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Clean Energy, 2019, Vol. 3, No.

1, 2–23

doi: 10.1093/ce/zky020
Advance Access Publication Date: 17 December 2018
Homepage: https://academic.oup.com/ce

Review Article
Catalysis in biodiesel production—a review
Baskar Thangaraj1*, Pravin Raj Solomon2, Bagavathi Muniyandi3,
Srinivasan Ranganathan4 and Lin Lin1

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1
School of Food and Biological Engineering, Jiangsu University, Zhenjiang-212013, Jiangsu Province, P.R.China
2
School of Chemical and Biotechnology, SASTRA-Deemed University, Thanjavur-613 402, Tamil Nadu, India
3
Department of Materials Science, School of Chemistry, Madurai Kamaraj University, Madurai-625021, Tamil Nadu,
India
4
Department of Physics, Thiagarajar College, Madurai-625009, Tamil Nadu, India
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*Corresponding author. E-mail: biodieselbaskar@yahoo.co.in

Abstract
Catalysts play a significant role in transesterification of vegetable oils. Currently, chemical and biological
catalysts are being investigated, and both have their inherent merits and demerits. In large-scale applications,
these catalysts are expected to be cost effective and environmentally friendly. If the catalyst is homogeneous
in its physical form it is more effective than is the heterogeneous catalyst, but its separation from the mixture
is a major issue. Some of the heterogeneous catalysts suffer leaching in harsh reaction conditions. Of late,
nanocatalysts that demonstrate high efficiency are being studed. Nanoparticles are used in biological catalysts
as solid carriers for lipase immobilization. Lipase immobilized on magnetic nanoparticles has proved to be a
versatile biocatalyst for biodiesel production. This article reviews the role of various catalytic systems commonly
used in the transesterification reaction of oils in biodiesel generation.

Key words:  transesterification; chemical catalysts; biological catalysts; biodiesel; renewable energy

Introduction diesel must be technically feasible, economically competi-


tive, environmentally benign and adequately available at
Worldwide, primary energy demand is expected to grow by
an affordable cost. In this context, vegetable oils, bio-alco-
1.6% per year from now through the next decade. Much of
hols, biogas and biodiesel are considered as fitting options
the primary energy used today is from fossil fuel resources
[1, 2]. Among these alternative fuels, biodiesel is promoted
such as crude oil (35%), coal (29%) and natural gas (24%),
as a supplementary fuel for diesel engines. Biodiesel is
whereas nuclear and renewable energy resources account
formed from mono-alkyl esters of long-chain fatty acids
for 7 and 5% of global energy consumption, respectively [1].
derived from vegetable oil [3]. It is renewable, non-toxic,
Fossil fuel resources are therefore the single largest energy
biodegradable and environmentally friendly—and can be
source, representing 88% of total world energy consump-
used in compression-ignition (diesel) engines with lit-
tion. Large-scale combustion of fossil fuels causes air pol-
tle or no modification due to its adjustable physical and
lution, which has stimulated research efforts in identifying
chemical properties. It also has favourable combustion
alternatives. A  substitute fuel to conventional petroleum
emission profile, producing much less carbon monoxide,

Received: 9 July, 2018; Accepted: 18 October, 2018


© The Author(s) 2018. Published by Oxford University Press on behalf of National Institute of Clean-and-Low-Carbon Energy
This is an Open Access article distributed under the terms of the Creative Commons Attribution Non-Commercial License (http://
creativecommons.org/licenses/by-nc/4.0/), which permits non-commercial re-use, distribution, and reproduction in any medium, 2
provided the original work is properly cited. For commercial re-use, please contact journals.permissions@oup.com
Thangaraj et al.  |  3

sulphur dioxide and unburned hydrocarbons compared to catalysts are effective in bringing the process to complete-
petroleum-based diesel fuel [3, 4]. One of the major issues ness, although the reaction demands high energy and a
confronting the biodiesel production path is the use of a cumbersome purification process to obtain the purified
suitable catalyst in accordance with the nature of the oil. end product [31, 32]. Among the biological catalysts, immo-
The functional efficiencies and side effects of catalysts bilized lipases are much preferred. The different catalytic
during transesterification have become a matter for dis- processes of transesterification used to produce biodiesel
cussion and thus attracted comprehensive analysis. are presented in Fig.  1. Enzymatic transesterification has
Biodiesel is now receiving attention as a fluid fuel devel- an environmental advantage over the other methods
oped as a modified vegetable oil. Biodiesel produced from [33–37]. Its major disadvantage is its prohibitive cost [35].
edible oils is currently more expensive than the conven- Table 1 explains the merits and demerits of using enzymes
tional petroleum-based fuels; in addition, it competes in the transesterification process.
with cooking oil. Hence the focus has shifted to the use of
non-edible oils as a raw material for biodiesel [5]. Popular
non-edible oils being considered for biodiesel production 1.1  Chemical catalysts
include jatropha or seemaikattamankku (Jatropha curcas)
1.1.1  Homogeneous catalysts

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[5], karanja or honge (Pongamia pinnata) [6], candlenut
Generally, homogeneous chemical catalysts have several
(Aleurites moluccana) [7], French peanut (Pachira glabra) [8],
advantages, including high selectivity, turnover frequency,
Alexandrian laurel balltree (Calophyllum inophyllum) [9],
reaction rate and effortless optimization of activity
rubber seed (Hevea brasiliensis) [10], desert date (Balanites
[42, 43]. In earlier research acid or alkali was employed
aegyptiaca) [11], sea mango (Cerbera odollam) [12], Kenya cro-
as a homogeneous catalyst. The common alkali catalysts
ton (Croton megalocarpus) [13], bedda nut (Terminalia belerica)
being employed are sodium hydroxide (NaOH), sodium
[14], neem (Azadirachta indica) [15], mahua (Madhuca indica
methoxide (CH3ONa) and potassium hydroxide (KOH).
and Madhuca longifolia) [16], tobacco seed (Nicotiana tabacum
NaOH is preferred over KOH because it dissolves quickly
L.) [17], Chinese tallow (Sapium sebiferum L.) [18], silk cot-
in methanol. NaOH is considered in transesterification due
ton (Ceiba pentandra) [19], jojoba (Simmondsia chinensis) [20],
to its high purity and low cost; in addition, a relatively low
babassu (Attalea speciosa) [21], Sichuan pepper (Zanthoxylum
quantity is needed as compared to KOH [44–46]. Strong
bungeanum) [22], cotton (Gossypium herbaceum) [23] and
alkali catalysts such as NaOH, KOH, CH3ONa and CH3OK
Euphorbia tirucalli [24]. Some edible-oil resources, such as
(potassium methoxide) are used for biodiesel produc-
coconut (Cocos nucifera) [25], soybean (Glycine max) [26],
tion. However, alkali metal alkoxides are found to be more
palm (Elaeis guineensis) [27] and canola (Brassica napus) [28],
active than hydroxides [26]. In alkali-catalyzed transesteri-
have also been in use for biodiesel production due to their
fication, even if water-free vegetable oils and alcohol are
ready availability and lower free fatty acid (FFA) content
used, a certain amount of water is formed by the CH3ONa
than non-edible oils.
solution because of the interaction between NaOH and
There are many options in making the vegetable oil
methanol. The presence of water and FFA leads to soap
amenable, such as blending the oil with conventional
formation by hydrolysis of the triglycerides, which reduces
diesel, micro-emulsion, thermal cracking (pyrolysis) or
the biodiesel yield and affects the quality of the product
catalytic cracking and transesterification. Among these,
[17, 43–46]. Product recovery becomes complicated in an
transesterification has become popular [29]. In transesteri-
alkali-catalyzed transesterification reaction if the oil has
fication, vegetable oil (triglycerides) is made to react with
>1% FFA; in such an event, part of the process may take the
primary alcohol in the presence of a catalyst to produce
saponification route, thereby forming soap. The soap thus
biodiesel (fatty acid alkyl esters). In this process glycerol
formed inhibits the separation of biodiesel and glycerine.
emerges as a by-product [30]. Transesterification consists
Because of this, two-step transesterification—acid first
of sequent reversible steps. The first step is the conversion
and alkali next—is recommended [15, 16]. The initial acid-
of triglycerides to diglycerides, followed by the conversion
based esterification effectively reduces the FFA content
of diglycerides to monoglycerides and glycerol, producing
of the oil and presents the amended oil ready for alkali
one methyl ester molecule at each step. The transesterifi-
catalysis. In the esterification of candlenut oil, as a first
cation reaction is primarily aided by an external catalytic
step, sulfuric acid and acetonitrile were used as catalyst
system.
and co-solvent, respectively. The FFA level was reduced
to 0.8 wt% and the esterification process continued sub-
sequently as alkaline transesterification using acetone as
1  Catalysis in transesterification the co-solvent and KOH as the alkali catalyst. The two-step
Either chemical or biological catalysts are employed to acti- processes achieved 99.3% biodiesel yield under optimum
vate the transesterification process. The chemical catalyst conditions [7].
comprises homogeneous agents (alkali or acid), heteroge- Sulphuric, phosphoric, hydrochloric and sulphonic
neous agents (solid acid or solid alkali catalysts), heteroge- acids are used in such esterification as well as transes-
neous nanocatalysts and supercritical fluids (SCFs). These terification reactions; however, sulphonic acid is preferred
4 | Clean Energy, 2019, Vol. 3, No. 1

