Installation, Operation and Maintenance Manual

FLSmidth
5505 W Gillette Rd • Tucson, AZ 85743-9501 • USA

Tel +1 520 744 8200 • Fax +1 520 744 8300
www.flsmidth.com
INSTALLATION, OPERATION
AND MAINTENANCE MANUAL
14 MODEL GMAX10-3139 KREBS® CYCLONES

SERIAL NUMBERS: g168465I – g168478I
1 R1014-FDN KREBS® RADIAL CANISTER MANIFOLD SYSTEM
FOR
FLSMIDTH SLC/LUNDIN GOLD-FRUTA DEL NORTE
PO NUMBER: 9230056206
ECFN-FLS-MC-P004B-MAN-00001
INSTALLATION, OPERATION, MAINTENANCE METALLURGICAL
FLSMIDTH KREBS CYCLONES (Rev 02/16)
General Storage Requirements

FLSmidth Krebs Cyclones, rubber lined
This manual has been designed to make
manifold components and auxiliary
you familiar with the easiest and most
equipment such as valves, should always
practical way to install, operate, and
be stored:
maintain the FLSmidth Krebs Cyclone –
keep it handy for future reference.  out of direct sunlight;
Additional information can be obtained from
 away from heat and;
the FLSmidth Krebs offices. Please see our
web site at www.flsmidthkrebs.com for the  protected from extreme weather
location of the nearest FLSmidth Krebs conditions.
office or representative. The cyclone you
The preferred storage area will be a cool,
have purchased cannot operate well without
well-ventilated building.
proper care. To keep the unit at top
efficiency, correct procedures for installation If outside storage is mandatory, the
and maintenance must be followed. equipment should be totally covered over
with heavy, opaque, plastic weather
Cyclone Identification covering. It is essential that the plastic be
opaque so as to cut out direct sunlight. In
FLSmidth Krebs cyclones are designated by
addition, a light color opaque material is
Model Numbers, Serial Numbers, size and
desirable, to avoid heat build - up under
style. This information is stamped on an
identification plate. the covering. Flange protectors are usually
supplied with rubber-lined flanges.
Permanent records for this cyclone are kept
The covering should be spread over the
by the serial number; therefore, the serial
equipment with allowance for underside
number must be used with all
correspondence and spare parts orders. ventilation to avoid excessive heat build-up
and moisture condensation. Elevating the
Receiving Instructions equipment a minimum of 2 inches above
ground level should ensure adequate
Where possible, FLSmidth Krebs equipment ventilation and prevention of moisture
is usually shipped in its complete assembled condensation.
form; consistent with transportation and
handling equipment limits. Component The natural gum rubber employed in the
parts such as pipe fittings and spare parts manufacture of the cyclone liners is
are frequently placed inside the cone adversely affected by heat. However, if
section of the cyclone. stored exactly as described above, ambient
temperatures of less than 120F
When removing the cyclone from its (preferably less than100F) can be
packing, care should be taken to account for maintained.
all parts. Individual items can be checked
against the packing slip. The equipment will not be damaged by
freezing conditions as long as it is kept dry.
An Inlet Pressure Gauge and Diaphragm If below freezing conditions are involved,
Assembly are furnished with many FLSmidth care should be taken when handling to
Krebs Cyclones. These are packed avoid damage to projecting rubber splash
separately and without necessary fluid. skirts and similar rubber components as
Please check the crate carefully for these they become brittle at very low
items. temperatures.
Storage Requirements separations than a direct tangential entry;

hence, lower pressure drops, greater unit
(cont’d) capacities, and sharper separations are
Natural gum rubber is damaged by ozone, obtained.
and hence this equipment should not be Vortex Finder
stored in close proximity to possible ozone
sources such as high voltage rectifier From the standpoint of its impact on
equipment. operating results, this is the most critical of
all orifices. The vortex finder size has the
Where auxiliary equipment includes greatest effect on pressure drop for a given
instrumentation, automatic valves, etc., volume, and generally speaking, the larger
particular care should be taken to avoid the vortex finder the coarser the cut and
moisture and moisture condensation the greater the proportion of solids
occurring during storage. reporting to overflow. Conversely, a
Cyclone Design smaller vortex finder normally means a
finer cut and lower solids, but too small a
Considerations size may so reduce volume and velocity
The primary consideration in selecting the that inferior performance could result.
proper size and design of cyclone is the For any slurry, an optimum balance
classification objective, and not capacity, as between permissible dilution, largest
is the case in many other process devices. vortex finder, and lowest pressure drop
FLSmidth Krebs, for each specific possible for the desired objective should be
classification objective, calculate the proper sought. Since most classification problems
relationship between inlet orifice, vortex involve a fixed volume, the size of the
finder, and apex orifice size, and all vortex finder and pressure drop will be
cyclones are engineered for the job prior to interdependent.
shipment. Apex Orifice
There is seldom any necessity for changing The function of the apex orifice is to
these orifice sizes unless the classification discharge the coarse material in such a
objectives or plant operating conditions are form that maximum density and
altered. smoothness of discharge is obtained.
Inlet Orifice Therefore, it should be large enough to
allow the tonnage reporting there to exit
The inlet orifice size governs the entrance with a slight conical cross-sectional shape,
velocity of the pulp, but its major function is but should not be used as a control of
to provide a smooth flow-pattern at the separation.
point of entry. All FLSmidth Krebs Cyclones
are designed with an involute entry that The apex orifice should never be so small
orientates the particles prior to reaching the that a "roping" condition exists, for this is
tangential point of contact with the cylinder an indication that a larger tonnage is
wall. reporting to underflow than the apex orifice
is allowing to discharge. Therefore, the
This design minimizes turbulence at this remainder must report to overflow,
point and reduces the possibility of oversize reducing the effectiveness of classification.
particles being short-circuited into the
vortex finder, due to turbulence or ricochet
action.
The involute entry also allows the use of
larger vortex finders for equivalent
Installation metal plate in the pump sump well below

the normal level of the slurry in the sump.
Each cyclone should be securely mounted This plate can hang by straps suspended
on a soundly constructed frame so that from the top of the sump, or the plate can
stresses on the overflow/underflow piping be welded at several points around the
are minimized. periphery of the sump to hold it in place.
An annular opening between the plate and
Pressure Gauge the edges of the sump of about one inch
An option with most FLSmidth Krebs around its entire periphery will generally be
Cyclones is a pressure gauge and sufficient to allow the total volume of slurry
diaphragm assembly. The assembly is to pass from the upper compartment to the
available with a 0.25” connection for use lower section.
with fine solids or a 1.25” connection for It is always difficult to hold the feed
use with coarse solids. If this assembly was
volume in any pumping circuit at an exact
purchased, see the attached assembly
constant. To safeguard against this
drawing.
possibility of minor fluctuations in flow, it is
always desirable to install a float valve
The Diaphragm Assembly must be installed,
connected to a fresh water supply in the
and before installing the Pressure Gauge,
pump sump. This float can be adjusted in
the upper chamber of the diaphragm must such a fashion that it only functions when
be filled with a suitable (light) machine oil.
the level in the sump is drawn down to a
Sump low level. This will prevent emptying the
sump, causing a momentary air lock and a
The conversion of flow and velocity to sudden fluctuation in volume pumped.
kinetic energy in a cyclone is derived from
the energy supplied by the pump. Each In certain de-sliming or de-watering
adjustment of the cyclone variables will operations, it is permissible to return a
influence the pumping to some degree, and portion of the overflow product to the
these will be discussed under operation. pump sump to maintain a constant level.
Constant volumetric flow to the cyclone is It should be noted that the slime content in
important. Momentary fluctuations are any feed slurry to a cyclone is an inhibiting
generally the result of air trapped in the factor, and the greater the slime content,
slurry. the more difficult it becomes to make a
given separation for a given set of
Correct design of the pump sump is conditions of dilution and feed pressure.
probably the most important single factor in
establishing an efficient cyclone operation. This is the reason that the use of
The liquid level in the sump is by no means recirculated overflow product should be
an indication that the cyclone is receiving a handled with caution, as there is always
constant and uniform volume of feed. This danger of recirculating an excess quantity
can best be detected by watching the inlet and unnecessarily increasing the slime
pressure gauge attached to the cyclone. If content in the cyclone feed slurry. Where
the needle of the gauge fluctuates fairly water is reasonably plentiful or the volume
rapidly, it is a definite indication that there of overflow products is not an important
is entrained air in the pump discharge consideration, it is desirable to add fresh
slurry, despite the fact that the pump sump water to the feed as a means of volume
may hold a constant level. control in preference to recirculating the
overflow product of the cyclone.
The only way to correct this deficiency is to
prevent the entering stream from carrying
entrapped air to the suction of the pump. A
simple correction is to mount a horizontal
Installation (Cont’d)
The overflow product should go to Pump
atmosphere as near the unit as possible, Pumping to a cyclone, or battery of
and facilities should be available for cyclones, must be carefully engineered to
sampling. If the overflow pipe is carried the job both as to size and type of the
directly to an elevation substantially below pump, and to size and length of the pipe
the apex of the cyclone, it creates a siphon line. Wear results in a much higher pump
action, which in turn causes coarser maintenance cost than cyclone
particles to be carried into the overflow maintenance cost.
product. Sometimes one intentionally
installs a siphon on an overflow to assist in Wear on a pump varies approximately
pulling over coarser sizes and higher density proportionately to the cube of the velocity.
of overflow products. This procedure must In order to minimize the pump speed and
be approached with caution, as it is a pump maintenance, the cyclone should be
strictly artificial means of controlling the as near to the pump as possible. A certain
classification potential in a cyclone. inlet pressure at the cyclone will be
required, so there is also a power saving
Generally speaking, the use of a larger by having the static and friction head as
vortex finder, lower pressure drop, or a low as possible.
combination of both can accomplish this far
more effectively. Piping
The underflow discharge should not be When designing cyclone piping, the most
permanently enclosed, as it is most important consideration is to establish a
important to be able to observe the velocity that will prevent particle
characteristics of this flow. Normally a segregation in the pipe line, and at the
periodic adjustment of the apex valve will same time hold the velocity to a minimum
maintain the underflow as a loose rope or a to reduce wear, which increases rapidly
slight spray discharge, in preference to a with increase in velocity.
so-called "rope" discharge.
With a large majority of installations for
A "rope" discharge is an indication that pumping slurries, the velocity range falls
there is excess crowding of solids at the between a low of about 5 f/s and a high of
apex orifice, which if carried too far can 15 f/s.
cause tramp over-size to be carried into the
Major factors in determining the optimum
overflow product. If mesh of separation is
velocity in a pipeline are:
relatively fine, and it is important to hold
this separation at a near constant, it is  particle size
never desirable to attempt to pull a "rope"
 angularity of the coarser fractions
discharge at the apex of the cyclone.
 specific gravity of solids
The launder handling the underflow should
be large enough to permit observation and  slimes content
sampling of the underflow product, and
 pulp density
wide enough to prevent wear on the sides
of the launder when the apex is discharging  viscosity
in a relatively wide spray. It should also be
deep enough to avoid splash and excessive
wear on the bottom of the launder.
Operation Apex Assemblies

The distribution of particle sizes in the
Numerous factors influence the operation of
underflow product has the greatest
a cyclone, such as distribution of particle
influence on underflow percent solids. For
sizes, percent feed solids, specific gravity of
example; a clean, sandy underflow with
solids and liquid and pulp viscosity.
particles of 2.6 specific gravity and ranging
Following is a brief discussion of some from about 1700 to 230 microns (with a
factors influencing cyclone operation, which very low percentage of particles less than
the operator normally is able to vary: 230 microns) would produce an underflow
product of 65 to 70% solids. A similar
Feed Dilution underflow with a full-range distribution of
Feed dilution is the most effective control sizes from about 1700 to 75 microns could
available. The use of additional dilution be discharged at 70 to 76% solids. Many
water will always result in a finer and density measurements at various
sharper separation. operations have demonstrated that the
difference in pulp density between a
Pressure Measurement moderate spray discharge and a rope
Pressure drop across a cyclone is the discharge is rarely more than about 2-5%
pressure differential between the cyclone solids.
inlet and overflow. When the cyclone Various adjustable and fixed apex
discharges to atmosphere, a condition that assemblies are available for Krebs
we always recommend, the inlet pressure Cyclones. The adjustable series may be
(gauge reading) is, for practical purposes, varied as required for plant operation with 0
the pressure drop. In such cases then, the – 80 psi (0 – 552 kpa) plant air or with
pressure drop and cyclone inlet pressure hydraulic pressure if plant air is not
are synonymous. Where the cyclone available.
overflow discharges against a head (back
pressure against the cyclone overflow), the CAUTION
terms are not synonymous. Never exceed 100 psi (690 kPa) on
Pressure measurement is merely an the adjustable valve assembly. To
indication of the energy required to force a do so will result in distortion of the
given volume through a cyclone fitted with
apex orifice shape and may rupture
a certain combination of orifices, and is not
an indication of developed force-pattern or or dislodge the liner, any of which
throughput, except as related to that one will result in poor cyclone
particular set of operating conditions. performance.
To cite an extreme example, it is entirely
possible to operate with an abnormally high Fixed apex assemblies are usually fitted to
pressure drop across a cyclone fitted with cyclones in closed-circuit grinding
small inlet, vortex, and apex orifice. applications where the highly abrasion
The volume throughput could be very resistant ceramic apex inserts provide
slight; whereas, superior performance as extremely long life and minimum apex
well as greatly increased capacity could maintenance costs. The fixed apex is also
result from the same cyclone operating at a used to similar advantage in other
lower pressure drop with larger orifices. applications when apex adjustability is not
required.
Excessive pressures result in higher costs
for pump operation and maintenance and
should be avoided wherever possible.
Spare Cyclones
To minimize the risk of manifold feed
nozzles plugging while they are idle, we
recommend cycling the valves on the
standby cyclones on a regular basis, turning
off other cyclones to take their place. This
way, all of the cyclones on the system get
evenly used and wear at a uniform rate
rather than having the same one or two
cyclones shut off all the time while the
other ones wear out. This cycling will
reduce the possibility of material settling in
a feed pipe of a standby cyclone and
"setting up", causing a permanent
blockage. It will take trial and error to
determine how frequently the valves on the
spare cyclones should be opened. Start
initially with once or twice a shift and then
gradually lengthen the interval if no
blockages occur.
Maintenance
It is necessary to regularly check the
cyclone liners for wear. The cyclone liners
can only be properly inspected by
disassembling the cyclone. This must be
done when the cyclone is not in service.
The life of the liners will depend on the
application and the type of liner material
being used. It is the responsibility of the
operator to establish a routine for regular
inspection after a cyclone has been
commissioned and, from experience,
determine the frequency with which the
cyclone liners must be inspected and/or
changed.
Replacing Cyclone Liners

