IM

Installation Manual
Tetra Pak® Continuous Freezer
S A 2.0
Z1371064

WARNING
Read and follow all safety precaution instructions throughout this manual
and on safety signs attached to this equipment.
Failure to follow all safety precaution instructions could result in death or
serious injury.

Doc. No. IM-3292048-0104

Copyright © 2013 Tetra Pak International S.A.
All rights reserved. No part of this document may be reproduced or copied in any form or by
any means without written permission from Tetra Pak Hoyer A/S.

, Tetra Pak, and all other trademarks displayed in this document are the property of
the Tetra Pak Group.
The content of this manual is in accordance with the design and construction of the machine
or equipment at the time of publishing. The Tetra Pak Group reserves the right to introduce
design modifications without prior notice.
The English language version of this document contains the original instructions. All other
language versions are translations of the original instructions.
This document was produced by:
Tetra Pak Hoyer A/S
Soeren Nymarks Vej 13
8270 Hoejbjerg
Denmark
Additional copies can be ordered from the Tetra Pak Group. When ordering additional copies,
always provide the document number.
Doc. No. IM-3292048-0104
Issue 2013-12
This manual is valid for: i Introduction
ii Safety Precautions
Series No. / Machine no. Sign. 1 Installation

IM
Installation Manual

Tetra Pak® Continuous

Freezer S A 2.0
Zxxxxxxx

Machine or equipment configurations that

this manual is valid for are described on
the next page.

Doc. No. IM-3292048-0104

Issue 2013-12

Tetra Pak Hoyer A/S

Valid for:
Name Drawing Specification and Additional Information
Development Step

Tetra Pak® Continuous Freezer 3137715-0200

S700 A 2.0
Tetra Pak® Continuous Freezer 3313914-0200
S1500 A 2.0
 i Introduction

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Doc. No. IM-3292048-0104 i-1 (14)
 i Introduction

Description
This chapter contains basic information about this manual and the related Tetra Pak
equipment.

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i Introduction Table of Contents

Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-2

Abbreviations and Terminology........................... i-5

Manual Information........................................... i-6
Delivered Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-6
EM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-6
IM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-6
MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-6
OM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-6
SPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-6
Page Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-7
Page Numbering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-8
Typographical Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-8
Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-8

Machine Introduction ........................................ i-9

Intended Use of the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . i-9
Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-9
Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-9

Identification .................................................. i-10

CE Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-10
Machine Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-11

Hygiene......................................................... i-12
How to Use This IM.......................................... i-13
Purpose of the IM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-13
Installation Workflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-13

Support and Feedback ..................................... i-14

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Table of Contents i Introduction

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i Introduction Abbreviations and Terminology

Abbreviations and Terminology

Abbreviation/Terminology Meaning Translation

ANSI American National American National

Standards Institute Standards Institute
CE Communautés Communautés
Européennes/European Européennes/European
Communities Communities
EEA European Economic European Economic
Area Area
EM Electrical Manual Electrical Manual
EN European Norm European Norm
IM Installation Manual Installation Manual
ISO International Standards International Standards
Organization Organization
MM Maintenance Manual Maintenance Manual
OM Operation Manual Operation Manual
RM Rebuilding Manual Rebuilding Manual
SPC Spare Parts Catalogue Spare Parts Catalogue
TeM Technical Manual Technical Manual
TPMS Tetra Pak Maintenance Tetra Pak Maintenance
System System
UP Update Pages Update Pages

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Doc. No. IM-3292048-0104 i-5 (14)
Manual Information i Introduction

Manual Information
Tetra Pak recommends reading all delivered manuals carefully. Make sure that
the delivered manuals are available to personnel who operate or maintain the
equipment.
It is important to keep this manual for the lifetime of the equipment and to pass the
manual on to any subsequent holder or user.
Any item that is named specifically in this manual is to be considered a designated
item for the equipment. Designated items are verified by Tetra Pak for use with
the equipment.
Tetra Pak will not be held responsible for any damage, loss, injury, or death caused
by not following the instructions in the manuals that accompany this equipment,
or by a failure to use designated items specified in the manuals that accompany
this equipment.

Delivered Manuals
Manuals delivered with this equipment:

EM
The Electrical Manual provides technicians with information about the equipment’s
electrical system.

IM
The Installation Manual provides technicians with information required to safely
install the equipment.

