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Snap Attachment Standard Operating Procedures

Table of Contents
PAGE
I. Purpose Of Guide SA-1

II. Snap Fasteners SA-2

III. Snap Standard Operating Procedure SA-3~7


(Details Refer To Snap Attachment Sop – Nov., 1977)
∗ Sop B001 – Snap Supplier Technical
∗ Sop B002 – Snap Application Guidelines
∗ Sop B003 – Field Auditing Procedures
∗ Sopb004 – Statistical Process Control
∗ Sop B005 – Snap Fastener Data Sheet
∗ Sop B006 – Terminology

IV. Snap Machine Check And Maintenance SA-8~9

V. Snap Problem Area SA-10

VI. S.O.P. Flow Chart For Snap Order Placement SA-11

VII. Snap Faster Data Sheet & Terminology SA –12~16


Garment Check & Recommendations
Combination Of Snap Fastener & Attaching Die

VIII Snap Problem SA-17~18


Machine & Garment Check Sheet

IX. FORMS (Forms To Be Completed By Field QA & Product Safety


Officers):
∗ SNAP Attachment Strength Test – Pre-Production Control SA-19~22
∗ Machine Pinch Setting Statistical Process Control Chart – Pre- SA-23~24
Production Control
∗ SNAP Attachment Visual/Physical Check – Daily Production SA-25~26
Control
∗ SNAP Attachment Strength & Pinch Setting – Daily Production SA-27~32
Control (Stud)
∗ SNAP Attachment Strength & Pinch Setting – Daily Production SA-33~38
Control (Socket)
∗ 24-Hour Snap Attachment Strength Test SA-39~42

X. Snap Suppliers Contact SA-43


XI. Saf-Q Snap Tester – Features & Working Principle SA-44~51

PRODUCT SAFETY HANDBOOK 2000


Snap Attachment Standard Operating Procedures

I.) PURPOSE OF GUIDE

The purpose of the Snap Standard Operation Procedures is to ensure that all snaps
are securely attached on the seam and to verify each snap attachment machine is
correctly adjusted as per snap fastener data sheet.

The Guide also consists of the following sections:


a) Snap Standard Operation Procedures
b) Statistical Process Control Charts
c) Snap Fastener Data Sheet & Terminology

PRODUCT SAFETY HANDBOOK 2000


SA - 1
Snap Attachment Standard Operating Procedures

II.) Snap Fasteners


All light duty snaps must be applied using only the snap suppliers recommended,
Brand-compatible attaching dies using a semi or fully automated pneumatic or
electric press. No manually operated hand, foot or flywheel presses may be used to
apply light duty snaps to any Gap Inc. merchandise. Garment manufacturers are
required to contact the snap suppliers’ application laboratories for assistance in
selecting the appropriate snap components (prong lengths) for each new application.

Purchasing of 12-18 ligne (light duty) snaps for infant garments is currently
restricted to the following preferred suppliers (see contact list at end of this section):

Prym International
Schaeffer Fasteners
Scovill
Stocko
Universal Fasteners

While these are suggested suppliers, the vendor is still responsible for ensuring that
the products actually supplied by these suppliers meet all Gap Inc. performance
requirements.

All light duty snaps meet the following minimum physical performance
requirements:

Minimum Maximum
Snapping Force 2 pounds 8 pounds
Unsnapping Force 2 pounds 8 pounds
Later Holding Force 2 pounds 8 pounds

Medium and heavy duties snaps range from 20 – 24 ligne and are available in
parallel-spring (post) and ring-spring (prong) configurations. Medium and heavy
duty snaps, rivets, burrs and shank-type buttons must applied using electric or
Pneumatically assisted presses fitted with cycle control cams and variable die
clearance adjustment. Typical application of medium and heavy duty snaps include,
but are not limited to, outwear, pant waist closures and luggage.

PRODUCT SAFETY HANDBOOK 2000


SA - 2
Snap Attachment Standard Operating Procedures

III.) Snap Standard Operating Procedures

• Developed 6 SOP to address snap application – details please refer to Snap


Attachment Standard Operating Procedures.

1) SOP B001 - Snap Supplier Technical Support

* Application Equipment
• Supplied to the garment maker
• Semi or fully automatic presses

* Technical Support
• Frequent application and maintenance training
• On-site set-up and maintenance service
• Emergency response
• Component selection support

2) SOP B002 - Snap Application Guidelines

* Component Selection
• Sourcing channel submits pre-production sample to snap supplier
• Snap supplier issues snap fastener data sheet
• Components ordered

* Component Inspection
• Garment maker conducts random inspection components upon receipt

* Snap Supplier Set Up


• Contact snap supplier local technician for machine set up

* Pre-production
• Verify foundation thickness
• Apply 50 snaps to a mock seam
• Verify machine pinch setting
• Verify snap attachment strength
• Verify performance per machine

PRODUCT SAFETY HANDBOOK 2000


SA - 3
Snap Attachment Standard Operating Procedures

2) SOP B002 - Snap Application Guidelines (cont.)

* Production Daily Assessment


• Monitor foundation thickness;
• Verify machine pinch setting (5 readings) twice per eight hour shift;
• Verify snap attachment strength (5 readings) twice per eight hour shift;
• Record and plot results per machine
• Review and analyze data

3) SOP B003 - Field Auditing Procedures

* Scope
• Light duty snaps (16 ligne or below), e.g., Gripper, Snapet, Knipper

* Interim Auditing
• Samples drawn at random by auditor (Mil Std 105E S-2 Sampling
Plan)
• Garment maker submits samples to local laboratory
• Lab evaluates pinch setting and attachment strength
• Results faxed within 24 hours of receipt

* Failure Analysis
• One sample <17 lbs., but >15 lbs., draw additional samples
• One or more samples < 15 lbs., stop production contact snap supplier
for technical support forward samples of defective garments to snap
supplier.

* General Auditing Guidelines


Construction review :

• Snap placement - (parallel surface, not over seams)


• Snap function - open/closure pressure (open the snaps with force)
• (snaps should press together easily).
• Snap seating - (no space between material and component)
• Snap opening test - is a manual assessment of the snap function

PRODUCT SAFETY HANDBOOK 2000


SA - 4
Snap Attachment Standard Operating Procedures

3) SOP B003 – Field Auditing Procedures (cont)

Snap Opening and Snap Closing Test

• Simulates customer use, open and close garment with force


• Garment makers : 100% audit
• Field auditors : all garments audited

* 100% check for exposed prongs, rough surfaces


* Any snap deficiencies detected during the auditing process are
considered as critical defects resulting in shipment rejection

4) SOP B004 - Statistical Process Control Charts

4a) Procedures

* Pre-production
• Apply 50 snaps to mock seams
• Create chart to each area of application
• Measure / record pinch setting of each snap

* Machine Pinch Setting Calculation


• Determine average
• Record highest / lowest values
• Calculate warning limits

* Production
• Ten pinch setting measurements (am / pm)
• Ten attachment measurements (am / pm)
• Determine average
• Plot results

Remarks:
• If female and male parts are ring prong socket and stud, then both sides
need to take pinch setting and attachment measurements.
• If female part is ring prong or cap prong socket, and male part is post/
stud, then only female part needs to take pinch setting and attachment
measurements. Male part just conduct attachment measurements.

