Up 3172998 0102

UP
Update Pages
UK Filling Pipe
2788591-0200
TBA/19 010V, 020V, 030V
WARNING
Read and follow all safety precaution instructions throughout this manual
and on safety signs attached to this equipment.
Failure to follow all safety precaution instructions could result in death or
serious injury.
Doc. No. UP-3172998-0102

Copyright © 2013 Tetra Pak International S.A.
All rights reserved. No part of this document may be reproduced or copied in any form or by
any means without written permission from Tetra Pak Packaging Solutions AB.
, Tetra Pak, and all other trademarks displayed in this document are the property of
the Tetra Pak Group.
The content of this manual is in accordance with the design and construction of the machine
or equipment at the time of publishing. The Tetra Pak Group reserves the right to introduce
design modifications without prior notice.
The English language version of this document contains the original instructions. All other
language versions are translations of the original instructions.
This document was produced by:
Tetra Pak Packaging Solutions AB
Ruben Rausings gata
SE 221 86 Lund
Sweden
Additional copies can be ordered from the Tetra Pak Group. When ordering additional copies,
always provide the document number.
Doc. No. UP-3172998-0102
Issue 2013-12
i Introduction
UP Maintenance Manual Updates
UP Spare Parts Catalogue Updates
UP Operation Manual Updates
UP
Update Pages
UK Filling Pipe
2788591–0200
Machine or equipment configurations that

this manual is valid for are described on
the next page.
Doc. No. UP-3172998-0102

Issue 2013-12
Tetra Pak Packaging Solutions AB

Valid for:
Name Drawing Specification and Additional Information

Development Step
TBA/19 010V 648160-0100 Valid for all package shapes and
volumes
volumes
volumes
i Introduction
®
Doc. No. UP-3172998-0102 i-1 (8)
i Introduction
About the Introduction Chapter

This chapter contains basic information about this manual.
i-2 (8) Doc. No. UP-3172998-0102

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i Introduction Table of Contents
About the Introduction Chapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-2
Abbreviations and Terminology........................... i-5

Safety Precautions ........................................... i-6
Safety Messages Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-6
Reference Documents ....................................... i-7

Information About this Manual ............................ i-8
How to Use the Update Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . i-8
Layout and Numbering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-8
Support and Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-8
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Doc. No. UP-3172998-0102 i-3 (8)
Table of Contents i Introduction
This page intentionally left blank
i-4 (8) Doc. No. UP-3172998-0102

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i Introduction Abbreviations and Terminology
Abbreviations and Terminology

Abbreviation/Terminology Meaning Translation
LED Light Emitting Diode Light Emitting Diode

MM Maintenance Manual Maintenance Manual
OM Operation Manual Operation Manual
RM Rebuilding Manual Rebuilding Manual
SPC Spare Parts Catalogue Spare Parts Catalogue
UP Update Pages Update Pages
®
Doc. No. UP-3172998-0102 i-5 (8)
Safety Precautions i Introduction
Safety Precautions
Before starting any work on the equipment, it is compulsory to read the Safety
Precautions chapter in any of the existing manuals of the equipment.
Safety Messages Description

A safety message is always accompanied by a safety alert symbol and a signal word.
The safety alert symbol is used to alert about potential personal injury hazards. To
avoid hazards, obey all safety messages that follow this symbol.
The following safety alert symbols and signal words are used in this manual to
inform the user of hazards.
Danger indicates an imminently hazardous situation

DANGERI
DANGER which, if not avoided, will result in death or serious
injury.
Warning indicates a potentially hazardous situation

WARNING which, if not avoided, could result in death or serious
injury.
Caution indicates a potentially hazardous situation

CAUTION which, if not avoided, may result in minor or moderate
injury. It may also be used to alert against unsafe
practices.
CAUTION Caution without the safety alert symbol indicates a
potentially hazardous situation which, if not avoided,
may result in property damage.
i-6 (8) Doc. No. UP-3172998-0102

®
i Introduction Reference Documents
Reference Documents
• RM-1531142-0105
®
Doc. No. UP-3172998-0102 i-7 (8)
Information About this Manual i Introduction
Information About this Manual

Tetra Pak recommends reading all delivered manuals carefully. Make sure that this
manual is available to the personnel responsible for installing the rebuilding kit
onto the machine.
The Update Pages is used for updating the machine’s existing delivered manuals.
How to Use the Update Pages

The Update Pages chapters contain pages used to update the manuals.
Use the content of the Update Pages chapters to update the machine manuals. The
Rebuilding Instructions chapter of the Rebuilding Manual describes how to update
the machine manuals with the content of the Update Pages.
Layout and Numbering

For information about page layout, consult the Introduction chapter of the machine’s
existing Maintenance Manual.
The Update Pages chapters use the chapter designation UP to identify the update
pages in the existing machine manual.
The page number for the pages in the Update Pages chapter has three parts:
• the chapter designation (1)
• the consecutive page number (2) within the Update Pages chapter
• the total number of pages (3) in the Update Pages chapter
UP - 11 (18)
1 2 3
1 Chapter designation
2 Consecutive page
number
3 Total number of pages
Support and Feedback

For assistance when operating this equipment, or other inquiries, comments, or
suggestions, pose the questions or give feedback by contacting the nearest Tetra
Pak representative. If access to the Tetra Pak intranet is available, contact Liaison
via Query by typing QuTI-P in the address field of your browser. If access to QuTI-P
is not available, request access by contacting the Global Service Desk.
i-8 (8) Doc. No. UP-3172998-0102

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UP Maintenance Manual
Updates
®
Doc. No. UP-3172998-0102 UP-1 (56)
UP Maintenance Manual Updates
Description
This chapter contains the pages used to update the existing machine Maintenance
Manual. See Section Updating the Manuals in RM-1531142-0105.
UP-2 (56) Doc. No. UP-3172998-0102

®
UP Maintenance Manual Updates Table of Contents
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UP-2
MM Update Pages ......................................... UP-5

