PIPE SUPPORT STANDARD

DESCRIPTION PAGE NO. SUPPORT REF.

GENERAL NOTES PIP-STD-027-C001

IN RESERVE PIP-STD-027-C002

STANDARD COMPONENTS PIP-STD-027-C003

Standard U-Bolt Clamp 1 PS-3-1
Standard U-Bolt Guide 2 PS-3-2
Standard Guide Strap 3 PS-3-3
Standard Anchor Strap 4 PS-3-4
Standard Pipe Clamp 5 PS-3-5
Standard Heavy Duty Pipe Clamp 6 PS-3-6
Standard Pipe Clamp (Insulated Lines) 7 PS-3-7
Standard Heavy Duty Pipe Clamp (Insulated
Lines)
In Reserve 8 PS-3-8
9 PS-3-9
Standard Weldless Eyenut 10 PS-3-10
Standard Weldless Steel Clevis 11 PS-3-11
Standard Beam Wilding Attachment 12 PS-3-12
Standard Beam Wilding Attachment With Pin 13 PS-3-13
Standard Welding Lug 14 PS-3-14
Standard plate washer 15 PS-3-15
Standard Philips Rehead Wedeg Anchor 16 PS-3-19
Standard Cleves Hanger 17 PS-3-20
Standard Band Clamp 18 PS-3-21
Standard Heavy Duty Pipe Clamp Cr.Mo. 19 PS-3-22
Standard Heavy Duty Pipe Clamp Cr.Mo.
(Insulated Lines) 20 PS-3-23

Standard Heavy Duty Stainless Steel Pipe Clamp 21

PS-3-24
Standard Heavy Duty Stainless Steel Pipe Clamp
22
(Insulation Lines) PS-3-25
Pipe Clamp For Standard Dia. Pipes (Bonded
23
LInes) PS-3-30
Pipe Clamp For Standard Dia. Pipes (Silicon
24
Rubber LIner) PS-3-31

Pipe Clamp For Standard Dia. Pipes (CAF Liner) 25

PS-3-32
Shear Lug 26 PS-3-33
In Reserve 27 -
In Reserve 28-31 -

SUPPORTS AND GUIDES FROM VESSELS PIP-STD-027-C004

Double Knee Braced Support 1 PS-4-1
Single Knee Braced Support 2 PS-4-2
Double Unbraced Support 3 PS-4-3
Single Unbraced Support 4 PS-4-4
Single Strap Support 5 A-4-5
Double Guide For Lines 80 & 100 NB 6 G-4-6
Double Guide For Lines 150 - 300 NB 7 G-4-7
Double Guide For Lines 350 - 600 NB 8 G-4-8
Single Strap Guide (80 - 200 NB) 9 G-4-9
Box Guide For Bare Lines Up to 300 NB 10 G-4-10
Box Guide For Bare Lines Up 350 NB & Above 11 G-4-11
Supports For Bank Of Small Lines 12 PS-4-12
Guide For Bank Of Small Lines 13 G-4-13
Single Strap Support 14 G-4-14
Single Strap Guide (25 - 50 NB) 15 G-4-15
Guide From Vessel For Insul. Vert. Lines 16 G-4-16
In Reserve 17-22 -

IN RESERVE PIP-STD-027-C005

PIPE SUPPORT FROM GRADE PIP-STD-027-C006

Tee Post 1 PS-6-1
Goal Post 2 PS-6-2
Double Channel Goal Post 3 PS-6-3
Gallows Type Support 4 PS-6-4
Support Under Flanges 5 PS-6-5
Pedestal Support 6 PS-6-6
Mainfold support acchor type 7 PS-6-8A
Mainfold support Guide Slot 8 PS-6-8G
Sample Cooler Support 9 PS-6-9
In reserve 10-11 -

BASE SUPPORT PIP-STD-027-C007

Base support For Weld Elbow(CS) 1 PS-7-1
Base support For Weld Elbow(SS) 2 PS-7-1S
In Reserve 3-4 -
Base Anchor For Weld Elbow 5 PS-7-2
Base Anchor For Removable Elbow 6 PS-7-3
Base support For Straight Pipes (CS) 7 PS-7-4
Base support For Straight Pipes (SS) 8 PS-7-4S
Base support For Straight Pipes 9 PS-7-5
Base Guide 10 G-7-6
In Reserve 11-12 -
Adjustable Base Support For Weld Elbow (CS) 13 PS-7-9
Adjustable Base Support For Weld Elbow (SS) 14 PS-7-9S
Adjustable Base Support For Straight Pipe (CS) 15 PS-7-10
Adjustable Base Support For Straight Pipe (SS) 16 PS-7-10S
In Reserve 17-18 -
Base Support For Drip Leg. 19 PS-7-13
Basw Anchor At Drip Leg. 20 PS-7-14
In Reserve 21-23 -
Base Support 24 PS-7-18
Adjustable Base Guide 25 G-7-19
Relief Valve Support 26 PS-7-20
Drain Line Support 27 PS-7-21
In Reserve 28-51 -

