1-01 1-02 1-03 1-04 1-05 1-06 1-07 1-08 1-09 1-10 1-11 1-12 1-13 1-14 1-15

1-05 1-06 1-07 1-08 1-09 1-10 1-11 1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19 1-20 1-21 1-22 1-23 1-24 1-25 1-26 1-27 1-28 1-29 1-30 1-31 1-32

M
CRUSHER C120

SAE100R15

SAE100R15
R M14X1.5 VIBR. FEEDER (V175)

1 1/2"

1 1/2"
B

T
3 1 2 2B40 Max. 34 l/min
M22X1,5
X Max. 1050 rpm
Y232 Y233
A B 23 l/min
a b P

250
SAE 1¼" SAE 1¼" 700 ± 25 rpm
C M16x1,5
SPIRTEX
1 1/4"

23

EN857-2SC
3/8"
M27x2 M27x2
32

X1 X2 M14x1,5 LS
D X X
M14X1.5 M14X1.5 EN857-2SC
23 8

2B31
20 microns 3/8"

16 BAR
I
21
1

P
EN857-2SC
SAE 3000psi BAR 1/2"
Mb B A B
T1 Mh Ps Yst G¼" 3/4" EN857-2SC
26

3B33
dp 5 bar

X
X
5/8"

I
M14x1,5 M18x1,5 M14x1,5 420 BAR
M14x1,5

P
E M42x2
(6000Psi)
SAE 1 1/4"
280

G¼"
370 BAR
ø0.6mm
BAR
EN857-2SC

G1/4" M1

LS

G1/4" M2
1/2"
EN857-2SC

G1/2"
Y260
Diesel engine 1600 rpm: 5/8"

F Pump 2112 rpm (i=0.7576)

448
Q(max)=359 l/min BAR EN856-4SP ø20X2,5
(vol.eff. 97%) 5/8"

P(act)
G1/2"
Pump 2112 rpm
175 39 28
Q(max)=57 l/min (vol.eff. 97%) 73

G1/2"
P
G

0.34 BAR
BAR
260
78

G1/2"
X
EN857-2SC
28 SAE 3000psi S L1 L

EN857-2SC

EN857-2SC
448 3/4" M18X1.5 5/8"
BAR
H 1 1/4"

T
BAR

1/2"

1/2"
X

EN857-2SC
T2 M42x2 G M22X1.5 S M48x2 Ma M14x1,5 5/8"
I
T4
To impact hammer 4-V19

M
M
From conveyor circuit
4-M01 R1½ R1½
P3 L4 From feeder hand valves T1
4-N13
From magnetic separator 3-R02 2-V05
J
To main conveyor 3 From main conveyor 2-I09
T5 From hydraulic box

G3/4"

G3/4"

G1/2"
4-N09 From track drive

EN857-2SC
G1"

G1"
lifting / lowering

M
L2 2-A13 T2
2-O23 L1 Setting 2-M23
L3

1 1/2"
P2 Adj. EN857-2SC From main conveyor
G1 1/2" 1" lifting / lowering

EN857-2SC
X G1 1/2"
32
K To hydraulic box

1/2"

EN857-2SC
Diesel engine: 2-T05
10

EN857-2SC
3/4"
1600 rpm

G1/2"

G1"

G1"

G1"

G1"
P1 To main conveyor

EN857-2SC

1 1/2"

EN857-2SC
4-U01
P4
T3

3/4"

3/4"
i=0.7576

COOLER
L 31 4-L01
From impact hammer
Tier4 (pump MM0343583): (option)
EN857-2SC
Max speed (~1650 rpm) to be limited 1"
using pump adjustment screw :
190 bar at max. diesel engine speed
i=0.877

EN857-2SC
EN857-2SC
Tier3 (pump N02152029):
M OUT OUT 1/2"
140-145 bar (~1500rpm)
X 3/4-16 UNF-2B

1"
X
11
2B41

2B42

11

ø38X2.5

ø25X2

ø25X2
ø16X2
N
LS1
2-U05 20 T6
IN 3/8" IN 4-U08
EN857-2SC From main valve block BAR
EN853-1SN EN853-1SN From conveyor circuit pressure relief valves
2" 1 1/4"
T5 T4 T3 T2 T1
2