MM
The Maintenance Manual provides technicians with information on maintaining
the equipment.

OM
The Operation Manual provides the operator with information on handling and
operating the equipment before, during, and after production.

SPC
The Spare Parts Catalogue provides the information necessary to order spare
parts from Tetra Pak.

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i Introduction Manual Information

Page Layout
Every main page in a manual contains a header and a footer. The page header
contains the chapter name (1) and the section name (2). The page footer contains
the page number (3), and the document number (4). See also the Page Numbering
section.

1 2

9 General 9.2 Tech nica l Data

Doc. No. MM-27305 17-0103 9 - 41 (60)

4 3
1 Chapter name
2 Section name
3 Page number
4 Document number

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Manual Information i Introduction

Page Numbering
A page number has three parts:
• chapter number (1)
• consecutive page number (2) within the chapter
• total number of pages (3) in the chapter

Note! The letters UP may replace the chapter number (1) if the manual includes
update pages. The consecutive page number (2) and the total number of pages (3) of
update pages do not follow the existing sequential page numbering of the chapter.

4 - 11 (18)

1 2 3
1 Chapter number
2 Consecutive page
number
3 Total number of pages

Typographical Conventions
Controls on the operator panel, emergency stop devices, and program steps are
printed in CAPITAL LETTERS.
Menu names, button names and other text displayed in software are printed in
COURIER.
Cross-references are underlined.

Symbols
Symbols used in illustrations.

A pointer arrow indicates the position of

an object.
A zoom arrow indicates that an object
view is enlarged. The arrow points
towards the enlarged view of the object.

A rotation movement arrow indicates

rotational movement of an object. The
arrow points in the direction of rotation.
A straight movement arrow indicates
movement of an object.
The arrow points in the direction of
movement.

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i Introduction Machine Introduction

Machine Introduction
Intended Use of the Equipment
The intended use of this Tetra Pak equipment is to freeze, mix and whip ice cream
mix and air to produce ice cream.
All other use is prohibited. Tetra Pak will not be held responsible for injury or
damage if the equipment is used for any other purpose than the intended use
described above.

Manufacturer
This Tetra Pak equipment has been manufactured by
Tetra Pak Hoyer A/S
Soeren Nymarks Vej 13
8270 Hoejbjerg
Denmark

Declaration of Conformity
A copy of the Declaration of Conformity can be found in the Installation Manual. The
signed Declaration of Conformity is delivered separately with the equipment.

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Identification i Introduction

Identification
CE Classification
This equipment complies with the basic health and safety regulations of
the European Economic Area (EEA).

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i Introduction Identification

Machine Plate
The illustration below shows an example of the machine plate and its location on
the equipment. The machine plate carries data needed when contacting Tetra Pak
concerning this specific equipment.
Make sure that the equipment data in the front pages of this manual corresponds to
the machine plate data and the machine specification.

1
2
3
4

7
1 Machine type
2 Volume
3 Drawing specifications
4 Machine serial number
5 Manufacturer
6 Year of manufacture
7 CE mark
8 3-A mark (if applicable)

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Hygiene i Introduction

Hygiene
Avoid microbiological contamination:
• Always protect your packaging material against contamination.
• Always keep the doors to the production area closed. To prevent contamination
via air streams, never open a window when the machine is in production.
• Never clean the floors or the machine in the production area when the machine
is in production.
• Compressed air used for cleaning purposes is to be used only for cleaning filters
and should only be used outside of the production area.
• Disinfect your hands before touching anything that may come into contact with
the product. Use code H disinfectant.
• Keep your hands clean.
• Always wear some type of hair protection (cap or hairnet) and clean clothes
(preferably white).
• Do not wear a watch, ring, necklace, earrings, or any other exposed jewellery.

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i Introduction How to Use This IM

How to Use This IM

Purpose of the IM
The IM provides technical specifications and preparatory information needed
during the quotation of the equipment and during the entire installation process.
The IM describes the equipment requirements in the packaging line. It also
provides instructions on how to mechanically install, commission, and validate the
performance of the equipment, and how to disassemble and remove the equipment.
The intended users of the IM are project leaders, installation planners, installation
technicians, and other technicians involved in the equipment installation project.

Installation Workflow
An installation of any Tetra Pak equipment follows the Installation to Performance
process. The process consists of five main activities and the IM is structured to
support the process. See the illustration and the table below.