FOUNDATIONS PIP-STD-027-C008
Anchor Foundation 1 A-8-1
In Reserve 2 -
Foundations For Sliding Support 3 PS-8-3
Foindation For Rest Support Form RCC Slab 4 PS-8-6
Foundation For Pedestal Spring 5 PS-8-7
Base Plate 6 PS-8-8
In Reserve 7-8 -

SUPPORTS AND GUIDES FROM STEEL WORK PIP-STD-027-C009

Cantilever Bracket Off Column 1 PS-9-1
Braced Bracket Off Column 2 PS-9-2
Trapeze Frame 3 PS-9-3
Half Trapeze 4 PS-9-4
Goal Post 5 PS-9-5
In Reserve 6
T-Post 7 PS-9-8
Half Frames At Column 8 PS-9-9
Half Trapeze Frame At Coulmn 9 PS-9-10
Single Trim Steel 10 PS-9-11
Double Trim Steel 11 PS-9-12
Cantilever From Beam 12 PS-9-13
U-Bolt Tyoe Support 13 PS-9-14
Support For Vertical Line From Beam 14 PS-9-15
Hose station SUPPORT 15 PS-9-16
Hose station Guide 16 G-9-17
Guide Bracket With 'U' Bolt 17 G-9-18
Guide Bracket With Strap 18 G-9-19
Box Guide From Beam 19 G-9-20

Guide Bracket From Beam (80 & 100 NB Insul.

Lines) 20 G-9-21

Guide Bracket From Beam (150 & 300 NB Insul.

Lines) 21 G-9-22
Guide Bracket From Beam (350 & 600 NB Insul.
Lines) 22 G-9-23
Guide For Vertical Lines 23 G-9-24
Guide For Column For Vertical Lines 24 G-9-25
Goal Post ( In Plan ) 25 PS-9-26
Reserve 26-30 -

IN RESERVE PIP-STD-027-C010

SHOE, STOPS & GUIDES PIP-STD-027-C011

Pipe Shoe For C.S.( 50 to 300 NB ) 1 PS-11-1

Pipe Shoe For C.S.( 350 to 600 NB ) 2 PS-11-2
Pipe Shoe For Insulated Lines ( 650 NB - 900
NB ) 3 PS-11-3
Clamped Pipe Shoe For CS / Glavanized
Insulated Lines (300 NB) 4 PS-11-4
Clamped Pipe Shoe For CS / Glavanized Lines
(300 NB-600 NB) 5 PS-11-5
Goude for Bare Pipe ( Uo to 600 NB ) 6 PS-11-6
Goude for Insulated Pipe ( Uo to 1800 NB ) 7 PS-11-7
Adjustanle Guide 8 PS-11-7A
Hold Down Guide For Insl. Pipe ( Up to 600 NB ) 9 G-11-8
Guide for Bare Pipe ( Up to 600 NB ) 10 G-11-9
Rainforcing Plate 11 PS-11-10
12 LS-11-11
Line Stop For Insulated Pipe ( Uo to 300 NB ) 13 LS-11-12
Line Stop For Insulated Pipe ( 350 to 1800 NB ) 14 LS-11-13
Clamped Pipe Shoe For S.S ( Uo to 300 NB ) 15 PS-11-14
Erosion
ClampedPad For
Pipe CS Pipe
Shoe For S.S. Pipe. 16 PS-11-20
(350 to 600 NB)
Clamped Pipe Shoe For Cr.Mo. Pipe(Up to 300) 17 PS-11-22
(350 to 600 NB) 18 PS-11-24
Clamped Pipe Shoe For Cr.Mo. Pipe 19 PS-11-25
Guide for Bare
Pipe Shoe Pipe (Up
For Small to Pipe
Bore 600 NB)
(40 NB Max.) For 20 G -11-27
CS/SS Pipe.
Clamped Shoe For Small Bore Pipe 21 PS-11-28
(4 NB Max.)
Clamped ForFor
Shoe S.S. PipeBore Pipe
Small 22 PS-11-29
(4 NB Max.) For Galvanised Lines 23 PS-11-30
In Reserve 24-26 --
Pipe Shoe (Up to 300 NB) For
Stainless Steel Pipe 27 PS-11-54
Pipe Shoe (350 to 600 NB)
For Stainless Steel Pipe/Duplex/Haste alloy 28 PS-11-55
In Reserve 29-30 --
Pipe Shoe for Cr.Mo. Pipe(Up tp 300) 31 PS-11-58
Pipe Shoe for Cr.Mo. Pipe 32 PS-11-59
In Reserve 33-36 --
Guide for Uninsulated Pipes 18"-48" NB 37 PS-11-64
Line Stop For Bare Pipe(Up To 900 NB) SS
Pipe 38 LS-11-64
In Reserve 39-43 --
Pipe Shoe Up To 50NB 44 PS-11-66
Clamp Pipe Shoe Up To 50NB 45 PS-11-67