Catalytic systems

Chemical Biological

Traditional Lipase immobilized on


Homogeneous Heterogeneous/ SCFs Free lipase
immobilized lipase magnetic nanoparticles

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Nano

Fig. 1  The different catalytic systems for transesterification

Table 1  Advantages and disadvantages of free, traditionally immobilized lipase and lipase immobilized on magnetic nanoparti-
cles [37–41]

Lipase-based
catalyst Advantages Disadvantages

Free lipase More efficient catalytic activity, highly selective, Lipase inactivation by methanol, lipase stability, re-
involves less energy consumption (mild reaction covery and reusability
conditions). Environmentally favorable.
Traditional immo- Improved lipase stability and reusability; eco- High mass-transfer resistance, lower reaction rate,
bilized lipase nomical. Provides operational flexibility, in- surface to volume ratio moderate. Centrifugation
creased thermal stability and chemical stability. and filtration required for separation. Decreased
Eliminates downstream operations like separ- enzyme activity during immobilization process.
ation and recycling. Costly fabrication.
Lipase immobil- High activity and selectivity. Less energy consump- Increased magnetic nanoparticle size by agglomer-
ized on magnetic tion, green catalysts, improved thermal stability, ation among particles. Decreased enzyme activity
nanoparticles high operational stability, easily recovered from during immobilization process. Costly fabrication
reaction mixture by an external magnetic field. process.

[45]. Sulphuric acid catalyzed the transesterification used at the 5% level in series. This esterification reaction
reaction of Zanthoxylum bungeanum seed oil with metha- gave a biodiesel yield of >90% with different alcohols such
nol recovered >94% in 12  h [22]. Tin tetrachloride (SnCl4) as methanol, ethanol and butanol [51]. The double-stage
catalyzed the esterification of Z.  bungeanum seed oil and process has become a successful practice in different oils
achieved >96% output in optimum reaction conditions [47]. having high FFA content. Crude rubber seed oil has ~17%
The acid catalyst offers high yield but the reaction rate is FFA, which was reduced to <2% by a sulphuric acid (H2SO4)
too slow, requires a higher oil/alcohol molar ratio and and esterification process and was followed by an alkali (NaOH)
an extended reaction duration (>1 day) [48, 49]. transesterification process [10]. Two-step methods were
If the oil has a high FFA content, it is treated first also followed for transesterification of crude rubber seed
with p-toluene-4-sulphonic acid and then with potas- oil, which brought a recovery of 96.8% [10, 15, 16, 52–54].
sium hydroxide (KOH) [50]. The biodiesel thus obtained H2SO4 was found to reduce the FFA by 88.8% in waste oil,
is refined by washing repeatedly with hot distilled water and subsequently with alkali (KOH) catalysis a 94% bio-
and neutralized using sulphuric acid. This product is again diesel yield was obtained at 50°C [55].
washed and freed from moisture by a suitable dehydrant The effect of the type of alcohol being used on the
[6]. To extract the ester from vegetable refinery waste, the transesterification process indicated that methanol is best
heterogeneous acid catalyst Amberlyst-35 sulphonic resin suited, with a faster reaction and good ester isolation. The
and homogeneous catalyst p-toluenesulphonic acid were reaction speed is relatively low in ethanol use, and the
Thangaraj et al.  |  5

ester recovery also is low [56]. The effect of different alco- CaO, MgO/KOH and Na/NaOH/λ–Al2O3 are efficient hetero-
hols on biodiesel production from different vegetable oils geneous catalysts for transesterification reaction [4, 67].
has also been investigated. Methanol is a better reactant Solid acid catalysts favour both esterification and transes-
with vegetable oils than other alcohols (ethanol, 2-pro- terification simultaneously for biodiesel production from
panol and 1-butanol). Biodiesel production using metha- oils with high FFA content [61]. NaY zeolite-supported
nol as compared with ethanol is recommended because La2O3 catalysts prepared by a physical mixing method for
the ethanol purity is less than that of methanol. Ethanol the transesterification of castor oil achieved a biodiesel
procurement is relatively difficult and expensive. Long- yield of 84.6% under optimized reaction conditions [70].
chain alcohols such as 2-propanol and 1-butanol are also Air-stable and water-tolerant zirconocene perfluorooc-
recommended for biodiesel production, especially when a tanesulphonate Lewis acid catalyst was used in the direct
high oil/alcohol (1:70) ratio is employed. 2-Propanol may esterification of FFAs and transesterification of triglyc-
not give a high yield of biodiesel in a shorter reaction time erides. In addition, this catalyst behaves as a reaction-
because of its branched chain and it also needs a high tem- induced self-separating agent, because during the course
perature to dissolve the alkaline catalyst. 1-Butanol also of reaction it transforms from homogeneous to heteroge-
requires heat energy to dissolve the alkaline catalyst. The neous. Finally the catalyst precipitates as a white solid,

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reactivity of 1-butanol is lower than that of 2-propanol. which is favourable for recycling [71].
Long-chain alcohols need a higher reaction temperature Solid base catalysts have higher catalytic activity than
than methanol. In addition, 2-propanol and 1-butanol tend solid acid catalysts [46]. Different solid-base catalysts used
to retain the washwater. This phenomenon may increase in transesterification include CaO, MgO, SrO, KNO3/Al2O3,
the production cost and time [57]. An increased stirring K2CO3/Al2O3 [72, 73], KF/Al2O3, Li/CaO, KF/ZnO, basic hydro-
speed enhances the yield of biodiesel because uniform talcite of Mg/Al, Li/Al, anion exchange resins and base zeo-
mixing of oil and alcohol is ensured. In the mixing process, lites [74, 75]. Calcined Li/Al hydrotalcites are more active
a turbine impeller performs better than paddles [58]. in the glycerolysis of fatty acid than Mg/Al material due to
high Lewis basicity [76]. Different molar ratios of Mg/Al cat-
1.1.2  Heterogeneous catalysts alysts within the 1.5–5 range have been used in biodiesel
Heterogeneous catalysts are known to improve the trans- production. The high ratios of Mg/Al catalyst have demon-
esterification process by eliminating the extra process- strated excellent characteristics despite a low surface area.
ing costs involved in homogeneous catalysis, as well as The above catalyst has well-defined flakelike crystals hav-
reducing the generation of pollutants [59]. Heterogeneous ing strong basic sites with H_ values > 11. These catalysts
catalysts promote easy recovery, reusability and a cost- produce >92% yield of biodiesel under optimum reaction
effective green process [60]. These catalysts tolerate high conditions [77].
FFA and moisture content. Efficient and inexpensive het- The purpose of impregnating the mixed metal oxides is
erogeneous catalysts help to minimize the overall cost to enhance the base or acid strength, increase the surface
of biodiesel production [61]. Heterogeneous catalysts are area and strengthen the stability more than that of the
considered integral in certain harsh conditions such as sole metal oxides [78]. Li-doped MgO catalyst at a 9% level
high temperature and pressure. These catalysts are easy gives a fatty acid methyl ester (FAME) yield of 93.9% at 60°C
to recover from the reaction mixture, are capable of with- in a 12:1 methanol/oil molar ratio. This catalyst expresses
standing aqueous treatment steps and are amenable to a strong base site formed by the addition of Li, resulting in
modification to obtain high activity, selectivity and longer an increasing biodiesel yield [79]. Li-doped BaO has shown
catalyst lifetimes. high activity as compared to Na/BaO and K/BaO in a trans-
Heterogeneous catalysts can be designed to bring out esterification reaction [80]. Lithium-doped ZnO catalysts
grafting and entrapment of the active molecules on the (Li/ZnO) exhibit good catalytic activities, although their
surface of or inside the pores of a solid support such as performance greatly depends on the amount of Li loading
silica, alumina or ceria. Alkali earth metal oxides [62], and temperature [81]. The catalyst KF/λ–Al2O3 has a strong
transition metal oxides [63], mixed metal oxides [64], ion base site that promotes the transesterification reaction
exchange resins [65, 66] and alkali metal compounds sup- at low temperature, whereas the medium base strength
ported on alumina or zeolite [67] are used in various chem- requires high temperature [82].
ical reactions such as isomerization, aldol condensation, Calcium oxide (CaO), a solid base catalyst, is favoured
Knoevenagel condensation, Michael condensation, oxida- as an eco-friendly material that promotes long catalyst
tion and transesterification [60, 68]. Alkaline earth metal life, high activity and moderate reaction conditions [3].
oxides are successfully used as catalysts which include Generally, calcium nitrate and calcium hydroxide are the
BeO, MgO, CaO, SrO, BaO and RaO.MgO and SrO [69]. SrO raw materials for the production of CaO. As well, several
(strontium oxide) has high basicity and is not lost in meth- calcium-rich waste materials are available in nature, such
anol due to solubility. It maintains its efficiency for up to 10 as chicken eggshells, mollusk shells and bone, which can be
cycles [68]. Modified zeolites, anionic clays (hydrotalcite), used as raw materials for catalyst synthesis, thereby mini-
calcium carbonate rock, EST-4 (Eni Slurry Technology), Li/ mizing the problem of waste disposal and simultaneously
6 | Clean Energy, 2019, Vol. 3, No. 1