PRODUCT SAFETY HANDBOOK 2000


SA - 5
Snap Attachment Standard Operating Procedures

4). Statistical Process Control Charts (cont.)

4b) Snap Attachment Strength Test (pre-procedure control)

❖ Generate By

Factory authorized staff e.g. factory QC.

❖ When

Apply strength test to each snap attachment machine when new order
starts.

❖ Why

The purpose is to verify each snap attachment machine is correctly


adjusted as per snap fastener data sheet
❖ Procedure

Please refer to Gap Snap Standard Operating Procedure Manual for


more details
4c) Snap Attachment Capacity & SOP Check (production control)

❖ Generate By

Factory authorized staff e.g. factory QC.

❖ When

Apply 100% check every two hours per machine.

❖ Why

The purpose is to ensure all snaps are security attached on the seam
without following failure
• Protruding the leg of the prong
• Snap seat on stitch line
• Snap seat on uneven foundation thickness
• No space (gap) between material and component
• Rough surface and sharp edges.

PRODUCT SAFETY HANDBOOK 2000


SA - 6
Snap Attachment Standard Operating Procedures

4c). Statistical Process Control Charts (cont)

• Procedure

• Please refer to Snap Standard Operating Procedure Manual (SOPB003)


for more details.

5) SOP B005 - Snap Fastener Data Sheet

* Souring Channel
• Complete form, submit samples to snap supplier

* Snap supplier
• Evaluates garment, determine appropriate snaps, completes form, return
to sourcing channel.

* Sourcing Channel
• Forwards form to garment maker

* Garment Maker
• Orders components

6) SOP B006 - Terminology

* Machine Pinch Setting


• The pinch setting is the overall depth of the component after the
component is applied to the garment.

* Foundation Thickness
• The foundation thickness is the measurement of the fabric / seam or area
to which the snap is to be applied.

* Digital Vernier Caliper or digital micrometer


• The pinch setting is measured by means of a digital vernier caliper or a
digital micrometer.

* Digital Constant Torque Micrometer


• The foundation thickness is measured by means of a constant torque
micrometer which contains a precise spring in its handle.

PRODUCT SAFETY HANDBOOK 2000


SA - 7
Snap Attachment Standard Operating Procedures

IV.) Snap Machine Check and Maintenance

a) Lubrication schedule
The plant technician must service the snap machine once a week
• Remove productive cover and lubricate with a drop of sewing machine
oil;
• Clean the areas not marked in red paint with a dust cloth.
Note :
Do not adjust the parts that are “marked in red paint” as they are
critical areas which will affect the performance of the machine if
handled improperly.

b) Hoppers filled to correct position


It is the responsibility of the operator to ensure that hoppers are not
overfilled. The problem can be prevented by controlling the numbers of
boxes of snaps issued at any one time to an operator.

• The hopper may be filled only to below the spindle to prevent


damaging the prong legs. An overfilled hopper causes crushing of
snaps against each other which results in protruding leg after
attachment.

c) Correct die selection, alignment plates and control procedures


Prior to start of production, a technician must ensure that the proper
attachment dies are used. To prevent the wrong dies being used which
will result in unsecured snap attachment, the following procedures must be
followed :

• Dies for different snap ligne and machines must be clearly marked
and kept segregated to prevent mix-up;
• Unless an operator has been trained, only designated technicians are
allowed to change dies or have access to them.
• Operator must not be allowed to fiddle with the settings on the
machines and any setting changes must be made by the appropriate
snap suppliers’ technician.

PRODUCT SAFETY HANDBOOK 2000


SA - 8
Snap Attachment Standard Operating Procedures

IV.) Snap Machine Check and Maintenance (cont)

d) Red paint on plunger “ Do Not Adjust “

First part = upper part “marked in red paint” on plunger is used to control
pressure on attachment. Mishandling and fiddling with the setting will
result in poor snap attachment. Only authorized personnel from the snap
suppliers may make the necessary adjustment.

Second part = “ marked in red paint” on compensator unit is to control the


thinness and thickness, number of ply of fabric being used (automatic
adjustment). Only authorized personnel from the snap supplier may
make the necessary adjustment

Note : In both cases, if the areas sealed with red paint are tampered with,
the snap supplier has the right to refute all claims on poor snap attachment
from a vendor.

e) Daily machine maintenance - checking attachment machine parts


All machine parts, during cleaning and adjustment, must be checked to
ensure that no screws or parts are missing or disconnected. Worn
machine parts must be replaced immediately.

Note : All of the above steps must be strictly followed to prevent the
machine failure or break down.

Remarks: These apply to all Scovill snap attachment machines. If


found seal broken, do not use the machine, contact Scovill
representatives immediately for service.

PRODUCT SAFETY HANDBOOK 2000


SA - 9
Snap Attachment Standard Operating Procedures

V.) Snap Problems Area


a) Prong
• Make sure that the leg of the prong is not protruding.

b) Stitching (snap seat on stitch line)


• The snaps should be attached inside the stitch line. When attached over
stitches, will cause the fabric tear.

c) Thickness (foundation)
• Make sure that the snaps are not attached over two different foundation
thickness.

d) Snap felled on floor should not be used to attach on garment.

PRODUCT SAFETY HANDBOOK 2000


SA - 10
Snap Attachment Standard Operating Procedures

VI.) S.O.P. FLOW CHART FOR SNAP ORDER PLACEMENT

GARMENT MANUFACTURER

1. Fill up snap fastener data sheet


2. Two PCs of pre-production sample with same construction
as production no snap attachment.

SNAP SUPPLIER

1. Fill up garment check & recommendation form


2. Fill up snap fastener data sheet

Records
Records 1. Snap fastener data sheet Records
1. Snap fastener data sheet 2. One pc pre-production sample return from 1. Snap fastener data sheet
2. One pc pre-production sample snap supplier with snap attachment 2. Garment check & recommendation
3. Garment check & recommendation form 3. Garment check & recommendation form form

SNAP SUPPLIER GARMENT MANUFACTURER GAP

• Snap order placement

SNAP SUPPLIER
• Snap attaching machine delivery
Machine guidance & • Snap attaching die delivery
services • Snap delivery

GARMENT MANUFACTURER
• Component inspection
• Pre-production set up (With Snap attachment strength test – Pre-production control form)
SA -11
Snap Attachment Standard Operating Procedures