Clamp Pipe Shoe Up To 50NB (For Tracer

Lines) 46 PS-11-68
Clamped Pipe Shoe for CS/Galv. Lines (For Slop
Lines) 47 PS-11-69
Clamped Pipe Shoe for SS Lines (For Slop
Lines) 48 PS-11-70

PIPE ATTACHMENTS PIP-STD-027-C012

Standard Trunnion (C.S.) 1 PS-12-1
Standard Double Trunnion (C.S.) 2 PS-12-2
Standard Reinforced Trunnion (C.S.) 3 PS-12-3
Standard Double Reinforced Trunnion (C.S.) 4 PS-12-4
Standard Elbow Trunnion 5 PS-12-5
Single Elbow Lug 6 PS-12-6
Double Elbow Lug 7 PS-12-7
In Reserve 8-9 --
Standard Single Trunnion (SS) 10 PS12-3S
Standard Double Reinforced Trunnion (SS) 11 PS12-4S
In Reserve 12-29 --

PS13 HANGERS PIP-STD-027-C013

PS13 HANGERS PIP-STD-027-C013
Hanger Upper Assembly (Single Point) 1 PS13-1
Hanger Upper Assembly (Two Point) 2 PS13-2
In Reserve 3-4 --
Standard Upper Assembly Single Hanger
From T.O.S. Beams. 5 PS13-5
Standard Upper Assembly Double Hanger
From T.O.S. Beams. 6 PS13-6
Hanger Lower Assembly 7 PS13-7
Hanger Lower Assembly - Double For
Vertival Line 8 PS13-8
Hanger Lower Assembly ( At Elbow) 9 PS13-9
Hanger Lower Assembly (Single Trapeze) 10 PS13-10
Standard Lower Assembly - Double Support
From Below 11 PS13-11
Values of rod takeout Dim X 12 PS13-12
Hanger Lower Assembly With Turnbuckle 13 PS13-13
Turnbuckle 14 PS13-14
Reserves 15-19 --

IN RESERVE PIP-STD-027-C014
IN RESERVE PIP-STD-027-C015

MISCELLANEOUS PIPE SUPPORT PIP-STD-027-C016

Standard Support from Larger Pipe '1 PS-16-1
Standard Multiple Support from Larger Pipe 2 PS-16-2
Standard Support from Larger Pipe 3 PS-16-3
Standard Support from Larger Pipe 4 PS-16-7
Fire Hydrant / Monitorr support-side entry 5 PS-16-8
Reserves 6 to 9 --

IN RESERVE PIP-STD-027-C017

Typical Support For Small Bore Pipes (2

Sheets 1-3 PS-17

IN RESERVE PIP-STD-027-C018

IN RESERVE PIP-STD-027-C019
FRICTION PLATE PIP-STD-027-C020
PTFE Low Friction Plate 1 LFP-20-1
GRAPHITE Low Friction Plate 2 LFP-20-2
 PTFE Low Friction Plate For Trunnion (Rest &
Guide) 3 LFP-20-3
PTFE Low Friction Plate For Trunnion (Only
Guide) 4 LFP-20-4

PTFE Low Friction Plate For Shoe(Rest & Guide) 5 LFP-20-5

PTFE Low Friction Plate For Shoe (Only
Guide) 6 LFP-20-6
GRAPHITE Low Friction Plate For Trunnion
(Rest & Guide) 7 LFP-20-7
GRAPHITE Low Friction Plate For Trunnion
(Only Guide) 8 LFP-20-8
GRAPHITE Low Friction Plate For Shoe
(Rest & Guide) 9 LFP-20-9
GRAPHITE Low Friction Plate For Shoe (No
Rest) 10 LFP-20-10

PTFE Low Friction Plate For Trunnion (No Rest) 11 LFP-20-11

GRAPHITE Low Friction Plate For Trunnion
(No Rest) 12 LFP-20-12

(PIP-STD-027-C001) GENERAL NOTES:

1)All dimensions are in milimeter unless otherwise specified.

