HEBT-5V - Manual de Serviço (En) (2017.07)

Technical Manual
HEBT-5V
high efficiency bun toaster
Manufacturing Numbers:
9210840, 9210841, 9210842,
9210844, 9210845, 9210846,
9210847, & 9210848
P/N 1060017 Rev. E 07/17

HEBT-5V Technical Manual
Table of Contents
Contents
Table of Contents..................................................................2 Testing and Replacing Axial Cooling Fans........................ 42
Warranty.................................................................................3 Testing and Replacing Run Capacitor.............................. 43
Specifications........................................................................4 Testing and Replacing Terminal Block.............................. 44
Safety Information.................................................................5 Testing and Replacing Contactor...................................... 45
Installation and Setup...........................................................6 Testing and Replacing Snubber Board............................. 46
Operation................................................................................8 Testing and Replacing Line Filter...................................... 47
Programming.........................................................................9 Testing and Replacing Radio Frequency Interference (RFI)
Technician Mode............................................................... 10 Filter................................................................................... 48
Maintenance.........................................................................11 Testing and Replacing Capacitor Board........................... 49
Basic Theory of Operation.................................................13 Testing and Replacing Metal Oxide Varistor (MOV)......... 50
General Operation............................................................. 13 Testing and Replacing Heated Base
Basic Electrical Theory of Operation................................. 13 Assembly........................................................................... 51
Basic Electro-mechanical Operation................................. 13 Testing and Replacing Power Cord.................................. 52
Technical Theory of Operation..........................................14 Testing and Replacing High Temperature Ball Bearings... 53
Component Description and Function..............................16 Testing and Replacing Support Rod................................. 54
Troubleshooting..................................................................20 Testing and Replacing Idler Shaft Rollerss....................... 55
Tools Required for Troubleshooting.................................. 20 Testing and Replacing Drive Shaft Rollers....................... 56
Parts Testing & Replacement Procedures........................24 Testing and Replacing Idler Shaft Tensioner Assemblies. 57
Testing and Replacing Power Switch................................ 24 Testing and Replacing Sprockets and Chain.................... 58
Testing and Replacing I/O Board...................................... 25 Testing and Replacing Drive Chain................................... 59
I/O Board Terminal Charts................................................ 26 Testing and Replacing Drive Sprockets............................ 60
I/O Board Terminal Charts................................................ 27 Testing and Replacing Idler Sprocket
Testing and Replacing Display Board............................... 28 Assembly........................................................................... 61
Display Board Diagnostic & Status LEDs Chart............... 29 Testing and Replacing Idler Tensioner Sprocket Assembly.62
Testing and Replacing Platen Type “K” Thermocouples... 30 Testing and Replacing Motor Sprocket............................. 63
Testing and Replacing Platen Type “K” Thermocouples... 31 Testing and Replacing Main Belt Wraps........................... 64
Testing and Replacing Platen “B” Solid State Relay......... 32 Testing and Replacing Crown Belt Wraps........................ 65
Testing and Replacing Platen A & C Solid State Relay.... 33 Testing and Replacing Heel Belt Wraps........................... 66
Testing and Replacing Platen A........................................ 34 Testing and Replacing Backing Plates.............................. 67
Testing and Replacing Platen B........................................ 35 Testing and Replacing Conveyor Plate Support Bracket.. 68
Testing and Replacing Platen C........................................ 36 Testing and Replacing Conveyor Cam/Shaft.................... 69
Testing and Replacing Platen A Hi-Limit........................... 37 Testing and Replacing Conveyor Cam
Testing and Replacing Platen B Hi-Limit........................... 38 Tensioner Assemblies....................................................... 70
Testing and Replacing Platen C Hi-Limit.......................... 39 Testing and Replacing Compression Knob....................... 71
Testing and Replacing Platen A Hi-Limit........................... 40 Testing and Replacing Lower Conveyor Locks................. 72
Testing and Replacing Drive Motor Testing and Replacing Bun Feeder................................... 73
(Conveyor Motor).............................................................. 41 Exploded View and Replacement Parts............................74
Wiring Diagram....................................................................81
2 P/N 1060017 Rev. E 07/17

Warranty
A.J. Antunes & Co. provides the following limited warranty to the original purchaser of all McDonald’s Equipment.
All components are warranted against defects in the material and workmanship for a period of two (2) years. If any part becomes inoperable during the period of this
warranty, A.J. Antunes & Co. will pay labor costs to an Authorized Service Agent to replace the part plus travel expenses.
WARRANTY EXCLUSIONS • Improper or unauthorized repairs.

• The cost of installation. • Scheduled Maintenance procedures as outlined in your MRC Card.
• Equipment that has been damaged due to shipment. Purchaser should make • Consumables such as Grill Covers (Release Sheets), gaskets, Conveyor Belt
damage claim directly upon carrier. Wraps, O-rings, removal of links, and light bulbs.
• Alteration, misuse, abuse. • Freight, foreign, excise, municipal, or other sales or use taxes.
• Improper storage or handling. • Consequential damages such as loss of profit, loss of time, the cost of repair-
• Improper maintenance. ing or replacing other property which is damaged, or any other incidental
• Failure to follow proper installation instructions, including electrical connec- damage of any kind.
tion.
A.J. Antunes & Co. reserves the right to make changes in design or add improvements on any products. The right is always reserved to modify Equipment because of
factors beyond our control and government regulation. Changes to Equipment do not constitute a warranty charge.
This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular pur-
pose, each of which is expressly disclaimed. The remedies described above are exclusive, and in no event shall A.J. Antunes & Co. or any of its Divisions be liable for
special consequential or incidental damages for the breach or delay in the performance of this warranty.
P/N 1060017 Rev. E 07/17 3

HEBT-5V BUN TOASTER
SPECIFICATIONS
Specifications
Electrical Specifications & Plug Configuration
Model & Plug Plug
Volt Watts Hz.
Mfg. No Description Configuration
HEBT-5V
IEC-309 Pin & Sleeve,
9210840 230 4600 50/60
32 Amp., 230 Volt
(International)
HEBT-5V
Marechal 32 Amp.,
9210841 220-240 4430-5250 50/60
220-250 Volt
(Australia)
HEBT-5V
Marechal 32 Amp.,
9210842 220-240 4430-5250 50/60
220-250 Volt
(New Zealand)
HEBT-5V
9210844 220-240 4430-5250 50/60
32 Amp., 230 Volt
(Europe -Club Off)
HEBT-5V L6-30P 30 Amp.,

9210845 208 4600 50/60 250 Volt,
(Japan) Straight Twist Lock
HEBT-5V
Pin & Sleeve Plug
R
9210846 208 4800 50/60
30 Amps, 250 VAC
(Domestic)
HEBT-5V
9210847 230 3600 50/60
16 Amp., 220-250 Volt
(Europe - Club Off)
HEBT-5V
9210848 230 3600 50/60
16 Amp., 220-250 Volt
(Europe - Club on)
Pass Through Time

CAUTION
For all HEBT-5V units the pass through time is All electrical connections must be in accordance with
22 seconds (+/- 2 seconds). local electrical codes and any other applicable codes.
35.37”
Dimensions (898.4 mm)
Angular Bun Feeder

shown not used
on all units.
32.61”
(828 mm)
24.62”
(625 mm)
15.55”
(394.9 mm)
P/N 1011112 Rev. O 05/17 3

McDonald’s 4 P/N 1060017 Rev. E 07/17
HEBT-5V BUN
HEBT-5V TOASTER
Technical Manual
Safety InformationIMPORTANT SAFETY INFORMATION
In addition to the warnings and cautions in this manual, WARNING
use the following guidelines for safe operation of the To avoid possible personal injury and/or dam-
unit. age to the unit, all inspections, tests, and repair
• Read all instructions before using equipment. of electrical equipment should be performed by
QUALIFIED SERVICE PERSONNEL. The unit MUST
• For your safety, the equipment is furnished with be completely shut down and unplugged before
a properly grounded cord connector. Do NOT any internal servicing, except when electrical
attempt to defeat the grounded connector. tests are required. Use extreme care during elec-
• Install or locate the equipment only for its intend- trical circuit tests. Live circuits will be exposed.
ed use as described in this manual. Do NOT use
corrosive chemicals in and/or on this equipment. CAUTION
• Do NOT operate this equipment if it has a All electrical connections must be in accordance
damaged cord or plug, if it is not working properly, with local electrical codes and any other appli-
or if it has been damaged or dropped. cable codes.
• This equipment should be serviced by qualified CAUTION

personnel only. Contact the nearest Authorized Bread may burn. Therefore toasters must not be
Service Agency for adjustment or repair. used near or below curtains or other combustible
• Do NOT block or cover any openings on the unit. walls and materials. Failure to maintain safe oper-
ating distances may cause discoloration or com-
• Do NOT immerse cord or plug in water.
bustion.
• Keep cord away from heated surfaces.
• Do NOT allow cord to hang over edge of table or CAUTION
counter. NEVER unplug the power cord while the unit is
running! Use the proper shutdown procedure
• Do NOT clean this appliance with a water jet. before unplugging the power cord.
The following warnings and cautions appear throughout
this manual and should be carefully observed. WARNING
ELECTRICAL SHOCK HAZARD. FAILURE TO
• Turn the unit off, wait for the cool-down procedure FOLLOW THE INSTRUCTIONS IN THIS MANUAL
to complete its cycle, and disconnect the power COULD RESULT IN SERIOUS INJURY OR DEATH.
cord before performing any service or mainte-
nance on the unit. • Electrical ground is required on this appliance.
NOTE: Turning off the power switch does NOT turn • Do NOT modify the power supply cord plug. If
off all power to the unit. When the unit is plugged it does not fit the outlet, have a proper outlet
in and turned off, an LED light flashes to indicate installed by a qualified electrician.
that the power cord is plugged in. • Do NOT use an extension cord with this appliance.
• The equipment should be grounded according to • The toaster should be grounded according to local
local electrical codes to prevent the possibility of electrical codes to prevent the possibility of electri-
electrical shock. It requires a grounded recep- cal shock. It requires a grounded receptacle with
tacle with separate electrical lines, protected by separate electrical lines, protected by fuses or cir-
fuses or circuit breaker of the proper rating. cuit breaker of the proper rating.
• Bread may burn. Therefore toasters must not be • Check with a qualified electrician if you are unsure
used near or below curtains or other combustible if the appliance is properly grounded.
walls and materials. Failure to maintain safe
operating distances may cause discoloration or
combustion.
4 P/N 1011112 Rev. O 05/17

P/N 1060017 Rev. E 07/17 5 McDonald’s
HEBT-5V
HEBT-5V BUN TOASTER
Technical Manual
Installation and Setup INSTALLATION
Unpacking NOTE: Be sure to attach the Bun Feeder so the
tabs are seated properly. Failure to attach the Bun
1. Open the large box. It contains: Feeder properly could cause serious damage to the
• HEBT-5V toaster toaster.
• Accessories box
3. Plug the power cord into an appropriate power
2. Remove the accessories box from the large box. outlet. Refer to the specification plate for
3. With the help of another person, carefully remove the proper voltage.
the HEBT-5V from the large box.
NOTE: See “Angular Bun Feeder (Some Models”
4. Remove all protective coverings from the unit. in the Operations section of this manual for infor-
5. Open the Accessories Box. It contains: mation on using the supplementary Angular Bun
Feeder (some models).
• Owner’s Manual
Angular
• Angular Bun Feeder (some models) Rear
Bun Feeder
Conveyor
• Bun Buffer Frame Some Models)
Cover
• Club/Heel Separator
Bun Feeder
6. Wipe the entire exterior of the toaster and the
accessories mentioned above with a clean towel
sprayed with a McDonald’s approved sanitizer.
Control
Allow to air dry. Panel
NOTE: Handle accessories with care. If an accesso-
ry becomes bent or damaged, it may not attach to
the unit correctly, which may affect normal opera-
tion.
NOTE: If any parts are missing or damaged, con-

tact Antunes Customer Service IMMEDIATELY at
+1-877-392-7856 (toll free).
Location
When placing the toaster into service, pay attention to
the following guidelines: Compression
Knob
• Make sure power is off and the toaster is at room
temperature. Front
• Do NOT block or cover any openings on the unit. Conveyor
Cover
• Do NOT immerse cord or plug in water. Club/Heel
Separator
• Keep cord away from heated surfaces. Bun Buffer
Frame
• Do NOT allow cord to hang over edge of table or
counter. Figure 1. HEBT-5V Components
1. Place the toaster in the required position desig- (Belts not Shown)
nated by McDonald’s.
2. Attach the Bun Feeder, Angular Bun Feeder (if

present), Bun Buffer Frame, and Crown\Heel
Separator accessories (Figure 1.)
P/N 1011112 Rev. O 05/17 5

6 P/N 1060017 Rev. E 07/17
McDonald’s
HEBT-5V Technical
HEBT-5V BUN TOASTERManual
Installation and Setup (continued)
OPERATION
Language Selection Operating Instructions
Follow these steps to set the language option for the The HEBT-5V toasts Crowns, Heels, Clubs, and other
HEBT-5V toaster. products. Follow these steps to start the HEBT-5V:
1. Plug in the power cord and turn the toaster on. 1. Turn on the toaster and wait for warm-up to com-
plete.
2. See Figure 1. Press and hold the MENU button for
five seconds. NOTE: The toaster fans turn on after the A, B, or C
Platen temperature reaches 66° C (150° F).
3. Press the LEFT ARROW button five times so that
the display shows “English”. 2. Set the Compression Knob to 4 (recommended).
If further adjustments are required see page 8
4. Press the OK button. under Adjusting Toast Quality. Refer to the figure
on page 8.
5. Use the LEFT and RIGHT ARROW buttons to
3. When the unit reaches operating temperature, the
select your preferred language. The available
control panel displays “Ready”.
languages appear in the following order:
4. Insert product into the designated area of the Bun
• English Feeder Assembly or Angular Bun Feeder (if pres-
• Spanish ent) with the cut side of the bun facing towards
• French Canadian the front. Toasted product drops into the Bun
• French Buffer.
• German
• Portuguese NOTE: For all HEBT-5V units, the product pass-
• Italian through time is 22 seconds (+/- 2 seconds).
• Swedish
ANGULAR BUN FEEDER (SOME MODELS)
• Russian
• Mandarin Chinese The Angular Bun Feeder (not provided with some mod-
• Japanese els) can be used to load buns during high volume times
6. Press the OK button to save the changes. (Figure 2).
7. Return the toaster to service. The Angular Bun Feeder can be used to load buns
all from one side. Depending on the store setup, the
Angular Bun Feeder may or may not be needed.
Angular
Bun Feeder
(some
models)
Bun Feeder
Display
Menu Figure 2. HEBT-5V Angular Bun Feeder

Button (some models)
Figure 1. HEBT-5V Control Panel and Display
P/N 1060017 Rev. E 07/17 7