CAUTION
Before torquing bolts connecting any two
housing sections, inspect adjacent liner
alignment for reverse shelving (see
below). This condition causes fluid
turbulence that may accelerate liner wear,
and may also affect cyclone performance.
A reverse shelf can be corrected during
assembly of the cyclone; while the bolts
are still loose. The housing sections can
be shifted from side to side until reverse
shelf is eliminated. Torque bolts after
proper alignment is achieved.
Recommended Setup for Connecting Flanges
Recommended arrangement for cylinder/cone connecting flange
Recommended arrangement for cone/cone connecting flange
ELASTOMER LINER INSTALLATION INSTRUCTIONS
Overview:
1. The FLSmidth Krebs Cyclone standard liner material is made of a molded, high density,
pure gum rubber that is compounded to provide a long wear life. In addition, urethane
and other elastomers are available for all liner sections and can be used in applications
where gum rubber is not well suited. All of the elastomer liners are designed for a firm
fit into their corresponding housing. These liners are designed for a compression fit in
the housing to extend wear life; which sometimes gives the initial impression that the
elastomer liner is too large. However, by following the recommended installation
techniques, the liners can be easily installed and provide a good fit.
2. The circumferential compression of liners installed in their respective housings may

create elongation to the extent that the liner projects beyond the metal housing.
Plywood boards bolted or weighted to each end of the metal housing will compress liners
to the proper length until the adhesive sets up in one to two hours.
3. Standard elastomer inlet head liners, cylinder liners, and cone liners must be cemented
into their metal housings to prevent premature failure. Apex liners do not need to be
cemented. Recommended adhesive is KREBSTIK® liner cement, a compound that we
stock specifically for this purpose. This KREBSTIK adhesive also serves as a lubricant
during liner installation enabling liners to slide in easily.
3.1. For certain models and configurations, application of adhesive is not necessary for
installation. Adhesive is not required for urethane liners, all talon flange liners (with
built-in protrusion), all apex liners and all liners used in FRP housings. Smaller
diameter cyclones, 3” (75mm), 4” (100mm), or 6” (150 mm), generally do not
require liner adhesive although it is not detrimental to use it.
4. The adhesive contact surfaces of all rubber and elastomer liners must be thoroughly
cleaned prior to applying adhesive. We recommend a general-purpose solvent (i.e.
MEK).
5. The liner adhesive should be allowed to set up for one to two hours after liner
installation prior to placing the cyclone in service.
6. Many FLSmidth Krebs Cyclone liners are manufactured with gaskets integrated into the
design (as part of the liner). These gaskets are referenced in this guide as “liner flange
gasket(s)”. These gaskets do not come with pre-stamped bolt hole patterns and require
punching as part of the installation procedure. These integrated gaskets seal the joint
as well as prevent slurry from entering between the liner and the housing. All flange
bolts should be tightened just snug enough to prevent leakage. Excessive tightening will
distort the liner causing abnormal wear and inefficient performance.
CAUTION: Excessive tightening of flange bolts will cause distortion and result in
abnormally severe wear and possibly liner dislodgment. (When using a torque
wrench, 35 ft.–40 ft. lbs. (47-54 N-m) is sufficient for steel flanges. Bolts through
FRP flanges should be 8 ft. –12 ft. lbs. (11-16 N-m) DO NOT EXCEED).
7. Periodic inspections of liners should be made until accurate wear records are
determined. At which time a replacement schedule based upon operating time can be
established. The liner wear life varies according to its location in the cyclone and
generally it is shortest in the lower cone section where abrasive action is greatest. In
order to prevent a reverse shelf, all FLSmidth Krebs Cyclone liners are designed with a
slight drop off at each joint by making the I.D. at the bottom of each liner slightly
smaller than the I.D. of the liner fitting immediately below it. After assembly, each joint
should be inspected to ensure that there is either a flush fit of the liners or a slight drop
off, but never a projecting shelf. Since liner wear is not equal throughout the cyclone,
the lower section liners must be replaced more frequently than the upper liners.
However, when any liner has worn to the degree that a projecting shelf results from the
installation of a new liner below it, the upper liner should be replaced also.
8. The KREBSTIK liner cement forms a bond between the liner and housing strong enough
to hold the liner in place during normal operation. However, it is not a permanent bond
and worn liners may be manually peeled away from the housing when a replacement is
necessary. The housing contact surface should be cleaned of dirt and foreign material
but adhesive does not need to be removed. An adhesive other than KREBSTIK may be
more difficult to use and is not recommended.
9. Liners correctly installed should remain in the proper position under normal operating
conditions. However, if performance of a cyclone falls below standard, liners should be
examined for wear, displacement, or tearing.
10. Rubber liners should always be stored in a cool location and never in direct sunlight.
FLSmidth Krebs maintains an extremely large inventory of parts and takes pride in the
fact that most shipments can be made within 24 hours from receipt of orders.
If there are any problems in the installation or operation of FLSmidth Krebs Cyclones,
please contact FLSmidth Krebs for assistance. Our staff will be happy to assist you.
A. Removal of Old Liner

Proper installation of FLSmidth Krebs’ BPC and other Elastomer liners is essential for
maximum performance and service. Most liners must be cemented into their corresponding
metal housing. Apex liners, urethane liners and talon flange style liners do not require
adhesive.
Liners are easily replaced by the following procedure:
1. Remove old liner by grasping one end and “peeling” away the housing. Larger liners
may require working from both ends to loosen entire liner.
2. Remove all dirt and foreign material from housing.
3. Clean interior of housing thoroughly using a general-purpose cleaning solvent.
B. Complete Cyclone Build Procedure
Pre Assembly Notes
- When using lock nuts, all bolts need to be tightened 2-3 threads past the top of the
lock nut.
- When using regular nuts, bolts can be flush to 3 threads past the top of the nut. Blue
Loctite is to be used on all bolts without lock nuts.
- When using studs, red Loctite or equivalent is to be used on the end threading into
the cyclone parts; blue Loctite or equivalent is to be used with a regular nut if not
using a lock nut.
- All bolts fastening to a threaded hole on any part of the cyclone need to have blue
Loctite.
- Methyl Ethyl Ketone (MEK) solvent should be used.
- Please note, that although these images are of gMAX Model Cyclones, installation of
liners for older models including “D” series FLSmidth Krebs Cyclones are similar.
Special Tools That May Make Assembly Easier
• Pry Bar
• Large Phillips Head Screw Driver
• 4in or Larger Paint Brush
• Flash Light
• Paint Scraper
The image shows a Torque pattern for

tightening bolts.
Note: Do not over torque. General

Recommendation is 35 - 40 ft. lbs.
(47-54 N-m) is sufficient for steel flanges.
Bolts through FRP flanges should be
8 ft. –12 ft. lbs. (11-16 N-m) DO NOT
EXCEED)
1. Chase the threads on the inlet head
housing and cover plate and any other
supplied part that has threads.
2. Wipe down all steel and liners that will be

glued. Use general-purpose solvent.
3. INLET HEAD: Place the cover plate liner

bottom-side up on either a table or on
cardboard laid out on the floor. Apply
KREBSTIK to the tongue section, and then
place the inlet head liner on the cover
plate liner.
4. Lower the Inlet Head Liner onto the
tongue of the Cover Plate Liner ensuring
an even and proper fit.
5. Ensure that the Male Key is properly

fitted to the female slot in the top section
half and that tongue and grooves are
seated correctly. Crossed tongue and
groove will cause improper cyclone
functioning.
Note: Allow 15 minutes for the KREBSTIK

to cure.
6. Apply KREBSTIK on the interior of the
inlet head housing.
7. Apply a liberal amount of KREBSTIK to

the exterior of the inlet head liner.
8. Drop the inlet head housing over the inlet
head liner and cover plate liner until the
top flange of the inlet head housing is
flush with the floor, and the flange of the
inlet head liner has popped out past the
bottom flange of the inlet head housing.
Note: the liner flange is wedged inside

the inlet head housing.
9. Use a large Phillips head screw driver or

pry bar to pop out the flange of the inlet
head liner if it did not do so on its own.
10. Clean the excess glue from the bottom
of the inlet head liner with solvent.
11. Punch holes in the inlet head liner

flange by placing a ball peen hammer
over the hole location and striking it
with another hammer.
12. Flip the inlet head and clean the

excess glue on the top with solvent.
13. After cleaning the surface use a dry
cloth to make sure there is no solvent
residue.
14. Apply Polyurethane around the

perimeter where the inlet head liner
and the inlet head housing meet, at
the inlet, and around the hole for the
vortex finder.
15. Place the full face gasket over the top
of the Polyurethane inlet head and line
up the holes.
16. Make sure to align with center hole

and outside bolt holes. If some of the
holes do not line up, use the same
procedure as step #11.
17. Place the cover plate over the gasket.
18. Gather the correct sizes and quantity
of hardware needed to assemble the
plate to inlet head.
19. Install all hardware called out on the

Bolt List and leave nuts and bolts
loose. Use Blue Loctite (or
equivalent) on Eye Nuts.
20. Check that the hole in the cover plate
and inlet head liner line up so the
vortex finder can be installed properly.
21. Use a ruler to make sure the inlet head

and the cover plate are aligned (flush)
before tightening hardware.
22. Tighten down the hardware, and check
that the cover plate did not move and
is still flush with the inlet head housing
so the vortex finder can still be
installed properly.
23. Tighten the eye nuts; use a wrench or

tool to hold lug from rotating during
tightening.
24. Trim the excess gasket flush with the

inlet head housing and cover plate if
needed. Be sure to avoid cutting the
inlet head liner flange.
25. Perform a final tongue and groove
inspection from top.
26. Inspect the inlet head and cover plate

liners for a gap between them and the
inlet head housing and cover plate; this
gap could create a reverse shelf when
the inlet is installed. Any gaps larger
than ¼” could be problematic. KREBSTIK
can be reapplied in gaps and
compressed to seat liner.
27. Install the inlet, ensuring the holes are

lined up, and hand tighten the bolts and
nuts.
28. Make sure to cross tighten the bolts
evenly so as not to over compress the
built-in gaskets on the inlet head and
cover plate liner.
29. VORTEX FINDER: If the vortex finder

calls for a gasket on the bottom of the
flange; place it over the body of the
vortex finder and allow it to drop to the
flange. Use the 3M Super 77 spray
adhesive to glue the gasket to the
bottom of the overflow. This prevents
the gasket from folding.
30. Install the vortex finder; if it is needed
apply soapy water to the vortex finder
and the inlet head liner prior to
installation.
31. Carefully lower the vortex finder into

the cover plate.
32. If the overflow is steel (no rubber

lining) use the 3M Super 77 spray
adhesive to glue the gasket to the
bottom of the overflow. This prevents
the gasket from folding and channels
being created that can create leaks
during hydro test or operation.
32. (continued)
33. If the cover plate has threaded thru-

holes where the overflow will be
No Photo Required
fastened, fill them in with
Polyurethane.
34. Mount the overflow to the cover plate,

make sure to cross tighten the bolts
per the diagram shown in the
Preassembly Notes at the beginning of
this procedure.
Note: Top flange holes must split

centerlines.
35. While flipping the inlet head lay the
cyclone on its side.
36. Flip the inlet head so it rests on the

overflow, and measure the height from
the floor to the cover plate near the
inlet.
37. Cut a piece of wood to use as a
support.
38. CONES: Lay cardboard out on the floor

prior to gluing the cones/cylinders.
Clean liners with general-purpose
solvent.
39. Apply a liberal amount of KREBSTIK on
the interior of the housing.
40. Apply a liberal amount of KREBSTIK on

the exterior surface of the liner.
41. Drop the cone housing over the cone
liner until the top flange of the cone
housing is flush with the floor and the
flange of the cone liner has popped out
past the bottom flange of the cone
housing.
42. Use a large Phillips head screw driver

or pry bar to pop out the flange of the
cone liner if it did not do so on its own.
43. Clean the excess glue from both the
top and bottom flanges of the cone
liner. Punch out the holes on the top
and bottom flanges if needed; refer to
step #11.
44. Wipe down cylinder flange with solvent

if necessary.
45. Lift the cone and mounting plate onto
the bottom flange of the inlet head;
orient the mounting plate per the
drawing. Note: Welds of Inlet Head and
Cone should be on the inlet side.
Note: If there is a mounting plate

instead of a built-in mounting frame,
place it onto the cone housing. If the
mounting plate is two pieces, install it
after the cone/cylinder has been placed
on the inlet head.
46. Gather the proper hardware for the

connection. Install the bolts leaving
them loose to adjust the cone in case
of a reverse shelf.
Bad Fit: Reverse Shelf Good Fit: No Reverse Shelf
Direction
of Fluid
Flow
47. Bolt the cone and mounting plate into

place once it is verified there is no
reverse shelf, and double-check it
before moving on.
48. If there are more cones/cylinders to

glue, repeat steps #38 - 44 and #46 –
No Photo Required
47, and always check and double-check
for reverse shelves.
49. If there is an apex assembly, do not

polyurethane the apex liner to the
No Photo Required
housing since this is the most
frequently replaced part and needs to
be easily removed.
50. Install the apex insert into the apex
housing.
51. Align the weld with the cone weld.
Note: Make sure to check for possible

reverse shelf.
52. Bolt the apex housing and insert to the
cyclone using the torqueing pattern as
previously described.
53. Install the retainer plate and gasket.
54. Use soap and water to easily slide the
splash skirt retainer plate over the
splash skirt.
55. Make sure to align the holes on the
splash skirt and liner.
56. Tighten the fasteners.
CYCLONE ASSEMBLY COMPLETE
Calculating Flows, Densities and Tonnages from the Table

(Specific Gravity of the Dry Solids Must be Known)
1) TONNAGE: (GPM and percent solids known)
GPM X 8 – Cubic feet of pulp per hour.
Cubic feet of pulp = Dry tons per hour

Cu.Ft./ton (from chart under known Sp. Gr.)
2) PERCENT SOLIDS IN PULP: (GPM and TPH known)
GPM X 8 Cu. Ft. of pulp to make one dry ton of solids.

