OM 3283553 0101 Alcip

OM
Operation Manual
Tetra Pak® CIP unit P
WARNING
Read and follow all safety precaution instructions throughout this manual
and on safety signs attached to this equipment.
Failure to follow all safety precaution instructions could result in death or
serious injury.
Doc. No. OM-3283553-0101

Copyright © 2015 Tetra Pak International S.A.
All rights reserved. No part of this document may be reproduced or copied in any form or by
any means without written permission from Tetra Pak Dairy & Beverage Systems AB.
, Tetra Pak, and all other trademarks displayed in this document are the property of the
Tetra Pak International SA. Tetra Pak Dairy & Beverage Systems AB together with Tetra Pak
International SA form part of ‘the Tetra Pak Group’. The content of this manual is in accordance
with the design and construction of the machine or equipment at the time of publishing. The
Tetra Pak Group reserves the right to introduce design modifications without prior notice.
The English language version of this document contains the original instructions. All other
language versions are translations of the original instructions.
This document was produced and printed by:
Tetra Pak Dairy & Beverage Systems AB
Ruben Rausings gata
S-221 86 LUND
Sweden
Doc. No. OM-3283553-0101
Issue 2015-04
This manual is valid for: i Introduction
T5845660109 ii Safety Precautions
1 General Description
Series No. / Machine No.
Year of Manufacture Sign. 2 Process Description
3 Control Panel
4 Alarms and troubleshooting
OM
Operation Manual
5
6
7
8
Preparations
Operation
Care And Cleaning
Settings
Tetra Pak® CIP unit P
Machine or equipment configurations that

this manual is valid for are described on
the next page.
Doc. No. OM-3283553-0101

Issue 2015-04
Tetra Pak Dairy & Beverage Systems

AB
Valid for:
Name Drawing Specification and Additional Information

Development Step
-
i Introduction
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Doc. No. OM-3283553-0101 i-1 (12)
i Introduction
About the Introduction Chapter

This chapter contains basic information about this manual and the related Tetra
Pak equipment.
i-2 (12) Doc. No. OM-3283553-0101

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i Introduction Table of Contents
About the Introduction Chapter . . . . . . . . . . . . . . . . . i-2
Manual Information........................................... i-5

Delivered Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-5
Page Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-6
Page Numbering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-7
Typographical Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-7
Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-7
Machine Introduction ........................................ i-8

Intended Use of the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . i-8
Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-8
Support and Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-8
Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-8
Identification ................................................... i-9

CE Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-9
Machine Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-9
Hygiene......................................................... i-10
Food product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-10
Steam Barrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-10
How to Use This OM ........................................ i-11

Purpose of the OM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-11
Operator Workflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-11
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Doc. No. OM-3283553-0101 i-3 (12)
Table of Contents i Introduction
This page intentionally left blank
i-4 (12) Doc. No. OM-3283553-0101

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i Introduction Manual Information
Manual Information
Tetra Pak recommends reading all delivered manuals carefully. Make sure that the
delivered manuals are available to personnel who operate or maintain the equipment.
It is important to keep this manual for the lifetime of the equipment and to pass the
manual on to any subsequent holder or user.
Tetra Pak will not be held responsible for any damage to the equipment caused by
not following the instructions given in this manual.
Delivered Manuals
Manuals delivered with this equipment:
• Operation Manual
• Technical Manual
• Electrical Manual (if applicable)
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Doc. No. OM-3283553-0101 i-5 (12)
Manual Information i Introduction
Page Layout
Every main page in this manual contains a header and a footer. The page header
contains the chapter name (1) and the section name (2). The page footer contains
the page number (3), and the document number (4). See also the page numbering
section.
1 2
9 General 9.2 Tech nica l Data
Doc. No. MM-27305 17-0103 9 - 41 (60)
4 3
1 Chapter name
2 Section name
3 Page number
4 Document number
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i Introduction Manual Information
Page Numbering
A page number has three parts:
• chapter number (1)
• consecutive page number (2) within the chapter
• total number of pages (3) in the chapter.
1 Chapter number
2 Consecutive page
number
3 Total number of pages
Typographical Conventions
Controls on the operator panel, emergency stop devices, and program steps are
printed in CAPITAL LETTERS.
Menu names, button names and other text displayed in software are printed in
Courier.
Cross-references are underlined
Symbols
Symbols used in illustrations
A pointer arrow indicates the

position of an object.
A zoom arrow indicates that
an object view is enlarged. The
arrow points towards the enlarged
view of the object.
A rotation movement arrow
indicates rotational movement of
an object. The arrow points in the
direction of rotation.
A straight movement arrow
indicates movement of an object.
The arrow points in the direction
of movement.
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Doc. No. OM-3283553-0101 i-7 (12)
Machine Introduction i Introduction
Machine Introduction
Intended Use of the Equipment
This equipment is intended for use according to the specifications in Technical data
(see Technical Manual) and related documents.
All other use is prohibited. Tetra Pak will not be held responsible for injury or
damage if the equipment is used for any other purpose.
Manufacturer
This Tetra Pak equipment has been manufactured by
Tetra Pak Dairy & Beverage Systems AB
Ruben Rausings gata
S-221 86 LUND
Sweden
Support and Feedback

If you encounter problems when operating this equipment or have other inquiries,
comments, or suggestions for improvement, contact Tetra Pak.
Declaration of Conformity
For deliveries within EU, or if requested, a signed Declaration of Conformity is
delivered with the Technical Manual.
i-8 (12) Doc. No. OM-3283553-0101

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i Introduction Identification
Identification
CE Compliance
This equipment complies with the basic health and safety regulations of the EEA.
Machine Plate
The illustration below shows an example of the machine plate and its location on
the equipment. The machine plate carries data needed when contacting Tetra
Pak concerning this specific equipment.
Make sure that the equipment data in the front pages of this manual corresponds to
the machine plate data and the machine specification.
1 Machine type
2 Drawing specifications
3 Machine serial number
4 Designed by
5 Manufacturer
6 Design TS (°C)
7 Notified body
8 Year of manufacture
9 Group of fluid
10 Design PS (bar)
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Doc. No. OM-3283553-0101 i-9 (12)
Hygiene i Introduction
Hygiene
Food product
Avoid microbiological contamination of the food product:
• Never clean the floors or the equipment in the process room (area) when the
equipment is in production.
• Compressed air used for cleaning purposes should only be used outside the
process room (area).
• Disinfect your hands before touching anything that may come into contact with
the product.
• Keep your hands and gloves clean.
• Always wear some type of hair protection (cap or hairnet) and clean clothes
(preferably white).
• Do not wear a watch, ring, necklace, earrings, or any other exposed jewellery
Steam Barrier
Steam barriers of the product valve in filling machine or Tetra Alsafe tank employs a
steam barrier to separate the product supply line from the filling machine/aseptic
tank. The steam barrier allows the filling machine/aseptic tank and the product line
to be independently sterilized or cleaned. Steam barriers can also be found in
end valve clusters to minimize risk of contamination during filling. In applications
with full flexibility between sterilisers, aseptic tanks and fillers, steam barriers are
often used in mixproof valves.
Steam barriers for pump bearings, flange joints safety valves etc are common in
process equipment where sterility is required.
• Never disengage the steam barrier, and never interrupt the steam supply when
any of the equipment above is brought into pre-sterilizing phase or when the
equipment is already in production phase or aseptic intermediate cleaning phase.
• If any maintenance activities require disengagement of the steam barrier or
interruption of the steam supply to the equipment, make sure that no commercial
product can be contaminated.
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i Introduction How to Use This OM
How to Use This OM

Purpose of the OM
The Operation Manual provides operators with information on handling and
operating the equipment before, during, and after production.
Operator Workflow
Beginning with a PREPARATION CYCLEthe content is structured to follow the
operator workflow with a PRODUCTION CYCLEand then a CARE CYCLE.
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Doc. No. OM-3283553-0101 i-11 (12)
How to Use This OM i Introduction
i-12 (12) Doc. No. OM-3283553-0101

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ii Safety Precautions
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Doc. No. OM-3283553-0101 ii-1 (22)
ii Safety Precautions
Safety Precaution Instructions
WARNING
Read all safety precaution instructions throughout this manual and on safety
signs attached to this equipment.
Failure to follow all safety precaution instructions could result in death or serious
injury.
WARNING
This manual does not cover the safety precaution instructions for the
homogeniser. The safety instructions regarding the homogeniser are included
in the delivered homogeniser documentation. Failure to follow all safety
precaution instructions could result in death or serious injury.
Definition of Lockout Procedure
A lockout procedure is a procedure to put each necessary energy isolating device
in its safe position to prevent the energisation of the equipment, such as when a
maintenance procedure should be carried out.
A lockout is the use of a device, for example, a padlock, to make sure that an
energy isolating device cannot be operated.
An energy isolating device is a mechanical device that physically prevents

transmission or release of energy, such as a power supply disconnector.
ii-2 (22) Doc. No. OM-3283553-0101

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ii Safety Precautions Table of Contents
Safety Precaution Instructions . . . . . . . . . . . . . . . . . . ii-2
Safety Messages Description............................. ii-5

Personnel Requirements .................................. ii-6
Skilled Person . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-6
Instructed Person . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-6
Safety Signs................................................... ii-7

Locations of Safety Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-9
Protective Devices ......................................... ii-10

Emergency Stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-10
Emergency Stop Push-Buttons . . . . . . . . . . . . . . . . . . . . ii-11
Warning Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-12
Safe Manual Handling ..................................... ii-13

Personal Protection ........................................ ii-14
Noise Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-14
Entanglement Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-14
Personal Protective Equipment. . . . . . . . . . . . . . . . . . . . . . . . ii-14
Hazardous substances .................................... ii-15

Disposal of Chemical Substances. . . . . . . . . . . . . . . . . . . . . ii-15
Cleaning and Disinfection Chemicals . . . . . . . . . . . . . . . . . ii-16
Emergency Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-16
Supply Systems............................................. ii-17

Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-17
Residual Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-17
Electrical Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-18
Socket Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-19
Air Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-20
Steam Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-20
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Doc. No. OM-3283553-0101 ii-3 (22)
Table of Contents ii Safety Precautions
Water Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-20
Power Failure ................................................ ii-21
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ii Safety Precautions Safety Messages Description
Safety Messages Description

A safety message is always accompanied by a safety alert symbol and a signal
word. The safety alert symbol is used to alert about potential personal injury
hazards. To avoid hazards, obey all safety messages that follow this symbol.
The following safety alert symbols and signal words are used in this manual to
inform the user of hazards.
Danger indicates an imminently hazardous

DANGERI
DANGER situation which, if not avoided, will result in death
or serious injury.
Warning indicates a potentially hazardous situation

WARNING which, if not avoided, could result in death or
serious injury.
Caution indicates a potentially hazardous situation
CAUTION which, if not avoided, may result in minor or
moderate injury. It may also be used to alert
against unsafe practices.
CAUTION Caution without the safety alert symbol indicates
a potentially hazardous situation which, if not
avoided, may result in property damage.
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Doc. No. OM-3283553-0101 ii-5 (22)
Personnel Requirements ii Safety Precautions
Personnel Requirements
Note! Personnel includes all persons working on or near this equipment.
Only skilled or instructed persons are allowed to work with this equipment.
Skilled Person
A skilled person must have relevant education and experience to enable him or her
to identify hazards, analyse risks, and avoid hazards which electricity, machinery,
chemicals, other energies, and supply systems on this equipment can create.
Skilled persons must meet local regulations, such as certifications and qualifications
for working with these energies and systems.
Instructed Person
An instructed person must be adequately advised or supervised by a skilled person.
The skilled person enables the instructed person to identify hazards, analyse risks,
and avoid hazards which electricity, machinery, chemicals, other energies, and
supply systems on this equipment can create
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ii Safety Precautions Safety Signs
Safety Signs
WARNING
Damaged or missing safety signs increase the risk of death or serious injury.
Replace all missing or damaged safety signs immediately.
Safety signs are attached to the equipment. The table below lists all the signs that
are used, and illustrations show their locations on the equipment. Each position
number refers to two variants of a safety sign in the table, but only one is used
on the equipment.
• Make sure that each safety sign is legible and in its correct position after
installation and maintenance.
• Replace all missing or damaged safety signs immediately.
Pos. ISO sign ANSI sign

1
WARNING
To p re ve nt se rious inj u ry :
Do not opera te this ma chine unle ss all doors a re
closed a nd gu a rds a re in pla ce a nd operat ing.
Re a d ma nual be fore firs t op e ra ting ma chine . If
man ual is mis sing, co nta ct Te tra P a k.
To prevent serious injury:

Do not operate this machine unless all doors are closed and guards are
in place and operating. Read manual before first operating machine. If
manual is missing, contact Tetra Pak.
2
CAUTION
Equipm en t s e n s itive
to welding
Firs t, d isconn ec t a ll powe r
and fuse s in pane l.
Do NO T weld o n pa nel.
Ground close to we lding
point.
Equipment sensitive to welding.

First, disconnect all power and fuses in panel.
Do NOT weld on panel.
Ground close to welding point.
3
WARNING
Hazardous noise.
Risk of impaired hearing.
We a r hearing protection.
Hazardous noise.
Risk of impaired hearing. Wear hearing protection.
4
WARNING
Chemical burn hazard.
We a r personal protective
equipment.
Chemical burn hazard.

Wear personal protective equipment.
(Cont’d)
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Doc. No. OM-3283553-0101 ii-7 (22)
Safety Signs ii Safety Precautions
(Cont’d)
5
W A R N IN G
H o t s u r fa c e .
D o n o t to u c h .
F o llo w lo c k o u t p ro c e d u re
b e fo re m a in te n a n c e .
Hot surface.
Do not touch. Follow lockout procedure before maintenance.
6
WARNING
Hot Ou tle ts .
Hot liquids c a n ca us e
burn s a nd s ca lds .
S ta y cle ar o f this a re a
or use perso na l
protecti ve e quipme nt.
Hot Outlets.
Hot liquid can cause burns and scalds. Stay clear of this area or use
personal protective equipment.
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ii Safety Precautions Safety Signs
Locations of Safety Signs

2
3,4,5
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Doc. No. OM-3283553-0101 ii-9 (22)
Protective Devices ii Safety Precautions
Protective Devices
There are different kinds of protective device designed to ensure safe use of the
equipment. See the sections below.
WARNING
Hazardous zones
Hazardous zones are safeguarded and provided with protective devices. Do not
inch or run this equipment if any protective device is inoperative.
Change inoperative components of the safety system immediately.
WARNING
Hazardous voltage
Hazardous voltage remains on this equipment after activating an EMERGENCY
STOP or an interlocking device.
Emergency Stop
Emergency stop devices are used to stop this equipment immediately in an
hazardous situation. Learn the positions of all emergency stop devices and how
to use them.
Instructions for a normal production stop are included in the Stop chapter of the
Operation Manual.
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ii Safety Precautions Protective Devices
Emergency Stop Push-Buttons

Push one of the EMERGENCY STOP push-buttons to stop this equipment
immediately.
The location of each EMERGENCY STOP push-button is shown by an arrow.
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Doc. No. OM-3283553-0101 ii-11 (22)
Protective Devices ii Safety Precautions
Warning Lamp
A warning lamp is a column of warning lights:
• Red light (1) indicates that the machine is emergency stopped
• Yellow light (2) flashes when an abnormal condition occurs, an impending critical
condition calling for action by the operator
• Green light (3) indicates a normal condition, such as production
Note! For a complete list of alarms, see the Operation Manual.