6 P/N 1011112 Rev. O 05/17
McDonald’s
HEBT-5V Technical
HEBT-5V Manual
BUN TOASTER
Operation
OPERATION (continued)
Club Platen OFF units (Mfg. # 9210844 & To turn the Club Platen Off:
9200847) NOTE: This applies only to units with manufactur-
ing numbers 9210844 & 9210847.
Units with Manufacturing Numbers 9210844 and
9210847 are shipped with the Club Platen off. Follow 1. Set the unit to display temperatures in degrees
these steps to turn the Club Platen on: Fahrenheit (steps 1a and 1b). Press and hold the
NOTE: This applies ONLY to units with manufactur- MENU button for five seconds (Figure 4). The
ing numbers 9210844 & 9210847. All other units are control panel displays “A Platen.”
shipped with the Club Platen turned on.
a. Scroll to “Units” with the LEFT or RIGHT arrow
1. With the toaster on, press and hold both the buttons. Press the OK button.
LEFT and RIGHT arrow buttons for 5 seconds b. Scroll to “°F” (Fahrenheit) with the LEFT or
until “Factory Settings Restored” appears on RIGHT arrow buttons. Press the OK button.
the display (Figure 1).
2. Scroll to “C Platen” with the LEFT or RIGHT arrow
NOTE: This sets the unit to display temperatures in buttons. Press the OK button.
degrees Celsius (°C).
3. Change the “C Platen” value to 0 °F (Fahrenheit)
2. The unit enters Cool Down mode. using the LEFT arrow button. Press the OK but-
ton.
3. Turn power switch off and then back on again.
4. To set the display back to degrees Celsius, scroll
4. The Club Platen is now operational. Allow the unit to “Units,” press the OK button, then scroll to “°C”
to warm up before using. (Celsius) and Press the OK button.
5. If you want the unit to display temperatures in
degrees Fahrenheit:
a. Press and hold the MENU button for five
seconds (Figure 4). The control panel displays
“A Platen.”
b. Scroll to “Units” with the LEFT or RIGHT ar-
row buttons. Press the OK button
c. Scroll to “°F” (Fahrenheit) with the LEFT or
RIGHT arrow buttons. Press the OK button.
NOTE: The “C Platen” remains active if the unit is
reset to factory defaults at any time after perform- Arrow
ing these steps. Buttons
Figure 3. HEBT-5V Control Panel and Display
Menu Arrow
Button Buttons
Figure 4. HEBT-5V Control Panel
P/N 1011112 Rev. O 05/17 78 P/N 1060017 Rev. E 07/17
McDonald’s
HEBT-5V
HEBT-5VBUN TOASTER
Technical Manual
Programming PROGRAMMING
Control Panel LEDs Factory Reset
The LEDs on the control panel light to signify when each item To reset the unit to the factory default settings, press and
is operating. The Service LED lights and the corresponding hold the LEFT and RIGHT arrow buttons for 5 seconds until
LED (Motor, A Platen, B Platen, C Platen) blinks when the “Factory Settings Restored” appears on the display.
unit requires service. A message also appears on the display. NOTE: For ALL Units, this sets the display temperature to
°C (Celsius). Refer to the “Settings” section of this manu-
Settings al to change the display temperature to °F (Fahrenheit).
Follow these steps to view and adjust toaster settings: NOTE: For units with Mfg. No. 9210844, this turns the
1. When the unit is plugged in, press and hold the MENU Club Platen on. To turn the Club Platen off, refer to
button (Figure 4) for five seconds. The control panel the section titled “Club Platen OFF units with Mfg. No.
displays “A Platen.” The display scrolls to show the 9210844 & 9210847” for information.
actual temperature, SSR Duty cycle, and the setpoint. When the unit is turned on and ready, you can adjust the
Example: A Platen: 271°C 35% 271°C toast quality by pressing the LEFT and RIGHT arrow buttons
on the control panel. After making an adjustment, test several
NOTE: The unit does not have to be turned on in order to products to verify they are toasting at the desired quality.
access the settings menu.
2. Use the LEFT and RIGHT arrow buttons (Figure 4) to NOTE: This setting is maintained when the unit is pow-
scroll through the settings, which appear in the follow- ered off. If at any time the unit displays an error mes-
ing order: sage or if it fails to operate properly, contact Antunes
Technical Service immediately for service.
3. To change a setting, press the OK button and then use
the LEFT and RIGHT arrow buttons to adjust as need-
ed. Press the OK button again to save the changes.
See Figure 4.
NOTE: The S/N (Serial Number), Elapsed Time, and

Control Temperature can not be adjusted.
• A Platen • Display Languages

• B Platen • Serial Number
• C Platen • Service Messages
• Units (°C/°F) • ET (Elapsed Time)
• Buzzer (Soft, Loud, • Controls Temperature
Mute) • Motor
Adjusting Toast Quality

There are variations in bun products Worldwide that are used 3.COMPRESSION ADJUSTMENT: Adjust the compression
on the HEBT toaster such as moisture content, bun formula- knob on the left side of the unit. The default compression set-
tions, age, tolerances etc. The HEBT was designed to com- ting on the HEBT is 4 but is adjustable from 1-7. It is accept-
pensate for bun variations by allowing user to adjust the com- able to adjust the compression from 1-7 as needed to achieve
pression, light/dark (speed) & temperatures settings in order to the desired toast quality and bun compression.
achieve a Gold Standard toasted product.
1.LIGHT DARK ADJUSTMENT: Adjust the light dark setting 4. MOTOR SPEED ADJUSTMENT: The recommended Motor
with the LEFT or RIGHT arrow buttons. The default light/dark setting value is 3300 which equals 22 seconds (+/- 2 sec-
setting on the HEBT from the factory is 0 but can be adjusted onds). With the unit plugged in, press and hold the ‘Menu’
from Lighter 0-10 to Darker 0-10 Light 10 is the lightest setting button until the unit displays ‘A Platen’. Press the LEFT arrow
and dark 10 is the darkest. Each increase in “lighter” value will button. The display will show ‘Motor’ values. Press the OK
increase the pass through time and each increase in “darker” button and the display will show the current motor setting.
value with decrease the pass through time. The default value is 4100. Use the LEFT arrow to change the
motor setting to 3300. Once the motor is set to 3300, press
2.TEMPERATURE ADJUSTMENT: Adjust the set point tem- OK to save the setting. Run a test bun through the toaster
perature on the platens in the program menu. The default tem- and use a stop watch to validate that the pass through time
perature settings on the HEBT are A Platen: 271°C (520°F) B is 22 second ±2 seconds. If the bun takes longer than 24
Platen: 271°C (520°F) C Platen: 254°C (490°F). The tempera- seconds or less than 20 seconds to pass through the toaster
tures can be increased to +/- 50°F (10°C) if needed to achieve then make the necessary adjustments to motor setting as
an acceptable toast quality. described above to get within range.
P/N 1060017 Rev. E 07/17 9
8 P/N 1011112 Rev. O 05/17
McDonald’s
Programming (continued)
Technician Mode
Technician Mode can be entered at anytime with the ex-
ception if the unit is in Manager Mode. Follow the steps
below to view the current values of the HEBT-5V.
1. Open the control compartment by removing the
top two screws and pulling down the control com-
partment cover.
2. Press and release the button on the display board
as shown in Figure 1. The display will display
current platen temps and percentage they are
running.
TECHNICIAN BUTTON
Example: A 265°C B 265°C C 255°C
B 38% B 28% C 7%
NOTE: The unit does not have to be turned on in order
to access the settings menu.
3. Use the LEFT and RIGHT arrow button (see Fig-
ure) to scroll through the settings:
• Current Platen Values
• Software, I/O & Motor Versions
• Serial Number Entry
• Current Motor Values
4. To exit Technician Mode press and release the

Menu button.
NOTE: No setting can be adjusted in Technician Mode. Arrow
Technician Mode is only used to view current Buttons
values.
10 P/N 1060017 Rev. E 07/17

HEBT-5V Technical Manual HEBT-5V BUN TOASTER
Maintenance MAINTENANCE
Cleaning Instructions
All daily, quarterly, and annual Cleaning Instructions
are included in Planned Maintenance document PR 32
included with this manual. Refer to that document for
more information.
Belt Inspection Information

This section provides images and information related to
inspecting Belt Wraps. The images are provided to help
you determine when Belt Wraps are damaged and need
to be replaced.
BELT IS MISSING SNAPS

AND IS DAMAGED. REPLACE BELT.
Wrinkling
around Snap
BELT IS TORN AND FOLDED.

REPLACE BELT.
BELT IS WRINKLING/DISTRESSED AROUND

SNAPS, HAS LOOSE/DAMAGED SNAPS,
AND IS MISSING SNAPS.
REPLACE DEFECTIVE BELT.
P/N 1060017
P/N 1011112 Rev.
Rev.OE
05/17
07/17 9
11
McDonald’s
HEBT-5V BUN TOASTER HEBT-5V Technical Manual
Maintenance (Continued)MAINTENANCE (continued)
CORRECT BELT INSTALLATION
The belts are aligned vertically on the top and bottom rollers. The rollers are not visible when the belts are cor-
rectly positioned because the snaps are properly positioned.
INCORRECT BELT INSTALLATION.

The rollers are visible in the circled section. The belts are not aligned properly. Misaligned belts shift off the rollers
to the left or right. In this image, the belts are shifted to the right and the snaps are not correctly positioned on the
rollers. The belts are stretching which may result in torn belts or broken snaps.
Belts are stretching

due to incorrect
installation
12
10 P/N1060017
P/N 1011112 Rev.
Rev. O
E 05/17
07/17
McDonald’s
Basic Theory of Operation
General Operation
The High Efficiency Bun Toaster Model HEBT-5V is de-
signed for contact toasting of buns. The toaster design
allows the operator to place buns in the designated
bun slots in the Bun Feeder. The operator can place 2
Heels, 2 Crowns, and a Club bun all at the same time.
Buns are place into the Bun Feeder on the top of the
toaster and uniform, golden-brown, warm buns are then
retrieved at the base of the toaster, the Heated Base
Assembly.
Basic Electrical Theory of Operation
When the power cord is plugged into a dedicated outlet,
line voltage flows through a 3-pole terminal and through
a series of filters, a capacitor board, the contactor , the
I/O Board, the Hi-Limits, and one side of the switch.
With all 3 Hi-Limits closed and the power switch acti-
vated, one side of the switch will complete line voltage
to the I/O Board. Then the I/O Board will send 15-20
VDC through the other side of the switch (logic side),
which will activate the I/O board to activate the Display
Board and energize the coil side of the contactor. With
the contactor activated, line voltage is sent to the relays.
The thermocouples monitor the temperature of each
corresponding platen by sending a signal to the Display
board. If the platens are not at set point temperature,
the I/O board activates the corresponding relay that
sends line voltage to the platens. The unit will heat up
until the set-point is reached, at which point the relays
will cycle on/off to maintain temperature.
Basic Electro-mechanical Operation
With the unit powered on, the motor will receive volt-
age from the I/O Board and the conveyors will begin to
rotate. A microprocessor on the I/O Board regulates the
voltage supplied to the motor which rotates the belts.
The conveyors are covered by three different belts
which assist with moving the product through the toaster
and also keep the aluminum platens clean. There is a
compression knob located on the left side of the unit
that can be adjusted based on the thickness of the bun.
With the conveyors rotating and the unit at set-point
temperature, the buns can be inserted in the appropriate
slot in the Bun Feeder with the cut side of the bun fac-
ing the front side of the toaster. The conveyor pulls the
bun through the toaster where it is then contact-toasted
against the Teflon belt that covers the platens. The buns
then fall down into the Heated Base Assembly, where
they will stay warm until used.
P/N 1060017 Rev. E 07/17 13

Technical Theory of Operation
When the power cord is plugged into a dedicated outlet, on the J5 connector to Input A and Input B terminal on
line voltage flows through a 3-pole terminal block, then the DPST relay, which will energize the relay and close
through a MOV Board and through a RFI Filter that lim- across Output A and Output B. When the relays are
its the line voltage noise. From the RFI Filter, line volt- energized, they close and complete the circuit to the
age flows through two line filters to the contactor, the I/O platen. When the circuit to a platen heater is complete,
Board, the Hi-Limits, and one side of the switch. Wires the platens will begin to heat. When the platen reaches
White #22 and Black # 26 supply a constant 200-250 set-point temperature, the thermocouple will send back
VAC to pins 1 & 6 on the J3 connector on the I/O board. a signal (millivolts DC) back to the Display Board.
The Display will illuminate the Power LED, indicat- The Display Board will communicate with the I/O Board,
ing there is power to the unit without the switch being and the I/O Board will terminate the full signal to the
activated. With all 3 Hi-Limits closed and the power relay, but cycle the relays off/on to maintain tempera-
switch activated, line voltage will flow through the switch ture. There are two axial cooling fans: one fan is at the
to Hi-Limit A (wire Red #27), through Hi-Limit B (Red bottom-back of the unit that circulates air into the unit.
#29), then through Hi-Limit C (Red #29); next to pin #8 Air flows through the control compartments to the other
on the J3 connector on the I/O Board (Red #30). If any axial cooling fan located at the top of the unit above
of the Hi-Limits are tripped (open), there will be no line the control compartment that blows the air out. The I/O
voltage to pin #8 on the J3 connector on the I/O Board Board will not turn on the fans until at least one platen is
(Red #30) and the contactor will not engage and will above 66°C (150°F).
cause the toaster to go into an error and display “High
Limit Tripped. Toaster Shut Down.” The other side of Both fans receive line voltage from pin #7 off the J3 con-
the switch is the logic side; the I/O Board sends 15- nector on the I/O Board (Blue #23). The motor receives
20VDC from pin #4 on the J5 connector to pin #4 on the voltage from the I/O Board at the J3 connector, pins 5
power switch (Yellow #31). When the switch is activated, (Yellow #39) and 3 (Blue #36). Blue #36 goes to the
the 15-20VDC flows back to pin #10 at the J5 connector Run Capacitor, then the Brown #37, Black #38 & Yellow
on the I/O board (Orange #32) to activate the Display #39 go to a 3-pin connector that the motor connector
and send line voltage to the coil side of the contactor. connects to. The Motor has a built-in tachometer that
tells the I/O Board the current performance of the motor
Without 15-20 VDC at pin #10 at the J5 connector that the I/O Board calculates into numerical values. The
(Orange #32) or 200-250 VAC at pin #8 at the J3 con- I/O board will send the necessary amount of voltage
nector (Red #30) on the I/O board, the contactor will according to the set-points to the motor. The motor will
not engage. With the contactor activated, line voltage turn the 12-tooth motor sprocket located at the bottom-
is sent to the relays. There are three type ‘K’ thermo- right of the control compartment (4 o’clock).
couples; each thermocouple monitors the temperature
of its corresponding platen. As temperature rises, the The motor sprocket turns the bicycle chain that turns
thermocouple produces a millivolt DC signal that is sent two drive sprockets, an idler sprocket, and a tensioner
to the Display Board. sprocket. The 14-tooth idler sprocket located at the
top-left (11 o’clock) is only used as a guide to preserve
If one of the platens isn’t up to set-point temperature, tension on the drive chain. Like the idler sprocket, the
the I/O Board will send DC voltage to the corresponding 14-tooth tensioner sprocket located to the right-middle
relay. There are two relays in the toaster: one relay is a (3 o’clock) is meant to guide and maintain drive chain
single-pole, single-throw (SPST) relay that is used for tension. The 18-tooth front drive sprocket located at
Platen ‘C’’s heating circuit; the other relay is a double- the top-middle (12 o’clock) will rotate and spin the front
pole, single-throw (DPST) relay that is used for Platen drive shaft. The 18-tooth rear drive sprocket located
‘A’ & ‘B’’s heating circuit. If Platen ‘C’ is not up to set- at the top-right (2 o’clock) will rotate and drive the rear
point temperature, the I/O board will send 0.6-0.9 VDC drive shaft. With the belts installed, the belt guides on
from pins 8 & 2 on J5 connector (Red #8 & Yellow #9) to the front and rear drive shafts will turn the belts around
terminals 4(-) and 3(+) on the SPST relay, that will acti- the top and bottom rollers.
vate the relay and close across terminals 1/L1 and 2/T1.
If Platen ‘A’ and/or ‘B’ are not up to temperature the
I/O board will send between 0.6-0.9 VDC from pins 3
(Brown #18), 9 (Red #19), 1 (Blue #16) & 7 (Red #17)
14 P/N 1060017 Rev. E 07/17