X
EN856-4SH G1 1/2" G1 1/2" G3/4 G3/4 G1
23

O 1" Y205 OPENING TEMPERATURE 40°C ± 2°C

7/16"

FULLY OPEN AT 55°C

X X 1 5/16-12 210
X

UNF-2B BAR G1/4

M2 B M10x1
X M
X M X
M1
I
3B34

2B21
EN856-4SH M10X1
I
9/16-18
UNF-2B
1"
21 320 M2 1 T
P BAR
P BAR

72 32
320 320
M M 45
SAE 1"

BAR BAR
B B
SAE 1 1/2"
Q Vg max T
Pump 2112rpm
limiter/rajoitin
Diesel engine 1600rpm Q(max)=92 l/min (limited to 70 l/min) G1
X
Pump 2112rpm (vol. eff. 0,97) S L2 L1 C1

EN857-2SC
Q(max)=205lpm Adjustable Vg(max) no LS-control 1 7/8-12 7/8-14 UNF-2B
G1 1/2
UNF-2B
(vol. eff. 0,97) 16

1 1/2"
C2
100 45
R
1 1/4"
SPIRTEX

EN857-2SC

EN857-2SC
3/4" G1 1/2 G1

X
ø38X2.5 C4

1 1/2"
C3
EN857-2SC
SAE 1 1/2"

28 1 1/4"

EN857-2SC
7/8" 7/8" 5/8"
X

S S L1 L S L1 L EN857-2SC
SPIRTEX 1 1/4"
1½"
3/4"
EN857-2SC

85
3" "POSIO"
SAE100R4

Inside G1 1/2" G1 1/2" G1 1/2"

ø 76 mm
12
ø38X2.5

ø38X2.5

T
FLAP VALVE 2S13
Rev. No Date Name Description Location
of
New pump for conveyor circuit
DN125 1 23.12.11 JPR
SAE 1 1/2" G1½
G1½" X

G1½" X

G1½"

Used on Work no Project Project rev.

MM0346834 1
U Module Approved for Drawing No
G1/8
Drawn 15.9.10 JPR production 22.3.13 JPR
2B20
35
MM0346835
Chec- for serial
ked 15.9.10 JPR production
tank Mass kg for license
emptying production
G3/4" Type Title Page/Of pages
V X HYDRAULIC DIAGRAM
TANK OIL OUTLET
EN857-2SC
1/2" R½" MH LT120 1/ 4
 2-01 2-02 2-03 2-04 2-05 2-06 2-07 2-08 2-09 2-10 2-11 2-12 2-13 2-14 2-15 2-16 2-17 2-18 2-19 2-20 2-21 2-22 2-23 2-24 2-25 2-26 2-27 2-28 2-29 2-30 2-31 2-32

EN857-2SC To return block

1/2"
1-J25
A
L3

TRACK DRIVE, LEFT TRACK DRIVE, RIGHT

B TRACKS

EN857-2SC
1/2"
JARRU
i=147
JARRU
BRAKE BRAKE Tmax=76 kNm

X X

3/8"
DRIVE SPEED
EN857-2SC 3 track pads / 10s, slow track drive
D 0,7 km/h when motor at Vgmax (107 ccm), normal track drive
1,1 km/h when motor at Vgmin (68 ccm), fast track drive

Vgmax
Vgmax

Vgmin
Vgmin

400 400 400 400

BAR BAR BAR BAR
EN857-2SC
1/4"

E
X X

EN857-2SC
1/4"
HYDRAULIC SETTING ADJUSTMENT FOR CRUSHER

ø100/56 X 250

ø100/56 X 250
F

R¾"

R¾"
27 27 MAIN CONVEYOR LIFTING / LOWERING
G EN857-2SC
3/8"
Bre Bre

EN857-2SC
3/8"
M14x1,5 M14x1,5

B A A B 4l LEFT RIGHT

5/8"
SAE100R2T

ø80/50 x 350
100 bar prefill → setting increases 17...23s

EN857-2SC
3/8"

EN857-2SC
3/8"
EN857-2SC EN857-2SC
H ROCKMASTER ROCKMASTER
Accumulator MM0319989 29 13 ½" 13 3/8"