The light stops flashing and remains lit when the alarm is acknowledged. After the
fault is corrected or the operator takes the appropriate action, the warning light
turns off.
1 Red light
2 Yellow light
3 Green light
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ii Safety Precautions Safe Manual Handling
Safe Manual Handling

Use mechanical lifting aids whenever possible. If mechanical lifting aids are not
available, do not attempt to lift loads over 23 kg without the assistance of a colleague.
Avoid lifting below knee height and above shoulder height. If it is necessary to lift from
the floor, follow the instructions below to reduce the risk of back and disc injuries.
• Use safety shoes and be sure that the surface of the floor is not slippery.
• Get close to the load.
• Take a wide stance and find the best positions for your feet.
• Bend your hips and knees, and use your leg muscles.
• Keep the load close to your body.
• Do not twist your body while moving the load.
• Take small steps when turning.
In order to reduce the risk of injury to discs and back muscles, be careful to not
bend or twist your back when lifting. Keep the load close to your body to reduce
the strain on your back.
To reduce the ergonomic risks to each individual operator, job rotation is

recommended, so that recovery and variety are provided.
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Doc. No. OM-3283553-0101 ii-13 (22)
Personal Protection ii Safety Precautions
Personal Protection
This section applies to all personnel at all times when this equipment is in operation.
For special personal protection required when handling hazardous substances,
see the Hazardous Substances section.
Noise Hazard
WARNING
Hazardous noise
Risk of impaired hearing.
Wear hearing protection whenever this equipment is in operation.
Entanglement Hazard
WARNING
Risk of entanglement
Do not wear jewellery or loose clothing when working on or near this equipment.
Long hair may not be loose.
Personal Protective Equipment

Following personal protective equipment is recommended to wear during normal
operation and maintenance:
• hearing protection
• protective shoes or boots made of PVC, PE plastic, or rubber
• protective clothes
During handling of chemicals, manual cleaning of equipment and maintenance of

machinery that have used chemicals add following extra protection:
• protective goggles (for instance, TP No. 90303-11), tight fitting If there is a risk of
splashes, a visor is a suitable complement
• protective gloves made of neoprene (for instance, TP No. 90303-12), nitrile, or
butyl rubber
• protective apron (for instance, TP No. 90303-13), or protective suit when
handling larger amounts of chemicals
• proper respiratory equipment, if ventilation is insufficient
WARNING
Risk of falling
For safe inspection or maintenance of components that can not be reached from
floor level or platform, use lifting device or shoulder harness.
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ii Safety Precautions Hazardous substances
Hazardous substances
WARNING
Contact with chemicals can cause death, serious injury, or illness.
Always read and follow the instructions in the safety data sheet supplied by the
manufacturer or local supplier, when handling chemicals.
Make sure that:
• the safety data sheet is available
• the showers work
• an eyewash device, movable or wall-mounted, is available and operational
• additional washing facilities are nearby
Note! Learn the locations of washing facilities in order to act immediately in case
of an accident
Disposal of Chemical Substances

Always read and follow the disposal instructions in the safety data sheet supplied
by the manufacturer or local supplier.
It is strongly recommended that used chemical containers are:

• disposed of according to the instructions immediately after use
• not used as disposal containers for other chemicals in order to avoid uncontrolled
chemical reactions within the container
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Doc. No. OM-3283553-0101 ii-15 (22)
Hazardous substances ii Safety Precautions
Cleaning and Disinfection Chemicals
WARNING
Corrosive chemical
Wear personal protective equipment.
In both liquid and gas states, these chemicals may cause irritation or damage if they
comes into contact with skin, mucous membranes, eyes, or clothes. Call for medical
attention immediately if there is an accident.
Consult the instructions on the label of the tank or container.
Emergency Procedures
If there is an accident rinse the affected area as soon as possible with large
amounts of water.
Eyes
If splashes or vapour from these chemicals comes in contact with the eyes
• wash the eyes thoroughly with lukewarm water for 15 minutes (keep eyelids
wide apart)
• call for medical attention immediately
Skin
If these chemicals comes into contact with skin or clothes

• rinse immediately with plenty of water
• call for medical attention immediately if skin burns appear
• thoroughly wash the clothes before wearing them again
Inhalation
If irritation or pain is experienced due to having inhaled these chemicals vapour

• leave the affected area and get some fresh air
• call for medical attention if the symptoms get worse
Ingestion
If these chemicals are swallowed

• do not attempt to cause vomiting
• drink large amounts of lukewarm water to dilute these chemicals
• call for medical attention immediately
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ii Safety Precautions Supply Systems
Supply Systems
Power Supply
WARNING
Hazardous voltage and moving machinery.
The power supply disconnector must be turned off and secured with a lock before
any maintenance.
Note! The key to the lock must be removed by the technician and retained in
his/her possession until all work is completed. (The lock is not a part of the delivery)
Certain maintenance procedures may require power supply systems to be on.
These exceptions are clearly stated in the Component instructions.
The illustrations show the power supply disconnector and its location.
Residual Voltage
WARNING
Hazardous voltage
Do not touch any terminals immediately after the power supply disconnector is turned
off. Ensure that no residual voltage remains on the capacitors before touching. Wait
five minutes. Failure to observe this information will cause death or serious injury.
After the power supply disconnector is turned off, residual voltage remains in the
capacitor circuits.
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Doc. No. OM-3283553-0101 ii-17 (22)
Supply Systems ii Safety Precautions
Electrical Cabinet
WARNING
Hazardous voltage
Will shock, burn, or cause death.
The power supply disconnector must be turned off and secured with a lock before
maintenance inside the electrical cabinet.
his/her possession until all work is completed.
Make sure that the electrical cabinet doors are closed after working inside the
electrical cabinet. Doors with lock must be locked.
The location of each electrical cabinet is shown by an arrow.
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ii Safety Precautions Supply Systems
Socket Outlet
WARNING
Hazardous voltage.
Can shock, burn, or cause death. Read the Maintenance Manual before using
this socket outlet.
The socket outlet is connected to a residual current device to protect users against
electrical shock if there is an earth fault in the connected equipment. The residual
current device shall be tested each time before the socket outlet is being used.
See relevant MaSP for test procedure.
The illustrations show the socket outlet, the residual current device, and their location.
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Doc. No. OM-3283553-0101 ii-19 (22)
Supply Systems ii Safety Precautions
Air Supply
WARNING
Compressed air and moving machinery.
Close the main air valve and lock it before any maintenance.
his/her possession until all work is completed. The lock is not a part of the delivery.
Certain maintenance procedures may require air supply systems to be on. These
exceptions are clearly stated in the Component instructions.
Steam Supply
WARNING
Hot steam can cause scalds.
Pressurized steam can be discharged unexpectedly. Close the steam supply valve
and lock it, depressurize and vent all steam safely before any maintenance on parts
with steam, such as pipes and valves.
his/her possession until all work is completed.
Certain maintenance procedures may require steam supply systems to be on.
These exceptions are clearly stated in the Component instructions.
WARNING
Hot parts can cause severe burns.
Pipes, valves, and other parts containing steam can be extremely hot. Do not touch
hot parts.
Water Supply
CAUTION
Water under pressure.
Close the water supply valves before any maintenance.
Certain maintenance procedures may require water supply systems to be on. These
exceptions are clearly stated in the These exceptions are stated in the Component
instructions.
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ii Safety Precautions Power Failure
Power Failure
WARNING
Risk of exposure to pressurised hot liquid (water, product, lye, acid etc.)
To avoid exposure make sure that skilled maintenance personnel is available before
any remedying action.
The process equipment may contain trapped hot pressurized liquid in certain areas
even during powerless conditions.
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Doc. No. OM-3283553-0101 ii-21 (22)
Power Failure ii Safety Precautions
ii-22 (22) Doc. No. OM-3283553-0101

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Doc. No. OM-3283553-0101 1-1 (10)
Description
This section describes the main parts of the equipment.
1-2 (10) Doc. No. OM-3283553-0101

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1 General Description Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.1 Introduction ................................................... 1-5

1.1.1 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.1.2 Operator´s Working Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.1.3 Risk Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.2 Main Components ........................................... 1-6

1.2.1 Component Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1.2.1.1 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1.2.1.2 Frequency Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1.2.1.3 Dosing Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1.2.1.4 Pressure Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1.2.1.5 Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1.2.1.6 Conductivity Sensor and Transmitter . . . . . . . . . . . . . . . 1-9
1.2.2 Manual Valve Operation Guide. . . . . . . . . . . . . . . . . . . . . . . . . 1-10
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Doc. No. OM-3283553-0101 1-3 (10)
Table of Contents 1 General Description
1-4 (10) Doc. No. OM-3283553-0101

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1 General Description 1.1 Introduction
1.1 Introduction
All food products demand a very strict standard of hygiene in the manufacturing
process. The raw materials (e.g. milk, cream) are in contact with a number of
surfaces, all of which are potential sources of infection.
Sterilisation can reduce but not entirely eliminate the consequences of such an
infection. The cleaning and disinfection equipment is therefore a most important
aspect of the processing in a food plant.
1.1.1 Applications
The Tetra Pak® CIP unit P is a complete, frame mounted, Cleaning-in-place unit
designed especially to meet the requirements of the food industry.
Control of the CIP is carried out by a process control system. Once the program
has been started, the cleaning sequence is fully automatic regarding times,
temperatures, flow rates, routing of liquids etcetera.
Active Cleaning Objects (ACO) control their own CIP.
The Tetra Pak® CIP unit P merely delivers and collects detergent and water on
command from the ACO.
1.1.2 Operator´s Working Area

In front of the control panel.
1.1.3 Risk Area

Within one metre of the equipment.
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Doc. No. OM-3283553-0101 1-5 (10)
1.2 Main Components 1 General Description
1.2 Main Components

The illustrations in this section shows cleaning line A with an assortment of options.
Cleaning lines B through D have almost the identical mechanical design but no
control panel, motor control cabinet and no remote I/O cabinet.
There may be other arrangements of certain components that vary between the
cleaning lines, e.g. dosing pumps.
12
5 10
7
11
6
8
4
3
Perspective view, front/right
1 Control panel 7 Flow switch
2 Motor Control Cabinet 8 Pressure pump
3 Frequency converter 9 Steam regulating valve
4 Conductivity 10 Tubular heat
transmitter exchanger
5 Conductivity sensor 11 Steam trap
6 Flow transmitter 12 Circulation tank
(Cont’d)
1-6 (10) Doc. No. OM-3283553-0101

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1 General Description 1.2 Main Components
(Cont’d)
13
13
13
16 15 14
Side view, right Side view, left
17
18
19
13 Level switch
14 Disinfectant dosing
pump
15 Caustic dosing pump
16 Acid dosing pump
17 Disinfectant dosing
pump symbol
18 Caustic dosing pump
symbol
19 Acid dosing pump
symbol
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Doc. No. OM-3283553-0101 1-7 (10)
1.2.1 Component Description

The Tetra Pak® CIP unit P comprises the following main components
1.2.1.1 Control Panel

Contains all equipment necessary for:
• indication of process status
• supervision of process performance
• control of automatic functions
The Tetra Pak® CIP unit P automation is based on a process controller and features:
• process sequence control
• control loops
• graphical user interface with touch screen
1.2.1.2 Frequency Converter

The frequency converter is used to control the speed of the pressure pump motor.
1.2.1.3 Dosing Pump

The dosing pump is used to pump concentrated detergent and disinfectant.
1.2.1.4 Pressure Pump

The pressure pump is used to pump water and detergent.
The pressure pump is controlled by a frequency converter to enable variable flow

control.
The flow is controlled according to:

• circuit to be cleaned (parameter)
• water filling and circulation, e.g. low flow (parameter) when level in circulation
tank is below LSL
• preparation of caustic and acid
• in line dosing of caustic, acid and disinfectant to achieve the correct proportion
between concentrate and water
1.2.1.5 Heat Exchanger

The tubular heat exchanger is used to heat water and cleaning solution with use
of steam.
1-8 (10) Doc. No. OM-3283553-0101

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1 General Description 1.2 Main Components
1.2.1.6 Conductivity Sensor and Transmitter

The conductivity sensor(s) and transmitter(s) are used to measure the conductivity
of the cleaning liquids in order to:
• collect and sort cleaning solutions
• control and adjust concentration during preparation of detergent
• detect leakage from caustic/acid valves on the cleaning pressure line
The conductivity sensor used in the Tetra Pak® CIP unit P system is resistant to:
• Beverages, cleaning liquids, 30% NaOH and other bases, 30% HNO3, 15% H3
PO4 and weak acids.
The conductivity sensor used in the Tetra Pak® CIP unit P system is nonresistant to:
• Chlorinated or fluorinated hydro-carbons, ketones, and aromatic hydrocarbons
such as for example. acetone, benzene, toluene, trichloroethylene, and strong
acids above 0.5%.
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Doc. No. OM-3283553-0101 1-9 (10)
1.2.2 Manual Valve Operation Guide
1
2
2
1
1 Open
2 Closed
1-10 (10) Doc. No. OM-3283553-0101

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2 Process Description
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Doc. No. OM-3283553-0101 2-1 (22)
2 Process Description
Description
This section describes the working principle and different cleaning programmes
etcetera.
2-2 (22) Doc. No. OM-3283553-0101

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2 Process Description Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.1 Main Equipment and Connections ..................... 2-5

2.2 Preparation of Detergents ................................. 2-6
2.2.1 Preparation of Detergent Tank . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.2.2 Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2.2.2.1 Cleaning of Active Cleaning Objects (ACO). . . . . . . . . . 2-9
2.2.2.2 Cleaning of Cleaning Circuits . . . . . . . . . . . . . . . . . . . . . . 2-10
2.2.2.3 Internal Cleaning (e.g Cleaning the Caustic Tank with
Acid) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2.2.3 Cleaning Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2.2.3.1 Activities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2.2.3.2 Recipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2.2.3.3 Steps in CIP Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2.2.3.4 Indications During Cleaning of ACO . . . . . . . . . . . . . . . 2-19
2.2.4 Cleaning Tank Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
2.2.4.1 Steps in Preparation Functions . . . . . . . . . . . . . . . . . . . . 2-20
2.2.4.2 Steps in Emptying Functions . . . . . . . . . . . . . . . . . . . . . . 2-20
2.2.4.3 Steps in Internal Cleaning Functions . . . . . . . . . . . . . . . 2-21
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Doc. No. OM-3283553-0101 2-3 (22)
Table of Contents 2 Process Description
2-4 (22) Doc. No. OM-3283553-0101

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2 Process Description 2.1 Main Equipment and Connections
2.1 Main Equipment and Connections

Refer to the flow chart for identification of main equipment and connections.
V23
V33
V11
1
3 2
V12
V32 V22
10
6
5
V140 7
V151 V110 V111 V113 V112
V150
4 CV2
M2 9
V152
CV3
M3 8
V100 V153
V101 V103 V102

M101
F172
CV107 CR173
M107
1 Water tank 6 Concentrated caustic

2 Caustic tank supply, return side
3 Acid tank dosing
4 Circulation tank 7 Concentrated acid
supply, return side
5 Water supply
dosing
8 Concentrated
disinfectant supply
9 Cleaning pressure line
10 Cleaning return line
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Doc. No. OM-3283553-0101 2-5 (22)
2.2 Preparation of Detergents 2 Process Description
2.2 Preparation of Detergents

To achieve an optimal cleaning result it is of outmost importance to have a correct
strength and temperature in the detergent that is to be used. In the Tetra Pak®CIP
unit P this demand is met by functions for preparation of detergents working as
described on the following pages.
CAUTION
Risk of insufficient cleaning
To avoid insufficient removal of food residues, make sure that the labelling of
concentrated detergent container match the content and has the right concentration.
Check by means of a titration.
There are three ways to start the preparation:
• Manual start from the operator panel
• Automatic start at specified time of day (parameter)
• Automatic start after specified number of cleaning cycles (parameter)
The expression '(parameter)' in the description indicates that the concerned value is
stored in a parameter and can be changed by the operator.
WARNING
Chemical hazard
To avoid damages make sure that the detergent chemicals supplier can guarantee
that the materials used in the Tetra Pak®CIP unit are resistant to the chemicals
in the detergent.
If exposed - wash with water for at least 15 minutes. Seek medical assistance.
Follow the instructions given by the supplier
2-6 (22) Doc. No. OM-3283553-0101

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2 Process Description 2.2 Preparation of Detergents
2.2.1 Preparation of Detergent Tank

Note! If the detergent tank level is above LSH (high level) when the preparation is
started then the sequence starts at step c.
a) The detergent tank is filled to LSH with water and concentrated detergent,
water is taken from the circulation tank or the optional water tank.
Dosing pump for concentrated detergent is activated.
The steam valve is activated and the steam starts to heat up the detergent.
b) Detergent tank level reaches LSH and the pump for concentrated detergent
stops.
c) Circulation via the detergent tank starts and continues for a preset time
(parameter).
d) Check of concentration starts.
If concentration is below set point (parameter) the sequence continues on step e.
If concentration is correct the sequence continues on step g.
e) Filling of remaining concentrated detergent starts.
f) Circulation via the detergent tank starts and continues for a preset time
(parameter). The dosing pump for concentrated detergent is activated for a
preset time (calculated by the program).
Note! Flexible dosing (option) runs this step until the tank volume has passed
by and the concentration is correct, thereafter the sequence continues on step g.
g) Check of temperature starts. When the temperature reaches set point
(parameter), the steam valve closes.
h) Water is flushed into the system to sort out and collect the detergent in the
pipes to the detergent tank.
i) Water is flushed to drain until the circulation tank level is below LSL.
CAUTION
Verify concentration
Make sure that the concentration of the detergent in the detergent tank matches
the set point required by the cleaning program. Take a sample from the tank and
check by means of a titration.
(Cont’d)
®
Doc. No. OM-3283553-0101 2-7 (22)
(Cont’d)
V23
V33
V11
V12
V32 V22
V140
V151 V110 V111 V113 V112

V150
CV2 M2
V152
CV3
M3
V100 V153
V101 V103 V102

M101
F172
CV107 CR173
M107
Flow during preparation, filling of caustic tank
V23
V33
V11
V12
V32 V22
V140
V151 V110 V111 V113 V112

V150
CV2
M2
V152
CV3
M3
V100 V153
V101 V103 V102

M101
F172
CV107 CR173
M107
Flow during preparation, caustic circulation
2-8 (22) Doc. No. OM-3283553-0101

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2.2.2 Cleaning
The Tetra Pak® CIP unit P is designed to optimise use of energy, water and cleaning
liquid. This is among others achieved in the following way.
Cleaning solution can be circulated via the circulation tank, thus minimizing the
circulating volume which gives a faster increase of the temperature on small and
medium sized cleaning circuits.
Pre-rinse warm water can be circulated which minimizes the water consumption.
Liquid flow rate is adjusted to fit each cleaning circuit (parameter).
2.2.2.1 Cleaning of Active Cleaning Objects (ACO)