VII.) SNAP FASTENER DATA SHEET


DEPARTMENT ___________________ STROKE NO.________________ SELECTOR ________________

GARMENT MAKER _________________________ FACTORY LOCATION ________________________

ADDRESS _____________________________________________TEL.______________ FAX ____________

SOURCING CHANNEL ____________________________________ CONTACT ______________________

SNAP FASTENER SUPPLIER _______________________________________________________________

RECOMMENDED SNAP FASTENER TYPE ___________________________________________________

ATTACHING MACHINE TYPE _______________ MACHINE SETTING TOLERANCE _______________

ALL AREAS WHERE PRESS FASTENERS ARE APPLIED ARE TO BE


GARMENT THICKNESS MEASURED, FABRIC FOUNDATION TO BE A CONSISTENT
THICKNESS THROUGHOUT.
SNAP POSITION ON FABRIC THICKNESS BASIC PINCH MACHINE PINCH
GARMENT SETTING

RECOMMENDED FABRIC MINIMUM MAXIMUM


THICKNESS

RECOMMENDED SNAP FASTENER REFERENCE NUMBERS


CAP/PRONG SOCKET
STUD STUD EYELET/PRONG
TACK BUTTON NAIL
EYELET WASHER
RIVET BURR

COMMENTS _____________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________

SIGNATURES DATE
FASTENER SUPPLLIER

GARMENT MAKER

SOURCING CHANNEL

PRODUCT SAFETY HANDBOOK 2000


SA -12
Snap Attachment Standard Operating Procedures

GARMENT CHECK AND RECOMMENDATIONS


To : Ref. No.
Attention : Date :
From : Page : /
Copy to :

We checked your “ actual construction sample” of garment style #_____________ which


requires the following B & F (Buttons and Fasteners) of Scovill Japan.

A.________________________ D._________________________
B._____________________________ E._____________________________

C._____________________________ F._____________________________

We observe no significant problem at the B & F attaching locations of the sample.

KIND OF GARMENT: ITEM B & f ATTACHING LOCATION

*Remarks
Please advise us in case you made any alternation to the above garment
construction.
We are always happy to re-check your garments.
Thank you very much for your kind cooperation.

Best regards,

PRODUCT SAFETY HANDBOOK 2000


SA -13
Snap Attachment Standard Operating Procedures

GARMENT CHECK AND RECOMMENDATIONS


To : Ref. No.
Attention : Date :
From : Page : /
Copy to :

We checked your “ actual construction sample” of garment style #_____________


which requires the following B & F (Buttons and Fasteners) of Scovill Japan.
A.____________________________ D._____________________________

B.____________________________ E._____________________________

C._____________________________ F._____________________________

We observe the potential problems as illustrated below at the B & F attaching


locations of the sample.
*Alphabets in the parentheses below indicate the above B & F.

-To be continued-

PRODUCT SAFETY HANDBOOK 2000


SA -14
Snap Attachment Standard Operating Procedures

Ref. No.
Page: /
The specific locations of the problems:
KIND OF GARMENTS: X XX ATTACHING LOCATION STATUS

Alphabets in x column indicate the B & F (page 1). In xx column,


F represents female side of components and M represents the male side.
Since the above problems may invite snap detachment, torn fabric, improper on-off snapping
action, insufficient pulling force etc, we recommend following measures for rectification of the
problems at the relevant attaching locations shown in the parentheses.
( ) add interlining (woven)
( ) add packing
( ) add ply of fabric
( ) reduce folding portion
( ) reduce ply of fabric
( ) change item(s) to _____________________________________________
( ) increase width of _____________________________________________
( ) put stitch
( ) change attachment locations to avoid______________________________
( ) ____________________________________________________________
Please do not hesitate to provide us with your rectified samples before you start bulk production.
We will be happy to re-check them.

Thank you very much for your kind attention and cooperation.

PRODUCT SAFETY HANDBOOK 2000


SA -15
Snap Attachment Standard Operating Procedures

Scovill
M130
M140 NO.___________________________ DATE:__________________

COMBINATION OF SNAP FASTENER & ATTACHING DIE

SNAP COMBINATION UPPER SIDE OF GARMENT LOWER SIDE OF GARMENT

UPPER DIE CODE _____________ UPPER DIE CODE _____________

SNAP COMPONENT_____________ SNAP COMPONENT _____________

____________________ . . . .

SNAP COMPONENT_____________ SNAP COMPONENT_____________

LOWER DIE CODE _____________ LOWER DIE CODE _____________

__________________________________________________________________________________________

SNAP COMBINATION UPPER SIDE OF GARMENT LOWER SIDE OF GARMENT

UPPER DIE CODE _____________ UPPER DIE CODE _____________

SNAP COMPONENT_____________ SNAP COMPONENT _____________

____________________ . . . .

SNAP COMPONENT_____________ SNAP COMPONENT_____________

LOWER DIE CODE _____________ LOWER DIE CODE _____________

SNAP COMBINATION UPPER SIDE OF GARMENT LOWER SIDE OF GARMENT

UPPER DIE CODE _____________ UPPER DIE CODE _____________

SNAP COMPONENT_____________ SNAP COMPONENT _____________

____________________ . . . .

SNAP COMPONENT_____________ SNAP COMPONENT_____________

LOWER DIE CODE _____________ LOWER DIE CODE _____________

PRODUCT SAFETY HANDBOOK 2000


SA -16
Snap Attachment Standard Operating Procedures

VIII.) Snap problem – Check and Action flow chart


Pinch setting exceeds
warning limits??????

STOP PRODUCTION

Attach another 5 sets and


measure pinch setting again

NG

OK
Measure attachment Fill up M&G check sheet and
strength of snaps in fax to snap supplier call for
Measure attachment question service
strength of snaps in
question

Fill up M&G check sheet


NG and fax to snap supplier Check condition of bulk NG
call for service garment immediately
OK

Take necessary action for


Take necessary correction
OK countermeasure for
garments in problem

RE-START PRODUCTION
SA - 17
Snap Attachment Standard Operating Procedures

MACHINE & GARMENT CHECK SHEET


TO: SCOVILL JAPAN LTD.

FROM: DATE:

1) GAP STYLE NO.:

2) SETTING PINCH CHECK

ITEM LIGNE SNAP ATT. M/C PINCH SETTING


TAPE PINCH
GRIPPER MALE MODEL 1 PLY
(REGULAR) FEMALE NO. 2 PLY

GRIPPER MALE MODEL 2 PLY


(LONG) FEMALE NO. 4 PLY

GRIPPER MALE MODEL 1 PLY


(STUD/POST) NO. 3 PLY
MALE MODEL 1 PLY
PERMEX
FEMALE NO. 6 PLY
MODEL 2 PLY
TACK/ BUTTON
NO. 4 PLY

3) GARMENT CHECK

A: UNEVEN THICKNESS? YES NO

B: CHANGE OF NUMBER OF PLY? YES NO

C: ATTACHMENT ON STITCH? YES NO

4) SNAP LOT NO.:

5) SENDING TO YOU FOR YOUR CHECK AND RECOMMENDATION

ABOVE PINCH TAPE

GARMENT IN QUESTION

SNAP LOOSE SAMPLES

PRODUCT SAFETY HANDBOOK 2000


SA - 18
Product Safety
Snap Attachment Strength Test – Pre-production Control
Vendor: Factory:
Garment description: Machine model/ machine #:

Gap Style Number / Division: Snap location:

Snap Description/Size: Fabric thickness (#. Of plies)

No. of snaps on garment: Pinch setting tolerance

Task Force Coordinator: Date:

PRE-PRODUCTION SETTING PER STYLE – 50 individual male/female components to a mock / faux seam which is same construction as the
production.
Maintain 17 LBS for 10 Pull up until Maintain 17 LBS for 10 Pull up until
seconds detachment point or seconds detachment point or
Pass Fail Nature of up to Max. capacity Pass Fail Nature of up to Max. capacity
detachment of tester detachment of tester
1. Socket 1. Stud

2. Socket 2. Stud

3. Socket 3. Stud

4. Socket 4. Stud

5. Socket 5. Stud

6. Socket 6. Stud

7. Socket 7. Stud

8. Socket 8. Stud

9. Socket 9. Stud

10. Socket 10. Stud

11. Socket 11. Stud

12. Socket 12. Stud

13. Socket 13. Stud

14. Socket 14. Stud

15. Socket 15. Stud

16. Socket 16. Stud

17. Socket 17. Stud

18. Socket 18. Stud

19. Socket 19. Stud

20. Socket 20. Stud

21. Socket 21. Stud

22. Socket 22. Stud

PRODUCT SAFETY HANDBOOK 2000


SA - 19
Product Safety
Snap Attachment Strength Test – Pre-production Control
Maintain 17 LBS for 10 Pull up until Maintain 17 LBS for 10 Pull up until
seconds detachment point or seconds detachment point or
Pass Fail Nature of up to Max. capacity Pass Fail Nature of up to Max. capacity
detachment of tester detachment of tester
23. Socket 23. Stud

24. Socket 24. Stud

25. Socket 25. Stud

26. Socket 26. Stud

27. Socket 27. Stud

28. Socket 28. Stud

29. Socket 29. Stud

30. Socket 30. Stud

31. Socket 31. Stud

32. Socket 32. Stud

33. Socket 33. Stud

34. Socket 34. Stud

35. Socket 35. Stud

36. Socket 36. Stud

37. Socket 37. Stud

38. Socket 38. Stud

39. Socket 39. Stud

40. Socket 40. Stud

41. Socket 41. Stud

42. Socket 42. Stud

43. Socket 43. Stud

44. Socket 44. Stud

45. Socket 45. Stud

46. Socket 46. Stud

47. Socket 47. Stud

48. Socket 48. Stud

49. Socket 49. Stud

50. Socket 50. Stud

PRODUCT SAFETY HANDBOOK 2000


SA - 20
Product Safety
Snap Attachment Strength Test – Pre-production Control
Vendor: Actca Enterprise Factory: Actca
Garment description: Machine model/ machine #:
Old Navy Baby Boy’s Woven Romper M140 / 12357 (Scovill)

Gap Style Number / Division: Snap location:


#478656 / HBG At Crotch
Snap Description/Size: Fabric thickness ( #. Of plies)
Ring Snap / 16 L 0.45 mm
No. of snaps on garment: Pinch setting tolerance
6 pcs. 2.98 – 3.98
Task Force Coordinator: Date:
Cathy Wong 20-Jul-98
PRE-PRODUCTION SETTING PER STYLE – 50 individual male/female components to a mock / faux seam which is same construction as the
production.
Maintain 17 LBS for 10 Pull up until Maintain 17 LBS for 10 Pull up until
seconds detachment point or seconds detachment point or
Pass Fail Nature of up to Max. capacity Pass Fail Nature of up to Max. capacity
detachment of tester detachment of tester
1. Socket X >30 1. Stud X 26.3

2. Socket X 19.3 2. Stud X 23.1

3. Socket X 26.3 3. Stud X 29.3

4. Socket X 25.6 4. Stud X 19.3

5. Socket X 24.3 5. Stud X 25.4

6. Socket X 26.5 6. Stud X Snap pull off 15.8

7. Socket X 19.6 7. Stud X >30

8. Socket X Snap pull off 15.3 8. Stud X >30

9. Socket X 26.3 9. Stud X 26.6

10. Socket X 27.5 10. Stud X 25.1

11. Socket X 20.3 11. Stud X 29.3

12. Socket X 21.6 12. Stud X 26.5

13. Socket X 25.6 13. Stud X 24.3

14. Socket X 21.9 14. Stud X 27.2

15. Socket X 21.3 15. Stud X 19.5

16. Socket X 25.6 16. Stud X 18

17. Socket X >30 17. Stud X 23

18. Socket X >30 18. Stud X 26.5

19. Socket X 25.6 19. Stud X 28.6

20. Socket X 21.3 20. Stud X 24.5

21. Socket X 25.6 21. Stud X 27.3

22. Socket X 24.9 22. Stud X 26.5

PRODUCT SAFETY HANDBOOK 2000


SA - 21
Product Safety
Snap Attachment Strength Test - Pre-production Control
Maintain 17 LBS for 10 Pull up until Maintain 17 LBS for 10 Pull up until
seconds detachment point or seconds detachment point or
Pass Fail Nature of up to Max. capacity Pass Fail Nature of up to Max. capacity
detachment of tester detachment of tester
23. Socket X Snap pull 16.2 23. Stud X 21.3
off
24. Socket X 26.3 24. Stud X 26.5

25. Socket X 25.9 25. Stud X 21.3

26. Socket X >30 26. Stud X 23.3

27. Socket X >30 27. Stud X 21.6

28. Socket X 23.6 28. Stud X 25.6

29. Socket X 23.6 29. Stud X 29.3

30. Socket X 25.9 30. Stud X >30

31. Socket X 24.6 31. Stud X 25.6

32. Socket X 28.9 32. Stud X 21.3

33. Socket X 27.5 33. Stud X 26

34. Socket X 21.3 34. Stud X 25.3

35. Socket X 22.2 35. Stud X 24.9

36. Socket X 21.3 36. Stud X 27.6

37. Socket X 25.6 37. Stud X 19.3

38. Socket X 23.5 38. Stud X 18.6

39. Socket X >30 39. Stud X 26.3

40. Socket X 23 40. Stud X 25.3

41. Socket X 25.6 41. Stud X 24.9

42. Socket X 21.6 42. Stud X 28.7

43. Socket X 28.6 43. Stud X 26.5

44. Socket X 24.6 44. Stud X 21.3

45. Socket X 25.9 45. Stud X 26.5

46. Socket X 25.1 46. Stud X 24.5

47. Socket X 29.3 47. Stud X 29.6

48. Socket X 24.6 48. Stud X 21.6

49. Socket X 26.5 49. Stud X 25.1

50. Socket X 28.1 50. Stud X 24.8

PRODUCT SAFETY HANDBOOK 2000


SA - 22
Product Safety
Machine Pinch Setting Statistical Process Control Chart - Pre-production Control
Description Gap Style No. Machine Type Model Machine No. Operator

140 150 370

Snap Description No. Of Snap Position Of garment Fabric Thickness Pinch Setting Tolerance

