UP

Update Pages
UK Cylinder Unit
3255730-0100
valid for TBA/19 010V, TBA/19 TWA, TB/19, TBA/9 and TB/9

WARNING
Read and follow all safety precaution instructions throughout this
document and on safety signs attached to this equipment.
Failure to follow all safety precaution instructions could result in death or
serious injury.

Doc. No. UP-3460771-0101

Copyright © 2017 Tetra Pak International S.A.
All rights reserved. No part of this document may be reproduced or copied in any form or by
any means without written permission from Tetra Pak Packaging Solutions AB.

, Tetra Pak, and all other trademarks displayed in this document are the property of the
Tetra Pak International SA. Tetra Pak Packaging Solutions AB together with Tetra Pak
International SA form part of ‘the Tetra Pak Group’. The content of this document is in
accordance with the design and construction of the machine or equipment at the time of
publishing. The Tetra Pak Group reserves the right to introduce design modifications without
prior notice.
The English language version of this document contains the original instructions. All other
language versions are translations of the original instructions.
This document was produced and printed by:
Tetra Pak Packaging Solutions AB
Ruben Rausings gata
SE-221 86Lund
Sweden

Doc. No. UP-3460771-0101

Issue 2017-01
 i Introduction
1 Maintenance Manual Update
UP Spare Parts Catalogue
Updates

UP
Update Pages

UK Cylinder Unit
3255730-0100

Machine or equipment configurations that

this document is valid for are described on
the next page.

Doc. No. UP-3460771-0101

Issue 2017-01

Tetra Pak Packaging Solutions AB

Valid for:
Name Drawing Specification and Additional Information
Development Step

TB/9 010V 648151-0100 -

TB/9 010V 648151-0100 -
TB/9 020V 648151-0200 -
TB/9 030V 648151-0300 -
TB/9 050V 648151-0500 -
TB/9 120V 648151-1200 -
TB/9 130V 648151-1300 -
TB/9 140V 648151-1400 -
TBA/9 020V 648152-0200 TBA Mid and Base
TWA all versions
TBA/9 030V 648152-0300 TBA Mid and Base
TWA all versions
TBA/9 040V 648152-0400 TBA Mid and Base
TWA all versions
TBA/9 050V 648152-0500 TBA Mid and Base
TWA all versions
TBA/9 100V 648152-1000 TBA Mid and Base
TWA all versions
TBA/9 110V 648152-1100 TBA Mid and Base
TWA all versions
TBA/9 120V 648152-1200 TBA Mid and Base
TWA all versions
TBA/9 130V 648152-1300 TBA Mid and Base
TWA all versions
TBA/9 140V 648152-1400 TBA Mid and Base
TWA all versions
TBA/9R 648152-6000 TBA Mid and Base, not Square
TWA all versions

TB/19 020V 648161-0200 -

TBA/19 010V 648160-0100 TBA Mid and Base, not Square
TWA all versions
TBA/19 010V TWA 648163-0100 TWA all versions
 i Introduction

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Doc. No. UP-3460771-0101 UP-5 (114)
 i Introduction

About the Introduction Chapter

This chapter contains basic information about this manual.

UP-6 (114) Doc. No. UP-3460771-0101

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i Introduction Table of Contents

About the Introduction Chapter . . . . . . . . . . . . . . . . . . . . . 6

Abbreviations and Terminology ............................... 9

Safety Precautions ............................................. 10
Safety Messages Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Reference Documents ..........................................11

Information About this Manual .............................. 12
How to Use the Update Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Layout and Numbering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Support and Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

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Doc. No. UP-3460771-0101 UP-7 (114)
Table of Contents i Introduction

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UP-8 (114) Doc. No. UP-3460771-0101

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i Introduction Abbreviations and Terminology

Abbreviations and Terminology*

Abbreviation/Terminology Meaning Translation

LH Left Hand (side) Left Hand

MM Maintenance Manual Maintenance Manual
RM Rebuilding Manual Rebuilding Manual
RH Right Hand (side) Right Hand

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Doc. No. UP-3460771-0101 UP-9 (114)
Safety Precautions i Introduction

Safety Precautions
Before starting any work on the equipment, it is compulsory to read the Safety
Precautions chapter in any of the existing manuals of the equipment.

Safety Messages Description

A safety message is always accompanied by a safety alert symbol and a signal
word.

The safety alert symbol is used to alert about potential personal injury hazards. To
avoid hazards, obey all safety messages that follow this symbol.
The following safety alert symbols and signal words are used in this manual to
inform the user of hazards.

Danger indicates an imminently

DANGERI
DANGER hazardous situation which, if not
avoided, will result in death or serious
injury.

Warning indicates a potentially

WARNING hazardous situation which, if not
avoided, could result in death or
serious injury.

Caution indicates a potentially

CAUTION hazardous situation which, if not
avoided, may result in minor or
moderate injury. It may also be used to
alert against unsafe practices.
CAUTION Caution without the safety alert symbol
indicates a potentially hazardous
situation which, if not avoided, may
result in property damage.

UP-10 (114) Doc. No. UP-3460771-0101

®
i Introduction Reference Documents

Reference Documents
• MM-82079-0113
• MM-82496-0109
• MS-80232-01
• MM-80313-0102
• MM-80326-0105
• MM-80353-0104
• MS-82013-01
• MM-82030-01
• MM-82071-0101
• MM-82313-0102
• RM 3460770-0101
• TeM 3429000-0101

®
Doc. No. UP-3460771-0101 UP-11 (114)
Information About this Manual i Introduction

Information About this Manual

The Tetra Pak Group recommends reading all delivered manuals carefully. Make
sure that this manual is available to the personnel responsible for installing the
rebuilding kit onto the machine.

The Update Pages is used for updating the machine’s existing delivered manuals.

How to Use the Update Pages

The Update Pages chapters contain pages used to update the manuals.
Use the content of the Update Pages chapters to update the machine manuals. The
Rebuilding Instructions chapter of the Rebuilding Manual describes how to update
the machine manuals with the content of the Update Pages.

Layout and Numbering

For information about page layout, consult the Introduction chapter of the machine’s
existing Maintenance Manual.
The Update Pages chapters use the chapter designation UP to identify the update
pages in the existing machine manual.
The page number for the pages in the Update Pages chapter has three parts:
• the chapter designation (1)
• the consecutive page number (2) within the Update Pages chapter
• the total number of pages (3) in the Update Pages chapter

UP - 11 (18)

1 2 3
1 Chapter designation
2 Consecutive page
number
3 Total number of pages

Support and Feedback

For assistance when operating this equipment, or other inquiries, comments, or
suggestions, pose the questions or give feedback by contacting the nearest
Tetra Pak® representative. If access to the Tetra Pak intranet is available, contact
Liaison via Query by typing QuTI-P in the address field of your browser. If access to
QuTI-P is not available, request access by contacting the Global Service Desk.

UP-12 (114) Doc. No. UP-3460771-0101

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1 Maintenance Manual Update

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Doc. No. UP-3460771-0101 UP-13 (114)
 1 Maintenance Manual Update

Description
This chapter contains the pages used to update the existing Maintenance Manual.
See the RM, section 3.4 Updating the Machine Documentation.

UP-14 (114) Doc. No. UP-3460771-0101

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1 Maintenance Manual Update Table of Contents

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1-5 Cutting Jaw - Bleed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.2-4 Pressure Jaw - Bleed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.5-6 Pressure Device - Bleed . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.5-7 Pressure Device - Check . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.5-4 Pressure Device - Set. Valid for TBA/9 TBA and
TBA/19 TBA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.5-4 Pressure Device - Set. Valid for TBA/9 TWA and
TBA/19 TWA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.5-4 Pressure Device - Set. Valid for TB/19.. . . . . . . . . . . . . 39
5.5-5 Pressure Device - Overhaul. . . . . . . . . . . . . . . . . . . . . . . 47
5.7-1 Pressure Device - Overhaul. . . . . . . . . . . . . . . . . . . . . . . 53
5.10-3 Pull-Down Device - Bleed. . . . . . . . . . . . . . . . . . . . . . . . . 59
5.10-4 Pull-Down Device - Check Pull-Down Lug and
Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5.10-1 Pull-Down Device - Overhaul. . . . . . . . . . . . . . . . . . . . . . 65
5.10-2 Pull-Down Device - Set. Valid for TB/9.. . . . . . . . . . . . . 69
5.7-2 Pull-Down Device - Set. Valid for TB/19.. . . . . . . . . . . . 77
5.10-2 Pull-Down Device - Set. Valid for TBA/9 TBA
and TBA/19 TBA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
5.10-2 Pull-Down Device - Set. Valid for TBA/9 TWA,
TBA/19 TWA and TWA/19. . . . . . . . . . . . . . . . . . . . . . . . . 91

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Doc. No. UP-3460771-0101 UP-15 (114)
 1 Maintenance Manual Update

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UP-16 (114) Doc. No. UP-3460771-0101

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1 Maintenance Manual Update 4.1-5 Cutting Jaw - Bleed

4.1-5 Cutting Jaw - Bleed

Machine Status Electrical supply disconnecting device in position I (ON)
Main air valve ON
Main steam valve ON
Main water valve ON
Service Switch ON
Consumables Hydraulic oil Shell Tellus S2 Vx 32, TP No. 344474-
3213.
____________________________
Hydraulic oil Hydraulic H1-0500, TP No. 1607000-
0000.
SPC Reference 256204-0600

a) Turn the service switch to the service position. Do not open any door until the
machine is cranked to the recommended value.

