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Ecomax402502602 Service Manual
Ecomax402502602 Service Manual
An ITW-Company
ECOMAX 402/452/502
Start Serial No.: 8663 0001 – 8663 3999 EEPROM: 897547-6
Facelift as of Serial No.: 8663 4000 EEPROM: 897547-17
ECOMAX 602/612/AM-10/AM-11
Start Serial No.: 8657 1001 – 8667 2999 EEPROM: 897547-6
Facelift as of Serial No.: 8657 3000 EEPROM: 897547-17
CoNTENTS
1. STANdARd ModElS – oVERVIEw ..................................................................................................................................... 3
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2. MAChINE dIMENSIoNS ........................................................................................................................................................ 5
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3. INSTAllATIoN ....................................................................................................................................................................... 6
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4. CoNTRolS ............................................................................................................................................................................. 7
5. INITIAl BooSTER fIll (fACElIfT SEE pAGE 32) ............................................................................................................ 8
6. hydRAulIC SChEMATICS ................................................................................................................................................... 9
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7. fIllING ................................................................................................................................................................................. 16
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8. wAShING .............................................................................................................................................................................. 22
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9. hood – dETAIlS ................................................................................................................................................................. 23
10. ElECTRoNIC CoNTRol ..................................................................................................................................................... 24
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11. doSAGE TIMES ................................................................................................................................................................... 31
12 fACElIfT fEBRuARy 2011 ................................................................................................................................................ 32
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SERVICE TRAINING CENTER
Ecomax 452-90
Ecomax 452-91:
2. MAChINE dIMENSIoNS
1960*
1480*
860*
200*
107
740
635
821
107
635
SERVICE TRAINING CENTER
3. INSTAllATIoN
3.1 ElECTRICAl CoNNECTIoN
line flow Ecomax 402-10 / 402-12 / 502-10 / 502-12 / 602-10 / AM-10 / AM-11 (without rinse pump M2):
A
not kink or cut
4. CoNTRolS
2 2 4 5 3 1
H1 H2 6 7 H3 H4
1 oN/STop
permanent
2 program buttons 1
2
3 drain/off button
6 Salt required
7 Regeneration indicator
Note:
SERVICE TRAINING CENTER
1. 2. Push program 3.
three times.
lEd allocation:
4.
ATTENTIoN:
S03 0
Remarks:
<l1.0
l1.0
for machines with pressure booster:
6. hydRAulIC SChEMATICS
6.1 lEGENd of CoMpoNENTS foR ECoMAx 402/502 (ECoMAx 452: SEE pAGE 3)
Ecomax 402 402S 402 402S 502 502S 502 502S
-10 -12 -10 -12 -20 -20 -10 -12 -10 -12 -20 -20
B1 Temperature sensor booster X X X X X X X X X X X X
B2 Temperature sensor tank X X X X X X X X X X X X
B3 Pressure transmitter booster --- --- X X X X --- --- X X X X
B4 Pressure transmitter tank X X X X X X X X X X X X
E1 Booster heating 5.50 kW
400/3/N/PE 3x13A/3x16A --- --- --- --- --- --- A A A A --- ---