TPH
Use the chart, under the correct Sp. Gr. column; find the nearest figure under the
“Tot.Vol.” column. Carry across, horizontally, to the percent solids.
3) GALLONS PER MINUTE: (Tonnage and percent solids known)

TPH X Cu. Ft. of pulp/dry ton (from chart) = GPM
8
EXAMPLES: (Assuming 2.6 as specific gravity of solids)
Overflow:
Measures 200 GPM with density of 10% solids. From the Table, across from 10% solids
it shows 300.31 Cu. Ft. required to make one dry ton of solids.
200 X 8 = 1600
1600
300.31 = 5.33 dry tons per hour
Underflow:
Measures 20 GPM with density of 68% solids. Table shows 27.37 cubic feet.
20 X 8 = 160
160
27.37 = 5.84 TPH
Calculating Flows, Densities and Tonnages from the Table (cont’d)
FEED: (Where measurement is difficult)
Add gallonages and tonnages, which in this case would be 220 GPM flow, with 11.17 TPH
feed rate.
220 X 8 = 1760 (Cubic feet of pulp per hour)
1760
11.17 = 157.56 (Cu. Ft. of pulp per ton of solids)
Look down the “Tot. Vol.” Column (Under the 2.6 heading) for nearest figure to
157.56. In this case it would be between 18% and 19% solids, closer to 18%. The
difference between 157.56 and 158.08 (the figure for 18% solids) is 0.52. The
difference between the figures for 18% and 19% solids, 158.08 and 148.73, is 9.35,
one tenth of which is 0.93. Dividing 0.52 by 0.93 you get .56. A correction of five-
hundredths must be made. The calculated figure of 157.56 is closer to the 18%
figure, and slightly smaller, so the corrected solids would be 18.05% solids. The
interpolation can be carried out to three places, if desired, but it is doubtful if any
sample is that representative of the total flow, except by coincidence.
UNDERFLOW CALCULATIONS:
Due to its high density and relatively small flow, the underflow must be measured
with extreme care. It is more accurate to take a small sample of the underflow
product, and dry it, to determine the percent solids, than it is to weigh a liter
container. For example: let’s assume one operator calculates 19 GPM at 67% solids,
and another calculates 21 GPM at 70% solids. The results would be as follows:
19 X 8 = 152 21 X 8 = 168
152 168
28.07 = 5.41 TPH 26.02 = 6.46 TPH
This is a substantial discrepancy, and yet each operator could well assume that he
had exercised sufficient care in taking and weighing samples. A sufficiently large
sample, say a 5-gal. can for small flows, and carefully timed with a stopwatch, should
give accurate results for all practical purposes.
FEED CALCULATIONS:
As a check you can take a density sample of the Feed. This can usually be done, with
reasonable accuracy, by tapping into the feed line. With Feed destiny known (from
the sample) and gallonage calculated by adding Underflow and Overflow GPM’s, the
tonnage check would be as follows:
Assume your Feed sample is 16% solids.

By Formula (1)
220 X 8 = 1760 (Cu. Ft. of pulp per hour)
1760
180.31 (from chart) = 9.76 TPH
This would indicate a feed rate of 9.76 TPH, as against 11.17 TPH by addition of
Overflow TPH and Underflow TPH, which is not a satisfactory check. Based on our
laboratory investigations, the percent solids in the samples sent for testing was
invariably higher than reported from plant operations.
In such calculations, where high multiple-factors are unavoidable, something must be

assumed as accurate. In cyclone work, it is usually best to use the overflow as a
starting point. Flow can be measured with reasonable accuracy, and a slight error in
percent solids will not materially alter the TPH.
Therefore, calculate the Overflow GPM and TPH formula (1). Carefully measure the
Underflow GPM only. Add the Overflow GPM to the Underflow GPM. This may be
assumed as an accurate Feed GPM. Average the calculated percent solids in the Feed
with the percent solids from the Feed Sample. Use this figure with the formula (1) to
calculate the TPH in the Feed. Subtract the Overflow TPH from the Feed TPH for a
revised Underflow TPH. You now have the Underflow GPM and TPH. The percent
solids can be calculated from these figures by formula (2). It is always dangerous to
assume that the Feed sample is accurate, as this is the most difficult product to
sample, and also fluctuations have the most pronounced effect of the other variables.
Another way to check tonnages is to use the Screen Analysis Method. It is necessary
to have the particles size distribution for all three products. Any sieve may be used
that is common to all products. Normally a 200 mesh sieve is the most practical. The
formula is as follows:
(% – 200 mesh in the Overflow) – (the % – 200 mesh in the Feed) 

(% – 200 mesh in the Feed) – (the % – 200 mesh in the Underflow).
This gives a ratio of Underflow TPH to Overflow TPH.
Example: (Using same data as above calculations)

Feed = 56.5% – 200 mesh
Overflow = 98.6% – 200 mesh
Underflow = 18.3% – 200 mesh
Using the above formula, you have:

98.6 56.5
56.5 18.3 42.1 = 1.102 = ratio of Underflow to Overflow.
42.1 38.2 38.2
Calculations from Tables:

Underflow = 5.84 TPH
Overflow = 5.33 TPH = 1.095
Screen Analysis Method:

Underflow = Overflow X ratio
5.33 X 1.102 = 5.87 TPH
The above check on ratios of 1.095 against 1.102, or tonnages of 5.84 TPH against 5.87 TPH,
would be considered a very satisfactory check.
It is difficult to obtain an accurate figure for the percentage of minus 200 mesh particles by a
single screening, either wet or dry. A combination of wet and dry screening will give a far
more accurate result. This can be checked by using the same formula on another sizing, say
100 to 65 mesh. If the screen analysis is accurate throughout, the formula will be the same
ratio figure for all sizes.
Explanation of Tables and Formulas

Formulas: (From which the Tables were calculated)
X = Specific Gravity of the pulp
Y = Percentage of dry solids in the pulp
Z = Cu. Ft. in one ton of dry solids for given Sp. Gr. = 32
Sp. Gr. of solid
PERCENT SOLIDS IN PULP = Sp. Gr. X 100 (X-1)