An Active Cleaning Object (ACO) is a cleaning object that controls a cleaning
sequence of its own; Tetra Pak® CIP unit P merely executes commands from the
ACO for requesting and returning of cleaning liquids.
The ACO can command the Tetra Pak® CIP unit P to:
• stand-by for cleaning of the ACO
• deliver liquid
• heat the liquid being delivered
The liquids available depend on the Tetra Pak® CIP unit P configuration (caustic,
acid, rinse water, rinse product).
The returned liquid is sorted to a detergent tank or to drain by means of a

conductivity transmitter.
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Doc. No. OM-3283553-0101 2-9 (22)
2.2.2.2 Cleaning of Cleaning Circuits

V23
V33
V11
V12
V32 V22
V140
V151 V110 V111 V113 V112

V150
CV2
M2
V152
CV3
M3
V100 V153
V101 V103 V102

M101
F172
CV107 CR173
M107
Figure 1. Flow during rinse.
a) Water enters via valve V140 to the circulation tank or from the optional water tank
via valve V101 and is pumped out to the cleaning circuit via the pressure pump.
b) The rinse water flows back to the Tetra Pak® CIP unit P via cleaning return
pipes and is routed to drain via valve V151.
V23
V33
V11
V12
V32 V22
V140
V151 V110 V111 V113 V112

V150
CV2
M2
V152
CV3
M3
V100 V153
V101 V103 V102

M101
F172
CV107 CR173
M107
Figure 2. Flow during circulation over the circulation tank.
a) Liquid is pumped via the pressure pump out to the cleaning circuit, and flows
back to the Tetra Pak® CIP unit P via the cleaning return pipes.
b) Liquid flows through the circulation tank back to the pressure pump.
For ACO: Valid for hot water circulation only.
(Cont’d)
2-10 (22) Doc. No. OM-3283553-0101

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(Cont’d)
V23
V33
V11
V12
V32 V22
V140
V151 V110 V111 V113 V112

V150
CV2
M2
V152
CV3
M3
V100 V153
V101 V103 V102

M101
F172
CV107 CR173
M107
Figure3. Flow during filling of cleaning circuit with detergent.
a) The detergent is pumped out to the cleaning circuit via the pressure pump.
For ACO: The detergent is pumped out only when the appropriate "liquid request"
command is received.
(Cont’d)
®
Doc. No. OM-3283553-0101 2-11 (22)
(Cont’d)
V23
V33
V11
V12
V32 V22
V140
V151 V110 V111 V113 V112

V150
CV2
M2
V152
CV3
M3
V100 V153
V101 V103 V102

M101
F172
CV107 CR173
M107
Figure 4 Flow during circulation over the detergent tank.
a) Liquid is pumped via the pressure pump out to the cleaning object and flows
back to the Tetra Pak® CIP unit P via the cleaning return pipes.
b) Liquid flows through the detergent tank (caustic tank shown here) and back
to the pressure pump.
For ACO: The detergent is circulating over the detergent tank as long as the
appropriate "liquid request" and "liquid return" commands are received and the
measured conductivity on the return side is above the sorting limit; when below the
sorting limit the detergent is routed to drain.
(Cont’d)
2-12 (22) Doc. No. OM-3283553-0101

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(Cont’d)
V23
V33
V11
V12
V32 V22
V140
V151 V110 V111 V113 V112

V150
CV2
M2
V152
CV3
M3
V100 V153
V101 V103 V102

M101
F172
CV107 CR173
M107
Figue 5. Flow during recovery of detergent.
a) Returned detergent is routed back to the detergent tank in the collection steps.
For ACO: Detergent is routed back to the detergent tank only when the appropriate
"liquid return" command is received and the measured conductivity on the return side
is above the sorting limit; when below the sorting limit the detergent is routed to drain.
V23
V33
V11
V12
V32 V22
V140
V151 V110 V111 V113 V112

V150
CV2
M2
V152
CV3
M3
V100 V153
V101 V103 V102

M101
F172
CV107 CR173
M107
Figure 6. Flow during disinfectant dosing.
a) Concentrated disinfectant is pumped into the cleaning circuit via the dosing
pump and the detergent is circulated over the circulation tank.
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Doc. No. OM-3283553-0101 2-13 (22)
2.2.2.3 Internal Cleaning (e.g Cleaning the Caustic Tank with Acid)
V23
V33
V11
V12
V32 V22
V140
V151 V110 V111 V113 V112

V150
CV2
M2
V152
CV3
M3
V100 V153
V101 V103 V102

M101
F172
CV107 CR173
M107
Figure 1: Flow during internal cleaning of cleaning tanks (optional).
a) Prerequisite: The caustic tank has been emptied using the caustic tank
emptying function.
b) Water enters via valve V140 to the circulation tank and is pumped to the caustic
tank.
V23
V33
V11
V12
V32 V22
V140
V151 V110 V111 V113 V112

V150
CV2
M2
V152
CV3
M3
V100 V153
V101 V103 V102

M101
F172
CV107 CR173
M107
Figure 2: Flow during internal cleaning of cleaning tanks (optional).
a) The water is circulating over the caustic tank, pressure pump heater and back
to the caustic tank.
(Cont’d)
2-14 (22) Doc. No. OM-3283553-0101

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(Cont’d)
V23
V33
V11
V12
V32 V22
V140
V151 V110 V111 V113 V112

V150
CV2 M2
V152
CV3
M3
V100 V153
V101 V103 V102

M101
F172
CV107 CR173
M107
Figure 3. Flow during internal cleaning of cleaning tanks (optional).
a) Acid from the tank is then routed to the caustic tank.
V23
V33
V11
V12
V32 V22
V140
V151 V110 V111 V113 V112

V150
CV2
M2
V152
CV3
M3
V100 V153
V101 V103 V102

M101
F172
CV107 CR173
M107
Figure 4. Flow during internal cleaning of cleaning tanks (optional).
a) The acid is circulated over the caustic tank, pressure pump, heater and back
to the caustic tank. When the cleaning circulation step is completed the acid
is routed to drain.
b) A final rinse is performed, as for figure 1 and 2 on previous page.
®
Doc. No. OM-3283553-0101 2-15 (22)
2.2.3 Cleaning Programs

For each cleaning circuit a maximum of 5 different cleaning programs can be
defined. The cleaning programs are configured at commissioning, partly by
assigning recipes to them from a collection of recipes in a source database, partly
by adjusting various parameters.
The Tetra Pak® CIP unit P is delivered with a number of predefined cleaning recipes.
The recipes are designed to support cleaning of most equipment such as sanitary
pipes, storage tanks, pasteuriser and filling machines.
If other recipes should be required the predefined ones can be altered, or preferably
additional recipes can be designed - all managed from menus on the HMI.
2.2.3.1 Activities
Each recipe consists of a number of activities which represents consecutive liquid
phases that builds up the recipe. The activity types are predefined and cannot
be altered by the user.
The available activity types are as follows:
ActivityID Activity name Liquid source

100 Pre-rinse Rinse water tank
101 Intermediate Water tank/Water inlet/ Hot water inlet
rinse
102 Caustic Caustic tank
103 Acid Acid tank
104 Hot water Hot water inlet/Water tank/Water inlet
sanitation
105 Chemical Disinfectant dosing pump
disinfection
106 Final rinse Water tank
116 Other Other detergent
122 Caustic inline Water/Caustic concentrate pump
123 Acid inline Water/Acid concentrate pump
2.2.3.2 Recipes
The predefined recipes and their activities are shown below. The numbers left to the
activity names are the activity serial numbers in each recipe).
In the table there are intentionally some empty areas that can be used for writing
down new recipes.
# Activity name # Activity name # Activity name

- RecipeID #1 - RecipeID #2 - RecipeID #3
CAUSTIC ACID CAUSTIC & ACID
1 Prerinse 1 Prerinse 1 Prerinse
2 Caustic 2 Acid 2 Caustic
3 Final rinse 3 Final rinse 3 Intermediate rinse
- - - - 4 Acid
(Cont’d)
2-16 (22) Doc. No. OM-3283553-0101

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(Cont’d)

- - - - 5 Final rinse
ACID & CAUSTIC CAUSTIC & ACID & CAUSTIC & HOT WATER
CAUSTIC SANITATION
1 Prerinse 1 Prerinse 1 Prerinse
2 Acid 2 Caustic 2 Caustic
3 Intermediate rinse 3 Intermediate rinse 3 Intermediate rinse
4 Caustic 4 Acid 4 Hot water sanitation
5 Final rinse 5 Intermediate rinse - -
- - 6 Caustic - -
- - 7 Final rinse - -
CAUSTIC & ACID & HOT ACID & CAUSTIC & HOT CAUSTIC & CHEMICAL
WATER SANITATION WATER SANITATION DISINFECTION
1 Prerinse 1 Acid 1 Prerinse
2 Caustic 2 Intermediate rinse 2 Caustic
3 Intermediate rinse 3 Caustic 3 Intermediate rinse
4 Acid 4 Intermediate rinse 4 Chemical disinfection
5 Intermediate rinse 5 - 5 Final rinse
6 Hot water sanitation 6 Hot water sanitation - -
- - - - - -
CAUSTIC & ACID CHEMICAL FINAL RINSE
& CHEMICAL DISINFECTION
DISINFECTION
1 Prerinse 1 Chemical disinfection 1 Final rinse
2 Caustic 2 Final rinse - -
3 Intermediate rinse - - - -
4 Acid - - - -
5 Intermediate rinse - - - -
6 Chemical disinfection - - - -
7 Final rinse - - - -
- RecipeID #13 - RecipeID #14 - RecipeID #
HOT WATER SANITATION ACO
1 Hot water sanitation 1 Prerinse - -
- - 2 Caustic - -
- - 3 Intermediate rinse - -
- - 4 Acid - -
- - 5 Hotwater sanitation - -
- - 6 Final rinse - -
- - - - - -
- - - - - -
- - - - - -
(Cont’d)
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Doc. No. OM-3283553-0101 2-17 (22)
(Cont’d)

- - - - - -
RecipeID # RecipeID # RecipeID #
1 - 1 - 1 -
2 - 2 - 2 -
3 - 3 - 3 -
4 - 4 - 4 -
5 - 5 - 5 -
6 - 6 - 6 -
7 - 7 - 7 -
8 - 8 - 8 -
9 - 9 - 9 -
2.2.3.3 Steps in CIP Programs

The cleaning step sequence consists of primarily two sequences:
• A main sequence that executes the recipe activities from top to bottom, one at
the time. The activity serial number is interpreted as the step number.
• A sub sequence that is used in order to control the subordinated doings within an
activity, refer to the table below:
# Step Description
1 Waiting for communication (get recipe and CC
parameters)
2 Waiting for communication (object ready)
3 EmptyCT Emptying of circulation tank
4 CT flush Flushing of circulation tank prior to Hot water
sanitation or Chemical disinfection activities
5 Filling Filling
7 CirculationPending Flushing to drain
10 Circulation Circulation
11 Final rinse conductivity check
12 BypassRinse Final rinse conductivity check, bypass valve activated
15 Emptying Emptying of circulation tank
17 Flush Prerinse, flushing to drain
20 EmptyCT Prerinse, emptying of circulation tank
25 Emptying of tank object
Note! The sub sequence steps used vary depending on the type and location of
the activity, as well as on configuration settings.
The information from both the main sequence and the sub sequence is interesting
when supervising the cleaning. On the HMI this information is displayed above and
beside the step symbol located on the CLEANING LINE BAR.
2-18 (22) Doc. No. OM-3283553-0101

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2.2.3.4 Indications During Cleaning of ACO

The ACO cleaning function in progress is displayed, utilizing the cleaning line activity
information sub step number (located on the CLEANING LINE BAR on the HMI).
The information is a three digit value, formatted as follows:
Digit Value Meaning

1st 8 Cleaning of ACO is operating, no circulation.
(left) 9 Cleaning of ACO is operating, circulation, with the
conductivity transmitter activating the return valve
defined by the return function.
2nd See table below Request command function
(middle)
3rd See table below Return command function
(right)
The following values are used for the 2:nd and 3:rd digits:
Function 2nd digit value, request 3nd digit value, return

None 0 0
Caustic 6 6
Acid 5 5
Water 4 4; return to circulation tank during
Hot water circulation.
Rinse water 3 3
Rinse - 2
product
Closed - 1
return
Example: "800", "801" = stand by, "860" = Caustic request, "806" = Caustic return,
"944" = Hot water circulation etcetera.
Note! The Heating function is not displayed; outgoing temperature set point
shows this information.
2.2.4 Cleaning Tank Functions

The following functions handle preparation, emptying and internal cleaning of
detergent and water tanks.
Function Caustic tank Acid tank Rinse water Water tank

tank
Preparation X X
Emptying X X X X
Caustic X X X
cleaning
Acid X X X
cleaning
Caustic & X X
acid cleaning
®
Doc. No. OM-3283553-0101 2-19 (22)
2.2.4.1 Steps in Preparation Functions

# Step Description
0 Idle Initial step.
5 FillCT Fill circulation tank to LSM if no FW tank.
10 Filling Fill detergent tank with water and detergent to LSH.
12 Pause Open valves from tank and pause to let liquid reach
the pump.
15 Circulation Precirculation/heating. To reduce stratified bottom
layer before the first measurement and obtain
complete mixture.
20 CondCheck Measure mean conductivity.
25 AddDosing Dose in the remaining concentrate.
27 ReleasePress Release pressure behind the dosing valve
30 WaitCirc Minimum circulation time between measurements.
35 HeatCheck Circulation/heating. Continue heating and wait for
complete.
40 Flush Cold water flush of pressure and return pipes. Sorting
of fluids to detergent tank/neutralisation tank/drain.
45 EmptyCT Empty circulation tank to LSL.
2.2.4.2 Steps in Emptying Functions

# Step Description
0 Idle Initial step
5 Empty Emptying specific volume from tank
10 Wait Wait to not flood drain
12 EmptySlow Empty with slow flow
15 FinalEmpty Emptying final volume
20 ManEmpty Alerting the operator to open the bottom valve
25 Finalizing Alerting the operator to close the bottom valve
30 FillCT Fill CT with water for flush
35 Flush Cold water flush of pressure and return pipes
40 EmptyCT Empty circulation tank to LSL
2-20 (22) Doc. No. OM-3283553-0101

®
2.2.4.3 Steps in Internal Cleaning Functions

# Step Description
0 Idle -
- - -
Pre rinse
Rinse before any internal cleaning.
1 FillCTWater Fill circulation tank to LSM
2 FillWater Fill detergent tank with water to LSLL and an
additional volume.
3 PauseWater Open valves from tank and pause to let liquid reach
the pump.
6 CircWater -
7 EmptyWater Empties tank to neutralisation/drain.
8 EmptySlowWater Empties tank
- - -
Caustic
(Steps also included in Caustic & acid cleaning)
11 FillCTDet Fill circulation tank to LSM with water. Only valid
for Inline dosing.
12 FillDet
13 PauseDet Open valves from tank and pause to let liquid reach
the pump.
14 SortDet Sort between the source tank and drain. To sort out
mix phase due to water in pipes from tank.
15 PreCircDet Circulation over normal inlet while heating.
Check and if necessary correct concentration.
16 CircDet Circulation over CIP inlet
17 EmptyDet -
18 EmptySlowDet -
- - -
(Cont’d)
®
Doc. No. OM-3283553-0101 2-21 (22)
(Cont’d)
# Step Description
Intermediate rinse
(Rinse after caustic; Steps also included in Caustic & acid cleaning)
21 FillCTRinse -
22 FillRinse -
23 PauseRinse -
24 SortRinse -
26 CircRinse -
27 EmptyRinse -
28 EmptySlowRinse -
- - -
Acid
(Steps also included in Caustic & Acid cleaning)
31 FillCTDet Fill circulation tank to LSM with water. Only valid
for Inline dosing.
32 FillDet
33 PauseDet Open valves from tank and pause to let liquid reach
the pump.
34 SortDet Sort between the source tank and drain. To sort out
mixphase due to water in pipes from tank.
35 PreCircDet Circulation over normal inlet while heating.
Check and if necessary correct concentration.
36 CircDet Circulation over CIP inlet
37 EmptyDet -
38 EmptySlowDet -
- - -
Intermediate rinse
(Rinse after acid; Steps also included in Caustic & acid cleaning)
41 FillCTRinse -
42 FillRinse -
43 PauseRinse -
44 SortRinse -
46 CircRinse -
47 EmptyRinse -
48 EmptySlowRinse -
- - -
Final flush
Flushing of pipes after any internal cleaning.
51 FillCTFlush -
52 Flush -
53 EmptyCT -
2-22 (22) Doc. No. OM-3283553-0101

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3 Control Panel
®
Doc. No. OM-3283553-0101 3-1 (74)
3 Control Panel
Description
This chapter describes the control panel and the operator panel with menus.
3-2 (74) Doc. No. OM-3283553-0101

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3 Control Panel Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.1 Denomination................................................. 3-7