Technical Theory of Operation (Continued)
As the belts rotate and the toaster up to temperature,
buns can be inserted in the corresponding slot in the
Bun Feeder on the top of the unit. As the buns are
pulled through the toaster with the cut side facing the
front of the unit (towards the user), the bun is contact-
toasted and lands in the heated base assembly that
keeps the buns warm until they are needed. The Heated
Base Assembly receives 208 VAC from the contactor
when the contactor is engaged. The compression set-
tings can be changed from 1 to 7 by using the compres-
sion knob on the left side of the unit. The recommended
setting is 4. When the compression knob is turned, the
cam and the cam shaft turn and adjust to the selected
compression setting.
There are two cams that turn simultaneously at each
end of the toaster by the cam shaft. When the cams
turn, the back plates and Platen C move towards or
away from the front of the unit.
P/N 1060017 Rev. E 07/17 15

Component Description and Function
COMPONENT
DESCRIPTION AND FUNCTION
NAME
Power Switch A 250 VAC 20A Double-Pole Single-Throw Switch that is used to initiate the startup sequence.
It receives line voltage at terminal 2. When turned on, it closes & then supplies line voltage out
from terminal 3 through the Hi-Limits. Terminals 5&6 supply the logic side of the switch. The I/O
Board sends 15-20 VDC to terminal 6 on the power switch, and when the switch is activated,
this 15-20 VDC signal goes back to the I/O Board terminal J5.
Input / Output A control board that works directly with the Display Board, distributing power to the necessary
(I/O)Board components within the toaster.
Display Board A control board that has a 112 x 16 scrolling dot graphic VFD (Vacuum Fluorescent Display).
The Display Board monitors the temperatures of the three platens and the control compart-
ment. The Display Board stores the settings and allows the user to change these settings.
Thermocouple There are 3 type ‘K’ Thermocouples consisting of 2 wires, Red (-) & Yellow (+). One thermo-
couple plugs into J6 terminal of the Display Board and the probe end is inserted into a hole in
Platen ‘A’. Another thermocouple plugs into J3 terminal of the Display Board and the probe end
is inserted into a hole in Platen ‘B’. The third thermocouple is plugs into J4 terminal of the Dis-
play Board and the probe end is inserted into a hole in Platen ‘C’. As all three thermocouples
monitors the internal platen temperature, it generates DC millivolts that it sends to the Display
Board (See Millivolt Chart).
NOTE: At the Display Board, the thermocouple connector plugs into 3 male pins. The cen-
ter pin is positive (+) & MUST always align with the yellow wire. The two outer pins
are negative (-) & either one must align with the red wire.
Platen ‘B’ Solid Single-Pole Single-Throw relay that is located within the electrical compartment. When its input
State Relay coil, (Terminals 3 + & 4 - ) is supplied phased controlled VDC by the control board, it allows the
(SSR) line voltage contacts (Terminals 1 & 2) to close.
Hi-Limit There are three Hi-Limit Thermostats, one for each platen. A capillary tube style, normally
Thermostat closed temperature switch that monitors the internal platen temperature. If the heating circuit
fails/overheats, the Hi-Limit will trip between 360-382°C (680-720°F) & opens the units line volt-
age from the switch terminal 3 to the I/O Board terminal J3.
Drive Motor An A/C motor integrated with a gear box. The motor provides the power & continuous rotation
(Conveyor of the main drive chain & sprockets within the electrical compartment. The motor has a built-in
Motor) tachometer that is used to regulate the speed of the conveyors.
Axial Cooling There are two 230 VAC 50/60Hz cooling fans, one located at the back bottom of the unit that
Fan blows into the unit and another located at the top of control compartment that blows air out.
Their main purpose is to provide continuous airflow, which in turn maintains a cooler electrical
compartment.
Run Capacitor Helps distribute voltage from the I/O Board to determine the direction the motor rotates.
Terminal Block A 3-pole junction block used to connect the power cord wiring (L1, L2, GND) to the power
switch.
NOTE: The terminal block’s center pole is labeled with an ‘N’ but should be interpreted as
‘L2.’ This is the main Terminal Block marked as TB1 in the wire diagram.
Contactor A 4-pole contactor that when its coil side is energized provides voltage to the heating circuit.
Snubber Board A small board that shunts the current created by the high voltage away from sensitive compo-
nents.
Line Filter There are 2 line filters per toaster. A filter used to filter electrical noise.
16 P/N 1060017 Rev. E 07/17

Component Description and Function (Continued)
COMPONENT
NAME
RFI (Radio A filter used to filter radio frequency interference.
Frequency Inter-
ference) Filter
MOV (Metal A circuit board consisting of multiple varistors used to filter electrical noise.
Oxide Varistor)
Board
Heated Base As- A 50W 208-250VAC heater that is enclosed in the base of the unit. When the bun is done being
sembly toasted, it falls onto the heated base where it is kept warm until needed. Once they close, line
voltage is supplied to Platen ‘B.’ The Heated Base should achieve temperatures between
48° C - 65° C (120° F - 150° F).
Platen ‘A’ & ‘C’ Double-Pole Single-Throw relay that is located in the electrical compartment. When its input
Solid State Relay coils, (Input ‘A’ +/- or Input ‘B’ +/- ) are supplied .6-.9 VDC by the control board, it allows the line
(SSR) voltage contacts (Output ‘A’ or Output ‘B’) to close. Once they close, line voltage is supplied to
the Platen heaters ‘A’ and/or ‘C.’
Power Cord Transfers line voltage from the female receptacle to the equipment’s terminal block. For your
toaster plug configuration, refer to the Specifications section of this manual.
High There are eight high-temp ball bearings per toaster. They are located at both ends of the two
Temperature top idler shafts & both ends of the bottom drive shafts. They support the shafts & allow for
Ball Bearings smooth rotation.
Support Rod Four support rods located at the top & bottom of both the front and rear of the toaster. The sup-
port rods provide support for the conveyor conveyors.
Idler Shafts Two idler shafts located at the top front & top rear of the unit. There are rollers welded to the
shafts which assist in guiding the conveyor belts. They are driven by the lower drive shafts in
conjunction with the conveyor belts. The idler shaft is spring loaded and can be compressed
when removing/installing belts.
NOTE: The idler shaft’s ends rotate with high temperature ball bearings (total of 4).
Drive Shafts Two shafts located at the bottom front & rear of the unit. There are rollers welded to the shafts
along with belt guides that assist in rotating the conveyor belt wraps. The shafts are driven by
the drive chain, drive motor, & 2 sprockets.
NOTE: Each end of the drive shafts rotates with high temperature ball bearings (total of 4).
Idler Shaft Located in the left and right access panels, the tensioners are spring loaded and will tighten the
Tensioner belts as they stretch to ensure proper tension. The tensioner assemblies also secure the ball
Assemblies: bearings and drive shafts. There are 2 tensions for each idler shaft (4 total).
Drive Chain A nickel-plated drive chain that resembles a bicycle chain; it transfers the torque from the drive
motor to the drive sprockets.
Drive Sprockets Located in the electrical compartment, consists of 18 teeth and a ½” bore. The sprockets are
secured to the end of the two lower drive shafts. Both drive sprockets are driven by the drive
chain.
Idler Sprocket Located in the electrical compartment, consists of 14 teeth and a 3/8” bore. The idler sprocket
Assembly is attached to a bronze sleeve bushing and assists in guiding the drive chain.
P/N 1060017 Rev. E 07/17 17

COMPONENT
NAME
Idler Tensioner Located in the electrical compartment, consists of 14 teeth and a 3/8” bore. The idler tensioner
Sprocket sprocket is attached to a plate that uses springs to add tension to drive chain.
Assembly
Motor Sprocket Located in the electrical compartment and consists of 12 teeth and a .395” bore. The motor
sprocket is attached to the shaft of the drive motor and is the main sprocket that provides the
initial rotation.
Main Belt A Teflon belt that wraps around the drive & idler shafts. The belt wrap assists in pulling the buns
into the toaster as well as transferring heat to the skin side on the bun.
NOTE: The Main Belt needs to be replaced when it shows signs of wear.
Heel Belt A Teflon belt that wraps around the drive & idler shafts. The belt wrap assists in pulling the heel
of the buns into the toaster as well as transferring heat to the skin side on the bun.
NOTE: Heel Belts need to replaced when it shows signs of wear.
Crown Belt There are two Crown Belts per toaster. A Teflon belt that wraps around the drive & idler shafts.
The belt wrap assists in pulling the crown of the buns into the toaster.
NOTE: Club Belts need to be replaced when it shows signs of wear.
Conveyor There are two Conveyor Covers per toaster. The covers retain the heat inside the toaster and
Covers cover the conveyor belts. The front Conveyor Cover has groves to hold the Bun Gauge.
Backing Plates There are two Backing Plates per toaster. The plates retain the insulation for the platens and
help protect the platen element terminals. They also protect the belts during cleaning.
Conveyor Plate There are two support brackets per toaster. The bracket support the conveyor plate behind the
Support Bracket Conveyor Cover Assembly.
Conveyor Cam/ There is one cam shaft per toaster, and 2 cams secured to it. One end of the cam shaft is
Shaft attached to a compression knob . When the compression knob is set to a setting that closely
matches the thickness of a bun’s crown , heel & Club, the cam pushes the back plate out or in
(depending on the adjustment it is turned to) which in turn compresses the buns up against the
platen for toasting.
NOTE: If the compression knob is set to 1, the cam is protracted to its maximum. If the
dial is set to 7, the cam is fully retracted.
Conveyor There are two Conveyor Cam Tensioner Assemblies per toaster. When the cam moves the
Cam Tensioner springs on the tensioner keep tension on the cams while the tensioner moves. The Conveyor
Assemblies: Cam Tensioner Assembly’s bracket moves the plate to adjust to the selected setting.
Compression The compression knob is located on the left side panel of the unit and slides on the cam shaft
Knob which adjusts the compression settings. The knob is adjustable from 1-7.
Upper / Lower Located in the left side access panel and used to secure the front and back plates.
Conveyor Locks
NOTE: The Upper and Lower Locks must be disengaged when removing the belt wraps.
Bun Feeder Located at the top of the toaster and is used to guide the buns to the correct platen for toasting.
The bun chute has four sections: 2x crown, 1x heel & 1x club.
NOTE: Even though there is only 1 slot for the Heel side, the user can insert 2 heels at one
time.
18 P/N 1060017 Rev. E 07/17

COMPONENT
NAME
Platen ‘A’ Heater Platen ‘A’ is vertically mounted aluminum casting that consists of one permanently integrated
heating element. Platen ‘A’ normal operating temperature is approximately 260° C - 280° C
(500° F - 536° F). Platen ‘A’ is part of the same aluminum casting with Platen ‘B’ and Platen ‘A’
is located on compression side of the front conveyor.
Platen ‘A’ Values

MFG. # Voltage Watts Ohms Amps
9210840, 9210841, 9210842, 9210844 230 VAC 1350 35-40 5-6
9210845 208 VAC 1350 29-34 6-7
NOTE: The platens must have a belt wrap over them. Failure to install belt wraps
over the platen will cause the buns to stick and possibly damage the platen
aluminum surface.
Platen ‘B’ Heater Platen ‘B’ is vertically mounted aluminum casting that consists of one permanently integrated
heating element. Platen ‘B’ normal operating temperature is approximately 260° C - 280° C
(500° F - 536° F). Platen ‘B’ is part of the same aluminum casting with Platen ‘A’ and Platen ‘B’
is located on the control side of the front conveyor.
Platen ‘B’ Values

9210840, 9210841, 9210842, 9210844 230 VAC 2250 20-25 9-10
9210845 208 VAC 2250 17-22 10-11
NOTE: The platens must have a belt wrap over them. Failure to install release
sheets over the platen will cause the buns to stick and possibly damage the
platen aluminum surface.
Platen ‘C’ Heater Platen ‘C’ is vertically mounted aluminum casting that consists of one permanently integrated
heating element. Platen ‘C’ normal operating temperature is approximately 250° C - 270° C
(482° F - 518° F). Platen ‘C’ is located near the center of the rear conveyor and is only used for
toasting clubs.
Platen ‘C’ Values

9210840, 9210841, 9210842, 9210844 230 VAC 900 54-59 3-4
9210845 208 VAC 900 44-49 4-5
NOTE: The platens must have a belt wrap over them. Failure to install release
sheets over the platen will cause the buns to stick and possibly damage the
platen aluminum surface.
NOTE: Units with MFG number 9210844 are shipped with Platen ‘C’ OFF.
Angular Bun An attachment that connects to the Bun Feeder to allow a user to drop buns into all slots from
Feeder one side of the toaster. The Angular Bun Feeder is only used in stores with one toaster.
P/N 1060017 Rev. E 07/17 19

Troubleshooting
Tools Required for Troubleshooting • Slotted screw starter.
• Phillips head screwdriver.
• VOM (Volt \ Ohm Meter) Digital or Analog.
• Needle nose pliers.
• DC millivolt meter (unless integrated into VOM).
• Wire cutter, crimper, stripper.
• Clamp type Amp-probe. (Digital or Analog).
• Set of Allen keys or bits (3/32, 5/32, 7/16)
• Temp meter with wire type thermocouple or surface type py-
• Set of Hex bits or sockets (1/4, 8mm, 10mm, 11mm 13mm).
rometer (must be able to read 400°C (752°F) or more.
• External Snap Ring Pliers.
• Slotted screwdriver.
WARNING
To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equip-
ment should be performed by qualified service personnel. The unit should be unplugged when servicing,
except when electrical tests are required.
NOTE: THIS SECTION COVERS DISPLAY TROUBLESHOOTING

