Updated - RM 3443532 0102

RM
Rebuilding Manual
OK High Viscosity
3443759-0100
Valid for TBA/19
Under Review
WARNING
Read and follow all safety precaution instructions throughout this
document and on safety signs attached to this equipment.
Failure to follow all safety precaution instructions could result in death or
serious injury.
The rebuilding must only be performed by personnel mandated by the Tetra Pak Group.
Doc. No. RM-3443532-0102

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Copyright © 2018 Tetra Pak International S.A.

All rights reserved. No part of this document may be reproduced or copied in any form or by
any means without written permission from Tetra Pak Packaging Solutions AB.
, Tetra Pak, and all other trademarks displayed in this document are the property of the
Tetra Pak International SA. Tetra Pak Packaging Solutions AB together with Tetra Pak
International SA form part of ‘the Tetra Pak Group’. The content of this document is in
accordance with the design and construction of the machine or equipment at the time of
publishing. The Tetra Pak Group reserves the right to introduce design modifications without
prior notice.
The English language version of this document contains the original instructions. All other
language versions are translations of the original instructions.
This document was produced and printed by:
Tetra Pak Packaging Solutions AB
Ruben Rausings gata
SE-221 86 Lund
Sweden
Doc. No. RM-3443532-0102

Issue 2018-03
1 Introduction
2 Rebuilding Information
3 Rebuilding Instructions
4 Enclosed Documentation
RM
Rebuilding Manual
OK High Viscosity
3443759-0100
Machine or equipment configurations that

this document is valid for are described on Under Review
the next page.
Doc. No. RM-3443532-0102

Issue 2018-03

Valid for:
Name Drawing Specification and Additional Information
Development Step
TBA/19 0200 TBA 648160-2000 -

TBA/19 0300 TBA 648160-0300 -
TBA/19 0400 TBA 648160-0400 -
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1 Introduction
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Doc. No. RM-3443532-0102 5 (360)
Table of Contents 1 Introduction
Description ......................................................... 7
Personnel Requirement ......................................... 8
Abbreviations and Terminology ..............................11
Safety Precautions ............................................. 12
Safety Messages Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Environment...................................................... 13
Waste Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Fluids and Chemical Products . . . . . . . . . . . . . . . . . . . . . . . . . 13
Hydrogen Peroxide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Cooling Media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Separation of Materials and Components. . . . . . . . . . . . . . . 13
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Electrical Components. . . . . . . . . . . . . . . . . . . . . . . . . . 14
Packaging and Additional Material . . . . . . . . . . . . . . 14
About this Manual............................................... 15

Layout and Numbering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Reference Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
About the Rebuilding Kit ...................................... 16

Intended Use of the Rebuilding Kit . . . . . . . . . . . . . . . . . . . . . . . . 16
Installation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Manufacturer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Assistance and Inquiries...................................... 17
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1 Introduction Description
Description
This chapter contains all the separate documents related to this rebuilding kit.
For instructions explaining how to update the documentation for the machine, see
Section 3.1.3 Update Log Pages.
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Doc. No. RM-3443532-0102 7 (360)
Personnel Requirement 1 Introduction
Personnel Requirement
The sentences below are translations of the text “The rebuilding must only be
performed by personnel mandated by the Tetra Pak Group.” located on the front
page of this manual.
BG
Реконструкцията трябва да се извършва само от персонал, упълномощен от

Tetra Pak Group.
.
CS
Rekonstrukce musí být prováděna pouze pracovníky pověřenými firmou Tetra Pak
Group.
.
DA
Ombygningen må kun udføres af personale bemyndiget af Tetra Pak Group.

.
DE
Die Wiedererrichtung darf nur von Personal ausgeführt werden, dass von Tetra Pak
Group beauftragt wurde.
.
EL
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Η ανακατασκευή πρέπει να πραγματοποιείται μόνον από άτομα που είναι

εξουσιοδοτημένα από την Ο Όμιλος Tetra Pak.
.
ES
Solamente personal con mandato de Tetra Pak Group debe llevar a cabo la
reconstrucción.
.
ET
Ümberehitust tohivad teostada ainult Tetra Pak Groupi poolt volitatud töötajad.
.
FI
Muunnostyön saa tehdä vain valtuutettu Tetra Pak Group -asentaja.

.
FR
La conversion ne doit être effectuée que par du personnel agréé par Groupe
Tetra Pak.
.
HR
Nadogradnju smije obavljati isključivo osoblje ovlašteno od strane Grupa Tetra Pak.
.
HU
A felújítást kizárólag a Tetra Pak Group által megbízott személyzet végezheti.
.
IS
Endursmíð má aðeins vera í höndum starfsmanna sem Tetra Pak Group hefur
viðurkennt.
.
IT
La modifica deve essere effettuata solo da personale autorizzato dal gruppo
Tetra Pak.
.
(Cont’d)
8 (360) Doc. No. RM-3443532-0102

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1 Introduction Personnel Requirement
(Cont’d)
LT
Atstatymą gali atlikti tik Tetra Pak Group paskirtas personalas.
.
LV
Pārbūvi jāveic Tetra Pak Group pilnvarotam personālam.
.
NL
Het reviseren mag uitsluitend door de Tetra Pak Groep erkend personeel worden
uitgevoerd.
.
NO (Bokmål)
Ombyggingen skal kun utføres av personer som er oppnevnt av Tetra Pak Group.
.
NO (Nynorsk)
Ombyggingen skal kun utføres av personer som er oppnevnt av Tetra Pak Group.
.
PL
Przebudowę może wykonać tylko personel upoważniony przez Tetra Pak Group.
.
PT
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A remodelação só deve ser feita por pessoal mandado pelo Grupo Tetra Pak.
.
PT-BR
A reforma somente deve ser realizada por pessoal autorizado pelo Grupo Tetra Pak.
.
RO
Reconstrucţia trebuie realizată numai de către personal mandatat de Tetra Pak

Group.
.
SK
Prestavba musí byť vykonávaná iba pracovníkmi poverenými firmou Tetra Pak
Group.
.
SL
Predelavo lahko izvede le osebje, ki je v Tetra Pak Group-u odgovorno za
vzdrževanje.
.
SV
Ombyggnaden får endast utföras av personal som bemyndigats av Tetra Pak Group.
.
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Personnel Requirement 1 Introduction
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This page intentionally left blank
10 (360) Doc. No. RM-3443532-0102

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1 Introduction Abbreviations and Terminology
Abbreviations and Terminology*

Abbreviation/Terminology Meaning Translation
AP Aseptic Product Aseptic Product
ASU Automatic Splicing Unit
CIP Cleaning In Place Cleaning In Place
EM Electrical Manual Electrical Manual
HV High Viscosity High Viscosity
LH Left Hand (side) Left Hand
MM Maintenance Manual Maintenance Manual
OK Optional Kit Optional Kit
OM Operation Manual Operation Manual
PLC Programmable Logic Programmable Logic
Controller Controller
PLMS Packaging Line Packaging Line
Monitoring System Monitoring System
PT PullTab PullTab
RM Rebuilding Manual Rebuilding Manual
SPC Spare Parts Catalogue Spare Parts Catalogue
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TBA Tetra Brik® Aseptic Tetra Brik® Aseptic
TCSB Temperature Controlled Temperature Controlled
Steam Barrier Steam Barrier
TMCC Tetra Multi-purpose Tetra Multi-purpose
Compact Controller Compact Controller
TPOP Tetra Pak Operator Tetra Pak Operator
Panel Panel
UP Update Pages Update Pages
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Doc. No. RM-3443532-0102 11 (360)
Safety Precautions 1 Introduction
Safety Precautions
Safety Messages Description
A safety message is always accompanied by a safety alert symbol and a signal
word.
The safety alert symbol is used to alert about potential personal injury hazards. To
avoid hazards, obey all safety messages that follow this symbol.
The following safety alert symbols and signal words are used in this manual to
inform the user of hazards.
Danger indicates an imminently

DANGERI
DANGER hazardous situation which, if not
avoided, will result in death or serious
injury.
Warning indicates a potentially

WARNING hazardous situation which, if not
avoided, could result in death or
serious injury.
Caution indicates a potentially

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CAUTION hazardous situation which, if not

avoided, may result in minor or
moderate injury. It may also be used to
alert against unsafe practices.
CAUTION Caution without the safety alert symbol
indicates a potentially hazardous
situation which, if not avoided, may
result in property damage.
12 (360) Doc. No. RM-3443532-0102

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1 Introduction Environment
Environment
Waste Management
Separate, recycle, or dispose of all material and components in a safe, and
environmentally responsible way, or according to national legislation or local
regulations. If there is any uncertainty regarding what material a component is made
of, contact the Tetra Pak Group. Use a certified (ISO 14001 or similar) scrapping or
waste handling company.
Fluids and Chemical Products

Drain all liquids into collecting vessels. Do not mix different liquids into the same
vessel. Follow the instructions in the Safety Data Sheets for the disposal of the
different fluids and dispose of according to national legislation or local regulations.
Hydrogen Peroxide
Follow the instructions in the Safety Data Sheets, national legislations, and local
regulations for the disposal. Flush the hydrogen peroxide system with distilled water
to dilute any remaining hydrogen peroxide to a safe level.
For further details see the Hazardous Substances section in the Safety Precautions
chapter.
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Cooling Media
Equipment containing any kind of cooling media must be dismantled, but only as far
as can be considered safe without any cooling media leakage. Follow national
legislation or local regulations. Send the cooling media to an authorized company for
proper handling.
For further details see the Hazardous Substances section in the Safety Precautions
chapter.
Separation of Materials and Components

Separate the following materials. Recycle or dispose of the materials as appropriate.
Follow specific recycling instructions, if such are given by the component supplier.
• stainless steel (panels and doors)
• cast iron (frames)
• brass
• glass (windows, and so on)
• rubber (seals, O-rings, and so on)
• nylon and other plastics
• electrical cables
• hydraulic hoses
• central lubrication hoses
• pneumatic hoses
• electrical components
• batteries
• mercury (UV-lamp)
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Doc. No. RM-3443532-0102 13 (360)
Environment 1 Introduction
Electrical Components
Electrical components and batteries may need to be disposed of in special waste
management systems. Follow national legislation or local regulations.
Packaging and Additional Material
Remaining packaging material and additional material such as strips, caps, tops,
corrugated cardboard, and plastic film wrapping shall be sent for recycling or
disposed of according to national legislation or local regulations.
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14 (360) Doc. No. RM-3443532-0102

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1 Introduction About this Manual
About this Manual

Prior to installation of the rebuilding kit, carefully read the instructions in this
document pertinent to the activity.
This manual describes how to install the rebuilding kit.

Any item that is named specifically in this manual is to be considered a designated
item for the equipment. Designated items are verified by the Tetra Pak Group for use
with the equipment.
The Tetra Pak Group will not be held responsible for any damage, loss, injury, or
death caused by not following the instructions in this manual, or by a failure to use
designated items specified in this manual.
If a Declaration of Incorporation is delivered with the rebuilding kit, the Rebuilding
Manual must be archived as part of the Technical File for the machine.
Note! When the rebuild is complete, recycle this manual according to local practices
and regulations.
Layout and Numbering

For information about page layout and numbering, consult the Introduction chapter of
the machine’s existing Maintenance Manual.
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Reference Documents
• UP-3443533-0102
• SPC-3443534-0102
• EM-1531331-0114
• OM-3443537-0102
®
Doc. No. RM-3443532-0102 15 (360)
About the Rebuilding Kit 1 Introduction
About the Rebuilding Kit

Intended Use of the Rebuilding Kit
The intended use of this Tetra Pak® kit is to enable the TBA/19 filling machine to fill
TBA packages with sweetened condensed milk.
All other use is prohibited. The Tetra Pak Group will not be held responsible for
injury or damage if the rebuilding kit is used for any other purpose.
Installation Information
Refer to the latest release of the Technical Bulletin for information concerning:
• rebuilding kit installation time
• rebuilding kit installation skills
• rebuilding kit installation requirements
Manufacturer
This Tetra Pak® equipment is manufactured by

Ruben Rausings gata
Under Review
SE-221 86 Lund
Sweden
16 (360) Doc. No. RM-3443532-0102

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1 Introduction Assistance and Inquiries
Assistance and Inquiries

For assistance when operating this equipment, or other inquiries, comments, or
suggestions, submit the questions or give feedback by using the QuTI-P tool. Type
QuTI-P in the address field of your browser. If access to QuTI-P is not available,
request access by contacting the Global Service Desk.
If access to the Tetra Pak® intranet is not available, contact the nearest Tetra Pak
representative.
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Doc. No. RM-3443532-0102 17 (360)
Assistance and Inquiries 1 Introduction
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18 (360) Doc. No. RM-3443532-0102

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Doc. No. RM-3443532-0102 19 (360)
About the Rebuilding Information Chapter

The Rebuilding Information chapter contains information necessary prior to the
installation of the rebuilding kit.
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20 (360) Doc. No. RM-3443532-0102

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2 Rebuilding Information Table of Contents
About the Rebuilding Information Chapter . . . . . . . . . . 20
2.1 Functional Description ........................................ 23

2.2 Special Tools and Auxiliary Equipment ................... 24
2.2.1 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.3 Preparations before Start ..................................... 25

2.4 Moving and Unpacking ........................................ 26
2.4.1 Crate Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.4.2 Lifting and Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.4.3 Storing the Crated Rebuilding Kit . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.4.3.1 Short Term Storing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.4.4 Unpacking the Crate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
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2.4.4-1 Crate - Unpack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.4.5 Disposal of Reusable Material and Waste . . . . . . . . . . . . . . . . . 28
2.5 Transporting and Positioning ................................ 30

2.5-1 Uncrated Equipment, Ordinary Shipping - Lifting
and Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
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22 (360) Doc. No. RM-3443532-0102

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2 Rebuilding Information 2.1 Functional Description
2.1 Functional Description

The High Viscosity (HV) kit enables the TBA/19 filling machine to fill TBA packages
with sweetened condensed milk. The Temperature Controlled Steam Barrier (TCSB)
equipment is removed.
The kit consists of a rotary lobe displacement pump and a CIP pump on the HV unit.
The HV kit is equipped with a separate electrical cabinet.

A package external cleaning equipment is added to ensure that residual high
viscosity product is removed from the packages produced.
New cleaning pipes are also installed.