producing highly cost-effective catalysts [83]. A solid base Amberlyst are solid-acid catalysts for esterification reac-
catalyst of CaO nanocatalyst achieved 93% biodiesel con- tion of fatty acids through its organosulfonic groups [95–
version in jatropha oil [84]. A CaO/KF (or KF/CaU) solid-base 97]. MCM-41 (Mobil Composition of Matter No. 41) coated
catalyst is prepared by loading CaO on KF, which exhibits with different organic and inorganic compounds shapes
high catalytic activity [85]. Even though CaO showed high the properties of catalysts by its nanostructured surface
catalytic activity in transesterification, this catalyst leached with flexible pore sizes [97]. The Fe3O4/MCM-41 composite
out the calcium (Ca2+) ions that influence the quality of the catalyst has extraordinary catalytic activities in transester-
product. The leaching of Ca2+ ions is due to the presence of ification of soybean oil, with a biodiesel yield of 99.2%. The
moisture that hydrolyzes the calcium diglyceride (derived solid catalyst showed a strong magnetic response as Fe3O4
by the instability of CaO with the by-product glycerol). The is a superparamagnetic material [98].
formation of soluble Ca2+ also directly dissociates CaO dur- The sulphonic-acid–modified mesostructured cata-
ing the reaction with methanol. The leached calcium ions lyst is used in the transesterification reaction, achieving
react with FFA of oil, which leads to saponification and a conversion as high as 100%. However, the high concen-
deactivates the effective function of the catalyst. Therefore tration of methanol has been found to be detrimental to
use of suitable supporting materials may avoid leaching of the catalytic activity [99]. Synthesized catalyst ZnO/SBA-15

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Ca active species [86–90]. Another major inconvenience in (Santa Barbara Amorphous) and MgO/SBA-15 with butanol
using CaO is that it requires thermal activation to remove were used in the esterification of lauric acid. Both catalysts
the adsorbed CO2 and moisture. Then it is necessary to enhanced the lauric acid conversion. MgO/SBA-15 achieved
carry out the process in a vacuum or a nitrogen atmos- a conversion of 81% in 6 h, better than that of ZnO/SBA-15
phere to avoid carbonization [3]. The mixed metal oxide because the basicity of MgO is higher than that of ZnO [100].
catalysts have shown an excellent tolerance to FFA and Mesoporous SBA-15 is widely used in catalytic applications
water content of the crude oil in transesterification. Several with metal oxides because of its outstanding characteris-
mixed metal oxide catalysts—including CaTiO3, CaMnO3, tics: high surface area, large uniform pore sizes, resistance
Ca2Fe2O5, CaZrO3 and CaO–CeO2—are involved in biodiesel to leaching of supporting materials and enhanced catalyst
production. Among these, CaZrO3 and CaO–CeO2 catalysts reusability. CaO supported on a SBA-15 catalyst along with
have high stability and yield [61, 91]. The CaO–MgO catalyst methanol provides better catalytic activity than NaOH in
was evaluated by transesterification of jatropha oil under transesterification of ethyl butyrate [101, 102]. CaO–MoO3–
optimum reaction conditions and obtained a 75–90% yield SBA-15 catalyst at a 6% level when used in transesterifica-
of FAME [90]. Acid-base bifunctional mixed-metal oxide tion of soybean oil/methanol at a 1:50 molar ratio gave an
catalysts of Mn0.5Ce0.5OX were highly effective for biodiesel 83.2% biodiesel yield. The acid base interaction between
production, achieving ~100% conversion under suitable the basic CaO and the acidic MoO3 could promote a high,
reaction conditions. This catalytic system was observed to stable dispersion of catalytically active sites, thus eventu-
have acid sites, whereas Mn offered basic sites. K incorpo- ally improving the stability of a catalyst [103].
rated into the catalyst structure during the synthesis pro- When employed on Cerbera odollam (sea mango), sul-
cedure could enhance the MnCeOX catalytic performance phated zirconia catalyst gave a FAME yield of 83.8% [12].
[92]. Several mixed metal oxide catalysts such as CaO–MgO, A  superacid catalyst of sulphated tin oxide with silica
CaO–ZnO, CaO–La2O3 and MgO–ZnO are used in the transes- (SO42−/SnO2–SiO2) has been observed to achieve 95% bio-
terification reaction with a catalyst amount of 3 wt%, an oil/ diesel from Croton megalocarpus oil without any pretreat-
methanol molar ratio of 1:25, a temperature of 120°C and ment [13]. Various solid-acid catalysts along with inorganic
a working duration of <3 h. Among them, CaO–ZnO offers and organic materials—including ion-exchange resins
the highest catalytic activity [93]. The mixed metal oxides having sulphonic acid groups, metal-containing molecular
of CaO–MgO loaded on Al2O3 catalysts gave 97.62% yield in sieves, sulphated or mixed oxides, heteropoly acids, metal-
transesterification of cottonseed oil [23]. Li-impregnated organic framework–based solid acids, and acid functional-
CaO–La2O3 mixed metal oxide was used in transesterifi- ized mesoporous silica—are used in the esterification and
cation of canola oil. This catalyst has a strong interaction transesterification of fatty acids with alcohols [104].
among lithium, calcium and lanthanum in the structure. Niobia supported on silica is used as a heterogeneous
The above material showed that Li-doping improved the catalyst for biodiesel production from waste oil. This cata-
basic strength and the presence of La2O3 in the support lyst has been observed to be active in both esterification
structure maintained the BET (Brunauer–Emmett–Teller) and transesterification, due to the acidic nature of nio-
surface area as well as the stability of the catalyst even after bia, and it maintains its ability for >100 h without loss of
Li impregnation. The catalyst achieved a biodiesel conver- activity [105]. Analysis of the activity of niobium catalysts
sion of 96.3% at 65°C in 2.5 h of reaction duration [94]. such as niobic acid and niobium phosphate with butanol
Mesostructured materials have been developed to in the esterification of lauric acid indicated that niobium
improve the catalytic performance of the solid catalysts. phosphate has higher catalytic activity than niobic acid
Mesoporous materials offer versatile support to a vari- due to the greater number of active surface sites, balanced
ety of catalytically active functional groups. Nafion and acid characteristics even in highly polar solvents and also
Thangaraj et al.  |  7

its strong Brønsted acidity. Niobium phosphate catalyst


achieved a 97% yield at normal atmospheric pressure and
reflux conditions. It could maintain the catalytic activity up
to three cycles without loss of activity [106]. Synthesized
sulphonated polydivinylbenzene gave a biodiesel conver-
sion of more than 90%, higher than that of the commer-
cial ion-exchange resins Amberlyst 35 and Amberlyst 36.
All catalysts expressed good conversions (76–93%) for fatty
acid residue of palm and soybean oil [107].
Understandably, the water content of ethanol brings
a negative influence on the biodiesel production process,
which leads to a saponification reaction. The MnGly cata-
lyst could solve the above issue of bioethanol-based trans-
esterification reaction, having demonstrated excellent
Cut pieces with small sizes
water tolerance that can resist the presence of 80% water