(Sp. Gr. – 1) X
SPECIFIC GRAVITY OF PULP = Sp. Gr. X 100

(Sp. Gr. X 100) - (Sp. Gr. – 1) Y
CUBIC FEET OF PULP TO MAKE ONE DRY TON OF SOLIDS =

Z (Sp. Gr. X 100 – Sp. Gr. – 1 Y)
Y
The formulas may be used for intermediate specific gravities, providing that the known factors
are established with sufficient accuracy. This is very difficult by normal methods. With very
dilute pulps, the ratio of solids to water is such that moisture on the outside of the container or a
few drops (+ or -) inside the container will materially affect the reading. With high-density pulps
it is very difficult to establish an accurate meniscus reading. For all practical purposes it is
sufficiently accurate, commensurate with the usual method of taking and weighing samples, to
interpolate from the chart for intermediate gravities.
EXAMPLE:
To determine the percent solids of pulp weighing 1400 grams per liter and containing an
unknown amount of solids with a Sp. Gr. of 3.5;
By formula:
350 (X-1) = 350 X .400 = 140 = 40% solids
2.5 X 2.5 X 1.400 3.50
By interpolation:
Look for the figures that are closest to 1400 grams/liter in the 3.4 and 3.8 columns. In the
3.4 column the figure must be below 1400, and in the 3.8 column it must be greater than
1400. This required is fulfilled at 40% solids, showing 1393 grams/liter at 3.4 and 1418 at
3.8. There are four points difference between 3.4 and 3.8, so 3.5 would be ¼ increase over
3.4. The difference between 1393 and 1418 is 25, ¼ of which is 6 plus. Add 6 to 1393 and
you get 1399, which is sufficiently accurate for all practical purposes. The density of the pulp
at 3.5 Sp. Gr. is therefore 40% solids.
Explanation of Tables and Formulas (Cont’d)
The same applies to the Cu. Ft./ton required to give one dry ton of solids. The figures on the
same line, under 3.4 and 3.8 columns, are 57.41 and 56.42 cubic feet. The difference is .99, ¼
of which would be .25.
In this case you subtract .25 from the figure under the 3.4 column, as it requires less volume as
the density increases. Therefore, 57.41 minus .25 equals 57.16, which is the cubic feet of pulp
at 40% solids necessary to make one dry ton of solids at 3.5 Sp. Gr.
Density Tables – Specific gravity – grams per liter. Total Volume – Cubic feet of pulp to one dry ton of solids.
Calculated and Complied by the Staff of FLSmidth Krebs.
SOLIDS
SP. GR. 1.4 1.8 2.2 2.5 2.6 2.7 2.8
SPECIFIC TOTAL SPECIFIC TOTAL SPECIFIC TOTAL SPECIFIC TOTAL SPECIFIC TOTAL SPECIFIC TOTAL SPECIFIC TOTAL
GRAVITY VOLUME GRAVITY VOLUME GRAVITY VOLUME GRAVITY VOLUME GRAVITY VOLUME GRAVITY VOLUME GRAVITY VOLUME
1 1003 3190.86 1004 3185.78 1005 3182.55 1006 3180.81 1006 3180.31 1006 3179.85 1007 3179.43
2 1006 1590.86 1008 1585.78 1011 1582.55 1012 1580.81 1012 1580.31 1012 1579.85 1013 1579.43
3 1009 1057.53 1013 1052.45 1017 1049.22 1018 1047.48 1019 1046.98 1019 1046.52 1020 1046.10
4 1012 790.86 1018 785.78 1022 782.55 1024 780.81 1025 780.31 1026 779.85 1026 779.43
5 1015 630.86 1023 625.78 1028 622.55 1031 620.81 1032 620.31 1033 619.85 1033 619.43
6 1017 524.19 1027 519.11 1034 515.88 1037 514.14 1038 513.64 1039 513.18 1040 512.76
7 1020 448.00 1032 442.92 1040 439.69 1043 437.95 1045 437.45 1046 436.99 1047 436.57
8 1023 390.86 1037 385.78 1046 382.55 1050 380.81 1052 380.31 1053 379.85 1054 379.43
9 1026 346.41 1042 341.33 1052 338.10 1057 336.36 1058 335.86 1060 335.40 1061 334.98
10 1029 310.86 1047 305.78 1058 302.55 1064 300.81 1065 300.31 1067 299.85 1069 299.43
11 1032 281.77 1051 276.69 1064 273.46 1070 271.72 1072 271.22 1074 270.76 1076 270.34
12 1036 257.52 1056 252.44 1070 249.21 1078 247.47 1080 246.97 1082 246.51 1084 246.09
13 1039 237.01 1061 231.93 1076 228.70 1085 226.96 1087 226.46 1089 226.00 1091 225.58
14 1042 219.43 1066 214.35 1083 211.12 1092 209.38 1094 208.88 1097 208.42 1099 208.00
15 1045 204.19 1071 199.11 1089 195.88 1099 194.14 1101 193.64 1104 193.18 1107 192.76
16 1048 190.86 1076 185.78 1096 182.55 1106 180.81 1109 180.31 1112 179.85 1115 179.43
17 1051 179.09 1082 174.01 1102 170.78 1114 169.04 1117 168.54 1120 168.08 1123 167.66
18 1054 168.63 1087 163.55 1109 160.32 1121 158.58 1124 158.08 1128 157.62 1131 157.20
19 1057 159.28 1092 154.20 1116 150.97 1129 149.23 1132 148.73 1136 148.27 1139 147.85
20 1061 150.86 1098 145.78 1122 142.55 1136 140.81 1140 140.31 1144 139.85 1148 139.43
21 1064 143.24 1103 138.16 1129 134.93 1144 133.19 1148 132.69 1152 132.23 1156 131.81
22 1067 136.61 1108 131.23 1136 128.00 1152 126.26 1156 125.76 1161 125.30 1165 124.88
23 1070 129.99 1114 124.91 1143 121.68 1160 119.94 1165 119.44 1169 118.98 1174 118.56
24 1074 124.19 1119 119.11 1151 115.88 1168 114.14 1173 113.64 1178 113.18 1182 112.76
25 1077 118.86 1125 113.78 1158 110.55 1176 108.81 1182 108.31 1187 107.85 1191 107.43
26 1080 113.93 1131 108.85 1165 105.62 1185 103.88 1190 103.38 1196 102.92 1201 102.50
27 1884 109.38 1136 104.30 1173 101.07 1193 99.33 1199 98.83 1205 98.37 1210 97.95
28 1087 105.14 1143 100.06 1180 96.83 1202 95.09 1208 94.59 1214 94.13 1220 93.71
29 1090 101.20 1148 96.12 1188 92.89 1211 90.65 1217 90.65 1223 90.19 1229 89.77
30 1094 97.52 1154 92.44 1196 89.21 1220 86.97 1226 86.97 1233 86.51 1239 86.09
31 1097 94.08 1160 89.00 1204 85.77 1229 83.53 1236 83.53 1243 83.07 1249 82.65
32 1101 90386 1166 85.38 1211 82.55 1238 80.31 1245 80.31 1252 79.85 1259 79.43
33 1104 87.83 1172 82.75 1220 79.52 1247 77.28 1255 77.28 1262 76.82 1269 76.40
34 1108 84.97 1178 79.89 1228 76.66 1256 74.42 1264 74.42 1272 73.96 1280 73.54
35 1111 82.29 1184 77.21 1236 73.98 1266 71.74 1274 71.74 1283 71.28 1290 70.86
36 1115 79.75 1190 74.67 1244 71.44 1276 69.20 1284 69.20 1293 68.74 1301 68.32
37 1118 77.34 1197 72.26 1253 69.03 1285 66.79 1295 66.79 1303 66.33 1312 65.91
38 1122 75.07 1203 69.99 1261 66.76 1295 64.52 1305 64.52 1315 64.06 1323 63.64
39 1125 72.91 1210 67.83 1270 64.60 1305 62.36 1316 62.36 1325 61.90 1335 61.48
40 1129 70.86 1216 65.78 1279 62.55 1316 60.31 1326 60.31 1337 59.85 1346 59.43
41 1133 68.91 1223 63.83 1288 60.60 1326 58.36 1337 58.36 1348 57.90 1358 57.48
42 1136 67.05 1230 61.97 1297 58.74 1337 56.50 1348 56.50 1360 56.04 1370 55.62
43 1140 65.28 1236 60.20 1306 56.97 1348 54.73 1360 54.73 1371 53.27 1382 53.85
44 1144 63.58 1243 58.50 1316 55.27 1358 53.03 1371 53.03 1383 52.57 1394 52.15
45 1148 61.97 1250 56.89 1325 53.66 1370 51.42 1383 51.42 1395 50.96 1407 50.54
46 1151 60.42 1257 55.34 1335 52.11 1381 49.87 1395 49.87 1408 49.41 1420 48.99
47 1155 58.94 1264 53.86 1345 50.63 1393 48.39 1407 48.39 1420 47.93 1433 47.51
48 1159 57.52 1271 52.44 1355 49.21 1405 46.97 1419 46.97 1433 46.51 1446 46.09
49 1163 56.16 1278 51.08 1365 47.85 1416 45.61 1432 45.61 1446 45.15 1460 44.73
SOLIDS
SP. GR. 1.4 1.8 2.2 2.5 2.6 2.7 2.8
50 1167 54.86 1286 49.78 1375 46.55 1429 44.31 1444 44.31 1459 43.85 1474 43.43
51 1170 53.60 1293 48.52 1385 45.29 1441 43.05 1457 43.05 1473 43.59 1488 42.17
52 1174 52.40 1301 47.32 1396 44.09 1454 41.85 1470 41.85 1487 41.39 1502 40.97
53 1178 51.23 1308 46.15 1407 42.92 1466 40.68 1484 40.68 1501 40.22 1517 39.80
54 1182 50.12 1316 45.04 1418 41.81 1479 39.57 1498 39.57 1515 39.11 1532 38.69
55 1186 49.04 1323 43.96 1429 40.73 1492 38.49 1512 38.49 1530 38.03 1547 37.61
56 1190 48.00 1331 42.92 1440 39.69 1502 37.45 1526 37.45 1545 36.99 1563 36.57
57 1194 47.00 1339 42.52 1451 38.69 1520 36.45 1540 36.45 1560 35.99 1579 35.57
58 1199 46.03 1347 40.95 1463 37.72 1534 35.48 1555 35.48 1575 35.02 1595 34.60
59 1203 45.09 1355 40.01 1474 36.78 1548 34.54 1570 34.54 1591 34.08 1611 33.66
60 1207 44.19 1364 39.11 1486 35.88 1563 33.64 1585 33.64 1607 33.18 1628 32.76
61 1211 43.32 1376 38.24 1498 35.01 1577 32.77 1601 32.77 1623 32.31 1645 31.89
62 1215 42.47 1380 37.39 1511 34.16 1592 31.92 1617 31.92 1640 31.46 1663 31.04
63 1219 41.65 1389 36.57 1523 33.34 1606 31.10 1633 31.10 1657 30.54 1681 30.22
64 1224 40.86 1398 35.78 1536 32.55 1623 30.31 1650 30.31 1675 29.85 1699 29.43
65 1228 40.09 1406 35.01 1549 31.78 1638 29.54 1666 29.54 1693 29.08 1718 28.66
66 1232 39.34 1415 34.26 1563 31.03 1656 28.79 1684 28.79 1711 28.33 1737 27.91
67 1236 38.62 1424 33.54 1576 30.31 1672 28.07 1701 28.07 1730 27.61 1757 27.19
68 1241 37.92 1433 32.84 1590 29.61 1689 27.37 1719 27.37 1749 26.91 1777 26.49
69 1245 37.23 1442 32.15 1604 28.92 1706 26.68 1738 26.68 1768 26.22 1797 25.80
70 1250 36.57 1452 31.49 1618 28.26 1724 26.02 1757 26.02 1788 25.56 1818 25.14
71 1255 35.93 1461 30.85 1632 27.62 1742 25.38 1776 25.38 1808 24.92 1840 24.50
72 1259 35.30 1471 30.22 1647 26.99 1761 24.75 1795 24.75 1829 24.29 1862 23.87
73 1264 34.69 1480 29.61 1662 26.38 1780 24.14 1815 24.14 1850 23.68 1885 23.26
74 1269 34.10 1490 29.02 1677 25.79 1799 23.55 1836 23.55 1872 23.09 1908 22.67
75 1273 33.52 1500 28.44 1691 25.21 1818 22.97 1857 22.97 1894 22.51 1931 22.09
76 1278 32.96 1510 27.88 1708 24.65 1838 22.41 1879 22.41 1917 21.95 1955 21.53
77 1283 32.42 1520 27.34 1724 24.11 1858 21.87 1900 21.87 1941 21.11 1980 20.99
78 1288 31.88 1531 26.80 1740 23.57 1879 21.33 1923 21.33 1965 20.87 2006 20.45
79 1292 31.36 1541 26.28 1757 23.05 1901 20.81 1946 20.81 1990 20.35 2032 19.93
80 1297 30.86 1552 25.78 1774 22.55 1923 20.31 1970 20.31 2015 19.85 2059 19.43
81 1302 30.36 1562 25.28 1791 22.05 1946 19.81 1994 19.81 2041 19.35 2085 18.93
82 1307 29.87 1573 24.79 1809 21.56 1969 19.32 2018 19.32 2067 18.86 2114 18.44
83 1311 29.41 1584 24.33 1827 21.10 1992 18.86 2044 18.86 2095 18.40 2144 17.98
84 1316 28.95 1596 23.87 1846 20.64 2016 18.40 2070 18.40 2123 17.94 2174 17.52
Density Tables – Specific gravity – grams per liter. Total Volume – Cubic feet of pulp to one dry ton of solids.
Calculated and Complied by the Staff of FLSmidth Krebs.
SOLIDS
SP. GR. 2.9 3.0 3.2 3.4 3.8 4.2 4.6
1 1007 3179.03 1007 3178.67 1007 3178.00 1007 3177.41 1007 3176.42 1008 3175.62 1008 3174.96
2 1013 1579.03 1013 1578.67 1014 1578.00 1014 1577.41 1015 1576.42 1015 1575.62 1016 1574.96
3 1021 1045.70 1020 1045.34 1021 1044.57 1022 1044.08 1023 1043.09 1023 1042.29 1024 1041.63
4 1027 779.03 1027 778.67 1028 778.00 1029 777.41 1030 776.42 1031 775.62 1032 774.96
5 1034 619.03 1034 618.67 1036 618.00 1037 617.41 1038 616.42 1040 615.62 1041 614.96
6 1041 512.36 1042 512.00 1043 511.33 1044 510.74 1046 509.75 1048 508.95 1049 508.29
7 1048 436.17 1049 435.81 1051 435.14 1052 434.55 1054 433.56 1056 432.76 1058 432.10
8 1055 379.03 1056 378.67 1058 378.00 1060 377.41 1063 376.42 1065 375.62 1067 374.96
9 1063 334.58 1064 334.22 1066 333.55 1068 332.96 1071 331.97 1074 331.17 1076 330.51
10 1070 299.03 1071 298.67 1074 298.00 1076 297.41 1080 296.42 1082 295.62 1085 294.96
11 1078 269.94 1078 269.58 1082 268.91 1084 268.32 1088 267.33 1091 266.53 1094 265.87
12 1085 245.69 1087 245.33 1090 244.66 1093 244.07 1097 243.08 1101 242.28 1104 241.62
13 1093 225.18 1095 224.62 1098 224.15 1101 223.56 1106 222.57 1110 221.77 1113 221.11
14 1101 207.60 1103 207.24 1107 206.57 1110 205.98 1115 204.99 1119 204.19 1123 203.53
15 1109 192.36 1111 192.00 1115 191.33 1118 190.74 1124 189.75 1129 188.95 1133 188.29
16 1117 179.03 1119 178.67 1124 178.00 1127 177.41 1134 176.42 1139 175.62 1143 174.96
17 1125 167.26 1128 166.90 1132 166.23 1136 165.64 1143 164.65 1149 163.85 1153 163.19
18 1134 156.80 1136 156.44 1141 155.77 1146 155.18 1153 154.19 1159 153.39 1164 152.73
19 1142 147.45 1145 147.09 1150 146.42 1155 145.83 1163 144.84 1169 144.04 1175 143.38
20 1151 139.03 1154 138.67 1159 138.00 1164 137.41 1173 136.42 1180 135.62 1186 134.96
21 1160 131.41 1163 131.05 1169 130.38 1174 129.79 1183 128.80 1190 128.00 1197 127.34
22 1168 124.48 1172 124.12 1178 123.45 1184 122.86 1193 121.87 1201 121.07 1208 120.41
23 1177 118.16 1181 117.80 1188 117.13 1194 116.54 1204 115.55 1212 114.75 1220 114.09
24 1187 112.36 1190 112.00 1198 111.33 1204 110.74 1215 109.75 1224 108.95 1231 108.29
25 1196 107.03 1200 106.67 1208 106.00 1214 105.41 1226 104.42 1235 103.62 1243 102.96
26 1205 102.10 1210 101.74 1218 101.07 1225 100.48 1237 99.49 1247 98.69 1255 98.03
27 1215 97.55 1220 97.19 1228 96.52 1235 95.93 1248 94.94 1259 94.14 1268 93.48
28 1225 93.31 1230 92.95 1238 92.28 1246 91.69 1260 90.70 1271 89.90 1281 89.24
29 1235 89.37 1240 89.01 1249 88.34 1257 87.75 1272 86.76 1284 85.96 1294 85.30
30 1245 85.69 1250 85.33 1260 84.66 1269 84.07 1284 83.08 1296 82.28 1307 81.62
31 1255 82.25 1261 81.89 1271 81.22 1280 80.63 1296 79.64 1309 78.84 1320 78.18
32 1265 79.03 1271 78.67 1282 78.00 1292 77.41 1309 76.42 1322 75.62 1334 74.96
33 1276 76.00 1282 75.64 1293 74.97 1304 74.38 1321 73.39 1336 72.59 1348 71.93
34 1287 73.14 1293 72.78 1305 72.11 1316 71.52 1334 70.53 1350 69.73 1363 69.07
35 1298 70.46 1304 70.10 1317 69.43 1328 68.84 1348 67.85 1364 67.05 1377 66.39
36 1309 67.92 1316 67.56 1329 66.99 1341 66.30 1361 65.31 1378 64.51 1392 63.85
37 1320 65.51 1328 65.15 1341 64.48 1354 63.89 1375 62.90 1393 62.10 1408 61.44
38 1332 63.24 1340 62.88 1354 62.21 1367 61.62 1389 60.63 1408 59.83 1423 59.17
39 1343 61.08 1351 60.72 1366 60.05 1380 59.46 1403 58.47 1423 57.67 1439 57.01
40 1355 59.03 1363 58.67 1379 58.00 1393 57.41 1418 56.42 1438 55.62 1456 54.96
41 1367 57.08 1376 56.72 1392 56.05 1407 55.46 1433 54.47 1454 53.67 1472 53.01
42 1380 55.22 1389 54.86 1406 54.19 1421 53.60 1448 52.61 1471 51.81 1490 51.15
43 1392 53.45 1402 53.09 1420 52.42 1436 51.83 1464 50.84 1487 50.04 1507 49.39
44 1405 51.75 1415 51.39 1434 50.72 1451 50.13 1480 49.14 1504 48.34 1525 47.68
45 1418 50.14 1429 49.78 1448 49.11 1466 48.52 1496 47.53 1522 46.23 1544 46.07
46 1431 48.59 1443 48.23 1463 47.56 1481 46.97 1513 45.98 1540 45.18 1563 44.52
47 1445 47.11 1457 46.75 1477 46.08 1496 45.49 1530 44.50 1558 43.70 1582 43.04
48 1459 45.69 1471 45.33 1493 44.66 1512 44.07 1547 43.08 1577 42.28 1602 41.62
49 1473 44.33 1485 43.97 1508 43.30 1529 42.71 1565 41.72 1596 40.92 1622 40.26
SOLIDS
SP. GR. 2.9 3.0 3.2 3.4 3.8 4.2 4.6
50 1487 43.03 1500 42.67 1524 42.00 1545 41.41 1583 40.42 1615 39.62 1643 38.96
51 1502 41.77 1515 41.41 1540 40.74 1562 40.15 1602 39.16 1635 38.36 1664 37.70
52 1517 40.57 1531 40.21 1556 39.54 1580 38.95 1621 37.96 1656 37.16 1686 36.50
53 1532 39.40 1547 39.04 1573 38.37 1598 37.78 1641 36.79 1677 35.99 1709 35.33
54 1548 38.29 1563 37.93 1590 37.26 1616 36.67 1661 35.68 1699 34.88 1732 34.22
55 1564 37.21 1579 36.85 1608 36.18 1635 35.59 1682 34.60 1721 33.80 1756 33.14
56 1580 36.17 1596 35.81 1626 35.14 1654 34.55 1703 33.56 1744 32.76 1780 32.10
57 1596 35.17 1613 34.81 1644 34.14 1673 33.55 1724 32.56 1768 31.76 1805 31.10
58 1613 34.20 1631 33.84 1663 33.17 1693 32.58 1746 31.59 1792 30.79 1831 30.13
59 1629 33.26 1649 32.90 1682 32.23 1714 31.64 1769 30.65 1817 29.85 1858 29.19
60 1648 32.36 1667 32.00 1702 31.33 1735 30.74 1792 29.75 1842 28.95 1885 28.29
61 1666 31.49 1686 31.13 1722 30.46 1756 29.87 1816 28.88 1868 28.08 1914 27.42
62 1684 30.64 1705 30.28 1743 29.61 1778 29.02 1841 28.03 1895 27.23 1943 26.57
63 1703 29.82 1725 29.46 1764 28.79 1801 28.20 1866 27.21 1923 26.41 1973 25.75
64 1722 29.03 1745 28.67 1786 28.00 1824 27.41 1892 26.42 1952 25.62 2003 24.96
65 1742 28.26 1765 27.90 1808 27.23 1848 26.64 1919 25.65 1981 24.85 2035 24.19
66 1762 27.51 1786 27.15 1831 26.48 1872 25.89 1947 24.90 2011 24.10 2068 23.44
67 1782 26.79 1808 26.43 1854 25.76 1897 25.17 1977 24.18 2043 23.38 2103 22.72
68 1803 26.09 1830 25.73 1878 25.06 1923 24.47 2004 23.48 2075 22.68 2138 22.02
69 1825 25.40 1852 25.04 1903 24.37 1950 23.78 2034 22.79 2109 21.99 2177 21.33
70 1847 24.74 1875 24.38 1928 23.71 1977 23.12 2065 22.13 2143 21.33 2212 20.68
71 1870 24.10 1899 23.74 1954 23.07 2005 22.48 2097 21.49 2179 20.69 2251 20.03
72 1893 23.47 1923 23.11 1980 22.44 2034 21.85 2130 20.86 2215 20.06 2291 19.40
73 1917 22.86 1948 22.50 2008 21.83 2064 21.24 2164 20.25 2254 19.45 2333 18.79
74 1941 22.27 1974 21.91 2036 21.24 2094 20.65 2199 19.66 2293 18.86 2376 18.20
75 1966 21.69 2000 21.33 2065 20.66 2125 20.07 2236 19.08 2335 18.28 2422 17.62
76 1992 21.13 2027 20.77 2094 20.10 2157 19.51 2273 18.52 2376 17.72 2468 17.06
77 2018 20.59 2055 20.23 2125 19.56 2191 18.97 2312 17.98 2420 17.18 2517 16.52
78 2045 20.05 2083 19.69 2156 19.02 2225 18.43 2352 17.44 2465 16.64 2567 15.98
79 2070 19.53 2113 19.17 2189 18.50 2261 17.91 2396 16.92 2514 16.12 2620 15.46
80 2095 19.03 2143 18.67 2222 18.00 2297 17.41 2436 16.42 2561 15.62 2674 14.96
81 2120 18.53 2174 18.17 2257 17.50 2335 16.91 2481 15.92 2613 15.12 2732 14.46
82 2158 18.04 2206 17.68 2293 17.01 2374 16.42 2527 15.43 2665 14.63 2791 13.97
83 2189 17.58 2239 17.22 2330 16.55 2415 15.96 2575 14.97 2721 14.17 2855 13.51
84 2220 17.12 2273 16.76 2367 16.09 2457 15.50 2624 14.51 2778 13.71 2919 13.05
Prints/Part Lists
The following is a set of drawings, parts lists, capacity curves and other technical information
regarding the equipment with which this manual is supplied.
L K J I H G F E D C B A
3 3 NOZZLE SCHEDULE
86 mm " 3 2000 mm 78 " NOZZLE SIZE TYPE CONNECTION LINING
8 4
CG OF TOTAL BARE WEIGHT N2 N1 300mm [12in] AWWA CLASS B FEED PIPE 12mm [0.5in] GUM RUBBER LINED
7 N2 N2 350mm [14in] AWWA CLASS B OVERFLOW DISCHARGE 6mm [0.25in] GUM RUBBER LINED
48 mm 1 " 566 mm 3 N3A 350mm [14in] AWWA CLASS B UNDERFLOW DISCHARGE A 12mm [0.5in] GUM RUBBER LINED
8 1000 mm 39 "
N
CG OF TOTAL BARE + 1 8 N3B 250mm [10in] AWWA CLASS B UNDERFLOW DISCHARGE B 12mm [0.5in] GUM RUBBER LINED
℄ OPERATING WEIGHT 22 "
4 ℄ 7
(2) HOLES - ⌀ 22 mm 0 "
N3C 250mm [10in] AWWA CLASS B UNDERFLOW DISCHARGE C 12mm [0.5in] GUM RUBBER LINED
90 UNIT 1. GUM RUBBER LINED CONNECTION SHALL HAVE 1/8"[3mm] FULL FACE LINING.
90 UNIT 8 2. ALL BOLT HOLES WILL STRADDLE MAJOR CENTERLINES.
10 TYP. 4 PLACES 10
(BOTTOM FLANGE ONLY)
(1 .71
℄
@2
LE
4)
IN
PL
AC 60
=
ES °
3
45
CG OF TOTAL BARE WEIGHT
+ OPERATING WEIGHT
CG OF TOTAL BARE
℄
"
"
T
5
8
E
1
2
INL
220 mm
0
9 O'FLOW 9
0
"
DISCH.
5
8
22.29
16 mm
12 mm
8
566 mm
22 "
(REF.) 3311 mm 130 "
"
1
4
126 "
3
8
1
8
U'FLOW
N3B
118
DISCH.B
180 0 0
℄ 180 O'FLOW
℄
3200 mm
N1 N3A
MAX.
UNIT DISCH.
3000 mm
UNIT UNIT UNIT
A A
U'FLOW
N3C DISCH.C
8 8
220 mm
59 "
"
5
8
8
1500 mm
CONTROL BOX
ASSEMBLY
RA1014-4-FDN
7 7
(14) 100mm [4in] TECHNEQUIP 270 UNIT
FULL WALL
PARTITION
270 UNIT
KNIFEGATE VALVE W/ AIR ACTUATOR 1
65 mm " 2
DISCH.B&C
2
DISCH.A
TG4-ACF-174-PGR-LSC2
FEED
PIPE
U'FLOW
U'FLOW
PLAN VIEW
2 (1) 2in BLIND FLANGE FOR 2in G.A. TYP.
ANSI 150 FLANGE CONNECTION 3 1
ISO VIEW
300 mm 11 " 130 mm 5 "
Scale: 1:20 4 8
TYP.
Scale: 1:30
1 1
1375 mm 54 " 1375 mm 54 "
8 8
N3B N1 N3A
(REF.) 225 mm
3
(REF.) 1357 mm 53 "
"
6 2 0-30 PSI PRESSURE GAUGE / DIAPHRAGM SEAL 8 6
7
8
ASSEMBLY FOR 2 IN. ANSI 150 FLANGE CONNECTION N3C
ANCHOR BOLT PLAN
8
2
Scale: 1:20
ROSEMOUNT PRESSURE TRANSMITTER /
2 DIAPHRAGM SEAL ASSEMBLY FOR 2"
ANSI 150 FLANGE CONNECTION
9.43
125mm [5in]
O'FLOW PIPE
5 5
125mm [5in] O'FLOW PIPE
NOMINAL FLOW
(11) OPERATING
CONNECTION GAL/MIN. FT/SEC.
FEED N1 3097 10.5
O'FLOW N2 1612 4.1
N3A (7 OP) 946 2.6
N3B (4 OP) 270 1.4
N3C (4 OP) 270 1.4
CONNECTION M3/HOUR M/SEC
FEED N1 703.3 3.19
O'FLOW N2 366.1 1.24
N3A (7 OP) 214.8 0.79
N3B (4 OP) 61.4 0.41
N3C (4 OP) 61.4 0.41
100mm [4in]
INLET 6mm [0.25in] GUM RUBBER LINED
(REF.)
1376 m
m 54 1 "
TOP OF RECOMMENDED PLATFORM ELEVATION 8
WING
900mm [36in] CYCLONE ORIENTATION