Problem Possible Cause Corrective Action
Unit displays error message: “SSR ‘A’ Fail. SSR is stuck closed causing platen ‘A’ tem- Check the Platen A SSR and the I/O per
Toaster Shut Down”. Followed by a cool perature to exceed 343°C (650°F). the instructions in the Parts Testing and
down cycle. Power, Motor, ‘B’, and ‘C’ lights Replacement section of this manual.
Failed Display Board.
are solid and Service and ‘A’ lights are flash-
ing. Failed I/O Board.
Unit displays error message: “SSR ‘B’ Fail. SSR is stuck closed causing platen ‘B’ Check the Platen B SSR and the I/O per
Toaster Shut Down”. Followed by a cool temperature to exceed 343°C (650°F). the instructions in the Parts Testing and
down cycle. Power, Motor, ‘A’, and ‘C’ lights Replacement section of this manual.
are solid and Service and ‘B’ lights are flash-
Unit displays error message: “SSR ‘C’ Fail. SSR is stuck closed causing platen ‘C’ Check the Platen C SSR and the I/O per
Toaster Shut Down”. Followed by a cool temperature to exceed 343°C (650°F). the instructions in the Parts Testing and
down cycle. Power, Motor, ‘A’, and ‘B’ lights Replacement section of this manual..
are solid and Service and ‘C’ lights are flash-
Unit displays error message: “High Limit Failed Platen Thermocouple causing the Allow the unit to cool down and reset the tripped
Tripped. Toaster Shut Down”. Followed by a High Limit to trip. Hi-Limit. If the Hi-Limit trips again, check the cor-
cool down cycle. responding Hi-Limit, Relay, And Thermocouple
Defective High Limit
per the instructions in the Parts Testing and
Replacement section of this manual.
Unit displays error message: “Conveyor Mechanical bind in one of the conveyors or Check the motor values and if the motor values
Stopped. Toaster Shut Down”. Followed faulty reading causing the motor tachom- are not reading properly check the motor wind-
by a cool down cycle. Power, ‘A’, ‘B’, and ‘C’ eter to send feedback signal that it is not ings and tachometer. If the motor is not faulty
lights are solid and Service and Motor lights rotating for 3 seconds. check the unit for mechanical binds, if no binds
are flashing. are found then check the I/O per the instructions
Defective Motor
in the Parts Testing and Replacement section of
Damaged Ball Bearing(s). this manual.
Drive chain or sprockets are damaged.
Failed I/O Board.
Unit displays error message: “Internal Error. Internal board error. Turn the unit off and unplug the unit. Plug the
Power Plug: Out/In”. unit back in and turn the unit on, if error contin-
ues replace the display board.
Unit displays error message: “Control Cooling Fan(s) are dirty and need to be Verify vents on toaster are unblocked and not
Temperature Fail. Toaster Shut Down”. cleaned. near other heating appliances. clean the fans
Followed by a cool down cycle. The control as described in the maintenance section of this
Failed Cooling Fan(s).
compartment’s ambient temperature is above manual. If error continues verify the bottom rear
60°C (140°C). Failed Display Board. fan is blowing into the unit and the top control
Failed I/O Board. housing fan is blowing air out of the unit, if so
check the fans per the instructions in the Parts
Testing and Replacement section of this manual.
20 P/N 1060017 Rev. E 07/17

Troubleshooting (Continued)
Unit displays fault message: “’A’ SSR is stuck open causing platen ‘A’ to not Check the Platen A SSR, Platen A
System Fail”. Followed by a reach set point within 30 minutes. Thermocouple, Platen A Heater and the I/O
graphic display. Power, Motor, ‘B’, Failed Platen ‘A’ Heater. per the instructions in the Parts Testing and
and ‘C’ lights are solid and Service Replacement section of this manual.
and ‘A’ lights are flashing. Failed Display Board
Failed I/O Board.
Loose wire or connection.
Failed thermocouple.
Unit displays fault message: “’B’ SSR is stuck open causing platen ‘B’ to not Check the Platen B SSR, Platen B
System Fail”. Followed by a reach set point within 30 minutes. Thermocouple, Platen B Heater and the I/O
graphic display. Power, Motor, ‘A’, Failed Platen ‘B’ Heater. per the instructions in the Parts Testing and
and ‘C’ lights are solid and Service Replacement section of this manual.
and ‘B’ lights are flashing. Failed Display Board
Failed I/O Board.
Unit displays fault message: “’C’ SSR is stuck open causing platen ‘C’ to not Check the Platen C SSR, Platen C
System Fail”. Followed by a reach set point within 30 minutes. Thermocouple, Platen C Heater and the
graphic display. Power, Motor, ‘A’, Failed Platen ‘C’ Heater. I/O per the instructions in the Parts Testing
and ‘B’ lights are solid and Service and Replacement section of this manual.
and ‘C’ lights are flashing. Failed Display Board
Failed I/O Board.
Unit displays fault message: “’A’ SSR is stuck open causing platen ‘A’ tem- Check the Platen A SSR, Platen A
Platen Low”. Followed by a perature to decrease by 27° C (50° F) after Thermocouple, Platen A Heater and the I/O
graphic display. Power, Motor, ‘B’, achieving set point. per the instructions in the Parts Testing and
and ‘C’ lights are solid and Service Failed Platen ‘A’ Heater. Replacement section of this manual.
and ‘A’ lights are flashing.
Failed Display Board
Failed I/O Board.
Unit displays fault message: “’B’ SSR is stuck open causing platen ‘B’ tem- Check the Platen B SSR, Platen B
Platen Low”. Followed by a perature to decrease by 27° C (50° F) after Thermocouple, Platen B Heater and the I/O
graphic display. Power, Motor, ‘A’, achieving set point. per the instructions in the Parts Testing and
and ‘C’ lights are solid and Service Failed Platen ‘B’ Heater. Replacement section of this manual.
and ‘B’ lights are flashing.
Failed I/O Board.
P/N 1060017 Rev. E 07/17 21

Unit displays fault message: “’C’ SSR is stuck open causing platen ‘C’ tem- Check the Platen C SSR, Platen C
Platen Low”. Followed by a perature to decrease by 27° C (50° F) after Thermocouple, Platen C Heater and the
graphic display. Power, Motor, ‘A’, achieving set point. I/O per the instructions in the Parts Testing
and ‘B’ lights are solid and Service Failed Platen ‘C’ Heater. and Replacement section of this manual.
and ‘C’ lights are flashing.
Failed I/O Board.
Unit displays fault message: “’A’ Disconnected/Failed Platen ‘A’ Check the Platen A thermocouple per
Sensor Open”. Followed by a Thermocouple. the instructions in the Parts Testing and
graphic display. Power, Motor, ‘B’, Failed Display Board. Replacement section of this manual.
and ‘C’ lights are solid and Service
and ‘A’ lights are flashing.
Unit displays fault message: “’B’ Disconnected/Failed Platen ‘B’ Check the Platen B thermocouple per
graphic display. Power, Motor, ‘A’, Failed Display Board. Replacement section of this manual.
and ‘C’ lights are solid and Service
and ‘B’ lights are flashing.
Unit displays fault message: “’C’ Disconnected/Failed Platen ‘C’ Check the Platen C thermocouple per
graphic display. Power, Motor, ‘A’, Failed Display Board. Replacement section of this manual.
and ‘B’ lights are solid and Service
and ‘C’ lights are flashing.
Unit displays fault message: Mechanical bind in one of the conveyors or Check the motor values and if the motor
“Motor Running Slow. See faulty reading causing the motor tachom- values are not reading properly check
Operators Manual”. Power, ‘A’, eter to read 25% below set point for 30 the motor windings and tachometer. If
‘B’, and ‘C’ lights are solid and Continuous seconds. the motor is not faulty check the unit for
Service and ‘Motor’ lights are Damaged Ball Bearing(s). mechanical binds, if no binds are found
flashing. then check the I/O per the instructions in
Drive chain or sprockets are damaged. the Parts Testing and Replacement section
Defective Motor of this manual.
Failed I/O Board.
Unit displays: “Display BD U2”, Internal board error. Turn the unit off and unplug the unit. plug
“Display BD U4”, Display BD the unit back in and turn the unit on. if error
U6”, Display BD U7”, “I/O BD persists replace the display board if error
U1”, “I/O BD U2”, “I/O BD U10”, starts with ‘Display BD’ or ‘Calibration Fault’
“Calibration Fault”. and replace the I/O board if error starts
with ‘I/O BD’.
22 P/N 1060017 Rev. E 07/17

NOTE: THIS SECTION COVERS
NON-ERROR/FAULT DISPLAY TROUBLESHOOTING
Buns not toasting ade- Belts are worn or need cleaning (replace Inspect belts for cleanliness, worn spots, tears, or
quately quarterly). wrinkles. Clean or replace belts as described in
Maintenance Card PR 32.
One of the conveyor’s top shafts is stuck in Inspect position of the shafts as described in the
lower lock position. Maintenance section of this manual.
Either or both Upper/Lower Conveyor Locks Inspect the proper position of the Locks as described
are not properly locked in place. in Maintenance Card PR 32.
Buns do not meet specifications. Contact your bun supplier.
Toaster Settings need to be adjusted. Adjust toaster settings to match the toast quality speci-
fications shown on page 8 of the Programming section
of this manual.
Buns must be forced Belts are worn or need cleaning (replace Inspect belts for cleanliness, worn spots, tears, or
into the toaster. Buns quarterly). wrinkles. Clean or replace belts as described in
Sticking and burning. Maintenance Card PR 32.
Chain and/or sprockets are worn and/or Check the chain and sprocket as described in the Parts
loose. Testing and Replacement section of this manual.
Compression setting is incorrect. Try different compression setting to achieve gold stan-
dard toast.
Buns are not inserted into the toaster prop- Verify buns are being inserted into the designated area
erly. of the Bun Feeder Assembly with the cut side of the
bun facing towards the front of the unit.
Toaster makes unusual Compression setting is incorrect. Try different compression setting to achieve gold stan-
sounds. dard toast.
Belts are installed incorrectly. Belts must be installed as described in Maintenance
Card PR 32.
Belts are worn or need cleaning (replace Inspect belts for cleanliness, worn spots, tears, or
quarterly). wrinkles. Clean or replace belts as described in
Maintenance Card PR 32.
Motor Drive chain needs lubrication. Lubricate the Drive Chain carefully with Lubit-8 (P/N
2140152) at least once a year.
Bearing(s)are worn and/or binding. Check the Bearings as described in the Parts Testing
and Replacement section of this manual.
Compression side door Either or both Upper/Lower Conveyor Locks Inspect the proper position of the Locks as described
will not close. are not properly locked in place. in Maintenance Card PR 32.
Fan(s) are making an Failed Cooling Fan(s). Verify vents on toaster are unblocked and not near
unusual sound. Cooling Fan(s) are dirty and need to be other heating appliances. clean the fans as described
cleaned. in the maintenance section of this manual. If error con-
tinues verify the bottom rear fan is blowing into the unit
and the top control housing fan is blowing air out of
the unit, if so check the fans per the instructions in the
Parts Testing and Replacement section of this manual.
Conveyor Belts not One of the Conveyor’s top shafts is Inspect position of the shafts as described in
rotating. stuck in lower lock position Maintenance Card PR 32.
P/N 1060017 Rev. E 07/17 23

Parts Testing & Replacement Procedures
Testing and Replacing Power Switch
NOTE: See Power Switch under “Component Descrip-
tion & Function” before proceeding.
1. Disconnect wires to isolate switch.
2. Turn switch to the “On” position. Verify continu-
ity across terminals 1 & 2, then 4 & 5. Next, turn
switch to the “Off” position. Reading should now
be infinity.
3. Replace if switch fails test.
Replacement Procedures:
1. Turn power OFF & unplug the power cord.
2. Remove the Bun Feeder from on top of the
toaster.
3. Access the side control compartment.
4. Disconnect power switch wires (mark for reinstal-
lation). RED #27 BLACK #26
5. Squeeze locking tabs inward & push switch out
towards front of unit.
6. Snap new switch into place until flush.
7. Reinstall wiring onto switch.
8. Test unit for proper operation. 2 1
5 4
ORANGE #32 YELLOW #31
24 P/N 1060017 Rev. E 07/17

Parts Testing & Replacement Procedures (Continued)
Testing and Replacing I/O Board
NOTE: See I/O Board under “Component Description &
Function” before proceeding.
The I/O must be tested while powered up & checked
for proper input/output values at their respective times.
Refer to Technical Theory of Operation, the J3 terminal
on the I/O Chart, and the J5 terminal on the I/O Chart.
Replace if it fails any of its functions.
toaster.
4. Disconnect I/O Board wiring (mark for reinstalla-
tion).
5. Remove the 6.35 mm mounting nuts & I/O Board.
6. Install new I/O Board & secure with the nuts.
7. Reinstall the wiring onto I/O Board.
8. Allow unit to heat up 20 minutes. BLACK #26
9. Test unit for proper operation.
BLUE #23
7 6 3 BLUE #36
YELLOW #35
WHITE #24
RED #30 8 5 2
YELLOW #25 9 4 1 WHITE #22
NOT USED
9 Pin Connector at Terminal
J3 on I/O Board
P/N 1060017 Rev. E 07/17 25

I/O Board Terminal Charts
J3 Terminal on I/O Board

Voltage
Terminal Wire Terminal Wire Circuit Function Notes
Reading
7 Blue 2 White Output to both top 200-250VAC I/O Board will NOT send line voltage to
#23 #24 and bottom cooling fans until at least one platen has reached
fans 66°C (150°F).
1 White 6 Black Input Line voltage 200-250VAC With unit plug in at any time voltage
#22 #26 should be present.
2 White 9 Yellow Output to Coil Side 200-250VAC Voltage should only be present with unit
#24 #25 of Contactor plugged in and switch activated. Without
switch activated, 0VAC should be pres-
ent.
8 Red #30 1 White Input through Hi- 200-250VAC Line voltage only present with unit
#22 Limits and Power plugged in and switch NOT activated.
Switch (Line Volt- With contactor coil energized, 0VAC
age) should be present.
3 Blue 5 Yellow Output to Motor 50-230VAC Voltage should only be present while mo-
#36 #39 tor is running.
J5 Terminal on I/O Board

Circuit Voltage
Terminal Wire Terminal Wire Terminal Wire Notes
Function Reading
5 Red 6 White 11 YELLOW Motor High Mega Motor Tachometer can be
#33 #34 #35 Tachometer Ω or open/ checked at any time.
infinity
3 Brown 9 Red N/A N/A Output to 0.6-0.9VDC Voltage should only
#18 #19 Relay for be present when cor-
Platen A responding platen is
heating.
1 Blue 7 Red N/A N/A Output to 0.6-0.9VDC Voltage should only
#16 #17 Relay for be present when cor-
Platen C responding platen is
heating.
8 Red 2 Yellow N/A N/A Output to 0.6-0.9VDC Voltage should only
#08 #09 relay for be present when cor-
Platen B responding platen is
heating.
4 Yellow 10 Orange N/A N/A Logic to acti- 15-20VDC Voltage should only be
#31 #32 vate display present when switch
is NOT activated. With
switch activated, 0VDC
should be present.
NOTE: These are for reference and are easier to check

reading at the corresponding relay.
26 P/N 1060017 Rev. E 07/17

I/O Board Terminal Charts
I/O Board Diagnostic & Status LEDs
LED Component Description
D1 (red) Fans When the circuit is completed to turn the fans on, LED is solid.
D2 (red) Contactor When voltage is being sent to the contactor coil, LED is solid.
D3 NOT Used N/A
D4 (red) Platen C SSR LED is solid on when 0.6-0.9VDC is being sent to platen C solid state relay.
D5 (red) Platen B SSR LED is solid on when 0.6-0.9VDC is being sent to platen B solid state relay.
D6 (red) Platen A SSR LED is solid on when 0.6-0.9VDC is being sent to platen A solid state relay.
D7 NOT Used N/A
D8 NOT Used N/A
D9 NOT Used N/A
D17 (red) Motor With LED ON motor should be OFF. With LED OFF, motor should be ON.
D18 (red) I/O Board Flashes on when I/O Board is reset.
D19 (yellow) Motor When Motor Microprocessor is communicating with Display Board, LED flickers.
D20 (yellow) I/O Board I/O Board Microprocessor is communicating with Display Board, LED flickers.
D21 (green) Motor Motor Microprocessor is running, LED flashes one second on and one second off.
D22 (green) I/O Board I/O Board Microprocessor is running, LED flashes one second on & one second off.
D29 (red) Power Switch When power switch is activated, LED is solid on.
P/N 1060017 Rev. E 07/17 27