2) Materials
2. Carbon Steel
Rolled Sections ENV 1993- (Fe 360)
S235JRG2
Plates and Bars 1-:1992,
S235JRG2 Class
(Fe 360)
8.8 for bolts
Pipe ASTM A 33 GR. 6 or equal
Bolts shall be of
full threaded
Bolts, Nuts & Washers length.

2. Stainless Steel
Plates and Bars ASTM A240 GR 304
Pipe ASTM A312 GR 304
Bolts, Nuts & Washers ASTM A193 GR B8M

2.3 CROME-MOLY (1.1/4 CR 1/2MO , 2.1/4 CR 1 MO)

PLATE ASTM A387 GR II OR EQUAL
PIPE ASTM A335 P11

All bolts, nuts, rod

and attachments
to be threaded to
ISO. Metric
2.4) Thread v=coarse.
 2.5) Adhesive Devcon EK1 Epoxy two pack or similar epoxy adhesive

2.6) SS Plate ASTM 240 GR 304

2.7) TEFLON PADS 25% Glass Filled PTFE Sheet 3 thk. & 6thk.

2.8) GRAPHITE PADS 12 mm thk GRAPHITE PAD PLATE

3) All welds to be 1/2" (6mm) continous fillet unless otherwise specified.

4) SS Mirror polished plate. Polished Surface to confirm to 300-500 grit.

5) Painting of supports shall be in accordance with MOL specification -"Surface Protection technology / coating syst