"
1
8
FEED DISTRIBUTOR SIZE Fx Fy Fz Mx My Mz

192
Scale: 1:10
(in) (Lbf) (Lbf) (Lbf) (Lbf*ft) (Lbf*ft) (Lbf*ft)
4 12mm [0.5in] GUM RUBBER LINED 10 220 441 441 890 890 890 4
(REF.) 4881 mm
12 331 551 551 796 796 796
OVERFLOW LAUNDER 14 441 661 661 1237 1237 1237 NOMINAL FLOW MAX. FLOW
"
1
2
6mm [0.25in] GUM RUBBER LINED (11) OPERATING (12) OPERATING

148
CONNECTION GAL/MIN. FT/SEC. CONNECTION GAL/MIN. FT/SEC.

CG OF TOTAL BARE + OPERATING WEIGHT
"
FEED N1 FEED N1
KREBS CYCLONE
3097 10.5 3575 12.1
1
8
O'FLOW N2 1612 4.1 O'FLOW N2 1860 4.7

3771 mm
130
"
"
U'FLOW A N3A (7 OP) 946 2.6 N3A (7 OP) 1000 2.7

7
8
7
8
MODEL : GMAX10-3139
N3B or N3C (4 OP) N3B or N3C (5 OP)
118
118
11 OPERATING, 3 SPARE 3 U'FLOW B or C 540 2.7 714 3.6

CG OF TOTAL BARE WEIGHT
3306 mm
CONNECTION M3/HOUR M/SEC CONNECTION M3/HOUR M/SEC

FEED N1 703.3 3.19 FEED N1 811.9 3.68
(REF.) 3020 mm
3020 mm
3 O'FLOW N2 366.1 1.24 O'FLOW N2 422.4 1.43 3

2138 mm 84 "
N3A (7 OP) N3A (7 OP)

"
UNDERFLOW LAUNDER
U'FLOW A 214.8 0.79 227.2 0.83
1
8
(PIPE CONN.) 100 mm 3 "

7
8
U'FLOW B or C N3B or N3C (4 OP) 122.7 0.83 N3B or N3C (5 OP) 162.3 1.09
7
8
3
82
12mm [0.5in] GUM RUBBER LINED ON WALLS "

(REF.) 200 mm 7 "
1
2
25mm [1in] ALUMINA TILE LINED ON FLOOR
7
8
2105 mm
65
NOZZLE EXTENSION = 30 FROM SIDEWALL 1

1665 mm
4 8/27/2018 CORRECTED DOC. NO. SHT. 1, ADDED SHT. 2

REVISED N3B AND N3C FLOW RATES FROM SPLIT TO
4 3 6/28/2018
COMBINED, EITHER OR.
2 3 3 REVISED N3B / N3C U'FLOW DISCHRGE PIPE LOCATION 2
FROM SIDE TO BOTTOM, FRAME ROTATED 90°, ADDED
12 12 ECFN-FLS-MC-P004B-GA-00001 2 5/24/2018
DRY & OPERATING CENTER OF GRAVITY, UPDATED
WEIGHT DATA SHEET, REMOVED P.I. BALL VALVES
REVISED N3A NOZZLE ORIENTATION & LOCATION, N3B
FORFLSmidth SLC/Lundin Gold-Fruta Del Norte