Testing and Replacing Display Board
NOTE: See Display Board under “Component Descrip-
Display Board must be tested while powered up &
checked for proper input/output values at their respec-
tive times. Refer to Technical Theory of Operation.
Replace if it fails any of its functions.
toaster.
4. Disconnect I/O Board wiring (mark for reinstalla-
tion).
5. Remove the 6.35 mm mounting nuts & I/O Board.
6. Disconnect Display Board wiring & unplug all three
thermocouples (Mark for reinstallation).
7. Remove the 6.35 mm mounting nuts & Display
Board.
8. Install new Display Board & secure with the nuts.
9. Reinstall the wiring & plug all thermocouples onto
Display Board.
10. Reinstall I/O Board and wires.
11. Allow unit to heat up 20 minutes.
13. Reinstall I/O Board and Wires.
28 P/N 1060017 Rev. E 07/17

Display Board Diagnostic & Status LEDs Chart
LED Is Off Is Solid On Is Flashing

Power Unit is not plugged in (no power to Toaster is plugged in and power Toaster is plugged in and the power
toaster). switch is in the on position. switch is in the off position.
Service No service is required for the toaster N/A Toaster requires service.
Motor The motor is not in use. The motor is in use and functioning Motor requires service.
properly.
Platen “A” Platen “A” is not in use. Platen “A” is in use and functioning Platen “A” requires service.
properly.
Platen “B” Platen “B” is not in use. Platen “B” is in use and functioning Platen “B” requires service.
properly.
Platen “C” Platen “C” is not in use. Platen “C” is in use and functioning Platen “C” requires service.
properly.
P/N 1060017 Rev. E 07/17 29

Testing and Replacing Platen Type “K”
Thermocouples
NOTE: See Platen Thermocouple under “Component
Description & Function” before proceeding.
1. Test platen thermocouple for ohms value: Unplug
thermocouple from Display Board to isolate it.
2. At room temperature, verify 20-24 ohms across
red & yellow wire.
3. Replace if fails test.
To determine if Platen is “overheating” or “under

heating” due to a faulty platen thermocouple:
1. Preheat unit for 30 minutes then monitor the
platen’s surface, or internal temperature.
2. Next, unplug the thermocouple from the control
board. Set your VOM to the VDC scale, 50-200
MV (millivolt) range. PLATEN C
3. Using the provided millivolt chart, determine if the
thermocouple is generating the proper DC mil-
livolts (+/- 1.0 millivolt) at the indicated tempera-
ture.
NOTE: If the unit is under-heating, the DC millivolts
being generated will be much higher than what
they should. If the unit is overheating, the DC
millivolts being generated will be much lower
than what they should be.
NOTE: There are three thermocouples, one for each
platen.
Follow the respective Platen Replacement procedures
for replacement of thermocouple.
PLATEN B
PLATEN A
30 P/N 1060017 Rev. E 07/17

Testing and Replacing Platen Type “K”
Thermocouples
Thermoelectric voltage in Millivolts DC

Type “K” Thermocouple Readings + or - 1 millivolt DC
ºF ºC MV ºF ºC MV ºF ºC MV
300 148.8 6.1 400 204.4 8.3 500 260.0 10.5
310 154.4 6.3 410 210.0 8.5 510 265.5 10.7
320 160.0 6.5 420 215.5 8.7 520 271.1 11.0
330 165.5 6.7 430 221.1 8.9 530 276.6 11.2
340 171.1 6.9 440 226.6 9.2 540 282.2 11.4
350 176.6 7.2 450 232.2 9.4 550 287.7 11.7
360 182.2 7.4 460 237.7 9.6 560 293.3 11.9
370 187.7 7.6 470 243.3 9.8 570 298.8 12.1
380 193.3 7.8 480 248.8 40.1 580 304.4 12.3
390 198.8 8.0 490 254.4 10.3 590 310.0 12.6
600 315.5 12.8
P/N 1060017 Rev. E 07/17 31

Testing and Replacing Platen “B” Solid
State Relay
NOTE: See Platen ‘B’ Solid State Relay under “Compo-
nent Description & Function” before proceeding.
To determine if relay contacts are stuck closed
(Platen heater overheating):
1. Disconnect RED wire from relay terminal 3 (+).
2. Clamp an amp meter onto the black wire at relay
terminal 1 or 2. Is there any amp draw? If yes,
replace relay.
To determine if relay contacts are stuck open
(Platen heating not heating):
1. Ensure the relays are wired per the wiring dia- Input Control Output
gram.
VDC
2. Is 0.6 – 0.9 VDC present at relay terminals 3 (+)
& 4 (-), input control voltage? If yes, is line volt-
age present across relay terminals 1 & 2? If yes,
replace relay. PLATEN C
toaster.
4. Disconnect the relay wiring (mark for reinstalla-
tion).
5. Remove the mounting screws & relay.
6. Install new relay & secure with screws.
7. Reinstall wiring onto relay.
PLATEN B
PLATEN A
32 P/N 1060017 Rev. E 07/17

Testing and Replacing Platen A & C Solid
State Relay
NOTE: See Platen A & C Solid State Relay under “Com-
ponent Description & Function” before proceed-
ing.
To determine if relay contacts are stuck closed
(Platen heater overheating):
1. Disconnect VDC input connector from coil side
of relay (Input ‘A’ and Input ‘B’). Clamp an amp
meter onto Black #13 at relay terminal Output ‘B’,
also clamp an amp meter onto Black #07 at relay
terminal Output ‘A’, Is there any amp draw?
2. If yes, replace relay.
To determine if relay contacts are stuck open Input Control
(Platen heater not heating): Output B Output A
VDCU
1. Ensure the relays are wired per the wiring dia-
gram.
2. Is 0.6 – 0.9 VDC present at VDC input connec-
tor of the relay Input ‘A’ (red wire #19 and brown
PLATEN C
wire #18) and Input ‘B’ (red wire #17 and blue wire
#16)? If yes, is line voltage present across relay
terminals either Output ‘A’ and/or Output ‘B?’
3. If yes, replace relay.
toaster.
4. Disconnect the relay wiring (Mark for reinstalla-
tion).
5. Remove the mounting screws & relay.
6. Install new relay & secure with screws.
7. Reinstall wiring onto relay.
PLATEN B
PLATEN A
P/N 1060017 Rev. E 07/17 33

Testing and Replacing Platen A
NOTE: See Platen under “Component Description &
To determine if Platen A has failed:
1. Disconnect Black wire #13 from output ‘B’ on the
Step 6 - Four
Platen A & C (DSPT) Relay and white wire #14 Slotted Screws
from terminal ‘T2’ at the contactor.
2. Check the resistance across the two wires. Read-
ing for Mfg. No. 9210840, 841, 842, 844, 847,
and 848 should be 35-40 ohms and for Mfg. No.
9210845 and 846 should be 29-34 ohms. Also
check each wire to ground using and ohmmeter Step 5 - Platen A Step 7 - Two Hi-Limit
set to at least a 20M scale. Reading should be Wires Slotted Screws
high mega ohms or open.
Replacement Procedure:
1. Remove the Angular Bun Feeder, Bun Feeder and
front Conveyor Cover.
2. Open the right side panel (electrical compart-
ment).
3. Disconnect Platen B wire terminals by removing
the 3/8” nuts from the heating element calrods
control compartment.
4. Remove the front Conveyor Plate Support Bracket
as described in the Testing & Replacing Con-
veyor Plate Support Bracket section of this
manual.
5. Remove the two slotted screws and disconnect
the Platen A wires from the calrod terminals.
6. Remove the four slot screws located on the back
plate.
7. Remove the two slotted screws for the Hi-Limit
probe plate and remove the Hi-Limit probe.
8. Remove the Platen A thermocouple from the left
(compression) side of the toaster.
9. Remove the Platen B thermocouple and Hi-Limit
probe from the right (control side) of the toaster.
10. Slide the platen out of the toaster by lifting the left
side up first then slowly sliding the Platen B termi-
nals out from the electrical side of the toaster.
NOTE: Both Platen A and B are one casting and must
be replaced together.
11. Follow the above procedures in reverse order for
reinstallation.
Removing Platen A & B Casting
34 P/N 1060017 Rev. E 07/17

Testing and Replacing Platen B
NOTE: See Platen B under “Component Description &
To determine if Platen B has failed:
1. Disconnect wires to isolate the platen’s two calrod
elements from both ends. Check the resistance
across the two calrods. Reading should be:
• 20-25Ω (For Mfg. No. 9210840, 841, 842, 844, &
848).
• 17-22Ω (For Mfg. No. 9210845 & 846)
Check from each calrod element to ground using an
ohmmeter set to at least a 20M scale. Reading should
be high mega ohms or open.
1. Remove Platen A and Platen B as described in
the Testing & Replacing Platen A section of this
Manual.
NOTE: Both Platen A and B are one casting and must PLATEN B
be replaced together. TERMINALS
reinstallation.
PLATEN A
TERMINALS
PLATEN A PLATEN B
PLATEN B
TERMINALS
P/N 1060017 Rev. E 07/17 35

Testing and Replacing Platen C
NOTE: See Platen under “Component Description &
11 mm
To determine if Platen C has failed:
Hex Bolts
1. Disconnect black wire #7 from the output side of
Platen C (SPST) relay and white wire number 6
at terminal T2 at the contactor. Check resistance
across the two wires. Reading should be
• 54-59Ω (for Mfg. No. 9210840, 841, 842, 844, 847,
and 848 )
• 44-49Ω (for Mfg. No. 9210845 & 846)
Check each wire to ground using an ohmmeter set
to at least a 20M scale. Reading should be high
mega ohms or open.
1. Remove the Angular Bun Feeder, Bun Feeder,
and rear Conveyor Cover.
2. Remove the rear Conveyor Cover Plate Support
Bracket as described in the Testing & Replac-
ing Conveyor Support Bracket section of this
manual.
3. Remove all wire ties holding the Platen wires,
Thermocouple, and Hi-Limit Capillary Tubing and
remove the Hi-Limit Probe and Thermocouple
Probe from the Platen.
4. Switch the Compression setting to the lowest set-
ting, 1.
5. Remove the 3/8” nuts, washers, and wires off the
calrod terminals.
6. Remove the four 11 mm bolts securing the Platen
C plate assembly in place.
7. Slide the whole plate assembly with Platen C out
through the compression side of the unit.
8. With the Platen C Plate Assembly removed from
the unit, remove the 4 slotted screws securing the
Platen and remove the Platen.
reinstallation.
NOTE: There are two different size spaces for the
Platen. The thicker spacers go on the bottom
and the thinner spacers go on top.
10. Test the unit for proper operation.
36 P/N 1060017 Rev. E 07/17

Testing and Replacing Platen A Hi-Limit
NOTE: See Hi-Limit under “Component Description &
C
Test Hi-Limit for continuity:
1. Disconnect wires to isolate hi-limit.
2. Verify continuity across the terminals. If no con-
tinuity, depress the green reset button. If still no
continuity, replace Hi-Limit.
B
To determine if Hi-Limit is tripping prematurely:
1. Monitor the platen’s surface or internal tempera-
ture. Does Hi-Limit trip below 360°C (680°F)?
2. If yes, replace Hi-Limit.
To determine if Hi-Limit is tripping too late, or not A
tripping at all:
1. With the contactor engaged, short the black wire
number 11 and black wire number 13 on Output
B of the DPST Solid State Relay (this simulates a
stuck closed relay, causing an overheating condi-
tion).
2. Monitor the Platen surface or internal temperature.
Does the temperature exceed 382° C (720° F)? Is
the platen still drawing amperage? C
NOTE: Reinstall any removed wiring to their original
terminals.
NOTE: There are three Hi-Limits, one for each platen.
B
Replacement Procedures for Platen A Hi-Limit:
and front Conveyor Cover.
3. Remove the Front Conveyor Plate Support A
Bracket as described in the Testing & Replacing
Conveyor Plate Support Bracket section of this
manual.
Probe Plate and remove the Hi-Limit Probe.
5. Slide/pull the Hi-Limit probe and capillary tubing
through to the electrical compartment on the unit.
6. Cut the wire ties in the electrical compartment that
are tied around the Hi-Limit capillary tubing.
7. Remove the 13 mm nut from the outside of the
electrical compartment that holds the Hi-Limit in
place and gently slide the Hi-Limit out through the
electrical compartment.
8. Reinstall new Hi-Limit in reverse order.
P/N 1060017 Rev. E 07/17 37

Testing and Replacing Platen B Hi-Limit
C
1. Disconnect wire to isolate hi-limit.
B
tripping at all:
of the DPST Solid State Relay (this simulates a
tion).
terminals.
B
Replacement Procedures for Platen B Hi-Limit:
manual.
38 P/N 1060017 Rev. E 07/17

Testing and Replacing Platen C Hi-Limit
C
1. Disconnect wire to isolate hi-limit.
B
tripping at all:
A of the DPST Solid State Relay (this simulates a
tion).
terminals.
B
Replacement Procedures for Platen B Hi-Limit:
manual.
P/N 1060017 Rev. E 07/17 39

Testing and Replacing Platen A Hi-Limit
Replacement Procedures for Platen A Hi-Limit:
NOTE: To replace Platen A Hi-Limit please refer to the
below procedure to replace Platen B and/or C
Hi-Limits please refer to the pervious page.
toaster.
4. Remove the 13 mm nut from the outside that
holds the Hi-Limit in place and gently slide the
hi-limit out.
5. Disconnect Hi-Limit wires.
6. Remove the Front Conveyor Covers by lifting the
conveyor cover up and pull out.
7. Remove the Main Belt as describe in the Testing
& Replacing Main Belt section of this manual.
8. Remove the Backing Plates as described in the
Testing & Replacing Backing Plates section of
this manual.
9. Remove the two slotted screws to remove the Hi-
Limit cover plate to access the Hi-Limit bulb.
10. Cut of any wire ties holding the Hi-Limit capillary
tubing and pull the capillary tubing through to the
NOTE: You may need to remove the Conveyor Support
Bracket to access all the wire ties.
11. Remove Hi-Limit from unit.
40 P/N 1060017 Rev. E 07/17

Testing and Replacing Drive Motor
(Conveyor Motor)
NOTE: See Drive Motor (Conveyor Motor) under “Com-
ing.
Testing motor values:
1. Press and hold the Menu button for 5 seconds.
The control panel displays “A Platen.”
2. Press the RIGHT arrow button until “Motor” ap-
pears on the display followed by three sets of
numbers. For example:
Motor 3302 301 3300
3. Review the second set of numbers after the word

Motor. This value should be between 200 and 400.
If not, test the motor tachometer and windings
(see below).
Testing motor tachometer:
4. Disconnect the white 4-pin Molex connector to iso-
late the motor. Using an ohmmeter set to at least
a 20M scale. Check resistance between the red,
white, & yellow wires. Readings should be high
mega Ω or open/infinity.
Testing motor Windings:
1. Verify resistance between gray wire to black, gray
wire to brown should be 320-360Ω. Black to brown
should be 680-720Ω.
control compartment that hold the motor mounting
Testing Motor: plate in place.
1. Does the motor receive 75-110 VAC between the 4. Gently remove the motor from the side control
gray and black wires then the brown and grey compartment of the unit.
wires, then the black and brown wires? 5. Remove the Allen screw from the motor sprocket
2. If yes and motor does not turn, replace motor. and remove the sprocket from the motor shaft.
Replacement Procedures: 6. Remove the 4 5/32” Allen screws to detach the
motor from the mounting plate.
1. Turn power OFF & unplug the power cord. 7. Follow the above procedures in reverse order for
2. Access the bottom and side control compartment. reinstallation.
3. Disconnect the two white Molex connectors. 8. Test unit for proper operation.
Remove the 4 5/32” Allen screws from the side
P/N 1060017 Rev. E 07/17 41