1 2 3 4 5

Pos. Process Activity End State Related IM Chapters Intended User

1 Preparation Equipment at prepared Chapter 1 and 2 Installation
site planner/Project leader
2 Mechanical Completion Equipment mechanically Chapter 3 Installation technician
installed
3 Commissioning Equipment Chapter 4 Installation technician
commissioned and
functionally validated
4 Performance Validation Equipment performance Chapter 5 Project leader
validated
5 Hand Over Contract fulfilled - -

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Support and Feedback i Introduction

Support and Feedback

For assistance when operating this equipment, or other inquiries, comments, or
suggestions, pose the questions or give feedback by contacting the nearest Tetra
Pak representative. If access to the Tetra Pak intranet is available, contact Liaison
via Query by typing QuTI-P in the address field of your browser. If access to QuTI-P
is not available, request access by contacting the Global Service Desk.

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 ii Safety Precautions

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 ii Safety Precautions

Description
Safety Precaution Instructions

WARNING
Read and understand this manual before using the machine.
Failure to follow safety precautions and instructions can result in death or serious
injury.
Definition of Lockout Procedure
A lockout procedure is a procedure to put each necessary energy isolating device
in its safe position to prevent the energisation of the equipment, such as when a
maintenance procedure should be carried out.
A lockout is the use of a device, for example, a padlock, to make sure that an
energy isolating device cannot be operated.
An energy isolating device is a mechanical device that physically prevents
transmission or release of energy, such as an electrical supply disconnecting device.

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ii Safety Precautions Table of Contents

Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-2

Safety Messages Description............................. ii-5

Personnel Requirements .................................. ii-6
Skilled Person . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-6
Instructed Person . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-6

Safety Signs................................................... ii-7

Locations of Safety Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-8

Protective Devices .......................................... ii-9

Emergency Stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-9
Emergency Stop Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . ii-10

Safe Manual Handling ..................................... ii-11

Personal Protection ........................................ ii-12
Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-12
Entanglement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-12

Hazardous Substances.................................... ii-13

Disposal of Chemical Substances. . . . . . . . . . . . . . . . . . . . . ii-13

Supply Systems............................................. ii-14

Electrical Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-14
Water Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-15
Air supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-16
Air system relieve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-17

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ii Safety Precautions Safety Messages Description

Safety Messages Description

A safety message is always accompanied by a safety alert symbol and a signal word.
The safety alert symbol is used to alert about potential personal injury hazards. To
avoid hazards, obey all safety messages that follow this symbol.
The following safety alert symbols and signal words are used in this manual to
inform the user of hazards.

Danger indicates an imminently

DANGERI
DANGER hazardous situation which, if not
avoided, will result in death or serious
injury.

Warning indicates a potentially

WARNING hazardous situation which, if not
avoided, could result in death or
serious injury.
Caution indicates a potentially
CAUTION hazardous situation which, if not
avoided, may result in minor or
moderate injury. It may also be used
to alert against unsafe practices.
CAUTION Caution without the safety alert symbol
indicates a potentially hazardous
situation which, if not avoided, may
result in property damage.

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Personnel Requirements ii Safety Precautions

Personnel Requirements
Note! Personnel includes all persons working on or near this equipment.
Only skilled or instructed persons are allowed to work with this equipment.

Skilled Person
A skilled person must have relevant education and experience to enable him or her
to identify hazards, analyse risks, and avoid hazards which electricity, machinery,
chemicals, other energies, and supply systems on this equipment can create.
Skilled persons must meet local regulations, such as certifications and qualifications
for working with these energies and systems.

Instructed Person
An instructed person must be adequately advised or supervised by a skilled person.
The skilled person enables the instructed person to identify hazards, analyse risks,
and avoid hazards which electricity, machinery, chemicals, other energies, and
supply systems on this equipment can create.

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ii Safety Precautions Safety Signs

Safety Signs
WARNING
Damaged or missing safety signs.
Safety signs are used to indicate safety hazards. If the signs are missing or
damaged, they can not fulfil this function. Replace all missing or damaged safety
signs immediately.
Safety signs are attached to the equipment. The table below lists all the signs that
are used, and illustrations show their locations on the equipment. Each position
number refers to two standards of a safety sign in the table, but only one is used
on the equipment.
• Make sure that each safety sign is legible and in its correct position after
installation and maintenance.
• Replace all missing or damaged safety signs immediately.