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in ethanol causing 90% conversion with an elongated reac-
tion time. The catalyst achieved a maximum 99.7% conver-
sion within 6 h when 95% aqueous ethanol was used [108].
Recently, waste materials have been used as catalysts Washed with double distilled water
for chemical reactions. Low-cost solid-waste materials (three times)
have demonstrated a promising scope for sustainable bio-
diesel production process. Cement waste from concrete
and mortar containing quartz, calcite, sodium/calcium
aluminosilicates, albite and portlandite are the dominant
Dried in oven at 80°C for 48 h
mineral wastes used. Cement has an alkaline nature due
to its inherent mineral matrix [109]. Eggshell has a large
amount of calcium carbonate that can be converted into
CaO through calcination at 900°C. It exhibited high catalytic
activity in the transesterification process and achieved up
Calcination at 700°C for 4 h
to 93.5% biodiesel yield. Using waste materials for catalyst
preparation may partially solve waste disposal issues and
the value-added materials are a boon for different indus-
trial processes [110]. Organic waste–based solid catalysts
have been developed and used successfully, including Heterogeneous catalyst
plantain peels [111], wood [112], coconut shells [25], palm
trunks and sugarcane bagasse [113]. Banana peels contain
potassium and sodium oxides, which have been converted
to corresponding oxides. A banana peel catalyst was pro-
duced by drying the peel in a hot-air oven at 80°C for 48 h Biodiesel production
and calcining it at 700°C for 4 h [114] (Fig. 2). It was used in a
two-step transesterification of neem oil [111]. The calcined
(800°C) peels of tucumã palm, containing a rich quantity of Fig. 2  Preparation of heterogeneous catalyst from banana peels for bio-
K, P, Ca and Mg ions, showed a good catalytic performance diesel production
[115]. The waste shells of Cyrtopleura costata (angelwing
clam) yielded 84.11% biodiesel under optimum reaction a sulphonated carbon-based catalyst for the esterification
conditions and could also be reused in three cycles with of caprylic acid and gave a 71.5% conversion in 4 h [120].
>65% biodiesel yield [116]. Calcined animal bone was used Wood ash from birch bark and fly ash from a biomass-
as a catalyst to produce biodiesel from jatropha oil, giving based power plant calcinated at 800°C have been used as
a yield of 96.1% at 70°C in a single-step process [117]. CaO heterogeneous catalysts [112]. Sulphonated coconut shelsl
supported on waste fly ash achieved a conversion of 94.5% used as a solid-acid catalyst gave a yield of 88.03% [25]. Oil
biodiesel from palm oil under suitable reaction conditions palm trunks and sugarcane bagasse–derived heterogene-
[118]. Cinder, a solid-waste material obtained from the ous acid catalysts have been used for biodiesel production,
coal-burning industry, served as a support for CaO/KF to achieving 88.8 and 96% yields, respectively [113].
synthesize a solid base catalyst for transesterification soy- Active molecules in heterogeneous catalysts are gen-
bean oil [87]. A catalyst derived from rice husks gave a high erally not accessible in a homogeneous system and, as a
yield of biodiesel (>90%) due to the strong acid sites and result, catalytic activity may be diminished. Additionally,
high surface area [119]. Coffee residue was used to make external-surface active sites of a porous solid support are
8 | Clean Energy, 2019, Vol. 3, No. 1

actively involved in diminishing the overall activity of the than transesterification and hydrolysis reactions [130].
catalysts. In such situation, researchers are required to Guanidine-functionalized Fe3O4 and Fe3O4@SiO2 magnetic
develop a catalyst system that not only shows high cata- nanoparticles (MNPs) have been used as basic recyclable
lytic activity and selectivity but also retains the catalyst catalysts for biodiesel production. Fe3O4–TBD (1,5,7-tri-
separation and regeneration. This may be achieved by azabicyclo[4,4,0]dec-5-ene) also exhibited high catalytic
grafting through covalent binding and adsorption [36] and performance in the first cycle and achieved 96% biodiesel
also by the use of nanostructured catalysts. A nanocatalyst conversion [131]. A  nano-solid base catalyst, K2O/γ–Al2O3,
acts as a junction between homogeneous and heterogene- achieved 94% conversion in rapeseed oil [132]. KOH impreg-
ous catalysts so as to have the desirable characteristic of nated with alumina and calcium aluminate has also been
both systems. used in the transesterification reaction [133]. The solid
base nanocatalyst of zirconia-loaded potassium bitartrate
1.1.3  Heterogeneous nanocatalysts was also used in biodiesel production [134].
Research on nanocatalysts to produce a catalyst with Transesterification was carried out in microwave, auto-
exceedingly high activity, selectivity and high stability clave or ultrasound using nanostructured MgO. A  higher
with a high yield of the reaction product is possible by conversion was obtained in the microwave than in auto-

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changing the surface functionality, elemental composition clave or under ultrasound [135]. Transesterification of
or the number of atoms in the particle [36, 121, 122]. These Madhuca indica oil was carried out by heteropoly acid
characteristics enable a heterogeneous catalytic system to (HPW)–coated ZnO catalyst and the FAME recovery was
bring out reaction rates equal to its homogeneous catalytic >95% in 5 h [136]. Iron (II)-doped ZnO nanocatalyst provided
system [36]. a conversion of 91% from castor oil [137]. Ni-doped ZnO
Nanosphere catalysts offer a low ratio of methanol/oil nanocomposite yielded 92.5% biodiesel [138]. Mn-doped
separation and renovate the large accessible surface area ZnO nanocatalyst achieved 97% biodiesel from mahua
of the mesoporous silica nanosphere by providing high oil [139]. Zn1.2H0.6PW12O40 nanotubes are known to exhibit
catalytic loading to improve transesterification efficiency. higher catalytic activities for the simultaneous esterifica-
The nanoscale metal oxides have a good catalytic activity tion and transesterification of palmitic acid than the par-
for methanolysis of vegetable oils through a large num- ent acid catalyst of HPW (H3PW12O40) [140]. The solid acid
ber of active sites situated at the edge of the crystals [123]. of an aluminum dodecatungstophosphate (Al0.9H0.3PW12O40,
Nanocrystalline CaO brings a conversion efficiency of 100% AlPW) nanotube catalyst showed higher catalytic activ-
in a reaction duration of 6  h at room temperature using ity and stability toward biodiesel production under mild
methanol on vegetable oil and poultry fat [124]. Nanosized reaction conditions than other catalysts such as AIPW salt
CaO is an effective catalyst for transesterification of jat- with non-nanotube structure, Cs2.5H0.5PW12O40 (CsPW) and
ropha oil by a two-step process and has been observed to HPW. The higher activity is credited to the combined effect
enhance biodiesel yield up to 98.54%. Catalyst reusability of Lewis acid sites, Brønsted acid sites and the nanotube
is about nine cycles, maintaining stable activity up to six structure [141]. The acid-base bifunctional HPA nanocata-
cycles with a yield of ~95.8% [125]. Nanostructured CaO lyst (C6H15O2N2)2HPW12O40 (abbreviated as ly2 HPW) was
derived from calcium nitrate (CaO/CaN) and snail shells highly efficient in esterification of FFA and transesterifi-
(CaO/ss) have been evaluated for their catalytic activity cation of triglycerides [142]. The catalytic performance
in transesterification; the biodiesel yield was 93 and 96%, of Cs–MgO and nano MgO-500 benchmark was assessed
respectively [126]. successively toward transesterification of tricaprylin (C8),
Li-doped CaO nanocatalyst gave a high yield of bio- trilaurin (C12) and olive oil at 60°C. Cs–MgO has superior
diesel at a methanol/oil molar ratio of 12:1 and reaction catalytic activity to nano MgO-500 for all three heavier oils
temperature of 65°C at a reaction duration of 2 h using 5 [143]. The spinel-structured catalyst of urea, labelled MgO/
wt% catalyst [127]. Nanostructured mixed-metal oxides MgAl2O4, achieved 95% conversion, and the activity was
of CaO–MgO produced a yield of 98.95% biodiesel as the seen to have been retained after six reaction cycles [144].
mixed-metal oxides catalyst demonstrated better activ- Ionic liquids (ILs) have attracted significant interest as
ity than nano CaO alone [128]. KF/CaO prepared by the green materials, alternative reaction media and a promis-
impregnation method produced biodiesel from Chinese ing catalyst. Poly ionic liquids are ionic polymers having
tallow oil with a yield of 96% [18]. Another CaO-based a polymeric backbone and IL units that can simultane-
nanocatalyst of Ca/Fe3O4@SiO2 has become popular for bio- ously act as IL and polymer with high thermal stability
diesel production. A catalyst supported on magnetic mate- and corrosion resistance. Magnetically recoverable acidic
rial can be easily separated by an external magnetic field polymeric ILs decorated with hydrophobic regulators have
due to Fe3O4 and maintained its catalytic activity in sev- been used as catalysts for biodiesel production. These
eral cycles [129]. Cadmium oxide and tin oxide nanocata- catalysts had good activity and recyclability in the produc-
lysts supported by magnetic material have been used in tion of biodiesel via acid transesterification processes. The
esterification, transesterification and hydrolysis reaction. catalyst achieved a yield of 95.3% under mild reaction con-
These catalysts are obviously more active in esterification ditions (1:17 oil/methanol molar ratio, 4% catalyst dosage
Thangaraj et al.  |  9

at 75°C for 3  h) in which a 91.7% yield was obtained via developed by a noncatalytic supercritical method in which
concurrent esterification and transesterification in crude the yield was 96% in 10 min [30]. A co-solvent-supported
Euphorbia lathyris seed oil [145]. The magnetically recov- supercritical methanol system can improve the yield of
erable catalyst of MgO-supported MgFe2O4 was used as a biodiesel. Hexane and supercritical CO2 act as excellent
heterogeneous nanocatalyst in transesterification of sun- solvents for vegetable oil [155]. Transesterification of soy-
flower oil. The spinel ferrite catalyst of MgFe2O4 has unique bean oil in supercritical methanol has been carried out in
and tunable magnetic, electronic and structural properties. the presence of propane and achieved a FAME efficiency of
The catalyst produced a biodiesel yield of 91.2% and main- 98% with optimum reaction conditions such as tempera-
tained its catalytic activity up to five cycles with a steady ture, methanol to oil molar ratio, duration and reaction
conversion [146]. Ni0.5Zn0.5Fe2O4 was an effective nanocata- pressure (280°C, 24:1, 10  min and 12.8  MPa). Supercritical
lyst in methyl and ethyl esterification with 99.54% recov- CO2 is applied in enzymatic reactions because the enzyme
ery [147]. In situ decorated TiO2 on reduced graphene oxide can be separated easily by reducing the pressure. As the
nanocomposite via the hydrothermal route on transesteri- enzyme and the product cannot dissolve in carbon dioxide
fication of waste cooking oil gave a yield of 98% [148]. at atmospheric conditions, they can be easily regenerated.
Tungsten-impregnated TiO2/SiO2 nanocatalyst has been The yield of biodiesel is found to increase as the tem-