Left Right Left Right

TBA/9R TBA 255° 75° TBA/19 TBA 75° 75°
TBA/9R TWA 255° 75° TBA/19 TWA 75° 75°
.

(Cont’d)

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Doc. No. UP-3460771-0101 UP-17 (114)
4.1-5 Cutting Jaw - Bleed 1 Maintenance Manual Update

(Cont’d)

b) WARNING
High oil pressure and hazardous substances.
Splashing oil may cause serious eye injuries.
Wear eye protection and protective gloves.
Visually ensure that no leakage appears from the hydraulic oil hoses before
opening the RH door to the jaws or the final folder.
c) Place a container under the cutting jaw to collect the oil.
d) Carefully loosen the screws (1), and bleed the cutting mechanism on the RH
side. Do not remove the screws (1) fully.

e) CAUTION
Risk of personal injury.
Do not overtighten the screws (1). Check Instructions in Hydraulic Performance
TeM.
Tighten the screws (1).
f) Check for oil leakages.
g) Close the door and crank to 241°.

1 Screw
.

(Cont’d)

UP-18 (114) Doc. No. UP-3460771-0101

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1 Maintenance Manual Update 4.1-5 Cutting Jaw - Bleed

(Cont’d)

h) Open the LH door.

i) Place a container under the cutting jaw to collect the oil.
j) Carefully loosen the screws (1), and bleed the cutting mechanism on the LH
side. Do not remove the screws (1) fully.

k) CAUTION
Risk of personal injury.
Do not overtighten the screws (1).
Tighten the screws (1).

1 Screw
.

l) Check for oil leakages.

m) WARNING
Risk of personal injury
The key for SERVICE SWITCH must be removed and stored in a safe place.
.
Remove and store the key for SERVICE SWITCH.

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Doc. No. UP-3460771-0101 UP-19 (114)
4.1-5 Cutting Jaw - Bleed 1 Maintenance Manual Update

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UP-20 (114) Doc. No. UP-3460771-0101

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1 Maintenance Manual Update 4.2-4 Pressure Jaw - Bleed

4.2-4 Pressure Jaw - Bleed

Machine Status Electrical supply disconnecting device in position I (ON)
Main air valve ON
Main steam valve ON
Main water valve ON
Service Switch ON
Consumables Hydraulic oil Shell Tellus S2 Vx 32, TP No. 344474-
3213.
____________________________
Hydraulic oil Hydraulic H1-0500, TP No. 1607000-
0000.
SPC Reference 256212-0600

a) Turn the service switch to the service position. Do not open any door until the
machine is cranked to the recommended value.

Left Right Left Right

TBA/9R TBA 255° 75° TBA/19 TBA 75° 75°
TBA/9R TWA 255° 75° TBA/19 TWA 75° 75°
.

(Cont’d)

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Doc. No. UP-3460771-0101 UP-21 (114)
4.2-4 Pressure Jaw - Bleed 1 Maintenance Manual Update

(Cont’d)

b) WARNING
High oil pressure and hazardous substances.
Splashing oil may cause serious eye injuries.
Wear eye protection and protective gloves.
Visually ensure that no leakage appears from the hydraulic oil hoses before
opening the RH door to the jaws or the final folder.
c) Place a container under the pressure jaw to collect the oil.
d) Carefully loosen the screws (1), and bleed the catches on the RH side. Do not
remove the screws (1) fully.

e) CAUTION
Risk of personal injury.
Do not overtighten the screws (1).
Tighten the screws (1).
f) Check for oil leakages.
g) Close the door and crank to 180°.

1 Screw
.

(Cont’d)

UP-22 (114) Doc. No. UP-3460771-0101

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1 Maintenance Manual Update 4.2-4 Pressure Jaw - Bleed

(Cont’d)

h) Open the LH door.

i) Place a container under the pressure jaw to collect the oil.
j) Carefully loosen the screws (1), and bleed the catches on the LH side. Do not
remove the screws (1) fully.

k) CAUTION
Risk of personal injury.
Do not overtighten the screws (1).
Tighten the screws (1).

1 Screw
.

l) Check for oil leakages.

m) WARNING
Risk of personal injury
The key for SERVICE SWITCH must be removed and stored in a safe place.
Remove and store the key for SERVICE SWITCH. Check Instruction in
.
Hydraulic Performance Tem.

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Doc. No. UP-3460771-0101 UP-23 (114)
4.2-4 Pressure Jaw - Bleed 1 Maintenance Manual Update

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UP-24 (114) Doc. No. UP-3460771-0101

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1 Maintenance Manual Update 5.5-6 Pressure Device - Bleed

5.5-6 Pressure Device - Bleed

Machine Status Electrical supply disconnecting device in position I (ON)
Main air valve ON
Main steam valve ON
Main water valve ON
Service Switch ON
Special Equipment Tool - locking clamp TP No. 76167
Consumables Hydraulic oil Shell Tellus S2 Vx 32, TP No. 344474-
3213.
Hydraulic oil Hydraulic H1-0500, TP No. 1607000-
0000.
SPC Reference 591643-0100
2547176-0100
256436-0400
256436-0500
256436-0600
256436-0700
RK Reference 1332005-0135

a) Turn the service switch to the service position.

b) Loosen the locking nut (1) and reduce the hydraulic pressure on the regulator
knob (2) to approximately 4 MPa. Check the pressure on the manometer (3).

1 Locking nut
2 Regulator knob
3 Manometer
.

(Cont’d)

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Doc. No. UP-3460771-0101 UP-25 (114)
5.5-6 Pressure Device - Bleed 1 Maintenance Manual Update

(Cont’d)

c) Crank until the station chain stops indexing.

d) WARNING
High oil pressure and hazardous substances.
Splashing oil may cause serious eye injuries.
Wear eye protection and protective gloves.
Actuate the solenoid valve (4) Y42 for the pressure device with the aid of the
locking clamp.

4 Solenoid valve
.

e) Place a container under the pressure device to collect the oil.

f) Carefully loosen the screw (5), and bleed the pressure device. Do not remove
the screw (5) fully.

g) CAUTION
Risk of personal injury.
Do not overtighten the screw (5).
Tighten the screw (5).

5
5

Left is standard version, right is UK Cylinder Unit 3255730-0100

5 Screw
.

(Cont’d)

UP-26 (114) Doc. No. UP-3460771-0101

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1 Maintenance Manual Update 5.5-6 Pressure Device - Bleed

(Cont’d)

h) Reset the pressure on the regulator according to TeM Procedure Hydraulic

System - Check Pressures. Check oil level and refill if necessary according to
TeM Procedure Hydraulic System - Change Oil and Filter.
i) Set the service switch to position OFF. Turn OFF cooling water and set the
electrical supply disconnecting device in position O (OFF).
j) Remove the locking clamp from the solenoid valve (4).

k) WARNING
Risk of personal injury!
The key for SERVICE SWITCH must be removed and stored in a safe place.
.
Remove and store the key for SERVICE SWITCH.