Testing and Replacing Axial Cooling Fans
NOTE: See Axial Cooling Fan under “Component De-
scription & Function” before proceeding.
1. Test fan coil for resistance. Disconnect wires to
isolate fan coil & verify 1.3kΩ to 1.7kΩ across its
terminals. Also disconnect the wires from the fan
once one of the Platens have reached 66 degrees
Celsius. Check for 200 - 240 VAC across wires.
If voltage is present and fan doesn’t turn, replace
the fan (P/N 7000913)
Note: There are two cooling fans, one located on right Top Axial Cooling Fan - FAN -01
side of the bottom control compartment and the
other is located at the top of the side control
compartment.
Replacement procedures:
To Replace the Top control compartment fan:
toaster.
4. Disconnect fan coil wires.
5. Remove the top fan duct bracket.
6. Remove the four fan mounting screws & fan.
reinstallation.
Bottom Axial Cooling Fan - FAN-02
To replace the bottom control compartment fan:
2. Access the bottom control compartment.
3. Disconnect fan coil wires.
4. Remove the four screws from the fan guard.
reinstallation.
42 P/N 1060017 Rev. E 07/17

Testing and Replacing Run Capacitor
NOTE: See Run Capacitor under “Component Descrip-
To determine if the Run Capacitor has failed:
1. Isolate the Run Capacitor by disconnecting the
wiring.
2. Check terminals 1 to 4 also check across termi-
nals 3 to 2, is there 0.5μF to 2μF across both? If
no, replace Run Capacitor.
3. Also check each lead to ground, should be read-
ing infinity or open. If not, replace Run Capacitor
Filter.
3. Disconnect the Run Capacitor wiring (mark for
reinstallation).
4. Remove the 10mm nut and remove the Run Ca-
pacitor.
reinstallation.
NOT USED BLUE #36
BLACK #38 BROWN #37
P/N 1060017 Rev. E 07/17 43

Testing and Replacing Terminal Block
NOTE: See Terminal Block under “Component Descrip-
To determine if the Terminal Block is faulty:
1. Turn power OFF & unplug power cord.
2. Disconnect all wires from Terminal block to isolate
it. (Label wires for reinstallation).
3. Verify continuity across all 3 poles (L1 to L1, N to
N & GND to GND).
4. Replace if it fails any part of the test.
toaster.
4. Disconnect the Terminal Block wiring (mark for
reinstallation).
5. Remove the two slotted screws and remove the
Terminal Block.
reinstallation.
NOTE: Even though the terminal block is marked N for
neutral, this terminal is in fact referencing L2
and L is L1.
44 P/N 1060017 Rev. E 07/17

Testing and Replacing Contactor
NOTE: See Contactor under “Component Description &
To determine if the contactor is faulty:
1. Check resistance across the contactor coil,
reading should be around 550Ω to 600Ω. If not,
replace contactor.
2. Check voltage across wires White #24 & Yellow
#25, is there 200-250VAC present?
3. If there is and contactor doesn’t engage, replace
contactor.
4. If there is line voltage across wires: White #24 &
Yellow #25, check across:
• L4 to T4
• L3 to T3
• L2 to T2
• L1 to T1.
5. All should be reading 0 VAC, if any are reading
line voltage, replace the contactor.
NOTE: Leave wires White #24 & Yellow #25 connected
to the coil side of the contactor when checking
voltage.
3. Disconnect the Contactor wiring (mark for reinstal-
lation).
4. Remove the Contactor.
reinstallation.
P/N 1060017 Rev. E 07/17 45

Testing and Replacing Snubber Board
NOTE: See Snubber Board under “Component Descrip-
The Snubber Board is normally trouble-free; however if
it appears discolored or damaged, it must be replaced.
To determine if the varistor is faulty:
1. Check across the terminals Is there 0.060 to 0.070
μF.
2. If not, replace the Snubber Board..
3. Disconnect the Snubber Board from the contactor.
reinstallation.
46 P/N 1060017 Rev. E 07/17

Testing and Replacing Line Filter
NOTE: See Line Filter under “Component Description &
To determine if the Line Filter has failed:
1. Isolate the Line Filter by disconnecting the wiring.
2. Check across the terminals from the line side to LF1
the load side, is there continuity across both? If LF2
no, replace Line Filter.
3. Also check each lead to ground, should be read-
ing infinity or open. If no, replace Line Filter.
4. Also across the voltage at the terminals on the line
side, there should be the same voltage at the load
side. If no, replace Line Filter.
NOTE: There are two Line Filters in the toaster.
LINE SIDE LOAD SIDE
NOTE: LF1 (Line Filter 1) & LF2 (Line Filter 2) are lo-
cated in the bottom control compartment.
3. Disconnect the Line Filter wiring (mark for reinstal-
lation).
4. Remove the Line Filter.
reinstallation.
P/N 1060017 Rev. E 07/17 47

Testing and Replacing Radio Frequency
Interference (RFI) Filter.
NOTE: See RFI Filter under “Component Description &
To determine if the RFI Filter has failed:
1. Isolate the RFI Filter by disconnecting the wiring.
2. Check across the terminals from the load side to
the line side, is there continuity across both? If no,
replace RFI Filter.
3. Also check each lead to ground; they should be
reading infinity or open.If no, replace RFI Filter.
4. Also across the voltage at the terminals on the line
side, there should be the same voltage at the load
side. If no, replace RFI Filter.
2. Remove the Bun Feeder from on top of the WHT #22 BLK #29
toaster.
3. Gain access to the side control compartment.
4. Disconnect the RFI Filter wiring (mark for reinstal-
lation).
5. Remove the RFI Filter.
reinstallation.
WHT #20 GRN #42 BLK #21
48 P/N 1060017 Rev. E 07/17

Testing and Replacing Capacitor Board
NOTE: See Capacitor Board under “Component De-
The Capacitor Board is usually trouble free; however if it
appears discolored or damaged, it must be replaced.
To determine if the Capacitor Board has failed:
1. Isolate the Capacitor Board by disconnecting the
wiring.
2. Check the capacitance across terminals T1 to T2.
Is there 15μF to 19μF? If not, replace the Capaci-
tor Board.
Bypass Procedures:
2. Wait for two minutes for the capacitors to dis-
charge.
4. Disconnect the Capacitor Board and strip the
wires and cap the wires with wire nuts.
NOTE: The Capacitor Board is no longer used and if
found faulty, it needs to be bypassed
P/N 1060017 Rev. E 07/17 49

Testing and Replacing Metal Oxide Varistor
(MOV)
NOTE: See MOV Board under “Component Description
& Function” before proceeding.
The MOV Board is usually trouble free; however if it ap-
pears discolored or damaged, it must be replaced.
toaster.
3. Remove the white and black wires from L1 & N for
the MOV Board from the Terminal Block.
4. Disconnect Green #45 (ground wire) from terminal
J4 of the MOV Board.
5. Remove the two 6.35mm hex nuts that secure the
MOV Board.
6. Remove the MOV BOARD from the unit.
reinstallation.
50 P/N 1060017 Rev. E 07/17

Testing and Replacing Heated Base
Assembly
NOTE: See Heated Base Assembly under “Component
Test Procedure:
1. Disconnect wires from heating element that con-
nect to the right side of the contactor, isolating the
heating element.
2. Check the resistance across the two wire ends.
Reading should be 0.9kΩ to 1.1kΩ for Mfg. No.
9210840, 841, 842, 844, 847, and 848. It should
be 0.8kΩ to 0.9kΩ for Mfg. No. 9210845 and 846.
3. Replace if heated base assembly fails test.
toaster.
2. Remove the access panel on the bottom of the
compression side the of the unit by remove the
two bottom Philips screws.
3. Remove the 3 slot screws inside the panel.
5. Remove the screw 3 slot screws in the side con-
trol compartment secure the Heated Base Assem-
bly.
6. Remove the slotted screws in the left and right
hand side of the landing zone.
7. Remove the 5 slot screws on the front of the land-
ing zone.
8. Remove the Heated Base Assembly.
NOTE: The Heated Base Assembly is silicone in place,
it may be difficult to remove.
reinstallation.
NOTE: Re-silicone the Heated Base Assembly.
P/N 1060017 Rev. E 07/17 51

Testing and Replacing Power Cord
NOTE: See Power Cord under “Component Description
Test Procedure
1. Turn power “OFF” & unplug power cord.
2. Verify continuity from each of the three plug
prongs to the corresponding wire at the end of the
power cord where it attaches to the terminal block.
NOTE: If the prong(s) are heavily discolored/burnt,
replace the plug.
3. Replace if it fails any part of the test.
Replacement Procedures
toaster.
4. Disconnect power cord wires at terminal block
(label wiring for reinstallation).
5. Loosen the black strain relief nut then pull the
power cord out.
reinstallation.
52 P/N 1060017 Rev. E 07/17

Testing and Replacing High Temperature
Ball Bearings
NOTE: See High Temperature Ball Bearings under
“Component Description & Function” before
proceeding.
The High Temperature Ball Bearings are usually trouble
free; however if any of them appear to be physically
damaged or worn, they must be replaced.
NOTE: There are eight High Temperature Ball Bearings,
one for each side of each idler and drive shaft.
To remove Drive Shaft bearings from the drive side:
1. Remove the Drive Sprockets as described in the
Testing & Replacing Drive Sprockets section of
this manual. BEARING
2. Remove the 13mm aluminum spacers from behind CAP
the Drive Sprockets.
3. Remove the Idler Sprocket Assembly as described
in the Testing & Replacing Idler Sprocket As-
sembly section of this manual.
4. Remove the High Temperature Ball Bearing(s).
reinstallation.
To remove Idler Shaft bearings on either side:
1. Remove the Idler Shaft Tensioner Assembly as
described in the Testing & Replacing Idler Shaft 3/8” NUTS
Tensioner Assemblies section of this manual.
reinstallation.
To remove the Drive Shaft bearings from the compres-
TENSIONER ASSEMBLY
sion side:
1. Remove the four 10mm nuts from the Bearing
Cap. Remove the Bearing Retainer Cap.
2. Remove the bearing and two washers.
reinstallation.
P/N 1060017 Rev. E 07/17 53

Testing and Replacing Support Rod
NOTE: See Support Rod under “Component Descrip-
The Support Rods are usually trouble-free; however if
either of them appear to be physically damaged or worn,
they must be replaced.
NOTE: There are four Support Rods.
toaster.
2. Remove the Front Conveyor Cover by lifting up
and away from the toaster.
3. Remove the two 8mm hex screws that are hold-
ing the Support Rod in place; one is located in the
compression side of the unit and the other in the
controls compartment.
4. Follow the above procedures in reverse order for 8mm Hex Screw for Rear Drive Support Rod
reinstallation.
54 P/N 1060017 Rev. E 07/17

Testing and Replacing Idler Shaft Rollers
NOTE: See Idler Shafts under “Component Description
The Idler Shafts are usually trouble free; however if
either of them appear to be physically damaged or worn, IDLER SHAFT
NOTE: There are two Idler Shafts.
2. Remove the corresponding belts as described
in the Testing & Replacing Main, Heel, and/or
Crown Belt(s) section of this manual.
3. Remove Idler Shaft Tensioner Assemblies as
described in the Testing & Replacing Idler Shaft
Tensioner Assemblies section of this manual.
4. Remove the Snap Ring if necessary.
5. Slide the Idler Shaft out towards the Compression
side of the toaster.
reinstallation.
TENSIONER ASSEMBLY
SNAP RING
P/N 1060017 Rev. E 07/17 55

Testing and Replacing Drive Shaft Rollers
NOTE: See Drive Shafts under “Component Description
The Drive Shafts are usually trouble free; however if BEARING
they appear physically damaged or worn, they must be CAP
replaced.
NOTE: There are two Drive Shafts.
2. Remove the corresponding belts as described 10 mm NUTS
in the Testing & Replacing Main, Heel, and/or (CIRCLED)
Crown Belt(s) section of this manual.
3. Remove the four 10mm nuts from the Bearing
Cap. Remove the Bearing Retainer Cap.
4. Remove the bearing and two washers.
5. Remove the Idler Sprocket Assembly as described
in the Testing & Replacing Idler Sprocket As-
sembly section of this manual.
6. Remove the Support Rod as described in the
Testing & Replacing Support Rod section of this
manual.
7. Slide the Drive Shaft as far as possible towards
the component side of the unit.
8. Slightly flex the bottom of the Conveyor Weldment
and force the Drive Shaft out of the compression
side of the unit.
reinstallation.
DRIVE SHAFT
56 P/N 1060017 Rev. E 07/17

Testing and Replacing Idler Shaft Tensioner
Assemblies 10 mm HEX
BOLT
NOTE: See Idler Shaft Tensioner Assemblies under
proceeding.
The Idler Shaft Tensioner Assemblies are usually trouble
free; however if they appear to be physically damaged 10 mm NUTS
or worn, they must be replaced. (CIRCLED)
NOTE: There are Four Idler Shafts Tensioner Assem-
blies.
toaster.
3. Remove the Front and Rear Conveyor Covers.
4. Lock the Idler Shaft in the down position as if you
were changing the belts.
5. Remove the four 10mm nuts from the Retainer
Cap.
6. Remove the 10mm hex bolt from the idler shaft.
7. Remove the Bearing Retainer Cap.
8. Remove the bearing and washer.
9. Remove The Bearing Bracket w/spring and re-
move the retainer backing plate.
reinstallation. RETAINER
11. Test unit for proper operation. BACKING
PLATE
BEARING
BRACKET
P/N 1060017 Rev. E 07/17 57

Testing and Replacing Sprockets and Chain 11
o’clock 12
NOTE: See Drive Sprockets and Drive Chain under o’clock 2
“Component Description & Function” before o’clock
proceeding.
There are a total of five sprockets used per toaster:
1. Idler Sprocket that is located at 11 O’clock
2. Front Drive Sprocket located at 12 O’clock
3. Rear Drive Sprocket located at 2 O’clock
4. Idler tension sprocket located at 3 O’clock
5. Motor Sprocket located at 4 O’clock
There is only one Drive Chain per toaster 3
o’clock
1. First the Drive Chain goes around the Motor
Sprocket.
2. Then goes around the Idler Sprocket.
3. Then goes under the Front Drive Sprocket.
4. Then goes around the Rear Drive Sprocket.
5. Finally the drive goes in front of the Idler Tensioner
Sprocket and back to the motor.
4
o’clock
58 P/N 1060017 Rev. E 07/17

Testing and Replacing Drive Chain
NOTE: See Drive Chain under “Component Description
The Drive Chain is generally trouble free however, if
it is physically damaged, worn or stretched it must be
replaced
NOTE: Tension is adjusted automatically by the Drive
Chain Tensioner Assembly located between the
Motor Sprocket and the Rear Drive Sprocket.
toaster.
4. Push/pull the Drive Chain Tensioner Sprocket
towards the rear of the toaster.
5. With the Tensioner all the way toward the rear
of the toaster, remove the Drive Chain from the
Sprockets.
reinstallation.
P/N 1060017 Rev. E 07/17 59