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used in transesterification of vegetable oils. The pore size perature, methanol-to-oil molar ratio, concentration and
of W/Ti/SiO2 was larger than the pores of support material stirring rate (>850  rpm) increase [156, 157]. Supercritical
as the tungstate ions immersed the pores of support mate- dimethyl carbonate is used to produce biodiesel at 350°C
rial (Ti/SiO2). Thus the surface area and pore volume are at a pressure of 20 MPa [158].
related to tungsten impregnation. The catalyst produced Wet spent coffee grounds, a waste product of coffee-
>98% biodiesel [149]. Sulphonic acid–supported graphene brewing industries, have gained attention for use in bio-
catalysts could eliminate the problems of limited robust- diesel. The study demonstrated the elimination of both
ness and extensive leaching in the aqueous phase due to biomass drying and catalyst usage by integrating the extrac-
their partial solubility in methanol. Sulphonated graphene tion and conversion processes to produce biodiesel [159].
catalysts consisting of highly accessible active acidic sites Methanol and ethanol, which are being used in the
strongly anchored to a stable, insoluble platform would supercritical process, are hygroscopic and corrosive. This
constitute an efficient strategy, and have achieved >98% problem can be overcome by involving higher-carbon alco-
biodiesel yield with a high purity [27]. A  comparison of hol such as 1-propanol. 1-Propanol is advantageous over
the biodiesel synthesis performance using heterogeneous ethanol as it is derived from glucose without CO2 formation,
nanocatalysts is presented in Table 2. whereas the biosynthetic track in ethanol production has
CO2 emission steps. Therefore the use of 1-propanol as a
1.1.4  Supercritical fluids (SCF) reactant for biodiesel production offers promise. The reac-
The supercritical fluid (SCF) technique could be used to tion parameters of biodiesel production involving super-
produce biodiesel through transesterification of vegetable critical 1-propanol showed that significant conversion of
oils in the absence of catalysts. Saka and Kusdiana pro- oil into biodiesel can be obtained at 350°C and 20 MPa after
posed that biodiesel fuels could be prepared from vegetable 30-min residence time, with a resulting biodiesel yield of
oil via noncatalytic transesterification with supercritical 93.8% [160]. This process needs many safety precautions
methanol [151]. Compared to the conventional catalytic given the involvement of high temperature and pressure.
processes, the SCF technique offers a number of notable
advantages: easy separation of the products, fast reaction,
1.2 Biocatalysts
and it is also environmentally benign. The SCF technique
was also credited with solving problems associated with Biocatalysts can overcome the demerits of the chemical
the two-phase nature of methanol and oil mixtures by catalytic system. Biocatalysts consist of free lipase, tradi-
forming a single phase as a result of the low dielectric con- tionally immobilized lipase (lipase immobilized on non-
stant of methanol in the supercritical state. This process magnetic material) and lipase immobilized on MNPs.
gives a maximum yield of ester in the absence of a catalyst
at a higher reaction temperature (>400°C) [152]. The effi- 1.2.1 Free lipase
ciency of transesterification can be increased by using cal- Enzymes are better than homogeneous catalysts because
cium oxide catalysts in the SCF system [45, 152, 153]. of their biocompatibility, biodegradability and environ-
The effect of added water on the yield of biodiesel in mental acceptability [51, 161]. Lipases have excellent
transesterification of triglycerides and methyl esterifi- catalytic activity and stability in nonaqueous media. The
cation of FFAs under supercritical methanol has been specificity, regioselectivity and enantioselectivity of lipases
explored. The water-added supercritical methanol features favour many applications in organic synthesis, including
easy separation of products, because glycerol, a by-product kinetic resolution and symmetric synthesis, which also
of transesterification, is more soluble in water than meth- facilitate the esterification and transesterification of car-
anol [154]. It is a novel process of biodiesel production boxylic esters during biodiesel production and aminolysis
Table 2  Comparison of the performance of heterogeneous nanocatalysts in biodiesel production as reported

Transesterification reaction Biodiesel effi-


Catalyst Method of synthesis conditions ciency (%) Cycles Reference

CaO Calcination−hydration dehy- Catalyst ratio 0.02:1 (w/w); reaction time 95.8 9 [125]
dration of Polymesoda erosa 133.1 min; oil/ methanol molar ratio 1:5.15;
shells temperature 65°C; stirring rate 500 rpm
CaO (Nanocrystalline-1) Commercial CaO Catalyst amount 1 mmol; time 6 h; temperature 100 3 [124]
25°C; methanol 10 ml
CaO/CaN, CaO/ss Sol–gel method Catalyst 8 wt%; temperature 65°C; oil/methanol 93 (CaO/CaN) 96 5 [126]
ratio 1:12; time 6 h (CaO/ss)
Li–CaO Wet impregnation method Oil/methanol molar ratio 1:12; catalyst 5 wt%; >99 NA [127]
10 | Clean Energy, 2019, Vol. 3, No. 1

temperature 65°C; time 2 h


CaO–MgO Nano CaO (sol–gel method), Oil/methanol molar ratio 1:7; catalyst 1.2 g (CaO, 98.95 6 [128]
nano MgO (sol–gel 0.7 g; Mgo, 0.5 g); time 6 h; temperature 75°C
self-combustion)
KF/CaO Wet impregnation method Oil/methanol molar ratio 1:12; catalyst 4 wt%; 96.8 16 [48]
temperature 65°C; time 2.5 h
ZrO2–C4H4O6HK Incipient wetness impregna- Oil/methanol ratio 16:1; catalyst 6wt%%, tem- 98.03 5 [134]
(Zirconia-loaded potassium tion method perature 60°C, time 2 h
bitartrate)
CaO/Fe3O4@SiO2 Sol–gel and wetness impreg- Catalyst 6 wt%; oil to methanol molar ratio 97 Several batches [129]
nation methods 1:15; temperature 65°C; mechanical stirring
500 rpm; time 5 h
Mixed iron/tin oxide (ISnO) Co-precipitation method Catalyst 1 g; methanol 6 g; temperature 200°C; 90 4 [130]
time 3 h
Guanidine-functionalized Co-precipitation and Oil/methanol molar ratio 1:30; temperature 96 (MNP-TBD), 2 (MNP-TBD), [131]
Fe3O4 (MNP–TBD) and Fe3O4@ functionalization 120°C; time 24 h 80 (MNP@SiO2 4 (MNP@SiO2
SiO2 (MNP@SiO2-TBD) –TBD) –TBD)
K2O/γ–Al2O3) Grinding-calcination method Catalyst 3%; oil/methanol ratio 12:1; tempera- 94 NA [132]
ture 70°C; time 3 h
KOH/Ca12Al14O33 Microwave and wetness im- Methanol/oil molar ratio 18; catalyst 4 wt%; time 93.4 5 [133]
pregnation method 60-min microwave power 450 W
MgO Sol–gel, supercritical drying Oil/methanol molar ratio 1:4; catalyst 300 mg; 99 6 [140]
and calcination temperature 70°C; time 40 min
Heteropoly acid (HPW)–coated Co-precipitation method Methanol 30 ml; catalyst 2 g; temperature 55°C; 98 NA [136]
ZnO time 5 h
Iron (II)-doped ZnO Co-precipitation method Oil/methanol molar ratio 1:12, catalyst 14 wt%, 91 7 [141]
temperature 55°C; time 50 min
Zinc dodecatungstophosphate Sol–gel method Oil/methanol molar ratio 1:28; catalyst 2.3 wt%; 97.2 5 [143]
(Zn1.2H0.6PW12O40; ZnPW) temperature 65 ºC; stirring 300 rpm; time 12 h
nanotubes
Aluminum dodeca- Sol–gel method Oil/methanol molar ratio 1:34; catalyst 3 wt%; 96 6 [144]
tungstophosphate temperature 65 ºC; time 14 h
(Al0.9H0.3PW12O40) (AIPW)

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Thangaraj et al.  |  11

[161–165]. Microbial lipases are drawn from Aspergillus niger,

Reference
Bacillus thermoleovorans, Candida cylindracea, Candida rugosa,

[145]

[146]

[147]

[148]

[138]
[139]