3.2 Operator’s Panel ............................................. 3-8
3.3 Access Code Levels ........................................ 3-9
3.4 Layout on the HMI .......................................... 3-10
3.4.1 Buttons and Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3.4.1.1 Local/Remote Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3.4.1.2 Start/Restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3.4.1.3 Pause . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3.4.1.4 Indication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
3.4.1.5 Process Values Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
3.4.1.6 Process value,data input and indication . . . . . . . . . . . . 3-14
3.4.1.7 Bar Graph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
3.4.1.8 Buttons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
3.4.1.9 Buttons on the Cleaning Line Bar . . . . . . . . . . . . . . . . . . 3-16
3.4.1.10 Phase Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
3.4.1.11 Process Status Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
3.4.1.12 Liquid Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
3.4.1.13 Phase Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
3.4.1.14 Phase Control Buttons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
3.4.1.15 Navigation Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
3.4.1.16 Dialogue Buttons/Symbols . . . . . . . . . . . . . . . . . . . . . . . . 3-22
3.5 Operator Panel, Menus .................................... 3-25

3.5.1 Overview of Main Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
3.5.2 0: Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
3.5.3 20: CIP Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
3.5.4 10: Process Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
3.5.5 90: Alarm List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
3.5.6 50: Trend Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
3.5.6.1 51: Select Pen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35
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Doc. No. OM-3283553-0101 3-3 (74)
Table of Contents 3 Control Panel
3.5.7 22: Tank Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36

3.5.7.1 21: StartCheckTank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
3.5.8 23: Line Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39
3.5.8.1 88: Filling Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
3.5.8.2 19: StartCheckCL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
3.5.9 2: CL Queue operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
3.5.10 Overview of Recipe Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44
3.5.11 6: Recipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45
3.5.11.1 5:Edit Recipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47
3.5.11.2 7: Activity Par Edit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48
3.5.12 30: Service Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-49
3.5.12.1 37: CC Par Edit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-50
3.5.12.1.1 9: Circuit Program Config . . . . . . . . . . . . . . . . . . 3-51
3.5.12.1.2 8: Variant Par Edit . . . . . . . . . . . . . . . . . . . . . . . . . . 3-52
3.5.12.2 35: CL Par Edit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-53
3.5.12.3 36: Tank Par Edit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-54
3.5.12.4 31: Par Int Real . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-55
3.5.12.5 80: Detergent Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . 3-56
3.5.12.5.1 82: Temperature Compensation . . . . . . . . . . . . 3-57
3.5.12.5.2 Concentration Compensation . . . . . . . . . . . . . . 3-58
3.5.12.6 310-323: PIDxx_xC00x_x. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-59
3.5.12.6.1 Applicable For the Pressure Pipe Flow,
Pressure and Heating Controllers . . . . . . . . . . 3-59
3.5.12.6.2 Applicable for the Flexible Dosing Function
Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-60
3.5.12.7 710-723: PIDxx_PARAM: xC00x_x . . . . . . . . . . . . . . . . . . 3-61
3.5.12.8 32: Force Sel I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-62
3.5.12.8.1 60-63: Force Sel I/O_CL x . . . . . . . . . . . . . . . . . . 3-63
3.5.12.8.2 40:Force Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-64
3.5.12.8.3 41: Force Valve 2. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-65
3.5.12.8.4 42: Force Motor (Motor Faceplate
Menu) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-67
3.5.12.8.5 Change the Force Status of the Object. . . . . . 3-67
3.5.12.8.6 Force an Object to the Current Status . . . . . . 3-68
3-4 (74) Doc. No. OM-3283553-0101

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3 Control Panel Table of Contents
3.5.12.8.7 44: Force AO (Analog Output Face Plate

Menu) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-68
3.5.12.8.8 45: Force AI (Analog Input Face Plate
Menu) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-69
3.5.12.8.9 46: Force DI/DO (Digital Input/Output Face
Plate Menu) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-70
3.5.12.8.10 Change the Force Status of the Object. . . . . . 3-70
3.5.12.8.11 Force an Object to the Current Status . . . . . . 3-70
3.5.12.9 210: Logger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-71
3.5.13 Keyboards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-72
3.5.14 Password Key Picture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-73
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Doc. No. OM-3283553-0101 3-5 (74)
Table of Contents 3 Control Panel
3-6 (74) Doc. No. OM-3283553-0101

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3 Control Panel 3.1 Denomination
3.1 Denomination
The symbols are (10) Reset , (11) Remote control and (12) Main switch.
7
8 2
3
4
9 5
10
6
11
12
1 Operator panel
2 Digital recorder
(Optional)
3 Emergency stop button
4 Emergency reset
5 Key switch: Remote
control ON/OFF
6 Main switch
7 Warning lamp
8 Air cooling unit
9 Motor Control Cabinet
®
Doc. No. OM-3283553-0101 3-7 (74)
3.2 Operator’s Panel 3 Control Panel
3.2 Operator’s Panel

This processing equipment is controlled by a Programmable Logic Controller (PLC).
This PLC contains several sequences which controls the execution of the necessary
programs for running production, cleaning, etc.
The necessary number of controllers (regulators) are also integrated into the PLC
to control the analog sub-processes, such as level, pressure and/or temperature
controls.
A Human Machine Interface (HMI) is used as the link between PLC, the processing
equipment and the operators. By means of the HMI the operator can enter the
necessary commands, enter various process and system parameters and obtain
information about system status. It is possible to retrieve information about the
current step of the system and which sequence is active. Alarms are shown on
this unit if abnormal conditions occurs.
This processing equipment can also be connected to an overall control system.

From there, it will be possible to enter and receive more or less the same information
as those entered and retrieved from the system’s HMI.
Note! The following pages in this section contain a selection of buttons, symbols
and menus that may be seen on the HMI. The various options and equipment
supplied with each cleaning system will determine what is actually seen on your HMI!
3-8 (74) Doc. No. OM-3283553-0101

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3 Control Panel 3.3 Access Code Levels
3.3 Access Code Levels

Access levels to operator‘s panel are divided into two groups:
• Operators have access to level 0 and 1, see table below
• Supervisors have access to level 0, 1 and 2, see table below
Access status Allows to:

0 = No user View and choose among all the pictures
View and see all values
Alarms, trends
Start and stop sequences
Select Product/Capacity
Take away historic alarms
1 = Operator All possibilities as for No user (0)
2 = Supervisor All possibilities as for No user (0) and also:
-Change parameters
-Run controllers in manual mode
-Force I/O
-Change set points for PID:s & Guards
-Set CIP memory
P a s s words
Le ve l 1:
Le ve l 2:
Le ve l 3:
Le ve l 4:
Le ve l 5:
Le ve l 6:
Le ve l 7:
Le ve l 8:
Le ve l 9:
OK
®
Doc. No. OM-3283553-0101 3-9 (74)
3.4 Layout on the HMI 3 Control Panel
3.4 Layout on the HMI

4 5 6
1 2 3
C 9
B
A
The screen consists of various background bars located at the edges and a menu
area in the centre. The bars are accompanying every single menu and always
consist of the same buttons and info objects. The menu area shows the last
selected menu until another is selected or the default Station overview after power
up (the area is never blank as shown above).
The BUTTON BAR (A) primarily contains buttons for access to the main menus.
The ALARM BAR (B) shows the latest active alarm.
(Cont’d)
3-10 (74) Doc. No. OM-3283553-0101

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3 Control Panel 3.4 Layout on the HMI
(Cont’d)
The HEADER BAR(C) contains the following information:
Pos Description
1 Date and time (Push to open CHANGE TIME AND DATE MENU).
2 Current menu number and name.
3 Current user (Push to open LOGON PICTURE.)
4 Force indication.
5 PID in manual indication.
6 Cleaning system in remote control OFF/ON indication.
The CLEANING LINE BAR (D) contains following information/buttons:
Pos Description
7 Cleaning lines and status of the cleaning line to project in certain individual
menus, see also3.5 Operator Panel, Menus on page 3-25 and 3.4.1.9
Buttons on the Cleaning Line Bar on page 3-16
8 Step and duration information of the cleaning line, see illustration.
9 Alarm indication button (Push to jump to menu 90: Alarm list).
1 2
3
4
Step and duration information.
Position (1), current activity number (serial number). Not used in cleaning tank
functions. When finalize is active then this number is greater than the total number
of activities (2).
Position (2), total number of activities. Not used in cleaning tank functions.
Position (3), sub step number in the current activity, or step number in cleaning
tank functions.
Position (4), remaining volume or time in the current sub step.
®
Doc. No. OM-3283553-0101 3-11 (74)
3.4.1 Buttons and Symbols

3.4.1.1 Local/Remote Control
The machine can be operated either locally from the HMI, remotely from a
supervisory control system, or remotely from I/O-signals (there is also internal
automatic start requests, for example. detergent preparation function).
If the CIP station is connected to a supervisory control system, then Remote control
is selected by means of the Remote/Local control key switch on the front of the
control panel.
Local control means that the CIP station is operated from the local HMI.
Note! In Local control it's still possible to change pictures and view the application
from the supervisory control system, but it's not possible to operate the CIP station.
WARNING
Fail of safety
The key switch must not be used for the purpose of avoiding injury to humans or
damage to equipment e.g. at maintenance, in such situations the general safety
routines must be followed - please see chapter Safety Precautions in this manual!
3.4.1.2 Start/Restart
Whether remote start/restart is possible depends on, among other things, the
position of the Remote control ON/OFF key switch on the control panel. The switch
is common to all cleaning lines and is used for service purposes in order to prohibit
remote start/restart. Just by putting the key switch in the OFF position will not affect
a running machine. When not performing service, the normal key switch position is
in the ON position in most cases.
Note! Whether remote start/restart is possible depends on, among other things,
the position of the Remote control ON/OFF key switch on the control panel. The
switch is common to all cleaning lines and is used for service purposes in order to
prohibit remote start/restart. Just by putting the key switch in the OFF position will
not affect a running machine. When not performing service, the normal key switch
position is in the ON position in most cases.
In the key switch ON position the machine can be started/restarted:
• Locally
• Remotely (from any direction)
In the key switch OFF position the machine can be started/restarted:

• Locally
3.4.1.3 Pause
Pause is possible from any direction disregarding the position of the Remote control
ON/OFF key switch, except at ACO CIP whereas pause must be performed from
the direction it was started.
3-12 (74) Doc. No. OM-3283553-0101

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3.4.1.4 Indication
Symbols in the HEADER BAR mirror the Remote control ON/OFF key switch position:
00000000 00000000
00000000 00000000
00000000 00000000
00000000 00000000
00000000 00000000
00000000 00000000
00000000 00000000
00000000 00000000
00000000 00000000
1 2
1 Remote control OFF
2 Remote control ON
3.4.1.5 Process Values Legend

QT Conductivity Transmitter (view only)
QC Conductivity Controller (associated with a PID controller)
TT Temperature Transmitter (view only)
TC Temperature Controller (associated with a PID controller)
PT Pressure Transmitter (view only)
PC Pressure Controller (associated with a PID controller)
LT Level Transmitter (view only)
LSH Level Switch High (view only)
LSM Level Switch Medium (view only)
LSL Level Switch Low (view only)
LSLL Level Switch Low (view only)
FT Flow Transmitter (view only)
FC Flow Controller (associated with a PID controller)
FS Flow Switch (view only)
®
Doc. No. OM-3283553-0101 3-13 (74)
3.4.1.6 Process value,data input and indication

Process value (1) are identified by means of a code followed by a number. First
letter indicates parameter or device, second letter indicates functionality and third
letter indicates additional functions for guards. Data input is indicated by a push
button (2) with data field showing the current value.
1 2
Third letter (only

First letter Second letter guards)
Temperature (T) Indication (I) High (H)
Flow (F) Guard/switch (S) Low (H)

Pressure (P) Controller (C) Extra low
Conductivity (Q)
Valves (V)
Motors (M)
3-14 (74) Doc. No. OM-3283553-0101

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3.4.1.7 Bar Graph

The illustration below shows an example of bar graph with numeric display used in
various windows.
3 4 5
1
1 Numeric display
2 Bar graph
3 Symbol for input
4 Symbol for set point
5 Symbol for output
3.4.1.8 Buttons
Buttons can be operated depending on the status of other phases or conditions. A
button is not selectable if another phase or condition prevents it (interlocked).
00000000
00000000
000000000
00000000
00000000
000000000
00000000
00000000
000000000
00000000
00000000
000000000
00000000
00000000
000000000
00000000
00000000
000000000
00000000
00000000
000000000
00000000
00000000
000000000
00000000
00000000
000000000
00000000
00000000
000000000
1
4 2
4 3
4
1 Not selectable (flat)
2 Selectable (up)
3 Selected (down)
®
Doc. No. OM-3283553-0101 3-15 (74)
3.4.1.9 Buttons on the Cleaning Line Bar

The buttons on the CLEANING LINE BAR is here used to illustrate how different
graphic symbols are combined into the display of a single button. The same method
is used on various buttons on the HMI.
The buttons on the CLEANING LINE BAR inform the status of the corresponding
cleaning line at any given time, as a combination of multiple symbols for the
operating phase and the process status.
The selected button indicates the currently selected cleaning line that is projected in
certain individual menus (see 3.5 Operator Panel, Menus on page 3-25the other
buttons are up.
• In the individual menus a cleaning line label is also shown for clarification.
• Selecting a CLEANING LINE BAR button in other than individual menus have no
affect (not until later, when arriving to an individual menu).
The button is grey if the cleaning line is idle, i.e. no phase is operating. The
character in the top right corner is the cleaning line label.
1 2
1 Selected cleaning line;
Idle (grey)
2 Not selected cleaning
line; Idle (grey)
3-16 (74) Doc. No. OM-3283553-0101

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3.4.1.10 Phase Symbols

The following phase symbols exist (e.g. Not selected and combined with the green
Run process status symbol):
Symbol Phase
Operation
0000000
0000000
Preparation of caustic tank
0000000
0000000
0000000
0000000
000000
000000
000000
Emptying of cleaning tank
000000
000000
000000
000000
000000
000000
000000
Internal cleaning of cleaning tank
000000
000000
000000
000000
000000
000000
000000
Maintenance
000000
000000
000000
000000
3.4.1.11 Process Status Symbols

The following process status symbols exist (e.g. Not selected and combined with
the Operation phase symbol). Different colour codes in the symbols indicate
different status:
000000
Symbol Process status
000000
000000
Queued or pending (grey / green). Indicates that the phase is not yet
000000
operating but is queued, or that initial is at ion of a phase is taking place

000000
000000
(loading of parameters, scanning of communication signals, etc.)
000000
000000
000000
000000
Run (green). Indicates that the phase is operating and running.
000000
000000
000000
000000
000000
000000
000000
Held (yellow / grey). Indicates that the phase is operating but
000000
temporary stopped, either automatically by Running fault or manually

000000
000000
by the operator.
000000
000000
000000
000000
Finalizing (green / grey check mark). Indicates that the phase is
000000
shutting down in a controlled way, forced by the operator.