EN857-2SC
2PLUS 2PLUS
3/4" 3/4"
EN857-2SC
5/8"
← setting decreases 17...23s

R 1/2"
ROCKMASTER ROCKMASTER
17

3/8"
2PLUS 2PLUS
3/4" L2
Time from 0 bar to
3/4"
17 1-J24

ø60/32 x 250

ø60/32 x 250
I To return block ø80/50 x 350 max. pressure level: 15...25s

B450

I
23 M
25 EN857-2SC EN857-2SC
3/8" 3/8"
P G¼" ø12X1,5
J
ANTURIN SÄÄTÖ A1
SENSOR SETTING 33 G3/8
EN857-2SC

EN857-2SC
135..155 BAR 3/8"
ø20X2,5

ø20X2,5
86

3/8"
K POWER TAKE
G3/8 A
T (WP) P (WP) OFF, PTO
(OPTION)
ø20X2,5

ø20X2,5
FROM WATER PUMP

ø16X2
3-Q30

3-Q29

T P
TO WATER PUMP

250
EN857-2SC

TEMA ¾" TEMA ½" BAR

23
3/8"

G3/8
38
(OPTION)

(OPTION)

Y282
L ROCKMASTER ROCKMASTER ROCKMASTER ROCKMASTER

25
ø20X2,5

ø20X2,5

2PLUS 2PLUS 3B32 2PLUS 2PLUS C1 C2 ø12X1,5

3/4" 3/4" 3/4" 3/4"
To hand valves
90

G½"
3-O02 EN857-2SC
I

P5 M
To thermostat block 1/2"
P

25 25 25 ø20X2,5
25 ø20X2,5
55 V1 V2 1-J32

A
B
G¼"

M
M M 25 ø12X1,5
54 T2 ø2mm

25 M M
25 M M
25 M
88 Main conveyor lowering
A B A B A B B A B A B A
G1/2" G1/2" G1/2" G1/2" G1/2" G1/2" G1/2" G1/2" M G1/2" G1/2" G1/2" G1/2" (control with Y280)
15
X

3/8"
N
250 280 280 6
BAR BAR BAR

250 50 210 Main conveyor lifting

O BAR BAR BAR 88
Y390 Y303 Y350 Y351 Y452 Y450
From device pump

B
A
1-J06
P2 EN857-2SC

G½"
3/8"
30 90

Y281
P LS from main conveyor lifting
(Without impact hammer)
LS3
2-Q23 LS3
38
2-P19
-1585:1
LS3 2-Q19 EN857-2SC
2-Q23
Q 77 LS from main conveyor lifting
3/8"

1
40 310 310 180 250 (With impact hammer) PAINETOLERANSSIT / PRESSURE TOLERANCES
BAR BAR

R 3/8"
BAR BAR BAR < 50 bar ± 1bar
350 BAR 50 - 300 bar ± 3 bar

2
250 310 310 250 250
BAR BAR BAR BAR > 300 bar ± 5 bar
BAR

3
R
LS2
HUOM. KAIKKI KÄYTTÄMÄTTÖMÄT LISÄVARUSTELIITÄNNÄT TULPATAAN
26 4-M01
LS from impact hammer NOTE. ALL THE UNUSED OPTION CONNECTIONS TO BE PLUGGED
G1/4 G1/4 ø12X1,5 HUOM. KIERREMERKINNÄT: R-kierre (BSP) = G-kierre (ISO 228/1)
ø12X1,5

G3/8
X X G3/8 ø0.6mm T7 NOTE. THREAD TYPES: R thread (BSP) = G thread (ISO228/1)
S G1/2 (esim. / e.g. R3/4" (3/4" BSP) = G3/4")
3-M10
G1/2 G¼ G¼
From main conveyor folding valve
X

G¼ G1 G¼ G1 G¼
Max. 65 l/min Max. 65 l/min Max. 100 l/min Max. 100 l/min Max. 10 l/min Max. 40 l/min
M

T
From device pump
Rev. No Date Name Description Location
1-K06
P1 EN856-4SH
25 1 of
23.12.11 JPR
New pump for conveyor circuit
1"
Used on Work no Project Project rev.
To device pump M MM0346834 1
U 1-N07 Module Approved for Drawing No
LS1
3/8"
EN857-2SC
Drawn 15.9.10 JPR production 22.3.13 JPR