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Doc. No. UP-3460771-0101 UP-27 (114)
5.5-6 Pressure Device - Bleed 1 Maintenance Manual Update

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UP-28 (114) Doc. No. UP-3460771-0101

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1 Maintenance Manual Update 5.5-7 Pressure Device - Check

5.5-7 Pressure Device - Check

Machine Status Electrical supply disconnecting device in position O
(LOCKED in OFF position)
Main air valve LOCKED in OFF position
Special Equipment Locking loop TP No. 76167
SPC Reference 591643-0100
2547176-0100
256436-0400
256436-0500
256436-0600
256436-0700
RK Reference 1332005-0135

a) Raise the pivot frame.

b) Clean the pressure unit and blow it dry.
c) Check the bushings and shafts for wear or damage. Replace worn or damaged
parts.
d) Check that the pressure block and the side blocks are not worn or damaged.
Replace worn or damaged parts.
e) Turn on cooling water.
f) Begin the hydraulic pump and forcibly actuate hydraulic valve Y42 (2) with tool
TP No. 76161.
g) Check that there is no leakage of hydraulic oil from the pressure unit. If there is,
replace the cylinder unit (1) see procedure Pressure Device - Overhaul.
h) Remove tool TP No. 76167 and stop the hydraulic pump.
i) Check that the pressure unit is correctly set, see suitable procedure Pressure
Device - Set.

1 Cylinder unit
2 Hydraulic valve Y42
.

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Doc. No. UP-3460771-0101 UP-29 (114)
5.5-7 Pressure Device - Check 1 Maintenance Manual Update

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UP-30 (114) Doc. No. UP-3460771-0101

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 5.5-4 Pressure Device - Set. Valid for
1 Maintenance Manual Update TBA/9 TBA and TBA/19 TBA.

5.5-4 Pressure Device - Set. Valid for TBA/9 TBA and TBA/19
TBA.
Machine Status Electrical supply disconnecting device in position O
(LOCKED in OFF position)
Main air valve LOCKED in OFF position
Main water valve LOCKED in OFF position
SPC Reference 591643-0100
2547176-0100
256436-0400
256436-0500
256436-0600
256436-0700
RK Reference 1332005-0135

TBA Slim, Mid, Base - Vertical position

a) Remove the cover (1).
b) Loosen the nut (2).
c) Set distance A by turning the threaded sleeve (3) to A = 105 ±1 mm.
d) Tighten the nut (2) and attach the cover (1).

2
A
3

A = 105 ±1 mm
1 Cover
2 Nut
3 Threaded sleeve
.

(Cont’d)

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Doc. No. UP-3460771-0101 UP-31 (114)
5.5-4 Pressure Device - Set. Valid for
TBA/9 TBA and TBA/19 TBA. 1 Maintenance Manual Update

(Cont’d)

TBA Slim, Mid, Base -Parallelism

a) Crank until the station chain stops indexing.
b) Loosen the nuts (5) and set the side lugs (7) in their outer position. Tap on the
locking pin (4) to free the eccentric axle pin (6).
c) Actuate hydraulic valve (9) Y42 with the aid of the locking clamp.
d) Set the side lugs parallel with the station chain (8) using the locking pin (4).
Tighten thenuts (5) .
e) Set the cooling pipes as close to the side lugs (7) as possible.
Note! Make sure all cooling pipes are clear.

5
6

=
7
8
9

4 Locking pin
5 Nut
6 Axle pin
7 Side lug
8 Station chain
9 Valve
.

(Cont’d)

UP-32 (114) Doc. No. UP-3460771-0101

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 5.5-4 Pressure Device - Set. Valid for
1 Maintenance Manual Update TBA/9 TBA and TBA/19 TBA.

(Cont’d)

f) Loosen the screws (10). Set the side lugs (7) symmetrically ± 0.2 mm between
the stations by shifting the pressure unit lengthwise.
g) Set the side lugs (7) symmetrically ±0.2 mm between the stations with the aid of
the screws (11). Tighten the screws (10).
h) Set the machine status to Off.
i) Remove the locking clamp.

11 10

7
= =

= =
7 Side lug
10 Screw
11 Allen screw
.

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Doc. No. UP-3460771-0101 UP-33 (114)
5.5-4 Pressure Device - Set. Valid for
TBA/9 TBA and TBA/19 TBA. 1 Maintenance Manual Update

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UP-34 (114) Doc. No. UP-3460771-0101

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 5.5-4 Pressure Device - Set. Valid for
1 Maintenance Manual Update TBA/9 TWA and TBA/19 TWA.

5.5-4 Pressure Device - Set. Valid for TBA/9 TWA and TBA/19
TWA.
Machine Status Electrical supply disconnecting device in position O
(LOCKED in OFF position)
Main air valve LOCKED in OFF position
Main water valve LOCKED in OFF position
SPC Reference 591643-0100
2547176-0100
256436-0400
256436-0500
256436-0600
256436-0700
RK Reference 1332005-0135

Vertical position
a) Remove the cover (1).
b) Loosen the nut (2).
c) Set distance A by turning the threaded sleeve (3) to A = 105 ±1 mm.
d) Tighten the nut (2) and attach the cover (1).

2
A
3

A = 105 ±1 mm
1 Cover
2 Nut
3 Threaded sleeve
.

(Cont’d)

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Doc. No. UP-3460771-0101 UP-35 (114)
5.5-4 Pressure Device - Set. Valid for
TBA/9 TWA and TBA/19 TWA. 1 Maintenance Manual Update

(Cont’d)

Parallelism
a) Crank until the station chain stops indexing.
b) Loosen the nuts (5) and set the side lugs (7) in their outer position. Tap on the
locking pin (4) to free the eccentric axle pin (6).
c) Actuate hydraulic valve (9) Y42 with the aid of the locking clamp.
d) Set the side lugs parallel with the station chain (8) using the locking pin (4).
Tighten the nuts (5).
e) Set the cooling pipes as close to the side lugs (7) as possible.
Note! Make sure all cooling pipes are clear.

5
6

=
7
8
9
9

4 Locking pin
5 Nut
6 Axle pin
7 Side lug
8 Station chain
9 Valve
.

(Cont’d)

UP-36 (114) Doc. No. UP-3460771-0101

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 5.5-4 Pressure Device - Set. Valid for
1 Maintenance Manual Update TBA/9 TWA and TBA/19 TWA.

(Cont’d)

f) Loosen the screws (10). Set the side lugs (7) symmetrically ± 0.2 mm between
the stations by shifting the pressure unit lengthwise.
g) Set the side lugs (7) symmetrically ±0.2 mm between the stations with the aid of
the screws (11). Tighten the screws (10).
h) Set the machine status to Off.
i) Remove the locking clamp.

10

11 7
=
=

= =

7 Side lug
10 Screw
11 Allen screw
.

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Doc. No. UP-3460771-0101 UP-37 (114)
5.5-4 Pressure Device - Set. Valid for
TBA/9 TWA and TBA/19 TWA. 1 Maintenance Manual Update

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UP-38 (114) Doc. No. UP-3460771-0101

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 5.5-4 Pressure Device - Set. Valid for
1 Maintenance Manual Update TB/19.

5.5-4 Pressure Device - Set. Valid for TB/19.

Machine Status Electrical supply disconnecting device in position O
(LOCKED in OFF position)
Main air valve LOCKED in OFF position
Main water valve LOCKED in OFF position
SPC Reference 599324-0100
256436-0700
RK Reference 1332005-0135

TBA Slim, Mid, Base - Vertical position

a) Remove the cover (1).
b) Loosen the nut (2).
c) Set distance A by turning the threaded sleeve (3) to A = 105 ±1 mm.
d) Tighten the nut (2) and attach the cover (1).

2
A
3

A = 105 ±1 mm
1 Cover
2 Nut
3 Threaded sleeve
.

(Cont’d)

®
Doc. No. UP-3460771-0101 UP-39 (114)
5.5-4 Pressure Device - Set. Valid for
TB/19. 1 Maintenance Manual Update

(Cont’d)

Parallelism
a) Turn on the power supply disconnector.
b) Turn on the water valve.
c) Crank until the station chain stops indexing.
d) Loosen the nuts (5) and set the side lugs (7) in their outer position.

4
5
6

7
8

4 Locking pin 7 Side lug

5 Nut 8 Station chain
6 Axle pin
.

(Cont’d)

UP-40 (114) Doc. No. UP-3460771-0101

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 5.5-4 Pressure Device - Set. Valid for
1 Maintenance Manual Update TB/19.

(Cont’d)

CAUTION
Risk of damage to the equipment.
To prevent damage to the hydraulic pump, stop the hydraulic pump as soon as
possible.
e) On the TPOP setting and information service unit left menu, press the manual
hydraulic pump button (9) and then the start button (10) to start the hydraulic
pump.
f) Press the step up button.