000000
000000
000000
®
Doc. No. OM-3283553-0101 3-17 (74)
3.4.1.12 Liquid Symbols

These symbols are commonly used on the HMI to symbolize anything related to
the type of liquid. For example an Acid cleaning activity could be identified with the
same symbol as for the Acid cleaning tank.
000000
Symbol Type of liquid
000000
000000
Water
000000
000000
000000
000000
000000
000000
000000
Rinse water
000000
000000
000000
000000
000000
000000
000000
Caustic
000000
000000
000000
000000
000000
000000
000000
Acid
000000
000000
000000
000000
000000
000000
000000
Chemical disinfection
000000
000000
000000
000000
000000
000000
000000
Hot water sanitation
000000
000000
000000
000000
000000000000000000
000000000000000000
000000000000000000
Recipe symbolic bar (This example
000000000000000000
shows recipe consisting of Caustic +
Acid + Hot water sanitation activities)
3-18 (74) Doc. No. OM-3283553-0101

®
3.4.1.13 Phase Symbols

In addition to the phases described in the CLEANING LINE BAR section, also the
following phase symbols exist:
Symbol
000000
Phase
000000
000000
Operation (on cleaning tank)
000000
000000
000000
000000
000000
000000
000000
Emptying of cleaning tank
000000
000000
000000
000000
000000
000000
000000
Preparation of cleaning tank
000000
000000
000000
000000
000000
000000
000000
Internal cleaning of cleaning tank
000000
000000
000000
000000
000000
000000
000000
Preparation of caustic tank
000000
000000
000000
000000
000000
000000
000000
Preparation of acid tank
000000
000000
000000
000000
®
Doc. No. OM-3283553-0101 3-19 (74)
3.4.1.14 Phase Control Buttons

Control
button Phase
000000
000000
Start
000000
000000
000000
000000
000000
000000
000000
Restart
000000
000000
000000
000000
000000
000000
000000
Pause
000000
000000
000000
000000
000000
000000
000000
Abort
000000
000000
000000
000000
000000
000000
000000
Finalize
000000
000000
000000
000000
3.4.1.15 Navigation Buttons

Navigation
buttons
000000
Phase
000000
000000
Go back to first page
000000
000000
000000
000000
000000
000000
000000
Go one page back
000000
000000
000000
000000
000000
000000
000000
Go one row back
000000
000000
000000
000000
000000
000000
000000
Go one row forward
000000
000000
000000
000000
000000
000000
000000
Go one page forward
000000
000000
000000
000000
000000
000000
000000
Quick jump to item number (circuit, parameter, etc.)
000000
000000
000000
000000
(Cont’d)
3-20 (74) Doc. No. OM-3283553-0101

®
(Cont’d)
Navigation
buttons
000000
Phase
000000
000000
Scroll left
000000
000000
000000
000000
000000
000000
000000
Scroll right
000000
000000
000000
000000
000000
000000
000000
Alarm/ Got to 3.5.5 90: Alarm List on page 3-33
000000
000000
000000
000000
000000
000000
000000
Go to Filling
000000
000000
000000
000000
000000
000000
000000
Go to Interlock information menu 3.5.8.2 19: StartCheckCL on page
000000
3-41or 3.5.7.1 21: StartCheckTank on page 3-38

000000
000000
000000
000000
000000
000000
Go to 3.5.12.7 710-723: PIDxx_PARAM: xC00x_x on page 3-61
000000
000000
000000
000000
000000
000000
000000
Go to 3.5.12.5.1 82: Temperature Compensation on page 3-57
000000
000000
000000
000000
000000
000000
000000
Go to:
000000
3.5.12.5 80: Detergent Calibration on page 3-56

000000
000000
000000
000000
000000
000000
Go to 3.5.12.1 37: CC Par Edit on page 3-50
000000
000000
000000
000000
000000
000000
000000
Go to 3.5.12.2 35: CL Par Edit on page 3-53
000000
000000
000000
000000
000000
000000
000000
Go to 3.5.12.3 36: Tank Par Edit on page 3-54
000000
000000
000000
000000
000000
000000
000000
Go to 3.5.12.4 31: Par Int Real on page 3-55
000000
000000
000000
000000
(Cont’d)
®
Doc. No. OM-3283553-0101 3-21 (74)
(Cont’d)
Navigation
buttons
000000
Phase
000000
000000
Go to 3.5.12.6 310-323: PIDxx_xC00x_x
000000
000000
000000
000000
000000
000000
000000
Go to 3.5.12.8 32: Force Sel I/O on page 3-62
000000
000000
000000
000000
000000
000000
000000
Go to 3.5.12.9 210: Logger on page 3-71
000000
000000
000000
000000
000000
000000
000000
Shortcut between menus for assign of program recipes 3.5.12.1.1
000000
9: Circuit Program Config on page 3-51 and 3.5.11 6: Recipes on

000000
000000
page 3-45
000000
000000
000000
000000
Exit/Return to previous menu (escape from menu tree level)
000000
000000
000000
000000
3.4.1.16 Dialogue Buttons/Symbols

Dialogue
buttons
000000
Phase
000000
000000
Release/Reset
000000
000000
000000
000000
000000
000000
000000
Delete (permanently) or remove
000000
000000
000000
000000
000000
000000
000000
Manual stepping
000000
000000
000000
000000
000000
000000
000000
Confirm
000000
000000
000000
000000
000000
000000
000000
Move selection up
000000
000000
000000
000000
000000
000000
000000
Move selection down
000000
000000
000000
000000
(Cont’d)
3-22 (74) Doc. No. OM-3283553-0101

®
(Cont’d)
Dialogue
buttons
000000
Phase
000000
000000
Edit
000000
000000
000000
000000
Add item
000000
000000
000000
Auto start; Enable automatic start of queued CL phases
000000
000000
000000
000000
000000
000000
000000
Display phase start condition information; i = information is available
000000
000000
000000
000000
000000
000000
000000
Set controller to use manual setpoint
000000
000000
000000
000000
000000
000000
000000
Set controller to use manual output
000000
000000
000000
000000
000000
000000
000000
Recipe validation result OK (green / green check mark)
000000
000000
000000
000000
Controller enabled (green)
000000
000000
000000
Controller fixed output signal (green)
000000
000000
000000
000000
Cleaning tank not available as source
000000
000000
000000
Change of language
000000
000000
000000
000000
000000
000000
000000
Lamp test
000000
000000
000000
000000
(Cont’d)
®
Doc. No. OM-3283553-0101 3-23 (74)
(Cont’d)
Dialogue
buttons
000000
Phase
000000
000000
Restore saved data from memory card
000000
000000
000000
000000
000000
000000
000000
Save data to memory card
000000
000000
000000
000000
000000
000000
000000
Log in
000000
000000
000000
000000
000000
000000
000000
Log out
000000
000000
000000
000000
000000
000000
000000
Change password
000000
000000
000000
000000
000000
000000
000000
Read configuration data from PLC to HMI
000000
000000
000000
000000
000000
000000
000000
Acknowledge alarms
000000
000000
000000
000000
000000
000000
000000
Erase alarm list
000000
000000
000000
000000
000000
000000
000000
Toggle display of alarm time and date
000000
000000
000000
000000
3-24 (74) Doc. No. OM-3283553-0101

®
3 Control Panel 3.5 Operator Panel, Menus
3.5 Operator Panel, Menus

Note! The following pages in this section contain a selection of buttons, symbols
and screen pictures that may be seen on the HMI. The various options and
equipment supplied with each cleaning system will determine what is actually seen
on your HMI! The menus may not be authentically illustrated (due to screen captures
taken from various sources, at different moments, and retouched for illustration).
The menus are of two kinds:
• Main menus which are accessed directly from the BUTTON BAR.
• Sub menus, which are accessed from another main or sub menu.
Note that sub menus, 5:EDIT RECIPE, is re-used for similar operations and can
be accessed from more than one menu. An additional navigation “#” button may
show up, which makes it possible to return to the calling menu.
The menus can be either:

• Cleaning line individual, where the target changes depending on selected button
on the CLEANING LINE BAR, i.e. buttons and displayed info in the menu relates
only to the targeted cleaning line. Note that the sub menus, 35:CL PAR EDIT,
uses separate buttons for selection of the target cleaning line.
• Cleaning system common, i.e. menu not focusing on a certain cleaning line.
Note! Several menus are used for handling/configuration of recipes, activities, and
various types of parameters. These are not fully described in this manual - please
also refer to Technical Manual (TeM), tag Commissioning.
Each menu is described on the following pages. In the manual the indication on the
BUTTON BAR gives a hint where the menu resides.
A depressed button indicates the button that evokes a Main menu.
A highlighted button indicates which Main menu that a Sub menu is part of.
®
Doc. No. OM-3283553-0101 3-25 (74)
3.5 Operator Panel, Menus 3 Control Panel
3.5.1 Overview of Main Menus

1
2
6
5
1 0:Overveiw 4 90:Alarm list

2 20:CIP start 5 50:Trend curves
3 10:Process value 6 22:Tank operations
(Cont’d)
3-26 (74) Doc. No. OM-3283553-0101

®
(Cont’d)
7
8
10
11
7 0:Overveiw 10 6:Recipes
8 23:Line operations 11 30:Service menu
9 2:Queue
®
Doc. No. OM-3283553-0101 3-27 (74)
3.5.2 0: Overview
Main menu accessible from the BUTTON BAR.
1 2
1 Process value
2 Set point
3 Circulation tank (CT)
function
Main menu - Cleaning line individual (the target cleaning line is selected on the
CLEANING LINE BAR).
The process objects can also be handled manually from this menu see 3.5.12 30:
Service Menu on page 3-49 for details.
Note! The cleaning tanks are common to all cleaning lines and are always shown
irrespective of the cleaning line that is selected.
(Cont’d)
3-28 (74) Doc. No. OM-3283553-0101

®
(Cont’d)
Note! The function of the circulation tank (CT) is represented by the digit (3) in its
upper right corner
# Function Description
0 None Nothing done.
1 Empty to LSL+Volume Emptying until level is below LSL and for an
additional volume.
2 Keep LSL If level falls below LSL then filling to LSL.
3 Keep LSM If level falls below LSM then filling to LSM.
4 Keep between LSL and If level falls below LSL then filling to LSM.
LSM
5 Fill to LSM+Time Filling to LSM+Time.
6 WaterFill to LSM Filling with water to LSM to prepare for inline
dosing.
®
Doc. No. OM-3283553-0101 3-29 (74)
3.5.3 20: CIP Start

1 2 3 4 5 6
1 Circuit ID
2 Cleaning line label and
group
3 Cleaning circuit name
4 Program number
5 Recipe number
6 Recipe name and
symbolic
Shows all the configured cleaning circuits of the Tetra Pak® CIP unit P system, and
whether they are queued, currently in operation or idle.
This is the only menu for starting cleaning (CIP) of cleaning circuits. Starting a
cleaning always involves the queue system of the Tetra Pak® CIP unit P system
for example it's not possible to start a cleaning immediately. Instead a request
for cleaning is put in a queue in order to be started automatically, sooner or
later, depending on the location in the queue. This menu enables convenient
starting/queuing of cleaning on the whole cleaning system, without the necessity
to set focus on a certain cleaning line.
(Cont’d)
3-30 (74) Doc. No. OM-3283553-0101

®
(Cont’d)
Actually every cleaning line has its own queue, the one of which can be manipulated
using menu 2:CL QUEUE OPERATIONS (that menu can however not be used for
queuing new cleaning circuits).
A circuit can be selected and managed in the following ways on condition that
it is not yet operating:
• If the circuit is not already queued, then a program can be selected and the
circuit put in the queue by pressing the confirm button.
• If the circuit is already queued, then the selected program is shown. It's possible
to change program selection.
For other manipulations of the queue please use menu 2:CL QUEUE OPERATIONS.
If the cleaning circuit is configured there may be additional information other than
the circuit ID presented, such as cleaning line and the name defined for the circuit.
A cleaning circuit may belong to a group; defined during commissioning. Circuits

with the same group number can be selected at the same time for simultaneous
cleaning, used e.g. for filling machines. Group “0” = no group defined.
The selectable programs and which recipe they represent are configured in
advance, i.e. during commissioning and maintenance.
The possible number of queued cleaning circuits (on each cleaning line) varies
depending on option; If none queued circuits is possible this menu is still used for
starting.
The cleaning circuit can be queued even if there is any interlock that would prevent it
from starting currently; hopefully the interlock is gone at the time when the cleaning
circuit reaches the top of the queue on the cleaning line and goes into operation,
if not there will be a SYMBOLIC fault.
®
Doc. No. OM-3283553-0101 3-31 (74)
3.5.4 10: Process Value

1 Cleaning line label

2 Procees value
Shows all the process values of the Tetra Pak® CIP unit P system.
If a controller is linked to a process value, and the operator is allowed to access the
controller, then the controller menu is shown by pressing the process value.
Yellow colour indicates that the controller is forced to manual mode.
Note! The controllers are also accessible from menu 30:SERVICE MENU3.5.12
30: Service Menu.
3-32 (74) Doc. No. OM-3283553-0101

®
3.5.5 90: Alarm List

Shows the complete alarm list for the Tetra Pak® CIP unit P system.
The alarms displayed will vary depending on the configuration of the Tetra Pak®
CIP unit P system.
Alarm indication:
• Red colour indicates active alarm, not acknowledged
• Yellow colour indicates active alarm, acknowledged
• Green colour indicates history
®
Doc. No. OM-3283553-0101 3-33 (74)
3.5.6 50: Trend Curves

2
4
43
1 Trend curve
2 Display of selected
value
3 Push button to select
value for pen
In the trend window it's possible to view the trending of 6 simultaneous values. This
is a trend only and the values will not be permanently saved.
The colour of the push button corresponds to the colour of the pen in the trend
diagram. For example to select a variable for the red pen, push the red trend
diagram. For example to select a variable for the red pen, push the red push button.
This will bring up the Select Pen see next page.
Main menu - Cleaning line individual (the target cleaning line is selected on the
CLEANING LINE BAR).
Shows process value trends. The same selection of pens is used for all the cleaning
lines.
3-34 (74) Doc. No. OM-3283553-0101

®
3.5.6.1 51: Select Pen

Sub menu accessible from main menu 3.5.6 50: Trend Curves on page 3-34
41
1 Pen colour
2 Analogue value for pen
®
Doc. No. OM-3283553-0101 3-35 (74)
3.5.7 22: Tank Operations

3
4
1 Type of internal
cleaning
2 Type of phases
3 Go to sub menu 21:
STARTCHECKTANK
Shows the status of all the cleaning tanks of the Tetra Pak® CIP unit P system.
For sub menu 21:STARTCHECKTANK see page 3-36
(Cont’d)
3-36 (74) Doc. No. OM-3283553-0101

®
(Cont’d)
To operate a phase
a) Select type of internal cleaning first (if applicable). Either or both of the
caustic/acid buttons may be selected.
b) Select type of phase/function on the target tank followed by the phase control
button.
Preparation, emptying and internal cleaning functions are started from this menu
but use any available cleaning line for execution of the function.
Cleaning programs can only use a cleaning tank when its in the operation phase,
if not a “Running” fault is set.
Note! If Finalize is selected when any cleaning program still uses the tank, then
the operation phase does not stop until all the cleaning programs have ceased
to access it.
®
Doc. No. OM-3283553-0101 3-37 (74)
3.5.7.1 21: StartCheckTank

Sub menu accessed from main menu:3.5.7 22: Tank Operations on page 3-36
Shows start condition information of the selected cleaning tank.
The menu is divided into two areas: phase push buttons to the left (1) and start
condition information to the right (2).
If there is any information for a phase this is visualised by an “i” on the button. By
pressing a push button with an “i” the corresponding information will be displayed
in the information area.
3-38 (74) Doc. No. OM-3283553-0101

®
3.5.8 23: Line Operations

42
1

2 Circuit ID, Group of
cleaning circuits ("..."),
and Phase ID
Shows all the cleaning lines at the same time. For each cleaning line the operation
is indicated and can be controlled.
To operate a phase
a) Select type of phase on the target cleaning line followed by the phase control
button.
®
Doc. No. OM-3283553-0101 3-39 (74)
3.5.8.1 88: Filling Machines

Sub menu accessed from main menu 3.5.8 23: Line Operations on page 3-39
2
1
1 The currently operating

circuits
2 Idle circuits
Shows activation, feedback and feedback faults of cleaning circuits configured as

filling machine group(s).
3-40 (74) Doc. No. OM-3283553-0101

®
3.5.8.2 19: StartCheckCL

Sub menu accessible from main menu 3.5.8 23: Line Operations on page 3-39
Sub menu - Cleaning line individual (the target cleaning line is selected on the
CLEANING LINE BAR).
Shows start condition information of the selected cleaning line.
The menu is divided into two areas: phase push buttons on the left side (1) and
start condition information on the right side (2).
If there is any information for a phase this is visualised by an “i” on the button. By
pressing a push button with an “i” the corresponding information will be displayed
in the information area
®
Doc. No. OM-3283553-0101 3-41 (74)
3.5.9 2: CL Queue operations

Main menu accessed from the BUTTON BAR.
3
2
4
1 Serial number
2 Cleaning circuit
number
3 Recipe symbolic and
phase ID
4 Total number of
queued circuits
Shows the queued cleaning circuits of the selected cleaning line.
A cleaning circuit can be selected and managed in the following ways:

• Move up for higher priority.
• Move down for lower priority.
• Delete from the queue.
The uppermost cleaning circuit in the queue is waiting to be cleaned next; it is

removed from the queue when it goes into cleaning operation and the queue
members are shifted one step upwards.
(Cont’d)
3-42 (74) Doc. No. OM-3283553-0101

®
(Cont’d)
Any cleaning circuit may be removed automatically from the queue due to missing
'ready for cleaning' signal in the communication interface (if configured).
The Auto start button needs to be selected (toggling button) in order to enable
automatic start of queued CL phases.
Note! If the button is deselected the currently operating cleaning will continue, but
start of the next cleaning circuit(s) in turn is disabled.
Generally the selected state is the normal position, but the button may be deselected
e.g. for the following purposes:
• The operator wants to first add several cleaning circuits and then
decide/rearrange the queue order before enabling them to start
• Troubleshooting; momentary disable start of the next cleaning circuit in the queue.
The button state can only be changed from the HMI, and is maintained after a
power failure.
®
Doc. No. OM-3283553-0101 3-43 (74)
3.5.10 Overview of Recipe Menus

The menus for handling of recipes are used for two purposes as shown below.
Two of the menus are shared.
2
3
4
0
5 6
A B
A= Manage recipe library. B = Assign recipe to cleaning circuit

1 37:CC Par Edit 4 5:Edit recipes (shared)
2 6:Recipes (shared) 5 7:Activity Par Edit
3 9:Circuit program 6 8:Variant Par Edit
config
3-44 (74) Doc. No. OM-3283553-0101

®
3.5.11 6: Recipes
Main menu accessible from the BUTTON BAR and from sub menu 3.5.12.1.1 9:
Circuit Program Config on page 3-51
2 3
1 Recipe information
2 Go to EDIT RECIPE
3 Go to CIRCUIT
PROGRAM CONFIG
For sub menu EDIT RECIPE see page 3-47 and for CIRCUIT PROGRAM CONFIG
see page 3-51.
Lists all the available recipes in the Tetra Pak® CIP unit P system in numerical order
and cannot be rearranged. The name and symbolic of each recipe is shown
The Recipe information (pos 1) includes from left serial number, recipe number,
recipe name & symbolic.
If this menu was accessible from the BUTTON BAR, then the following apply:
• A recipe can be selected in order to edit or delete it (permanently).
• A new recipe can be added. If any existing recipe is selected it will be copied,
otherwise the new recipe starts empty. The new recipe will be numbered
automatically and located at the first empty number.
(Cont’d)
®
Doc. No. OM-3283553-0101 3-45 (74)
(Cont’d)
If this menu was accessible from menu 9: 3.5.12.1.1 9: Circuit Program Config
on page 3-51 then the following apply:
• A recipe can be selected in order to assign it to a cleaning circuit program. The
“#” button is used in order to return to the calling menu. A recipe is assigned in
the moment when a recipe number button is pressed.
Note! It's not possible to edit recipes that are queued or operating.
3-46 (74) Doc. No. OM-3283553-0101