Update Log for Doc. No. MM-_______-____ . . . . . . . . . UP-5
Valid for TBA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UP-7
1.15 Level Probe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UP-9
1.15-1 Level Probe - Set. . . . . . . . . . . . . . . . . . . . . . . . . . . . UP-9
1.15-2 Level Probe - Check Lower Filling Pipe. . . . . . UP-12
1.15-3 Level Probe - Check Pressure Flange . . . . . . . UP-15
1.16 Filling Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UP-17
1.16-1 Filling Pipe - Check . . . . . . . . . . . . . . . . . . . . . . . . UP-17
1.16-2 Filling Pipe - Set. . . . . . . . . . . . . . . . . . . . . . . . . . . UP-18
1.16-3 Filling Pipe - Check Pressure Roller Spring
Force. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UP-23
Valid for TPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UP-24
1.15 Level Probe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UP-25
1.15-1 Level Probe - Set. . . . . . . . . . . . . . . . . . . . . . . . . . UP-25
1.15-2 Level Probe - Check Lower Filling Pipe. . . . . . UP-28
1.16 Filling Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UP-33
Force. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UP-39
Valid for TWA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UP-40
1.15 Level Probe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UP-41
1.15-1 Level Probe - Set. . . . . . . . . . . . . . . . . . . . . . . . . . UP-41
1-15-2 Level Probe - Check Lower Filling Pipe. . . . . . UP-44
1.16 Filling Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UP-49
Force. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UP-55
®
Doc. No. UP-3172998-0102 UP-3 (56)
Table of Contents UP Maintenance Manual Updates
UP-4 (56) Doc. No. UP-3172998-0102

®
UP Maintenance Manual Updates MM Update Pages
MM Update Pages
The following pages must be use to update the Maintenance Manual for the machine.
Update Log for Doc. No. MM-_______-____

Fill in the document number and insert this table in the manual. This table shows all
changes made to this manual, including installed rebuilding kits, added or removed
pages. Page numbering on added pages begins with UP.
Added Pages
Date Installed Kit (Doc. No.) Removed Pages Signature
(Cont’d)
®
Doc. No. UP-3172998-0102 UP-5 (56)
MM Update Pages UP Maintenance Manual Updates
(Cont’d)
Added Pages
UP-6 (56) Doc. No. UP-3172998-0102

®
Valid for TBA
®
Doc. No. UP-3172998-0102 UP-7 (56)
UP-8 (56) Doc. No. UP-3172998-0102

®
1.15 Level Probe

1.15-1 Level Probe - Set
Machine Status Electrical supply disconnecting device in
position O (OFF)
Special Equipment Spirit level TP No. 90243-165
SPC Reference 925991-0300
925991-0200
Note! The values in the tables are intended as a basic setting. It may be
necessary to fine set to function correctly. See Function Check.
a) Apply a spirit level to the level probe (2).
b) Loosen the screws (1) and set the level probe (2) vertically. At the same time,
set the distance A between the level probe (2) and the pressure flange (3).
See the table below.
Package A ± 0.5 mm Package A ± 0.5 mm Package A ± 0.5 mm

(basic setting) (basic setting) (basic setting)
TBA 100 B 39.5 TBA 200 B 22.5 TBA 250 S 21.5
TBA 125 S 39.5 TBA 200 M 21.5 TBA 284 B 31.0
TBA 160 S 21.5 TBA 200 S 21.5 TBA 300 S S 31.0
TBA 180 B 22.5 TBA 250 B 13.5 TBA 330 S 31.0
TBA 200 Sq 81.0
1 Screw
2 Level probe
3 Pressure flange
(Cont’d)
®
Doc. No. UP-3172998-0102 UP-9 (56)
(Cont’d)
c) Pull down the packaging material and step the machine up to TUBE SEALING.
d) Set the level probe (2) parallel to the packaging material.
e) Set the distance B between the level probe (2) and the
packaging material tube (5) according to the table below. Adjust
using the screw (4).
Package B ± 1 mm Package B ± 1 mm Package B ± 1 mm

TBA 100 B 7 TBA 200 B 9 TBA 250 S 3
TBA 125 S 7 TBA 200 M 3 TBA 284 B 9
TBA 160 S 5 TBA 200 S 5 TBA 300 S 9
TBA 180 B 9 TBA 250 B 9 TBA 330 S 9
TBA 200 Sq 9
4
5
2
B
2 Level probe
4 Screw
5 Packaging material
tube
(Cont’d)
UP-10 (56) Doc. No. UP-3172998-0102

®
(Cont’d)
Function Check
a) Connect the voltmeter to terminal connections 3 and 2 (VDC) on the back
plane of the TMCC2 card A310.
b) Cut a piece of packaging material just above the pressure flange, so that it
is possible to reach the float.
c) Step the machine up to PREHEATING II.
d) Lift up the float and let it drop down to its lower position. Check that the
voltmeter shows approximately 0.6 VDC.
e) Repeat the check (lifting and dropping the float) and, at the same time, move
the pressure flange backwards, forwards and in sideways directions. The
voltmeter should still show approximately 0.6.
Note! See Section Filling Control System (FCS) for LED description.
f) Verify the setting by moving the float up and down and check that the movement
is indicated on the level indicator on the TMCC2 card LED is lit up.
g) Rotate the float one complete turn (360°) and verify that there are no LEDs
flashing.
h) Perform the TMCC2 card calibration. See Section Filling Control System (FCS).
®
Doc. No. UP-3172998-0102 UP-11 (56)
1.15-2 Level Probe - Check Lower Filling Pipe

position O (OFF)
925991-0200
a) Remove the lower filling pipe (1) from the machine.
For machines with a metal float: The first time you dismantle the filling pipe,
make a note of the weight engraved on the float (2) and save it in a safe place.
b) Remove the float (2), locking fork (3), and locking fork (4).
c) CAUTION
Risk of unsterility
Leakage into the float might result in product unsterility.
d) Visually check that the float (2) is intact and slides freely.
For machines with a metal float: Shake the float (2) and check that there is
no liquid in it. If you suspect leakage into the float, weigh the float (2) and check
that its weight equals the weight engraved on the float.
e) If necessary, change the float (2).
1 Lower filling pipe 3 Locking fork