E1 Booster heating 3.70 kW
230/1/N/PE 1x25A --- --- --- --- --- --- --- --- --- --- A A
E1 Booster heating 3.70 kW
230/1/N/PE 1x20A --- --- --- --- X X --- --- --- --- --- ---
E1 Booster heating 1.80 kW
230/1/N/PE 1x13A/1x16A A A A A A A --- --- --- --- X X
E2 Tank heating 1.80 kW X X X X X X X X X X X X
M1 Wash pump 0.25 kW
C1 5.0 µF X X X X X X --- --- --- --- --- ---
M1 Wash pump 0.37 kW
C1 10.0 µF --- --- --- --- --- --- X X X X X X
M2 Rinse pump 0.14 kW, 0.6A
C2 4.0 µF --- --- X X X X --- --- X X X X
M3 Rinse aid dispenser X X X X X X X X X X X X
M4 Detergent dispenser Kit X Kit X X X Kit X Kit X X X
M5 Drain pump Kit X Kit X X X Kit X Kit X X X
S1 Reed-switch – hood/door X X X X X X X X X X X X
S2 Impeller --- --- X X --- X --- --- X X --- X
S3 --- --- X X --- X --- --- X X --- X
Y1 --- --- X X X X --- --- X X X X
Y1 X X --- --- --- --- X X --- --- --- ---
Y3.1 Valve resin --- --- X X --- X --- --- X X --- X
Y4.2 Switching valve softener --- --- X X --- X --- --- X X --- X
1 X X X X X X X X X X X X
2 --- --- X X X X --- --- X X X X
X X --- --- --- --- X X --- --- --- ---
3 Pressure-less booster --- --- X X X X --- --- X X X X
Pressure booster X X --- --- --- --- X X --- --- --- ---
4 Wash arms X X X X X X X X X X X X
5 Rinse arms X X X X X X X X X X X X
6 Salt chamber --- --- X X --- X --- --- X X --- X
7 Resin --- --- X X --- X --- --- X X --- X
Notes: A
drain pump 402 01-240784-1
drain pump 402S 01-510154-1
drain pump 502 01-240785-1
drain pump 502S 01-510153-1
detergent dispenser 402/502 01-240786-1
SERVICE TRAINING CENTER
S1 2a
Y1
15 l/min
5
4 1
B4
B2 1E2 3a
B1
M1 E1 M3
S1 2a
Y1
15 l/min
5
4 1
B4 B2 1E2 3a
M4 B1
M1 E1 M3
M5 Booster draining
Drain
SERVICE TRAINING CENTER
S1
5 l/min Y1
5
4 1
M3
B3
B4 B2 E2 3
M4 B1
M1 E1
M2
M5
Booster draining
Drain
S1
S2
2
5 l/min Y1
5
4 1
M3
B3
B4 B2 1E2 3
Y4.2 B1
6
M1 E1
M2
S3 7
Booster draining
Drain Y3.1
SERVICE TRAINING CENTER
S1
S2
2
5 l/min Y1
5
4 1
M3
B3
B4 B2 1E2 3
Y4.2 B1
M4 6
M1 E1
M2
S3 7
M5
Booster draining
Drain Y3.1
SERVICE TRAINING CENTER
Notes:
A
S1
4
2a
5
Y1
15 l/min
5 1
4
M4 only AM-11 M4
B4
1E2
B2
M1
3a
B1
E1 M3
S1 2
S2
4
5
Y1
5 l/min
M4
B4
1E2 B3
B2 M3
M1
3
B1
1E1 M2
M5
S1 2
S2
4
Y1
5 l/min
M4
B4
B3
B2 1E2 Y4.2
6 M3
M1
7
3
S3
B1
M2
1E1
Y3.1
M5
7. fIllING
7.1 wATERBREAk wITh flowMETER
100 ml
Flowmeter
Water flow
Connection for
filling supply
Water flow
Connection for
filling supply
Overflow
Overflow
Water for regeneration
Fresh water to booster or softener Blind plug
Fresh water to booster or softener
Overflow
Water flow
connection for
filling supply Y1 Fresh water to booster
SERVICE TRAINING CENTER
85 °C
NoTE:
0
0V
Press. Transmitter B4 + +5 V
Pressure transmitter
Booster (not for Ecomax
8
Tank
Voltage Signal from Transmitter
7
0
0V 402-10/-12, 502-10/-12,
6
Press. Transmitter B3 + +5 V
5
Booster
Temp. Probe B2
X14
Tank
Temp. Probe B1 B4
Booster Pressure transmitter
1
Tank
NoTE:
5V
x14 pin 5 (+5 V) and x14 pin 6 (0 V) pressure transmitter booster B3, x14 pin 8 (+5 V)
and x14 pin 9 (0 V) B4.
x14 pin 7 (+) and x14 pin 6 (0 V) pressure transmitter booster
B3, x14 pin 10 (+) and x14 pin 9 (0 V) B4.
If the sensor B3, B4 is outside the "normal" range (> 4.0 V / < 0.3 V), then the control is switched off.
SERVICE TRAINING CENTER
dispensers
Ecomax part No. delivery Rate hose Inside
detergent
Rinse aid
pre-Adjusted Values
detergent
Rinse aid
dosage
detergent y1 or rinse pump M2.
M1 pump.
Rinse aid .
end of wash cycle.
SERVICE TRAINING CENTER
7.4.1 GENERAl
y3.1
Salt capacity:
Salt consumption:
Softener setting:
In case of softener replacement the fastening nut has to be
NoTE:
prolonged.
SERVICE TRAINING CENTER
for example:
further steps:
Never run the softener test program at the beginning of the herein described procedure because it
-
rect.
y4.2
NoTE:
If one of the temperature probes (B1/B2) is out of "normal" range (>99 °C approx. /< °C) , then the
control is switched off. Service, customer, or machine selection menu can be still opened.
The probes can be checked in the service menu (see section 10.2 Service diagnostics on page
25).