It is strictly prohibited to use this Tetra Pak® equipment to fill any other product than
sweetened condensed milk.
It is strictly prohibited to use this Tetra Pak® equipment to fill products with an
alcohol content exceeding 19%.
Note! The HV equipment (option) is not in compliance with the 3-A Sanitary
Standards for the production of milk or milk-based products.
Note! The HV equipment (option) is not registered according to the US Food
Under Review
Regulations for the aseptic production of low-acid foods.
Based on the above, it is not permitted to:
• install this rebuilding kit to TBA/19 filling machines on the US market for the
production of milk, milk-based products, or any other low-acid foods
• export to the US market any milk, milk-based products, or any low-acid foods,
produced outside the USA with a TBA/19 equipped with HV.
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Doc. No. RM-3443532-0102 23 (360)
2.2 Special Tools and Auxiliary
Equipment 2 Rebuilding Information
2.2 Special Tools and Auxiliary Equipment

2.2.1 Tools
Before starting any rebuilding work on the machine, make sure that the following
special tools or equipment are available:
Tool/Equipment When Used (Section/Procedure)

Spiral drill Ø5 mm (for M6) 3.2.1-5 Platform - Modify
TP No.765102-0197
Spiral drill Ø7 mm TP No.765102-0221 3.2.1-14 Package External Cleaning -
Install
Spiral drill Ø13 mm TP No.765103-0293 3.2.1-14 Package External Cleaning -
Install
Spiral drill Ø14 mm TP No.765100-0305 3.2.1-5 Platform - Modify
Spiral drill Ø15 mm TP No.765100-0317 3.2.1-5 Platform - Modify
Hand tap M6 TP No. 767101-0216 3.2.1-5 Platform - Modify
Hack saw blade TP No. 769200-0124 3.2.1-22 Touch Guard - Modify
Dismounting tool TP No. 449969-0101 3.2.1-8 Product Valve - Modify
Punch 20.4 mm TP No. 2924209-0000 3.2.1-15 Electrical Cabinet - Modify
Punch 25.4 mm TP No. 2924210-0000 3.2.1-15 Electrical Cabinet - Modify
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Punch 32 mm TP No. 3500676-0000 3.2.1-15 Electrical Cabinet - Modify

Punch 64 mm TP No. 2924211-0000 3.2.1-15 Electrical Cabinet - Modify
AT-compatible PC with CD-ROM drive 3.2.1-20 Program - Install
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2 Rebuilding Information 2.3 Preparations before Start
2.3 Preparations before Start

Before starting any rebuilding work on the machine:
• Make sure that the machine is available and that the rebuilding work can be
completed without interruption.
• Establish an adequate safe working area around the machine. Make sure that no
items stand in the installation area.
• Make sure that the rebuilding kit is correct for the specific machine.
• Make sure that all the parts listed in the SPC included with this rebuilding kit have
been delivered.
If any part of the rebuilding kit is not present or wrong, open a Technical Issue in the
QuTI-P tool. Create a Service Notification in SAP ECC directly from the Technical
Issue.
Use the following parameters in the QuTI-P tool:
• Failure mode: Supply
• Failure type: Code 401 for missing part (perished or lost) or code 402 for wrong
part (incorrect or not according to order)
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If any damage to the crate contents has occurred during transportation, create a
discrepancy notification in SAP ECC using the transaction code IW51. Take
photographs of the damage and enclose the photographs with the discrepancy
notification.
Note! If access to the QuTI-P tool is not available, see the Assistance and Inquiries
section in the Introduction chapter.
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Doc. No. RM-3443532-0102 25 (360)
2.4 Moving and Unpacking 2 Rebuilding Information
2.4 Moving and Unpacking

2.4.1 Crate Data
Gross weight Net weight Length Width Height
kg (lbs) kg (lbs) mm (ft-in) mm (ft-in) mm (ft-in)
830 (1 850) 500 (1 100) 5 300 (17’ 5”) 1 400 (4’ 7”) 2 250 (7’ 5”)
Note! Crate weight may increase significantly if the crate becomes wet.
Crate gross/net weights, together with the 'Centre of Gravity' position are stamped
on the outside of the crate.
Crate contents: HV unit including electrical cabinet.
2.4.2 Lifting and Unloading

If the crates need to be stored, see instructions on page 26.
If installation is to start immediately, check whether it is possible to move the crates
to the installation site. Uncrating and installation can then be performed together.
When moving crates to the installation site, deposit them so the equipment can be
Under Review
lifted out and positioned without being turned around. Open the customs inspection
panel to see inside.
Wait until installation can start before unpacking.
.
DANGERI
DANGER
Risk of crushing.
The crate is heavy. Use advised lifting equipment, and make sure that the crate is
well balanced while it is being lifted.
CAUTION
Risk of damage to the equipment.
Move the crate slowly and gently.
a) Lift the crate with the lifting equipment only enough to clear the floor.
b) Make sure the crate remains stable on the lifting equipment.
c) Move the crate to its destination.
d) Look through the customs inspection panel to see which way the contents are
facing. Position the crate to face in the most convenient direction.
e) Lower the crate gently to the floor, leaving enough room around it for easy
access to all sides.
f) Make sure the crate is firmly supported. Place blocks or plates under it if
necessary.
g)
.
Remove the lifting equipment.
2.4.3 Storing the Crated Rebuilding Kit

CAUTION
Exposure to damp or to high or low temperatures may damage the crate contents.
Store the crates indoors.
(Cont’d)
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2 Rebuilding Information 2.4 Moving and Unpacking
(Cont’d)
The crate delivered is intended to be used for transport and short term storing. If
storing the contents for a long time, the contents have to be re-packed in a suitable
and well ventilated (open) crate.
Note! Never stack crates on top of each other.
Store the crates with about 1 000 mm (3 ft) of free space around and above for
access and ventilation.
If the floor is uneven, use wooden blocks to provide a steady support.
2.4.3.1 Short Term Storing

If the crate is wet/damp and only has to be stored short term, open it immediately
allowing the contents to dry.
2.4.4 Unpacking the Crate

The equipment for lifting and moving crates may also be used for unpacking the
crate.
Extra tools
• An ordinary set of hand tools.
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2.4 Moving and Unpacking 2 Rebuilding Information
2.4.4-1 Crate - Unpack
WARNING
Risk of loose objects.
Be careful when opening the crate. Machine parts may have come loose during
transport.
a) Remove the parts of the crate in the following order by loosening the fixing
screws:
• the top (1) and the reinforcement crossbeams (2)
• the front (3)
• the back (4)
• the sides (5)
b) Remove all loose boxes and packages.
1 3
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4 5
1 Top
2 Crossbeams
3 Front
4 Back
5 Sides
.
2.4.5 Disposal of Reusable Material and Waste

Note! Packing materials (including the crate, wrapping, and boxes) are generally
not returned to the manufacturer.
WARNING
Hazardous substances.
Risk of intoxication.
Use protective equipment. See chapter Safety Precautions in the filling machine IM.
(Cont’d)
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2 Rebuilding Information 2.4 Moving and Unpacking
(Cont’d)
a) Check with the customer if there is a special agreement for the return of packing
to the manufacturer.
b) If packing must be returned to the manufacturer, prepare an area to store the
crate and other returnable packing.
c) Check with the customer if there is a special arrangement for recycling packing.
d) If packing is not to be returned or recycled, check with the customer how to
separate and dispose of packing (wood, plastic, paper, and so on.).
e) Dispose of pollutant waste (bubble wrapping, plastic bags, expanded
polystyrene, and so on.) in accordance with local regulations.
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Doc. No. RM-3443532-0102 29 (360)
2.5 Transporting and Positioning 2 Rebuilding Information
2.5 Transporting and Positioning

2.5-1 Uncrated Equipment, Ordinary Shipping - Lifting and
Transporting
The equipment for lifting and moving crates may also be used for lifting and
transporting uncrated equipment.
HV Unit
Under Review
y
Bottom view
Machine Approximate Centre of gravity (mm from crossed corner of
configuration weight (kg) equipment; origo is located in the centre
point of the hole)
x y z
HV unit 240 -156 -25 -974
Extra Tools
• Hook
• Lifting straps
(Cont’d)
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2 Rebuilding Information 2.5 Transporting and Positioning
(Cont’d)
HV Electrical Cabinet
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y

point of the hole)
x y z
HV electrical 70 -160 5 525
cabinet
Extra Tools
• Lifting straps
(Cont’d)
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Doc. No. RM-3443532-0102 31 (360)
2.5 Transporting and Positioning 2 Rebuilding Information
(Cont’d)
HV Platform Part
z
y
x
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point of the hole)
x y z
HV platform 130 -517 2579 -10
part with
checker plates
Extra Tools
• Lifting straps
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Doc. No. RM-3443532-0102 33 (360)
Description
This chapter describes how to install this rebuilding kit and how to update the
documentation.
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34 (360) Doc. No. RM-3443532-0102

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3 Rebuilding Instructions Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.1 Updating the User Manuals................................... 37

3.1.1 Update the MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.1.2 Recycling of Replaced Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.1.3 Update Log Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.2 Rebuilding Kit Installation .................................... 39

3.2.1 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.2.1-1 Machine - Prepare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.2.1-2 Peroxide System - Clean . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.2.1-3 Draining - Prepare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.2.1-4 Touch Guards - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . 45
3.2.1-5 Platform - Modify. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Under Review
3.2.1-6 HV Unit - Install Pump and Electrical Cabinet . . . . . . . 59
3.2.1-7 TCSB unit and AP Valve - Remove . . . . . . . . . . . . . . . . 61
3.2.1-8 Product Valve - Modify. . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
3.2.1-9 Pneumatic Pipe-work - Modify. . . . . . . . . . . . . . . . . . . . . 70
3.2.1-10 Sterile Air - Modify . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
3.2.1-11 Filling Pipe - Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
3.2.1-12 Product Pipe - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
3.2.1-13 Cleaning Circuit - Install . . . . . . . . . . . . . . . . . . . . . . . . . . 84
3.2.1-14 Package External Cleaning - Install . . . . . . . . . . . . . . . . 87
3.2.1-15 Electrical Cabinet - Modify . . . . . . . . . . . . . . . . . . . . . . . . 93
3.2.1-16 HV Electrical Cabinet - Connect . . . . . . . . . . . . . . . . . . . 94
3.2.1-17 Electrical Cabinet - Install Circuit Breaker . . . . . . . . . 108
3.2.1-18 Electrical Cabinet - Install Safety Relay and
Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
3.2.1-19 Emergency Stop Push-Button - Modify . . . . . . . . . . . . 112
3.2.1-20 Program - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
3.2.1-21 Pump - Lubricate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
3.2.1-22 Touch Guard - Modify . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
3.2.1-23 Touch Guards - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
3.2.1-24 TPOP - Change Push-Button (valid for dev step
2000 and 0300) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
®
Doc. No. RM-3443532-0102 35 (360)
Table of Contents 3 Rebuilding Instructions
3.2.1-25 TPOP - Change Legend Strip (valid for dev step

0400 and 0500) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
3.2.1-26 Encoder Card - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
3.3 Final Installation Checks ..................................... 121

3.3-1 Electrical Installation - Check. . . . . . . . . . . . . . . . . . . . . 121
3.3-2 Frequency Converter - Check . . . . . . . . . . . . . . . . . . . . 122
3.3-3 Mechanical Installation - Check . . . . . . . . . . . . . . . . . . 124
3.3-4 Process Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
3.3-5 Frequency Converters - Set. . . . . . . . . . . . . . . . . . . . . . 124
3.3-6 PLC Software - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
3.3-7 TPOP and PLMS - Install . . . . . . . . . . . . . . . . . . . . . . . . 125
3.4 Updating Machine Documentation ........................ 126

3.4-1 Schemes and Diagrams - Update . . . . . . . . . . . . . . . . 126
3.4-2 Delivered Design Label - Update . . . . . . . . . . . . . . . . . 126
Under Review
3.4-3 Declaration - Store . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
36 (360) Doc. No. RM-3443532-0102

®
3 Rebuilding Instructions 3.1 Updating the User Manuals
3.1 Updating the User Manuals

When you install a rebuilding kit, the existing user manuals for the machine usually
need to be updated with the new instructions related to the rebuilding kit. Follow the
steps below:
a) Replace the user manuals with the latest released version of the user manual
which includes the new instructions related to this rebuilding kit. If the pages
affected by the rebuilding kit are not available in the latest released version of
the user manual, follow item b). If applicable, store the kit SPC with the existing
user manuals.
b) Find the updated user manual pages in the UP. In each affected user manual,
replace the obsolete user manual pages with the new ones from the UP. See
Section Reference Documents.
c) For user manual pages that contain both valid and obsolete information, cross
out the obsolete information with a red permanent pen and mark it with "No
longer valid".
d) Fill in the Update Log Pages in the affected user manual. See Section Update
Log Pages.
e) If translated update pages are required for a translated user manual, search for
Under Review
the translated Update Pages in the PIV Technical Publication database.
3.1.1 Update the MM

Update the applicable MMs according to the following table:
Affected manuals Valid for Update

• Add Chapter 13
• Replace procedure 15.1.3
MM-1531300-0109 TBA/19 0400
• Add procedure 15.1.4
• Add Chapter 13
MM-2771721-0105 TBA/19 0300
• Add Chapter 13
MM81533-0112 TBA/19 0200
3.1.2 Recycling of Replaced Manuals

Recycle any user manuals that have been replaced according to local practices and
regulations.
®
Doc. No. RM-3443532-0102 37 (360)
3.1 Updating the User Manuals 3 Rebuilding Instructions
3.1.3 Update Log Pages

The Update Log pages are located in the first part of the user manual. If a user
manual does not include an Update Log page, use the update log page located in
the UP manual delivered with this rebuilding kit.
The Update Log pages must be filled in for each of the affected user manuals. Use a
black permanent pen to write the following information on the Update Log page:
• the date that the rebuilding kit was installed

• the name of the rebuilding kit
• the document number of the added pages
• the page numbers of the pages that have been removed from the user manual
• the signature of the technician responsible for the installation
Under Review
38 (360) Doc. No. RM-3443532-0102

®
3 Rebuilding Instructions 3.2 Rebuilding Kit Installation
3.2 Rebuilding Kit Installation