[12]

Machine Pinch Setting Measurements


[1] [2] [3] [4] [5]
1 11 21 31 41

2 12 22 32 42

3 13 23 33 43

4 14 24 34 44

5 15 25 35 45

6 16 26 36 46

7 17 27 37 47

8 18 28 38 48

9 19 29 39 49

10 20 30 40 50
Total Total Total Total Total

MAX MAX MAX MAX MAX

MIN MIN MIN MIN MIN

[6] Grand Total [6]


(1+2+3+4+5)

[7] Average ([6] / 50) [7] Check whether [7] average is within
[12] Pinch Setting Tolerance. If not,
call SCOVILL
[8] Pinch Setting MAX [8]
(1,2,3,4,5)

[9] Pinch Setting MIN [9]


(1,2,3,4,5)

[10] Warning Limits MAX [10]


([7]+2 X [8] / 3)

[11] Warning Limits Min [11]


([7]+2 X [9] / 3)

PRODUCT SAFETY HANDBOOK 2000


SA - 23
Product Safety
Machine Pinch Setting Statistical Process Control Chart - Pre-production Control
Description Gap Style No. Machine Type Model Machine No. Operator
Old Navy Baby
Boy’s Woven 478656 140 150 370 12357 Cathy Wong
Romper
Snap Description No. Of Snap Position Of garment Fabric Thickness Pinch Setting Tolerance
16 DUO Stud / 16
L 6 pcs At crotch 0.45 mm
[12] 2.98 – 3.18 mm

Machine Pinch Setting Measurements


[1] [2] [3] [4] [5]

1 3.04 11 3.02 21 3.16 31 3.08 41 3.13

2 3.08 12 3.02 22 3.07 32 3.12 42 3.04

3 3.06 13 3.04 23 3.15 33 3.01 43 3.04

4 3.05 14 3.14 24 3.15 34 3.11 44 3.14

5 3.11 15 3.08 25 3.08 35 3.04 45 3.05

6 3.07 16 3.15 26 3.05 36 3.10 46 3.03

7 3.07 17 3.12 27 3.08 37 3.12 47 3.16

8 3.12 18 3.07 28 3.20 38 3.07 48 3.19

9 3.10 19 3.15 29 3.06 39 3.10 49 3.10

10 3.02 20 3.10 30 3.10 40 3.07 50 3.08


Total Total Total Total Total
30.72 30.89 31.10 30.82 30.96
MAX MAX MAX MAX MAX
3.12 3.15 3.20 3.12 3.19
MIN MIN MIN MIN MIN
3.02 3.02 3.05 3.01 3.03

[6] Grand Total [6]


(1+2+3+4+5) 154.5

[7] Average ([6] / 50) [7] Check whether [7] average is within [12] Pinch
154.5/50 = 3.09 Setting Tolerance. If not, call SCOVILL

[8] Pinch Setting MAX [8]


(1,2,3,4,5) 3.2

[9] Pinch Setting MIN [9]


(1,2,3,4,5) 3.01

[10] Warning Limits MAX [10]


([7]+2 X [8] / 3) [(3.2x2) + 3.09] / 3 = 3.16

[11] Warning Limits Min [11]


([7]+2 X [9] / 3) [(3.01x2) + 3.09] / 3 = 3.04

PRODUCT SAFETY HANDBOOK 2000


SA - 24
Product Safety
Snap Attachment Visual/Physical Check – Daily Production Control
Vendor : Factory:

Model No. / Machine No.: Operator:

Task Force Coordinator : Date:

Style No.: Snap fastener type:

Production Control – apply 100 % check every two hours for A) Snap function – open /closure pressure, B) Snap placement / seating – seat on parallel
surface, not over seams. No space (gap) between material and component C) Visual Check – exposed prongs, rough surfaces on snaps.

Time Output Defectives A Defectives B Defectives C TTL Defectives Action Taken


(units) (units) (units)

PRODUCT SAFETY HANDBOOK 2000


SA - 25
Product Safety
Snap Attachment Visual/Physical Check – Daily Production Control
Vendor : Actca Enterprises Factory: Actca

Model No. / Machine No.: M140 /12357 (Scovill) Operator: Hi Hwa

Task Force Coordinator : Cathy Wong Date: 25 July 98

Style No.: 13800 Snap fastener type: Ring Snap

Production Control – apply 100 % check every two hours for A) Snap function – open /closure pressure, B) Snap placement / seating – seat on parallel
surface, not over seams. No space (gap) between material and component C) Visual Check – exposed prongs, rough surfaces on snaps.

Time Output Defectives A Defectives B Defectives C TTL Defectives Action Taken


(units) (units) (units)
Reject, advise operator snap cannot
10:30 AM 200 0 2 0 2 attached to the seam.

1:00 PM 200 0 0 0 0 Nil

PRODUCT SAFETY HANDBOOK 2000


SA - 26
PRODUCT SAFETY
Snap Attachment Strength Test - Production Control (Daily)

Vendor : Factory :
Garment Description : Machine Model / Number :
Gap Style Number/Division : Operator :
Snap Description/Size : Foundation Thickness :
No. of Snaps on Garments : Pinch Setting Tolerance :
Task Force Coordinator : Date :

PRODUCTION CONTROL - Monitoring machines pinch setting (5 readings) and snap attachment strength (5 readings) twice per eight hour shift, once in the morning and
once in the afternoon to a mock/faux seam which is same construction as the production. Noted : washed items mock up should be submitted after washed.

AM PM AM PM AM PM AM PM AM PM
Pinch Attachment Pinch Attachment Pinch Attachment Pinch Attachment Pinch Attachment Pinch Attachment Pinch Attachment Pinch Attachment Pinch Attachment Pinch Attachment

Date
Time 9:00 am 3:00 pm 9:00 am 3:00 pm 9:00 am 3:00 pm 9:00 am 3:00 pm 9:00 am 3:00 pm

1 Stud

2 Stud

3 Stud

4 Stud

5 Stud

Total 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Avg 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Results below
15 lbs
Results > 15
lbs, <17 lbs
Results <17
lbs for 10 s
Nature of
detachment

SA-27 2000
PINCH SETTING CHART INDIVIDUAL (DAILY)

4.5

3.5
MILIMETERS

AM
3 PM

2.5

1.5

1
1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5

DAY 1 DAY 2 DAY 3 DAY 4 DAY 5

SA-28 2000
SNAP ATTACHMENT STRENGTH CHART (DAILY)

1.2

0.8
PULLING FORCE

AM
0.6 PM

0.4

0.2

0
1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5

DAY 1 DAY 2 DAY 3 DAY 4 DAY 5

SA-29 2000
PRODUCT SAFETY
Snap Attachment Strength Test - Production Control (Daily)

Vendor : Factory :
Garment Description : Machine Model / Number :
Gap Style Number/Division : Operator :
Snap Description/Size : Foundation Thickness :
No. of Snaps on Garments : Pinch Setting Tolerance :
Task Force Coordinator : Date :

PRODUCTION CONTROL - Monitoring machines pinch setting (5 readings) and snap attachment strength (5 readings) twice per eight hour shift, once in the morning and
once in the afternoon to a mock/faux seam which is same construction as the production. Noted : washed items mock up should be submitted after washed.