9 10
9 Manual hydraulic
pump button
10 START button
.

g) Remove the protective grating covering the impulse transmitter.

h) Open the hydraulic valve valve Y42 (11) for the pressure device using the
locking clamp.

11

11 Valve Y42
.

(Cont’d)

®
Doc. No. UP-3460771-0101 UP-41 (114)
5.5-4 Pressure Device - Set. Valid for
TB/19. 1 Maintenance Manual Update

(Cont’d)

i) Loosen the screws (12).

j) Set the folding bar cooling pipes (13) as high as possible without touching the
blocking piece (14). Set the cooling pipes by gently bending them.
k) Centre the blocking piece (14) in the station. Make sure that the cooling
pipes (13) are not touching the blocking piece at any point.
If the cooling pipes are touching the blocking piece, gently bend them into
proper position and centre the blocking piece again.
l) Tighten the screws (12).

12
12
13

13

14

14

D E
B C
B=C
D=E
12 Screw
13 Cooling pipe
14 Blocking piece
.

(Cont’d)

UP-42 (114) Doc. No. UP-3460771-0101

®
 5.5-4 Pressure Device - Set. Valid for
1 Maintenance Manual Update TB/19.

(Cont’d)

m) Loosen the screws holding the folding bars (15). Set the folding bars in their
outer position and tighten the screws.

15

15 Folding bar
.

(Cont’d)

®
Doc. No. UP-3460771-0101 UP-43 (114)
5.5-4 Pressure Device - Set. Valid for
TB/19. 1 Maintenance Manual Update

(Cont’d)

n) Use the eccentric axle pin (6) and the locking pin (4) to set the side lugs (7)
parallel with the station. Tighten the nuts (5).
o) Set the folding bar cooling pipes (16) as far out as possible without touching the
side lugs at any point. Set the cooling pipes by gently bending them.

4
5
6

16

F G

F=G
4 Locking pin 7 Side lug
5 Nut 16 Cooling pipe
6 Axle pin
.

(Cont’d)

UP-44 (114) Doc. No. UP-3460771-0101

®
 5.5-4 Pressure Device - Set. Valid for
1 Maintenance Manual Update TB/19.

(Cont’d)

p) On the TPOP setting and information service unit left menu, press the manual
hydraulic pump button (17) and then the stop button (18) to start the stop pump.
q) Press the step down button.

17 18
17 manual hydraulic
pump button
18 stop button
.

r) Turn off the water valve and turn off the power supply disconnector.
s) Remove the locking clamp.
t) Install the protective grating over the impulse transmitter.
u) Check the setting of the folding bar parallelism. See MM procedure 5.15-1
.
Folding Bar - Set Cooling Pipes.

®
Doc. No. UP-3460771-0101 UP-45 (114)
5.5-4 Pressure Device - Set. Valid for
TB/19. 1 Maintenance Manual Update

This page intentionally left blank

UP-46 (114) Doc. No. UP-3460771-0101

®
1 Maintenance Manual Update 5.5-5 Pressure Device - Overhaul

5.5-5 Pressure Device - Overhaul

Machine Status Electrical supply disconnecting device in position O
(LOCKED in OFF position)
Main air valve LOCKED in OFF position
Main water valve LOCKED in OFF position
SPC Reference 591643-0100
2547176-0100
256436-0400
256436-0500
256436-0600
256436-0700
RK Reference 1332005-0135

a)
.
Make sure that the oil pressure is zero.
b) Remove the two water hoses (1).
c) Remove the central lubrication hose (2).
d) Check orientation, change the position of the screw, so that oil is bleeding
toward the hot air element.
e) Remove the hydraulic pipe (3).
f) Remove the central lubrication hose (4).

2
1

1 Water hose 3 Hydraulic pipe

2 Central lubrication 4 Central lubrication
hose
.

(Cont’d)

®
Doc. No. UP-3460771-0101 UP-47 (114)
5.5-5 Pressure Device - Overhaul 1 Maintenance Manual Update

(Cont’d)

g) Remove the four screws (5).

h) Remove the two washers (6).
i) Remove the two spacers (7).
j) Lift the unit out of the machine carefully to avoid damaging any parts.

5
5 6
6
7
7

5 Screw
6 Washer
7 Spacer
.

(Cont’d)

UP-48 (114) Doc. No. UP-3460771-0101

®
1 Maintenance Manual Update 5.5-5 Pressure Device - Overhaul

(Cont’d)

k) Remove the cover (8) by removing the screws (9).

8
9

8 Cover
9 Screw
.

l) Remove the nut (10).

m) Remove the sleeve (11) with the buffer ring (13).
n) Remove the spring (12).

10
11

13

12

10 Nut 12 Spring
11 Sleeve 13 Buffer ring
.

(Cont’d)

®
Doc. No. UP-3460771-0101 UP-49 (114)
5.5-5 Pressure Device - Overhaul 1 Maintenance Manual Update

(Cont’d)

o) Remove the two screws (14).

p) Remove the four screws (15) holding the blocking piece (16).

14

15
16

14 Screw
15 Screw
16 Blocking piece
.

q) Lift the cylinder (17) and bracket (18).

Note! Do not separate the cylinder and the piston.
r) Remove the screw (19).
s) Remove the bracket (18).
t) Note position on the bracket (18).

17

18
19

For older development steps than 1000 for TB/9 and TBA/9 the blocking piece (16)
and the screw (19) must be changed.
17 Cylinder
18 Bracket
19 Screw
.

(Cont’d)

UP-50 (114) Doc. No. UP-3460771-0101

®
1 Maintenance Manual Update 5.5-5 Pressure Device - Overhaul

(Cont’d)

u) Attach the bracket (18) to the new cylinder (20) with the screw (19).
v) Attach the cylinder (20) and the two screws (14) to the frame
w) Attach the blocking piece (16) to the piston.

20 14

18
15
19
16

14 Screw 18 Bracket
15 Screw 20 Cylinder unit
16 Blocking piece
.

x) Assemble in reverse order.

y) Bleed the pressure device, see TeM Procedure Pressure Device - Bleed.
z) Set the pressure device, see suitable UP instruction:
• for TBA/9 TBA and TBA/19 TBA see 5.5-4 Pressure Device - Set. Valid for
TBA/9 TBA and TBA/19 TBA.
• for TBA/9 TWA and TBA/19 TWA see 5.5-4 Pressure Device - Set. Valid for
TBA/9 TWA and TBA/19 TWA.
.
• for TB/19 see 5.5-4 Pressure Device - Set. Valid for TB/19..

®
Doc. No. UP-3460771-0101 UP-51 (114)
5.5-5 Pressure Device - Overhaul 1 Maintenance Manual Update

This page intentionally left blank

UP-52 (114) Doc. No. UP-3460771-0101

®
1 Maintenance Manual Update 5.7-1 Pressure Device - Overhaul

5.7-1 Pressure Device - Overhaul

Machine Status Electrical supply disconnecting device in position O
(LOCKED in OFF position)
Main air valve LOCKED in OFF position
Main water valve LOCKED in OFF position
SPC Reference 591643-0100
2547176-0100
256436-0400
256436-0500
256436-0600
256436-0700
RK Reference 1332005-0135

a)
.
Make sure that the oil pressure is zero.
b) Remove the two water hoses (1).
c) Remove the central lubrication hose (2).
d) Check orientation, change the position of the screw, so that oil is bleeding
toward the hot air element.
e) Remove the hydraulic pipe (3).
f) Remove the central lubrication hose (4).

2
1

1 Water hose 3 Hydraulic pipe

2 Central lubrication 4 Central lubrication
hose
.

(Cont’d)

®
Doc. No. UP-3460771-0101 UP-53 (114)
5.7-1 Pressure Device - Overhaul 1 Maintenance Manual Update

(Cont’d)

g) Remove the four screws (5).

h) Remove the two washers (6).
i) Remove the two spacers (7).
j) Lift the unit out of the machine carefully to avoid damaging any parts.

5
5 6
6
7
7

5 Screw
6 Washer
7 Spacer
.

(Cont’d)

UP-54 (114) Doc. No. UP-3460771-0101

®
1 Maintenance Manual Update 5.7-1 Pressure Device - Overhaul

(Cont’d)

k) Remove the cover (8) by removing the screws (9).

8
9

8 Cover
9 Screw
.

l) Remove the nut (10).

m) Remove the sleeve (11) with the buffer ring (13).
n) Remove the spring (12).

