The problem of an excessively high feed rate in jaw crushers is solved through the installation of barriers to create brakes that slow down the material feeding. The configuration and number of barriers will depend on each application, that is, on the particular operating conditions. What precautions should be taken when installing barriers/brakes in crusher feeders? The barriers (brakes) should be securely fastened and have the robustness to withstand the efforts, strains and impacts of feed materials; otherwise they may detach. This would cause serious damage to the crusher if the barriers fall into the crushing chamber.
Jaw Crushers
Improper Crusher feeding
Normally, in facilities where large volumes of materials are processed, we see jaw crushers being fed incorrectly at high feed rates along with large sized material. Therefore, the material is pushed toward the pitman eye protection plate; consequently, leading to: - Changes in the dynamic loads; - Unnecessary bearing housing loads; - Production loss; - Breaking of the adjustment system; - Fall of the toggle; - Greater frequency in the need to tighten jaw bolts.
Jaw Crusher feed rate should be controlled. In order to maintain the rate of material feed at a desired level, the feed height should not exceed 1 (one) meter.
Typical setup for proper feeding of the Jaw Crusher
Feed Chute Inspection port
Due to the risk of these barriers coming
loose, an important point is to choose the correct type and number of barriers to be installed. Upper front-frame protection
Backwall which protects the
upper portion of the Pitman from direct impacts
Jaw Crushers chin
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