AM PM AM PM AM PM AM PM AM PM
Pinch Attachment Pinch Attachment Pinch Attachment Pinch Attachment Pinch Attachment Pinch Attachment Pinch Attachment Pinch Attachment Pinch Attachment Pinch Attachment

Date
Time 9:00 am 3:00 pm 9:00 am 3:00 pm 9:00 am 3:00 pm 9:00 am 3:00 pm 9:00 am 3:00 pm

1 Stud 3.185 19 3.15 18 3.15 20 3.13 21.5


2 Stud 3.116 22.2 3.09 17.9 3.12 23.1 3.05 22.1
3 Stud 3.053 20.6 3.1 19.3 3 25.2 3.11 23.4
4 Stud 2.997 30 3 20.3 2.99 17.2 2.99 21
5 Stud 3.109 26.1 3.12 21.6 3.09 19.8 3 17
Total 15.46 117.9 15.46 97.1 15.35 105.3 15.28 105 0 0 0 0 0 0 0 0 0 0 0 0
Avg 3.092 23.58 3.092 19.42 3.07 21.06 3.056 21 0 0 0 0 0 0 0 0 0 0 0 0
Results below
15 lbs
Results > 15
lbs, <17 lbs
Results <17
lbs for 10 s
Nature of
detachment

SA-30 2000
PINCH SETTING CHART INDIVIDUAL (DAILY)

4.5

3.5
MILIMETERS

AM
3 PM

2.5

1.5

1
1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5

DAY 1 DAY 2 DAY 3 DAY 4 DAY 5

SA-31 2000
SNAP ATTACHMENT STRENGTH CHART (DAILY)

35

30

25
PULLING FORCE

20
AM
PM

15

10

0
1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5

DAY 1 DAY 2 DAY 3 DAY 4 DAY 5

SA-32 2000
PRODUCT SAFETY
Snap Attachment Strength Test - Production Control (Daily)

Vendor : Factory :
Garment Description : Machine Model / Number :
Gap Style Number/Division : Operator :
Snap Description/Size : Foundation Thickness :
No. of Snaps on Garments : Pinch Setting Tolerance :
Task Force Coordinator : Date :

PRODUCTION CONTROL - Monitoring machines pinch setting (5 readings) and snap attachment strength (5 readings) twice per eight hour shift, once in the morning and
once in the afternoon to a mock/faux seam which is same construction as the production. Noted : washed items mock up should be submitted after washed.

AM PM AM PM AM PM AM PM AM PM
Pinch Attachment Pinch Attachment Pinch Attachment Pinch Attachment Pinch Attachment Pinch Attachment Pinch Attachment Pinch Attachment Pinch Attachment Pinch Attachment

Date
Time 9:00 am 3:00 pm 9:00 am 3:00 pm 9:00 am 3:00 pm 9:00 am 3:00 pm 9:00 am 3:00 pm

1 Socket

2 Socket

3 Socket

4 Socket

5 Socket

Total 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Avg 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Results below
15 lbs
Results > 15
lbs, <17 lbs
Results <17
lbs for 10 s
Nature of
detachment

SA-33 2000
PINCH SETTING CHART INDIVIDUAL (DAILY)

4.5

3.5
MILIMETERS

AM
3 PM

2.5

1.5

1
1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5

DAY 1 DAY 2 DAY 3 DAY 4 DAY 5

SA-34 2000
SNAP ATTACHMENT STRENGTH CHART (DAILY)

1.20

1.00

0.80
PULLING FORCE

AM
0.60 PM

0.40

0.20

0.00
1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5

DAY 1 DAY 2 DAY 3 DAY 4 DAY 5

SA-35 2000
PRODUCT SAFETY
Snap Attachment Strength Test - Production Control (Daily)

Vendor : Factory :
Garment Description : Machine Model / Number :
Gap Style Number/Division : Operator :
Snap Description/Size : Foundation Thickness :
No. of Snaps on Garments : Pinch Setting Tolerance :
Task Force Coordinator : Date :

PRODUCTION CONTROL - Monitoring machines pinch setting (5 readings) and snap attachment strength (5 readings) twice per eight hour shift, once in the morning and
once in the afternoon to a mock/faux seam which is same construction as the production. Noted : washed items mock up should be submitted after washed.

AM PM AM PM AM PM AM PM AM PM
Pinch Attachment Pinch Attachment Pinch Attachment Pinch Attachment Pinch Attachment Pinch Attachment Pinch Attachment Pinch Attachment Pinch Attachment Pinch Attachment

Date
Time 9:00 am 3:00 pm 9:00 am 3:00 pm 9:00 am 3:00 pm 9:00 am 3:00 pm 9:00 am 3:00 pm

1 Socket 3.185 19 3.15 18 3.15 20 3.13 21.5


2 Socket 3.116 22.2 3.09 17.9 3.12 23.1 3.05 22.1
3 Socket 3.053 20.6 3.1 19.3 3 25.2 3.11 23.4
4 Socket 2.997 30 3 20.3 2.99 17.2 2.99 21
5 Socket 3.109 26.1 3.12 21.6 3.09 19.8 3 17
Total 15.46 117.9 15.46 97.1 15.35 105.3 15.28 105 0 0 0 0 0 0 0 0 0 0 0 0
Avg 3.092 23.58 3.092 19.42 3.07 21.06 3.056 21 0 0 0 0 0 0 0 0 0 0 0 0
Results below
15 lbs
Results > 15
lbs, <17 lbs
Results <17
lbs for 10 s
Nature of
detachment

SA-36 2000
PINCH SETTING CHART INDIVIDUAL (DAILY)

4.5

3.5
MILIMETERS

AM
3 PM

2.5

1.5

1
1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5

DAY 1 DAY 2 DAY 3 DAY 4 DAY 5

SA-37 2000
SNAP ATTACHMENT STRENGTH CHART (DAILY)

35

30

25
PULLING FORCE

20
AM
PM

15

10

0
1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5

DAY 1 DAY 2 DAY 3 DAY 4 DAY 5

SA-38 2000
GAP Lab report #
SOP 2000C

24-HOUR SNAP ATTACHMENT STRENGTH TEST REQUEST / REPORT


DIVISION: MERCHANT:
GARMENT DESCRIPTION: GARMENT P.O.#:
GARMENT STYLE#: GARMENT SHIP DATE:

SNAP VENDOR: SNAP TYPE:


SNAP MACHINE MODEL #: DIES #:
PINCH SETTING STANDARD: TOLERANCE:

VENDOR: CONTACT:
PLANT ADDRESS:
PHONE #:
FAX #:

DATE SUBMITTED: RESULTS SENT:

DATE RECEIVED: RETURN DESTROYED GARMENTS? YES NO

COMPONENT LOCATION PINCH ATTACHMENT ATTACHMENT NATURE


SAMPLE ON SETTING STRENGTH STRENGTH OF
Birch (A) GARMENT (mm) at 17 lbs./10 sec ULTIMATE FAILURE DETACHMENT

socket
stud
socket
stud
socket
stud
socket
stud
socket
stud
socket
stud
socket
stud
socket
stud
socket
stud
socket
stud
socket
stud

RESULTS SUMMARY:

Page _____ of _____ Technician: __________ Laboratory:

Product Safety Handbook SA - 39 2000


COMPONENT LOCATION PINCH ATTACHMENT ATTACHMENT NATURE
ON SETTING STRENGTH STRENGTH OF
SAMPLE (B) GARMENT (mm) at 17 lbs./10 sec ULTIMATE FAILURE DETACHMENT
Red
socket
stud
socket
stud
socket
stud
socket
stud
socket
stud
socket
stud
socket
stud
socket
stud
socket
stud
socket
stud
socket
stud

COMPONENT LOCATION PINCH ATTACHMENT ATTACHMENT NATURE


ON SETTING STRENGTH STRENGTH OF
SAMPLE ( C ) GARMENT (mm) at 17 lbs./10 sec ULTIMATE FAILURE DETACHMENT
Green
socket
stud
socket
stud
socket
stud
socket
stud
socket
stud
socket
stud
socket
stud
socket
stud
socket
stud
socket
stud
socket
stud

Page _____ of _____ Technician: __________ Laboratory:

Product Safety Handbook SA - 40 2000


GAP 872054
Lab report #
SOP 2000C

24-HOUR SNAP ATTACHMENT STRENGTH TEST REQUEST / REPORT


DIVISION: BabyGap MERCHANT: Sharon Jee / Alicia Cheng
GARMENT DESCRIPTION: Infant Overall GARMENT P.O.#: 03944/47/08660/P0193/N4998
GARMENT STYLE#: 311875 GARMENT SHIP DATE: 20 July 98

SNAP VENDOR: Scovill SNAP TYPE: Ring Snaps


SNAP MACHINE MODEL #: M-150 DIES #:
PINCH SETTING STANDARD: TOLERANCE:

VENDOR: Pacific Garment Mfg Pte Ltd CONTACT: Cassandra


PLANT ADDRESS: 627, Aljunied Road
#02-00, Pacific Building, PHONE #: 7472226
Singapore 389837 FAX #: 7484945

9 July 98 11 July 98
DATE SUBMITTED: RESULTS SENT:

DATE RECEIVED: 10 July 98 RETURN DESTROYED GARMENTS? YES X NO

COMPONENT LOCATION PINCH ATTACHMENT ATTACHMENT NATURE


SAMPLE ON SETTING STRENGTH STRENGTH OF
Birch (A) GARMENT (mm) at 17 lbs./10 sec ULTIMATE FAILURE DETACHMENT

socket Waist 5.68 Pass > 30


stud " 1.32 " > 30
socket " 5.69 " > 30
stud " 1.34 " > 30
socket Crotch 3.14 Pass > 30
stud " 1.62 " > 30
socket " 3.23 " > 30
stud " 1.66 " 30
socket " 3.37 " > 30
stud " 1.72 " 30
socket " 3.20 " > 30
stud " 1.78 " > 30
socket " 3.22 " > 30
stud " 1.80 " 25
socket " 3.13 " > 30
stud " 1.74 " > 30
socket
stud
socket
stud
socket
stud

RESULTS SUMMARY: All tested samples pass in snap attachment strength.

Page _____ of _____ Technician: __________ Laboratory: Intertek Testing Services (Singapore) Pte. Ltd

Product Safety Handbook SA -41 2000


COMPONENT LOCATION PINCH ATTACHMENT ATTACHMENT NATURE
ON SETTING STRENGTH STRENGTH OF
SAMPLE (B) GARMENT (mm) at 17 lbs./10 sec ULTIMATE FAILURE DETACHMENT
Red
socket Waist 5.93 Pass > 30
stud " 1.49 " > 30
socket " 5.84 " > 30
stud " 1.50 " > 30
socket Crotch 3.09 Pass > 30
stud " 1.60 " 25
socket " 3.19 " > 30
stud " 1.70 " > 30
socket " 3.25 " > 30
stud " 1.66 " > 30
socket " 3.32 " > 30
stud " 1.65 " 29
socket " 3.28 " > 30
stud " 1.62 " > 30
socket " 3.27 " > 30
stud " 1.68 " > 30
socket " 3.18 " > 30
stud " 1.63 " 27.5
socket " 3.27 " > 30
stud " 1.61 " 25.5
socket
stud

COMPONENT LOCATION PINCH ATTACHMENT ATTACHMENT NATURE


ON SETTING STRENGTH STRENGTH OF
SAMPLE ( C ) GARMENT (mm) at 17 lbs./10 sec ULTIMATE FAILURE DETACHMENT
Green
socket Waist 5.82 Pass > 30
stud " 1.38 " > 30
socket " 5.73 " > 30
stud " 1.41 " > 30
socket Crotch 3.25 Pass > 30
stud " 1.65 " 27
socket " 3.26 " > 30
stud " 1.68 " > 30
socket " 3.13 " > 30
stud " 1.61 " 30
socket " 3.24 " > 30
stud " 1.59 " > 30
socket " 3.19 " > 30
stud " 1.58 " > 30
socket " 3.18 " > 30
stud " 1.62 " > 30
socket " 3.20 " > 30
stud " 1.62 " 24
socket " 3.21 " > 30
stud " 1.62 " 24
socket
stud

Page _____ of _____ Technician: __________ Laboratory: INTERTEK TESTING SERVICES (SINGAPORE) PTE LTD

Product Safety Handbook SA -42 2000


Snap Attachment Standard Operating Procedures

Snap Suppliers Contact


Prym
United States Hong Kong
Prym Fashions, Inc. Prym Asia Pacific & Co
950 Brisack Road Unit B, 4/F Pioneer Building
Spartanburg, SC 29303 213 Wai Yip Street
Tel: 864-587-5232 Kwun Tong, Hong Kong
Fax: 864-587-5233 Tel: 852-2344-4499 / 852-2950-3833
Contact: Raymond Hartman Fax: 852-2341-8905
raimondh@prymfashion-use.com Contact: Christopher Lee
christopher.lee@prymasia.com
Alvin Leung

Schaffer
Germany United States United States
Schaffer GmbH Schaeffer USA Inc. Schaeffer USA Inc.
Schuetzenstrasse 23 950 Brisack Road 5800 Monroe Road
D-42281 Wuppertal Spartanburg, SC 29303 Charlotte, NC 28212
Germany Tel: 864-587-5220 Tel: 704-531-5850
Tel: 49-202-518231 Fax: 864-587-5222 Fax: 704-531-5801
Fax: 49-202-507281 Contact: Claudia Poppe Contact: Karen Kropp
Contact: Ana-Rosa Rafael