[150]
Chromobacterium viscosum, Geotrichum candidum, Fusarium
heterosporum, Fusarium oxysporum, Humicola lanuginose,
Mucor miehei, Oospora lactis, Penicillium cyclopium, Penicillium
roqueforti, Pseudomonas aeruginosa, Pseudomonas cepacia,
Pseudomonas fluorescens, Pseudomonas putida, Rhizopus arrhi-
zus, Rhizopus boreas, Rhizopus thermosus, Rhizopus usamii,
Rhizopus stolonifer, Rhizopus fusiformis, Rhizopus circinans,
Cycles

Rhizopus delemar, Rhizopus chinensis, Rhizopus japonicus


5

3
6

4
NR 400, Rhizopus microsporus, Rhizopus nigricans, Rhizopus
niveus, Rhizopus oryzae, Rhizopus rhizopodiformis, Rhizopus
stolonifer NRRL 1478, Rhodotorula rubra and Staphylococcus
hyicus [166] for esterification of FFA or transesterification
Biodiesel effi-

of triglyceride molecules [46, 163, 165, 167]. Intracellular


ciency (%)

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lipase from microbial cells is considered to be inexpensive
and works well as a biocatalyst. However, whole cell–based
91.2

95.7

84.2
93

98

98
97

catalysts are used in transesterification, which has rela-


tively low efficiency on an oily substrate and hence gives a
Catalyst 3 wt%; oil/methanol ratio 1:12; tempera-
Oil/methanol molar ratio 1:30; 18.5 wt% butanol;

Catalyst 8% (w/v); oil/methanol molar ratio 1.7%


Methanol 374.4 mmol; catalyst 9 wt%; tempera-

low yield of biodiesel [168]. In selected situations the con-


Catalyst 1.5 wt%; oil/methanol molar ratio 1:12;
Catalyst 10 wt%; oil/methanol molar ratio 1:20;

Catalyst 10 wt%; oil/methanol molar ratio 1:12;


catalyst 2.8 wt% (50 mg); temperature 90°C;

version is high (95–97%) but the reaction duration is long.


Theoretically, the use of an isolated enzyme can increase
the catalytic activity [169]. Enzymatic transesterification
(v/v); temperature 50°C; time 50 min

is not yet implemented in large-scale production due to


the high cost of the enzyme, difficulty in enzyme recov-
temperature 100°C; time 14 h

ery from the products, non-reusability and exhaustion of


temperature 65°C; time 3 h

temperature 70°C; time 8 h


Transesterification reaction

enzyme activity [46, 170]. Although the technology of the


enzymatic mode of biodiesel production is still not com-
ture 65°C; time 12 h

ture 110°C; time 3 h

mercially ventured in full, many researchers have reported


the commercial scope of enzymes in the field of biodiesel.
The enzymatic transesterification system mainly rests on
time 24 h

reaction parameters such as temperature, oil-to-alcohol


conditions

molar ratio and the type of microorganism that generates


the enzyme, enzyme amount and duration of the process
[171]. The methanolysis activities of lipases from several
lipases such as Candida rugosa, P. cepacia and P. fluorescens
and the effects of the water and methanol contents in the
Modified Hummers’ method,
Supercritical sol–gel method

reaction mixture were investigated for biodiesel produc-


Chemical exfoliation and

hydrothermal method

tion. Among them, P. cepacia was found to be more desir-


Combustion method
Method of synthesis

able for methanolysis reaction of vegetable oil [172].


functionalization

sono-dispersion
Impregnation and
Co-precipitation
Sol–gel method

1.2.2  Traditional immobilized lipase


In recent years, a new immobilization technique has been
reported as a powerful tool to improve almost all enzyme
properties such as stability, activity, specificity and selec-
tivity coupled with the reduction of inhibition that may
positively influence the operating conditions, with a sig-
nificant increase in turnover [37]. Several methods are
available in lipase immobilization such as physical adsorp-
tion, covalent bonding, entrapment, encapsulation and
Acid-base HPA catalyst

Sulfonated graphene

cross-linking [173, 174]. Nonmagnetic materials are often


Ca(30%)/Al-MCM-41
Table 2 Continued

used as carriers for lipase immobilization. These immobi-


Mn-doped ZnO

lization techniques have already been reported briefly by


(Urea labelled)
MgO/MgAl2O4
(C6H15O2N2)2

many researchers [38, 175–180]. A generalized comparison


HPW12O40

TiO2/RGO
(ly2HPW)

of different kinds of enzyme immobilization techniques is


Catalyst

Cs–MgO

presented in Table 3. The activity of the enzyme is affected


mainly by two factors: pH and temperature [175, 181]. The
12 | Clean Energy, 2019, Vol. 3, No. 1

immobilized lipase has advantage over a broader range

molecules by adding the salt

mers, non-covalent bonding


Physical aggregates of protein
of temperature and pH than that of free lipase [181, 182].

solvents or non-ionic poly-


or water miscible organic
The effect of pH on immobilization was investigated at
various levels. The immobilization of enzymes is nega-
tively influenced by unfavourable pH because the enzymes
are liable to be irrevocably denatured [183]. The immobi-
lized lipase may function at up to 8.0 pH whereas the free
Cross-linking

Entrapment

lipase has an action boundary of 7.5 pH. The immobilized


enzyme has an anion support of Mg–Al hydrotalcite [182,
Simple

Wide
184]. The effect of temperature on lipase immobilization
Low has been examined by many researchers.
At 50 and 60°C the relative activity of free lipase
achieved a turnover of 88.46 and 75.38% , whereas the
immobilized lipase achieved 95.86 and 81.26%, respec-
Encapsulation

confinement)

tively. Immobilized lipase is more stable than free lipase


(membrane

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Very wide

[181]. Free lipase easily undergoes denaturation at a higher


Simple
Strong

temperature whereas immobilized lipase is well protected


Low

due to its rigid conformation [185].


The effect of enzyme dosage, the impact of methanol/
oil molar ratio, water content, reaction duration, stirring
rate and the influence of temperature are well documented
Physical entrap-

[186–188]. The catalyst dosage ranges from 1.5 to 3.5% at a


Some amount
ment, weak
Entrapment

methanol/oil molar ratio of 4:1, water 7% (w/w), tempera-


ture 40°C, stirring speed 200  rpm for 12  h for a biodiesel
Difficult

yield varying from 73 to 90% [186]. High concentration of


Wide

the enzyme is not favourable [189].


Generally, the higher molar ratio of oil to methanol
than the stoichiometric dose in transesterification favours
Chemical bonding, strong (diazo-
tation, peptic bond, alkylation,
bonding with poly-functional

the reaction. If the methanol is added stepwise, transes-


terification is relatively faster. As methanol is soluble in
oil and water, there will be loss of methanol if it is added
Simple and reversible
Table 3  Comparison of different kinds of immobilization of enzymes [179, 180]

in bulk [190].
The activity of an enzyme in a nonaqueous medium is
Covalent bonding

Very low amount

disturbed by water content [191]. Water strongly influences


the catalytic activity and stability of lipase. Lipase activ-
agents)

Selective

ity depends on the interfacial area existing between the


aqueous and organic phases. Water increases the interfa-
cial area, helping to sustain the lipase activity. An excess
amount of water kindles hydrolysis because lipase is more
flexible in the aqueous phase [163]. The stability of lipase is
ionic strength may detach
Variable, reversible, changes
in pH, temperature and

high at an optimum level of water content [191].


The optimum reaction temperature on transesteri-
fication of vegetable oil using an immobilized lipase is
reported to be 37°C and an increase in temperature desta-
Some amount
the enzyme

bilizes the function of the enzyme [188, 190]. Free lipase


Adsorption

(P. fluorescens) and immobilized lipase were used in a pro-


Simple

pyl oleate reaction. The conversion ratio of propyl oleate


Wide

is high at 60°C, whereas the activity of free lipase is low


at 70°C. The reaction rate of immobilized lipase increased
at 70°C, which revealed the stability of immobilized lipase
[191]. The activity of lipase immobilized on hydrotalcite at
30 and 60°C are 89.6 and 86.8%, respectively [192].
Enzyme leakage
Characteristics

The optimum conditions for canola oil biodiesel syn-


Binding force

Applicability
Preparation

thesis by Novozym 435 are as follows: reaction time 12.4 h,


temperature 38°C, enzyme concentration 42.3%, alcohol/
substrate molar ratio 3.5:1 and water content 7.2% [182].
The maximum conversion of 95% biodiesel was obtained
Thangaraj et al.  |  13

in 10–20% (v/v) water content [188]. A  low-cost biocata-

Catalyst recovery easy

Continuous process
lyst microporous polymer matrix-supported enzyme was

Immobilized lipase
catalysts [190–193]
used to produce biodiesel from sunflower, soybean and
waste cooking oils; their yields were 97, 90.2 and 93.9%,

Not sensitive
respectively. This catalyst has retained its activity up to

Moderate
Possible
10 repeated cycles at 25°C with a reaction duration of 24 h

Higher
Easy

Easy
[39].