®
3.5.11.1 5:Edit Recipe

Sub menu accessible from sub menus:3.5.11 6: Recipes on page 3-45 and
3.5.12.1.1 9: Circuit Program Config on page 3-51
2
1 Recipe information
2 Parameter edit button
Shows the selected recipe activities of in the order they will be executed.
The recipe information (pos 1) includes from left, serial number, activity ID, activity
symbol, plug, symbol temperature set point and circulation symbol.
If this menu was accessed with push button from sub menu: 3.5.11 6: Recipes
on page 3-45, then the following apply:
• Edit parameters in activities. The parameter edit button (2) then links to menu:
3.5.11.2 7: Activity Par Edit on page 3-48.
• Rearranges the activities
• Remove activities.
• Add new activities. (If any existing activity is selected it will be copied, otherwise
a default activity is added (the type of activity can then be altered in the activity
parameter 'ActivityID'). The new activity will be located as the last activity.
(Cont’d)
®
Doc. No. OM-3283553-0101 3-47 (74)
(Cont’d)
If this menu was accessed from sub menu:3.5.12.1.1 9: Circuit Program Config
on page 3-51 then the following apply:
• Edit variant parameters in activities. The parameter edit button (2) then links to
menu: 3.5.12.1.2 8: Variant Par Edit on page 3-52.
• If any variant is defined the corresponding activity turns yellow.
The order of the activities is validated by the software, if valid the Recipe validation
result symbol shows a green check mark; if invalid the symbol is greyed out and
start of cleaning will result in a fault – Then the cleaning circuit with the invalid recipe
must be removed manually from the queue.
3.5.11.2 7: Activity Par Edit

Sub menu accessible from menu:3.5.11.1 5:Edit Recipe
Used for setting of recipe activity parameters.
In a recipe two activities of the same kind, e.g. caustic, may have different
parameter settings.
Note! It's also possible for any cleaning circuit to have unique activity parameter
settings without changing the selection of recipe, such parameters are called
variants. For that purpose the look-alike menu 8: Variant Par Edit is used. For more
details see sections 5: Edit recipe and 8: Variant Par Edit.
3-48 (74) Doc. No. OM-3283553-0101

®
3.5.12 30: Service Menu

1 Application program
version
2 Available cleaning
lines controller
Used for access to miscellaneous service menus/functions.
The cleaning lines controllers are used for access to miscellaneous service
menus/functions.
Yellow coloured controller menu button indicates that the controller is forced to
manual mode.
Note! The controllers are also accessible from 3.5.4 10: Process Value on page
3-32.
®
Doc. No. OM-3283553-0101 3-49 (74)
3.5.12.1 37: CC Par Edit

Sub menu accessible from menu 3.5.12 30: Service Menu on page 3-49
3
4
2
4
4
1 Parameter information
2 Select target cleaning
unit
3 Go to CURCUIT
PROGRAM CONFIG
4 Edit name of CC.
For CURCUIT PROGRAM CONFIG see page 3-51.
The Parameter information (1) includes parameter number, description, unit and
recommended range.
The CC parameters are valid only for the selected cleaning circuit.
The target cleaning circuit numbers depends on the cleaning line:
CC number interval Cleaning line

1-32 A
33-64 B
65-96 C
97-128 D
3-50 (74) Doc. No. OM-3283553-0101

®
3.5.12.1.1 9: Circuit Program Config

Sub menu accessible from sub menu 3.5.12.1 37: CC Par Edit on page 3-50
42
43
1 Program information
2 Go to RECIPES
3 Edit recipe
4 Remove recipe
For RECIPES see page 3-45.
Used in order to configure recipes on the five program locations of the cleaning circuit.
The Program information (pos 1) includes from left program number, recipe number
recipe name and symbolic.
A program can be selected in order to:

• Assign a recipe to it with “#” button.
• Edit variant parameters.
• Move up/down to rearrange the order of the recipes.
• Remove its recipe (the recipe remains in the source database).
®
Doc. No. OM-3283553-0101 3-51 (74)
3.5.12.1.2 8: Variant Par Edit

Sub menu accessible from sub menu 3.5.12.1.1 9: Circuit Program Config on page
3-51
2
4
41
Used for setting of recipe activity variant parameters.
A parameter can be pressed in order to:

• Edit the parameter, i.e. create a variant.
• Reset the parameter, i.e. kill the variant. Note: The parameter must first be
modified to match the original recipe value, and then the reset button must be
pressed!
When editing variant parameters the recipe value (1) is always shown for reference.
Yellow cell indicates that a variant parameter (2) will be used instead of the default
recipe value. If no changes are made the recipe parameters will be used. Some
parameters must use the original recipe value and cannot have a variant value
(e.g. 'ActivityID').
3-52 (74) Doc. No. OM-3283553-0101

®
3.5.12.2 35: CL Par Edit

Sub menu accessible from main menu 3.5.12 30: Service Menu on page 3-49
1 Cleaning lines A-D
Sub menu - Cleaning line individual (the target cleaning line is selected by separate
buttons instead of the buttons on the CLEANING LINE BAR)
Used for setting of CL (Cleaning line) parameters.
Some of the parameters are valid for every circuit connected to the same cleaning
line.
®
Doc. No. OM-3283553-0101 3-53 (74)
3.5.12.3 36: Tank Par Edit

Sub menu accessible from main menu 3.5.12.3 36: Tank Par Edit on page 3-54
41
1 Tank selection
Used for setting of cleaning tank parameters.
3-54 (74) Doc. No. OM-3283553-0101

®
3.5.12.4 31: Par Int Real

Sub menu accessed from main menu 3.5.12 30: Service Menu on page 3-49
2
1
1 Integer parameters
2 Floating point
parameters
Used for setting of number parameters.
The Number parameters are only referred to by their numbers, they have no
symbol or description field - for details please refer to Technical Manual (TeM),
tag Commissioning.
Data field Meaning

Register Select parameter to edit.
Value Value of selected parameter.
New Value New value of selected parameter.
Note! Ensure that you are inspecting/changing the correct parameter value since
integer and floating point parameters may have the same number.
®
Doc. No. OM-3283553-0101 3-55 (74)
3.5.12.5 80: Detergent Calibration

Used for calibration of detergents.
Both temperature and concentration affect the measured conductivity. The impact
depends on the type of detergent. At commissioning (or service) each detergent
need to be calibrated to compensate for these deviations.
The Tetra Pak® CIP unit P system uses only the raw conductivity signal from
the conductivity transmitter, i.e. the linearization algorithms in the conductivity
transmitter are not used. Instead the necessary calculations are taken cared of in
the Tetra Pak® CIP unit P system application code. For this purpose a couple of
menus are used in order to set the compensation curves for each detergent.
3-56 (74) Doc. No. OM-3283553-0101

®
3.5.12.5.1 82: Temperature Compensation

Sub menu accessed from sub menu 3.5.12.5 80: Detergent Calibration on page 3-56
1 3
41
2
1
4
1 Conductivity values at
different temperatures
2 Confirm entered value
3 Formula constant (k)
and offset (m) values
4 Confirm formula
values.
5 Display of raw values
to enter
Used for setting of temperature compensation value (a).
A series of raw conductivity values at different temperatures are recorded using the
same detergent (i.e. at the same concentration).
The software is then able to calculate the temperature compensation value for the
detergent. It's also possible to enter the formula constant (k) and offset (m) values
directly. Ex.: If ? = 1.7 %/°C for detergent at 1 % by weight NaOH, then enter k
= 1.7 and m = 0.
®
Doc. No. OM-3283553-0101 3-57 (74)
3.5.12.5.2 Concentration Compensation

Sub menu accessible from main menu 3.5.12.5 80: Detergent Calibration on page
3-56
412
1 Press to enter value
2 Confirm
3 Display of raw values
to enter
This is used for setting of concentration compensation graph.
A series of raw conductivity values are recorded together with manual input of their
corresponding known concentrations, using detergents at the reference temperature
of 25 °C. The software is then able to calculate a curve representing the relation
between concentration and conductivity. The data points are presented in an
interactive graph that displays the sample points together with a linear fit of the data.
3-58 (74) Doc. No. OM-3283553-0101

®
3.5.12.6 310-323: PIDxx_xC00x_x

Sub menu accessible from main menu3.5.4 10: Process Value on page 3-32 or
main menu 3.5.12 30: Service Menu on page 3-49.
41
413
1 Controller name
2 Bar graph
3 Trend curves
Used for viewing and manual interaction of the selected controller.
It's possible to view and change PID controller mode, PV (process value), SP
(setpoint) and CV (control value) values.
Note! Press on the screen to bring up historic values.

3.5.12.6.1 Applicable For the Pressure Pipe Flow, Pressure and Heating
Controllers
These controllers are equipped with a gain scheduling function, using additional “Use
set #” value fields. If required, these may be used for automatic switching between
sets based on the flow rate (i.e. different flow rates might need different settings).
The value to enter is the minimum flow rate at which the target set should be used.
The same “Use set x” values are used for:

• flow, pressure and heating controllers.
• cleaning programs and cleaning tank functions.
The “Use set 1" value must be greater than or equal to the “Use set 2" value.
®
Doc. No. OM-3283553-0101 3-59 (74)
3.5.12.6.2 Applicable for the Flexible Dosing Function Controllers

The Flexible dosing function chooses between the three sets depending on the
current state
Note! QC 1 for caustic, QC 2 for acid
Set Used
1 Cleaning, at dosing via concentrated detergent line valve (V121 for line A)
2 Preparation of detergent tank
3 Cleaning, at dosing via concentrated detergent common valve (V25 for
caustic)
3-60 (74) Doc. No. OM-3283553-0101

®
3.5.12.7 710-723: PIDxx_PARAM: xC00x_x

Sub menu accessible from sub menu 3.5.12.6 310-323: PIDxx_xC00x_x on page
3-59
2 6
1
4
3 7
1
4
1 Current settings
2 P, I, D set 1 (set 1 =
default)
3 P, I, D set 2
4 P, I, D set 3
5 Current set point.
6 Flow rate above this
limit enables set 1 of
values
7 Flow rate above this
limit enables set 2 of
values
Note! Position 6 and 7 not applicable for QC).

It's possible to view and change any PID parameters such as P (gain), I (integration
time), D (derivation time) and SP (set point) values, distributed among three different
sets. The currently active set is determined by the PLC program.
Note! Changing of a value is permanent; the PLC program does not set the P,
I, D values. Running set is indicated by a green rectangle at the bottom of the
push button.
®
Doc. No. OM-3283553-0101 3-61 (74)
3.5.12.8 32: Force Sel I/O

Push button status Meaning

Grey Not forced, not activated.
Green Not forced, activated.
Dark yellow Forced, not activated.
Yellow Forced, activated.
Used for handling of cleaning tank process objects.
Depending on the type of object the push buttons access different types of menus:
• Push button for valves accesses menu 3.5.12.8.2 40:Force Valve on page 3-64
or 3.5.12.8.3 41: Force Valve 2 on page 3-65
• Push button for motors accesses menu 3.5.12.8.4 42: Force Motor (Motor
Faceplate Menu) on page 3-67
• Push button for analog output accesses menu3.5.12.8.7 44: Force AO (Analog
Output Face Plate Menu) on page 3-68 .
• Push button for digital input/output accesses menu 3.5.12.8.9 46: Force DI/DO
(Digital Input/Output Face Plate Menu) on page 3-70
• Push button labelled A through D accesses menu 3.5.12.8.1 60-63: Force Sel
I/O_CL x.
3-62 (74) Doc. No. OM-3283553-0101

®
3.5.12.8.1 60-63: Force Sel I/O_CL x

Sub menu accessible from main menu3.5.12 30: Service Menu on page 3-49 and
sub menu 3.5.12.8 32: Force Sel I/O on page 3-62
Push button status Meaning

Grey Not forced, not activated.
Green Not forced, activated.
Dark yellow Forced, not activated.
Yellow Forced, activated.
Used for handling of cleaning line process objects.
Depending on the type of object the push buttons access different types of menus:
• Push button for valves accesses menu 3.5.12.8.2 40:Force Valve or 3.5.12.8.3
41: Force Valve 2
• Push button for motors accesses menu 3.5.12.8.4 42: Force Motor (Motor
Faceplate Menu) on page 3-67.
• Push button for analog output accesses menu 3.5.12.8.7 44: Force AO (Analog
Output Face Plate Menu) on page 3-68.
• Push button for analog input accesses menu 3.5.12.8.8 45: Force AI (Analog
Input Face Plate Menu) on page 3-69
• Push button for digital input/output accesses menu 3.5.12.8.9 46: Force DI/DO
(Digital Input/Output Face Plate Menu) on page 3-70
®
Doc. No. OM-3283553-0101 3-63 (74)
3.5.12.8.2 40:Force Valve

Sub menu accessible from sub menus3.5.12.8 32: Force Sel I/Oand 3.5.12.8.1
60-63: Force Sel I/O_CL x
1
4
2
4
In the valve faceplate screen it's possible to view the status, change parameter(s)
and force the output of the valve.
1 Valve to force, Middle position SRC valves. Status of object (colour)

2 Valve to force, Main coil for the valve. Status of object (colour).
3 Main activations, shows how many times the valve has been activated.
4 Main fault counter, fault counter for the object (since last reset).
5 Delay time alarm, press the white field to changed delay time.
Used for handling of general valve object.
To force or change the force status of the object continue as for motors, see
3.5.12.8.4 42: Force Motor (Motor Faceplate Menu) on page 3-67
3-64 (74) Doc. No. OM-3283553-0101

®
3.5.12.8.3 41: Force Valve 2

Sub menu accessible from sub menu 3.5.12.8.1 60-63: Force Sel I/O_CL x
41
42
43
Used for handling of mix proof valve object.
In the valve face plate screen it's possible to view the status, change parameter(s)
and force the output of the mix proof valve.
1 Valve to force, Lower seat lift SMP valve. Status of object (colour).
2 Valve to force, Upper seat lift SMP valve. Status of object (colour).
3 Valve to force, Main coil for SMP valve. Status of object (colour).
(Cont’d)
®
Doc. No. OM-3283553-0101 3-65 (74)
(Cont’d)
To force or change the force status of the object continue as for motors, see
3.5.12.8.4 42: Force Motor (Motor Faceplate Menu) on page 3-67
Note! The valve has more than one air inlet, select the correct one to force, see
illustration
00000000000
00000000000
1
00000000000
00000000000
00000000000
00000000000
00000000000
2
00000000000
00000000000
00000000000
00000000000
3
00000000000
00000000000
00000000000
00000000000
00000000000
00000000000
00000000000
1 AC3 Upper seat

2 AC2 Open valve
3 AC1 Lower seat
3-66 (74) Doc. No. OM-3283553-0101

®
3.5.12.8.4 42: Force Motor (Motor Faceplate Menu)

Sub menu accessed from sub menus 3.5.12.8 32: Force Sel I/Oand 3.5.12.8.1
41 42 3
4
Used for handling of motor object.
In the motor face plate menu it's possible to view the status, change parameter(s)
and force the output of the motor.
1 Motor to force. Status of object (colour).