3.2.1 Mechanical Installation
3.2.1-1 Machine - Prepare
Machine Status Electrical supply disconnecting device in position O
(LOCKED in OFF position)
Main air valve LOCKED in OFF position
Main steam valve LOCKED in OFF position
Main water valve LOCKED in OFF position
DANGERI
DANGER
Hazardous voltage and moving machinery.
The electrical supply disconnecting device must be in position O (OFF) and secured
with a lock before any maintenance.
WARNING
Compressed air.
Can cause serious eye injury or burns. Before starting service work, make sure that
the compressed air has been turned OFF. Make sure that there is no product, liquid
Under Review
in the line.
CAUTION
Risk of production fault.
Coordinate to close the process plant steam supply to the machine with the process
plant administrator to make sure that the production of other machines in the plant is
not spoiled.
Make sure that:
• the electrical supply disconnecting device is in position O (OFF)

• the air valve is OFF
• the water valve is OFF
• the peroxide system is cleaned. See Procedure 3.2.1-2 Peroxide System -
.
Clean
®
Doc. No. RM-3443532-0102 39 (360)
3.2 Rebuilding Kit Installation 3 Rebuilding Instructions
3.2.1-2 Peroxide System - Clean

Machine Status Electrical supply disconnecting device in position I
(ON)
Main air valve ON
Main steam valve ON
Main water valve ON
SPC Reference 978834-0400
978834-0500
WARNING
Hydrogen peroxide.
Risk of personal injury. Read the Safety Precautions in the manuals delivered with
the machine.
a) Open the valve (2) to drain the dilution tank.
Note! The hydrogen peroxide concentration in the dilution tank is less than 1%
when the machine has been in production for more than 24 hours.
b) When the dilution tank is empty, close the valve (2).
c) Open the valve (1) to drain the hydrogen peroxide from the peroxide tank into
the dilution tank.
Under Review
d) When the tank is empty, close the valve (1).
1 Valve, peroxide tank

2 Valve, dilution tank
.
(Cont’d)
40 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
e) Fill an empty hydrogen peroxide can with water.

f) Release the quick connection (3), and replace the hydrogen peroxide can with
the can recently filled with water.
g) Step up the machine to PRODUCTION and run the machine for five minutes.
h) Step down to NORMAL STOP. Let the machine remain in this program step for
at least 15 minutes.
i) Step down to step ZERO.
j) Repeat items a) to d) to drain the water.
k) Remove the hydrogen peroxide can and empty the remaining water.
Under Review
3 Quick connection
.
3.2.1-3 Draining - Prepare

DANGERI
DANGER
Hazardous voltage.
Will shock, burn or cause death.
The electrical supply disconnecting device must be switched off and secured with a
lock before performing maintenance inside the electrical cabinet.
WARNING
Hazardous water pressure
Risk of injury and damage.
Make sure that water expelled under pressure cannot cause damage or injury.
(Cont’d)
®
Doc. No. RM-3443532-0102 41 (360)
(Cont’d)
WARNING
Hazardous noise.
Risk of impaired hearing.
Air expelled under pressure is very noisy.
Wear hearing protection.
a) Disconnect the connection to the pressure accumulator, on top of the separator.
Under Review
b) Leave the compressed air supply to the machine connected, and connect a
second compressed air supply line to the cold water inlet.
(Cont’d)
42 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
Note! The compressed air circuit must be pressurised to perform the following
procedure. If the second air supply pressure cannot be adjusted, open the water
valves very slowly to avoid pressure surges.
c) Adjust the compressed air supply pressure to approx. 4 bar.
d) Make sure that no EMERGENCY STOP buttons are engaged, all doors with
micro switches are closed, and no error conditions are present. See the Safety
Precautions for locating the buttons and switches.
e) Switch the machine’s electrical supply disconnecting device in position I (ON).
Under Review
.
(Cont’d)
®
Doc. No. RM-3443532-0102 43 (360)
(Cont’d)
f) Machine with standard cooling system:
Make sure that water valves (1), (2), (3), and (4) are open.
Machine with recirculated cooling water:
Make sure that water valves (1) and (3) are open, and (2) and (4) are closed.
g) Position a splash guard and warning notices in front of the connection panel if
possible.
1
Under Review
1 Valve A1
2 Valve A2
3 Valve A3
4 Valve A4
.
44 (360) Doc. No. RM-3443532-0102

®
3.2.1-4 Touch Guards - Remove

Remove all touch guards on the superstructure.
Under Review
®
Doc. No. RM-3443532-0102 45 (360)
3.2.1-5 Platform - Modify

Special Equipment Spiral drill Ø5 mm (for M6) TP No.765102-0197
Spiral drill Ø14 mm TP No.765100-0305
Spiral drill Ø15 mm TP No.765100-0317
Hand tap M6 TP No. 767101-0216
1512660-0300
1512660-0400
1512660-0500
RK Reference 2854828-0100
Modification Drawings 2893302-1
WARNING
Risk of falling.
Be careful when working on machine platforms without railings. If work is performed
Under Review
on the platform before the railings are mounted, use a safety harness.
Put temporary warning signs on the ladder to prevent any unauthorised access to
the machine.
(Cont’d)
46 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
a) Detach the railing sections at the positions indicated by arrows in the illustration.
b) Remove the railing screws (1), and lower the detached railings to the floor.
Under Review
1
1 Railing screw
.
(Cont’d)
®
Doc. No. RM-3443532-0102 47 (360)
(Cont’d)
c) Remove the fastening plates (5), the nuts (2), and the washers (3) in order to
remove the corner strips (4).
2
3
4
Under Review
5
2 Nut
3 Washer
4 Corner strip
5 Fastening plate
.
d) Remove the screws (7), and remove the toe plates (6).
7 6
6 Toe plate
7 Screw
.
(Cont’d)
48 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
e) Drill new holes in the existing platform beam:

• Three holes (8) in the bottom part of the beam
• Two holes (9) on the side of the beam
See modification drawings 2893302-1 in section 4.1 Modification Drawings. The

holes (9) should run through the whole of the beam.
Under Review
9
8
8 Hole
9 Hole
.
(Cont’d)
®
Doc. No. RM-3443532-0102 49 (360)
(Cont’d)
f) Remove four of the checker plate screws (10), including washers, from the
outer row of the checker plates, as illustrated. Keep the screws and the
washers.
10
10
10
10
Under Review
10 Checker plate screw

.
(Cont’d)
50 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
g)
DANGER
DANGERI
Risk of crushing.
The HV platform part with checker plates weighs approximately 130 kg. Use
recommended lifting equipment, preferably a fork lift, and make sure that the HV
platform is stable and balanced while lifted.
Attach the new platform part, complete with checker plates, to the existing
platform.
Under Review
.
(Cont’d)
®
Doc. No. RM-3443532-0102 51 (360)
(Cont’d)
h) Attach the two columns (11) to the new platform part, and fasten them with four
socket head cap screws (12) including washers. Make sure to attach the
column with the two pipe connections to the front part of the platform.
i) Attach the leg (14) to the column (13) using the four screws (15) including
washers.
j) Place the machine shoe (16) under the leg.
Under Review
11
11
13
14
12
15
16
11 Column 14 Leg
12 Socket head cap 15 Screw
screw 16 Machine shoe
13 Column
.
(Cont’d)
52 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
k) Check that the openings are not too wide between the checker plates anywhere
on the platform. If necessary, loosen the checker plates, and move them slightly
until the openings between the checker plates are approximately the same on
.
the whole platform.
l) CAUTION
When making the holes in the platform beam, make sure to catch the metal
shavings with a tray or a piece of cardboard placed underneath the drilling area.
Drill and tap M6 holes (17) in the platform beam for the checker plate
screws (18). See modification drawing 2893302-1 in section 4.1 Modification
Drawings.
m) Put back the checker plate screws (10) previously removed in item f).
10
Under Review
18
17
10 Checker plate screw 18 Checker plate screw

17 Hole
.
(Cont’d)
®
Doc. No. RM-3443532-0102 53 (360)
(Cont’d)
n) Remove the touch guard (22), touch guard (23), touch guard (24), and touch
guard (25) from the touch guard frame (19) on the HV unit. Keep screws and
washers in order to reassemble the covers later.
o) Remove the bracket (20).
p) Remove the touch guard frame (19).
25
19
24
23
22
Under Review
21 20
19 Touch guard frame 23 Touch guard

20 Bracket 24 Touch guard
21 Screw 25 Touch guard
22 Cover
.
(Cont’d)
54 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
DANGERI
DANGER
Risk of crushing.
The HV unit weighs approximately 240 kg and the HV electrical cabinet
approximately 70 kg. Use recommended lifting equipment, and make sure that the
units are stable and balanced while lifting.
q) Place a hook in the lifting bracket (26).
26
Under Review
26 Lifting bracket
.
(Cont’d)
®
Doc. No. RM-3443532-0102 55 (360)
(Cont’d)
DANGERI
DANGER
Risk of crushing.
Do not lift the HV unit from beneath with a forklift due to the risk of instability.
CAUTION
Be careful when lifting so that the straps do not bear against fragile parts such as
valves and pipes.
r) Lift the HV unit (27) onto the platform.
s) Secure the HV electrical cabinet (28) with lifting straps, and lift it onto the
platform.
Under Review
27
28
27 HV unit
28 HV electrical cabinet
.
(Cont’d)
56 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
t) Install the toe plates (6) and the two new extension toe plates (29).
29
Under Review
29
6 Toe plate
29 Extension toe plate
.
(Cont’d)
®
Doc. No. RM-3443532-0102 57 (360)
(Cont’d)
u) WARNING
Risk of falling.
Do not proceed with any assembling activities before the railings are put back in
place.
Reassemble the railings (30), including the two new railing sections (31).
31
30
Under Review
31
30 Railing
31 New railing section
.
58 (360) Doc. No. RM-3443532-0102

®
3.2.1-6 HV Unit - Install Pump and Electrical Cabinet

648102-1300
648102-1400
648102-1500
a) Install the HV unit using the two screws (1).

b) CAUTION
When making the holes for the cable duct, make sure to catch the metal
shavings with a tray or a piece of cardboard placed underneath the drilling area.
Drill and tap holes (M6) for the cable duct (2), see modification drawing
2893302-1 in section 4.1.1 Mechanical Modification Drawings or, as an
Under Review
alternative, use the cable duct (2) and mark the spacing of the holes before
drilling.
c) Install the cable duct (2).
1 2
1 Screw 2 Cable duct

.
(Cont’d)
®
Doc. No. RM-3443532-0102 59 (360)
(Cont’d)
d) Install the HV electrical cabinet using the three screws (3).

Under Review
3
3 Screw
.
60 (360) Doc. No. RM-3443532-0102

®
3.2.1-7 TCSB unit and AP Valve - Remove

1334841-0300
1334841-0400
WARNING
Hot steam can cause scalds.
Pressurised steam can be discharged unexpectedly.
Make sure that the process plant steam supply to the machine is off and that the
steam valve on the machine is closed and locked before removing the TCSB unit.
See procedure 3.2.1-1 Machine - Prepare before removing the TCSB unit.
a) Remove the TCSB unit:
• Remove the pneumatic connection (4)
• Remove the connection (3) to the C-valve
Under Review
• Remove the inlet steam connection at the pipe coupling (1)
• Remove the drain connection (2)
4
2 1
1 Pipe coupling 3 Connection to the

2 Drain connection C valve
4 Pneumatic connection
.
(Cont’d)
®
Doc. No. RM-3443532-0102 61 (360)
(Cont’d)
b) Loosen the two screws (5), and remove the clamp (6). Remove and discard the
TCSB unit.
5
6
Under Review
5 Screw
6 Clamp
.
(Cont’d)
62 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
c) Remove the thermocouple (7) (M.B050).

d) Disconnect the pipe (8) to the steam trap.
7 8
Under Review
7 Thermocouple M.B050
8 Pipe
.
(Cont’d)
®
Doc. No. RM-3443532-0102 63 (360)
(Cont’d)
e) Remove the screws (13) and the bracket (12).

f) Remove the screws (10), and remove the support (9) from the cantilever (11).
g) Remove the regulator valve (14). See the MM for detailed instructions.
9 10
14
13
12
11
Under Review
9 Support
10 Screw
11 Cantilever
12 Bracket
13 Screw
14 Regulator valve
.
(Cont’d)
64 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
h) Disconnect the pneumatic pipes:

• No. 72 (15)
• No. 74 (16)
• No. 94, TCSB unit (17)
15
16
17
15 Pipe No. 72
16 Pipe No. 74
Under Review
17 Pipe No. 94, TCSB
unit
.
(Cont’d)
®
Doc. No. RM-3443532-0102 65 (360)
(Cont’d)
i) Remove the proximity switch (18). Remove the air fitting (19), and the air
fitting (20), and save for reuse on the new drain valve.
18
19
20
Under Review
18 Proximity switch M.
B054
19 Air fitting
20 Air fitting
.
3.2.1-8 Product Valve - Modify

Special Equipment Dismounting tool, TP No. 449969-0101
272560-0900
272560-1000
272560-1100
WARNING
Compressed air.
Could cause serious eye injury or burns.
Before starting any service work, make sure that the compressed air is turned off.
Make sure that there is no product or cleaning liquid in the line.
(Cont’d)
66 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
a) Remove the sleeve (1).

b) Compress the C cylinder (2) spring (approximately 5 turns using the
dismounting tool (3)).
c) Remove the clamp ring (4), the gasket (5), and the C cylinder (2).
d) Remove the clamp ring (6) , the steam house (7), and the gasket (8).
4 2 3
Under Review
7
6
8
1 Sleeve 4 Clamp ring 7 Steam house

2 C cylinder 5 Gasket 8 Gasket
3 Dismounting tool 6 Clamp ring
.
(Cont’d)
®
Doc. No. RM-3443532-0102 67 (360)
(Cont’d)
e) Install the gasket (8) and the covering plate (9) using the clamp ring (6).
9
6
8
6 Clamp ring
8 Gasket
9 Covering plate
Under Review
f) Remove the nut (10), the pipe (11), and the gasket (12).
11 10 12
10 Nut
11 Pipe
12 Gasket
.
(Cont’d)
68 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
g) Connect the drain valve (13) to the valve body using the nut (14) and
gasket (15).
h) Connect the return pipe (16) to the drain valve (13) using the nut (17) and
gasket (18).
13
14
15
18
17
16
Under Review
13 Drain valve 16 Return pipe
14 Nut 17 Nut
15 Gasket 18 Gasket
.
®
Doc. No. RM-3443532-0102 69 (360)
3.2.1-9 Pneumatic Pipe-work - Modify