10
11

13

12

10 Nut 12 Spring
11 Sleeve 13 Buffer ring
.

(Cont’d)

®
Doc. No. UP-3460771-0101 UP-55 (114)
5.7-1 Pressure Device - Overhaul 1 Maintenance Manual Update

(Cont’d)

o) Remove the two screws (14).

p) Remove the four screws (15) holding the blocking piece (16).

14

15
16

14 Screw
15 Screw
16 Blocking piece
.

q) Lift the cylinder (17) and bracket (18).

Note! Do not separate the cylinder and the piston.
r) Remove the screw (19).
s) Remove the bracket (18).
t) Note position on the bracket (18).

17

18
19

For older development steps than 1000 for TB/9 and TBA/9 the blocking piece (16)
and the screw (19) must be changed.
17 Cylinder
18 Bracket
19 Screw
.

(Cont’d)

UP-56 (114) Doc. No. UP-3460771-0101

®
1 Maintenance Manual Update 5.7-1 Pressure Device - Overhaul

(Cont’d)

u) Attach the bracket (18) to the new cylinder (20) with the screw (19).
v) Attach the cylinder (20) and the two screws (14) to the frame
w) Attach the blocking piece (16) to the piston.

20 14

18
15
19
16

14 Screw 18 Bracket
15 Screw 20 Cylinder unit
16 Blocking piece
.

x) Assemble in reverse order.

y) Bleed the pressure device, see TeM Procedure Pressure Device - Bleed.
z) Set the pressure device, see suitable UP instruction:
• for TBA/9 TBA and TBA/19 TBA see 5.5-4 Pressure Device - Set. Valid for
TBA/9 TBA and TBA/19 TBA.
• for TBA/9 TWA and TBA/19 TWA see 5.5-4 Pressure Device - Set. Valid for
TBA/9 TWA and TBA/19 TWA.
.
• for TB/19 see 5.5-4 Pressure Device - Set. Valid for TB/19..

®
Doc. No. UP-3460771-0101 UP-57 (114)
5.7-1 Pressure Device - Overhaul 1 Maintenance Manual Update

This page intentionally left blank

UP-58 (114) Doc. No. UP-3460771-0101

®
1 Maintenance Manual Update 5.10-3 Pull-Down Device - Bleed

5.10-3 Pull-Down Device - Bleed

Machine Status Electrical supply disconnecting device in position I (ON)
Main air valve ON
Main steam valve ON
Main water valve ON
Service Switch ON
Special Equipment Tool - locking clamp TP No. 76167
Consumables Hydraulic oil Shell Tellus S2 Vx 32, TP No. 344474-
3213.
Hydraulic oil Hydraulic H1-0500, TP No. 1607000-
0000.
SPC Reference 591677-0100
256712-0400
256712-0500
RK Reference 1332018-0030

a) Turn the service switch to the service position.

b) Loosen the locking nut (1) and reduce the hydraulic pressure on the regulator
knob (2) to approximately 4 MPa. Check the pressure on the manometer (3).

1 Locking nut
2 Regulator knob
3 Manometer
.

(Cont’d)

®
Doc. No. UP-3460771-0101 UP-59 (114)
5.10-3 Pull-Down Device - Bleed 1 Maintenance Manual Update

(Cont’d)

c) Crank until the station chain stops indexing.

d) WARNING
High oil pressure and hazardous substances.
Splashing oil may cause serious eye injuries.
Decrease the pressure before bleeding the pressure. Wear eye protection and
protective gloves.
Actuate the solenoid valve (4) Y41 for the pull-down device with the aid of the
locking clamp.

4 Solenoid valve
.

e) Place a container under the pull-down device, to collect the oil.

f) Carefully loosen the screw (5), and bleed the pull-down device. Do not remove
the screw (5) fully.

g) CAUTION
Risk of personal injury.
Damaged threads in the screw (5) might shoot the screws out of the jaw.
Do not overtighten the screw (5) .
Tighten the screw (5).

5
5

Left is standard version, right is for UK Cylinder Unit 3255730-0100

5 Screw
.

(Cont’d)

UP-60 (114) Doc. No. UP-3460771-0101

®
1 Maintenance Manual Update 5.10-3 Pull-Down Device - Bleed

(Cont’d)

h) Set the service switch to position OFF. Turn OFF cooling water and set the
electrical supply disconnecting device in position O (OFF).
i) Remove the locking clamp from the solenoid valve (4).

j) WARNING
Risk of personal injury!
The key for SERVICE SWITCH must be removed and stored in a safe place.
.
Remove and store the key for SERVICE SWITCH.

®
Doc. No. UP-3460771-0101 UP-61 (114)
5.10-3 Pull-Down Device - Bleed 1 Maintenance Manual Update

This page intentionally left blank

UP-62 (114) Doc. No. UP-3460771-0101

®
 5.10-4 Pull-Down Device - Check Pull-
1 Maintenance Manual Update Down Lug and Bar

5.10-4 Pull-Down Device - Check Pull-Down Lug and Bar

Machine Status Electrical supply disconnecting device in position O
(LOCKED in OFF position)
Main air valve LOCKED in OFF position
Special Equipment Locking loop TP No. 76167
SPC Reference 591677-0100
256712-0400
256712-0500
RK Reference 1332018-0030

a) Raise the pivot frame.

b) Clean and blow the pull-down device dry.
c) Check that the sliding surface of the bracket and the lug are not worn. Replace
worn and damaged parts.
d) Check the folding surface of the pull-down arms are not worn. Replace worn and
damaged parts.
e) Turn on cooling water.
f) Start the hydraulic pump and forcibly actuate hydraulic valve y41 (2) with the
tool TP No. 76167.
g) Check that there is no leakage of hydraulic oil from the pull-down device. If there
is, replace the cylinder unit (1) see procedure Pull-Down Device - Overhaul.
h) Remove the tool and stop the hydraulic pump.

2
1

1 Cylinder unit
2 Hydraulic valve Y41
.

®
Doc. No. UP-3460771-0101 UP-63 (114)
5.10-4 Pull-Down Device - Check Pull-
Down Lug and Bar 1 Maintenance Manual Update

This page intentionally left blank

UP-64 (114) Doc. No. UP-3460771-0101

®
1 Maintenance Manual Update 5.10-1 Pull-Down Device - Overhaul

5.10-1 Pull-Down Device - Overhaul

Machine Status Electrical supply disconnecting device in position O
(LOCKED in OFF position)
Main air valve LOCKED in OFF position
Main water valve LOCKED in OFF position
SPC Reference 591677-0100
256712-0400
256712-0500
RK Reference 1332018-0030

a) Make sure that the oil pressure is zero.

b) Remove the hydraulic connection.
c) Remove the cover (1).

1 Cover
.

(Cont’d)

®
Doc. No. UP-3460771-0101 UP-65 (114)
5.10-1 Pull-Down Device - Overhaul 1 Maintenance Manual Update

(Cont’d)

d) Remove the nut (2) and the following components:

• the spring (3)
• the sleeve (4) with the buffer ring (5)
• the washer (6)
e) Change requested parts.
f) Remove the screw (7), the blocking piece (8) and the washer (6) from the
cylinder unit (9).
g) If needed change cylinder unit (9).

6
2

4
9

6 3

2 Nut 5 Buffer ring 8 Blocking piece

3 Spring 6 Washer 9 Cylinder unit
4 Sleeve 7 Screw
.

(Cont’d)

UP-66 (114) Doc. No. UP-3460771-0101

®
1 Maintenance Manual Update 5.10-1 Pull-Down Device - Overhaul

(Cont’d)

h) Make sure that the rail (10) surfaces are clean and undamaged.
i) Assemble in the reverse order.

10
10 Rail
.

j) Bleed the pull-down device, see TeM procedure Pull-Down Device - Bleed.
k)
.
Set the pull-down device, see UP procedure Pull-Down Device - Set.

®
Doc. No. UP-3460771-0101 UP-67 (114)
5.10-1 Pull-Down Device - Overhaul 1 Maintenance Manual Update

This page intentionally left blank

UP-68 (114) Doc. No. UP-3460771-0101

®
 5.10-2 Pull-Down Device - Set. Valid for
1 Maintenance Manual Update TB/9.

5.10-2 Pull-Down Device - Set. Valid for TB/9.

Machine Status Electrical supply disconnecting device in position O
(LOCKED in OFF position)
Main air valve LOCKED in OFF position
Main water valve LOCKED in OFF position
SPC Reference 256712-0400
256712-0500
RK Reference 1332018-0030

Set Cylinder
a) Remove the cover (1).
b) Loosen the nut (2).
c) Set distance A by turning the threaded sleeve (3) to A = 105 ±1 mm.
d) Tighten the nut (2) and attach the cover (1).