2 Float 4 Locking fork
(Cont’d)
UP-12 (56) Doc. No. UP-3172998-0102

®
(Cont’d)
f) Visually check the locking fork (3) and locking fork (4) at the arrow according to
the table below.
If necessary, change the locking fork.

g) Check the distance A according to the table below.
Check Pass Criteria

Visual No cracks or wear
Distance A > 2.7 mm
44
33
A
3 Locking fork
4 Locking fork
(Cont’d)
®
Doc. No. UP-3172998-0102 UP-13 (56)
(Cont’d)
h) Visually check the lower filling pipe (1) at the arrows according to the table below.
If necessary, change the lower filling pipe (1).

i) With a feeler gauge, check the distance B according to the table below.
If necessary, change the lower filling pipe.
Check Pass Criteria

Distance < 3.3 mm
j) Assemble in the reverse order.
Change the O-ring between the upper and the lower filling pipe when
assembling. See Section Preparation After Daily Care in the Operation Manual.
11
B
1 Lower filling pipe
UP-14 (56) Doc. No. UP-3172998-0102

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1.15-3 Level Probe - Check Pressure Flange

position O (OFF)
925991-0100
a) Remove the locking fork (1) and the pressure flange (2) from the
lower filling pipe (3).
1 Locking fork
2 Pressure flange
(Cont’d)
®
Doc. No. UP-3172998-0102 UP-15 (56)
(Cont’d)
b) Visually check the pressure flange (2) at the arrows according to the table below.
If necessary, change the pressure flange (2).

c) With a feeler gauge, check the distance A according to the table below.
Check Pass Criteria

Distance A < 3.3 mm
d) Assemble in the reverse order.

A
2
2 Pressure flange
UP-16 (56) Doc. No. UP-3172998-0102

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1.16 Filling Pipe

1.16-1 Filling Pipe - Check
position O (OFF)
469091-0500
469091-0400
Check the following items for wear and/or damage:
• the spring (1)

• the locking pin (2)
• the pressure roller (3). Make sure that it rotates freely. The play must not
exceed 0.5 mm.
• the measure of the radius (4). It should not exceed 3.2 mm.
Change the parts if required.
Concerning the O-ring (5), see Section Daily Care in the Operation Manual.
2
3
1 Spring 4 Radius
2 Locking pin 5 O-ring
3 Pressure roller
®
Doc. No. UP-3172998-0102 UP-17 (56)
1.16-2 Filling Pipe - Set

Machine Status STEP ZERO
Special Equipment Template, see table
469091-0500
469091-0400
a) Remove the filling pipe from the machine.

b) Make sure that the nuts (1), (2), (3), and (4) are turned with the tapered sides
turned towards each other.
c) As a basic setting, set the distance A using the nuts (1) and (2).
d) Tighten the nuts (3) and (4) by hand.
e) Adjust the nut (5), so that the pin (6) is in the middle of the hole.
A = 56.0 ±3.0 mm
1 Nut 4 Nut
2 Nut 5 Nut
3 Nut 6 Pin
(Cont’d)
UP-18 (56) Doc. No. UP-3172998-0102

®
(Cont’d)
f) Attach the filling pipe on the machine.

g) Attach the product pipe in position and check the distance B between the
two fittings.
h) If required, adjust distance A. See item c).
B
A
A = 56.0 ±3.0 mm
B = 0 mm
(Cont’d)
®
Doc. No. UP-3172998-0102 UP-19 (56)
(Cont’d)
i) Move the counter roller (8) up to the operation position by activating the valve
Y26.
j) Check the height of the counter roller (8). See Section Tube Forming.
k) Put a double layer of packaging material between the counter roller (8) and
the pressure roller (7).
l) Check the spring force using a dynamometer. Set if required. See Procedure
1.16-3 Filling Pipe - 1.16-3 Filling Pipe - Check Pressure Roller Spring Force.
7 Pressure roller
8 Counter roller
(Cont’d)
UP-20 (56) Doc. No. UP-3172998-0102

®
(Cont’d)
m) Attach the template (9), see the table below, between the upper
filling pipe (10) and the environment ring (11).
Package Template TP No. Package Template TP No. Package Template TP No.

TBA 100 B 590270 TBA 200 B 590271 TBA 250 S 590268
TBA 125 S 590270 TBA 200 M 590268 TBA 284 B 590271
TBA 160 S 590269 TBA 200 S 590269 TBA 300 S 590271
TBA 180 B 590271 TBA 250 B 590271 TBA 330 S 590271
TBA 200 Sq 590271
n) Adjust the position of the upper filling pipe (10) using the nuts (3) and (4).
Adjust sideways measurement using the nut (5).
o) Check that the upper filling pipe (10) is centred with the environment ring (11) by
moving the template (9). It must move freely.
Note! If adjustments have been done, check item l) again.
3 11
10
4 5
3 Nut 9 Template
4 Nut 10 Filling pipe
5 Nut 11 Ring
(Cont’d)
®
Doc. No. UP-3172998-0102 UP-21 (56)
(Cont’d)
p) Tighten the screws (14).

q) Check the condition of the locking finger. See Section Level Probe.
r) Set the position of the support roller. See Section Support Roller.
s) Attach the lower filling pipe (12). Check that it is centred between the tube
support rollers (13).
t) If not, repeat the upper filling pipe setting.
14
14
14
12
12
13
12 Filling pipe
13 Support roller
14 Screw
UP-22 (56) Doc. No. UP-3172998-0102

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1.16-3 Filling Pipe - Check Pressure Roller Spring Force

Special Equipment Dynamometer TP No. 74767-102
469091-0500
469091-0400
a) Put a double layer of packaging material between the pressure roller (5) and
the counter roller (4).
b) Activate the valve Y26 for the counter roller (4).
c) Measure the spring force by pushing the dynamometer (3) against the fork
head until the pressure roller (5) just eases off. Compare the value with those
in the table below.
Package Spring force, N Package Spring force, N Package Spring force, N