Pos ISO Standard ANSI Standard

7
WARNING
Hazardo u s ro ta tin g
s h a fts a nd b e lts
-
Ca n crush a nd cut
-
Ke e p ha nds cle a r while
the machine is ope ra ting

Hazardous rotating shafts and belts.

Can crush and cut.
Keep hands clear while the machine is operating.
10
DANGER
Hazardous voltage.
Will shock, burn, or cause death.
Follow lockout procedure
before maintenance.

Hazardous voltage.
Will shock, burn, or cause death.
Follow lockout procedure before maintenance.

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Safety Signs ii Safety Precautions

Locations of Safety Signs

10

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ii Safety Precautions Protective Devices

Protective Devices
There are different kinds of protective device designed to ensure safe use of the
equipment. See the sections below.

WARNING
Hazardous zones.
Hazardous zones are safeguarded and provided with protective devices. Do not
inch or run this equipment if any protective device is inoperative.
Change inoperative components of the safety system immediately.
For the locations of safeguards and/or other protective devices not mentioned in this
section, see the Maintenance Manual.

Emergency Stop
DANGERI
DANGER
Hazardous voltage.
Will shock, burn, or cause death.
Hazardous voltage remains ON after activating an EMERGENCY STOP.
Emergency stop devices are used to stop this equipment immediately in a hazardous
situation. Learn the positions of all emergency stop devices and how to use them.
Instructions for a normal production stop are included in the Stop chapter of the
Operation Manual.

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Protective Devices ii Safety Precautions

Emergency Stop Buttons

Push one of the EMERGENCY STOP buttons to stop this equipment immediately.
The location of each EMERGENCY STOP button is shown by an arrow.

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ii Safety Precautions Safe Manual Handling

Safe Manual Handling

Use mechanical lifting aids whenever possible. If mechanical lifting aids are
not available, do not attempt to lift loads over 23 kg without the assistance of
a colleague. Avoid lifting below knee height and above shoulder height. If it is
necessary to lift from the floor, follow the instructions below to reduce the risk of
back and disc injuries.
• Use safety shoes and be sure that the surface of the floor is not slippery.
• Get close to the load.
• Take a wide stance and find the best positions for your feet.
• Bend your hips and knees, and use your leg muscles.
• Keep the load close to your body.
• Do not twist your body while moving the load.
• Take small steps when turning.

In order to reduce the risk of injury to discs and back muscles, be careful to not
bend or twist your back when lifting. Keep the load close to your body to reduce
the strain on your back.
To reduce the ergonomic risks to each individual operator, job rotation is
recommended, so that recovery and variety are provided.

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Personal Protection ii Safety Precautions

Personal Protection
This section applies to all personnel at all times when this equipment is in operation.
For special personal protective equipment required when handling hazardous
substances, see the Hazardous Substances section.

Noise
WARNING
Hazardous noise.
Can cause impaired hearing.
Wear hearing protection whenever this equipment is in operation.

Entanglement

WARNING
Risk of entanglement.
Do not wear jewellery or loose clothing when working on or near this equipment.
Restrain long hair with, for example, clips or rubber bands.

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ii Safety Precautions Hazardous Substances

Hazardous Substances
WARNING
Contact with chemicals can cause death, serious injury, or illness.
Always read and follow the instructions in the safety data sheet supplied by the
manufacturer or local supplier, when handling chemicals.
Make sure that
• the safety data sheet is available
• preparations have been done to ensure that the stated safety measures in the
safety data sheet can be followed
• the locations of the first aid equipment are learned in order to act immediately
in case of an accident

Disposal of Chemical Substances

Always read and follow the disposal instructions in the safety data sheet supplied
by the manufacturer or local supplier.
It is strongly recommended that used chemical containers are
• disposed of according to the instructions immediately after use
• not used as disposal containers for other chemicals in order to avoid uncontrolled
chemical reactions within the container

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Supply Systems ii Safety Precautions

Supply Systems
Electrical Supply
DANGERI
DANGER
Hazardous voltage and moving machinery.
The electrical supply disconnecting device must be in position O (OFF) and secured
with a lock before any work with the equipment that requires the electrical supply to
be disconnected. See the Machine Status section of the Procedure Start Table.
Note! The key to the lock must be removed by the technician and retained in
his/her possession until all work is completed.