Special Equipment Punch Tool Ø20.4 mm
Modification Drawing 2854659-1
Disconnect the following pipes from the top side of the connection plate (1), and
remove them:
• No. 72 (2)
• No. 74 (3)
• No. 94, TCSB unit (4)
2
3 1052 252 254 232 234 74 202 204
Under Review
1054 72 40 192 194 94 262 264

4
214 212 82 244 242
1840 510 1071 864 862 55
9145 210 1174 1172 V390 92 310
1 Connection plate
2 Pipe No. 72
3 Pipe No. 74
4 Pipe No. 94, TCSB
unit
.
(Cont’d)
70 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
a) Remove pipe No. 9145 from the connection 9145 (5) on the top of the
connection plate.
b) Disconnect the corresponding flexible hose from the back of the connection
plate and remove the bulk head connector.
c) Enlarge the hole of connection 9145 (5) using a Ø 20.4 mm hole punch. See
modification drawing 2854659-1 in Section 4.1.1 Mechanical Modification
Drawings.
d) Assemble the bulk head connector in the hole of connection 9145 (5).
1052 252 254 232 234 74 202 204
1054 72 40 192 194 94 262 264
214 212 82 244 242
1840 510 1071 864 862 55
Under Review
9145 210 1174 1172 V390 92 310
5 Connection for pipe

No. 9145
.
(Cont’d)
®
Doc. No. RM-3443532-0102 71 (360)
(Cont’d)
e) Follow the flexible hose to its other connection on the valve MY915 (7) on the
valve panel. Disconnect the flexible hose from the valve MY915, and plug the
valve connection with a blank.
f) Remove the flexible hose 9154 from the flexible hose bundle.
g) Remove the plug from one empty connection on the distributor (6). Connect a
flexible 8mm hose, and draw the flexible hose to the connection plate. Mark the
flexible hose “54004”.
6
7
Under Review
6 Distributor
7 Valve MY915
.
(Cont’d)
72 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
h) Connect the flexible hose (12) to connection No. 9154 on the back of the
connection plate (1).
i) Install two new pipes between the connection plate and the HV unit (8):
• One new pipe (11) from connection No. 9154 on the top of the connection
plate to the connection (10) on the HV unit (8). Mark the pipe “54003”.
10
Under Review
11
1
12
1 Connection plate 11 Pipe, connection

8 HV unit No. 9154
9 Pipe connection 12 Flexible hose
10 Pipe connection
.
(Cont’d)
®
Doc. No. RM-3443532-0102 73 (360)
(Cont’d)
j) Plug all empty connections in the connection plate (1) using plugs (13).
13
Under Review
1 Connection plate
13 Plug
.
74 (360) Doc. No. RM-3443532-0102

®
3.2.1-10 Sterile Air - Modify

272560-0900
272560-1000
272560-1100
a) Remove the nut (1) and the nut (2).

b) Remove the sterile air pipe (3).
c) Remove the gasket (4) and the gasket (5).
Under Review
5
2
4
1
3
1 Nut 3 Sterile air pipe 5 Gasket
2 Nut 4 Gasket
.
®
Doc. No. RM-3443532-0102 75 (360)
3.2.1-11 Filling Pipe - Change

272560-0900
272560-1000
272560-1100
Change Upper Filling Pipe

a) Open the divided forming ring (1) by lifting the handle (2).
2
Under Review
1 Divided forming ring

2 Handle
.
(Cont’d)
76 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
b) Remove the upper filling pipe unit from the machine, and then remove the upper
filling pipe (4) from the plate (3).
4 3
3 Plate
4 Upper filling pipe
Under Review
.
(Cont’d)
®
Doc. No. RM-3443532-0102 77 (360)
(Cont’d)
c) Remove the flat spring (5) with the pressure roller (6) from the upper filling
pipe (4).
d) Fit the flat spring (5) on the new upper filling pipe (4) using the pin (7).
• Check that the slot in the hood (8) is towards the upper filling pipe (4).
• Lock the flat spring (5) to the upper filling pipe (4) with the hood (8).
5
8
6
Under Review
4 Upper filling pipe 7 Pin

5 Flat spring 8 Hood
6 Pressure roller
.
(Cont’d)
78 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
e) Fit the new upper filling pipe (4) to the plate (3), and then fit the upper filling pipe
unit to the machine.
4 3
3 Plate
Under Review
4 Upper filling pipe
.
f) Lock the divided forming ring (1) using the handle (2).
1 Divided forming ring

2 Handle
.
(Cont’d)
®
Doc. No. RM-3443532-0102 79 (360)
(Cont’d)
Fit the Lower Filling Pipe and the Pressure Flange

Note! Attach the locking forks with the spring facing upwards. See arrow.
Note! Three pressure flanges are included in the kit. Check and see which one to
use.
a) Fit the float (9) and the pressure flange (10), pressure flange (14), or pressure
flange (15) to the lower filling pipe (11) using the locking fork (12).
b) Fit the lower filling pipe (11) to the upper filling pipe (4) using the locking
fork (13).
13
Under Review
12
11
14 15 10
4 Upper filling pipe 12 Locking fork
9 Float 13 Locking fork
10 Pressure flange 14 Pressure flange
11 Lower filling pipe 15 Pressure flange
.
c)
.
Set the filling pipe according to Procedure 1.16-2 Filling Pipe - Set in the MM.
(Cont’d)
80 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
Install Piping
a) Install the piping (16) using the nut (17).
b) Install the piping (18) using the nut (19) and the nut (20).
c) Fit the cover (21).
17 16 19 18
Under Review
20 21
16 Piping 19 Nut
17 Nut 20 Nut
18 Piping 21 Cover
.
(Cont’d)
®
Doc. No. RM-3443532-0102 81 (360)
(Cont’d)
d) Fit the Protection plug (22) to the sterile air pipe (23). Make sure the sensor (24)
is activated.
23
24
Under Review
22
22 Protection plug
23 Sterile air pipe
24 Sensor
.
82 (360) Doc. No. RM-3443532-0102

®
3.2.1-12 Product Pipe - Install

a) Connect the pipe (1) between the incoming product pipe and the pump.
Note! Use a gasket on the clamp ring (2), the clamp ring (3) and the nut (4).
b) Connect the pipe (5), the pipe (6), and the pipe (7).
Note! Use a gasket on the nut (8), the nut (9), the clamp ring (10), and the
clamp ring (11).
Under Review
4
8
5
10
6
11
7
9
1 Pipe 5 Pipe 9 Nut
2 Clamp ring 6 Pipe 10 Clamp ring
3 Clamp ring 7 Pipe 11 Clamp ring
4 Nut 8 Nut
.
®
Doc. No. RM-3443532-0102 83 (360)
3.2.1-13 Cleaning Circuit - Install

a) Connect the pipe (1) to the cleaning pump using the clamp ring (2).
Note! Use a gasket on the clamp ring (2).
b) Plug the other end of the pipe (1) using a cover plate and clamp ring (3).
c) Connect the pipe (4) the to the cleaning pump using the clamp ring (5).
d) Plug the other end of the pipe (4) using a cover plate and the clamp ring (6).
Under Review
4
3
1 Pipe 4 Pipe
2 Clamp ring 5 Clamp ring
3 Clamp ring 6 Clamp ring
.
(Cont’d)
84 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
e) Make sure that the T-pipe (7) and the T-pipe (8) used for the CIP can be fitted
easily to the cleaning pipes.
8
7 T-pipe
8 T-pipe
.
Under Review
(Cont’d)
®
Doc. No. RM-3443532-0102 85 (360)
(Cont’d)
f) Fit the bracket (9) and the bracket (10) with their proximity switches.
g) Fit the pressure sensor (12) to the pipe using the clamp ring (11).
Note! Use a gasket on clamp ring (11) .
h) Set the distance of the proximity sensors according to Procedure 13.1.1-1
Product Infeed - Set Sensor in the UP.
10
Under Review
12
11
9 Bracket
10 Bracket
11 Clamp ring
12 Pressure sensor
.
86 (360) Doc. No. RM-3443532-0102

®
3.2.1-14 Package External Cleaning - Install

Special Equipment Spiral drill Ø13 mm TP No.765103-0293
2924199-1
Install the Solenoid Valve

a) Drill two Ø7mm holes in the valve panel for the holder. See the modification
drawing 2921875-1 in Section 4.1 Modification Drawings.
b) Remove the pipe section (1) from the valve panel.
Under Review
1 Pipe section
.
(Cont’d)
®
Doc. No. RM-3443532-0102 87 (360)
(Cont’d)
c) Assemble the valve assembly (2).

d) Fit the valve assembly (2) to the valve panel using the holder (3), and route the
tubes behind the existing pipes.
e) Replace the pipe removed in item b) with the pipe connection (4) and the pipe
connection (5).
2 3
Under Review
4 5
2 Valve assembly 4 Pipe connection
3 Holder 5 Pipe connection
.
(Cont’d)
88 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
Install the External Cleaning Units

a) Fit the external cleaning unit (6) to the conveyor railings (7) using the screws (8)
and the bracket (9).
Note! Make sure that the bracket (9) does not interfere with the moving
packages on the conveyor during production.
6
7
Under Review
8 9
6 External cleaning unit
7 Conveyor railings
8 Screw
9 Bracket
.
(Cont’d)
®
Doc. No. RM-3443532-0102 89 (360)
(Cont’d)
b) Install the second external cleaning unit using the screw (10), the screws (11),
and the screws (12).
12
10
11
Under Review
10 Screw
11 Screw
12 Screw
.
(Cont’d)
90 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
Install Water Tubes

a) Drill a Ø13 mm hole in the shield plate (1) in the final folder. See modification
drawing 2924199-1 under Section Mechanical Modification Drawings . Fit the
lead-in (2) in the hole.
b) Connect the water tube (3) to the solenoid valve (4) on the valve panel, and
route the water tube (3) to the shield plate (1).
c) Pull the water tube (3) through the shield plate (1), and use the straight bulk
head coupling (5) and the Y-connector (6) to create four individual water tubes.
6
5
2
1
Under Review
3
1 Shield plate 3 Water tube 5 Straight bulk head

2 Lead-in 4 Solenoid valve coupling
6 Y-Connector
.
(Cont’d)
®
Doc. No. RM-3443532-0102 91 (360)
(Cont’d)
d) Connect the four water tubes to the spray nozzles on the two external cleaning
units (see arrows).
Under Review
92 (360) Doc. No. RM-3443532-0102

®
3.2.1-15 Electrical Cabinet - Modify

Special Equipment Punch 20.4 mm TP No. 2924209-0000
Punch 25.4 mm TP No. 2924210-0000
Punch 33 mm TP No: 3500676-0000
Punch 64 mm TP No. 2924211-0000
648114-0200
648114-0300
648114-0400
WARNING
Hazardous voltage.
Will shock, burn, or cause death.
Under Review
WARNING
Residual voltage.
After the power is turned off, residual voltage remains in the capacitors inside the
frequency converter. Do not touch the terminal immediately after turning the power
OFF. Discharge time is at least three minutes from the time power is turned off.
(Cont’d)
®
Doc. No. RM-3443532-0102 93 (360)
(Cont’d)
a) Punch five holes in the electrical cabinet. See modification drawing 3445894-1
in Section 4.1 Modification Drawings.
b) Put cable glands in the holes. Make sure that the uppermost cable gland is
tightened in such a way that one side of the cable gland nut is horizontally
levelled (see the illustration).
Under Review
3.2.1-16 HV Electrical Cabinet - Connect

648111-1300
648111-1400
648111-1500
Connect HV Electrical Cabinet and Machine Electrical Cabinet
DANGERI
DANGER
Hazardous voltage.
(Cont’d)
94 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
WARNING
Residual voltage.
a) Connect the following cables to the terminals in the HV electrical cabinet:
• PLC cable W052 (1)
• The 400 V cable W612 (3)
• 24 V cable W608 (4)
• The signal cable W601 (5)
• The reference signal cable W621 (2) from the frequency converter to the
TMCC
For information on terminal connections, see the EM.
.
(Cont’d)
Under Review
®
Doc. No. RM-3443532-0102 95 (360)
(Cont’d)
b) Draw the following cables through the cable lead-in plate:

• The PLC cable W052 (1)
TMCC
• The 400 V cable W612 (3)
• The 24 V cable W608 (4)
• The signal cable W601 (5)
1 2
Under Review
5
4
3
1 PLC cable W052 3 400 V cable W612
2 Reference signal cable 4 24 V cable W608
W621 5 Signal cable W601
.
(Cont’d)
96 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
c) Attach the cable duct (6) on the platform floor between the HV electrical
cabinet (8) and the machine electrical cabinet using the spacer screws (7).
Under Review
6 Cable duct
7 Spacer screw
.
(Cont’d)
®
Doc. No. RM-3443532-0102 97 (360)
(Cont’d)
d) Draw the cables from the HV electrical cabinet (8) to the machine electrical
cabinet through the cable duct (6) and into the machine electrical cabinet (9)
through the five holes punched on the side.
• Through the uppermost hole:
• The PLC cable W052 (1)
TMCC
1 2
Under Review
1 PLC cable W052 2 Reference signal cable 8 HV electrical cabinet

W621 9 Machine electrical
6 Cable duct cabinet
.
(Cont’d)
98 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
e) Continue to draw the cables.