TBA 100 B 30 to 40 TBA 200 B 40 to 50 TBA 250 S 40 to 50
TBA 125 S 30 to 40 TBA 200 M 40 to 50 TBA 284 B 40 to 50
TBA 160 S 30 to 40 TBA 200 S 30 to 40 TBA 300 S 40 to 50
TBA 200 Sq 40 to 50
d) The spring (1) must not touch the cover (2). Change the spring if required.
e) Deactivate valve Y26, set the electrical supply disconnecting device in position
O (OFF), and close for compressed air.
4 5
1 Spring 4 Counter roller
2 Cover 5 Pressure roller
3 Dynamometer
®
Doc. No. UP-3172998-0102 UP-23 (56)
Valid for TPA
UP-24 (56) Doc. No. UP-3172998-0102

®
1.15 Level Probe

position O (OFF)
925991-0200
Note! The values in the tables are intended as a basic setting, it may be
necessary to fine set to function correctly, see Function Check.
b) Loosen the screws (1) and set the level probe (2) vertically. At the same time,
set the distance A between the level probe (2) and the pressure flange (3).
Package A ± 0.5mm
(basic setting)
TPA 220 Sq 20
TPA 250 Sq 21.5
TPA 330 Sq 31
1 Screw
2 Level probe
3 Pressure flange
(Cont’d)
®
Doc. No. UP-3172998-0102 UP-25 (56)
(Cont’d)
packaging material tube (5), according to the table below. Adjust
Package B ± 1 mm
TPA 200 Sq 5
TPA 250 Sq 5
TPA 330 Sq 10
4
5
2
B
2 Level probe
4 Screw
tube
(Cont’d)
UP-26 (56) Doc. No. UP-3172998-0102

®
(Cont’d)
Function Check
flashing.
h) Perform the TMCC2 card calibration. See Section Filling Control System (FCS).
®
Doc. No. UP-3172998-0102 UP-27 (56)
1.15-2 Level Probe - Check Lower Filling Pipe

position O (OFF)
925991-0200
c) CAUTION
Risk of unsterility

(Cont’d)
UP-28 (56) Doc. No. UP-3172998-0102

®
(Cont’d)
the table below.

Check Pass Criteria

Distance A > 2.7 mm
44
33
A
3 Locking fork
4 Locking fork
(Cont’d)
®
Doc. No. UP-3172998-0102 UP-29 (56)
(Cont’d)

Check Pass Criteria

Distance < 3.3 mm
11
B
UP-30 (56) Doc. No. UP-3172998-0102

®

position O (OFF)
925991-0200
1 Locking fork
2 Pressure flange
(Cont’d)
®
Doc. No. UP-3172998-0102 UP-31 (56)
(Cont’d)

If necessary, change the pressure flange.
Check Pass Criteria

Distance A < 3.3 mm

A
2
2 Pressure flange
UP-32 (56) Doc. No. UP-3172998-0102

®
1.16 Filling Pipe

position O (OFF)
469091-0500
469091-0400
• the spring (1)

exceed 0.5 mm.
2
3
1 Spring 4 Radius
3 Pressure roller
®
Doc. No. UP-3172998-0102 UP-33 (56)

469091-0500
469091-0400

A = 56.0 ±3.0 mm
1 Nut 4 Nut
2 Nut 5 Nut
3 Nut 6 Pin
(Cont’d)
UP-34 (56) Doc. No. UP-3172998-0102

®
(Cont’d)

two fittings.
B
A
A = 56.0 ±3.0 mm
B = 0 mm
(Cont’d)
®
Doc. No. UP-3172998-0102 UP-35 (56)
(Cont’d)
Y26.
1.16-3 Filling Pipe - 1.16-3 Filling Pipe - Check Pressure Roller Spring Force.
7 Pressure roller
8 Counter roller
(Cont’d)
UP-36 (56) Doc. No. UP-3172998-0102

®
(Cont’d)
Package Template TP No. Package Template TP No. Package Template TP No.

TBA 100 B 590270 TBA 200 B 590271 TBA 250 S 590268
TBA 125 S 590270 TBA 200 M 590268 TBA 284 B 590271
TBA 160 S 590269 TBA 200 S 590269 TBA 300 S 590271
TBA 180 B 590271 TBA 250 B 590271 TBA 330 S 590271
TBA 200 Sq 590271
3 11
10
4 5
3 Nut 9 Template
5 Nut 11 Ring
(Cont’d)
®
Doc. No. UP-3172998-0102 UP-37 (56)
(Cont’d)

q) Check the condition of the locking finger. See Section Level Probe.
r) Set the position of the support roller. See Section Support Roller.
support rollers (13).
14
14
14
12
12
13
12 Filling pipe
13 Support roller
14 Screw
UP-38 (56) Doc. No. UP-3172998-0102

®

469091-0500
469091-0400
in the table below.
Package Spring Force, N

TPA 200 Sq 30 to 40
TPA 250 Sq 30 to 40
TPA 330 Sq 40 to 50
4 5
3 Dynamometer
®
Doc. No. UP-3172998-0102 UP-39 (56)
Valid for TWA
UP-40 (56) Doc. No. UP-3172998-0102

®
1.15 Level Probe

position O (OFF)
925991-0200
Note! The values in the tables are intended as a basic setting. It may be
necessary to fine set to function correctly. See Function Check.
b) Loosen the screws screws (1) and set the level probe (2) vertically. At the same
time, set the distance A between the level probe (2) and the pressure flange (3).
Package A ± 0.5mm (basic setting)

TWA 125 S 39.5
TWA 200 S 21.5
1 Screw
2 Level probe
3 Pressure flange
(Cont’d)
®
Doc. No. UP-3172998-0102 UP-41 (56)
(Cont’d)
packaging material tube (5), according to the table below. Adjust
Package B ± 1 mm
TWA 125 S 7
TWA 200 S 5
4
5
2
B
2 Level probe
4 Screw
tube
(Cont’d)
UP-42 (56) Doc. No. UP-3172998-0102

®
(Cont’d)
Function Check
flashing.
h) Perform the TMCC2 card calibration see Section Filling Control System (FCS).
®
Doc. No. UP-3172998-0102 UP-43 (56)
1-15-2 Level Probe - Check Lower Filling Pipe

position O (OFF)
925991-0200
c) CAUTION
Risk of unsterility

(Cont’d)
UP-44 (56) Doc. No. UP-3172998-0102

®
(Cont’d)
the table below.