MM0346835
Chec- for serial
ked 15.9.10 JPR production
25 Mass kg for license
production
EN857-2SC
Type Title Page/Of pages
V
To thermostat block 1 1/4"
HYDRAULIC DIAGRAM
1-J32
T1 MH LT120 2 /4
 3-01 3-02 3-03 3-04 3-05 3-06 3-07 3-08 3-09 3-10 3-11 3-12 3-13 3-14 3-15 3-16 3-17 3-18 3-19 3-20 3-21 3-22 3-23 3-24 3-25 3-26 3-27 3-28 3-29 3-30 3-31 3-32

MAIN CONVEYOR FOLDING (OPTION)

GENERATOR
(OPTION)
B 51 50 l/min
50 Hz

M
25

X
25 FOLDING 40...60s
STRAIGHTENING 65...95s 10kVA/
C 48 LEFT RIGHT 48 Laidat ylös / Flanks up: 10...13 s

M
Laidat alas / Flanks down: 10-20 s
C P P C

G½

G½
BAR BAR
D 120 120

UP

DOWN
P S
49 49 R½" R½"

G½

G½
R3/8" T
LOCKING OF FEED HOPPER FLANKS LOCKING OF FEED HOPPER FLANKS
E R3/8" EN857-2SC EN857-2SC LEFT RIGHT P
ø80/56 x 800 ø80/56 x 800 1/4" 1/4"

71 71 210
50 50 EN857-2SC EN857-2SC
LIFTING / LOWERING OF FEED HOPPER FLANKS
bar

1/4" 1/4" EN857-2SC EN857-2SC

F 3/8"
3/8"

ø40/20 x 230

ø40/20 x 230
LEFT RIGHT

EN857-2SC EN857-2SC
1/4" 1/4"

G G3/8" G3/8"

ø60/40 x 400

ø60/40 x 400
EN857-2SC EN857-2SC
3/8" 3/8"

ø12x1,5

ø12x1,5
EN857-2SC EN857-2SC
½" ½"

EN857-2SC EN857-2SC
71 71
H 1/4" 1/4"
BACK Tema Tema
R1/2" R3/4"

EN857-2SC G3/8" G3/8" EN857-2SC

CONNECTED TO POWER TAKE OFF, PAGE 2
ø12x1,5

ø12x1,5
3/8"
33 3/8"

ø40/20 x 230

ø40/20 x 230
G3/8"

ø60/40 x 400
A1
14 14
G3/8

ø12x1,5
EN857-2SC EN857-2SC
G3/8

3/8" 3/8"
A
J G3/8"

EN857-2SC
3/8"
EN857-2SC 14 EN857-2SC
3/8" 3/8" HIGH PRESSURE WATER PUMP (OPTION)
K

EN857-2SC EN857-2SC 40bar

3/8" EN857-2SC 3/8"
3/8"
10-15 l/min
L Lo1 Lw1

O W
EN857-2SC EN857-2SC EN857-2SC P WP 52
EN857-2SC

3/8" 3/8" 3/8"

MP Lo2
1/2"

72

X
T S
M To main valve block
2-S23

X G3/8"
G3/8"

G3/8"

G3/8"

G3/8"

G3/8"

G3/8"
G3/8"

G3/8"

G3/8"

G3/8"

G3/8"
T7
P
B1 A1 B2 A2 B3 A3 B4 A4 B5 A5 T2 EN857-2SC
A B EN857-2SC
T2 ½"
½"
N
4
G¼
P

T
O G¼
Note: Do not use carry-over plug here!
180
P5 P P T1 P BAR
2-M06 3/8" 3/8""
EN857-2SC EN857-2SC G3/8" G½" G¼
From main valve block T1
Note: Use carry-over plug pos.41 here!
P EN857-2SC EN857-2SC
½" ½"
250 250
BAR 41 BAR