2
A
3

A = 105 ±1 mm
1 Cover
2 Nut
3 Threaded sleeve
.

(Cont’d)

®
Doc. No. UP-3460771-0101 UP-69 (114)
5.10-2 Pull-Down Device - Set. Valid
for TB/9. 1 Maintenance Manual Update

(Cont’d)

Set Rails
a) Raise the pivot frame and loosen the screws (2).
b) Position the template (3) against the blocking piece (1), see the table below for
the correct width B.

Package Template, B ±0.2 Package Tem- B ±0.2

TP No. mm plate, TP mm
No.
TB 200 B 76307-3 64 TB 250 B 76307-1 64
TB 200 M 76307-13 54 TB 250 S 76307-9 54
TB 200 S 76307-6 48

1
2

B
1 Blocking piece
2 Screw
3 Template
.

(Cont’d)

UP-70 (114) Doc. No. UP-3460771-0101

®
 5.10-2 Pull-Down Device - Set. Valid for
1 Maintenance Manual Update TB/9.

(Cont’d)

c) Set the rails (4) to make light contact with the template.
d) Move the template forward and backward on the blocking piece and make sure
the rails are parallel with the blocking piece. Tighten the screws (2).
e) Remove the template and lower the pivot frame.
f) Tighten the screws to the pull-down arms.

2 Screw
4 Rail
.

(Cont’d)

®
Doc. No. UP-3460771-0101 UP-71 (114)
5.10-2 Pull-Down Device - Set. Valid
for TB/9. 1 Maintenance Manual Update

(Cont’d)

Blocking piece
a) Set power and water to On.
b) Crank until the station chain stops indexing.
c) Loosen the screws (2) and move the pull-down arms up as far as possible.
d) Raise the pivot frame.
e) Set the service switch in position On.
f) Actuate hydraulic valve (5) Y41 using the locking clamp.

2 Screw
5 Valve
.

(Cont’d)

UP-72 (114) Doc. No. UP-3460771-0101

®
 5.10-2 Pull-Down Device - Set. Valid for
1 Maintenance Manual Update TB/9.

(Cont’d)

g) See the table below, select the correct template (5) and place it on the station
chain centered underneath the blocking piece.

Package Template, C ±0.2 Package Template, C ±0.2

TP No. mm TP No. mm
TB 200 B 76307-3 83.5 TB 250 B 76307-1 106.8
TB 200 M 76307-13 106.5 TB 250 S 76307-9 131.5
TB 200 S 76307-6 119.8

h) Carefully lower the pivot frame.

i) Loosen the nut and turn the sleeve (6) until there is a play of 0.05 mm under the
stop lug (7).
j) Tighten the nut and remove the template (3).
k) Deactivate the hydraulic circuit.
l) Set power and water to Off.

3
C

3 Template
6 Sleeve
7 Stop lug
.

(Cont’d)

®
Doc. No. UP-3460771-0101 UP-73 (114)
5.10-2 Pull-Down Device - Set. Valid
for TB/9. 1 Maintenance Manual Update

(Cont’d)

Pull-down Arms
a) Crank until the station chain stops indexing.
b) See the table below, and select the correct template. Raise the pivot frame and
place the template (3) in the station chain, centered underneath the blocking
piece.

Package Template, C ±0.2 Package Template, C ±0.2

TP No. mm TP No. mm
TB 200 B 76307-3 64 TB 250 B 76307-1 64
TB 200 M 76307-13 54 TB 250 S 76307-9 54
TB 200 S 76307-6 48

c) Carefully lower the pivot frame.

d) Remove and bend the arms (8) so that they make contact with the stop lug (7) .
e) Remove the stop lug (7) and set the pull-down arms in the vertical position.

A
3 Template
8 Pull-down arms
.

(Cont’d)

UP-74 (114) Doc. No. UP-3460771-0101

®
 5.10-2 Pull-Down Device - Set. Valid for
1 Maintenance Manual Update TB/9.

(Cont’d)

Vertically
a) Set power and water to On.
b) Actuate hydraulicvalve (9) Y41 using the locking clamp.
c) Put a piece of metal (10), thickness 1.25 mm, in the station at the front edge of
the pull-down arms.
d) Loosen the screws and shift the arms (8) to make contact with the piece of
metal.
e) Remove the piece of metal and the locking clamp. Set the service switch to
position Off. Turn Off cooling water and switch Off power.

10

8 Pull-down arms
9 Valve
10 Metal piece
.

®
Doc. No. UP-3460771-0101 UP-75 (114)
5.10-2 Pull-Down Device - Set. Valid
for TB/9. 1 Maintenance Manual Update

This page intentionally left blank

UP-76 (114) Doc. No. UP-3460771-0101

®
 5.7-2 Pull-Down Device - Set. Valid for
1 Maintenance Manual Update TB/19.

5.7-2 Pull-Down Device - Set. Valid for TB/19.

Machine Status Electrical supply disconnecting device in position I (ON)
Main air valve LOCKED in OFF position
Main water valve ON
Valid for XH variant: steam valve ON
Special Equipment Locking clamp TP No. 76167
Shim 0.05 mm thickness
Template TP No. 2660697
Communication cable TP No. 90031-300
PC with LM90
SPC Reference 256712-0500
RK Reference 1332018-0030

Valid for TB/19

a) Crank until the station chain stops indexing.
b)
.
Raise the frame assembly.
c) Loosen the screws (1) and move the arms (4) as far up as possible.
d) Loosen the four screws (3) and move therails (2) as far out as possible.
e) Position the template (5), see the table, in the station chain.

Package Template, Package Template,

TP No. TP No.
TB 200 B 76307-3 TB 250 B 76307-1
TB 200 M 76307-13 TB 250 S 76307-9
TB 200 S 76307-6

1
2
3
4

1 Screw 4 Pull-down arm

2 Rail 5 Template
3 Screw
.

(Cont’d)

®
Doc. No. UP-3460771-0101 UP-77 (114)
5.7-2 Pull-Down Device - Set. Valid for
TB/19. 1 Maintenance Manual Update

(Cont’d)

CAUTION
Risk of damage to the equipment.
To prevent damage to the hydraulic pump, stop the hydraulic pump as soon as
possible.
f) On the TPOP setting and information service unit left menu, press
the manual hydraulic pump button (6) and then the start button (7) to start the
hydraulic pump.
g) Press the step up button.

6 7
6 Manual hydraulic
pump button
7 START button
.

h) Remove the protective grating covering the impulse transmitter.

i) Open hydraulic valve Y41 (8) for the pull-down device using the locking clamp.

8 Valve Y41
.

j) Gently tilt down the frame assembly. Make sure that the blocking piece (10)
meets the template (5) correctly.
k) Loosen the four screws (9) and use the template (5) to centre the cylinder
assembly over the station chain.
l) Tighten the four screws (9) .
m) Set the rails (2) against the template. Move the template forward and backward
on the blocking piece and make sure that the rails are parallel with the blocking
.
piece. Tighten the four screws (3) .

(Cont’d)

UP-78 (114) Doc. No. UP-3460771-0101

®
 5.7-2 Pull-Down Device - Set. Valid for
1 Maintenance Manual Update TB/19.

(Cont’d)

n) Remove the template.

10

2
3
5

2 Rail 9 Screw
3 Screw 10 Blocking piece
5 Template
.

o) Put a 0.05 mm shim under the Damper (12).

p) Put the template (11) in the station at the front edge of the arms (4) .
q)
.
Set the pull-down arms against the template and tighten the screws (1).

(Cont’d)

®
Doc. No. UP-3460771-0101 UP-79 (114)
5.7-2 Pull-Down Device - Set. Valid for
TB/19. 1 Maintenance Manual Update

(Cont’d)

r) Remove the template and the shim under the damper.

1 12

11

1 Screw
4 Pull-down arm
11 Template TP No.
2660697
12 Damper
.

(Cont’d)

UP-80 (114) Doc. No. UP-3460771-0101

®
 5.7-2 Pull-Down Device - Set. Valid for
1 Maintenance Manual Update TB/19.

(Cont’d)

s) Remove the locking clamp.

t) Check that the blocking piece (10) meets the bracket (13).