Check Pass Criteria

Distance A > 2.7 mm
44
33
A
3 Locking fork
4 Locking fork
(Cont’d)
®
Doc. No. UP-3172998-0102 UP-45 (56)
(Cont’d)

Check Pass Criteria

Distance < 3.3 mm
11
B
UP-46 (56) Doc. No. UP-3172998-0102

®

position O (OFF)
925991-0200
1 Locking fork
2 Pressure flange
(Cont’d)
®
Doc. No. UP-3172998-0102 UP-47 (56)
(Cont’d)

If necessary, change the pressure flange.
Check Pass Criteria

Distance A < 3.3 mm

A
2
2 Pressure flange
UP-48 (56) Doc. No. UP-3172998-0102

®
1.16 Filling Pipe

position O (OFF)
469091-0500
469091-0400
• the spring (1)

exceed 0.5 mm.
2
3
1 Spring 4 Radius
3 Pressure roller
®
Doc. No. UP-3172998-0102 UP-49 (56)

469091-0500
469091-0400

A = 56.0 ±3.0 mm
1 Nut 4 Nut
2 Nut 5 Nut
3 Nut 6 Pin
(Cont’d)
UP-50 (56) Doc. No. UP-3172998-0102

®
(Cont’d)

two fittings.
B
A
A = 56.0 ±3.0 mm
B = 0 mm
(Cont’d)
®
Doc. No. UP-3172998-0102 UP-51 (56)
(Cont’d)
Y26.
1.16-3 Filling Pipe - Check Pressure Roller Spring Force - 1.16-3 Filling Pipe -
Check Pressure Roller Spring Force.
7 Pressure roller
8 Counter roller
(Cont’d)
UP-52 (56) Doc. No. UP-3172998-0102

®
(Cont’d)
Package Template TP No.

TWA 125 S 590270
TWA 200 S 590269
3 11
10
4 5
3 Nut 9 Template
5 Nut 11 Ring
(Cont’d)
®
Doc. No. UP-3172998-0102 UP-53 (56)
(Cont’d)

q) Check the condition of the locking finger, see Section Level Probe.
r) Set the position of the support roller, see Section Support Roller.
support roller (13).
14
14
14
12
12
13
12 Filling pipe
13 Support roller
14 Screw
UP-54 (56) Doc. No. UP-3172998-0102

®

469091-0500
469091-0400
in the table below.
Package Spring force, N Package Spring force, N Package Spring force, N

TBA 125 S 30 to 40 TBA 200 M 40 to 50 TBA 284 B 40 to 50
TBA 160 S 30 to 40 TBA 200 S 40 to 50 TBA 300 S 40 to 50
TBA 200 Sq 30 to 40
4 5
3 Dynamometer
®
Doc. No. UP-3172998-0102 UP-55 (56)
UP-56 (56) Doc. No. UP-3172998-0102

®
UP Spare Parts Catalogue
Updates
®
Doc. No. UP-3172998-0102 UP-1 (20)
UP Spare Parts Catalogue Updates
Description
This chapter contains the pages used to update the existing machine Spare Parts
Catalogue. See Section Updating the Manuals in RM-1531142-0105.
UP-2 (20) Doc. No. UP-3172998-0102

®
UP Spare Parts Catalogue Updates Table of Contents
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UP-2
SPC Update Pages ........................................ UP-5

Update Log for Doc. No. SPC-_______-____ . . . . . . . . UP-5
SPC Update Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UP-7
®
Doc. No. UP-3172998-0102 UP-3 (20)
Table of Contents UP Spare Parts Catalogue Updates
UP-4 (20) Doc. No. UP-3172998-0102

®
UP Spare Parts Catalogue Updates SPC Update Pages
SPC Update Pages

The following pages must be used to update the Spare Parts Catalogue for the
machine.
Update Log for Doc. No. SPC-_______-____

Added Pages
(Cont’d)
®
Doc. No. UP-3172998-0102 UP-5 (20)
SPC Update Pages UP Spare Parts Catalogue Updates
(Cont’d)
Added Pages
UP-6 (20) Doc. No. UP-3172998-0102

®
UP Spare Parts Catalogue Updates SPC Update Pages
SPC Update Pages
®
Doc. No. UP-3172998-0102 UP-7 (20)
SPC Update Pages UP Spare Parts Catalogue Updates
UP-8 (20) Doc. No. UP-3172998-0102

®
SPC
Spare Parts Catalogue
Machine Type Group Description Used-In Page No
Tetra Pak No. 2788591-0200 UK FILLING PIPE Pos. 010