2 Force deactivate
3 Put the object in force mode
4 Force activate
3.5.12.8.5 Change the Force Status of the Object

Press force symbol (3) and motor symbol (1) followed by:
• force activate (4), if a forced activation of the object is requested or
• force deactivate (2), if a forced deactivation of the object is requested
®
Doc. No. OM-3283553-0101 3-67 (74)
3.5.12.8.6 Force an Object to the Current Status

Press force symbol (3)
3.5.12.8.7 44: Force AO (Analog Output Face Plate Menu)

Sub menu accessible from sub menu 3.5.12.8.1 60-63: Force Sel I/O_CL x
1
4
2
4
3
4
5
6
Used for handling of analog output object.
In the analog output face plate menu it's possible to view the status, change
parameter(s) and force the output value.
1 Object to force
3 Range Max, press the white field to change the maximum value that the
output may attain.
4 Range Min, press the white field to change the minimum value that the output
may attain.
5 Actual Output, shows the actual value to the output.
6 New Output, press the white field to change the output value.
3-68 (74) Doc. No. OM-3283553-0101

®
3.5.12.8.8 45: Force AI (Analog Input Face Plate Menu)

Sub menu accessible from sub menus3.5.12.8 32: Force Sel I/O on page 3-62 and
3.5.12.8.1 60-63: Force Sel I/O_CL x
41
42
3
4
5
6
Used for handling of analog input object.
In the analog input face plate menu it's possible to view the status, change
parameter(s) and force the input value.
1 Object to force
3 Range Max, press the white field to change the maximum value that the
input may attain.
4 Range Min, press the white field to change the minimum value that the input
may attain.
5 Actual Output, shows the actual value to the input.
6 New Output, press the white field to change the input value.
®
Doc. No. OM-3283553-0101 3-69 (74)
3.5.12.8.9 46: Force DI/DO (Digital Input/Output Face Plate Menu)

Sub menu accessible from sub menus3.5.12.8 32: Force Sel I/O and 3.5.12.8.1
1
4
2
4
3
4
Used for handling of digital input or output object.
In the digital input/output faceplate menu it's possible to view the status and force
the status of the input/output.
1 Object to force
2 Force deactivate
4 Force activate
3.5.12.8.10 Change the Force Status of the Object

Press force symbol (3) and motor symbol (1) followed by:
• force activate (4), if a forced activation of the object is requested or
• force deactivate (2), if a forced deactivation of the object is requested
3.5.12.8.11 Force an Object to the Current Status

Press force symbol (3)
3-70 (74) Doc. No. OM-3283553-0101

®
3.5.12.9 210: Logger

Shows logged cleaning program records.
The record number is a serial number starting at 1 and is incremented by one for
every cleaning. The maximum number of records is 10, when reached it restarts at
1 over writing the oldest data.
The following data is logged for each cleaning:
Data field Meaning

Circuit Cleaning circuit PhaseID
Line Cleaning line label
Duration (min) Total cleaning time (including temporary stops).
Result Cleaning result. 45 = Not cleaned, 60 = Cleaned, 62 =
Disinfected, 64 = Sanitized
"LLLLLLLLLLLLLLLL" Cleaning result plain text
Recipe RecipeID
Note! Data about the currently operating cleaning cannot be viewed. The records
can only be viewed on the HMI, and cannot be exported
®
Doc. No. OM-3283553-0101 3-71 (74)
3.5.13 Keyboards
Different operator commands will bring up different keyboards on the screen.
1
3
1
2
6
1
1 Entered value of
selected parameter
2 Enter new value
3 Leave the picture
without changing value
3-72 (74) Doc. No. OM-3283553-0101

®
3.5.14 Password Key Picture

6
1
5
6
1
4
6
1
2
6
1
6
1 3
6
1 6
1
5
6
1 5
6
1
4
6
1 4
6
1
162 163 6
1 2
6
1
1 Entered password
2 Bring up the
lower-case keys
3 Bring up the numerical
keys
4 Enter value
5 Leave the picture
without logging in
6 Bring up the capital
letter keys
®
Doc. No. OM-3283553-0101 3-73 (74)
3-74 (74) Doc. No. OM-3283553-0101

®
®
Doc. No. OM-3283553-0101 4-1 (12)
Description
This chapter describes what to do when alarms occur, and how to read the alarm list.
CAUTION
Risk of damage to the equipment.
Only authorized personnel are allowed to adjust the parameters and renew/repair
equipment.
4-2 (12) Doc. No. OM-3283553-0101

®
4 Alarms and troubleshooting Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.1 Indications..................................................... 4-5

4.1.1 Alarm Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.1.2 Alarm Categories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.1.3 Alarm List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
®
Doc. No. OM-3283553-0101 4-3 (12)
Table of Contents 4 Alarms and troubleshooting
4-4 (12) Doc. No. OM-3283553-0101

®
4 Alarms and troubleshooting 4.1 Indications
4.1 Indications
When a fault occurs, the signal lamp will start to flash and the alarm beacon will
be activated.
To display information on faults that have occurred and to reset the alarm; enter
the Alarm log picture.
When the alarm is reset, the alarm will stop flashing and if the fault has disappeared
the alarm lamp will be extinguished.
CAUTION
Risk of damage to the equipment
Always investigate the cause of a fault indication. Otherwise you may endanger
the equipment
4.1.1 Alarm Handling

Press the ALARM BUTTON to bring up the ALARM LIST to identify the alarm.
When the fault has been identified and taken care of press the ACKNOWLEDGE
ALARM button.
4.1.2 Alarm Categories

Alarms are divided into two categories:
• A Faults that will cause an alarm only, the operator should investigate the cause.
• B Faults that may cause a temporary stop of the machine.
Note! Some of the listed faults are used by more than one function; the severity of
the fault may differ between different functions
®
Doc. No. OM-3283553-0101 4-5 (12)
4.1 Indications 4 Alarms and troubleshooting
4.1.3 Alarm List

Note! A complete listing of preset values for timers etc. which are used in order to
supervise the process can be found in the Technical Manual.
The listing on the following pages is an overview of possible faults as they are
indicated in the HMI alarm list, their causes and ways of eliminating them.
Some of the listed faults belongs to optional equipment and may not be applicable.
Many of the alarms are similar e.g. between the cleaning lines, so parts of the alarm
texts are substituted with the characters x, y, z or t meaning:
• "x" in e.g. "CLx001" represents the cleaning line label, "A" through "D".
• "y" in e.g. "Vy.." represents the item number series, e.g. the "100" series for
cleaning line A, "200" for cleaning line B, etc.
• "z" in e.g. "T_z_001" represents the name of the cleaning tank i.e. Water,
Caustic, Acid, Rinse.
• "t" in e.g. "Vt2" represents number of the cleaning tank, "1" through "4", and "6".
Pos. Alarm Cause Machine Action Instruction to Operator

A 019: Supervisory Supervisory system
system buffer full event logger buffer
full
A 023: Recipe Recipe operation
operation failed failed (change, add,
etc.)
A 025: Record full Recorder memory
full
A 028: UPS Power Power Supply Buffer
Supply Buffer not fully charged.
Charge < 85%
A 029: Power Supply Power Supply Buffer
Buffer fault. fault.
A 034: FB fault on idle FB fault on idle
circuit circuit
A 046: Temperature Temperature See detailed info in menu 85:
warning transmitter warning TempGW
A 048: V26 is not Warning: Caustic
closed concentrate manual
drain valve is not
closed.
A 049: V36 is not Warning: Acid
drain valve is not
closed.
A 050: V66 is not Warning: Other
drain valve is not
closed.
A CLx055: Circulation Circulation tank high
tank high level fault level fault
(Cont’d)
4-6 (12) Doc. No. OM-3283553-0101

®
(Cont’d)

A CLx056: Circulation Circulation tank Verify function of each level
tank level switch level switch fault. switch.
fault Unexpected
combination of
signals from the level
switches indicates
that a level switch
might be broken.
A CLx060: Pressure Pressure side high
side high temperature fault
temperature fault
A CLx061: Pressure Pressure side low
side low temperature temperature fault
fault
A CLx064: Return side Return side low
low temperature fault temperature fault
side high conductivity fault
conductivity fault
side low conductivity conductivity fault
fault
side high flow fault flow fault
side low flow fault flow fault
side high pressure pressure fault
fault
side low pressure pressure fault
fault
A CLx084: Pressure Pressure side max.
side max. pressure pressure fault
fault
A CLx096: Pressure Pressure side flow
FT pulse error transmitter pulse
fault
A CLx097: Pressure Pressure side flow
FT PV error transmitter process
value fault
A CLx102: Recipe Recipe read error
read error
A CLx103: TPM circuit Bad response from
did not reset signal supervisory system
- "Extend signal"
CC>CL_SelReq was
not reset.
(Cont’d)
®
Doc. No. OM-3283553-0101 4-7 (12)
(Cont’d)

A CLx104: Too long Too long time for
time for initial initial handshake
handshake with cleaning circuit.
A CLx108: Watchdog Communication
fault idle circuit watchdog fault with
any idle or operating
circuit.
A T_z_005: Level Cleaning tank level
transmitter fault transmitter fault.
A T_z_010: Calculated flow

Calculated flow fault too high or low
(references: Max.
specification for the
cleaning line vs.
Min. flow rate that
allows dosing).
B 021: Emergency Emergency stop

stop activated
B 024: Low air Low air pressure
pressure
B 026: Air cooler Air cooler feedback
fault
B 027: Power failure Power failure/ no Check/reset automatic fuse(s)
voltage after fuses. in Motor Control Cabinet.
B 032: Watchdog fault Communication
with neutralisation watchdog fault with
neutralisation tank
control system.
B 033: General fault Supervisory system
communication fault
with reclaim watchdog fault with
reclaim tank control
system.
B 045: Temperature Temperature
gateway fault transmitter gateway
fault
with concentrate watchdog fault
supply with detergent
concentrate supply
control system.
(Cont’d)
4-8 (12) Doc. No. OM-3283553-0101

®
(Cont’d)

B [alarm Feedback fault on Please refer to the flow chart
No.]:Feedback fault motor/valve. for identification of motor and
–M/ Vy.. valves.
B CLx[alarm No.]: Feedback fault on Please refer to the flow chart
Feedback fault –M/ motor/valve. for identification of motor and
Vy..1 valves
B CLx007: TTy01 Pressure side
temperature
transmitter after heat
exchanger fault
B CLx008: TT03 Pressure side
temperature
transmitter before
heat exchanger fault
B CLx009: TT02 Return side
temperature
transmitter fault
B CLx010: PTy0 Pressure side
pressure transmitter
fault.
B CLx012: QTy02 Pressure side
conductivity
transmitter fault.
B CLx013: QTy01 Return side
conductivity
transmitter fault.
B CLx016: FTy01 Pressure side flow
(Option) transmitter fault,
option.
B CLx017: FTy04 Return side flow
transmitter fault.
B CLx018: FTy01 Pressure side flow
transmitter fault.
B CLx057: Caustic Caustic tank not

tank not available available
B CLx058: Acid tank Acid tank not
not available available
B CLx062: Pressure Pressure side max. Check temp. controller
side max. temperature fault parameters. Sudden flow
temperature fault reduction occurred?
B* CLx063: Return side Return side high * Temporary stop action is
high temperature temperature fault selected in a parameter.
fault
B CLx065: Return side Return side max.
max. temperature temperature fault
fault
B* CLx070: Return side Return side high * Temporary stop action is
high conductivity conductivity fault selected in a parameter.
fault
(Cont’d)
®
Doc. No. OM-3283553-0101 4-9 (12)
(Cont’d)

B CLx071: Return side Return side low At CIP of cleaning
low conductivity fault conductivity fault circuits: Only the first
unacknowledged alarm has
to be acknowledged. Any
following alarm(s) that may
occur are acknowledged
automatically.At ACO CIP:
Evokes temporary stop only
on unacknowledged alarm.
B CLx073: Return side Return side
conductivity during conductivity during
rinse fault rinse fault
B CLx074: Return side
conductivity during conductivity during
hot water fault hot water sanitation
fault
B CLx078: Pressure Pressure side no
side no flow fault flow fault
B* CLx079: Return side Return side flow * Temporary stop action is
flow fault fault (reference: flow selected in a parameter.
switch)
B CLx085: Return side Return side max. Verify parameter settings OR
max. sorting time sorting time fault verify the cleaning circuit OR
fault verify the function of the
conductivity probe/transmitter.
B CLx086: Max. Max. circulation time
circulation time fault fault
B CLx087: Preparation max.
Preparation max. time dosing fault
time fault
B CLx089: Tank water Water tank not
not available available
B CLx091: Circulation Circulation tank
tank emptying max emptying max time
time fault fault
B CLx092: Tank Tank emptying max
emptying max time time fault; regards
fault both cleaning circuit
and cleaning tank.
B CLx093: Preparation heating
Preparation heating max. time fault
max. time fault
B CLx094: The Warning: The Please open the manual
manual bottom valve cleaning tank cleaning tank bottom valve
needs to be opened bottom manual before continuation.
valve needs to be Use the manual stepping
opened. Regards button in menu '23: Line
the cleaning tank operations' to continue the
emptying function. sequence.
(Cont’d)
4-10 (12) Doc. No. OM-3283553-0101

®
(Cont’d)

B CLx095: The Warning: The Please close the manual
manual bottom valve cleaning tank cleaning tank bottom valve
needs to be closed manual bottom before continuation.
valve needs to be Use the manual stepping
closed. Regards button in menu '23: Line
the cleaning tank operations' to continue the
emptying function. sequence.
B CLx099: No signal Cleaning circuit
from cleaned object is not ready for
cleaning
B CLx100: Any Any distribution
distribution valve valve feedback
feedback fault fault. Regards filling
machines.
B CLx101: Any Any booster pump
booster pump feedback fault.
feedback fault Regards filling
machines.
B CLx105: Caustic / Caustic or acid
Acid concentrate not concentrate supply
available not available
B CLx106: Reclaim Reclaim or
/ Neutralisation not neutralisation
available destination not
available
B CLx109: Watchdog Watchdog fault with
fault with running running circuit
circuit
B CLx110: The disinfectant
Disinfectant concentrate
concentrate volume accumulated volume
low is too low.
B CLx112: The disinfectant
Disinfectant concentrate
concentrate volume accumulated volume
high is too high.
B CLx113: TTy01 fault Pressure side
temperature
transmitter after heat
exchanger broken.
B CLx114: TTy02 fault Return side
temperature
transmitter broken.
B CLx115: TTy03 fault Pressure side
temperature
transmitter before
heat exchanger
broken.
(Cont’d)
®
Doc. No. OM-3283553-0101 4-11 (12)
(Cont’d)

B CLx116: GS26 fault Caustic concentrate
manual drain valve
is not closed (V26).
B CLx117: GS36 fault Acid concentrate
manual drain valve
B CLx118: GS66 fault Other concentrate
manual drain valve
B CLx119: Started The selected recipe Review recipe.
recipe is invalid is invalid according
to the built-in recipe
validation.
B T_z_[alarm No.]: Feedback fault on Please refer to the flow chart
Feedback fault - Vy valve. for identification of motor and
valves
B T_z_001: Tank Cleaning tank
bottom valve fault bottom valve fault
(Vt2).
B T_z_002: Tank top Cleaning tank top
valve fault valve fault (Vt3).
B T_z_007: Level Cleaning tank
switch fault level switch fault.
Unexpected
combination of
signals from the level
switches indicates
that a level switch
might be broken.
B T_z_009: Any valve
fault
4-12 (12) Doc. No. OM-3283553-0101

®
5 Preparations
®
Doc. No. OM-3283553-0101 5-1 (8)
5 Preparations
Description
This chapter describes what to do before production.
5-2 (8) Doc. No. OM-3283553-0101

®
5 Preparations Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.1 Before Start ................................................... 5-5

5.2 Checkpoints................................................... 5-7
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Doc. No. OM-3283553-0101 5-3 (8)
Table of Contents 5 Preparations
5-4 (8) Doc. No. OM-3283553-0101

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5 Preparations 5.1 Before Start
5.1 Before Start

1
Check that required utilities are available:
• water (pressure), open manual shut off
valve
• steam (pressure), open manual shut off
valve
• air (pressure), open manual shut off valve
• electricity
WARNING
Chemical hazard
Cleaning solution contains hazardous
chemicals such as Caustic soda (NaOH) or
Nitric acid (HNO3). These chemicals may
cause severe burning to skin and eyes. Use
protective clothes, goggles and gloves during
handling. If exposed - wash with water for at
least 15 minutes. Seek medical assistance.
Follow the instructions given by the supplier.
2
Check that all unions are tightened.
WARNING
Risk of exposure to pressurised hot liquid
(water, product, lye, acid, etc.)
The process equipment may contain trapped
hot pressurized liquid in certain areas even
during powerless conditions.
®
Doc. No. OM-3283553-0101 5-5 (8)
5.1 Before Start 5 Preparations
3
a) Check level in the tanks for concentrated
caustic and acid, adjust if necessary.
b) Check levels/temperatures in the
detergent tanks for lye and acid
WARNING
Ejection of hot fluids or chemicals
Ejection of hot fluids or chemicals from the
cleaning return line drain valve (V151 on
cleaning line A, V251 on cleaning line B,
etc.) during drain can occur.
Make sure that drain is splash free and non
pressurized (free outlet)
CAUTION
Always run the machine with lids on.
5-6 (8) Doc. No. OM-3283553-0101

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5 Preparations 5.2 Checkpoints
5.2 Checkpoints
CAUTION
Risk for unsterility and contaminated product
Leaking components may cause unsterility and contaminate the product.
If a leakage is detected, shut down production and make a CIP. Check/renew
leaking parts prior to start up of a production. Processed product should be stored
and carefully checked for contamination prior to distribution to market.
Continuous and systematic leakage check of the equipment must be done:
• During manual preparation.

• In conjunction with production start up.
• During production - once every hour.
• During CIP phase.
To ensure a safe product, it is important that the following checkpoints during the
processing of the product are confirmed:
• That no open tanks etc are exposed to foreign objects/contamination.