• Through the second hole:
The 400 V cable W612 (3)

• Through the fourth hole:
The 24 V cable W608 (4)
• Through the fifth hole:
The signal cable W601 (5)
Under Review
3
4
5
3 400 V cable W612
4 24 V cable W608
5 Signal cable W601
.
(Cont’d)
®
Doc. No. RM-3443532-0102 99 (360)
(Cont’d)
f) Connect the cables in the machine electrical cabinet. See the electrical
documentation.
g) Fit the cable duct cover (11), and lock it with the four cap nuts (10).
10
11
Under Review
10 Cap nut
11 Cable duct cover
.
(Cont’d)
100 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
Connect Pump Motor

a) Remove the four screws (1), and open the connection box on top of the pump
motor.
b) Connect
• the motor cable to the connection W985 (2)
• the fan motor cable to the connection W984 (3)
c) Put jumpers between the temperature sensor cable inputs to arrange the three
temperature sensors in a series. See the illustration.
1 2
Under Review
3
1 Screw
2 Motor cable
connection W985
3 Fan motor cable
connection W984
.
(Cont’d)
®
Doc. No. RM-3443532-0102 101 (360)
(Cont’d)
d) Construct the encoder cable. See the EM.

e) Connect the encoder cable to the connection box on top of the pump motor.
f) Draw the pump motor cable, the fan motor cable, the temperature sensor cable
and the encoder cable through the holes in the HV electrical cabinet (7) to the
electrical motor.
• Through the hole (4):
The pump motor cables W985
The pump motor encoder cable W986

• Through the hole (6) :
The fan motor cable W984

g) Connect the pump motor cables to the frequency converter (8).
8
Under Review
5
4
7
4 Hole (cable W985) 7 HV electrical cabinet
5 Hole (cable W986) 8 Frequency converter
6 Hole (cable W984)
.
Connecting CIP Pump Motor

For information regarding terminal connections, see EM.
a) Connect cable W990 to the terminal of the CIP pump motor (1).
b) Draw the cable W990 through the hole (2) in the HV electrical cabinet (3).
c) Connect the CIP pump motor cable W990 to the frequency converter (4).
(Cont’d)
102 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
1 CIP pump motor
Under Review
2
3
2 Hole (Cable W990) 4 Frequency converter
(Cont’d)
®
Doc. No. RM-3443532-0102 103 (360)
(Cont’d)
Connect Valve Group Cable

a) Connect the cable (1) to the valve group (2).
• Mark the cable (1) with "M-W992" .
b) Draw the cables through the hole (3) in the HV electrical cabinet.
2 1
Under Review
1 Cable (M-W992)
2 Valve group
3 Hole
.
(Cont’d)
104 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
Connect Proximity and Pressure Switch

a) Draw the following cables from the following switches to the electrical cabinet:
• M.B659 (1)
• M.B657 (2)
• M.B660 (3)
• M.B658 (4)
• M.B661 (5)
• M.B656 (6)
b) Mark the cables:

• +M-W993 (+M-B659)
• +M-W989 (+M-B657)
• +M-W994 (+M-B660)
• +M-W991 (+M-B658)
• +M-W996 (+M-B661)
• +M-W988 (+M-B656)
Under Review
5
1 2
3 4
1 Proximity switch M. 4 Proximity switch M.
B659 B658
2 Proximity switch M. 5 Pressure Switch M.
B657 B661
3 Proximity switch M. 6 Proximity switch M.
B660 B656
.
(Cont’d)
®
Doc. No. RM-3443532-0102 105 (360)
(Cont’d)
c) Draw the cables from the proximity switches through the holes in the HV
electrical cabinet.
+M-W993 (+M-B659)
+M-W994 (+M-B660)
+M-W996 (+M-B661)
+M-W988 (+M-B656)
+M-W989 (+M-B657)
+M-W991 (+M-B658)
Under Review
7 Hole
8 Hole
.
Connect External Cleaning Valve

(Cont’d)
106 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
a) Route the cable W140 from the X4 terminal in the electrical cabinet down
through the cable gland (1) in the control cable inlet plate (2) and to the valve
panel on the LH side of the machine.
1 2
Under Review
1 Cable gland
2 Control Cable Inlets
.
(Cont’d)
®
Doc. No. RM-3443532-0102 107 (360)
(Cont’d)
b) Connect the cable W140 to the solenoid valve solenoid valve M.Y562 (3).
3
Under Review
3 Solenoid valve M.
Y562
.
3.2.1-17 Electrical Cabinet - Install Circuit Breaker

648114-0200
648114-0300
648114-0400
WARNING
Hazardous voltage.
(Cont’d)
108 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
WARNING
Residual voltage.
a) Fit the 3-phase circuit breaker (1) according to the fuse label located on the door
of the electrical cabinet.
b) Connect the 3-phase circuit breaker (1) to the corresponding phase on the next
circuit breaker according to the electrical diagram.
Under Review
1
1 3-phase circuit breaker

.
(Cont’d)
®
Doc. No. RM-3443532-0102 109 (360)
(Cont’d)
c) Fit the terminals (2) in the electrical cabinet as indicated in the illustration.
2
Under Review
TBA/19 0400
2 Terminal
.
3.2.1-18 Electrical Cabinet - Install Safety Relay and Relay

648114-0200
648114-0300
648114-0400
WARNING
Hazardous voltage.
(Cont’d)
110 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
WARNING
Residual voltage.
a) Attach the safety relay (1) and the relay (2) according to the drawing 3467562-1.
b) Connect the safety relay (1) and the relay (2) according to electrical diagram.
Under Review
2
1
TBA/19 0400
1 Safety relay
2 Relay
.
®
Doc. No. RM-3443532-0102 111 (360)
3.2.1-19 Emergency Stop Push-Button - Modify

a) Disconnect the EMERGENCY STOP (1), and its electrical cable (W650) from
the machine.
Under Review
1 EMERGENCY STOP
.
(Cont’d)
112 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
b) Fit the EMERGENCY STOP (1) holder (2) to the sterile air pipe (3) using the
screws.
c) Fit the EMERGENCY STOP (1) disconnected in item a) to the holder (2).
d) Connect the electrical cable (W650) to the EMERGENCY STOP (1).
Under Review
1 2 3
1 EMERGENCY STOP
2 Holder
3 Sterile air pipe
.
3.2.1-20 Program - Install

Machine Status Electrical supply disconnecting device in position I (ON)
Special Equipment AT-compatible PC with CD-ROM drive
Follow the instructions in Chapter 14 Electrical Equipment in the MM.
• Install the PLC program.

• Install the Install the HMI and PLMS Perf 19 Software.
• Install the TMCC FCS19 program.
•
.
Perform the PLMS set up.
®
Doc. No. RM-3443532-0102 113 (360)
3.2.1-21 Pump - Lubricate

Consumables Grease code M
WARNING
Hazardous substances.
Risk of personal injury.
Grease. Follow the safety precautions in the MM.
Fill the pump with code M grease through the four grease nipples (arrows). Use a
grease gun.
Under Review
114 (360) Doc. No. RM-3443532-0102

®
3.2.1-22 Touch Guard - Modify

a) Modify the touch guard (1) according to modification drawing 3457732-1. See
Section 4.1.1 Mechanical Modification Drawings.
b) Fit the modified touch guard (1).
Under Review
1
1 Touch guard
.
®
Doc. No. RM-3443532-0102 115 (360)
3.2.1-23 Touch Guards - Install

a) Fit the touch guard frame (1) to the HV unit.

b) Fit the bracket (2) to the touch guard frame (1) and to the HV unit.
c) Fit the cover (3), the cover (4), the cover (5), the cover (6), and cover (7) to the
touch guard frame (1).
7
1
6
Under Review
3 2
1 Touch guard frame 4 Cover 6 Cover

2 Bracket 5 Cover 7 Cover
3 Cover
.
(Cont’d)
116 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
d) Fit the cover (8), and the cover (9).
8 9
Under Review
8 Cover
9 Cover
.
3.2.1-24 TPOP - Change Push-Button (valid for dev step 2000

and 0300)
WARNING
Hazardous voltage.
May shock, burn, or cause death. The electrical supply disconnecting device must be
in position (OFF) and secured with a lock before starting any work on the TPOP.
(Cont’d)
®
Doc. No. RM-3443532-0102 117 (360)
(Cont’d)
a) Open the door at the rear of the TPOP (1) using a key in the two keyholes (2).
b) Cut out the front film around the edges of the push-button hole (3).
c) Install the new push-button (4) in the push-button hole (3).
d) Connect the push-button (4) to the connection block (5). See the EM for more
information.
e) Lock the rear door to the TPOP (1) using a key in the two keyholes (2).
1 2
3
Under Review
4
5
1 TPOP
2 Keyhole
3 Push-button hole
4 Push-button
5 Connection block
.
118 (360) Doc. No. RM-3443532-0102

®
3.2.1-25 TPOP - Change Legend Strip (valid for dev step 0400
and 0500)
WARNING
Hazardous voltage.
May shock, burn, or cause death. The electrical supply disconnecting device must be
in position (OFF) and secured with a lock before starting any work on the TPOP.
Note! The legend strip (1) to be installed in the TPOP has material number
2872847-0201. The material number is marked on the legend strip. See the arrow.
a) Remove the 16 screws (2) on the TPOP front.
b) Lift the TPOP front (3) approximately 10 mm, and then open it.
Under Review
1
2 3 3
1 Legend strip
2 Screw
3 TPOP front
.
(Cont’d)
®
Doc. No. RM-3443532-0102 119 (360)
(Cont’d)
c) Pull out the old legend strip (1) located on the bottom of the right push-button
module (4).
AP Link
SDL Receiver
Ethernet/IP &
DeviceNet module
X2X OUT X2X IN
Power
24VDC
1 4
1 Legend strip
4 Push-button module
Under Review
d) Push in the new legend strip (1) into the right push-button module (4).
X2X OUT X2X IN
Power
24VDC
1 4
1 Legend strip
4 Push-button module
.
e)
.
Assemble in the reverse order.
3.2.1-26 Encoder Card - Install

Install the Encoder card to the frequency converter G650 according to Procedure
13.4.1-2 Frequency Converter - Change in the UP.
120 (360) Doc. No. RM-3443532-0102

®
3 Rebuilding Instructions 3.3 Final Installation Checks
3.3 Final Installation Checks

3.3-1 Electrical Installation - Check
a) Verify that the electrical rebuilding complies with the rebuilding manual.
The rebuilding is performed according to the rebuilding manual.

Carried out/checked by:
b) Fill in the delivered design label for the machine located in the electrical cabinet.
c) Verify the continuity of the protective bonding circuit.
• The continuity of each replaced or modified protective bonding circuit must
be verified by measuring the voltage drop caused by an injected current,
between at least 0.2 A and approximately 10 A, with a voltage not
exceeding 24 V AC or DC.
• Depending on the type of test equipment used, either voltage drop or
resistance is measured.
Under Review
• Measure the voltage drop or resistance from the incoming protective
bonding circuit to the test points, listed in the table in item d), using a
suitable and calibrated test equipment.
• For the test limits, see table.
Conductor Max RPE Max voltage drop Max voltage drop

area (mΩ) at 0.2 A at 10 A
(mm²) (V) (V)
1,5 256 0.051 2.6
2.5 196 0.039 2.0
10 83 0.012 0.83
.
(Cont’d)
®
Doc. No. RM-3443532-0102 121 (360)
3.3 Final Installation Checks 3 Rebuilding Instructions
(Cont’d)
d) Fill in the test limit and the test value in the table.
Test object Test point Area Test Test

(m- limit value
m²)
HV Cabinet Cover 10
HV Cabinet Cover 10
Door
HV Mounting Mounting plate 10
plate
Terminal Earth terminal 10
strip X608
PLC Power Earth connection 1.5
supply G603
Fan HV Earth connection 1.5
Cabinet
Frequency Earth connection 2.5
converter
G650
Frequency Earth connection 2.5
converter
Under Review
G660
Pump motor Cover 2.5
+M-M650
Pump motor Cover 2.5
+M-M660
.
3.3-2 Frequency Converter - Check

Machine Status Electrical supply disconnecting device in position I
(ON)
DANGERI
DANGER
Hazardous voltage.
Electric shock will cause death or serious injury.
After the power is turned OFF, residual voltage remains in the capacitors inside the
OFF. Discharge time is at least 3 minutes from the time power is switched OFF.
(Cont’d)
122 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
a) Identify the frequency converters to be tested. Tick off the checklist after each
check.
b) On all the frequency converters to be tested, change the displayed parameter to
b006.
c) Check that the first digit on the display is 0 on all frequency converters.
d) Press an EMERGENCY STOP button.
e) On the display on the frequency converters, check that the first digit on the
display is 1.
f) Turn the electrical supply disconnecting device OFF.
g) Disconnect the wire at terminal S1 (1) on the frequency converter.
h) Turn the electrical supply disconnecting device ON.
i) Check that alarm F111 is displayed on the frequency converter.
j) Turn the electrical supply disconnecting device OFF.
k) Reconnect the wire at terminal terminal S1 (1) on the frequency converter.
l) Repeat items g) to k) for terminal S2 (2).
m) Turn the electrical supply disconnecting device ON.
Under Review
n) Reset the safety system, and check that no alarm is displayed on the frequency
converters.
Checklist
Test Object (Reference Frequency Parameter Disconnect Disconnect Frequency
Designation) Converter OK Change channel S1 channel S2 converter OK
See item c). See item e). See item i). See item l) See item n).
G650
G660
PF 525 L1 L2 L3
2 S+
S1
S2
L1 L2 L3
1 Terminal S1 2 Terminal S2
.
®
Doc. No. RM-3443532-0102 123 (360)
3.3 Final Installation Checks 3 Rebuilding Instructions
3.3-3 Mechanical Installation - Check

Note! During these checks, it is advisable to use water as the product.
• Check the pump oil level. See the Procedure 13.1.1-4 Pump - Check Oil Level.
• After the installation, perform a start-up of the machine.
• Test the machine with the HV kit in operation.
•
.
Check for any leakage during the check.
3.3-4 Process Signals

Note! It is mandatory to use the process signals listed in these tables.
A list of standard signals from the filling machine to the process is given in the table.
However, the list is not complete. There may be additional signals depending upon
the configuration of the process site.
Signals from the Filling Machine to the Process
Signal PLC address Description/Status

FM ready for Q43 Signal is high as long as the filling
production machine is in between DRYING END and
PRODUCTION steps.
Ready for CIP Q46 Signal is high as long as the filling
Under Review
machine is ready for CIP.