LIST OF STRUCTURAL MATERIALS

ITEM DESCRIPTION ITEM DESCRIPTION

1 HEA 180 31 120 X 80 X 12 L

2 HEA 260 32 100 X 100 X 12 L

3 33 80 X 80 X 10 L

4 34 60 X 60 X 8 L

5 35 50 X 50 X 6 L

6 HEA 220 36 40 X 40 X 5 L

7 HEA 180 37 450 X 10 S/S Flat

8 HEA 140 38 600 X 10 S/S Flat

450 X 10 Cr Mo
9 HEA 100 39 Flat
600 X 10 Cr Mo
10 UPN 260 40 Flat

11 UPN 200 41 600 X 20 Flat

12 UPN 160 42 400 X 20 Flat

13 UPN 100 43 350 X 20 Flat

14 44 300 X 20 Flat

15 45 250 X 20 Flat

16 46 600 X 12 Flat

17 47 500 X 12 Flat

18 48 450 X 12 Flat

19 49 400 X 12 Flat

20 50 350 X 12 Flat

21 51 300 X 12 Flat

22 HEA 220 HALVED 52 250 X 12 Flat

23 53 200 X 12 Flat

24 54 150 X 12 Flat

25 55 100 X 12 Flat

26 56 600 X 10 Flat

27 57 500 X 10 Flat

28 150 X 150 X 12 L 58 450 X 10 Flat

29 120 X 120 X 12 L 59 365 X 10 Flat

30 150 X 100 X 10 L 60 330 X 10 Flat

LIST OF STRUCTURAL MATERIALS

ITEM DESCRIPTION ITEM

121 5 DIA.X 75 LG. 151

122 36 DIA.X 110 LG. 152

123 36 DIA.X 90 LG. 153

124 154

125 30 DIA.X 90 LG. 155

126 30 DIA.X 70 LG. 156

127 24 DIA.X 75 LG. 157

128 24 DIA.X 60 LG. 158

129 20 DIA.X 100 LG. 159

130 20 DIA.X 60 LG. 160

131 20 DIA.X 75 LG. 161

132 10 DIA.X 40 LG. 162

133 10 DIA.X 50 LG. 163

134 16 DIA.X 50 LG. 164

135 16 DIA.X 60 LG. 165

136 12 DIA.X 50 LG. 166

137 12 DIA.X 60 LG. 167

138 20 DIA.X 90 LG. 168

139 20 DIA.X 100 LG. 169

140 48 DIA.WASHER 170

141 42 DIA.WASHER 171

142 36 DIA.WASHER 172

143 30 DIA.WASHER 173

144 24 DIA.WASHER 174

145 20 DIA.WASHER 175

146 16 DIA.WASHER 176

147 12 DIA.WASHER 177

148 10 DIA.WASHER 178

149 179
48 DIA. HEX.
150 180
NUT

LIST OF STRUCTURAL MATERIALS

ITEM DESCRIPTION REMARKS

201 45 X 3
202 55 X 3
203 60 X 3
204 65 X 3
205 70 X 3
TICO or EQV. Sheet x 3 thk. In S
206 75 X 3
207 90 X 3
208 100 X 3
209 150 X 3
210 200 X 3
211 50 X 6
212 75 X 6
213 100 X 6
214 150 X 6
215 200 X 6
TICO S / PA or EQV. Sheet x 6 thk. I
216 250 X 6
217 300 X 6
218 350 X 6
219 400 X 6
220 600 X 6
221 50 X 6
222 75 X 6
223 100 X 6
224 150 X 6
225 200 X 6 TICO S / PA or EQV. Sheet Faced with 1.5 mm
226 250 X 6 25% Filled "PTFE"- Overall Thicknes
227 300 X 6
228 350 X 6
229 400 X 6
230 600 X 6
231 12 X 6
232 12 X 10

TICO or EQV. Bolt Insulation Set comprising

S / WA or EQV. Washer 5 Th
 233 12 X 12
234 16 X 6
235 16 X 10 TICO or EQV. Bolt Insulation Set comprising
236 16 X 12 S / WA or EQV. Washer 5 Th
237 16 X 15
238 20 X 10
239 20 X 12
240 20 X 15

ANNEXURE-I

SPAN CHART

Pipe Spans

General Notes:

1.      The spacing of the pipe supports are derived from the following formulae and confor

Stress: Deflection
f max = DWL^2 dmax = 10^5 x5WL^4
384EI

Where
D= O/D of pipe (mm).

W= Weight of pipe & contents (N/m).

L= Span (m).
I = Moment of Inertia (cm^4).
E= 210000 N/mm^2.
R= Radius of pipe (mm).
t = Corroded thickness of pipe wall
(corrosion allowance 2.0mm c.steel only).
S = 0.67Sh = 67 N/mm^2. Bearing width & length
fmax = Max bending stress = 25 N/mm^2.
dmax= Max deflection = 6mm
d = bearing length = 100mm.

b = bearing width (mm) (16.5mm for 42” pipe and directly proportional for other sizes).
 2. Nomenclature for symbols used in tables
S = Spans limited by stress.
d = Span limited by deflection.
i = Span limited by local indentation based on a bearing length of 100mm.
p = Pad required (workable span not possible with pad only). Designer to determine
if shoe only or shoe+pad is required.
3. The spans given in the tables are for.
Empty = Empty pipe with no insulation.

0, 38, 76, 101= Pipe filled with water with indicated thickness of insulation.
4. The corrosion allowance (2mm) was only taken into account for local indentation calculations onl
5. Spans with a pad indicated can be recalculated without a pad if, required.
6. Calculations for spans of insulated pipe are based on an insulation density of 177 kg/m^3.
7. 12” and above – Pad of shoe required.

SPAN CHART FOR 1" TO 10"

NOMINAL PIPE
SCH
INSULATION THICKNESS mm
NO.
1" 1½"
EMPTY
0
5S 38
76
101
EMPTY 3.48 d 4.24 d
0 3.27 d 3.86 d
10S 38 2.87 d 3.52 d
76 2.29 s 2.97 s
101 1.94 s 2.59 s
EMPTY
0
20 38
76
101
EMPTY
0
30 38
76
101
EMPTY 3.45 d 4.21 d
0 3.28 d 3.92 d
STD 38 2.92 d 3.62 d
 76 2.40 s 3.20 s
101 2.04 s 2.81 s

EMPTY
0
60 38
76
101
EMPTY 3.40 d 4.14 d
0 3.28 d 3.95 d
80 38 2.97 d 3.70 d
76 2.53 s 3.40 d
101 2.18 s 3.03 s
EMPTY 3.31 d 4.06 d
0 3.25 d 3.94 d
160 38 2.99 d 3.73 d
76 2.62 s 3.48 s
101 2.28 s 3.19 s
EMPTY 3.20 d 3.95 d
0 3.17 d 3.89 d
XXS 38 2.96 d 3.71 d
76 2.63 s 3.42 d
101 2.32 s 3.27 s

SPAN CHART FOR 12" TO 30"