Testing and Replacing Drive Sprockets
NOTE: See Drive Sprockets under “Component De-
The Drive Sprockets are usually trouble free; however
if either of them appears physically damaged or worn,
NOTE: There are two Drive Sprockets. The Front Drive
Sprocket is located at 12 o’ clock. The Rear
Drive Sprocket is located between 1 and 2 o’
clock.
NOTE: The Drive Sprockets have 18 teeth.
Front Drive
Replacement procedures: Sprocket Rear Drive
1. Turn power off and unplug the power cord. Sprocket
2. Remove the Bun Feeder from the top of the
toaster.
4. Remove the Drive Chain as described in the Test-
ing Drive Chain section of the manual.
5. Loosen the sprocket 5/32" Allen set screw.
6. Remove the Drive Sprocket.
reinstallation.
NOTE: When installing sprockets use a thread locking
compound on the set screw to ensure it will stay
in place.
8. Test unit for proper installation.
60 P/N 1060017 Rev. E 07/17

Testing and Replacing Idler Sprocket
Assembly
NOTE: See Idler Sprocket Assembly under “Component
The Idler Sprocket Assembly is normally trouble free;
however if it appears physically damaged or worn, it
must be replaced.
NOTE: The Idler Sprocket has 14 teeth.
NOTE: The Idler Sprocket is located at 11 o’ clock.
10mm Nuts
1. Turn power off and unplug the power cord.
toaster.
4. Remove the Drive Sprockets as described in the
Testing Drive Sprockets section of this manual.
5. Remove the six 10 mm nuts from the bracket.
6. Slide the Idler Sprocket Assembly out.
reinstallation.
8. Test the unit for proper operation.
P/N 1060017 Rev. E 07/17 61

Testing and Replacing Idler Tensioner
Sprocket Assembly
NOTE: See Idler Tensioner Sprocket Assembly under
proceeding.
The Idler Tensioner Sprocket Assembly is normally
trouble free; however if it appears physically damaged
or worn, it must be replaced.
Springs
NOTE: The Idler Sprocket has 14 teeth.
NOTE: The Idler Sprocket is located at 3 o’ clock.
toaster.
Sprocket
ing Drive Chain section of this manual.
5. Remove the Idler Tensioner Sprocket Springs.
6. Remove the four acorn nuts from the bracket.
7. Slide the Idler Sprocket Assembly out.
reinstallation.
62 P/N 1060017 Rev. E 07/17

Testing and Replacing Motor Sprocket
NOTE: See Motor Sprocket under “Component Descrip-
The Motor Sprocket is normally trouble free; however
if it appears physically damaged or worn, it must be
replaced.
NOTE: The Motor Sprocket has 12 teeth.
NOTE: The Motor Sprocket is located at 4 o’ clock.
toaster.
ing Drive Chain section of this manual.
4. Remove sprocket 5/32" Allen set screw.
5. Slide the Motor Sprocket out.
reinstallation.
NOTE: When installing sprockets use a thread locking
compound on the set screw to ensure it will stay
in place. Motor
7. Test unit for proper operation. Sprocket
P/N 1060017 Rev. E 07/17 63

Testing and Replacing Main Belt Wraps
NOTE: See Main Belt Wraps under “Component De-
Over time, the Main Belt will begin to show signs of
wear. This wear appears in the form of tears or discol-
oration of the belts, at which point the belt should be
replaced (refer to Maintenance section of this manual).
NOTE: The Main Belt should be maintained as de-
scribed in the Maintenance section of this
manual.
NOTE: Belts are consumable items and are not covered
under warranty.
toaster.
3. Remove the Front Conveyor Cover by lifting up Tense Tense
4. Set the compression knob to 4 and 7.
5. Unlock the latch and open the left side panel.
6. Face the front of the toaster. Use both hands and Loose
push down on the front conveyor roller and pull Loose
towards you. This removes tension and locks the
roller in place.
7. Lift the upper conveyor lock. Then rotate down
so it rests on the cam shaft of the rear conveyor
roller.
8. Pull down the lower conveyor lock.
9. Using a utility knife, cut the belt as described in
the Maintenance section of this manual.
10. Remove the belt from the toaster and discard the
belt.
reinstallation.
Upper Belt
Frame Lock
Lower Belt
Frame Lock
64 P/N 1060017 Rev. E 07/17

Testing and Replacing Crown Belt Wraps
NOTE: See Heel Belt Wraps under “Component De-
Over time, the Crown Belts will begin to show signs of
wear. This wear appears in the form of tears or dis-
coloration of the belts at which point the belts should
be replaced (Refer to the maintenance section of this
manual).
NOTE: The Crown Belt should be maintained as
described in the maintenance section of this
manual.
under warranty.
Tense Tense
toaster.
3. Remove the Rear Conveyor Cover by lifting up
and away from the toaster. Loose
Loose
4. Set the compression knob from 4 to 7.
5. Unlock the latch and open the left side panel.
6. Face the back of the toaster. Use both hands and
push down on the front conveyor roller and pull
roller in place.
roller.
9. Using a utility knife, cut the belts as described in
the maintenance section of this manual.
10. Remove the Belts from the toaster and discard
Belts.
Upper Belt
reinstallation.
Frame Lock
Lower Belt
Frame Lock
P/N 1060017 Rev. E 07/17 65

Testing and Replacing Heel Belt Wraps
NOTE: See Club Belt Wraps under “Component De-
Over time, the Heel Belts will begin to show signs of
wear. This wear appears in the form of tears or dis-
coloration of the belts at which point the belts should
be replaced (Refer to the maintenance section of this
manual).
NOTE: The Heel Belt should be maintained as de-
scribed in the maintenance section of this
manual.
under warranty.
2. Remove the Bun Feeder from on top of the Tense Tense
toaster.
3. Remove the Rear Conveyor Cover by lifting up
4. Set the compression knob from 4 to 7.
Loose
5. Unlock the latch and open the left side panel. Loose
6. Face the rear of the toaster. Use both hands and
push down on the front conveyor roller and pull
roller in place.
roller.
9. Slide the first Heel Belt out of the toaster towards
the compression side of the toaster, so that the
Club Belt can be accessed.
10. Using a utility knife, cut the belt as described in
the maintenance section of this manual.
11. Remove the Belt from the toaster and discard Belt. Upper Belt
12. Follow the above procedures in reverse order for Frame Lock
reinstallation.
Lower Belt
Frame Lock
66 P/N 1060017 Rev. E 07/17

Testing and Replacing Backing Plates
NOTE: See Conveyor Cover Assemblies under “Com-
ing.
The Backing Plates are normally trouble-free; however if
Front Conveyor Cover
they appear physically damaged or worn, they must be
Allen Screws
replaced.
NOTE: There are two Backing Plates; one on the front
conveyor plate and one on the rear conveyor
plate.
2. Remove the Front Conveyor Cover by lifting up
3. Remove the corresponding belts as described in
the Testing Main, Heel, and/or Crown Belt(s) sec-
tion of this manual, to gain access to the conveyor
covers.
4. Once the belts are removed, unscrew the 3 (Rear
Backing Plate) to 4 (Front Backing Plate) 8 mm
(5/16) Hex Head screws.
5. Pull out the Conveyor Cover Assembly.
reinstallation.
7. Test unit for proper operation. Rear Conveyor Cover
Allen Screws
P/N 1060017 Rev. E 07/17 67

Testing and Replacing Conveyor Plate Sup-
port Bracket
NOTE: See Conveyor Cover Assemblies under “Com-
ing.
The Conveyor Plate Support Bracket are normally
trouble free; however if they appear physically damaged
or worn, they must be replaced.
NOTE: There are two support brackets; one for the front
conveyor plate and one for the rear conveyor
plate.
2. Remove the corresponding Backing Plates as
described in the Testing Backing Plates section of
this manual, to gain access to the Conveyor Plate
Support Bracket.
3. Once the cover is removed, remove any of the 8
mm (5/16) Hex Head screw from the top of the
plate that are still holding the support bracket in
place.
4. Remove the 3 5/32 Allen screws from within the
side control compartment for the corresponding
bracket that is being replaced.
5. Slide out the bracket from the toaster.
reinstallation.
68 P/N 1060017 Rev. E 07/17

Testing and Replacing Conveyor Cam/Shaft
NOTE: See Conveyor Cam/Shaft under “Component
The Conveyor Cam/Shaft is normally trouble-free;
however if either appear physically damaged or worn, it
must be replaced.
NOTE: There are two cams mounted to the cam shaft, Control Cam
one on the control side of the toaster and other
on the compression side of the toaster.
NOTE: The Cams are marked ‘R OUT’ and ‘L OUT’. ‘R
OUT’ should facing out on the right hand side
of the unit and ‘L OUT’ should be out on the left
hand side of the unit.
2. Remove the Bun Feeder and access the Com-
pression side panel.
3. From the Compression Side of the toaster, loosen
the cam 3/32 Allen set screw.
4. Remove the Cam from the compression side.
5. Slide the entire Cam Shaft with the control side
Cam attached through the control side of the
toaster. Compression
6. Follow the above procedures in reverse order for Cam
reinstallation.
Cam Shaft
Compression Side
P/N 1060017 Rev. E 07/17 69

Testing and Replacing Conveyor Cam
Tensioner Assemblies
NOTE: See Conveyor Cam Tensioner Assemblies under
proceeding.
The Conveyor Cam Tensioners are normally trouble-
free; however if it appears physically damaged or worn,
it must be replaced.
NOTE: There are two Conveyor Cam Tensioner Assem-
blies: one on the control side of the toaster, and
the other on the compression side of the toaster. Bracket
NOTE: There are two different springs used and their Slotted
orientation must be correct or it will affect bun Screw
compression:
The Compression Side (Left) Tensioner has
the shorter springs (P/N 0600156) on top and
the longer springs (P/N 0600143) on the bot-
tom.
The Control Side (right) Tensioner has the
longer springs (P/N 0600143) on the top and
the shorter spring (0600156) on the bottom.
2. Remove the Conveyor Cam/Shaft as described
in the Testing Conveyor Cam/Shaft section of this 11mm
manual. Hex Bolts
3. Remove the two springs from the Conveyor Cam
Tensioner Bracket.
4. Remove the two 11mm hex bolts that attach to the
rear plate.
5. Remove the 2 Slotted Screws from the Conveyor
Cam Tensioner Bracket.
NOTE: Be careful not to make contact with the Hi-Limit
while removing parts.
NOTE: Be careful not to lose the two spacers behind
the bracket.
NOTE: There are also spacers located between the
plate and the back side of the bracket.
reinstallation.
70 P/N 1060017 Rev. E 07/17

Testing and Replacing Compression Knob
NOTE: See Compression Knob under “Component
The Compression knob is normally trouble-free, how-
ever if the knob is physically damaged/worn or stripped
it needs to be replaced
NOTE: The recommended Compression setting is 4.
1. Pull the Compression Knob towards you while
facing the toaster on the compression side of the
toaster.
reinstallation.
P/N 1060017 Rev. E 07/17 71

Testing and Replacing Lower Conveyor
Locks
NOTE: See Upper / Lower Conveyor Locks under
proceeding.
Upper Con-
The Upper and Lower Conveyor Locks are normally
veyor Lock
trouble-free, however if they are physically damaged or
11mm
worn they needs to be replaced
Hex Bolt
To Remove the Upper Conveyor Lock:
1. Remove the Bun Feeder and open the compres-
sion side panel to gain access.
2. Remove the 11mm hex bolt.
3. Remove the Upper Conveyor Lock.
reinstallation.
To Remove the Lower Conveyor Lock:
1. Remove the compression side Handle Assembly
by removing the bottom Philips screws.
2. Remove the two slot screws; one on the front side
of the unit, the other is on the back side of the unit.
reinstallation.
Handle Assembly
Phillips Screws
72 P/N 1060017 Rev. E 07/17

Testing and Replacing Bun Feeder
NOTE: See Bun Chute under “Component Description
The Bun Feeder is normally trouble-free, however if it is
physically damaged or worn, it needs to be replaced.
1. Remove the Bun Chute by lifting it up away from
unit.
reinstallation.
P/N 1060017 Rev. E 07/17 73

HEBT-5V
HEBT-5V BUN TOASTER
Technical Manual
Exploded View and Replacement PartsPARTS
REPLACEMENT
1 (Some Models)
2
7
8
9
4
10
11
Item Part No. Description Qty.

1 7001110Angular Feeder Kit (Some Models) 1
2 0012774Bun Feeder Assembly 1
3 0506184Bun Stop Bracket 1
4 0021733Club Base Divider Weldment 1
5 7000884Damper Replacement Kit 1
Incl. Items 6, 7, 8, & 9
(for Heat Shields with Damper Springs)
6 0400425 Damper 2
7 0506300 Damper Support 2
8 0600132 Spring, Damper Support 2
9 306P104* Screw, Mach. #06-32 x 1/4 8
10 0507322 Platen Cleaning Tool 1
(See PM Card for usage instructions)
11 7001400 Damper Replacement Kit
(for Heat Shields without Damper
Springs)
* Items available in packages of ten (10)
P/N 1011112 Rev. O 05/17 15

74 P/N 1060017 Rev. E 07/17
McDonald’s
HEBT-5V
HEBT-5VBUN TOASTER
Technical Manual
Exploded View andREPLACEMENT
Replacement PARTS
Parts (Continued)
(continued)
23 26
20 21 24 17
22 25 26
11 12 14
8 9
7
17 27
31
15 12
10 11
28
12 19
13
16
6
7
5 18
4
1
2
Item Part No. Description Qty. Item Part No. Description Qty.
1 2100253Knob, 1/4” Shaft, Push-On 1 17 325P194* Screw, Hex Head, 4
2 1001417Label, Compression 1 #1/4-20 X 2.00”, S.S.
3 0506179End Housing Panel 1 18 0021714 Weldment, End Housing Rod Support 1
4 325P193*
Screw, Hex Head, #1/4-20 X 1.375” 1 19 0400418 Push In Grommet For 1-1/8” Dia. Hole 1
5 0506188Bracket, Housing Locking 1 20 0021725 Weldment, Bearing Bracket 1
6 2120216Spacer,Upper Locking Plate, Front 1 & Spring Guide LH (see item 30)
7 310P146*
Nut, Hex ‘KEPS’ #10-32 1 21 0021724 Weldment, Bearing Bracket 1
(see Item 29, 30,, & 31) & Spring Guide RH (See item 30)
8 325P176* Screw, Flange Hex Head Cap 1 22 308P145* Nut, Hex Acorn #08-32 11
(see item 30 & 31) 23 0600156 Spring, Cam Adjustment 2
9 0506291 Bracket, Tensioner- 1 24 0012814 Cam Bracket & Thrust Strip
End Housing, Rear (See item 31) Assembly, LH 1
10 0506292 Bracket, Tensioner- 1 25 2120223 Sleeve Bearing, .50” Od X .75” LG 2
End Housing, Front (see item 30) 26 2120213 Spacer, Frame & Platen LH 4
11 2150285 Bearing, Single Groove S/S 8 27 2150322 Cam, HEBT 2
(See Item 29, 30 & 31) 28 310P110* Screw, Mach. #10-32 X 1/2” 2
12 0504320 Spacer 0.781 X 1.125 X 0.06” 10 29 7000856 Bearing Kit (incl. items 7, 11, & 12) 1
(see Item 29, 30 & 31) 30 7000859 Idler Shaft Tensioner Assy. Front End 1
13 0600158 Spring, Roller Tension 4 Hsg. Side Kit (Incl. items 7, 8, 10, 11,
(see item 30 & 31) 12, 13, 15, & 21)
14 0506293 Plate, Tensioner - End Housing, Rear 1 7000860 Idler Shaft Tensionser Assy. Rear End 1
(see item 31) Hsg. Side Kit (Incl. items 7, 8, 9, 11,
15 0506294 Plate, Tensioner - End Housing, Front 1 12, 13, 14, & 20)
(See item 30) 31 0600143 Spring, Compression Setting 1
16 0506167 Bracket, Bearing 2 * Items available in packages of ten (10)
P/N 1060017 Rev. E 07/17 16