Note! If the signal is low during the CIP
process, the CIP process must be stopped
until the problem is resolved.
Filling ON Q45 Signal is high when the filling machine is
filling/draining product.
Signals from the Process to the Filling Machine
Signal PLC address Description/Status

Product at I62 Signal is high when the process is ready
machine for PRODUCTION.
Filling machine will be stopped if the
signal goes low during PRODUCTION.
CIP Running I128 The signal is high when the CIP unit
pump is running.
Signal can only be high as long as signal
Q46 is high.
Note! If there is no CIP flow, this signal
must be low.
CIP End I146 Signal is sent when CIP is finished.
Filling machine goes to step Ready for
CIP.
3.3-5 Frequency Converters - Set

Set the parameters for the frequency converters G650 and G660 according to
Procedure 13.4.1-3 Frequency Converter - Set Parameters in the UP.
3.3-6 PLC Software - Install

Install the PLC software according to Procedure 14.3-3 PLC - Install Program in the
MM.
124 (360) Doc. No. RM-3443532-0102

®
3.3-7 TPOP and PLMS - Install

Install the TPOP HMI and PLMS according to Procedure 14.9.1-6 TPOP - Install
Software in MM.
Under Review
®
Doc. No. RM-3443532-0102 125 (360)
3.4 Updating Machine Documentation 3 Rebuilding Instructions
3.4 Updating Machine Documentation

3.4-1 Schemes and Diagrams - Update
Place new plastic laminated schemes and diagrams in the appropriate document
holder on the machine. Discard old schemes or diagrams.
3.4-2 Delivered Design Label - Update

Update the delivered design label inside the electrical cabinet. Add information
about this rebuilding kit.
3.4-3 Declaration - Store

Store the EU Declaration of Incorporation for this rebuilding kit together with the EU
Declaration of Conformity for the machine. The EU Declaration of Incorporation is
included in Section 4 Enclosed Documentation.
Under Review
126 (360) Doc. No. RM-3443532-0102

®
Under Review
®
Doc. No. RM-3443532-0102 127 (360)
Description
This chapter contains all the separate documents related to this rebuilding kit.
For instructions explaining how to update the documentation for the machine, see
Section Update Log Pages.
Under Review
128 (360) Doc. No. RM-3443532-0102

®
4 Enclosed Documentation Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
4.1 Modification Drawings ........................................ 131

4.1.1 Mechanical Modification Drawings . . . . . . . . . . . . . . . . . . . . . . 131
4.1.2 Electrical Modification Drawings. . . . . . . . . . . . . . . . . . . . . . . . . 140
4.1.2.1 Electrical Drawings - TBA/19 0200 . . . . . . . . . . . . . . . . . . . . . 141
4.1.2.2 Electrical Drawings - TBA/19 0200 Brazil. . . . . . . . . . . . . . . 179
4.1.2.4 Electrical Drawings - TBA/19 0300 Brazil. . . . . . . . . . . . . . . 253
4.2 Recommended and Discontinued Spare Parts ......... 330

4.2.1 Recommended Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330
4.2.2 Discontinued Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330
Under Review
4.3 Declaration(s) ................................................... 331
4.3.1 Manufacturer´s Declaration of Rebuilding . . . . . . . . . . . . . . 331
®
Doc. No. RM-3443532-0102 129 (360)
Under Review
130 (360) Doc. No. RM-3443532-0102

®
4 Enclosed Documentation 4.1 Modification Drawings
4.1 Modification Drawings

The following modification drawings are needed during the installation of the
rebuilding kit.
4.1.1 Mechanical Modification Drawings
Under Review
®
Doc. No. RM-3443532-0102 131 (360)
4.1 Modification Drawings 4 Enclosed Documentation
Under Review
132 (360) Doc. No. RM-3443532-0102

®
Under Review
Under Review
Under Review
Under Review
Under Review
Under Review
Under Review
4.1.2 Electrical Modification Drawings

Under Review
140 (360) Doc. No. RM-3443532-0102

®
4.1.2.1 Electrical Drawings - TBA/19 0200
Under Review
®
Doc. No. RM-3443532-0102 141 (360)
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Doc. No. RM-3443532-0102

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Drawing remarks
Drawing No. Page Note Remark

030 71 OK High Viscosity Kit
047
059
066
069
070
076
082
093
096
109
111
130
142
143
144
145
146
147
148
Under Review
149
150
151
152
153
154
156
030 72 To be removed when OK High Viscosity Kit is
047 installed.
069
This drawing must not without the consent of Tetra Pak
be copied, transmitted or disclosed to any third party.
Tetra Pak (Sweden)

Issued by/Date: FLNN/ 2018-02-09 ECM 897720
Drawing remarks
Identity Document type Version Page
44954-0098 ELD BD 7(7)
®
Doc. No. RM-3443532-0102 177 (360)
Under Review
178 (360) Doc. No. RM-3443532-0102

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4.1.2.2 Electrical Drawings - TBA/19 0200 Brazil
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Doc. No. RM-3443532-0102 179 (360)
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Doc. No. RM-3443532-0102

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Doc. No. RM-3443532-0102

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Doc. No. RM-3443532-0102

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Doc. No. RM-3443532-0102

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Doc. No. RM-3443532-0102

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Doc. No. RM-3443532-0102

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Doc. No. RM-3443532-0102

=# 1(
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193 (360)
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Doc. No. RM-3443532-0102

1(
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Doc. No. RM-3443532-0102

( , 0
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195 (360)
Under Review

- & #
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1( @" > (7(?(
196 (360)
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Doc. No. RM-3443532-0102

+/>#1
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Doc. No. RM-3443532-0102

'" '" '$ '$ ;!*'98) -26"& "22"
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(Cont’d)
197 (360)
Under Review

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1(
198 (360)
*#90+
(Cont’d)
(7/?7 > @ +( +,>#( #-
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Doc. No. RM-3443532-0102

+/>#1
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Doc. No. RM-3443532-0102

, (+ @- > (7/?, ;*$97) %#"6!!22-
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Under Review
(Cont’d)
199 (360)
Under Review

- & #
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1(
200 (360)
*#90(
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Doc. No. RM-3443532-0102

+/>#1
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Doc. No. RM-3443532-0102

(/>'1 #-
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001(0)+*+++0 & #$ (77
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(Cont’d)
201 (360)
Under Review

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202 (360)
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Doc. No. RM-3443532-0102

;!*4)/9
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Doc. No. RM-3443532-0102

= -7/8 ( , ;
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001(0)+*+++0 & #$ (79
Under Review
(Cont’d)
203 (360)
Under Review

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204 (360)
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*-@"3#2"#'"
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Doc. No. RM-3443532-0102

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001(0)+*+++0 & #$ (71
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(Cont’d)

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&* (,&;
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( ( ,,1 ,
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0 0
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Doc. No. RM-3443532-0102

!

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001(0)+*+++0 & #$ (7/
Under Review
(Cont’d)
205 (360)
Under Review

- & #
( , 0 7 8 9 1 / ) (+
9B3"@
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24 -2""
;!*4,)+ ;!*4,)( 7/
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206 (360)
*C+(+ ;!*C++,
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= #"3 & ! " (9B3"@
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Doc. No. RM-3443532-0102

9B3"@
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Doc. No. RM-3443532-0102

&9?,
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001(0)+*+++7 & #$ ++(
Under Review
(Cont’d)
207 (360)
Under Review

- & #
( , 0 7 8 9 1 / ) (+
&
001(0)+*+++0
208 (360)
" > 2
#> " > 2
#> " > 2
#> " > 2
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&1 &) ;*C+(+?70 +0+7 ;*#8+(?0+) +,)9
;*I++)?( +(,/ ,8>'$ ;*$+0+?9 ++8/ ,8>'$ &(+ &(+
;*%+,(?( +(+7 ;*%(++?( +(+1 ;*C&+(+?, ++(( +18>'6 ;*C&+(+?(+ ++(, +18>'6
&1 &) ;*#0(+?, +711 ;*3++0?+7 +(8,
;*%+,(?( +(+7 -#& ;*%(+1?( ++1/ -#& &(+ &(+
Doc. No. RM-3443532-0102

;*%+(9?( ++/, #6 ;*%(++?( +(+1 -#& ;*C&+(+?0 ++(( +18>'6 ;*C&+(+?(( ++(, +18>'6
&/ ;*%(+(?( +(+) -#& ;*#7++?, +7/8 ;*3++(?+7 +(7,
;*$+0+?7 ++8/ ,8>'$ ;*%(+,?( +,), -#& &(+

&(+
;*%(++'?( +(+1 ;*%(+0?( +,)1 ;*C&+(+?(, ++(, #6 +18>'6
;*C&+(+?7 ++(( +18>'6
;*#+/+?+ +909 "-(, +18>'6 ;*3++,?+7 +(71 #6

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001(0)+*+++7 & #$ ++,
®
(Cont’d)

- & #
( , 0 7 8 9 1 / ) (+
&
001(0)+*+++0
" > 2
#> " > 2
#> " > 2
#> " > 2
#>
(Cont’d)
&(+ ;*C++7?(,) +)8, ,8>'6 ;*C++,?/ (+71 +18>'6 &(+
;*C&+(+?(0 ++(, +18>'6 ;*C++7?(,9 +)8, ,8>'6 ;*C++,?08 +9+7 +18>'6 ;*C&+(+?0, ++(7 +18>'6
®
;*#8/,?#( +997 "-(, +18>'6 ;*C++7?(,0 +1/7 ,8>'6 ;*C++,?,(9 (+01 +18>'6 ;*#(+0?+( +19/
;*#8/,?(7 +997 "-(, +18>'6 ;*C++7?(,+ +11( ,8>'6 ;*C++,?,(/ (+71 +18>'6 &(+
;*#8/0?#, +997 "-(, +18>'6 ;*C++7?((1 +11( ,8>'6 ;*C++,?,,+ (+71 +18>'6 ;*C&+(+?00 ++(7 +18>'6
;*#8/0?,7 +997 "-(, +18>'6 ;*C++7?((7 +11( ,8>'6 ;*C++,?,,, (+81 +18>'6 ;*#(+7?+( +1//
;*#8/0?70 +997 "-(, +18>'6 ;*C++7?((( +11( ,8>'6 ;*C++,?,,7 (+81 +18>'6
&(+
;*#8/7?#, +917 "-(,#6 +18>'6 ;*C++7?(+/ +)0( ,8>'6 ;*C++,?,7+ +/07 +18>'6
;*C&+(+?07 ++(7 +18>'6
;*#8/7?,7 +917 "-(,#6 +18>'6 ;*C++7?(+8 +11( ,8>'6 ;*C++,?,7, (+)1 +18>'6
;*#(+8?+( +/+/
;*#8/7?70 +917 "-(,#6 ;*C++7?(+, +11( ,8>'6 ;*C++,?,77 (+)1 +18>'6
&(+
&(+ ;*C++7?)) +11( ;*C++,?,79 (+)1 +18>'6
;*C&+(+?08 ++(7 +18>'6
;*C&+(+?(7 ++(, +18>'6 &(+ ;*C++,?,9, +/81 +18>'6
;*#(+9?+( +/,/
;*C++,?(,9 (+01 +18>'6 ;*C&+(+?(9 ++(0 ,8>'6 ;*C++,?,97 +/81
&(+
;*C++,?(01 (+01 +18>'6 ;*C++7?(9) (+/1 ,8>'6 &(+
;*C&+(+?09 ++(7 +18>'6
;*C++,?(0/ (+71 ;*C++7?(18 (+11 ,8>'6 ;*C&+(+?() ++(0 +18>'6
;*#(+1?,+ +/8(
&(+ ;*C++7?(/( (+99 ,8>'6 ;*C+(8?/ ((9/
&(+
;*C&+(+?(8 ++(, ,8>'6 ;*C++7?(/7 ((9/ +18>'6 &(+
;*C&+(+?01 ++(8 +18>'6
;*C++7?7, +7/( ,8>'6 ;*C++7?,(/ +10( +18>'6 ;*C&+(+?,+ ++(0 +18>'6
;*#(((?+( +)+/
;*C++7?79 +7/( ,8>'6 ;*C++7?,,( +10/ +18>'6 ;*C+(/?(+ +19,
&(+
;*C++7?/, (+81 ,8>'6 ;*C++7?,0+ (08,
&(+
;*C&+(+?0/ ++(8 +18>'6
;*C++7?/7 (+81 ,8>'6 &(+ ;*C&+(+?,( ++(0 #6 +18>'6
Doc. No. RM-3443532-0102

;*#((,?+( +),/
;*C++7?/9 (+81 ,8>'6 ;*C&+(+?(1 ++(0 +18>'6 ;*$+00?#, +991
&(+
;*C++7?// (+81 ,8>'6 ;*C++8?( (,,( +18>'6
&(+
;*C&+(+?0) ++(8 +18>'6
;*C++7?(0/ +117 ,8>'6 ;*C++8?, (,,9
;*C&+(+?,) ++(7 = +18>'6
;*#(()?(+ (+9( +18>'6
;*C++7?(08 +11( ,8>'6 &(+ ;*#(,,?(+ ((,( = +18>'6
;*#(()?,+ (+1(
;*C++7?(0, +)(( ,8>'6 ;*C&+(+?(/ ++(0 +18>'6 ;*#(,,?,+ ((0( =

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"

001(0)+*+++7 & #$ ++0
Under Review
(Cont’d)
209 (360)
Under Review

- & #
( , 0 7 8 9 1 / ) (+
&
001(0)+*+++0
210 (360)
" > 2
#> " > 2
#> " > 2
#> " > 2
#>
(Cont’d)
&(+ &(+ &(+ ;*$(+9?(+ (+(1 +18>'6
;*C&+(+?7+ ++(8 +18>'6 ;*C&+(+?7) ++(9 +18>'6 ;*C&+(+?88 ++(( +18>'6 ;*$(+1?(+ (+(1 +18>'6
;*#(,+?(+ (+/( +18>'6 ;*#((/?(+ (+7( +18>'6 ;*#9++?#( ((90 +18>'6 ;*$((+?(+ (+,1 +18>'6
;*#(,+?,+ (+)( ;*#((/?,+ (+8( ;*#9+(?#( ((90 +18>'6 ;*$)(8?(+ (+01 ' +18>'6
&(+ &(+ ;*#9+,?#( ((90 +18>'6 ;*$(,,?#, (+)1 4-6 +18>'6
;*C&+(+?7( ++(8 +18>'6 ;*C&+(+?8+ ++(9 +18>'6 ;*#9+7?#( +9+0 +18>'6 ;*$(+/?(+ (+/1 1(
;*#(,(?(+ ((+( ;*#((0?+( +)7/ ;*#9+8?#( (+10 +18>'6 &(+

;*#9+9?#( (+10 +18>'6 ;*C&+(+?9( ++(, +18>'6
&(+ &(+
;*#9+1?#( +/80 +18>'6 ;*C++0?0( +11( +18>'6

;*C&+(+?7, ++(8 +18>'6 ;*C&+(+?8( ++(( +18>'6
;*#9+/?#( +/80 ;*C++0?07 +/,, +18>'6
;*#(,7?(+ ((9( ;*#(+/?(/ +/9( +18>'6
;*#(+/?() +/1, &(+ ;*C++0?70 +/,( +18>'6

&(+
;*C&+(+?81 ++(, +18>'6 ;*C++0?79 +/,( +18>'6
;*C&+(+?77 ++(8 +18>'6 &(+
;*$,+9?7 +(+7 ;*C++0?7) +7/0 +18>'6
;*#(,9?+( ((// ;*C&+(+?8, ++(( +18>'6
&(+ ;*C++0?8, +7/1 +18>'6