SIZE & LOCATION, FLOWS, WEIGHT DATA SHEET, ADDED
CERTIFIED 1 4/16/2018 1in TILE LINING TO U'FLOW FLOOR, N3C NOZZLE,
1375 mm 54
1
8
" 1375 mm 54
1
8
" SUPPORT FRAME 800 mm
P.O. No. 9230056206 PRESSURE TRANSMITTER, INSTRUMENT NOZZLE & ADDED
NOZZLE LOAD DETAILS.
N1 HW200x200 N2 31
1
" N1 REQ. No. 0217099 S.O. No. NO. DATE REVISION DESCRIPTION
N3B N3A 2
2 BY DATE 27-AUG-2018
N3C SECTION VIEW A-A REVISION 5505 WEST GILLETTE ROAD
SEE ANCHOR BOLT PLAN FOR TRUE PIPING ORIENTATION SECTION VIEW B-B 5505 WEST GILLETTE ROAD
TUCSON, ARIZONA 85743
Rev. By:
RAB
TUCSON, AZ 85743
1
NOTES: Scale: 1:20 (SHOWING OVERFLOW LAUNDER DISCHARGE)
PHONE: (520) 744-8200 FAX: (520) 744-8300
Approval Date:
08/27/2018
Scale:
NOTED SSE
Dwn. By:
03/14/18
Date Drawn:
LEG SST
Orig. Appvd. By:
1 OF 2
Sheet: 1
1. FOR CYCLONE DIMENSIONS SEE DWG. S3139-R1014-FDN. Scale: 1:20
2. ALL MANIFOLD COMPONENTS, EXCEPT VALVES AND FASTENERS TO BE PAINTED KREBS POLYURETHANE BLUE PER EN-SPEC-4-3041.
Approved By:
GENERAL ARRANGEMENT & WEIGHT DATA SHEET
3. ALL FASTENERS TO BE METRIC CLASS STAINLESS STEEL. THIS DRAWING IS THE EXCLUSIVE PROPERTY OF FLSMIDTH, TUCSON, ARIZONA, 14 MODEL GMAX10-3139 KREBS CYCLONES
4
GENERAL ARRANGEMENT TOLERANCE
SS
G
AND CONTAINS INFORMATION WHICH IS PROPRIETARY TO FLSMIDTH, IT IS NOT
RADIAL CANISTER MANIFOLD SYSTEM
LE
4. ALL FLANGE BOLT HOLES TO STRADDLE MAJOR CENTERLINE. SCHEDULE UNLESS OTHERWISE SPECIFIED TO BE COPIED OR DUPLICATED IN ANY MANNER, OR USED IN CONNECTION WITH
T
5. SEE DOCUMENT RR1014-FDN FOR REACTIVE LOAD CALCULATIONS. 2 -24" 24"-100" +100 THE MANUFACTURE AND/OR SALE OF ANY APPARATUS OR PARTS THEREOF, OR EQUIPMENT TAG NO.: 6220-CYC-001
D
DISSEMINATED TO ANY THIRD PARTY WITHOUT THE PRIOR WRITTEN CONSENT OF
R1014-FDN
±6mm ±12mm ±25mm DWG
6. WEIGHTS SEE SHEET 2 OF 2. FLSMIDTH. ANY AUTHORIZED REPRODUCTION OF THIS DRAWING, OR ANY
PORTION THEREOF, SHALL INCLUDE THIS NOTICE. © FLSmidth 2018 NO.
L K J I ECFN-FLS-MC-P004B-MAN-00001 D C B A
C B A
4 4
3
3
2 2
ECFN-FLS-MC-P004B-GA-00001
NOTES:
1. WEIGHTS ARE CALCULATED
REVISION 5505 WEST GILLETTE ROAD
WITH THE MAXIMUM QUANTITY Rev. By: TUCSON, AZ 85743
OF CYCLONES INSTALLED. RAB
Approval Date: Scale: Dwn. By: Date Drawn: Orig. Appvd. By: Sheet:
1
1 THIS DRAWING IS THE EXCLUSIVE PROPERTY OF FLSMIDTH,
08/27/2018 NOTED SSE 03/14/18 LEG SST 2 OF 2
Approved By:
TUCSON, ARIZONA, AND CONTAINS INFORMATION WHICH IS GENERAL ARRANGEMENT & WEIGHT DATA SHEET
PROPRIETARY TO FLSMIDTH, IT IS NOT TO BE COPIED OR
DUPLICATED IN ANY MANNER, OR USED IN CONNECTION WITH 14 MODEL GMAX10-3139 KREBS CYCLONES
4
SS
G
THE MANUFACTURE AND/OR SALE OF ANY APPARATUS OR PARTS

LE
THEREOF, OR DISSEMINATED TO ANY THIRD PARTY WITHOUT

T
THE PRIOR WRITTEN CONSENT OF FLSMIDTH. ANY AUTHORIZED EQUIPMENT TAG NO.: 6220-CYC-001
A
REPRODUCTION OF THIS DRAWING, OR ANY PORTION THEREOF,
SHALL INCLUDE THIS NOTICE.
© FLSmidth 2018
DWG
NO. R1014-FDN
C ECFN-FLS-MC-P004B-MAN-00001
B A
FLSmidth SLC/Lundin Gold-Fruta Del Norte
9230056206
0217099
18-SEP-2018
Krebs Cyclone CAPACITY CURVE
Model No.: gMAX10 No.: gMAX10-840-0503
8.40 SQ. IN. INLET ORIFICE

100
90
80
70
60
50 Vortex 2½ 3½ 4½
Finder 2 3 4
40
30
20
10
9
8
7
6
5
1
2 3 4 5 6 7 8 9 2 3 4 5 6 7 8 9
10 100 1000
GALLONS / MINUTE
CAPACITY IS BASED ON WATER AT AMBIENT TEMPERATURE
AND APEX DIAMETER EQUAL TO ONE HALF THE VORTEX
FINDER DIAMETER, AND MAY VARY AT DIFFERENT RATIOS
This sheet is the property of Krebs Engineers, Tucson KREBS ENGINEERS

Arizona, and is loaned under the express condition 5505 West Gillette Road
that it is not to be used in any manner directly or Tucson, AZ 85743
indirectly detrimental to Krebs Engineers TEL: (520) 744-8200
FAX: (520) 744-8300
e-mail: www.krebs.com
SHEET: 1-Nominal
DATE: 9-July-17
BY: MWW
Client: G Mining - Fruta del Norte - Primary Cyclones - 6220-CYC-001
Problem: To produce 162 mtph of ground ore at P80 of 60 microns
)HHG ZZ2YHUIORZ ZZ8QGHUIORZ &LUFXODWLRQ/RDG
Number, Model Krebs Cyclones: 11 operating gMAX10
Inlet Area Vortex Finder Apex Pressure Drop

Orifices: 8.40 sq. in. 3.00 in. 2.5 15-16 PSI
Specific Gravity: Solids: 2.77 Liquid: 1.00 Temperature: Amb.°F Viscosity: 1 Cps
FEED OVERFLOW UNDERFLOW

MTPH Solids 648.0 162.0 486.0
MTPH Liquids 469.6 307.6 162.0
MTPH Slurry 1117.6 469.6 648.0
Wt Solids 58.0 34.5 75.0
S.G. Slurry 1.59 1.28 1.92
Vol% Solids 33.3 16.0 52.0
GPM Slurry 3097 1612 1486
M3/Hr. Slurry 704 366 337
Ref: 73.2 3.7 49.0* Circulating Load: 300%
FEED OVERFLOW UNDERFLOW ACT.

Mesh Micron Cum. Ind. MTPH Cum. Ind. MTPH Cum. Ind. MTPH REC.
%+ %+ %+ %+ %+ %+
100 149.0 48.66 48.66 315.3 0.00 0.00 0.0 64.88 64.88 315.3 100.0
150 104.0 58.09 9.43 61.1 4.80 4.80 7.8 75.85 10.97 53.3 87.3
200 74.0 64.08 5.99 38.8 12.92 8.12 13.2 81.13 5.28 25.7 66.1
270 53.0 70.11 6.03 39.1 24.92 12.00 19.4 85.17 4.04 19.6 50.2
400 37.0 76.24 6.13 39.7 39.13 14.21 23.0 88.61 3.44 16.7 42.1
-400 -37.0 100.00 23.76 154.0 100.00 60.87 98.6 100.00 11.39 55.4 36.0
TOTAL 648.0 162.0 486.0 75.0
KREBS ENGINEERS
5505 WEST GILLETTE ROAD TUCSON, AZ 85743
TEL: (520) 744-8200 FAX: (520) 744-8300
www.krebs.com
SHEET: 1-Design
DATE: 12-June-17
BY: MWW
Client: G Mining - Fruta del Norte - Primary Cyclones - 6230-CYC-001
Problem: To produce 187 mtph of ground ore at P80 of 60 microns
)HHG ZZ2YHUIORZ ZZ8QGHUIORZ &LUFXODWLRQ/RDG
Number, Model Krebs Cyclones: 12 operating, 2 spare gMAX10-3139 FLSmidth Krebs Cyclones
Inlet Area Vortex Finder Apex Pressure Drop

Orifices: 8.40 sq. in. 3.50 in. 2.5 12-13 PSI
Specific Gravity: Solids: 2.77 Liquid: 1.00 Temperature: Amb.°F Viscosity: 1 Cps
FEED OVERFLOW UNDERFLOW

MTPH Solids 748.0 187.0 561.0
MTPH Liquids 542.0 355.0 187.0
MTPH Slurry 1290.0 542.0 748.0
Wt Solids 58.0 34.5 75.0
S.G. Slurry 1.59 1.28 1.92
Vol% Solids 33.3 16.0 52.0
GPM Slurry 3575 1860 1715
M3/Hr. Slurry 812 423 390
Ref: 75.4 3.7 51.0* Circulating Load: 300%
FEED OVERFLOW UNDERFLOW ACT.

Mesh Micron Cum. Ind. MTPH Cum. Ind. MTPH Cum. Ind. MTPH REC.
%+ %+ %+ %+ %+ %+
100 149.0 48.66 48.66 364.0 0.00 0.00 0.0 64.88 64.88 364.0 100.0
150 104.0 58.09 9.43 70.5 4.80 4.80 9.0 75.85 10.97 61.5 87.3
200 74.0 64.08 5.99 44.8 12.92 8.12 15.2 81.13 5.28 29.6 66.1
270 53.0 70.11 6.03 45.1 24.92 12.00 22.4 85.17 4.04 22.7 50.2
400 37.0 76.24 6.13 45.9 39.13 14.21 26.6 88.61 3.44 19.3 42.1
-400 -37.0 100.00 23.76 177.7 100.00 60.87 113.8 100.00 11.39 63.9 36.0
TOTAL 748.0 187.0 561.0 75.0
KREBS ENGINEERS
5505 WEST GILLETTE ROAD TUCSON, AZ 85743
TEL: (520) 744-8200 FAX: (520) 744-8300
www.krebs.com
F E D C B A
CHANNEL C10
ITEM
DESCRIPTION QTY. PART No.
A
LAUNDER No.
OUTER WALL 8 mm 900mm [36in] FEED CAP, 12mm [0.5in] GUM
1 1 RF1014-1A-FDN
RUBBER LINED
900mm [36in] FEED DISTRIBUTOR BODY ,
1/4"-20 X 4 1/2" LG 2 1 RF1014-1B-FDN
18 ° 12mm [0.5 in] GUM RUBBER LINED
THREADED ROD UN 0° 90 T
IT N I O'FLOW LAUNDER SECTION A, 6mm [0.25in]
10 U 3 1 RF1014-2A-FDN 10
GUM RUBBER LINED
WELD MARK AT
HEX. NUT 1 UNIT 0° O'FLOW LAUNDER SECTION B , 6mm [0.25in]
4 1 RF1014-2B-FDN
GUM RUBBER LINED
0 16 15 5 LAUNDER WING C 13 RF1014-2C-FDN
HOSE AND CABLE HARNESS 0° UN °
27 IT IT TYP. 6 LAUNDER WING D 1 RF1014-2D-FDN
ROLLED CHANNEL DETAIL UN TYP.
350mm [14in] DISCHARGE PIPE, 6mm
7 1 RF1014-2E-FDN
2 [0.25in] GUM RUBBER LINED
UNDERFLOW LAUNDER A ,12mm [0.5in] GUM
8 RUBBER LINED ON WALLS, 25mm [1in] 1 RF1014-3A-FDN
ALUMINA TILE LINED ON FLOOR
9 UNDERFLOW LAUNDER B ,12mm [0.5in] GUM 9
9 RUBBER LINED ON WALLS, 25mm [1in] 1 RF1014-3B-FDN
17 ALUMINA TILE LINED ON FLOOR
11 18 14
TYP. 10 SUPPORT FRAME 1 RF1014-4-FDN
TYP. 300mm [12in] FEED PIPE ,12mm [0.5in]
TYP. 11 1 RF1014-5-FDN
GUM RUBBER LINED
12 CONTROL BOX SUPPORT FRAME 1 RF1014-13-FDN
13 CONTROL BOX ASSEMBLY 1 RA1014-4-FDN
100mm [4in] INLET SPOOL, 6mm [0.25in]
14 14 C5163-R1014-FDN
GUM RUBBER LINED
125mm [5in] OVERFLOW PIPE A, 6mm
8 15 14 C5201A-R1014FDN 8
[0.25in] GUM RUBBER LINED
125mm [5in] OVERFLOW PIPE B, 6mm
16 14 C5201B-R1014FDN
[0.25in] GUM RUBBER LINED
17 KREBS CYCLONE MODEL GMAX10-S3139-KEB 14 GMAX10-G168465
4in TECHNEQUIP KNIFEGATE VALVE WITH AIR
18 14 TG4-AC-07730
ACTUATED MODEL : TG4-ACF-174-PGR-LSC2
50mm [2in] NEOPRENE FLANGE GASKET
19 1 C5060G-2-RN
3mm[0.125in] THICKNESS
PRESSURE GAUGE / DIAPHRAGM SEAL
20 1 PI-PL727M-30-SS
ASSEMBLY 30 PSI
PRESSURE TRANSMITTER CSA MODEL:
7 3051TG2A2B21AS1C6M5Q4 W/ 2in FLANGED 7
21 1 PI-3051TG1199SS
DIAPHRAGM SEAL MODEL:
1199WDA95AFFWG1DAA1G
50mm [2in] 150# ANSI BLIND FLANGE W/ 1
22 1 PF-BF-2X1.2-RG
1/4in NPT TAPPED HOLE
50mm [2in] 150# ANSI BLIND FLANGE GUM
23 1 PF-BF-150-2-RG
RUBBER LINED STEEL
24 MANIFOLD FASTENERS LIST 1 RB1014-FDN
25 NAME PLATE 1 RN1014-FDN
TYP.
6
5 6
13
5 5
6
12
4
3
4 4
9 8 21
20
19
23
3 3
22
DETAIL A
Scale: 1:10
°
90 T
18 I
UN
2 UN 0° 2
IT
10
REF.DWG.:R1014-FDN
1 8/15/2018 REVISED FASTENER LIST SHEET 2
0 NO. DATE REVISION DESCRIPTION
UN °
IT
0° 5505 WEST GILLETTE ROAD
27 IT REVISION TUCSON, AZ 85743
UN Rev. By:
www.krebs.com
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1. REFER TO DRAWING R1014-FDN FOR DIMENSIONAL DATA.
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2. QUANTITIES SHOW ARE FOR ASSEMBLY OF ONE MANIFOLD
1
ARIZONA, AND CONTAINS INFORMATION WHICH IS PROPRIETARY TO FLSMIDTH
JD
G
14 MODEL GMAX10-3139 KREBS CYCLONES

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KREBS. IT IS NOT TO BE COPIED OR DUPLICATED IN ANY MANNER, OR USED

SYSTEM & SUPPLIED BY FLSMIDTH KREBS, UNLESS OTHERWISE NOTED.
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1. ALL BOLTS AND NUTS, TO BE HIGH STRENGTH METRIC CLASS 8.8 STAINLESS STEEL.
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KREBS. IT IS NOT TO BE COPIED OR DUPLICATED IN ANY MANNER, OR USED

