) Not added

d) >500pp
Q 23. The acid cleaning of boiler includes which among the following :-

1. Economiser 2. Waterwalls 3. Superheaters 4. Drum 5. Reheaters 6. LTSH

a) 1 & 3 & 5

b) 1 & 2 & 4

c) 2 & 3 & 5

d) All off them

Q24. The acid used for acid cleaning is :-

a) Sulphuric acid

b) HCL

c) Any acid which can be easily neutralised

d) Nitric acid

Q 26.True or false.

1. Acid cleaning is done with drum internals intact [ false]

2. Passivation is done after alkali boil out [false]

3. Acid cleaning is done in closed circulation [true]

4. Any motor to be commissioned should be put on no-load trial first. [true]

5. Target plates are usually associated with steam blowing [true]

Q 27. Testing and commissioning schedules are prepared by :-

a) Corporate centre

b) Steering committee

c) Working parties

d) Any executive with due DOP.

Q 28. Test reports are generally prepared by:-

a) Executive concerned

b) Contractor

c) Working parties

d) None of the above

Q 29. “Initial taking over certificate” is issued to :-

a) GM by contractor

b) O&M dept

c) C & I by Erection dept

d) None of the above

Q 30. Plant completion report is prepared after :

a) Plant erection

b) Plant commercialisation

c) Plant commissioning

d) At certain intervals of time.

Q 31. The following composition of water is used for hydro test :-

a) DM water with 10 PH and < 50ppm hydrazene and 10 ppm Ammonia

b) DM water with >10 PH and < 150ppm hydrazene and >100 ppm Ammonia

c) DM water with 10 PH and 200ppm hydrazene and 10 ppm Ammonia

d) DM water with 10 PH and >200ppm hydrazene and <10 ppm Ammonia

Q 32. High pressure pumps are employed to :-

a) Fill the boiler upto test pressure

b) Only filling the boiler

c) To raise the pressure to test pressure only

d) To drain out the boiler at certain rate.

Q 33. The gas used for wet preservation is :-

a) Nitrogen

b) Helium

c) Hydrogen

d) CO2

Q 34. Smoke generators are used for :-

a) GD test

b) Gas and air tightness test

c) Thermal flow test

d) To detect Surface roughness

Q 35. Trial run of equipments is generally carried out for :-

a) 14 days with one 72 hour full load run

b) At least 8 hours

c) 7 days with 24 hour full load run

d) None of the above

Q 36. Mill Air flow test is done to ensure :-

a) Proper PA air flow to mill

b) Equal coal flow at each corner

c) Adequate seal air flow to safeguard gearbox

d) Proper hot PA air flow to control temperature

Q 37. Gas screen is used in ESPs for :-

a) Proper distribution of flue gas

b) Screen out any foreign particle

c) To maintain constant temp at ESP inlet

d) All of the above

Q 38. GD test is done :-

a) After the boiler light up

b) Before boiler light up

c) Can be done any time

d) None of the above

Q39. DOR check on BCW pump is done by :-

a) Measuring the head across it

b) Measuring the dp across the casing

c) Employing speedometer

d) Measuring the flow rate at discharge

Q 40. The temp in while acid cleaning is kept below 70 .c as :-

a) Acid forms fumes

b) Inhibitor becomes ineffective

c) Tube starvation may occur

d) All of the above

Q 41. During acid cleaning the concentration of HCL :-

a) Decreases rapidly first and then slowly afterwards

b) Depends on the concentration of acid

c) Will be unchanged

d) Decreases slowly first and rapidly afterwards

Q 42. During acid cleaning :-

a) Concentration of HCL decreases and iron increases

b) Concentration of HCL increases and iron decreases

c) Both increases at different rate

d) Both remain constant

Q 43. Chemical used in neutralisation process is :

a) NaoH

b) NA2Co3

c) Simle rinsing with water is done

d) Ca(oH)2

Q 44. Floating of valves is done in the following order from :-

a) Lowest set valves to higher set ones

b) Highest pressure valves to lower set valves

c) Any order will do

d) None of the above

Q 45. Tick the correct one:-

a) Reheater safety valves are floated before superheater safety valves

b) Reheater safety valves are floated after superheater safety valves

c) Any order will do depending on availability

d) Both are set simultaneously.

Q 46. Acid cleaning is a :-

a) Closed circulation type

b) Open circulation type

c) Can be both

d) None of the above

Q 47. “Antipumping operating test” is a term generally associated with:-

a) Generator

b) Circuit breaker

c) Transformer

d) Stator windings