&(+ ;*C++,?18 (9,( "-(, +18>'6
;*C&+(+?8/ ++(, +18>'6 ;*C++0?88 +7/1 +18>'6

;*C&+(+?78 ++(8 +18>'6 ;*C++,?1) (9,9 "-(, +18>'6
;*$+)/?(0 (+,1 +18>'6 ;*C++0?8/ +7/1 +18>'6

;*#(,1?+( (,+/ ;*C++,?/7 (90( "-(, +18>'6
;*$(+(?(0 (+(1 ;*C++0?9( +7/1 +18>'6

;*C++,?// (909 "-(, +18>'6
&(+
;*C++0?97 +710 +18>'6
;*C++,?), (90/ "-(, +18>'6 &(+
;*C&+(+?79 ++(8 +18>'6
;*C++0?91 +717 +18>'6
;*C++,?)9 (97( "-(,#6 ;*C&+(+?8) ++(, +18>'6
;*#(+,?+( +17/
;*C++0?1+ +717 +18>'6
&(+ ;*$(++?(+ (+,1 +18>'6
&(+
;*C++0?80 +7/1 +18>'6
;*C&+(+?80 ++(( >= +18>'6 ;*$(+,?(+ (+(1 +18>'6
;*C&+(+?71 ++(9 +18>'6
Doc. No. RM-3443532-0102

;*C++0?89 +7/1 +18>'6
;*#(+)?() +/), =>6$ +18>'6 ;*$(+0?(+ (+,1 +18>'6
;*#((9?,+ (+((
;*C++0?8) +7/0 +18>'6
;!*C8()?7 +/)8 = +18>'6 ;*$(+7?(+ (+(1
&(+ ;*C++0?97 +710 +18>'6
;!*C8,(?, +//0 = &(+
;*C&+(+?7/ ++(9 +18>'6
;*C++0?1( +718
&(+ ;*C&+(+?9+ ++(, +18>'6
;*#((1?(+ (+,(
;*C&+(+?87 ++(( #6 +18>'6 ;*$(+8?(+ (+(1 +18>'6
;*#((1?,+ (+0(
;*#8((?, +7)0 #6

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"

001(0)+*+++7 & #$ ++7
®
(Cont’d)

- & #
( , 0 7 8 9 1 / ) (+
&
001(0)+*+++0
" > 2
#> " > 2
#> " > 2
#> " > 2
#>
(Cont’d)
&(( ;*++0?(0 +177 +18>'6 &(, &(8
;*#8/0?,0 +997 "-(, +18>'6 ;*++7?(0 +187 ;*C&+(,?,+ ++(0 +18>'6 ;*C&+(8?1 ++,, +18>'6
®
;*#8/0?00 +997 "-(, ;*C++,?(1, +18, +18>'6 ;*C++7?,() +10(
&(,
&(( ;*C&+(,?) ++(, #6 +18>'6 ;*C++,?,+( +18, +18>'6 &(9
;*C&+((?08 ++(7 = +18>'6 ;*#8((?( +7)0 #6 ;*C++,?,+0 +18, +18>'6 ;*C&+(9?( ++,9 +18>'6
;*#(,,?+( ((,( = +18>'6 ;*C++,?,+8 +18, +18>'6 ;*%+(1?, +0+7

&(,
;*#(,,?(( ((0( = ;*C++,?,+1 +18,

;*C&+(,?(8 ++(, +18>'6 &(9
&(( ;*#8/(?,0 +987 "-(, +18>'6 &(, ;*C&+(9?7 ++,9 +18>'6
;*C&+((?09 ++(7 +18>'6 ;*#8/(?00 +987 "-(, ;*C&+(,?,, ++(0 >= +18>'6 ;*E+8+?& (990 :9,<
;*#/8)?6 (/(0 99 ;*#(+)?+( +/), =>6$ +18>'6

&(, &(9
;!*C8()?( +/)7 = +18>'6
&(, ;*C&+(,?(9 ++(0 +18>'6 ;*C&+(9?1 ++,1 +18>'6
;!*C8,(?( +//0 =
;*C&+(,?( ++(( +18>'6 ;*#((9?(( (+(( ;*$+)/?( (,,(
;*%++9#*?7 +0+0 &(8

&(, &(9
;*C&+(8?( ++,( +18>'6
&(, ;*C&+(,?(1 ++(0 +18>'6 ;*C&+(9?/ ++,1 +18>'6
;*%++9#*?9 +0+0
;*C&+(,?, ++(( +18>'6 ;*#((1?+( (+,( +18>'6 ;*#((/?+( (+7( +18>'6
;*#7++?( +7/8 ;*#((1?(( (+0( &(8 ;*#((/?(( (+8(
;*C&+(8?0 ++,( +18>'6

&(, &(, &(9
;*C++7?(88 +)7(
;*C&+(,?8 ++(( +18>'6 ;*C&+(,?(/ ++(0 +18>'6 ;*C&+(9?) ++,1 +18>'6
;*#8+(?0(+ +,)9 ;*C++0?8( +7/1 +18>'6 &(8 ;*C++8?0 (,,9
;*C++0?87 +7/1 +18>'6 ;*C&+(8?7 ++,( #6 +18>'6

&(, &(9
;*C++0?81 +7/( +18>'6 ;*#8/+?(0 +987 "-(, +18>'6
Doc. No. RM-3443532-0102

;*C&+(,?9 ++(, +18>'6 ;*C&+(9?(+ ++,1 +18>'6
;*C++0?9+ +7/( ;*#8/+?,0 +987 "-(, +18>'6

;*I++9?(7 +1/7 +18>'6 ;*#1+(?"8 (811 7( +18>'6
;*#8/+?00 +987 "-(, +18>'6
;*I++1?(7 +),0 &(, ;*#1+,?; (8)( 7( +18>'6
;*#8/7?00 +917 "-(,#6 +18>'6
&(, ;*C&+(,?() ++(0 +18>'6 ;*E,,(?& (87, 7(
;*#/++?,?(0 +917 1( +18>'6

;*C&+(,?1 ++(, +18>'6 ;*C++7?7( +7/( +18>'6 &,+
;*#/++?,?,0 +917 1(
;*C++7?78 +7/( ;*C&+,+?( ++,( +18>'6
;*#8/+?77 +987 "-(,

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"

001(0)+*+++7 & #$ ++1
Under Review
(Cont’d)
211 (360)
Under Review

- & #
( , 0 4 5 3 1 / ) (+

& 001(0)+*+++0
212 (360)
% 6 2
% 2
(Cont’d)
7*80++ 7*83,(
7*(+(9 : -" ( ( 7*((+9 : -" ( (500 4( 7*;35+9(4 8: 7*>++49,,3 +415 1(
7*;35+9(0 '" 7*>++49,,5 +414 1(
7*85/3 = 1(
;" 1(
7*;55+9(94 '" 7*<,35 (04/
7*83,(9: : 7*<+++3 (45, 1(
7*;55+9(9( ;" 7*<,3+ (04/
7*;55+9(95 ;= 7*<,30 (04/
7*;55+9(90 $ 7*<,3, (041 7*81++

7*;55+9(93 8: 7*<,34 (04/ 7*#(+)9(+ 8: 7*#1++9 +7 (53, 4(
= '"
7*;55+9(9, 7*<,3( (04/ 7*#(+)9(, 7*#1++9#"&; (53, 4(

7*<,319: 7*85/3 (041 7*<+++( : 7*<+1++ +//3 4(
7*83+( 7*8/13
7*>++49,,+ ( 7*>3+(9( (4(0 1( 7*>5+,90( '" 7!*'55+9'" (,)5
7*>++49,,1 , 7*>3+(9, (4/1 1( 7*>5+,90+ '? 7!*'55+9'? (,)5
7*>++49,,/ 0 7*>3+(90 (4/1 1( 7*>5+,90, '$ 7!*'55+9'$ (,)5
7*>++49 ;"= 7*>3+(9 ( (4)3 1(
7*8/11
7*83+/ 7*>5+,904 '" 7!*'55(9'" (,)5
7*>++49,(/ ( 7*>3(+94 (4/, 1( 7*>5+,900 '? 7!*'55(9'? (,)5
7*>++49,() , 7*>3(594 (4/5 1( 7*>5+,905 '$ 7!*'55(9'$ (,)5
7*>++49,(3 0 7*>3,+94 (4/1 1(

7*>++49,(1 4 7*>3,(94 (4/) 1( 7*8//(
7*>++49 ;"= 7*>3+(9 , (4)3 1( 7*>5+,90/ '$ 7!*'5559'$ (,)5
7*>5+,901 '" 7!*'5559'" (,)5

7*83(, 7*>5+,903 '? 7!*'5559'? (,)5
Doc. No. RM-3443532-0102

7*>++(9((( ( 7*>3+/9( (,54 1(
7*>++(9((, , 7*>3+/9, (,54 1( 7*8//4
7*>++(9((0 0 7*>3+/90 (,54 1( 7*>5+/95 ( 7!*!55+9? (045
7*>++(9((4 4 7*>3+/94 (,55 1( 7*>5+/93 , 7!*!55+9 (045
7*>++(9 7*>3+/9 (,55 1( 7*>5+/91 0 7!*!55+98 (045
7*>5+194 ;"= 7!*!55+9;" (045

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001(0)+*+++1 & #$ ++3
®
(Cont’d)

- & #
( , 0 4 5 3 1 / ) (+

& 001(0)+*+++0
% 6 2
% 2
(Cont’d)
7!*8)5/ 7!*8)//
®
7!*>++,9(/ ( 7!*>+,,9( +3+3 7*>3+,9, '" 7!*'35397 (4+5 1(
7!*>++,9() , 7!*>+,,9, +3+3 7*>3+,9( '? 7!*'3539* (4+5 1(
7!*>++,9,+ 0 7!*>+,,90 +3+3 7*>3+,9(/ 8: 7!*'3539 (4+5 1(
4 7*>3+,90 '$ 7!*'3539 (4+5 1(
;"=
7!*8)/)
7!*8)/4 7*>3+,93 '$ 7!*'3519'$ (4+5 1(
7*>3+/95 ( 7!*!35+9? (455 1( 7*>3+,95 '" 7!*'3519'" (4+5 1(
7*>3+/93 , 7!*!35+9 (455 1( 7*>3+,94 '? 7!*'3519'? (4+5 1(
7*>3+/91 0 7!*!35+98 (455 1(
7*>3+/9 , ;"= 7!*!35+9;" (455 1( 7!*8))+
7*;33+9?6( ( 7!*!33+9 (435 1(
7!*8)/5 7*;33+96, , 7!*!33+9? (435 1(
7*;35+9?6( ( 7!*!35+9?( (455 1( 7*;33+9860 0 7!*!33+98 (435 1(
7*;35+96, , 7!*!35+9( (455 1( 7*;33+9@ ;"= 7!*!33+9 (435 1(
7*;35+9860 0 7!*!35+98( (455 1( 7*<+++0 : 7*<+++4 (431 1(
7*;35+9@ ;"= 7!*!35+9;" (455 1(
7*<5+( : 7!*8)/59: (453 1( 7!*8))(
7*>3+,9) '$ 7!*'35/9'$ (4+5 1(
7!*8)/3 7*>3+,9/ '" 7!*'35/9'" (4+5 1(
7*;35+9'* '$ 7*<,3, (451 1( 7*>3+,91 '? 7!*'35/9'? (4+5 1(
;= 1(
& 1( 7!*8)),
= 1( 7*>3+,9(/ '" 7!*=35+9( (4(3 1(
7*;35+9# 8: 7*<,30 (45/ 1( 7*>3+,9(3 '? 7!*=35+9, (4(3 1(
Doc. No. RM-3443532-0102

7*;35+9#* '" 7*<,34 (45/ 1(
2; 1(
7!*8))0
7*;35+9' $ 7*<,35 (45/ 1(
7*>3+,9(, '$ 7!*'35)9'$ (4+5 1(
7*;35+9 '? 7*<,3( (45/ 1(
7*>3+,9(( '" 7!*'35)9'" (4+5 1(
;" 1(
7*>3+,9(+ '? 7!*'35)9'? (4+5 1(
7*;35+97 - 7*<,3+ (45/ 1(
7*<,31 : 7!*8)/39: (451 1(

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001(0)+*+++1 & #$ +00
Under Review
(Cont’d)
213 (360)
Under Review

- & #
( , 0 4 5 3 1 / ) (+

& 001(0)+*+++0
214 (360)
% 6 2
% 2
(Cont’d)
7!*8))4
7*>3+,9(5 '$ 7!*'33+9'$ (4+5 1(
7*>3+,9(4 '" 7!*'33+9'" (4+5 1(
7*>3+,9(0 '? 7!*'33+9'? (4+5 1(
7!*8))3
7*>3+,904 '$ 7!*'33(94 (0)5 1(
7*>3+,90, '" 7!*'33(9( (0)5 1(
7*>3+,90( '? 7!*'33(90 (0)5 1(
8:
7*>3+,900 7!*'33(9, (0)5 1(
Doc. No. RM-3443532-0102

!