DANGERI
DANGER
Hazardous voltage can be present with the electrical supply disconnecting
device in position O (OFF).
Circuits identified by orange-coloured conductors are not disconnected by the
main electrical supply disconnecting device. The location of the electrical supply
disconnecting device of these circuits is described in the procedures that include
work on these types of circuit.
Certain procedures may require that the electrical supply disconnecting device is in
position | (ON). These exceptions are clearly stated in the manuals.
The illustrations show the electrical supply disconnecting device and its location.

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ii Safety Precautions Supply Systems

Water Supply

CAUTION
Water under pressure.
Close the water supply valves before any work with the equipment that requires
the water supply to be closed. See the Machine Status section of the Procedure
Start Table.
Certain procedures may require water supply systems to be on. These exceptions
are clearly stated in the manuals.
The illustrations show the water supply valve location.

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Supply Systems ii Safety Precautions

Air supply

WARNING
Compressed air and moving machinery
Close the main air valve and safety release compressed air from the air system
before any maintenance.
Note! The key to the lock must be removed by the technician and retained in
his/her possession until all work is completed.
Certain maintenance procedures may require air supply systems to be on. These
exceptions are clearly stated in the Maintenance Manual.
The location of the main air valve is shown by an arrow.

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ii Safety Precautions Supply Systems

Air system relieve

a) Close the stop stop valve (1) and the air pressure from the inlet, until the
booster (2) is relieved.
A padlock can be mounted to prevent unintended pressurizing e.g. during
maintenance work.
b) Turn the valve (3) to relieve the remaining air.

1 2

1 Stop valve
2 Booster
3 Valve

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Supply Systems ii Safety Precautions

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 1 Installation

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 1 Installation

Description
This chapter contains installation instructions.

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1 Installation Table of Contents

Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1.1 Technical data ................................................ 1-5

1.1.1 Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

1.2 Moving and unpacking ..................................... 1-7

1.3 Connections .................................................. 1-8
1.3.1 Cooling water model S 700. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1.3.2 Cooling water model S 1500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1.3.3 Connection to mix inlet and ice cream outlet . . . . . . . . 1-10
1.3.4 Connection to compressed air unit . . . . . . . . . . . . . . . . . . . 1-10
1.3.5 Connection to electrical installations . . . . . . . . . . . . . . . . . 1-11

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Table of Contents 1 Installation

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1 Installation 1.1 Technical data

1.1 Technical data

Description S 700 A 2.0 S 1500 A 2.0
Net weight 780 kg 1250 kg
Gross weight 900 kg 1450 kg
Volume 3.15 m³ 4.8 m³
Mains connection Local voltage Local voltage
Power consumption 19.9 kW 42.0 kW
Charge cooling agent 2.5 kg 3.8 kg
R404A
Compressed air 1 n m3/h 2 n m3/h
(6 bar supply pressure (n = normal) (n = normal)
required)
Pump capacity 50 / 500 l/h 150 / 934 l/h
(100% swelling) 13-129 USG/h 39-241 USG/h
Pipe dimensions, external (must comply with local (must comply with local
regulations) regulations)
Water outlet pipe 1” 11/4"
Water inlet pipe 1” 11/4"
Compressed air pipe 1/2" female 11/2" female
Mix inlet pipe 1” 11/2"
Ice cream outlet pipe 11/2" 11/2"
Ice cream capacity 160-700 l/h / 42-185 300-1500 l/h / 79-396
USG/h USG/h
Prerequisites:
Mix temperature +5°C / 41°F +5°C / 41°F
Ice cream temperature -5°C / 23°F -5°C / 23°F
Dry matter content 38% 38%
Swelling 100% 100%
All pressure figures in
this manual are stated in
bar and excess pressure
unless otherwise stated.
1 bar = 1.02 kp/cm2 = 100 kPa = 1.02 kp/cm2 = 100 kPa
= 14.5 psi = 14.5 psi
1 litre = 0.2642 U.S. gallon = 0.2642 U.S. gallon
1 litre = 1.22 imp. gallon = 1.22 imp. gallon

1.1.1 Noise
A-weighted equivalent sound pressure level at 1 metre:
• Model S 700: Leq(A) = 70.5 dB (A).
• Model S 1500: Leq (A) = 79.5 dB (A).

Max. C-weighted instantaneous sound pressure level at working positions:

• Less than 130 dB/20uPa.