• That carry-over of potential allergens between products during product change
and cleaning is consider. A close inspection of the equipment is of utmost
importance if a possible risk occurs - refer to QA system.
• That the correct recipe is selected.
• That the cleaning solutions are of correct type, concentration and amount
according to recipes.
• That no food residue according to defined control points remains after finalized
cleaning.
• That no residue of chemicals is present after cleaning the equipment.
®
Doc. No. OM-3283553-0101 5-7 (8)
5.2 Checkpoints 5 Preparations
5-8 (8) Doc. No. OM-3283553-0101

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6 Operation
®
Doc. No. OM-3283553-0101 6-1 (18)
6 Operation
Description
This chapter contains only a few examples of operation For more information
about usage of each menu and the operation of the equipment read the chapter
Control Panel.
6-2 (18) Doc. No. OM-3283553-0101

®
6 Operation Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.1 Operation ...................................................... 6-5

Cleaning in Place (CIP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Queue up a cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Rearrange queue order in a cleaning line. . . . . . . . . . . . 6-6
Stop of a cleaning program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Temporary stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Finalize . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Abort . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Initial start of cleaning filling machine (Optional) . . . . . 6-8
Queue up a cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Cleaning tank function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Manually start of caustic preparation. . . . . . . . . . . . . . . . 6-9
Stop of preparation program. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Temporary stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Finalize . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Abort . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6.2 Emergency Stop ............................................ 6-12

Start after Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . 6-13
One Control Panel (Stand Alone) . . . . . . . . . . . . . . . . . . . 6-13
Several Control Panels (Simultaneous Reset) . . . . . . 6-14
Several Control Panels (Individual Reset) . . . . . . . . . . 6-14
6.3 Maintenance Mode ......................................... 6-16

Cleaning Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
Start/Finalize of Maintenance Mode . . . . . . . . . . . . . . . . 6-16
Cleaning Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
Start/Finalize of Maintenance Mode . . . . . . . . . . . . . . . . 6-17
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Doc. No. OM-3283553-0101 6-3 (18)
Table of Contents 6 Operation
6-4 (18) Doc. No. OM-3283553-0101

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6 Operation 6.1 Operation
6.1 Operation
Cleaning in Place (CIP)
1
1 Queue up a cleaning
2 Example; Put cleaning circuit 28 with request
for chemical disinfection program in the
queue.
3 In the menu CIP START.
a) Select the cleaning circuit to be queued
(1).
b) Select the desired program (2).
c) Press CONFIRM (3).
®
Doc. No. OM-3283553-0101 6-5 (18)
6.1 Operation 6 Operation
2
Rearrange queue order in a cleaning line
1 Example; Move a cleaning circuit up in the
queue in order to make it start earlier.
In the menu CL QUEUE OPERATIONS.
2 a) Select the cleaning circuit to be moved
(1).
b) Press MOVE UP (2).
Stop of a cleaning program

3
The cleaning program can be stopped in
three ways as below
• Temporary stop (paused)
• Finalize
• Abort
6-6 (18) Doc. No. OM-3283553-0101

®
4
1 Temporary stop
Example; The cleaning program which is
operating on cleaning line A.
In the menu LINE OPERATIONS.

a) Select OPERATION (1).
2 b) Press PAUSE (2) (within 5 seconds).
1 5
Finalize
Prerequisite: The machine must be in run.
b) Press FINALIZE(2) (within 5 seconds).
2
The cleaning program continues with
immediate emptying and sorting of the
cleaning liquids.
1 6
Abort
Prerequisite: The machine must be in held
or run.
2 b) Press ABORT(2) (within 5 seconds).
®
Doc. No. OM-3283553-0101 6-7 (18)
Initial start of cleaning filling

machine (Optional)
7
For cleaning of filling machines it's possible
to select more than one cleaning circuit at
the time.
Only circuits with the same group number (1)

can be selected simultaneously.
Note! To remove a selection, select the
circuit again.
8
Queue up a cleaning
Example; Put cleaning circuit 28 and 30
(same group number) with request for
1 3 chemical disinfection program in the queue:
In the menu CIP START
2 a) Select the cleaning circuit(s) to be
4 queued (1) and (2).
b) Select the desired program (3).
c) Press CONFIRM (4).
6-8 (18) Doc. No. OM-3283553-0101

®
Cleaning tank function

1 9
Manually start of caustic preparation
In the menu TANK OPERATION.
a) Select PREPARATION (1).
2 b) Press START (2) (within 5 seconds).
The preparation utilizes any available

cleaning line for execution of the function.
Stop of preparation program

10
The program can be stopped in three ways:
• Temporary stop (paused)
• Finalize
• Abort
®
Doc. No. OM-3283553-0101 6-9 (18)
11
1 Temporary stop
b) Press PAUSE (2) (within 5 seconds).
12
1 Finalize
Prerequisite: The machine must be in run.

2 b) Press FINALIZE (2) (within 5 seconds).
The preparation function continues with

immediate emptying and sorting of the
cleaning liquid, leaving only water in the
pipes.
6-10 (18) Doc. No. OM-3283553-0101

®
13
Abort
1
b) Press ABORT (2) (within 5 seconds).
2 The preparation function finishes

immediately, leaving the cleaning liquid in
the pipes.
Note! Abort should only be used in
exceptional cases!
®
Doc. No. OM-3283553-0101 6-11 (18)
6.2 Emergency Stop 6 Operation
6.2 Emergency Stop

1
When there is a risk of serious danger
to people or to the machine, push the
EMERGENCY STOP BUTTONS as quickly
as possible.
DANGERI
DANGER
Risk of exposure to pressurised hot liquid
or cleaning solution
The process equipment may contain trapped
hot pressurized liquid in certain areas even
during powerless conditions.
To avoid exposure make sure that skilled
maintenance personnel is available before
any remedying action.
CAUTION
Risk of damage to equipment
The cause of the emergency must be
remedied before attempting to restart the
machine.
Pressing the EMERGENCY STOP button
will stop all pumps and all valves will be
deactivated.
6-12 (18) Doc. No. OM-3283553-0101

®
6 Operation 6.2 Emergency Stop
2
Start after Emergency Stop
Make sure to eliminate the cause of the stop.
Depending on the configuration of the

emergency stop and the number of control
panels connected to the processing
equipment the procedures for resetting the
emergency stop vary.
Continue according to applicable
configuration:
• one control panel (stand alone)
• several control panels (simultaneous
reset)
• several control panels (individual reset)
3
One Control Panel (Stand Alone)
a) Release the EMERGENCY STOP
BUTTON.
b) Press the EMERGENCY STOP RESET
BUTTON.
The emergency stop relay is released
Stand alone panel and the blue lamp in the emergency
stop reset button goes out
c) Continue according to step 6
®
Doc. No. OM-3283553-0101 6-13 (18)
6.2 Emergency Stop 6 Operation
4
Several Control Panels (Simultaneous
Reset)
a) Release all EMERGENCY STOP
BUTTONS.
b) Press the EMERGENCY STOP
BUTTONS. on the master control panel
The emergency stop relay is released
in each and every cabinet and the
Master control panel, Slave Control panel 1 and slave control blue lamp in the emergency stop reset
panel #
buttons goes out
c) Continue according to step 6
5
Several Control Panels (Individual Reset)
a) Release all EMERGENCY STOP
BUTTONS.
b) Press the EMERGENCY STOP
BUTTONS. on the master control panel
c) Press the EMERGENCY STOP
BUTTONS. on each and every control
panel starting with slave control panel
Master control panel, Slave Control panel 1 and slave control
panel # one.
The blue lamp in the emergency stop
reset buttons goes out
d) Continue according to step 6
6-14 (18) Doc. No. OM-3283553-0101

®
6 Operation 6.2 Emergency Stop
6
Make sure that the CIP circuit can be
restarted.
Note! For more information see Emergency
Stop Network in the Electrical Manual (EM)
®
Doc. No. OM-3283553-0101 6-15 (18)
6.3 Maintenance Mode 6 Operation
6.3 Maintenance Mode

The MAINTENANCE function is only selectable from idle position.
Use the Maintenance function to set a unit in maintenance mode prior to service or
maintenance.
Note! The Tetra Pak® CIP unit P cleaning lines and cleaning tanks all have
separate maintenance modes. In general, all cleaning lines and detergent tanks
should be set in maintenance mode before service and/or maintenance is started.
Cleaning Lines
In the menu 23:LINE OPERATIONS.
Prerequisite: The cleaning line must be in

idle. Start condition information is shown in
menu 19:STARTCHECKCL
1 1
Start/Finalize of Maintenance Mode
a) Press MAINTENANCE(1) followed by
START (2).
b) Press MAINTENANCE(1) followed by
2 3 FINALIZE (3).
6-16 (18) Doc. No. OM-3283553-0101

®
6 Operation 6.3 Maintenance Mode
Cleaning Tanks
In the menu 22:TANK OPERATIONS.
Prerequisite: The cleaning line must be in

idle. Start condition information is shown in
menu 21:STARTCHECKTANK.
2
1 Start/Finalize of Maintenance Mode
a) Press MAINTENANCE(1) followed by
START (2).
b) Press MAINTENANCE(1) followed by
FINALIZE (3).
2 3
®
Doc. No. OM-3283553-0101 6-17 (18)
6.3 Maintenance Mode 6 Operation
6-18 (18) Doc. No. OM-3283553-0101

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7 Care And Cleaning
®
Doc. No. OM-3283553-0101 7-1 (6)
7 Care And Cleaning
Description
This chapter contains instructions for the tasks to be performed on the equipment at
regular intervals after production.
WARNING
Chemical hazards
Cleaning solution contains caustic soda (NaOH) or Nitric acid (HNO3). These
chemicals may cause severe burning to skin and eyes. Use protective clothes,
goggles and gloves during handling. If exposed - wash with water for at least 15
minutes. Seek medical assistance. Follow the instructions given by the supplier.
7-2 (6) Doc. No. OM-3283553-0101

®
7 Care And Cleaning Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.1 Care ............................................................. 7-5

7.1.1 Safety Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
7.1.2 Internal Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
7.1.2.1 Buffer Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
7.1.2.2 Circulation Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
7.1.2.3 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
7.1.2.4 Remaining Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
7.1.2.5 Verify Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
7.1.2.5.1 Lye/Acid Concentration . . . . . . . . . . . . . . . . . . . . . 7-6
7.1.2.6 Vessels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7.1.2.6.1 Recommended Detergents . . . . . . . . . . . . . . . . . . 7-6
®
Doc. No. OM-3283553-0101 7-3 (6)
Table of Contents 7 Care And Cleaning
7-4 (6) Doc. No. OM-3283553-0101

®
7 Care And Cleaning 7.1 Care
7.1 Care
7.1.1 Safety Signs
Make sure that each safety sign is undamaged and in its correct position after
installation and maintenance. Replace all missing or damaged safety signs
immediately.
Clean the steel surface with ethanol or any fat dissolving cleaning agent and let it
dry for 10 minutes before applying the sign. After application the adhesive of the
sign must harden for 24 hours before the steel surface around the sign is reoiled.
For locations of safety signs see chapter Safety precautions.
7.1.2 Internal Cleaning

DANGERI
DANGER
Risk of electrocution
During manual cleaning inside the circulation tank make sure that the power supply
connector is turned off and secured with a lock
To achieve the best possible performance of the equipment it is essential to keep
it clean and tidy.
7.1.2.1 Buffer Tanks

Clean the buffer tanks when changing cleaning solution.
7.1.2.2 Circulation Tank

Clean the circulation tank one a month.
7.1.2.3 Control Panel

Clean the panel once a week with a cloth.
7.1.2.4 Remaining Equipment

Clean remaining equipment at regular intervals. Use foam cleaning if possible and
then spray with water.
7.1.2.5 Verify Cleaning

Check daily on the recorder that the cleaning has run the appropriate time with
the appropriate temperatures.
If necessary, adjust cleaning circulation time and detergent concentration.
CAUTION
Risk of chemicals residues
To avoid residues of chemicals in the equipment a pH value of 6,5 to 7,5 measured
in the final rinse water after any type of cleaning sequence is recommended.
Check with a pH meter or similar equipment.
®
Doc. No. OM-3283553-0101 7-5 (6)
7.1 Care 7 Care And Cleaning
7.1.2.5.1 Lye/Acid Concentration

Check that the lye and acid concentrations during cleaning are appropriate.
7.1.2.6 Vessels
Verify functionality of the CIP nozzles on balance tank at regular basis.
7.1.2.6.1 Recommended Detergents

Concentration during
Chemical Concentration cleaning
Lye NaOH 35% 1.5 - 2.0%
Acid HNO3 50% 1-1.5%
If the lye detergent origin from solids, it must be carefully mixed in order to avoid
solid particles that will cause problems for the feed pumps.
The equipment will be adjusted during commissioning to achieve the required

cleaning detergent concentration.
CAUTION
Use of combined or complex detergents
To avoid damages make sure that the detergent supplier can guarantee that the
materials in the machine are resistant to the chemicals in the detergent.
7-6 (6) Doc. No. OM-3283553-0101

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8 Settings
®
Doc. No. OM-3283553-0101 8-1 (8)
8 Settings
Description
This chapter contains only a few examples of setting parameters. For more
information about usage of each menu and the operation of the equipment read the
chapter Control Panel.
CAUTION
Change of values
A change of value will change the machines way of working. This operation needs
access code.
8-2 (8) Doc. No. OM-3283553-0101

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8 Settings Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.1 Parameters .................................................... 8-5

Inspection/change of parameter value. . . . . . . . . . . . . . . 8-5
Temperature and concentration compensation . . . . . . 8-6
8.2 Temperature and Concentration Compensation ..... 8-7

Setting of temperature compensation curve . . . . . . . . . 8-7
Alternative setting of temperature compensation
curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
®
Doc. No. OM-3283553-0101 8-3 (8)
Table of Contents 8 Settings
8-4 (8) Doc. No. OM-3283553-0101

®
8 Settings 8.1 Parameters
8.1 Parameters
Parameters are accessible from various
menus depending on type.
The procedures are almost the same for all

the parameter edit menus.
1
Inspection/change of parameter value
4 Example; Change the parameter value of a
cleaning circuit:
In the menu CC PAR EDIT.
2 a) Select cleaning circuit (1).
1 b) Press the parameter and key in the new
3 value and press ENTER
c) Press CONFIRM(3)
Note! Only possible if the (confirm) button

is yellow; if grey the requested value was
invalid, then the parameter in question is
shown in the information text (4).
®
Doc. No. OM-3283553-0101 8-5 (8)
8.1 Parameters 8 Settings
2
Temperature and concentration
compensation
compensation curves are defined by
means of specialised menus.
Example; Enter temperature compensation

value pairs:
a) Submerge the conductivity probe in the
detergent buffer solution at the desired
temperature.
b) Let the measured values stabilize.
8-6 (8) Doc. No. OM-3283553-0101

®
8.2 Temperature and Concentration
8 Settings Compensation

Compensation
1
compensation curves are defined by
means of specialised menus.
2
Setting of temperature compensation
curve
value pairs:
a) Submerge the conductivity probe in the
detergent buffer solution at the desired
temperature.
b) Let the measured values stabilize.
®
Doc. No. OM-3283553-0101 8-7 (8)
Compensation 8 Settings
1 2 3
In the menu 82: TEMPERATURE
COMPENSATION.
To change the temperature value °C (1) of
the intended value pair:
a) Press the appropriate temperature value
field. Key in the value and press ENTER
3 b) Press CONFIRM(3).
To change the conductivity value ms cm (2):

a) Press the appropriate conductivity value
field. Key in the value and press ENTER.
b) Press CONFIRM (3).
Repeat steps on this page for additional

value pairs. Minimum two value pairs are
required, maximum ten are possible.
Note! The value pairs must be sorted from
the top downwards with the temperature in
increasing order.
4
Alternative setting of temperature
1 compensation curve
2
formula constant (k) and offset (m) values
directly, without using detergent buffer
solutions and no entering of value pairs:
a) Press calculated constant field (k) at
(1) and press ENTER in the displayed
keyboard menu.
b) Press CONFIRM (2)
c) Repeat steps for the calculated offset
(m) at (1) value.
8-8 (8) Doc. No. OM-3283553-0101

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OM 3283553 0101 Alcip

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Doc. No. OM-3283553-0101

Tetra Pak Dairy & Beverage Systems

Name Drawing Specification and Additional Information

About the Introduction Chapter

i-2 (12) Doc. No. OM-3283553-0101

About the Introduction Chapter . . . . . . . . . . . . . . . . . i-2

Manual Information........................................... i-5

Machine Introduction ........................................ i-8

Identification ................................................... i-9

How to Use This OM ........................................ i-11

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How to Use This OM

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Safety Precaution Instructions

An energy isolating device is a mechanical device that physically prevents

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Safety Precaution Instructions . . . . . . . . . . . . . . . . . . ii-2

Safety Messages Description............................. ii-5

Safety Signs................................................... ii-7

Protective Devices ......................................... ii-10

Safe Manual Handling ..................................... ii-13

Hazardous substances .................................... ii-15

Supply Systems............................................. ii-17

Water Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-20

Power Failure ................................................ ii-21

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Safety Messages Description

Danger indicates an imminently hazardous

Warning indicates a potentially hazardous situation

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Pos. ISO sign ANSI sign

To prevent serious injury:

Equipment sensitive to welding.

Chemical burn hazard.

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Locations of Safety Signs

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Emergency Stop Push-Buttons

The location of each EMERGENCY STOP push-button is shown by an arrow.

Note! For a complete list of alarms, see the Operation Manual.

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Safe Manual Handling

To reduce the ergonomic risks to each individual operator, job rotation is

Personal Protective Equipment

During handling of chemicals, manual cleaning of equipment and maintenance of

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Disposal of Chemical Substances