1-1 (8)
Doc No: UP-3172998-0102
Used in group:
Tetra Pak Pos. 010 UK FILLING PIPE Drawing file: 2788591-2_1_AA.hpgl
1-2 (8)
ECM: 647949 - 20131114
Group number: 2788591-0200
Assembly Drawing: 2788591-2_1_AA This list covers pages from 1-2 to 1-7
Pos Part No UN Qty Description Page No Pos Part No UN Qty Description Page No
TBA/19-020V TBA 0330S NOHVA, TBA/19-030V TBA 0330S NOHVA 010 2826640-0000 1 UPPER FILLING PIPE
010 2826640-0000 1 UPPER FILLING PIPE 020 2826638-0001 1 LOWER FILLING PIPE
020 2826638-0005 1 LOWER FILLING PIPE 050 3271443-0000 1 PRESSURE FLANGE
050 3271438-0000 1 PRESSURE FLANGE 060 3271429-0000 6 FORK
060 3271429-0000 6 FORK TBA/19-020V TBA 0200B NOHVA, TBA/19-020V TBA 0180B NOHVA, TBA/19-030V TBA 0200B NOHVA,
TBA/19-020V TWA 0125S NOHVA, TBA/19-030V TWA 0125S NOHVA TBA/19-030V TBA 0180B NOHVA
010 2826636-0001 1 UPPER FILLING PIPE 010 2826640-0000 1 UPPER FILLING PIPE
020 2826637-0005 1 LOWER FILLING PIPE 020 2826638-0001 1 LOWER FILLING PIPE
050 3271431-0000 1 PRESSURE FLANGE 050 3271435-0000 1 PRESSURE FLANGE
060 3271430-0000 6 FORK 060 3271429-0000 6 FORK
TBA/19-030V TPA 0200SQ NOHVA TBA/19-020V TBA 0200M HVA, TBA/19-030V TBA 0200M HVA
060 3271430-0000 6 FORK 060 3271430-0000 6 FORK
TBA/19-030V TPA 0250SQ NOHVA TBA/19-020V TBA 0200M NOHVA, TBA/19-030V TBA 0200M NOHVA
060 3271430-0000 6 FORK 060 3271430-0000 6 FORK
TBA/19-030V TPA 0330SQ NOHVA TBA/19-020V TBA 0200S HVA, TBA/19-020V TBA 0160S HVA, TBA/19-030V TBA 0200S HVA, TBA/19-030V
010 2826640-0000 1 UPPER FILLING PIPE TBA 0160S HVA
020 2826638-0005 1 LOWER FILLING PIPE 010 2826636-0001 1 UPPER FILLING PIPE
050 3271434-0000 1 PRESSURE FLANGE 020 2826637-0002 1 LOWER FILLING PIPE
060 3271429-0000 6 FORK 050 3271446-0000 1 PRESSURE FLANGE
TBA/19-010V TWA 0125S NOHVA 060 3271430-0000 6 FORK
010 2796080-0001 1 UPPER FILLING PIPE TBA/19-020V TBA 0200S NOHVA, TBA/19-020V TBA 0160S NOHVA, TBA/19-030V TBA 0200S NOHVA,
020 2826637-0005 1 LOWER FILLING PIPE TBA/19-030V TBA 0160S NOHVA, TBA/19-020V TWA 0200S NOHVA, TBA/19-030V TWA 0200S NOHVA
050 3271431-0000 1 PRESSURE FLANGE 010 2826636-0001 1 UPPER FILLING PIPE
060 3271430-0000 6 FORK 020 2826637-0002 1 LOWER FILLING PIPE
TBA/19-020V TBA 0125S HVA, TBA/19-020V TBA 0100B HVA, TBA/19-030V TBA 0125S HVA 050 3271432-0000 1 PRESSURE FLANGE
010 2826636-0001 1 UPPER FILLING PIPE 060 3271430-0000 6 FORK
020 2826637-0001 1 LOWER FILLING PIPE TBA/19-020V TBA 0250B HVA, TBA/19-030V TBA 0250B HVA
TBA/19-020V TBA 0125S NOHVA, TBA/19-020V TBA 0100B NOHVA, TBA/19-030V TBA 0125S NOHVA 050 3271447-0000 1 PRESSURE FLANGE
010 2826636-0001 1 UPPER FILLING PIPE 060 3271429-0000 6 FORK
020 2826637-0001 1 LOWER FILLING PIPE TBA/19-020V TBA 0250B NOHVA, TBA/19-030V TBA 0250B NOHVA
TBA/19-020V TBA 0200B HVA, TBA/19-020V TBA 0180B HVA, TBA/19-030V TBA 0200B HVA, TBA/19-030V 050 3271437-0000 1 PRESSURE FLANGE
TBA 0180B HVA 060 3271429-0000 6 FORK
Machine Type Group Description Used-In Group Number Page No
Tetra Pak No. 2788591-0200 UK FILLING PIPE Pos. 010 2788591-0200 1-3 (8)
Doc No: UP-3172998-0102
Used in group:
1-4 (8)
ECM: 647949 - 20131114
TBA/19-020V TBA 0250B NOHVA, TBA/19-030V TBA 0250B NOHVA (Cont'd) 020 2826638-0001 1 LOWER FILLING PIPE
060 3271429-0000 6 FORK 060 3271429-0000 6 FORK
TBA/19-020V TBA 0250S HVA, TBA/19-030V TBA 0250S HVA TBA/19-010V TBA 0200B NOHVA, TBA/19-010V TBA 0180B NOHVA
060 3271430-0000 6 FORK 060 3271429-0000 6 FORK
TBA/19-020V TBA 0250S NOHVA, TBA/19-030V TBA 0250S NOHVA TBA/19-010V TBA 0200M NOHVA
060 3271430-0000 6 FORK 060 3271430-0000 6 FORK
TBA/19-020V TBA 0300S HVA, TBA/19-020V TBA 0284B HVA, TBA/19-030V TBA 0300S HVA, TBA/19-030V TBA/19-010V TBA 0200S NOHVA, TBA/19-010V TBA 0160S NOHVA, TBA/19-010V TWA 0200S NOHVA
TBA 0284B HVA 010 2796080-0001 1 UPPER FILLING PIPE
010 2826640-0000 1 UPPER FILLING PIPE 020 2826637-0002 1 LOWER FILLING PIPE
020 2826638-0003 1 LOWER FILLING PIPE 050 3271432-0000 1 PRESSURE FLANGE
050 3271444-0000 1 PRESSURE FLANGE 060 3271430-0000 6 FORK
060 3271429-0000 6 FORK TBA/19-010V TBA 0200SQ NOHVA
TBA/19-020V TBA 0300S NOHVA, TBA/19-020V TBA 0284B NOHVA, TBA/19-030V TBA 0284B NOHVA, 010 2826630-0000 1 UPPER FILLING PIPE
TBA/19-030V TBA 0300S NOHVA 020 2826638-0002 1 LOWER FILLING PIPE
010 2826640-0000 1 UPPER FILLING PIPE 050 3271439-0000 1 PRESSURE FLANGE
020 2826638-0003 1 LOWER FILLING PIPE 060 3271429-0000 6 FORK
050 3271436-0000 1 PRESSURE FLANGE TBA/19-010V TBA 0250B HVA
060 3271429-0000 6 FORK 010 2826630-0000 1 UPPER FILLING PIPE
TBA/19-020V TBA 0330S HVA, TBA/19-030V TBA 0330S HVA 020 2826638-0004 1 LOWER FILLING PIPE
050 3271444-0000 1 PRESSURE FLANGE TBA/19-010V TBA 0250B NOHVA
TBA/19-010V TBA 0125S HVA 020 2826638-0004 1 LOWER FILLING PIPE
050 3271445-0000 1 PRESSURE FLANGE TBA/19-010V TBA 0250S NOHVA
TBA/19-010V TBA 0125S NOHVA, TBA/19-010V TBA 0100B NOHVA 020 2826637-0004 1 LOWER FILLING PIPE
050 3271431-0000 1 PRESSURE FLANGE TBA/19-010V TBA 0300S HVA, TBA/19-010V TBA 0284B HVA
TBA/19-010V TBA 0200B HVA 020 2826638-0003 1 LOWER FILLING PIPE
Doc No: UP-3172998-0102
Used in group:
1-6 (8)
ECM: 647949 - 20131114
TBA/19-010V TBA 0300S HVA, TBA/19-010V TBA 0284B HVA (Cont'd)
060 3271429-0000 6 FORK
TBA/19-010V TBA 0300S NOHVA, TBA/19-010V TBA 0284B NOHVA
010 2826630-0000 1 UPPER FILLING PIPE
020 2826638-0003 1 LOWER FILLING PIPE
050 3271436-0000 1 PRESSURE FLANGE
060 3271429-0000 6 FORK
TBA/19-010V TBA 0330S NOHVA
060 3271429-0000 6 FORK
TBA/19-010V TPA 0200SQ NOHVA
060 3271430-0000 6 FORK
060 3271430-0000 6 FORK
060 3271429-0000 6 FORK
Common Parts
1531142-0105 1 REBUILDING MANUAL
3172998-0102 1 UPDATE PAGES
030 927421-0006 52 O-RING 17.3X2.4 SILICONE
040 3271429-0000 6 FORK
Doc No: UP-3172998-0102
Tetra Pak
SPC
Spare Parts Catalogue
Machine Type Group Description Page No
Tetra Pak No. 2788591-0200 Part Number Index ii-1 (4)