NOMINAL PIPE SIZE ( Inches)
SCH
INSULATION THICKNESS mm
NO.
12" 14"
EMPTY 11.25 d p 11.75 d p
0 7.65 s p 7.73 s p
5S 38 7.35 s p 7.49 s p
76 7.06 s p 7.24 s p
101 6.86 s p 7.05 s p
EMPTY 11.20 d p 11.74 d p
0 8.04 s p 8.25 s p
10S 38 7.74 s p 8.02 s p
76 7.45 s p 7.76 s p
101 7.24 s p 7.58 s p
EMPTY 11.20 d p 11.73 d p
0 8.89 d p 9.49 d p
20 38 8.64 s p 9.35 d p
76 8.33 s p 9.17 s p
 101 8.12 s p 8.97 s p
EMPTY 11.17 d 11.66 d p
0 9.25 d p 9.72 d p
30 38 9.11 d p 9.60 d p
76 8.96 d p 9.47 d p
101 8.88 d p 9.38 d p
EMPTY 11.16 d p 11.68 d p
0 9.40 d p 9.92 d p
STD 38 9.26 d p 9.80 d p
76 9.12 d p 9.67 d p
101 9.01 d p 9.58 d p
EMPTY 11.14 d p 11.61 d p
0 9.49 d p 10.24 d p
40 38 9.35 d p 10.13 d p
76 9.21 d p 10.02 d p
101 9.11 d p 9.93 d p
EMPTY 11.07 d p 11.55 d p
0 9.81 d p 1044 d p
60 38 9.69 d p 10.34 d p
76 9.56 d p 10.23 d p
101 9.47 d p 10.15 d p
EMPTY 11.02 d p 11.28 d p
0 9.97 d p 10.73 d p
80 38 9.86 d p 10.66 d p
76 9.74 d p 10.58 d p
101 9.66 d p 10.52 d p
EMPTY 10.76 d p
0 10.24 d p
160 38 10.16 d p
76 10.06 d p
101 10.02 d p
EMPTY 10.88 d p
0 10.17 d p
XXS 38 10.08 d p
76 9.98 d p
101 9.91 d p

ANNEXURE- II
GUIDE SPACING CHART
Guide Spacing in Meters
Pipe Size (inch)
Vertical Horizontal
1 6 6
1 1/2 6 6
2 6 6
3 8 12
4 8 12
 6 8 12
8 8 12
10 12 18
12 12 18
14 12 18
16,18 12 18
20 16 18
24 16 18
26 & above 16 18
REVISION COMMENTS

1
1
1
1
2
2
1

1
-
1
1
1
1
1
1
1
2
1
2

2
2
-
-

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

2
2
2
2
2
2
2
2
2
-

2
2
-
2
2
2
2
2
2
-
2
2
2
2
-
2
2
-
2
2
1
2
-

2
-
2
1
1
1
-

1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1

1
1
1
1
-

1
1

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
--
1

1
--
1
1
--
1

1
--
2
2

1
1
1
1
1
1
1
--
1
1
--
1
1
--

1
1

1
1
1

1
1
1
1
--

1
1
1
1
1
--

1
1
1

1
or similar epoxy adhesive

t 3 thk. & 6thk.

rotection technology / coating system: Doc. No. - MS-M-3.2.1"