SERVICE TRAINING CENTER
8. wAShING
8.1 TEChNICAl dATA – wASh puMp/RINSE puMp
ModEl part No. Voltage / freq. / phases Current Capacitor power Impeller
Ecomax 602
AM-10/AM-11
Ecomax 612
Ecomax 402
Ecomax 452/502
Ecomax 612
Ecomax part No. Voltage / freq. / phases Current Capacitor power Impeller
602S/602-11, 612(S)
402S-10/402S-12,
402-20/402S-20
502 same codes
NoTE:
SERVICE TRAINING CENTER
9. hood – dETAIlS
Y
6
60
3
6
non-insulated hood
Tension spring:
883636-3
A
tion or closes.
cycle.
SETTING dETAIlS:
left display
Right display
☞
2. AdjuSTMENT of RINSE AId doSAGE quANTITy (lEds h10 and h11 on):
☞
☞
3. AdjuSTMENT of wATER hARdNESS
☞
☞ CloSE
4. dETERGENT SuCTIoN hoSE
☞
☞
5. RINSE AId SuCTIoN hoSE
☞
☞
6. INITIAl BooSTER fIll
☞
To ExIT ThE MENu:
☞
SERVICE TRAINING CENTER
1. INpuT SIGNAlS on
1 S1 = 1 h20
SETTING dETAIlS:
Input
signals
B1
B3
S8
S7
S6
S5
S4
S3
S2
S1
☞
☞
SERVICE TRAINING CENTER
2. ouTpuT CoNTRol (
SETTING dETAIlS:
k1/E1 k1/E1
M2 y1
M5 M5
y1
y4.2
M4 M4)
y3.1
M3 M3
k2/E2 k2/E2
M1 M1
☞
Relay 1 h20
☞
SETTING dETAIlS:
☞
SERVICE TRAINING CENTER
4. SwITChING fuNCTIoNS
SETTING dETAIlS:
Switching
functions
S10
S09
S08
S07
S06
S05
S04
S03
S02
S01 Thermostop booster
activated lEd on
deactivated lEd off
☞
☞
ExAMplE:
1 is indicated by lEd h10
5 is indicated by
SETTING dETAIlS:
left display
Right display
☞
☞
SETTING dETAIlS:
left display
Right display
Sequential details
operation
10.
9. Pause
8.
7. Pause
6.
5. Pause
4.
3. Pause
2.
1.
Notes:
opened.
S2 IMPELLER SWITCH
S3 SALT DEFICIENCY
S1 DOOR SWITCH
1
2
3
4
5
6
7
8
9
10
11
12
PE
X13
9 10
O
U
T
B4
P
A1
PRES. TRANSMITTER
TANK
T N
8
U I
1
O
B3 SLOT:
X14
P
PRES. TRANSMITTER
6
PE L1 N
I
1
4
TEMP. PROBE B2
3
TANK LED 1
X0
2
TEMP. PROBE B1
1
BOOSTER
X15
OPERATION PANEL
1
RL1
RL2
RL9 RL8 RL7 RL6 RL5 RL4 RL3
RL10
L
1
L
1
L
1
L
1
L
1
L
1
L
1
L
1
1
1 2 3
3 2
3 2
3 2
3 2
3 2
3 2
3 2
3 2
2
N
X10 X9 X8 X7 X6 X5 X4 X3 X2 X1
LED 1
NoTE:
3
1
EEpRoM 897547-6 / 897547-17 (Ecomax facelift) must be ordered separately.
SERVICE TRAINING CENTER
70 85
65 80
60 75
55 70
50 65
45 60
70 85
65 80
60 75
55 70
50 65
45 60
70 85
65 80
60 75
55 70
50 65
45 60
☞
☞
☞
SERVICE TRAINING CENTER
NoTE:
5
1
3 cannot be used in combination EEpRoM 897547-17.
Door switch
Fill level
Salt deficiency
2 2 2
S1 S2 S3
1 1 1
1
X13
LED 1 LED 2 observe
B4 Pressure o
transmitter + notch
TANK
B3 Pressure
o
X14
transmitter
BOOSTER
+ Part number
B2 Temperature EEPROM X0
sensor
TANK 897547-17 PE L1
N
B1 Temperature LED 3
sensor 1
BOOSTER
1
Main board:
1
RL2
Booster heating
K1
RL10
1
L
IN OUT
1
L
L
1
L
L
L
1
N
N
N
X10 X9 X8 X7 X6 X5 X4 X3 X2 X1
LED 1
LED 2
LED 3
NoTE:
SERVICE TRAINING CENTER
NoTES
SERVICE TRAINING CENTER
An ITW-Company