2-L01
2-L02
84
P (WP) T (WP)
From main valve block To main valve block
R
To return block
1-J25 1/2"
EN857-2SC
T5
PAINETOLERANSSIT / PRESSURE TOLERANCES
< 50 bar ± 1bar
S 50 - 300 bar ± 3 bar
> 300 bar ± 5 bar
HUOM. KIERREMERKINNÄT: R-kierre (BSP) = G-kierre (ISO 228/1)
HUOM. KAIKKI KÄYTTÄMÄTTÖMÄT LISÄVARUSTELIITÄNNÄT TULPATAAN
NOTE. THREAD TYPES: R thread (BSP) = G thread (ISO228/1)
NOTE. ALL THE UNUSED OPTION CONNECTIONS TO BE PLUGGED
(esim. / e.g. R3/4" (3/4" BSP) = G3/4")
T
Rev. No Date Name Description Location
of
New pump for conveyor circuit
1 23.12.11 JPR
Used on Work no Project Project rev.
MM0346834 1
U Module Approved for Drawing No
Drawn 15.9.10 JPR production 22.3.13 JPR

MM0346835
Chec- for serial
ked 15.9.10 JPR production
Mass kg for license
production
Type Title Page/Of pages
V HYDRAULIC DIAGRAM
MH LT120 3 /4
 4-01 4-02 4-03 4-04 4-05 4-06 4-07 4-08 4-09 4-10 4-11 4-12 4-13 4-14 4-15 4-16 4-17 4-18 4-19 4-20 4-21 4-22 4-23 4-24 4-25 4-26 4-27 4-28 4-29 4-30 4-31 4-32

Metso Boom 30
B
Metso Hammer 302
(OPTION)
C

R3/4"
T3
1-L32
L To thermostat block EN857-2SC R3/4"
EN857-2SC
3/4" 3/4"

R1/2"
P3
1-J06
From device pump EN856-4SP R1/2" EN856-4SP
5/8" 5/8"
M
2-R19
LS2 R3/8" 61
To main valve block EN857-2SC R3/8" EN857-2SC
3/8" 3/8"

N EN857-2SC
3/8" L4
L1
1-J21 1-J21
EN857-2SC To return block To return block
T 3/4"-16UNF 1/2"

O
MAIN CONVEYOR
2,0 - 2,1 m/s
1 1/16"-12UNF

1 1/16"-12UNF

820 SIDE CONVEYOR

70 l/min
(OPTION)
P 19 39
A B 68 l/min
R1"
2,0 - 2,1 m/s EN857-2SC
A B 1"
MAGNETIC SEPARATOR 411
7
G¾
G¾

3/4"
dp=2bar
R1"

Q (OPTION)
18 2,0-2,2 m/s EN857-2SC L G¾
X

3/4"
ROCKMASTER EN857-2SC 19 l/min
2PLUS 1" A B
195
3/4" ½"
40
G½

G½

R
20 21 39 83
EN857-2SC
1" L G¼
A B R1"
2
X

EN857-2SC
Y280 PAINETOLERANSSIT / PRESSURE TOLERANCES
dp=2bar EN857-2SC < 50 bar ± 1bar
EN857-2SC

S 1"
50 - 300 bar ± 3 bar

1"
P T
EN857-2SC > 300 bar ± 5 bar
1"
ø6mm
M
1"

EN857-2SC HUOM. KAIKKI KÄYTTÄMÄTTÖMÄT LISÄVARUSTELIITÄNNÄT TULPATAAN HUOM. KIERREMERKINNÄT: R-kierre (BSP) = G-kierre (ISO 228/1)
A

A
B

1"
NOTE. ALL THE UNUSED OPTION CONNECTIONS TO BE PLUGGED NOTE. THREAD TYPES: R thread (BSP) = G thread (ISO228/1)
EN856-4SP
3/4"
180
(esim. / e.g. R3/4" (3/4" BSP) = G3/4")
T BAR
36 37 38 36 37 38
Y320

Y290

9 86
Rev.
1
No
of
Date
23.12.11
Name
JPR
Description
New pump for conveyor circuit Location

EN857-2SC
EN856-4SP Used on Work no Project Project rev.
3/4"
3/4"
MM0346834 1
U Module Approved for Drawing No
Drawn 15.9.10 JPR production 22.3.13 JPR
From fixed displacement pump

MM0346835
Chec- for serial
1-L10 1-N24 ked 15.9.10 JPR production
T4
P4 310 T6 Mass kg for license
EN857-2SC 1-I32
42 BAR
3/4"
To return block
To thermostat block Type Title
production
Page/Of pages
V
43 HYDRAULIC DIAGRAM
MH LT120 4 /4