Low
Silica gel as a solid support for Lipozyme TL accelerates
the acyl migration and >90% biodiesel recovery is achieved

[45, 49, 167–169, 171]

Continuous process
when 6% silica gel is combined with 4% lipase [193]. A high

Catalyst recovery
Lipase catalysts
yield (91.5%) of biodiesel was obtained from refined cot-

Not sensitive

Not possible
tonseed oil with 30% enzyme based on oil weight, 1:4 oil/

difficult
alcohol molar ratio, 50°C temperature and 7  h reaction

Difficult

Higher
duration. But the primary alcohol gave only a 72% yield

High

Easy
Low
[194]. Thermomyces languinosus lipase immobilized on

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hydrophilic polyurethane foams gave 90% recovery and

Continuous process
the enzymatic activity continued after 10 cycles when
tertiary butanol was used [28]. The recombinant R. oryzae

Not applicable
Not sensitive
lipases (ROL) was immobilized on a macroporous resin and

[30, 152–158]

Ill-favoured

Ill-favoured
Absence of
anion exchange resin, namely MI-ROL and AI-ROL, respec-

catalysts

Medium

Higher
tively, and were used as biocatalysts for Pistacia chinensis

High

Easy
Bge seed oil biodiesel production with methanol. A  yield
as high as 92 and 94% by MI-ROL and AI-ROL, respectively,

Catalyst recovery easy


was obtained [190]. Biocatalyst formulated by encapsulat- Table 4  Comparison of the different catalytic processes of transesterification for biodiesel production

Continuous process
ing lipase in a microporous zeolite imidazolate framework,

[42, 79, 122, 124]


ZIF-67, using a ship-in-a-bottle method lipase@ZIF-67 cat-
Heterogeneous

Much cheaper
nanocatalysts

Not sensitive
alyzed the transesterification of soybean oil to biodiesel
(78.5%) in a solvent-free medium. The catalyst maintained

Possible

Higher
the catalytic activity up to six cycles with marginal loss in High

Easy

Easy
activity (78.5 to 56.0%) [195].
Cationic lignin nanosphere was used as a carrier for

Easy by filtration method


enzyme immobilization. Four consecutive steps were fol-

bed operation possible


Catalyst recovery easy

lowed in the synthesis of biocatalysts: cationic lignin

Potentially cheaper
adsorption, enzyme adsorption, entrapment and evapora-
Continuous fixed-

tion. Calcium alginate was used to entrap the enzyme-c-


Heterogeneous

[45, 59, 67, 74]

Not sensitive

CLP complexes. It did not require covalent cross-linking to


the support or synthetic polymers to stabilize the lipases.
Moderate

Moderate
catalysts

Possible

The immobilized biocatalyst (immob.Hic) yielded 91%

Easy
butyl butyrate under the biphasic state (50% water), in a
4-fold enzyme dosage with a reaction duration of 24 h [28].
must be neutralized leading to

Multipoint attachment of C.  rugosa (Amano AY-30) lipase


Catalyst recovery not possible,

onto a polyvinylidene fluoride membrane, formed as a bio-


catalyst for biodiesel production from soybean oil, gave a
Limited use of continuous
Homogeneous catalysts

yield of 95%. The catalyst maintained a good reusability in


Comparatively costly

transesterification reactions, enabling five cycles with no


waste of chemical

Repeated washing

significant loss of activity [196]. A summary of the different


methodology

catalytic processes of transesterification used to produce


[42, 43, 45, 49]

Not possible

biodiesel is presented in Table 4.


Sensitive

Difficult

Normal

1.2.3  Lipase immobilized on MNPs


Fast

MNPs are widely used in the immobilization of proteins,


peptides, drugs and enzymes [197]. As a solid carrier for
After treatment

methodology

immobilization of enzymes, magnetic nanoparticles have


Biodiesel yield
Catalyst reuse

Purification of
Reaction rate

some advantages: higher specific surface area/volume


Recovery of
presence

biodiesel
Processing

Water/FFA

glycerol

ratio for binding the high amount of enzyme, low mass-


Factor

transfer resistance and less fouling for selective separa-


Cost

tion of immobilized enzymes by an external magnetic field


14 | Clean Energy, 2019, Vol. 3, No. 1

from the products [198]. In addition, the physical charac- reaction with higher ethanol/triolein ratios [205]. The mix-
teristics of nanoparticles such as increased diffusion and ing efficiency is an important factor influencing the effi-
particle mobility can affect the intrinsic catalytic activity ciency of lipase for biodiesel production. An optimum
of immobilized enzymes [197]. Other advantages of using stirring rate was 500–600  rpm for the transesterification
nanoparticles are thermal stability, increased surface area process. Burkholderia lipase immobilized on MNPs achieved
and irradiation resistance for their potential applications 90% conversion with low-dosage biocatalyst loading and
in photodetectors, solar cells, biosensor, nanogenera- better catalyst reusability [206]. Lipase NS81006 immobi-
tors and ceramics [199]. MNPs residing on an iron oxide lized on Fe3O4@SiO2 MNPs at a ratio of 1:0.25 used in trans-
core and silica shell have unique magnetic reactivity, low esterification provided a higher yield of methyl esters than
toxicity and a chemically modified surface. Silica-coated that of Fe3O4@SiO2 MNPs developed with a high level (1:0.5,
nanoparticles (Fe3O4@SiO2) are well adapted solid carriers 1:1 and 1:2) of TEOS (tetraethyl orthosilicate) [207]. C. rugosa
for enzyme immobilization [35]. Many studies have been lipase immobilized onto Fe3O4-decorated graphene oxide
carried out for the production of biodiesel by lipase immo- yielded 92.8% biodiesel at 40°C by three-step addition of
bilized on MNPs as biocatalysts. methanol. The catalyst maintained the catalytic activity
Thermomyces lanuginosa lipase was immobilized on up to five cycles without significant loss of its activity [101].

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3-aminopropyltriethyloxysilane (APTES)–Fe3O4 by the Table 5 provides a summary of biodiesel synthesis perfor-
covalent binding method for transesterification of vegeta- mance using different immobilized biocatalysts (lipase
ble oil [200]. C. rugosa lipase immobilized on ionic liquids immobilized on MNPs).
Fe3O4@SiO2 MNPs was used as a catalyst for the esterifi- A packed-bed reactor was used in the transesterifica-
cation reaction; the activity was 118.3% higher than that tion reaction with lipase immobilized on Fe3O4 MNPs. The
of the crude lipase. The ionic liquid acts as an enzymatic FAME conversion rate and catalyst stability were much
resistance [201]. Burkholderia lipase immobilized on an higher in the four-packed-bed reactor than that of the
alkyl-functionalized Fe3O4@SiO2 catalyst achieved 90% single-packed-bed reactor. The biodiesel conversion was
biodiesel recovery from olive oil by employing 11 wt% of more than 88% in 192 h [220]. Transesterification was car-
a catalyst for 30 h in a batch reaction [202]. P. cepacia lipase ried out in a magnetically stabilized fluidized-bed reac-
immobilized on MNPs achieved a high conversion (79%) of tor by immobilized R.  oryzae lipase on magnetic chitosan
biodiesel [40]. The thermal stability of P. cepacia lipase was microspheres. This reactor is observed to be efficient when
significantly amended through immobilization, thereby coupled with magnetically immobilized cells and enzymes
attracting its use in the production of biodiesel [40, 41]. [221]. It offers many advantages over conventional fluid-
Thermomyces lanuginosus lipase immobilized on Fe3O4 was ized-bed reactors because it can protect the structure of
used as a catalyst for transesterification of palm oil, which the magnetic catalyst particles, eliminate the need for
achieved 97.2% biodiesel yield. The biocatalyst showed solid mixing, decrease the pressure drop through the bed,
high operational stability and could be separated easily by ease solid transportation and can work at increased fluid
an external magnetic field and the catalyst reusability was velocities even at countercurrent. The conversion was
maintained up to five cycles with the biodiesel yield above 91.3% (w/v) by the reactor at a fluid rate of 25 ml/min [222].
80% [203]. The effect of reaction temperature was investi- A new approach of electrolysis process was used for
gated in lipase NS18006 immobilized on APTES and mer- biodiesel production from used cooking oils (Fig.  3). This
captopropyltriethoxysilane (MPTMS) functionalized-Fe3O4 process has a few advantages such as high tolerance with
MNPs. The maximum biodiesel conversion was obtained water content (>2%) and high FFA content. The reaction
at 45°C by both catalysts [36]. A  study on the effect of can be carried out at room temperature. The chitosan gels
methanol addition on hydrophobic magnetic nanoparti- (i.e. hydrogel and xerogel phase) were used as catalysts for
cle (HMP)–lipase catalyzed transesterification by one-step electrolysis of vegetable oils for biodiesel production. The
addition (whole dosing) or stepwise addition of methanol electro-catalytic process achieved a biodiesel yield of 90.3%
with a 4:1molar ratio indicated that one-step addition per- in chitosan hydrogel and 93.1% in chitosan xerogel [223].
formed better in transesterification of olive oil than the
stepwise addition of methanol. High conversion of FAME
(70%) was obtained within 12  h by Burkholderia lipase 2.  Conclusion and prospects
immobilized onto hydrophobic magnetic particles) [204]. Transesterification is the better choice for biodiesel
Reactive extraction is a process that involves reaction production compared with other existing methods.
and separation of liquid phases in the same unit. Phase Transesterification reaction mainly depends on catalytic
separation can occur naturally or with the assistance of a systems. There are two kinds of major catalytic systems,
solvent. Lipase immobilized on MNPs is used as a catalyst chemical and biological. In the chemical-based catalytic
for biodiesel production in a reactive extraction process. system, homogeneous catalysts are effective but the pro-
A  reactive extraction process can directly produce 77% cess involves high energy consumption as well as wastewa-
ethyl oleate (biodiesel) using lower ethanol/triolein ratios ter treatment due to unreacted chemicals. In heterogeneous
compared to 35–40% purity obtained in a normal stirred catalysts, external-surface active species of porous solid
Table 5  Comparison of the biodiesel production process using immobilized lipases as reported