Doc No: UP-3172998-0102
ii-2 (4)
Tetra Pak Doc No: UP-3172998-0102
Part No Description Page No Part No Description Page No

927421-0006 .. O-RING 17.3X2.4 SILICONE .................................................................................... 1-3, 1-5, 1-7
1531142-0105 .REBUILDING MANUAL ............................................................................................ 1-3, 1-5, 1-7
2796080-0001 .UPPER FILLING PIPE ............................................................................................. 1-3, 1-5, 1-7
2826637-0001 .LOWER FILLING PIPE ............................................................................................ 1-3, 1-5, 1-7
3172998-0102 .UPDATE PAGES ..................................................................................................... 1-3, 1-5, 1-7
3271429-0000 .FORK ....................................................................................................................... 1-3, 1-5, 1-7
3271430-0000 .FORK ....................................................................................................................... 1-3, 1-5, 1-7
3271431-0000 .PRESSURE FLANGE .............................................................................................. 1-3, 1-5, 1-7
3271432-0000 .PRESSURE FLANGE .............................................................................................. 1-3, 1-5, 1-7
3271433-0000 .PRESSURE FLANGE .............................................................................................. 1-3, 1-5, 1-7
3271434-0000 .PRESSURE FLANGE .............................................................................................. 1-3, 1-5, 1-7
3271435-0000 .PRESSURE FLANGE .............................................................................................. 1-3, 1-5, 1-7
3271436-0000 .PRESSURE FLANGE .............................................................................................. 1-3, 1-5, 1-7
3271437-0000 .PRESSURE FLANGE .............................................................................................. 1-3, 1-5, 1-7
3271438-0000 .PRESSURE FLANGE .............................................................................................. 1-3, 1-5, 1-7
3271439-0000 .PRESSURE FLANGE .............................................................................................. 1-3, 1-5, 1-7
3271443-0000 .PRESSURE FLANGE .............................................................................................. 1-3, 1-5, 1-7
3271444-0000 .PRESSURE FLANGE .............................................................................................. 1-3, 1-5, 1-7
3271445-0000 .PRESSURE FLANGE .............................................................................................. 1-3, 1-5, 1-7
3271446-0000 .PRESSURE FLANGE .............................................................................................. 1-3, 1-5, 1-7
3271447-0000 .PRESSURE FLANGE .............................................................................................. 1-3, 1-5, 1-7
3271448-0000 .PRESSURE FLANGE .............................................................................................. 1-3, 1-5, 1-7
Part No Description Page No Part No Description Page No
Machine Type Group Description Page No
Tetra Pak No. 2788591-0200 Part Number Index ii-3 (4)

Doc No: UP-3172998-0102
Tetra Pak
®
Doc. No. UP-3172998-0102 UP-1 (10)
Description
This chapter contains the pages used to update the existing machine Operation
Manual. See Section Updating the Manuals in RM-1531142-0105.
UP-2 (10) Doc. No. UP-3172998-0102

®
UP Operation Manual Updates Table of Contents
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UP-2
OM Update Pages: Instruction ......................... UP-5

Update Log for Doc. No. OM-_______-____ . . . . . . . . . UP-7
Filling Pipe with Locking Fork . . . . . . . . . . . . . . . . . . . . . . . . UP-9
Procedure no______ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UP-9
®
Doc. No. UP-3172998-0102 UP-3 (10)
Table of Contents UP Operation Manual Updates
UP-4 (10) Doc. No. UP-3172998-0102

®
UP Operation Manual Updates OM Update Pages: Instruction
OM Update Pages: Instruction

The following pages must be used to update the machine Operation Manual.
Instruction:
a) Find your machine in the tables below. Note the procedure number next to it.
b) Replace the corresponding pages in the Operation Manual, in Procedure Daily
Care, with the updated pages.
c) On the updated pages, write the procedure number on the empty line by
Procedure no_____ with a black permanent pen.
TBA/19-0100
Configuration Procedure no.