75 P/N 1011112 Rev. O 05/17
McDonald’s
HEBT-5V
HEBT-5V BUN TOASTER
Technical Manual
Replacement PARTS
Parts (Continued)
(continued)
1
12
6
8
7
11
13
10 14
9
15
29
13
28
27
16
26
21
25 23 20
24
13 30
22
19
18
1 308P151* Screw, SEMS #8-32 x 5/16” 1 15 7000869
Display Board Kit (Mfg. No 9210840, 1
2 0506155 Duct, Fan 1 841, 842, 844, 845, & 846)
3 3100213 Screw, PHPNHD #10-16 x 3/4” 1 7000888 Display Board Kit 1
THRD Form, #3 PT (Mfg. No. 9210847 & 848)
4 7000913 Fan Kit (Incl. Item 3) 1 16 1001399 Label, Control 1
5 4030352 Thermostat, Hi-Limit 3 18 2100212 Handle, Pull, Snap-in 3
6 4060387 Terminal Block, 2 Pole 1 19 0506139 Control Panel 1
7 306P105* Screw, Mach #6-32 x 1/4 1 20 1001213 Label, Shock Hazard 1
8 0400375 Strain Relief, Cord 1 21 1001434 Label, Thermocouple 1
9 0400376 Lock-nut, Conduit 1 22 2090163 Filter, RFI 250VAC 1
10 308P193* Screw, Mach #08-32 x 1 1/4 1 23 306P103* Screw, Mach #06 x 3/80 1
11 4060398 Terminal Block, S-Series 1 24 4050240 Relay, Solid State Dual Pole 1
12 0700588 Power Cord (Mfg. No. 9210840 & 844) 1 With Conn-receptical
7000465 Power Cord (Mfg. No. 9210845) 1 25 0506156 Heat Sink, Relay 1
0700687 Power Cord (Mfg. No. 9210841 & 842) 1 26 7000370 Solid State Relay Kit 1
7000463 Power Cord (Mfg. No. 9210846) 1 27 7000868 Switch Kit, Power 1
0700437 Power Cord (Mfg. No. 9210847 & 848) 1 28 2110199 Clip “C” type 9
13 304P105* Nut, Hex KEPS #4-40 Zinc 1 29 7000871 Varistor Board Kit 1
14 7000870 I/O Board Kit (Mfg. No. 9210840, 1 30 1000900 Label, Service 1
841, 842, 844, 845 & 846) * Items available in packages of ten (10)
7000889 I/O Board Kit (Mfg. No. 9210847 & 848) 1
P/N 1011112 Rev. O 05/17 76

17 P/N 1060017 Rev. E 07/17
McDonald’s
HEBT-5V
HEBT-5VBUN TOASTER
Technical Manual
Replacement PARTS (continued)
Parts (Continued)
2
7
6
3 4
See Next Page

for Detail
29
18
8
19
9 20
10
13 22
21
21
11 1
28 21
27 1
27 1
12
1
14 21
26
25
24
15 25
16
23
17
1 310P124* Screw, #10-32 X 2-1/4” 1 18 0100266 Platen, Main (see Item 29) 1
Truss Head S/S 19 0400416 Insulation, Main Platen (see Item 29) 1
2 0506093 Support Bracket, LH 1 20 308P102* Washer, Int. Tooth #08 Steel 1
3 0506149 Cover, Adj. Platen 1 Zinc Plated (see Item 29)
4 0021780 Crown Plate Weldment 1 21 308P164* Screw, Mach. #8-32 x 1” LG 1
End Housing Side (see Item 29)
5 0100272 Platen, Club 1 22 0506092 Support Bracket, RH 1
6 0506178 Plate, Heel Platen 1 23 7000799 HEBT Belt Kit (incl. items 15, 16 & 17) 1
7 0506168 Plate, Crown 1 24 0506150 Cover, Fixed Platen 1
8 0021719 Weldment, Idler Roller Rear Top 1 25 0400290 Insulator, Electrical 4
9 0021718 Weldment, Idler Roller Front Top 1 26 0506158 Insulation Plate 1
10 0021707 Weldment, Adj. Platen Frame 1 27 308P151* Screw, SEMS #8-32 x 5/16” Flex Line 1
11 2150303 Cam Shaft 1 (see Item 29)
12 0021711 Weldment, Fixed Platen Frame 1 28 0506183 Retainer Plate, Thermocouple 1
13 0021721 Weldment, Drive Roller Rear Bottom 1 (see Item 29)
14 0021720 Weldment, Drive Roller Front Bottom 1 29 7000857 Main Platen Kit (Mfg. No. 9210840,
15 7000795 HEBT Crown Belt 1 841, 842, & 844) Incl. Items 18, 19, 20,
16 7000797 HEBT Heel/Club Belt 1 21, 28, & 27)
17 7000796 HEBT Main Belt 1 7000876 Main Platen Kit (Mfg. No. 9210845) 1
Incl. Items 18, 19, 20, 21, 28, & 27)
P/N 1060017 Rev. E 07/17 77

18 P/N 1011112 Rev. O 05/17
McDonald’s
16 16
13
HEBT-5V
HEBT-5V BUN TOASTER
Technical Manual
14
8
16

Parts (Continued) 13
16
16
14 13
16 2
8
14
16 8 8
14
15 15
13 12
8 13
16
16
13 15 14 3
8 8
15 10
13
12
16
16
14 9
13 10
8
12
9
11
11
17
1 0012594 Adj. Platen Assembly 1 12 2120227 Spacer, .50 OD x 203” ID x .265 Thick 2
2 0021710 Weldment, Back Plate Adj. Platen 1 (See Item 17)
3 0021712 Weldment, Crown Plate 1 13 310P102* Washer, Lock #10 S/S Internal Tooth 1
4 0021780 Crown Plate Weldment 1 (See Item 17)
End Housing Side 14 310P140* Washer, Flat #10 Stl/ZN 1
5 0100271 Platen, Club 230 VAC, 900W 1 .219 x .500 x .049 (See Item 17)
(See Item 17) 15 310P209* Screw, Mach #10-24 x 3/4” 1
6 0400290 Insulator, Electrical 1 Slotted TrussHD 18-8SS
7 0400417 Insulation, Fiberglass Club Platen 1 16 310P214* Screw, Hex #10-322 x 1/4 1
(See Item 17) Thrd Cutting Type F, SS
8 0506083 Spacer 8 17 7000858 Club Platen Assy. Kit 1
9 0506178 Plate, Heel Platen 1 (Mfg. No. 9210845) (Incl. Items 5, 7,
10 0506198 Spacer, .625 OD x .218 x .075 Thick 2 10, 11, 12, 13, & 14)
(See Item 17) 7000875 Club Platen Assy. Kit 1
11 2120226 Spacer, .50 OD x .203 ID x .328 Thick 2 (Mfg. No. 9210840, 841, 842, & 844)
(See Item 17) (Incl. Items 5, 7, 10, 11, 12, 13, & 14)
P/N 1011112 Rev. O 05/17 19

78 P/N 1060017 Rev. E 07/17
McDonald’s
HEBT-5V
HEBT-5VBUN TOASTER
Technical Manual
Parts (Continued)
3
2
6
1 7
27 8
2
3
4
48 12
9 10 13
11
29
14
28
27 30
26
20 12
16
25 13
24
9 15
31
10
23
14
22 17
18
17
20 16
19
21
2 2150285 Bearing, Single Groove S/S 8 17 2150313 Flanged Bearing 2
(See Item 32) 18 212P118 Flat Washer Stainless Steel 1
3 0504320 Spacer (See Item 32) 10 19 2150312 Sprocket, 25B14 2
4 2120221 Spacer, .69 x .503 x .359 S/S 2 20 331P101* Nut, Hex 5/16-18 Stl Zn 1
5 0506144 Plate, Tensioner RH (See Item 32) 2 21 310P199* Screw, #10-32 x 3/8 LG 1
6 0021724 Weldment, Bearing Bracket-RH 1 22 0506185 Bracket, Chain 1
(See Item 32) 23 0600157 Spring, Chain Tension 2
0021725 Weldment, Bearing Bracket-LH 1 24 2150185 Sprocket, 25B18 1/2” Bore 2
(See Item 32) 25 2150312 Sprocket, 25B14 (See Item 33) 2
7 0506163 Bracket Tensioner (See Item 32) 2 26 2150324 Chain, Drive 1
8 310P146* Nut, Hex KEPS #10-32 (See Item 32) 1 28 0506146 Retainer, Idler 1
9 2120214 Spacer, Adj. Frame RH 2 29 0600158 Spring, Roller Tension (See Item 32) 4
10 2120224 Sleeve Bearing 2 30 2150303 Cam Shaft 1
11 0506095 Cam Bracket, RH 1 31 7000867 Drive Motor Kit 1
12 0600143 Spring, Compression 2 32 7000861 Idler Shaft Tensioner Kit 1
13 308P145* Nut, Hex Acorn #08-32 1 (Incl. Items 2, 3, 5, 6, 7, 8, & 29)
14 3250193 Screw, Hex Head, 1/4-20 1 33 7000872 Idler Sprocket Assy. Kit 1
15 2150322 Cam, HEBT 1
16 3310103 Shoulder Bolt 2 * Items available in packages of ten (10)
20 P/N 1011112 Rev. O 05/17

P/N 1060017 Rev. E 07/17 79
McDonald’s
HEBT-5V
HEBT-5V BUN TOASTER
Technical Manual
Exploded View andREPLACEMENT PARTS(Continued)
Replacement Parts (continued)
4
3
8
7
9 14
13
15
12
Item Part No. Description 11

Qty.
1 4050241 Contactor, 4 Pole 1
2 7000886 Snubber Board Kit 1
3 7000913 Fan - Axial, 200/230 VAC 1
4 300P102* Nut, Speed #8-32 “U” 1
6 304P105* Nut, Hex KEPS #4-40 Zinc 1
7 4010221 Cap-MP, Motor Run 1
8 4050242 Filter, Power Line, 10A 2
120/250 V, 50-60 HZ
9 308P143 Nut, Hex KEPS #08-32 1
11 0506181 Elec. Panel 1
12 308P124* Screw, Mach #8-32 x 1/2” 1
13 308P157* Screw, Tap #08-32 x 3/8 1
14 310P103* Screw, Mach #10-32 x 1/4 1
15 0506170 Fan Cover 1
P/N 1011112 Rev. O 05/17 21

80 P/N 1060017 Rev. E 07/17
McDonald’s
Wiring Diagram
FOR INFORMATION CALL +1-877-392-7854 (TOLL FREE) OR EMAIL TECH.SERVICE @ANTUNES.COM WWW.ANTUNES.COM
Contactor Coil - 600Ω Approx.

Platen “A” = 37Ω Approx.
= L1 Voltage Platen “B” = 23Ω Approx.
240 VAC Platen “C” = 58Ω Aprox.
= L2 Voltage
= Chassis Ground Base Heater = 1000Ω Approx.
= Low Voltage DC Cooling Fan = 800Ω Approx. (new)
= 1500Ω Approx. (old)
Drive Motor
Start Winding = 350Ω Approx.
Run Winding = 350Ω Approx.
LOAD
LINE
1KΩ
600Ω
DRIVE
1mfd
37Ω
B1 A1
B2 A2
58Ω
1KΩ
P/N 1060017 Rev. E 07/17 81

+1 (630) 784-1000 +86-512-6841-3637
+1 (800) 253-2991 +86-512-6841-3907
+1 (630) 784-1650

HEBT-5V - Manual de Serviço (En) (2017.07)

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

HEBT-5V - Manual de Serviço (En) (2017.07)

Uploaded by

Copyright:

Available Formats

Technical Manual

P/N 1060017 Rev. E 07/17

2 P/N 1060017 Rev. E 07/17

WARRANTY EXCLUSIONS • Improper or unauthorized repairs.

P/N 1060017 Rev. E 07/17 3

HEBT-5V L6-30P 30 Amp.,

Pass Through Time

Angular Bun Feeder

P/N 1011112 Rev. O 05/17 3

• This equipment should be serviced by qualified CAUTION

4 P/N 1011112 Rev. O 05/17

NOTE: If any parts are missing or damaged, con-

2. Attach the Bun Feeder, Angular Bun Feeder (if

P/N 1011112 Rev. O 05/17 5

Menu Figure 2. HEBT-5V Angular Bun Feeder

Figure 1. HEBT-5V Control Panel and Display

P/N 1060017 Rev. E 07/17 7

NOTE: The S/N (Serial Number), Elapsed Time, and

• A Platen • Display Languages

Adjusting Toast Quality

4. To exit Technician Mode press and release the

10 P/N 1060017 Rev. E 07/17

Belt Inspection Information

BELT IS MISSING SNAPS

BELT IS TORN AND FOLDED.

BELT IS WRINKLING/DISTRESSED AROUND

INCORRECT BELT INSTALLATION.

Belts are stretching

P/N 1060017 Rev. E 07/17 13

14 P/N 1060017 Rev. E 07/17

P/N 1060017 Rev. E 07/17 15

16 P/N 1060017 Rev. E 07/17

P/N 1060017 Rev. E 07/17 17

18 P/N 1060017 Rev. E 07/17

Platen ‘A’ Values

Platen ‘B’ Values

Platen ‘C’ Values

P/N 1060017 Rev. E 07/17 19

NOTE: THIS SECTION COVERS DISPLAY TROUBLESHOOTING

20 P/N 1060017 Rev. E 07/17

P/N 1060017 Rev. E 07/17 21

22 P/N 1060017 Rev. E 07/17

P/N 1060017 Rev. E 07/17 23

ORANGE #32 YELLOW #31

24 P/N 1060017 Rev. E 07/17

YELLOW #25 9 4 1 WHITE #22

P/N 1060017 Rev. E 07/17 25

J3 Terminal on I/O Board

J5 Terminal on I/O Board

NOTE: These are for reference and are easier to check

26 P/N 1060017 Rev. E 07/17

I/O Board Diagnostic & Status LEDs

LED Component Description

P/N 1060017 Rev. E 07/17 27

28 P/N 1060017 Rev. E 07/17

LED Is Off Is Solid On Is Flashing

P/N 1060017 Rev. E 07/17 29

To determine if Platen is “overheating” or “under

30 P/N 1060017 Rev. E 07/17

Thermoelectric voltage in Millivolts DC

P/N 1060017 Rev. E 07/17 31

32 P/N 1060017 Rev. E 07/17

P/N 1060017 Rev. E 07/17 33