WILL BE ACCEPTED, UNLESS PREVIOUSLY AUTHORIZED BY FLSMIDTH KREBS.
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PARTS THEREOF, OR DISSEMINATED TO ANY THIRD PARTY WITHOUT THE PRIOR
C RA1014-1-FDN
WRITTEN CONSENT OF FLSMIDTH KREBS. ANY AUTHORIZED REPRODUCTION OF DWG
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F E D C B A
LAUNDER CHANNEL C10

OUTER WALL 8 mm
1/4"-20 X 4 1/2" LG
18 °
THREADED ROD
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TUCSON, AZ 85743
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NOTES:
Rev. By:
Scale: 1:40 www.krebs.com
1 Approval Date: Scale: Dwn. By: Date Drawn: Orig. Appvd. By: Sheet: 1
1. ALL BOLTS AND NUTS, TO BE HIGH STRENGTH METRIC CLASS 8.8 STAINLESS STEEL.
2. ALL FLAT WASHERS TO BE HARDENED, PLATED F436 OR EQUAL. 08/15/2018 NOTED MLK 5/9/18 SST LEG 2 OF 2
Approved By:
3. PLEASE NOTIFY CUSTOMER SERVICES OF ANY DEVIATION IN THIS LIST. ASSEMBLY ARRANGEMENT
4. NO PAYMENT FOR CUSTOMER MODIFICATIONS, BACK CHARGES, OR ANY OTHER CHANGES
1
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G
WILL BE ACCEPTED, UNLESS PREVIOUSLY AUTHORIZED BY FLSMIDTH KREBS. KREBS. IT IS NOT TO BE COPIED OR DUPLICATED IN ANY MANNER, OR USED 14 MODEL GMAX10-3139 KREBS CYCLONES
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5. IMPERIAL BOLTS AND NUTS, TO BE HIGH STRENGTH CLASS 8.8 STAINLESS STEEL. PARTS THEREOF, OR DISSEMINATED TO ANY THIRD PARTY WITHOUT THE PRIOR
C ©
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DWG
NO. RA1014-1-FDN
PI-3051TG1199SS
TRANSMITTER:3051TG2A2B21AS1M5Q4 (150psi)
DIAPHRAGM SEAL: 1199WDA95AFFWG1DA00 (2 in ANSI 150 flange. SS) Product Data Sheet
00813-0100-4001, Rev HA
Rosemount 3051 March 2008
3051T Dimensional Drawings

1
/2–14 NPT
5.0 (127) Conduit Certification
Connection (Two Label
4.3 (110) Places, Other 4.1 (105)

Sizes Available)
0.75 (20)
0.75 (20)
Clearance
Clearance for
for Cover
Cover Removal
Removal
Transmitter
Circuitry
Terminal
Connections 7.2
Nameplate (183)
Housing
Rotation
Set Screw
3051T Typical Mounting Configurations with Optional Mounting Bracket

Pipe Mounting Panel Mounting
2.9 4.3
(72) (110)
5.1
(130)
2
(50)
6.2
(156)
2.8 (71)
6.3
(160)
3.5
(90)
4.8 (120)
6.9 (175)
Dimensions are in inches (millimeters)
20
Product Data Sheet
00813-0100-4001, Rev HA
March 2008 Rosemount 3051
TABLE 12. 3051T Gage and Absolute Pressure Transmitter

Model Transmitter Type
3051T Pressure Transmitter
Code Pressure Type
G Gage
A Absolute
Code Pressure Ranges (Range/Min. Span)
3051TG(1) 3051TA
1 –14.7 to 30 psi/0.3 psi (–1,01 to 2,1 bar/20,7 mbar) 0 to 30 psia/0.3 psia (0 to 2,1 bar/20,7 mbar)
2 –14.7 to 150 psi/1.5 psi (–1,01 to 10,3 bar/103,4 mbar) 0 to 150 psia/1.5 psia (0 to 10,3 bar/103,4 mbar)
3 –14.7 to 800 psi/8 psi (–1,01 to 55,2 bar/0,55 bar) 0 to 800 psia/8 psia (0 to 55,2 bar/0,55 bar)
4 –14.7 to 4000 psi/40 psi (–1,01 to 275,8 bar/2,8 bar) 0 to 4000 psia/40 psia (0 to 275,8 bar/2,8 bar)
5 –14.7 to 10000 psi/2000 psi (–1,01 to 689,5 bar/138 bar) 0 to 10000 psia/2000 psia (0 to 689,5 bar/138 bar)
Code Output
A 4–20 mA with Digital Signal Based on HART Protocol
M Low-Power 1–5 V dc with Digital Signal Based on HART Protocol (See Option Code C2 for 0.8–3.2 V dc Output)
(Not available with hazardous certification Option Codes I1, N1, E4, K6 or K8)
F FOUNDATION fieldbus Protocol
W Profibus — PA
Code Process Connection Style
1
2B /2–14 NPT Female
2C G½ A DIN 16288 Male (Available in SST for Range 1–4 only)
2F Coned and Threaded, Compatible with Autoclave Type F-250-C (Only available in SST for Range 5)
Code Isolating Diaphragm Process Connection Wetted Parts Material
2(2) 316L SST 316L SST
3(2) Hastelloy C276 Hastelloy C276
Code Fill Fluid
1 Silicone
2 Inert (Fluorinert® FC-43)
Code Housing Material Conduit Entry Size
A Polyurethane-covered Aluminum ½–14 NPT
B Polyurethane-covered Aluminum M20 × 1.5 (CM20)
C Polyurethane-covered Aluminum PG 13.5
D Polyurethane-covered Aluminum G½
J SST ½–14 NPT
K SST M20 × 1.5 (CM20)
L SST PG 13.5
M SST G½
Code PlantWeb Functionality (Optional)
A01 Advanced Control Function Block Suite
D01 FOUNDATION fieldbus Diagnostics Suite
Code Integral Mount Manifold (Optional)
S5(3) Assemble to Rosemount 306 Integral Manifold (specified separately, see the Rosemount 305 and 306 Integral
Manifolds PDS (document number 00813-0100-4733)) (Requires 1/2-in. process connection code 2B)
Code Remote Diaphragm Seals Assemblies (Optional)
S1(3) One remote diaphragm seal (Direct Mount or Capillary Connection Type) (Requires Process Connection Style code 2B)
Code Mounting Brackets (Optional)
B4 Bracket for 2-in. Pipe or Panel Mounting, All SST
29
Product Data Sheet
00813-0100-4001, Rev HA
Rosemount 3051 March 2008
TABLE 12. 3051T Gage and Absolute Pressure Transmitter

Code Hazardous Locations Certifications (Optional)
E5 FM Explosion-proof Approval
I5 FM Non-incendive and Intrinsic Safety Approval
IE FM FISCO Intrinsically Safe; for FOUNDATION fieldbus protocol only
K5 FM Explosion-proof and Intrinsic Safety Approval
C5 Measurement Canada accuracy approval (Limited availability depending on transmitter type and range. Contact an Emerson
Process Management representative)
C6 CSA Explosion-proof and Intrinsic Safety Approval
K6(4) CSA and ATEX Explosion-proof and Intrinsic Safety Approval (combination of C6 and K8)
KB FM and CSA Explosion-proof and Intrinsic Safety Approvals (combination of K5 and C6)
K7 SAA Flame-proof and Intrinsic Safety Approvals (combination of I7, N7, and E7)
K8(4) ATEX Flame-proof and Intrinsic Safety Approvals (combination of I1 and E8)
KD(4) CSA, FM, and ATEX Explosion-proof and Intrinsic Safety Approval (combination of K5, C6, I1, and E8)
I7 SAA Intrinsic Safety Certification
E4(4) TIIS Flame-proof Certification
E7 SAA Flame-proof Certification
N7 SAA Type N Certification
I1(4) ATEX Intrinsic Safety and Dust Certification
N1(4) ATEX Type N and Dust Certification
E8 ATEX Flame-proof and Dust Certification
DW NSF drinking water approval
IA ATEX Intrinsic Safety for FISCO; for FOUNDATION fieldbus protocol only
Code Other Options
Q4 Calibration Data Sheet
Q8 Material Traceability Certification per EN 10204 3.1.B NOTE: This option applies to the process connection only.
Q16 Surface finish certification for sanitary remote seals
QZ Remote Seal System Performance Calculation Report
QP Calibration certification and tamper evident seal
QS Certificate of FMEDA Data
J1(5)(6) Local Zero Adjustment Only
J3(5)(6) No Local Zero or Span Adjustment
M5 LCD display for Aluminum Housing (Housing Codes A, B, C, and D only)
M6 LCD display for SST Housing (Housing Codes J, K, L and M only)
T1 Transient Protection Terminal Block
C1(5) Custom Software Configuration (Completed CDS 00806-0100-4001 required with order)
C2(5) 0.8–3.2 V dc Output with Digital Signal Based on HART Protocol (Output Code M only)
C4(5)(7) Analog Output Levels Compliant with NAMUR Recommendation NE 43, 27-June-1996.
CN(5)(7) Analog Output Levels Compliant with NAMUR Recommendation NE 43: Low Alarm Configuration
P1 Hydrostatic Testing with Certificate
P2 Cleaning for Special Service
P3 Cleaning for <1 PPM Chlorine/Fluorine
P8 0.04% accuracy to 5:1 turndown (Range 1-4)
V5(8) External Ground Screw Assembly
Typical Model Number: 3051T G 5 F 2A 2 1 A B4
(1) 3051TG lower range limit varies with atmospheric pressure.
(2) Materials of Construction comply with recommendations per NACE MR0175/ISO 15156 for sour oil field production environments. Environmental limits
apply to certain materials. Consult latest standard for details. Selected materials also conform to NACE MR0103 for sour refining environments.
(3) “Assemble-to” items are specified separately and require a completed model number.
(4) Not available with low-power Option Code M.
(5) Not available with fieldbus (output code F) or Profibus protocols (output code W).
(6) Local zero and span adjustments are standard unless Option Code J1 or J3 is specified.
(7) NAMUR-Compliant operation is pre-set at the factory and cannot be changed to standard operation in the field.
(8) The V5 option is not needed with T1 option; external ground screw assembly is included with the T1 option.
30
Product Data Sheet
00813-0100-4016, Rev HA
Rosemount 1199 January 2008
Rosemount 1199 Direct Mount Connection Types for General Purpose Seal Systems
4.20 4.20
(107) (107)
Low Side Capillary

Weld
Connection Weld
4.20
(107)
0.57 4.57
(14) (116)
Rosemount 3051 Weld Rosemount 3051

One-Seal System One-Seal System
1199 _ _ _ 93 1199 _ _ _ D3 (4-in. Connection)
1199 _ _ _ 97 1199 _ _ _ D7 (4-in. Connection)
Rosemount 3051 Rosemount 3051
Two-Seal System 2.57 Two-Seal System
1199 _ _ _ 94 (65) 1199 _ _ _ D4 (4-in. Conn.)
1199 _ _ _ 96 1199 _ _ _ D6 (4-in. Conn.)
(Add Low Side Capillary) (Add Low Side Capillary)
Rosemount 3051
4.20 One-Seal System
4.5 Max.
(107) 1199 _ _ _ B3 (2-in. Connection)
(114)
1199 _ _ _ B7 (2-in. Connection)
Rosemount 3051
Two-Seal System
1199 _ _ _ B4 (2-in. Conn.)
7.86 1199 _ _ _ B6 (2-in. Conn.) 6.70
(200) (Add Low Side Capillary) (170)
Weld
9.0 Max.
(229)
Weld 1.00 (25)
3.17
(80)
Rosemount 3051T
1199 _ _ _ 95 Rosemount 1151
Weld Weld
3.85
3.85
(98)
(98)
1.50 5.80 5.72 5.80

(38) (147) (145) (147)
Rosemount 2088 Rosemount 2088

1199 _ _ _ 95 1199 _ _ _ D5
NOTES
Dimensions are in inches (millimeters).
Transmitters are shown with Flush Flanged (FFW) Seals.
18
Product Data Sheet
00813-0100-4016, Rev HA
Direct Mount/Fill Fluid

Rosemount 3051 Flush Flanged Seal with Direct Mount Connection
NOTE: Use Table 7 for Direct Mount Type Connections. Use Table 6 for Capillary Type Connections.
TABLE 7. Direct Mount/Fill Fluid Ordering Information

Model Type
1199 Diaphragm Seals
Code Seal Location Connection Type Transmitter Type
W(1) Seal on High Pressure Side of Transmitter Repairable-Welded All Transmitters
R(1)(2) Seal on High Pressure Side of Transmitter All Welded Vacuum 3051S2_C (option code B11)
T(2) Seal on High Pressure Side of Transmitter All Welded Vacuum 3051S2_C (option code B12)
Code Fill Fluid Temperature Limits Specific Gravity
General Purpose Fill Fluids
A Syltherm XLT –75 to 145 °C (–102 to 293 °F) 0.85
C(3) D. C. Silicone 704 0 to 260 °C (32 to 500 °F) 1.07
D D. C. Silicone 200 –45 to 205 °C (–49 to 401 °F) 0.93
H Inert (Halocarbon) –45 to 160 °C (–49 to 320 °F) 1.85
Sanitary Fill Fluids
G(4) Glycerin and Water –15 to 95 °C (5 to 203 °F) 1.13
N(4) Neobee M-20 –15 to 225 °C (5 to 437 °F) 0.92
P(4) Propylene Glycol and Water –15 to 95 °C (5 to 203 °F) 1.02
Code Seal Connection Type
A Direct Mount 0.04 in. (1.1 mm)
26
Product Data Sheet
00813-0100-4016, Rev HA
January 2008 Rosemount 1199
TABLE 7. Direct Mount/Fill Fluid Ordering Information
Code Direct Mount Connection Type (see page 19 for direct mount seal availability information)
REPAIRABLE-WELDED CONNECTION TYPE
Rosemount 3051S_C with B11 Process Connection code or 3051C Transmitter code S1 (use with Seal Location code W) .
93 One-Seal System
B3 One-Seal System, 2-in. (50 mm) connection extension
D3 One-Seal System, 4-in. (100 mm) connection extension
Rosemount 3051S_C with B12 Process Connection code or 3051C Transmitter code S2 (use with Seal Location code W)
94 Two-Seal System
B4 Two-Seal System, 2-in. (50 mm) connection extension
D4 Two-Seal System, 4-in. (100 mm) connection extension
Rosemount 3051S_T, 3051T, or 2088 In-Line Transmitter (use with Seal Location code W)
95 One-Seal System
D5(5) One-Seal System, 4-in. (100 mm) Thermal Optimizer connection extension
Rosemount 1151 Transmitter (use with Seal Location code W)