TBA with with OK Alcohol 20-45% 5b
Adaptation, HI, ASU and PT
TBA with ASU, HI, HL, PT 6b
TWA with HI, HL, PMI
TWA with ASU, HI, HL
TPA with ASU, HI, HL, PT 7b
TBA with ASU, HI, HL, PT 8b
TBA with ASU, PT, HVA 10b
TBA with HVA
TBA/19-2000

TBA with ASU, HVA 21a
TBA with ASU, HVA, PT 22a
TBA with HVA
TBA with HVA, PT 23a
TBA with ASU, HI 25a
TBA with with OK Alcohol 20-45 %
Adaptation and HI
TBA with ASU, HI, PT 26a
TBA with HI
Adaptation, PT and HI
TBA with HI, PT 27a
TBA/19-0300

TBA with ASU, HVA 23a
TBA with ASU, HVA, PT 24a
TBA with HVA
TBA with HVA, PT 25a
(Cont’d)
®
Doc. No. UP-3172998-0102 UP-5 (10)
OM Update Pages: Instruction UP Operation Manual Updates
(Cont’d)

TBA with ASU, HI 27a
TWA with ASU, EDU, HI
TPA with ASU, HI, PT
Adaptation, HI and PT
TBA with HI, PMI 28a
TBA with ASU, HI, PT
TBA with HI
TWA with EDU, HI, PMI
TPA with HI, PMI, PT
TBA with HI, PT, PMI 29a
UP-6 (10) Doc. No. UP-3172998-0102

®
Update Log for Doc. No. OM-_______-____

Added Pages
(Cont’d)
®
Doc. No. UP-3172998-0102 UP-7 (10)
(Cont’d)
Added Pages
UP-8 (10) Doc. No. UP-3172998-0102

®
Filling Pipe with Locking Fork

Procedure no______
CAUTION
2 Risk of unsterility
Leakage into the float (1) might result in
product unsterility.
Check:
• that the float is not damaged or cracked.

• that there is no liquid in the float. If you
suspect there is liquid in the float, weigh
the float and check that its weight equals
the weight engraved on the float. Change
if necessary.
Note! Only metallic floats need to be

weighed, not plastic floats.
1 WARNING
Hazardous substances
Risk of personal injury.
Cleaning compound. Follow the Safety
Precautions.
Clean the float (1) (if changed, clean the new

one) with cleaning compound code D and
rinse it with drinking water.
Attach the float (1) to the lower filling pipe (2).

1 Float
2 Filling pipe
®
Doc. No. UP-3172998-0102 UP-9 (10)
Lock the float (1) with the

2 pressure flange (3) and the locking fork (4).
Make sure the spring (5) is facing upwards.
Note! Do not rinse the filling pipe (2) after

disinfecting it.
5 4
Do one of the following:
• Store the lower filling pipe (2) in a clean,
dry area until the next production run. In
preparation for the next production run,
dismantle the lower filling pipe (2) and
clean it. Use cleaning compound code D,
see Chapter Technical Data. Reassemble
the lower filling pipe (2) and put it in
a container with cleaning compound
code F3 (see Chapter Technical Data), no
1
more than 1 hour before the production
run.
or:
CAUTION
3 Risk of unsterility
Change the cleaning compound at intervals
recommended by the supplier. Follow the
supplier’s recommendations for the correct
concentration.
1 Float
2 Filling pipe • Put the lower filling pipe (2) in a container
3 Pressure flange with cleaning compound code F3 (see
4 Locking fork Chapter Technical Data) until the next
5 Spring production run.
UP-10 (10) Doc. No. UP-3172998-0102

®
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Machine or equipment configurations that

Doc. No. UP-3172998-0102

Tetra Pak Packaging Solutions AB

Name Drawing Specification and Additional Information

About the Introduction Chapter

i-2 (8) Doc. No. UP-3172998-0102

About the Introduction Chapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-2

Abbreviations and Terminology........................... i-5

Reference Documents ....................................... i-7

This page intentionally left blank

i-4 (8) Doc. No. UP-3172998-0102

Abbreviations and Terminology

LED Light Emitting Diode Light Emitting Diode

Safety Messages Description

Danger indicates an imminently hazardous situation

Warning indicates a potentially hazardous situation

Caution indicates a potentially hazardous situation

i-6 (8) Doc. No. UP-3172998-0102

Information About this Manual

How to Use the Update Pages

Layout and Numbering

Support and Feedback

i-8 (8) Doc. No. UP-3172998-0102

UP-2 (56) Doc. No. UP-3172998-0102

MM Update Pages ......................................... UP-5

This page intentionally left blank

UP-4 (56) Doc. No. UP-3172998-0102

Update Log for Doc. No. MM-_______-____

UP-6 (56) Doc. No. UP-3172998-0102

Valid for TBA

This page intentionally left blank

UP-8 (56) Doc. No. UP-3172998-0102

1.15 Level Probe

Package A ± 0.5 mm Package A ± 0.5 mm Package A ± 0.5 mm

Package B ± 1 mm Package B ± 1 mm Package B ± 1 mm

UP-10 (56) Doc. No. UP-3172998-0102

1.15-2 Level Probe - Check Lower Filling Pipe

a) Remove the lower filling pipe (1) from the machine.

1 Lower filling pipe 3 Locking fork

UP-12 (56) Doc. No. UP-3172998-0102

If necessary, change the locking fork.

If necessary, change the locking fork.

Check Pass Criteria

If necessary, change the lower filling pipe (1).

If necessary, change the lower filling pipe.

Check Pass Criteria

j) Assemble in the reverse order.

1 Lower filling pipe

UP-14 (56) Doc. No. UP-3172998-0102

1.15-3 Level Probe - Check Pressure Flange

If necessary, change the pressure flange (2).

If necessary, change the pressure flange (2).

Check Pass Criteria

d) Assemble in the reverse order.

UP-16 (56) Doc. No. UP-3172998-0102

1.16 Filling Pipe

Check the following items for wear and/or damage:

• the spring (1)

1.16-2 Filling Pipe - Set

a) Remove the filling pipe from the machine.

UP-18 (56) Doc. No. UP-3172998-0102

Update Log for Doc. No. MM-___-