13

10

10 Blocking piece
13 Bracket
.

u) On the TPOP setting and information service unit left menu, press the button (6)
and then the stop button (14) to stop the hydraulic pump.
v) Turn off the water valve and turn off the power supply disconnector.
w) Install the protective grating over the impulse transmitter.

6 14
6 Manual hydraulic
pump button
14 Stop button
.

®
Doc. No. UP-3460771-0101 UP-81 (114)
5.7-2 Pull-Down Device - Set. Valid for
TB/19. 1 Maintenance Manual Update

This page intentionally left blank

UP-82 (114) Doc. No. UP-3460771-0101

®
 5.10-2 Pull-Down Device - Set. Valid for
1 Maintenance Manual Update TBA/9 TBA and TBA/19 TBA.

5.10-2 Pull-Down Device - Set. Valid for TBA/9 TBA and TBA/19
TBA.
Machine Status Electrical supply disconnecting device in position O
(LOCKED in OFF position)
Main air valve LOCKED in OFF position
Main water valve LOCKED in OFF position
Special Equipment Locking clamp TP No. 76167
Template for pull-down device, see table below.
SPC Reference 256712-0400
256712-0500
RK Reference 1332018-0030

Set Cylinder
a) Remove the cover (1).
b) Loosen the nut (2).
c) Set distance A by turning the threaded sleeve (3) to A = 105 ±1 mm.
d) Tighten the nut (2) and attach the cover (1).

2
A
3

A = 105 ±1 mm
1 Cover
2 Nut
3 Threaded sleeve
.

(Cont’d)

®
Doc. No. UP-3460771-0101 UP-83 (114)
5.10-2 Pull-Down Device - Set. Valid
for TBA/9 TBA and TBA/19 TBA. 1 Maintenance Manual Update

(Cont’d)

Set Rails
a) Raise the pivot frame and loosen the screws (2).
b) Position the template (3) against the blocking piece (1), see the table below for
the correct width B.

Package Template, B ±0.2 Package Template, B ±0.2

TP No. mm TP No. mm
TBA 100 B 76307-11 48 TBA 200 S 76307-6 48
TBA 125 S 76307-5 48 TBA 250 B 76307-1 64
TBA 160 S 76307-6 48 TBA 250 S 76307-9 54
TBA 180 B 76307-4 64 TBA 284 B 76307-8 64
TBA 200 B 76307-3 64 TBA 300 S 76307-8 64
TBA 200 M 76307-13 54 TBA 330 S 76307-12 64

1
2

B
1 Blocking piece
2 Screw
3 Template
.

(Cont’d)

UP-84 (114) Doc. No. UP-3460771-0101

®
 5.10-2 Pull-Down Device - Set. Valid for
1 Maintenance Manual Update TBA/9 TBA and TBA/19 TBA.

(Cont’d)

c) Set the rails (4) to make light contact with the template.
d) Move the template forward and backward on the blocking piece and make sure
the rails are parallel with the blocking piece. Tighten the screws (2).
e) Remove the template and lower the pivot frame.
f) Tighten the screws to the pull-down arms.

2 Screw
4 Rail
.

(Cont’d)

®
Doc. No. UP-3460771-0101 UP-85 (114)
5.10-2 Pull-Down Device - Set. Valid
for TBA/9 TBA and TBA/19 TBA. 1 Maintenance Manual Update

(Cont’d)

Blocking piece
a) Set power and water to On.
b) Crank until the station chain stops indexing.
c) Loosen the screws (2) and move the pull-down arms up as far as possible.

2 Screw
.

d) Raise the pivot frame.

e) Set the service switch in position On.
f) Actuate hydraulic valve (5) Y41 using the locking clamp.

5 Valve
.

(Cont’d)

UP-86 (114) Doc. No. UP-3460771-0101

®
 5.10-2 Pull-Down Device - Set. Valid for
1 Maintenance Manual Update TBA/9 TBA and TBA/19 TBA.

(Cont’d)

g) See the table below, select the correct template (3) and place it on the station
chain centered underneath the blocking piece.

Package Template, TP B ±0.2 Package Template, B ±0.2

No. mm TP No. mm
TBA 100 B 76307-11 69.8 TBA 200 S 76307-6 119.8
TBA 125 S 76307-5 86.5 TBA 250 B 76307-1 106.8
TBA 160 S 76307-6 95.0 TBA 250 S 76307-9 131.5
TBA 180 B 76307-4 76.0 TBA 284 B 76307-8 120.2
TBA 200 B 76307-3 83.5 TBA 300 S 76307-8 120.2
TBA 200 M 76307-13 106.5 TBA 330 S 76307-12 136.8

h) Carefully lower the pivot frame.

i) Loosen the nut and turn the sleeve (6) until there is a play of 0.05 mm under the
stop lug (7).
j) Tighten the nut and remove the template (3).
k) Deactivate the hydraulic circuit.
l) Set power and water to Off.

C
3

3 Template
6 Sleeve
7 Stop lug
.

(Cont’d)

®
Doc. No. UP-3460771-0101 UP-87 (114)
5.10-2 Pull-Down Device - Set. Valid
for TBA/9 TBA and TBA/19 TBA. 1 Maintenance Manual Update

(Cont’d)

Pull-down Arms
a) Crank until the station chain stops indexing.
b) See the table below, and select the correct template. Raise the pivot frame and
place the template (3) in the station chain, centered underneath the blocking
piece.

Package Template, B ±0.2 Package Template, B ±0.2

TP No. mm TP No. mm
TBA 100 B 76307-11 48 TBA 200 S 76307-6 48
TBA 125 S 76307-5 48 TBA 250 B 76307-1 64
TBA 160 S 76307-6 48 TBA 250 S 76307-9 54
TBA 180 B 76307-4 64 TBA 284 B 76307-8 64
TBA 200 B 76307-3 64 TBA 300 S 76307-8 64
TBA 200 M 76307-13 54 TBA 330 S 76307-12 64

c) Carefully lower the pivot frame.

d) Remove and bend the arms (8) so that they make contact with the template (3).
e) Remove the template (3) and set the pull-down arms in the vertical position.

A
3 Template
8 Pull-down arms
.

(Cont’d)

UP-88 (114) Doc. No. UP-3460771-0101

®
 5.10-2 Pull-Down Device - Set. Valid for
1 Maintenance Manual Update TBA/9 TBA and TBA/19 TBA.

(Cont’d)

Vertically
a) Set power and water to On.
b) Actuate hydraulicvalve (9) Y41 using the locking clamp.
c) Put a piece of metal (10), thickness 1.25 mm, in the station at the front edge of
the pull-down arms.
d) Loosen the screws and shift the arms (8) to make contact with the piece of
metal.
e) Remove the piece of metal and the locking clamp. Set the service switch to
position Off. Turn Off cooling water and switch Off power.

10

8 Pull-down arms
9 Valve
10 Metal piece
.

®
Doc. No. UP-3460771-0101 UP-89 (114)
5.10-2 Pull-Down Device - Set. Valid
for TBA/9 TBA and TBA/19 TBA. 1 Maintenance Manual Update

This page intentionally left blank

UP-90 (114) Doc. No. UP-3460771-0101

®
 5.10-2 Pull-Down Device - Set. Valid for
1 Maintenance Manual Update TBA/9 TWA, TBA/19 TWA and TWA/19.

5.10-2 Pull-Down Device - Set. Valid for TBA/9 TWA, TBA/19

TWA and TWA/19.
Machine Status Electrical supply disconnecting device in position O
(LOCKED in OFF position)
Main air valve LOCKED in OFF position
Main water valve LOCKED in OFF position
SPC Reference 591677-0100
RK Reference 1332018-0030

Set Cylinder
a) Remove the cover (1).
b) Loosen the nut (2).
c) Set distance A by turning the threaded sleeve (3) to A = 105 ±1 mm.
d) Tighten the nut (2) and attach the cover (1).

2
A
3

TBA is shown.
A = 105 ±1 mm
1 Cover
2 Nut
3 Threaded sleeve
.

(Cont’d)

®
Doc. No. UP-3460771-0101 UP-91 (114)
5.10-2 Pull-Down Device - Set. Valid
for TBA/9 TWA, TBA/19 TWA and
TWA/19. 1 Maintenance Manual Update

(Cont’d)

Set Rails
a) Raise the pivot frame and loosen thescrews (2).
b) Position the template (4), see the table, against the blocking piece (1).