Max. non-weighted sound pressure level at working positions:

(Cont’d)

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1.1 Technical data 1 Installation

(Cont’d)

• Less than 140 dB/20uPa.

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1 Installation 1.2 Moving and unpacking

1.2 Moving and unpacking

The freezer is packed in a closed wooden crate and secured to the bottom plate by
means of special transport legs.

1 Truck
2 Pallet lift

a) Upon reception the wooden crate with the freezer should be moved as close
to the operating site as possible. This transportation can be effected using
a truck (1) or a pallet lift (2).
b) The wooden crate is opened most easily by first removing the top plate and
then the side boards one by one.
c) Unnail the wooden blocks that hold the machine in place during transport and
remove the protective cellophane.
d) Move the machine to operating position by truck
e) Level adjust the machine on the adjustable legs.

If, during unpacking, the freezer is found to be damaged in transport, immediate

steps must be taken to hold the transport/shipping agent responsible for this
damage, i.e. the transport/shipping agent must be notified of the damage found and
the possibility of a subsequent claim in damage.
At the same time Tetra Pak Hoyer, and possibly the insurance agent, must be
notified.
Similarly, if the unit is found to be defective or if there are parts missing, this should
be communicated immediately to Tetra Pak Hoyer.

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1.3 Connections 1 Installation

1.3 Connections
1.3.1 Cooling water model S 700
Note! Wash out pipes before connecting them to the machine by flushing them
with water to eliminate any dirt particles.
Connect water inlet (1) and water outlet (2) .

2
1 Water inlet
2 Water outlet

The machine is equipped with a pressure valve which controls the water flow in
inverse proportion to its temperature to obtain constant cooling. This gives the
possibility to use water supplies of varying temperatures. Water flow varies from
about 2100 l/hr at 15°C to 5500 l/hr at 28°C.

1-8 (12) Doc. No. IM-3292048-0104

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1 Installation 1.3 Connections

1.3.2 Cooling water model S 1500

Note! Wash out pipes before connecting them to the machine by flushing them
with water to eliminate any dirt particles.
Connect water inlet (1) and water outlet (2) .

2
1 Water inlet
2 Water outlet

The machine is equipped with a pressure valve which controls the water flow in
inverse proportion to its temperature to obtain constant cooling. This gives the
possibility to use water supplies of varying temperatures. Water flow varies from
about 2100 l/hr at 15°C to 5500 l/hr at 28°C.

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1.3 Connections 1 Installation

1.3.3 Connection to mix inlet and ice cream outlet

Connect the mix supply pipe to the mix pump inlet (1) . Ensure a spontaneous mix
flow to the inlet either by positioning the ageing tanks at a higher level than the
freezer or by installing a suitable centrifugal pump close to the ageing vats.
Connect the utility pipe to the ice cream outlet (2) . Ice cream pressure must not
exceed 12 bar.

1 2

1 Mix pump inlet

2 Ice cream outlet

1.3.4 Connection to compressed air unit

Connect the compressed air supply pipe. The supply pressure measured on
the machine must never drop below 6 bar. It is highly recommended that the
compressed air supply is fitted with an air drying system and A0 filters to remove
oil vapours and residual fine particles.
Remove the cartridge of the sterilizing filter from the standard equipment and insert
it in the body of the filter.

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1 Installation 1.3 Connections

1.3.5 Connection to electrical installations

CAUTION
Electrical connection must be made exclusively by competent technicians
who are familiar with safety legislation and authorised to perform and certify
electrical installations.
Check the machine plate to make sure that the machine is compatible with local
power supply. Connect the machine’s power supply to the site’s distribution panel
and protect it with a suitable device, complying with all regulations for correct
electrical installation in effect in the place of installation.
It is recommended to install an automatic circuit breaker on the distribution panel,
complying with local regulations.
Great care must be taken to ensure correct connection with the earth, as incorrect
connection could cause severe damage to the machine’s electronic parts and injury
or death to the operator.
The section of the power supply cable must be determined on the basis of its
length and the voltage.
The machine’s electrical installation includes a device for checking that phase
sequence is correct to ensure that the motors turn in the right direction; if the
machine does not work after connection, but the touch screen light comes on, two
of the three wires in the machine’s cable must be reversed on the distribution panel
which supplies the machine.

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1.3 Connections 1 Installation

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