PROJECT NAME : INTEGRTED REFINERY EXPANSION PROJECT

CLIENT NAME ISGEC HEAVY ENGINEERING LTD

PROJECT MANAGER : VINEETH VINCENT
REMARKS

SL NO MATERIAL NO OF JOINTS TOTAL INCH DIA

1 Carbon steel 2570 16496

2 Alloy steel 483 2466
3 Stainless steel 223 1683

FITTER 9
RIGGER 27
WELDER 15
IBR 8
KHALASI 18
G/R 9
G/C 3
HELPER 25

MANPOWER COST
SL NO
CATEGORY NOS AVG RATE
1 FITTER 9 350
2 RIGGER 27 350
3 WELDER 15 350
4 IBR 8 35000
5 KHALASI 18 350
6 G/R 9 350
7 G/C 3 350
8 HELPER 25 350
 AYOKI CEMBOL ERECTORS PVT LTD
PIPING ESTIMATION FOR DEAERATOR AREA

MANPOWER ESTIMATION
INCH DIA
NO OF
EQUIVALENT INCH DIA PER DAY INCH DIA PER WELDER AT
WELDERS
INCH DIA REQ PRESENT CONDITION
REQ
183.29 10 18
27.40 10 3
18.70 10 2

COST ESTIMATION
R COST
TOTAL TOTAL FOR 90 DAYS TOTAL FOR 60 DAYS
3150 283500
9450 850500
5250 472500
280000 25200000
6300 567000
3150 283500
1050 94500
8750 787500

28539000
D
NO OF DAYS REQ :

JOINTS
FIT UP JOINTS
NO OF
JOINTS PER PER DAY AT
FITTERS
DAY REQ PRESENT SITE
REQ
CONDITION
29 4 7
5 4 1
2 4 1
90 DAYS
 AYO
PROJECT NAME : INTEGRTED REFINERY EXPANSION PROJECT
CLIENT NAME ISGEC HEAVY ENGINEERING LTD
PROJECT MANAGER : VINEETH VINCENT
REMARKS

SL NO MATERIAL QTY

1 Electrode Required (KG) 800

2 Filler wire Required (KG) 800
3 Argon gas Required (NO'S) 800
4 Cutting Gas Required 800

APPROXIMATLELY 30 LAKH
REQUIRED FOR PIPING
 AYOKI CEMBOL ERECTORS PVT LTD
PIPING ESTIMATION FOR DEAERATOR AREA

CONSUMABLES ESTIMATION
TOTAL INCH EQUIVALENT EXCESS TOLERANCE
CONSUMABLES REQ
DIA INCH DIA 5%

20645 3600 180

20645 782 39
20645 459 23
20645 16 1

TOTAL (RS)
VT LTD
EA
NO OF DAYS REQ :

5% + ACTUAL COST (RS)

3780 945000.00
822 431323.08
482 937420.63
17 30408

2344151.72
90 DAYS
PROJECT NAME :
CLIENT NAME :
PROJECT CODE :
PROJECT MANAGER :
ESTIMATE BY :

TOTAL ESTIMATED TIME 90 DAYS

SL NO MATERIAL NO OF JOINTS TOTAL INCH DIA

1 Carbon steel 2570 16496

2 Alloy steel 483 2466
3 Stainless steel 223 1683

SL NO CATEGORY NOS AVG RATE

1 FITTER 9 350
2 RIGGER 27 350
3 WELDER 15 350
4 IBR 8 35000
5 KHALASI 18 350
6 G/R 9 350
7 G/C 3 350
8 HELPER 25 350

CONSUMABLES CO
SL NO MATERIAL QTY TOTAL INCH DIA
1 Electrode Required (KG) 800 20645
2 Filler wire Required (KG) 800 20645
3 Argon gas Required (NO'S) 800 20645
 4 Cutting Gas Required (LPG) 800 20645
5 Oxygen 800 20645

TOOLS & TACKLES

STAFF
 AYOKI CEMBOL ERECTORS PVT LTD
PIPING ESTIMATION FOR DEAERATOR AREA
INTEGRTED REFINERY EXPANSION PROJECT
ISGEC HEAVY ENGINEERING LTD

VINEETH VINCENT
PRASHOBE P
BOILER HOUSE PIPING
COST ESTIMATION

MANPOWER
INCH DIA PER WELDER AT
INCH DIA PER DAY REQ NO OF WELDERS REQ
PRESENT CONDITION

183 10 18
27 10 3
19 10 2

TOTAL TOTAL FOR 90 DAYS

3150 283500
9450 850500
5250 472500
280000 25200000
6300 567000
3150 283500
1050 94500
8750 787500

TOTAL COST (INR) 28539000

CONSUMABLES COST CALCULATION

EQUIVALENT INCH DIA CONSUMABLES REQ EXCESS TOLERANCE 5%
3600 180
782 39.122275
459 23
16 0.8
152 7.6

TOTAL (INR)
ORS PVT LTD
RATOR AREA

G
ON

FIT UP JOINTS PER DAY AT

JOINTS PER DAY REQ NO OF FITTERS REQ
PRESENT SITE CONDITION

29 4 7
5 4 1
2 4 1

5% + ACTUAL COST (RS)

3780 945000
821.567775 431323
482 937421
16.8 30408
159.6 44688

2388839.71520833
 11.05.2015

REMARKS
 CONSUMABLES ISSUED UPTO APRIL

NO'S
OYGEN CYLINDER (REF MT) 684
LPG (REF MT) 80
ARGON GAS (REF INCH DIA) 495

ELECTRODE USED

TOTAL 16.148
ELECTRODE / TONNAGE 0.0045549168
ELECTRODE USED PER TON (KG) 4.5549168166

FILLER WIRE CALCULATION KG INCH DIA COMPLETED

FILLER WIRES (90 S,80S B2) 827 21815

MABLES ISSUED UPTO APRIL

INCH DIA / MT COMPLETED CYLINDER PER INCH DIA/MT REQ

3545.18 0.19
3545.18 0.02
21815 0.0227

ERECTED TONNAGE
3545.18

FILLER WIRE REQUIRED PER INCH DIA FOR 100 INCH DIA

0.0379096952 3.79 KG
FOR 100 INCH DIA FOR ONE CYLINDER
FOR 100 MT, 19 REQ
FOR 100 MT, 2 REQ
2 50 INCH DIA