THERMAL SYSTEMS (HYDERABAD) PVT. LTD. QUALITY CONTROL PLAN FOR QCP Nr. : B611.01.00.IA.

001
BOLLARAM, HYDERABAD - 502 325, INDIA Rev :A
FABRICATION OF STRUCTURE Date : 18.10.2021

Customer : Welspun Corporation Limited Third Party : --

Inspection Agency
Project : 1 X 92.5 tpd COB,Anjar Statutory Inspection : '-- Makers No. : B611.01

Customer Ref. No. : WML/ ANJAR/143 Dt.10.7.2021 PED Conformity : ----- Drawing No. : --

RECORD OF REVISIONS Bollaram Code Of Construction : Nil

Rev. Date Change ASME Certificate
A 18.10.2021 FIRST ISSUE of Authorisation --
Expiry Date
-- ABBREVIATIONS USED
I TSPL : Thermal Systems (Hyderabad) Pvt. Ltd.
N P Drg. : Drawing
The Records of inspection are maintained and shall be made available to the IA/AI
S O R - Review Point Spec. : Specification
during subsquent visits.
P I I.R : Inspection Report
E N P.T : Liquid Penetrant Examination
A stage of inspection in production for which sufficient notification shall be provided to
C T RW - Random Witness R.T : Radiographic Examination
IA/AI , beyond which work may proceed . Record of examination is maintained and
T S W - Witness Point PWHT : Post Weld Heat Treatment
shall be available to IA/AI for verification .
I Temp : Temperature
O A stage of inspection in production beyond which work shall not proceed until the N.D.E : Non Destructive Examination
H - Hold Point
N stage is signed off IA/AI WPS : Welding Procedure Specification
PQR : Procedure Qualification Record
WPQ : Welder/Welding operator performance qualification record
QCP : Quality Control Plan
WCL : Welspun Corporation Limited

Prepared By Reviewed & Approved By Approved By Customer Reviewed & Accepted by Inspection Agency
(TSPL) (TSPL)

Sadik Ali B.Surya Prakash

Manager-Q.A GM - QUALITY & WT
Date: 18.10.2021 Date:18.10.2021 Date Date
 THERMAL SYSTEMS (HYD) PVT. LTD. QUALITY CONTROL PLAN FOR DOC Nr. : B611.01.00.IA.001
BOLLARAM, HYDERABAD - 502 325, INDIA Rev :A
FABRICATION OF STRUCTURE Date : 18.10.2021

Ref. CHECK Acceptance INSPECTION POINTS & INSPECTION BY

QC Activity Record
Nr. Characteristic Method Extent Standard /
CONTRACTOR TSPL
Ref doc.
1.0 Review of QCP Code/Customer - Review 100% Drawings / Approved QCP H --

Requirements

2.0 Review of WPS/PQR/WPQ Code requirements - Review 100% ASME SEC-IX, AWS PQR/WPS/WPQ H R
D1.1
3.0 Raw Material Identification -Material Test Certificates - Review 100% - Matl.Spec MTC

- Dimension - Review 100% - Matl. Spec / IR H R

Drawing
- Visual Inspection -Visual 100%
Drawing
- Identification Marking -Visual 100%

4.0 Marking ,Cutting of the - Dimensions -Measurement 100% Drawing IR H R

plate/beam/channel/angle
etc(as applicable )
- Straightness -Measurement 100% 1 mm / Mtr up to
10mm Max

- Weld preparation -Visual 100% Free from notches

/Cleaning of flame cut edges / cutting burrs

5.0 Drilling of Holes ( As - Dimensions -Measurement 100% Drawing/IS 7215 IR H RW

Applicable)

- Orientation -Visual 100% Drawing

- No of holes by count -Visual 100% Drawing

- Hole finish -Visual 100% Free from Surface

defeats
 THERMAL SYSTEMS (HYD) PVT. LTD. QUALITY CONTROL PLAN FOR DOC Nr. : B611.01.00.IA.001
BOLLARAM, HYDERABAD - 502 325, INDIA Rev :A
FABRICATION OF STRUCTURE Date : 18.10.2021

Ref. CHECK Acceptance INSPECTION POINTS & INSPECTION BY

QC Activity Record
Nr. Characteristic Method Extent Standard /
CONTRACTOR TSPL
Ref doc.
6.0 Fit up of plate to plate/ - Dimensions -Measurement 100% Drawing IR H W
beam/channel / angle / pipe
- Squareness -Measurement 100% Max 2mm

- Straightness -Measurement 100% 1 mm / Mtr up to

10mm
- Flatness of base Plate -Measurement 100% Max 1 mm

- Weld Preparation Template 100% Drawing

7.0 Welding of plate to plate/ - Dimensions -Measurement 100% Drawing IR H R

beam/channel / angle / pipe

- Straightness on length -Measurement 100% 1 mm / Mtr up to

10mm Max
- Squareness -Measurement 100% Max 2mm

- Weld joint soundness - PT 100% Free from Surface IR

defeats
8.0 Final Dimensional & Visual -Overall dimensions -Measurement 100% Drawing IR H H
Inspection
-Overall Length -Measurement 100% ± 5mm upto 10m &
± 0.0005L mm above
10m upto ±8mm Max
Max 2mm

- Squareness -Measurement 100% -Uniform welding &

free from defects
- Weld Finish -Visual 100%
Drawing

- welding of all attachments -Visual 100%

 THERMAL SYSTEMS (HYD) PVT. LTD. QUALITY CONTROL PLAN FOR DOC Nr. : B611.01.00.IA.001
BOLLARAM, HYDERABAD - 502 325, INDIA Rev :A
FABRICATION OF STRUCTURE Date : 18.10.2021

Ref. CHECK Acceptance INSPECTION POINTS & INSPECTION BY

QC Activity Record
Nr. Characteristic Method Extent Standard /
CONTRACTOR TSPL
Ref doc.
9.0 Surface Preparation and -Surface Cleanliness -- Visual 100% Min Drawing IR H W
Painting -Measurement at 10
- DFT Check Places

10.0 Issue of Inspection -- -- -- Drawing /QCP IRN H H

Release Note
(As applicable)
11.0 Final Documentation - Inspection Report Review 100% Final inspection IR H R
Report

Prepared By Reviewed & Approved By Approved By Customer Reviewed & Accepted By Authorised inspector
(TSPL) (TSPL)
Sadik Ali Surya Prakash.B
Manager-Q.A GM - QUALITY & WT
Date: 18.10.2021 Date: 18.10.2021 Date Date