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NINE processes of metal stamping, explain the
stamping process by step
@ sirwyice Sep 12,2019 - Sinead
‘The stamping process is often confusing when the metallurgical process required for the
product is determined by a stamping plant that is just getting started or a customer who
is not very familiar with stamping.
Sipxmach recommends that when selecting a metal stamping process, priority is given
to:
Impact of stamping process on product function
Specific design or functional requirements
Production time and cost
Suitable stamping sequence
Then goes this article body
1. Blanking
—_—. (emma
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Medium.
Punching
Punching(pirecing) and blanking
When required, blanking is the first step of the stamping process.
It cut the larger sheet metal or coils into small pieces, to get manageable pieces.
In addition, blanking is also the last step of the stamping process, usually performed
when a stamped metal piece be formed.
It separates the useful parts from the scrap, or it cuts the final product from the entire
metal strip (common in progressive die stamping).
* Fine blanking
Commenting
+ Fine blanking is a specialized form of blanking where there is no fracture zone when
shearing.
This allows the process to hold very tight tolerances, and perhaps eliminate
secondary operations.
itpsimedium.com/@vinnylooinine-processos-of-matal-stamping-oxplair-the-stamping-process-by-stop-1at445a07abt 218saynaray, 1:32 PM NINE processes of metal stamping, explain the stamping process by sep | by vinay Lee | Medium
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2. Piercing(Punching) ing Trén
If the stamping part requires slots, holes trandangbk@amaicom
called punching).
Piercing can be performed simultaneous
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+ Perforating Medium.
in the shape of hole into waste basket.
Perforating is a piercing tooling that uivorves puny a arye nunuver Ur Cusciy
spaced holes.
3. Drawing(metal stamping)
Metal stamping parts
Drawing is the main stamping process in all.
Through the pressure action of the punch, the basic shape of the stamping parts is
blanked out.
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Medium,
Deep drawn boxes and companies
When the depth of the partis less than the primary opening, it is considered shallow
drawing.
When the depth of the part is greater than the opening are deep drawing.
5. Lancing
Dancing
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Lancing is a piercing operation in which
strike of the die.
Akey part of this process is that there is
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6. Bending Medium.
Obviously, bending means bending the metal at the desired angle.
‘The part after drawing, place it on a specially designed die and pushes against the part,
get a required bend.
Because after bending, the structure and shape of stamping parts is easy to be destroyed
by other stamping process, bending is after drawing.
* Air Bending. (flat bending)
Air bending is bending the flat surface of a part, often V-shaped. Leave a space
between the punch and die larger than part thickness, and its bend will relaxes
slightly when be released.
Air bending uses less power and pressure than other bending methods.
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into a tight-fitting die, get more pert
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* Notching trandangbk@gmai.com
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Medium,
* Notching can be a beneft of a bending. Such as bending a corner in sheet or joining
two tubes at a tee joint, notching one to fit closely to the other.
7. Forming
Forming creates the parts with multiple bends, such as U-bends and W-style in one step.
Draw a box is also forming process, it use more than 4 bending edge into a metal cuboid.
8. Trimming
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9. Flanging
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Medium.
Flanging is bending the metal plate along a straight line or curve more than 90°, is a
special bending process.
In some cases, flanging is also used instead of trimming to deal with the edges of
stamping parts.
In this case, the bending Angle is usually more than 180°, forming a closed U-edge.
9+1. Second-time stamping
A part after all stamping process may have defects on the inside and outside surface, so
the parts need to be secondary processed.
* Shaving
‘The shaving process is a finishing operation where a small amount of metal is
sheared away from an already blanked part, in order to provide a straight or smooth
edge.
The parts after shaving can be shaved to an accuracy of up to 0.025 mm (0.001 in).
And therefore shaving is frequently performed on instrument parts, watch and clock
parts, and the like.
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after stamping processing, physical |
treatment on the surface of the part:
There are many different processes invo
best process, or even every process is ne
If you know the process well enough, yo
products.Minimize the scrap amount of
and improve the production effici
ency W..
1!
your inguir
Sharing is carring! Thanks
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Metal Stamping Stamping Process Stamping Parts Whats Metal Stamping _Stamping Steps
App Sto leery
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