92 One- or Two-Seal System
ALL WELDED VACUUM SYSTEM TYPE

Rosemount 3051C 3051S_C with B11 process connection code (use with Seal Location code R) or 3051C Transmitter option code S0
(use with Seal Location code W)
97 One-Seal System
B7 One-Seal System, 2-in. (50 mm) connection extension
D7 One-Seal System, 4-in. (100 mm) connection extension
Rosemount 3051S_C with B12 Process Connection code (use with Seal Location code T) or 3051C Transmitter code S9
(use with Seal Location code W)
96 Two-Seal System
B6 Two-Seal System, 2-in. (50 mm) connection extension
D6 Two-Seal System, 4-in. (100 mm) connection extension
(1) See page 14 for more information on all welded vacuum and repairable-welded connection types.
(2) All welded system connection types require either a 316L SST or Hastelloy C-276 isolating diaphragm in the pressure transmitter model codes.
(3) Fill fluid maximum operating temperature is limited by heat transfer to the transmitter electronics. Temperature limit for 3051C 4-in. Extended Direct Mount
System is 500 °F (260 °C), 3051C 2-in. Extended Direct Mount System is 464 °F (240 °C), and 401 °F (205 °C) for all other Direct Mount Connection Types
at 70 °F (21 °C) ambient temperature.
(4) This is a food grade fill fluid.
(5) Thermal optimizer direct mount extension extends temperature limits for processes 400 to 650 °F (205 to 350 °C) and transmitter ambient from
-40 to 185 °F (-40 to 85 °C).
27
Product Data Sheet
00813-0100-4016, Rev HA
FLUSH FLANGED (FFW) SEAL

Two-Piece Design (shown with flushing ring)
2.0 / 2.25
(51 / 57)
B
0.31 / 0.50
(8 / 13)
D
M (see page 36)
F
G
TABLE 10. Dimensional Table for Flush Flanged Raised Face Diaphragm Seals Two Piece (Upper Housing and Flange) Design
Measurement in inches (millimeters)
Standard
Flange Flange Bolt Bolt Hole Diaphragm Raised Face
Diameter Thickness Circle Diameter Diameter Diameter
Pipe Size Class “A” “B” “C” Bolts “D” “F” “G”
2-in. 150 lb. 6.00 (152) 0.69 (18) 4.75 (121) 4 0.75 (19) 2.30 (58) 3.62 (92)
300 lb. 6.50 (165) 0.82 (21) 5.00 (127) 8 0.75 (19) 2.30 (58) 3.62 (92)
600 lb. 6.50 (165) 1.00 (25) 5.00 (127) 8 0.75 (19) 2.30 (58) 3.62 (92)
AnSI/ ASME/ JIS
3-in. 150 lb. 7.50 (191) 0.88 (22) 6.00 (152) 4 0.75 (19) 3.50 (89) 5.00 (127)
300 lb. 8.25 (210) 1.07 (27) 6.62 (168) 8 0.88 (22) 3.50 (89) 5.00 (127)
600 lb. 8.25 (210) 1.25 (32) 6.62 (168) 8 0.88 (22) 3.50 (89) 5.00 (127)
4-in. 150 lb. 9.00 (229) 0.88 (22) 7.50 (191) 8 0.75 (19) 3.50 (89) 6.20 (157)
300 lb. 10.0 (254) 1.19 (30) 7.88 (200) 8 0.88 (22) 3.50 (89) 6.20 (157)
600 lb. 10.75 (273) 1.50 (38) 8.50 (216) 8 1.00 (25) 3.50 (89) 6.20 (157)
DN 50 PN 40 6.50 (165) 0.79 (20) 4.92 (125) 4 0.71 (18) 2.30 (58) 4.00 (102)
PN 64 7.08 (180) 1.02 (26) 5.31 (135) 4 0.87 (22) 2.30 (58) 4.00 (102)
PN 100 7.68 (195) 1.10 (28) 5.71 (145) 4 1.02 (26) 2.30 (58) 4.00 (102)
DN 80 PN 40 7.87 (200) 0.94 (24) 6.30 (160) 8 0.71 (18) 3.50 (89) 5.43 (138)
PN 64 8.46 (215) 1.10 (28) 6.69 (170) 8 0.88 (22) 3.50 (89) 5.43 (138)
DIN
PN 100 9.06 (230) 1.26 (32) 7.09 (180) 8 1.02 (26) 3.50 (89) 5.43 (138)
DN 100 PN 16 8.66 (220) 0.79 (20) 7.09 (180) 8 0.71 (18) 3.50 (89) 6.20 (157)
PN 40 9.25 (235) 0.94 (24) 7.48 (190) 8 0.87 (22) 3.50 (89) 6.20 (157)
PN 64 9.84 (250) 1.18 (30) 7.87 (200) 8 1.02 (26) 3.50 (89) 6.20 (157)
34
Product Data Sheet
00813-0100-4016, Rev HA
January 2008 Rosemount 1199
TABLE 13. Flush Flanged (FFW) Seal – Ordering Information(1)

Code Industry Standards
A ANSI / ASME B16.5 (American Standards Institute / American Society of Mechanical Engineering)
D DIN 2401 and 2501 (Deutsches Institut fur Normung)
J JIS B2238 (Japanese Industrial Standards)
Code Process Connection Style
FFW Flanged, flush surface
Code Process Connection Size
ANSI DIN JIS
G 2-in. DN 50 50 A
7 3-in. — 80 A
J — DN 80 —
9 4-in. DN 100 100 A
Code Maximum Working Pressure (Flange Rating)
ANSI DIN JIS
1 Class 150 — 10K
2 Class 300 — 20K
4 Class 600 — 40K
G — PN 40 —
5 Class 900 — —
6 Class 1500 — —
7 Class 2500 — —
E — PN 10/16 —
H — PN 64 —
J — PN 100 —
Code Diaphragm and Wetted Parts Material(2) Upper Housing Material(2) Mounting Flange(3)
CA(4)(5) 316L SST 316L SST Carbon Steel
DA(5) 316L SST 316L SST 316 SST
CB(4)(6) Hastelloy C-276, seam welded 316L SST Carbon Steel
DB(6) Hastelloy C-276, seam welded 316L SST 316 SST
MB(4)(5) Hastelloy C-276, solid faceplate Hastelloy C-276 / 316L SST Carbon Steel
KB(4)(5) Hastelloy C-276, solid faceplate Hastelloy C-276 / 316L SST 316 SST
CC(4) Tantalum, seam welded 316L SST Carbon Steel
DC Tantalum, seam welded 316L SST 316 SST
C3(4)(5)(6)(7) Tantalum, brazed 316L SST Carbon Steel
D3(4)(5)(6)(7) Tantalum, brazed 316L SST 316 SST
DJ Hastelloy B 316L SST 316 SST
CJ(4) Hastelloy B 316L SST Carbon Steel
DF 304L SST 316L SST 316 SST
CF(4) 304L SST 316L SST Carbon Steel
DP Nickel 201 316L SST 316 SST
CP(4) Nickel 201 316L SST Carbon Steel
DV Monel 400 316L SST 316 SST
CV(4) Monel 400 316L SST Carbon Steel
RH(5) Titanium GR-4 Titanium GR.4 316 SST
DH(8) Titanium GR.4 316L SST 316 SST
CH(8) Titanium GR.4 316L SST Carbon Steel
DM(8) Titanium GR.2 316L SST 316 SST
WW(5)(9) 316Ti SST (WNr 1.4571) 316Ti SST (WNr 1.4571) 316Ti SST (WNr 1.4571)
D4 Hastelloy C-22 316L SST 316 SST
C5(4) Duplex 2507 SST 316L SST Carbon Steel
D5 Duplex 2507 SST 316L SST 316 SST
DE Inconel 600 316L SST 316 SST
DZ(8) Zirconium 316L SST 316 SST
37
Product Data Sheet
00813-0100-4016, Rev HA
TABLE 13. Flush Flanged (FFW) Seal – Ordering Information(1)

Code Flushing Connection Ring Material (Lower Housing)
0 No flushing ring required
A 316L SST
B Hastelloy C-276
D Plated Carbon Steel
2 Duplex 2205 SST
E Inconel 600
H Titanium Gr. 4
3 Titanium Gr. 2
J Hastelloy B
6 Nickel 201
V Monel 400
W 316Ti SST (WNr 1.4571)
Code Flushing Options
0 No flushing ring required
1 One 1/4-18 NPT flushing connection
3 Two 1/4-18 NPT flushing connection
7 One 1/2-14 NPT flushing connection
9 Two 1/2-14 NPT flushing connection
Code Options (Multiple Selections)
E One piece design
B Extra fill for cold temperature applications
C 150 µm (0.006-in.) diaphragm thickness (available with 316L SST, Hastelloy C-276, Nickel 201, and 2507 Duplex SST
diaphragms only, abrasive applications)
D Hastelloy plug(s) for flushing connection(s)
G SST plug(s) for flushing connection(s)
H SST vent/drain for flushing connections
J PTFE gasket (for use with flushing connection ring)
7(10) 50 µm (0.002-in.) diaphragm thickness
V(10) PTFE coated diaphragm for nonstick purposes only
N Grafoil gasket (for use with flushing connection ring)
K Barium sulfate-filled PTFE gasket in lower housing
U 25 µm (0.001 in) Gold plated diaphragm
T(11) NACE MR0175/ISO 15156, MR0103
2(9) Radial Capillary Connection
4(9) Flat Face, Flush Flange
(1) Shaded areas indicate special orders. Consult a local Emerson Process Management, Rosemount division sales representative for availability,
performances effects, and lead time.
(2) When ordering special diaphragm materials, the upper housing material is 316L SST unless otherwise noted.
(3) The mounting flange and upper housing are a single item for the one-piece design, option code E.
(4) Only available with two piece design.
(5) For use with spiral wound metallic gaskets.
(6) Not available with option code C.
(7) Only available in Process Connection Size code G and 7.
(8) Operating temperature limited to 150 °C (302 °F).
(9) Only available with one-piece design, option code E.
(10) Available with 316L SST and Hastelloy C-276 diaphragms only.
(11) Materials of Construction comply with metallurgical requirements highlighted within NACE MR0175/ISO 15156 for sour oil field production environments.
Environmental limits apply to certain materials. Consult latest standard for details. Selected materials also conform to NACE MR0103 for sour refining
environments.
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Installation, Operation and Maintenance Manual

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Installation, Operation and Maintenance Manual

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FLSmidth

5505 W Gillette Rd • Tucson, AZ 85743-9501 • USA

14 MODEL GMAX10-3139 KREBS® CYCLONES

General Storage Requirements

Storage Requirements separations than a direct tangential entry;

Installation metal plate in the pump sump well below

Operation Apex Assemblies

Replacing Cyclone Liners

Recommended Setup for Connecting Flanges

Recommended arrangement for cylinder/cone connecting flange

Recommended arrangement for cone/cone connecting flange

2. The circumferential compression of liners installed in their respective housings may

A. Removal of Old Liner

Liners are easily replaced by the following procedure:

2. Remove all dirt and foreign material from housing.

3. Clean interior of housing thoroughly using a general-purpose cleaning solvent.

Pre Assembly Notes

- Methyl Ethyl Ketone (MEK) solvent should be used.

Special Tools That May Make Assembly Easier

The image shows a Torque pattern for

Note: Do not over torque. General

2. Wipe down all steel and liners that will be

3. INLET HEAD: Place the cover plate liner

5. Ensure that the Male Key is properly

Note: Allow 15 minutes for the KREBSTIK

7. Apply a liberal amount of KREBSTIK to

Note: the liner flange is wedged inside

9. Use a large Phillips head screw driver or

11. Punch holes in the inlet head liner

12. Flip the inlet head and clean the

14. Apply Polyurethane around the

16. Make sure to align with center hole

17. Place the cover plate over the gasket.

19. Install all hardware called out on the

21. Use a ruler to make sure the inlet head

23. Tighten the eye nuts; use a wrench or

24. Trim the excess gasket flush with the

26. Inspect the inlet head and cover plate

27. Install the inlet, ensuring the holes are

29. VORTEX FINDER: If the vortex finder

31. Carefully lower the vortex finder into

32. If the overflow is steel (no rubber

33. If the cover plate has threaded thru-

34. Mount the overflow to the cover plate,

Note: Top flange holes must split

36. Flip the inlet head so it rests on the

38. CONES: Lay cardboard out on the floor

40. Apply a liberal amount of KREBSTIK on

42. Use a large Phillips head screw driver

44. Wipe down cylinder flange with solvent

Note: If there is a mounting plate

46. Gather the proper hardware for the

47. Bolt the cone and mounting plate into

48. If there are more cones/cylinders to

49. If there is an apex assembly, do not

51. Align the weld with the cone weld.

Note: Make sure to check for possible

53. Install the retainer plate and gasket.

56. Tighten the fasteners.

CYCLONE ASSEMBLY COMPLETE

Calculating Flows, Densities and Tonnages from the Table

1) TONNAGE: (GPM and percent solids known)

GPM X 8 – Cubic feet of pulp per hour.