AL MATERIALS

ITEM DESCRIPTION ITEM DESCRIPTION

61 300 X 10 Flat 91 2" SCH 40 PIPE

62 250 X 10 Flat 92 1" SCH 80 PIPE

1.5" SCH 80
63 200 X 10 Flat 93 PIPE

64 150 X 10 Flat 94

65 140 X 10 Flat 95

66 120 X 10 Flat 96

67 100 X 10 Flat 97

68 80 X 10 Flat 98

69 230 X 10 Flat 99

70 100

71 300 X 15 Flat 101 72 DIA ROD

72 250 X 15 Flat 102 68 DIA ROD

73 200 X 15 Flat 103 64 DIA ROD

74 150 X 25 Flat 104 56 DIA ROD

75 100 X 25 Flat 105 48 DIA ROD

76 600 X 6 Flat 106 42 DIA ROD

77 450 X 6 Flat 107 36 DIA ROD

78 300 X 6 Flat 108 30 DIA ROD

79 50 X 6 Flat 109 24 DIA ROD

80 100 X 6 Flat 110 20 DIA ROD

81 24 " SCH 40 PIPE 111 16 DIA ROD

82 112 12 DIA ROD

14" STD W.T.
83 PIPE 113 10 DIA ROD
12" STD W.T.
84 PIPE 114

85 10" SCH 40 PIPE 115

86 8" SCH 40 PIPE 116

87 6" SCH 40 PIPE 117

88 4" SCH 40 PIPE 118

89 3" SCH 40 PIPE 119

90 2.5" SCH 40 PIPE 120

DESCRIPTI DESCRIP
ITEM
ON TION
42 DIA.
181
HEX. NUT
36 DIA.
182
HEX. NUT
30 DIA.
183
HEX. NUT
24 DIA.
184
HEX. NUT
20 DIA.
185
HEX. NUT
16 DIA.
186
HEX. NUT
12 DIA.
187
HEX. NUT
10 DIA.
188
HEX. NUT
189
48 DIA.
190
LOCKNUT
42 DIA.
191
LOCKNUT
36 DIA.
192
LOCKNUT
30 DIA.
193
LOCKNUT
24 DIA.
194
LOCKNUT
20 DIA.
195
LOCKNUT
16 DIA.
196
LOCKNUT
12 DIA.
197
LOCKNUT
10 DIA.
198
LOCKNUT
199

200
5 Dia.x 70
201
LG. Split Pin

202

203

204
 205

206

207

208

209

210

TERIALS

REMARKS

TICO or EQV. Sheet x 3 thk. In Strip Form

TICO S / PA or EQV. Sheet x 6 thk. In Strip Form

PA or EQV. Sheet Faced with 1.5 mm thick Hard Nylon or

5% Filled "PTFE"- Overall Thickness to be 6 mm.

EQV. Bolt Insulation Set comprising one off each :- TICO

S / WA or EQV. Washer 5 Thick :
 EQV. Bolt Insulation Set comprising one off each :- TICO
S / WA or EQV. Washer 5 Thick :

e following formulae and conform to BS 3974 part1.

Indentation of pipe at support

L= S x(d+b) x t^2
0.644W √Rt

h & length

nal for other sizes).

signer to determine

of insulation.
ocal indentation calculations only.

n density of 177 kg/m^3.

CHART FOR 1" TO 10"

NOMINAL PIPE SIZE ( Inches)

2" 3" 4" 6" 8" 10"

5.86 d p 6.66 d p 8.09 d p 9.25 d p 10.33 d p
4.78 d p 5.21 s p 6.10 s p 6.37 s p 7.07 s p
4.33 s p 4.67 s p 5.68 s p 6.01 s p 6.74 s p
3.72 s p 4.13 s p 5.24 s p 5.63 s p 6.43 s p
3.45 s p 3.80 s p 4.92 s p 5.37 sp 6.21 s p
4.77 d 5.83 d 6.63 d 8.05 d 9.23 d 10.32 d
4.25 d 5.01 d 5.52 d 6.43 d p 7.06 s p 7.59 s p
3.90 d 4.73 d 5.25 d 6.11 s p 6.69 s p 7.26 s p
3.30 d 4.21 s 4.70 s 5.69 s p 6.29 s p 6.94 s p
3.03 s 3.92 s 4.35 s 5.41 s p 6.02 s p 6.72 s p
9.17 d 10.27 d
7.72 d 8.37 d
7.55 d 8.21 d
7.36 d 7.78 i
7.15 d 7.34 i
9.16 d 10.25 d
7.81 d 8.60 d
7.65 d 8.44 d
7.46 d 8.29 d
7.32 d 8.17 d
4.73 d 5.75 d 6.55 d 7.98 d 9.14 d 10.22 d
4.35 d 5.27 d 5.91 d 7.04 d 7.94 d 8.77 d
4.05 d 5.04 d 5.70 d 6.87 d 7.78 d 8.63 d
 3.63 s 4.77 d 5.46 d 6.67 d 7.60 d 8.48 d
3.34 s 4.63 d 5.29 d 6.52 d 7.47 d 8.37 d

9.09 d 10.15 d
8.11 d 9.05 d
7.97 d 8.92 d
7.80 d 8.78 d
7.68 d 8.68 d
4.66 d 5.68 d 6.48 d 7.90 d 9.04 d 10.11 d
4.41 d 5.35 d 6.03 d 7.27 d 8.24 d 9.17 d
4.16 d 5.15 d 5.85 d 7.13 d 8.11 d 9.05 d
3.86 d 4.92 d 5.65 d 6.96 d 7.96 d 8.92 d
3.63 s 4.79 d 5.49 d 6.82 d 7.84 d 8.83 d
4.55 d 5.57 d 6.32 d 7.73 d 8.84 d 9.87 d
4.41 d 5.37 d 6.07 d 7.39 d 8.43 d 9.41 d
4.20 d 5.21 d 5.95 d 7.28 d 8.33 d 9.32 d
3.97 d 5.02 d 5.80 d 7.15 d 8.22 d 9.23 d
3.85 d 4.90 d 5.68 d 7.04 d 8.13 d 9.10 d
4.47 d 5.45 d 6.22 d 7.65 d 8.85 d 9.92 d
4.38 d 5.33 d 6.05 d 7.39 d 8.42 d 9.39 d
4.21 d 5.20 d 5.65 d 7.29 d 8.33 d 9.29 d
3.99 d 5.04 d 5.82 d 7.17 d 8.21 d 9.20 d
3.87 d 4.93 d 5.71 d 7.07 d 8.12 d 9.13 d