Package Template, TP B ±0.2 mm

No.
TWA 125 S 136064 50
TWA 200 S 2527171 50

c) Set therails (3) so that they touch the template (4) lightly.
d) Move the template (4) forward and backward on the blocking piece and make
sure the rails (3) are parallel with the blocking piece (1). Tighten the screws (2).
e)
.
Remove the template (4) and lower the pivot frame.
f) Tighten the screws (2).

2 2

3 3

1 Blocking piece 3 Rail

2 Screw 4 Template
.

(Cont’d)

UP-92 (114) Doc. No. UP-3460771-0101

®
 5.10-2 Pull-Down Device - Set. Valid for
1 Maintenance Manual Update TBA/9 TWA, TBA/19 TWA and TWA/19.

(Cont’d)

Blocking piece
a) Crank until the station chain stops indexing.
b) Set power and water to On.
c) Raise the pivot frame.
d) Set the service switch in position On.
e) Actuate hydraulic valve (5) Y41 using the locking clamp.

5 Valve
.

f) See the table below, select the correct template (4) and place it on the station
chain centered underneath the blocking piece.

Package Template, TP C ±0.2 mm

No.
TWA 125 S 1360604 106
TWA 200 S 594988 145

g) Carefully lower the pivot frame.

h) Loosen the nut and turn the sleeve (6) until there is a play of 0.05 mm under the
Stop lug (7).
i) Tighten the nut and remove the template (4).
j)
.
Deactivate the hydraulic circuit.

(Cont’d)

®
Doc. No. UP-3460771-0101 UP-93 (114)
5.10-2 Pull-Down Device - Set. Valid
for TBA/9 TWA, TBA/19 TWA and
TWA/19. 1 Maintenance Manual Update

(Cont’d)

k) Set power and water to Off.

1 Blocking piece 6 Sleeve

4 Template 7 Stop lug
.

l) Deactivate the valve (5) Y41 by removing the piece of metal and the locking
clamp.
m) Set the service switch to position Off. Turn Off cooling water and switch Off
power.

5 Valve
.

UP-94 (114) Doc. No. UP-3460771-0101

®
UP Spare Parts Catalogue
Updates

®
Doc. No. UP-3460771-0101 UP-95 (114)
 UP Spare Parts Catalogue Updates

Description
This chapter contains the pages used to update the existing machine Spare Parts
Catalogue. See instructions in Section 3.1 Updating the Manuals in the RM.

UP-96 (114) Doc. No. UP-3460771-0101

®
UP Spare Parts Catalogue Updates Table of Contents

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Update Log for Doc. No. SPC-_______-____ ............. 99

SPC Update Pages............................................. 101
SPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

®
Doc. No. UP-3460771-0101 UP-97 (114)
 UP Spare Parts Catalogue Updates

This page intentionally left blank

UP-98 (114) Doc. No. UP-3460771-0101

®
 Update Log for Doc. No.
UP Spare Parts Catalogue Updates SPC-_______-____

Update Log for Doc. No.

SPC-_______-____
Fill in the document number and insert this table in the manual. This table shows all
changes made to this manual, including installed rebuilding kits, added or removed
pages. Page numbering on added pages begins with UP.

Added Pages
Date Installed Kit (Doc. No.) Removed Pages Signature

(Cont’d)

®
Doc. No. UP-3460771-0101 UP-99 (114)
 Update Log for Doc. No.
SPC-_______-____ UP Spare Parts Catalogue Updates

(Cont’d)

Added Pages
Date Installed Kit (Doc. No.) Removed Pages Signature

UP-100 (114) Doc. No. UP-3460771-0101

®
UP Spare Parts Catalogue Updates SPC Update Pages

SPC Update Pages

The following pages must be used to update the Spare Parts Catalogue for the
machine.

SPC

®
Doc. No. UP-3460771-0101 UP-101 (114)
 (Cont’d)

UP-102 (114)
SPC Update Pages

SPC
Spare Parts Catalogue

Doc. No. UP-3460771-0101

Machine Type Group Description Used-In Page No

® 1-1 (6)
Tetra Pak No. 3255730-0100 UK CYLINDER UNIT Pos. 010
Doc No: UP-3460771-0101

(Cont’d)
UP Spare Parts Catalogue Updates

®
 ® Used in group:
Tetra Pak Pos. 010 UK CYLINDER UNIT Drawing file:
1-2 (6) (Cont’d)

®
UP Spare Parts Catalogue Updates

This page is intentionally left blank.

Doc. No. UP-3460771-0101

SPC Update Pages

UP-103 (114)
(Cont’d)
 ECM: 826969 - 20170111
Group number: 3255730-0100
Assembly Drawing:

Pos Part No UN Qty Description Page No Pos Part No UN Qty Description Page No
(Cont’d)
-
010 3445300-0100 1 MECHANICAL REBUILDING ..................................................... 1-5

UP-104 (114)
020 3460770-0101 1 REBUILDING MANUAL
030 3460771-0101 1 UPDATE PAGES
SPC Update Pages

Doc. No. UP-3460771-0101

Machine Type Group Description Used-In Group Number Page No

® 1-3 (6)
Tetra Pak No. 3255730-0100 UK CYLINDER UNIT Pos. 010 3255730-0100
Doc No: UP-3460771-0101

(Cont’d)
UP Spare Parts Catalogue Updates

®
 ® Used in group:
Tetra Pak 3255730-0100 Pos. 010 MECHANICAL REBUILDING Drawing file:
1-4 (6) (Cont’d)

®
UP Spare Parts Catalogue Updates

This page is intentionally left blank.

Doc. No. UP-3460771-0101

SPC Update Pages

UP-105 (114)
(Cont’d)
 ECM: 826970 - 20170111
Group number: 3445300-0100
Assembly Drawing:

Pos Part No UN Qty Description Page No Pos Part No UN Qty Description Page No
(Cont’d)
-
010 1332005-0135 1 PRESSURE DEVICE CYLINDER KIT

UP-106 (114)
020 1332018-0030 1 RETRIEVER CYLINDER KIT
030 90457-0042 1 FILTER 10 MICRON, 0030-D-010-BN4HC
SPC Update Pages

Doc. No. UP-3460771-0101

Machine Type Group Description Used-In Group Number Page No

® 1-5 (6)
Tetra Pak No. 3255730-0100 MECHANICAL REBUILDING 3255730-0100 Pos. 010 3445300-0100
Doc No: UP-3460771-0101

(Cont’d)
UP Spare Parts Catalogue Updates

®
UP Spare Parts Catalogue Updates SPC Update Pages

(Cont’d)

®
Tetra Pak

(Cont’d)

®
Doc. No. UP-3460771-0101 UP-107 (114)
 (Cont’d)

UP-108 (114)
SPC Update Pages

SPC
Spare Parts Catalogue

Doc. No. UP-3460771-0101

Machine Type Group Description Page No

® ii-1 (4)
Tetra Pak No. 3255730-0100 Part Number Index Doc No: UP-3460771-0101

(Cont’d)
UP Spare Parts Catalogue Updates

®
 ®
ii-2 (4)
Tetra Pak Doc No: UP-3460771-0101

Part No Description Page No Part No Description Page No

(Cont’d)

90457-0042 .... FILTER 10 MICRON, 0030-D-010-BN4HC ............................................................................ 1-5

1332005-0135 .PRESSURE DEVICE CYLINDER KIT .................................................................................... 1-5
1332018-0030 .RETRIEVER CYLINDER KIT ................................................................................................. 1-5

®
3445300-0100 .MECHANICAL REBUILDING ................................................................................................. 1-3
3460770-0101 .REBUILDING MANUAL .......................................................................................................... 1-3
3460771-0101 .UPDATE PAGES ................................................................................................................... 1-3
UP Spare Parts Catalogue Updates

Doc. No. UP-3460771-0101

SPC Update Pages

UP-109 (114)
(Cont’d)
 Part No Description Page No Part No Description Page No
(Cont’d)

UP-110 (114)
SPC Update Pages

Doc. No. UP-3460771-0101

Machine Type Group Description Page No

® ii-3 (4)
Tetra Pak No. 3255730-0100 Part Number Index Doc No: UP-3460771-0101

(Cont’d)
UP Spare Parts Catalogue Updates

®
UP Spare Parts Catalogue Updates SPC Update Pages

(Cont’d)

®
Tetra Pak

®
Doc. No. UP-3460771-0101 UP-111 (114)
 SPC Update Pages UP Spare Parts Catalogue Updates

This page intentionally left blank

UP-112 (114) Doc. No. UP-3460771-0101

®
TP Logo page