YKK Newmax
Hong Kong Japan
YKK Newmax YKK Newmax Co., Ltd
Unit D, 2/F Yeoung Yiu Chung Ichibancho Central Building 22-1
No.8 Industrial Building Ichibancho, Cheyoda-Ku Tokoyo 102-0082
20 Wang Hoi Road, Tel: 81-3-265-2634
Kowloon Bay, Hong Kong Contact: Mr E Saito
Tel: 852-2796-1193

Stocko
Singapore United States
YKK Zippers (Singapore) Pte Ltd. Universal Fasteners Inc.
No. 1 Joo Yee Road 302 Factory Ave.
Jurong Town, Singapore 619197 Lawerenceburg, KY 40502
Tel: 65-265-1875 Tel: 502-839-2231
Fax: 65-268-9446 Fax: 502-839-6525
Contact: Tsuyoshi Fujita Contact: Richard Harlow
Alan Fong Mickey Kubota

Universal Fasteners
United States Hong Kong
Universal Fasteners YKK Hong Kong Ltd.
PO Box 240 14F/ Silver Cord Tower 2
Lawerenceburg, KY 40502 30 Canton Road
Tel: 502-839-2231 Kowloon, Hong Kong
Fax: 502-839-6525 Tel: 852-237-88477
Contact: Richard Harlow Fax: 852-237-56088

Morito
Hong Kong Singapore
Morito Industrial Co., (H.K.) Ltd. Morito (S'pore) Pte. Ltd
Rm. 1805 Tower 6 15 Mccallum Street,
China Hong Kong City, #13-02, Natwest Centre,
33 Canton Road, Hong Kong Singapore 069045
Tel: 852-27366212 Tel: 65-2262563
Fax: 852-27366207 Fax: 65-2260274
Contact: Sammy Somekawa Contact: Hiro Mori

PRODUCT SAFETY HANDBOOK SA-43 2000


Saf-Q snap tester – features & working principle.
Features

! Mechanical stand
! Imada FB 30 kg scale
! Imada scale mounting plate
! Upper snap clamp, or stud clamp
! Lower fabric clamping device
! A manual lever arm
! A top flywheel handle

Principle

! Design of upper snap clamp & stud clamp to avoid damage caused to the snap
specimen during clamping.
! Design of lower fabric clamping device to avoid induced error by operator in
terms of different clamping practice of fabric; uneven fabric tension.
! Increase repeatability & reproducibility
! 17 lbs.-applied force with holding 10 seconds is designed to evaluate whether
material fatigue occurs from the snap.
! Real attachment force of snap on fabric is measured with minimized the induced
fabric tension.

Result expected

! All components are required to withstand an attachment strength of 17 lbs. for 10


seconds
! A pass is defined as all components withstanding 17 lbs. for 10 seconds force.
(One fails to withstand the force = failure).

Product safety Handbook SA-44 2000


Correct clamp use
Snap clamp

Snap clamp

for Female-type
snap only.

Stud clamp

Stud clamp

For Male-type snap


only.

! Snap clamp – female snap only.


! Stud clamp – male snap only.

! No misuse is allowed and error leads to wrong testing results.

Product safety Handbook SA-45 2000


Correct position for snap clamp

INCORRECT #
CORRECT "

(1) Open the fabric- Knurled Lock


clamping device of
clamping fixture

(2) By rotation of
the knurled lock
(arm adjust dial)

(3) To locate & position


of male / female snap
attachment directly onto
the recess,

(4) To ensure the snap


fastening side faces up
the drill type chuck
jaws.

(5) To rotate knurled


lock to secure the snap
attachment

Product safety Handbook SA-46 2000


(6) To open drill type chuck
(upper clamping jaw) by rotating
of the knurled disc lock (upper
clamping jaw) counter clockwise.

(7) To set the pointer of


reading gauge to zero
position, by adjusting the
zero tare ring of scale.

(8) Set to the ‘Maximum


reading’ recording mode

Product safety Handbook SA-47 2000


(9) Lower the drill type chuck
by rotation of the top
flywheel, until the chuck jaws
extends to the base of the snap
attachment.

(10) Securely attach the chuck


jaws onto the snap by rotating
the knurled disc lock (jaw
adjust dial).

(11) To rotate the top flywheel as


to elevate the scale, thus inducing a
force on the snap attachment.

(12) A force must be maintained at


17 lbs. for 10 seconds by
stopwatch.

(13) Upon completion of the first test


in step (11), extraction of the snap
attachment is required for continuous
testing of the remaining specimen.

(14) To record your


measurements on the data sheet
provided.

Product safety Handbook SA-48 2000


Calibration of Saf-Q snap tester
There are three Calibration tests:

A. Alignment test
B. Clamping test

C. Weight test

A. Alignment test
Reason:
Misalignment between upper & lower clamping devices will induce error in
the reading.

Procedure:

1) To lower the “Upper Snap Clamp” nearly in touch with the “Lower Fabric
Clamp”, rotate the Flywheel.
2) To verify the center alignment between the “Upper Snap Clamp” and the
“Lower Fabric Clamp” visually.

screw

3) If misalignment is observed, loose all the four locking nuts on the screws by
spanner, moves until the alignment is obtained, then secured it.

Product safety Handbook SA-49 2000


B. Clamping Test
Reason:
$ The “Lower Fabric Clamp” is equipped with concave washer to
compensate the uneven thickness of fabric.

$ For prolong used, the washers will deform, thus the sample can no longer
be clamped firmly.

Procedure:

Paper
Level horizontally

Concave
washers

1) Clamp a piece of paper onto the “Lower Fabric clamp”


2) Visually verify the lower edge of the grip plate in a horizontal level (as
shown on the diagram)
3) Ensures no slippage is occurred by means of pulling the paper in various
directions
4) If either procedure fails, change the concave washer
5) Removes the retaining ring
6) Pull out the spindle
7) Pull out the anvil
8) Change a new set of concave washer

Spindle
b

c Anvil

d Concave
washer

a Retaining ring

Product safety Handbook SA-50 2000


C. Weight Test
Reason:
The accuracy of the test result depends on the accuracy of the force scale, thus
a routine “Weight Test” is necessary to ensure its accuracy.

Procedure:

1) Remove the “Lower Fabric clamp”


% Turn the locking nut anti-clockwise to loose it;
% Pull out the retaining pin;
% Take away the sub assembly out.

2) Remove the “Upper Snap Clamp”

© Take away sub


assembly out
c
(a) Turn locking nut
anti-clock wise out
a
(b) Pull out
retaining pin b

3) Hang the 15 lbs. calibration dead weight on the hook of the scale and
verify the accuracy of the force scale.

(Acceptable tolerance, 0.5% of full scale reading e.g. for 30lbs. scale,
tolerance should be 30 x 0.5% = 0.15 lb.)

$ If the weight test failed, call for the


repairing services (contact ITS)

$ Put back the “Lower Fabric Clamp” and


lock it, as well as the “Upper Snap
Clamp”

$ Zero the scale

Product safety Handbook SA-51 2000

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