PAN CHART FOR 12" TO 30"

NOMINAL PIPE SIZE ( Inches)
SCH NO.
16" 18" 20" 24" 30"
12.57 d p 13.34 d p 14.06 d p
7.64 5.88 l p 5.84 l p
5S 7.24 5.59 l p 5.59 l p
6.81 5.30 l p 5.33 l p
6.53 5.10 l p 5.15 l p
12.56 d p 13.33 d p 14.05 d p
8.43 s p 7.37 l p 7.44 l p
10S 8.20 s p 7.03 l p 7.13 l p
7.97 s p 6.67 l p 6.81 l p
7.80 s p 6.43 l p 6.59 l p
11.24 d p 13.30 d p 14.03 d p 6.24 l p 17.21 d p
9.29 s p 9.47 s p 9.21 l p 6.19 l p 11.03 s z
10 9.07 s p 9.26 s p 8.84 l p 9.69 s z 10.87 s z
8.82 s p 9.04 s p 8.45 l p 9.51 s z 10.71 s z
 8.65 s p 8.88 s p 8.19 l p 9.38 s z 10.60 s z
12.48 d p 13.24 d p 13.95 d p 15.29 d p 17.12 d p
10.21 d p 10.88 d p 11.51 d p 12.50 d p 13.74 d p
30 10.10 d p 10.77 d p 11.41 d p 12.41 d p 13.45 l p
9.98 d p 10.66 d p 11.31 d p 12.31 d p 13.11 l p
9.87 s p 10.58 d p 11.24 d p 12.25 d p 12.89 l p
12.48 d p 13.26 d p 13.99 d p 15.35 d p 17.19 d p
10.21 d p 10.65 d p 11.01 s p 11.22 l p 6.97 l p
STD 10.10 d p 10.54 d p 10.81 s p 10.86 l p 6.79 l p
9.98 d p 10.34 s p 10.59 s p 10.49 l p 6.59 l p
9.87 s p 10.18 s p 10.44 s p 10.24 l p 6.46 l p
12.44 d p 13.19 d p 13.91 d p 15.25 d p
10.58 d p 11.22 d p 11.76 d p 12.83 d p
40 10.48 d p 11.13 d p 11.67 d p 12.74 d p
10.37 d p 11.02 d p 11.57 d p 12.65 d p
10.29 d p 10.95 d p 11.50 d p 12.59 d p
12.38 d p 13.12 d p 13.84 d p 15.16 d p
10.89 d p 11.56 d p 12.16 d p 13.31 d p
60 10.80 d p 11.48 d p 12.08 d p 13.24 d p
10.69 d p 11.38 d p 11.99 d p 13.16 d p
10.62 d p 11.32 d p 11.93 d p 13.10 d p
12.30 d p 13.05 d p 13.76 d p 15.08 d p
11.12 d p 11.78 d p 12.41 d p 13.58 d p
80 11.03 d p 11.70 d p 12.33 d p 13.51 d p
10.94 d p 11.62 d p 12.25 d p 13.44 d p
10.88 d p 11.56 d p 12.20 d p 13.39 d p
12.02 d p 12.76 d p 13.45 d p 14.74 d p
11.43 d p 12.12 d p 12.78 d p 14.00 d p
160 11.37 d p 12.07 d p 12.73 d p 13.95 d p
11.31 d p 12.01 d p 12.67 d p 13.90 d p
11.26 d p 11.96 d p 12.63 d p 13.86 d p
12.44 d p 13.21 d p 13.95 d p 15.31 d p
10.58 d p 11.07 d p 11.51 d p 12.29 d p
XS 10.48 d p 10.97 d p 11.41 d p 12.00 d p
10.37 d p 10.86 d p 11.31 d p 12.07 s p
10.29 d p 10.79 d p 11.24 d p 11.93 s p