Activity Biodiesel
Method of Immobilization recovery conversion
Catalyst immobilization efficiency (%) w(%) Reaction conditions efficiency (%) Cycles Reference

Lipase (NS81006) immobilized on Covalent binding 97.73 (APTES); 86.08 (APTES); Temperature 45°C; 3-step add- 89 (APTES) 3 [36]
APTES and MPTMS-Fe3O4 95.39 (MPTMS) 83.7 (MPTMS) ition of methanol 1:3; catalyst 81 (MPTMS)
0.5 g; stirring rate 600 rpm;
(mechanical blender); time 12 h
Burkholeria sp. lipase Physisorption alkyl- 97 96 Oil/methanol molar ratio 1:4; stir- 92 10 [206]
immobilized on Fe3O4–SiO2 functionalized ring rate 600 rpm; water con-
magnetic tent 10 wt%; temperature 40°C;
nanoparticles time 30 h; stirring rate 600 rpm
Pseudomonas cepacia lipase Covalent binding 92.3 60 Methanol/oil ratio 5.2; water 79 3 [208]
immobilized on Fe3O4 content 12.5 wt%; catalyst 40%
(w/w oil); temperature 44.2°C;
time 24 h
Candida rugosa lipase immobilized Covalent binding 84 63 Oil/methanol ratio 1:4; 3-step 86 4 [209]
on polymer [poly(styrene-meth- addition of methanol; catalyst
acrylic acid])–coated Fe3O4 40% (w/w oil); temperature
35°C, time 24 h
Thermomyces Covalent binding NA NA Methanol/ oil ratio 7.6:1; catalyst 97 (CA) 11 [210]
lanuginosus lipase (TLL) & Candida 3.3% (w/w oil); temperature 98 (TL)
antarctica lipase B (CALB) immo- 30°C; time 12 h; shaking rate
bilized on Fe3O4 30 rpm
Candida antarctica (Novozym Physisorption NA NA Temperature 30°C; 98.4 50 [211]
435) immobilized on acrylic MeOH/oil 3:1; stepwise adding
resin solvent-free water <1%;
pH not controlled; catalyst 4.2%;
72 h; shaker
(Pseudomonas fluorescens & P. cepa- Physical adsorption NA NA Temperature 40°C; MeOH/oil 8:1; 58, 22 h NA [212]
cia) lipase immobilized on solvent-free water 0%; pH not 37, 51.5 h
macroporous polypropylene controlled; catalyst 6.25%;
shaker
Novozym 435 C. antarctica lipase Not available NA NA Temperature 40 °C; MeOH/oil 3:1; 85 5 [213]
immobilized on acrylic resin t-butanol 78.09%; water 0.35–
0.45%[ pH not controlled, cata-
lyst 4%; 30 h, shaker
Themomyces Covalent binding 90.4 70 Temperature 45 °C; 90 3 [214]
lanuginose(Novozymes) immobi- stepwise MeOH addition (MeOH/
lized on Fe3O4 oil, 1:1 each step); pH 7.0; 35 h;
shaker
Thangaraj et al.  |  15

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Table 5 Continued
Activity Biodiesel
Method of Immobilization recovery conversion
Catalyst immobilization efficiency (%) w(%) Reaction conditions efficiency (%) Cycles Reference

C. antarctica lipase B Encapsulation NA NA Fatty acid (oleic acid)/geraniol 95 8 [215]


immobilized on magnetic ratio 3:1; catalyst 10 wt%;
poly(urea-urethane) temperature 50°C; shaking
150 rpm; time 6 h
Lipase immobilized on APTES– Covalent binding 96 (1:0.25); 83 (1:0.25); Temperature 45°C; 3-step add- 92 (1:0.25); 3 [207]
Fe3O4@SiO2 (1:X, X-0.25, 0.5, 1, 87 (1:0.5); 81 (1:0.5); ition of methanol; 1:3; catalyst 88 (1:0.5); 3
1.2) 86 (1:1); 77 (1:1); 0.5 g; stirring rate 600 rpm; 86 (1:1); 3
82 (1:2); 76 (1:2) (mechanical blender); 12 h 78 (1:2) 4
16 | Clean Energy, 2019, Vol. 3, No. 1

Lipase immobilized on MPTMS- Covalent binding 94 (1:0.25); 83 (1:0.25); Temperature 45°C, 3-step add- 91 (1:0.25) 3 [207]
Fe3O4@SiO2 (1:X, X–0.25, 0.5, 1, 86 (1:0.5); 79 (1:0.5); ition of methanol 1:3; catalyst 75 (1:0.5) 3
1.2) 85 (1:1); 76 (1:1); 0.5 g; stirring rate 600 rpm; 78 (1:1) 3
82 (1:2); 68 (1:2) (mechanical blender); 12 h 71 (1:2) 4
T. lanuginosa immobilized on Fe3O4 Covalent binding 84 70 Oil/methanol ratio 1:1 (each 90 4 [216]
step); 3-step addition of
methanol (1.05 g); catalyst 40%
(w/w oil); temperature 50°C;
time 12 h; shaker
Burkholderia lipase immobilized on Physisorption NA NA Oil/methanol ratio 1:4; catalyst 70% 6 [204]
hydrophobic Fe3O4@SiO2 300 U/ml; room temperature;
10% water content; agitation
200 rpm; time 12 h
Porcine pancreas lipase (lipase Physisorption & covalent 85.2 (L1); 95.7 (L1); Catalyst 5 mg; temperature 100% (L3) 9 [217]
L1), C. rugosa lipase (lipase L2) & binding 82.4 (L2); 70.1 (L2); 40°C; shaking 120 rpm; 1.5 ml
P. cepacia lipase (lipase L3) im- 80.3 (L3); 82.6 (L30 distilled water; oil/methanol
mobilized on Fe3O4 molar ratio 1:6
Rhizopus oryzae lipase immo- Covalent binding NA NA Oil/methanol molar ratio 1:4; 91.3 6 [218]
bilized on magnetic chitosan catalyst 25 g; temperature 35°C;
microspheres reactant flow rate 20 ml/min;
magnetic field intensity 225 Oe;
time 72 h
Lipase immobilized on APTES- Covalent Binding 79 54 Temperature 45°C; 3-step add- 76 5 [219]
Fe3O4@SiO2 (1:3) ition of methanol 1:3; catalyst
0.5 g; stirring rate 600 rpm;
time 12 h
Lipase immobilized on MPTMS- Covalent binding 77 50 Temperature 45°C; 3-step add- 72 5 [220]
Fe3O4@SiO2 (1:3) ition of methanol 1:3; catalyst
0.5 g; stirring rate 600 rpm;
time 12 h
Lipase immobilized on graphene Covalent binding 85.5 64.9 Oil 48.5 g; methanol/ oil ratio 1:4; 92.8 5 [98]
oxide–Fe3O4 biocatalyst amount 20 wt%;
temperature 40°C; time 60 h

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Thangaraj et al.  |  17

DC power supply to the physical and chemical properties of CQD. Novel


+ – methods will take centre stage in the near future to pro-
duce biodiesel through environmentally and economi-
cally acceptable processes.
Development of effective and inexpensive catalysts
with an environmentally benign process is essential to
overcome the present issues. Even if the biodiesel produc-
tion procedure is perfected, the problem may not reach a
tangible end because the oil production rate per unit area
of derelict land needs to be improved. This will be a great

Cathode
Anode

Catalyst challenge at the planning level. Genetic evolution of high-


yielding varieties must be promoted so as to enhance
low-FFA oil availability. One concept worth attention is
Vegetable oil
the use of CO2 contained in stack emissions from indus-
+
Methanol trial processes as a means of growing algae for oil produc-

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tion, thereby achieving the dual benefit of greenhouse gas
reduction and resource recovery. An appropriate catalyst, if
identified for effective transesterification, will represent a
milestone in the fuel sector.
Magnetic stirrer
Conflict of interest statement. None declared.

Fig. 3  Electro-catalytic reactor for biodiesel production

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