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001(0)+*+++1 & #$ +04
®
(Cont’d)
(Cont’d)
Drawing remarks

030, 047, 71 OK High Viscosity Kit
059, 065,
067, 068,
073, 075,
081, 092,
095, 108,
110, 125,
137, 138,
139, 140,
141, 142,
143, 144,
145, 146,
147, 148,
149
030, 065, 72 To be removed when OK High Viscosity Kit is
068 installed.
Under Review
This drawing must not without the consent of Tetra Pak
Tetra Pak Public

Issued by/Date: FLNN/2018-02-09 ECM 897720
Drawing remarks
3371390-0098 ELD AK 4(4)

®
Doc. No. RM-3443532-0102 215 (360)
Under Review
216 (360) Doc. No. RM-3443532-0102

®
Under Review
®
Doc. No. RM-3443532-0102 217 (360)
Under Review

4 & #
) . - 2 8 1 0 / * ),
&) &)
&. &.
&- &-
218 (360)
(Cont’d)
" "
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Doc. No. RM-3443532-0102

)
'# + .,
34 +6,8)
&))
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4 & #
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Doc. No. RM-3443532-0102

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Doc. No. RM-3443532-0102

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Doc. No. RM-3443532-0102

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Doc. No. RM-3443532-0102

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Doc. No. RM-3443532-0102

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Doc. No. RM-3443532-0102

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Doc. No. RM-3443532-0102

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Drawing remarks

011 67 Used for PT19, Electrical Cabinet, BoM 2639868-0200
027
028
176
011 68 Used for PT19, Electrical Cabinet, BoM 3534774-0200
020
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017 69 Due to obsolete components there might be some minor
020 deviations between the component and the symbol in the
schematics.
023 70 If UK REPL PLC 90-30 is installed, the EM for the machine
must be updated with the new electrical information related to
the rebuilding manual.
037
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Under Review
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054
© Tetra Pak. All rights reserved; any copying, transmittal
or disclosure subject to Tetra Pak's written approval.
Tetra Pak (Sweden)

Issued by/Date: FLNN / 2018-02-09 ECM 897720
Drawing remarks
2776746-0098 ELD AX 7(7)

252 (360) Doc. No. RM-3443532-0102

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Doc. No. RM-3443532-0102

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Doc. No. RM-3443532-0102

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Doc. No. RM-3443532-0102

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<+@)98C#) )--- 3@ ,29('7
Doc. No. RM-3443532-0102

<+@),9C), ,1:2 ,29('7 <+?,,-C21 ,981 &), <+@)99C#) )--1 3@ ,29('7
<+@),:C), ,1:2 ,29('7 &), <+?&,),C:* ,,)9 ,29('7 <+@)9:C#) )--1 3@ ,29('7
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Doc. No. RM-3443532-0102

<!+?9/)C) ,2-- B <+F//)C& )-1/ 8)
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Doc. No. RM-3443532-0102

<+?,,)C))) ) <+?:,1C) ),*8 2)
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Doc. No. RM-3443532-0102

'"(. 4"A
<+?89-C)2 '"(4" <+?89-C)8 ),2-
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Doc. No. RM-3443532-0102

<+?:,/C) '7 <!+':9:C+ )/89 2) <+?:,/C)- '7 <!+'::,C'7 )/89 2)
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(Cont’d)
289 (360)
(Cont’d)
Drawing remarks

023, 037, 71 OK High Viscosity Kit
046, 051,
054, 056,
057, 060,
066, 077,
078, 091,
093, 095,
109, 121,
122, 123,
124, 125,
126, 127,
128, 129,
130, 131,
132, 134
023, 037, 72 To be removed when OK High Viscosity Kit is
054, 057 installed.
Under Review
Tetra Pak Public

Issued by/Date: FLNN/ 2018-02-09 ECM 897720
Drawing remarks
3371391-0098 ELD AJ 4(4)
290 (360) Doc. No. RM-3443532-0102

®
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Doc. No. RM-3443532-0102 291 (360)
Under Review

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Doc. No. RM-3443532-0102

./ )8 0. 77 ( ,*/=8
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Doc. No. RM-3443532-0102

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Doc. No. RM-3443532-0102

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Doc. No. RM-3443532-0102

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Doc. No. RM-3443532-0102

)8('1 5 5 %4574! 5
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Doc. No. RM-3443532-0102

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Doc. No. RM-3443532-0102

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Doc. No. RM-3443532-0102

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Doc. No. RM-3443532-0102

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Doc. No. RM-3443532-0102

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Doc. No. RM-3443532-0102

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Doc. No. RM-3443532-0102

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Doc. No. RM-3443532-0102

F ) &#
8D3"6
#'" 12
F .
9+:8,)
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(Cont’d)
This drawing must not without the consent of Tetra Pak:
Line From Page.Col. Option Area/Color Line From Page.Col. Option Area/Color Line From Page.Col. Option Area/Color
(Cont’d)
L1 +C-X301:2 004.8 25/BK 1L1 +C-K003:2 005.9 25/BK 2L2 +C-F101:1 009.9 Rail
+C-K030:1 004.8 25/BK +C-Q008:1 012.2 Rail +C-F100:1 009.7 Rail
+C-X301:4 004.9 25/BK +C-Q0016:1 012.8 25/BK +C-F106:1 006.5 TBA 25/BK
®
+C-K003:1 004.9 25/BK +C-F007:1 014.7 Rail +C-Q006:3 011.6 Rail
+C-F001:1 005.8 25/BK +C-F004:1 014.3 25/BK +C-Q007:3 011.7 Rail
+C-X301:6 004.10 25/BK +C-Q009:3 011.8 Rail
+C-F103A:1 021.7 Rail 1L2 +C-K003:4 005.9 25/BK +C-Q027:3 010.3 25/BK
+C-F102A:1 021.2 25/BK +C-Q008:3 012.2 Rail +C-Q050:3 164.2 57 25/BK
+C-F034:1 022.9 Rail +C-Q016:3 012.9 25/BK +C-F008:1 015.2 6/BK
+C-F005:1 146.4 +C-F007:3 014.8 Rail +C-F040:1 166.4 68
+C-X301:5 105.1 25/BK +C-F009:1 013.2

+C-F029:1 105.2 HVA, 75 10/BK 2L3 +C-K030:6 005.8 25/BK
+C-F220:1 155.2 56 10/BK 1L3 +C-K003:6 005.9 25/BK +C-F021:1 009.4 Rail
+C-F210:1 154.3 56 +C-Q008:5 012.2 Rail +C-F030:1 010.1 25/BK
+C-Q016:5 012.9 25/BK +C-F101:1 009.9 Rail
L2 +C-X301:8 004.8 25/BK +C-F015:1 013.7 ASU Rail +C-F100:1 009.7 Rail
+C-K030:3 004.8 25/BK +C-F007:5 014.8 Rail +C-F107:1 006.8 25/BK
+C-X301:10 004.9 25/BK +C-F033:1 015.7 PT +C-Q006:5 011.6 Rail
+C-K003:3 004.9 25/BK +C-Q007:5 011.7 Rail
+C-F551:1 005.10 25/BK 2L1 +C-K030:2 005.8 25/BK +C-Q009:5 011.8 Rail
+C-X301:12 004.10 25/BK +C-F012:1 011.9 Rail +C-Q027:5 010.3 25/BK
+C-F103B:1 021.7 Rail +C-F019:1 011.2 Rail +C-Q050:5 164.2 57 25/BK
+C-F102B:1 021.2 25/BK +C-F016:1 007.2 ASU 25/BK +C-F013:1 016.2
+C-F034:3 022.9 +C-F101:1 009.9 Rail
+C-X301:11 105.1 25/BK +C-F100:1 009.6 Rail 4L1 +C-X4L1:1 003.1 1,5/BK
+C-F029:3 105.2 HVA, 75 10/BK +C-F104:1 009.3 25/BK +C-F005:2 146.4
+C-F220:3 155.2 56 +C-Q006:1 011.5 Rail
+C-Q007:1 011.7 Rail 4L1 +C-X4L1:2 003.1 1,5/BK
L3 +C-X301:14 004.8 25/BK +C-Q009:1 011.8 Rail +C-A200:1 023.5 1,5/BK
+C-K030:5 004.8 25/BK +C-Q027:1 010.3 25/BK +C-A201:1 023.5 1,5/BK
+C-X301:16 004.9 25/BK +C-Q050:1 164.2 57 25/BK +C-A202:1 024.5 1,5/BK
+C-K003:5 004.9 25/BK +C-F020:1 163.7 54 +C-A203:1 024.5 1,5/BK
+C-X301:18 004.10 25/BK +C-A204:1 025.5 1,5/BK
+C-F103C:1 021.7 Rail 2L2 +C-K030:4 005.8 25/BK +C-A205:1 031.5 1,5/BK
+C-F102C:1 021.2 25/BK +C-F010:1 010.9 Rail +C-A206:1 026.5 1,5/BK
Doc. No. RM-3443532-0102

+C-F034:5 022.9 +C-F002:1 006.2 25/BK +C-A502:1 032.5 HVA
+C-X301:17 105.1 25/BK
+C-F029:5 105.2 HVA, 75 10/BK
+C-F220:5 155.2 56
Designer FLNN Date 2018-02-09 Machine TBA/19-0400
Tetra Pak ECM No. Denomination Page Type
897720 LINE SUMMARY LINE SUMMARY
Company Document No. Doc. Type Version Page:
Drawing remarks Tetra Pak (Sweden) 3027757-0004 ELD AX 001
Under Review
(Cont’d)
317 (360)
Under Review
318 (360)
(Cont’d)
1L+ +C-X1L+:1 001.1 1L+ +C-X1L+:6 001.2 1L+ +C-X1L+:13 001.3
+C-F1001:2 022.1 +C-A300:18 033.5 +C-X004:60 044.4
+C-A301:18 033.5 +C-X004:72 045.4
1L+ +C-X1L+:2 001.1 +C-A302:18 034.5 +C-X004:74 045.4
+C-Z003:Load 004.6 +C-A303:18 034.5 +C-X004:76 045.4 75
+C-A305:18 035.5 +C-X004:98 054.1
1L+ +C-X1L+:3 001.1 +C-A307:18 035.5 +C-X004:101 054.1
+C-A200:5 023.5 +C-A510:18 035.5 HI, 72 +C-X004:104 054.1
+C-A201:5 023.5 +C-A510:14 035.5 HI, 73 +C-X004:110 054.1
+C-A202:8 024.5 +C-X004:113 054.1
+C-A202:5 024.5 +C-X004:116 054.1
+C-A203:8 024.5 1L+ +C-X1L+:7 001.2 +C-X004:119 054.1
+C-A203:5 024.5 +C-A500:310 021.1 +C-X004:134 054.1
+C-A204:5 025.5
+C-A206:5 026.5 1L+ +C-X1L+:8 001.2

+C-A205:5 031.5 +C-A501:310 022.6
+C-A206:5 026.5
+C-A502:5 032.5 HVA 1L+ +C-X1L+:9 001.3
+C-A518:5 032.5 HI +C-F1002:13 068.1
+C-G002:R2 013.7 ASU
1L+ +C-X1L+:4 001.2
+C-A204:5 025.5 1L+ +C-X1L+:10 001.3
+C-A206:5 026.5 +C-G001:R2 013.2
+C-A212:5 028.5 TBA +C-G003:R2 014.2
+C-A213:5 028.5 TBA +C-G004:R2 014.2
+C-A217:5 030.5 +C-G006:R2 015.7 PT
+C-A205:5 031.5
1L+ +C-X1L+:11 001.3
1L+ +C-X1L+:5 001.2 +C-X002:102 052.2
+C-A209:5 026.5 PT +C-X002:104 052.2
+C-A210:5 027.5 PT +C-X002:172 052.2
+C-A211:5 027.5 PT +C-X002:205 052.2
+C-A216:5 030.5 TPA +C-X002:207 052.2
1L+ +C-X1L+:12 001.3
Doc. No. RM-3443532-0102

+C-X003:30 054.2
+C-X003:41 020.1
+C-X003:60 019.1

®
(Cont’d)
(Cont’d)
5L+ +C-X5L+:1 002.8 6L+ +C-X6L+:1 002.4

+C-F1005:2 022.3 +C-F1006:2 022.4
®
5L+ +C-X5L+:2 002.8 6L+ +C-X6L+:2 002.5
+C-A800:13 138.2 +C-A800:1:33 138.6
+C-A800:2:13 142.2 75
5.1L+ +C-X5.1L+:1 002.1 +C-A800:2:23 142.2 75
+C-A800:14 138.2
6.1L+ +C-X6.1L+:1 002.8
5.1L+ +C-X5.1L+:2 002.1 +C-A800:1:34 138.6
+C-K041:9 043.1 ALC

6.1L+ +C-X6.1L+:2 002.8
5.1L+ +C-X5.1L+:3 002.1 +C-A607:13 062.3
+C-K025:9 043.2 +C-A608:13 062.3
+C-A609:13 062.4
5.1L+ +C-X5.1L+:4 002.2 +C-A610:13 062.4
+C-K097:9 077.6
6.1L+ +C-X6.1L+:3 002.8
5.1L+ +C-X5.1L+:5 002.2 +C-X002:63 010.5
+C-A107:11 062.1
6.1L+ +C-X6.1L+:4 002.8
5.1L+ +C-X5.1L+:6 002.2 +C-X004:217 050.8
+C-A115:01 075.1
+C-A115:11 076.1 6.1L+ +C-X6.1L+:5 002.8
+C-A116:01 077.1 +C-X007:1 057.2
6.1L+ +C-X6.1L+:6 002.9

+C-A103:2 053.7
6.1L+ +C-X6.1L+:7 002.9

+C-A123:11 092.1
Doc. No. RM-3443532-0102

Under Review
(Cont’d)
319 (360)
Under Review
320 (360)
(Cont’d)
12L+ +C-X12L+:1 003.7 13L+ +C-X13L+:1 003.1 A- +C-X A-PULSE:1 003.6
+C-F1012:2 022.7 +C-F1013:2 022.8 PULS +C-A504:IQ10 127.5
12L+ +C-X12L+:2 003.8 13L+ +C-X13L+:2 003.1 A- +C-X A-PULSE:2 003.6

+C-A504:24V 127.5 +C-A800:23 138.2 PULS +C-A504:I6 127.5
+C-A800:43 138.2
12L+ +C-X12L+:3 003.8 +C-A802:43 141.5 A- +C-X A-PULSE:3 003.6
+C-X002:21 129.2 +C-A804:23 138.2 PULS +C-A800:X1 138.2
+C-X002:78 130.2 +C-A803:43 140.2 +C-A802:X1 141.5
+C-X002:92 132.2 +C-A801:43 141.5 ASU +C-A803:X1 140.2
+C-X002:98 133.2 +C-A804:X1 138.2
13L+ +C-X13L+:3 003.1 +C-A805:X1 139.6 PT
12L+ +C-X12L+:4 003.8 +C-K500:14 144.3
+C-X002:167 134.9 +C-K501:14 144.3 A- +C-X A-PULSE:4 003.6
+C-X002:244 134.6 +C-K501:24 144.3 PULS +C-K024:22 148.1

+C-X002:270 131.2
13L+ +C-X13L+:4 003.2 A- +C-X A-PULSE:5 003.7
12L+ +C-X12L+:5 003.8 +C-X002:269 135.2 PULS +C-X002:271 135.2
+C-X004:219 050.1
13L+ +C-X13L+:5 003.2 A- +C-X A-PULSE:6 003.7
+C-X003:17 135.5 PULS +C-X003:18 135.5
13L+ +C-X13L+:6 003.2 A- +C-X A-PULSE:7 003.7

+C-A118:11 082.1 PULS +C-X002:22 129.3
+C-X002:79 130.2
14L+ +C-X14L+:1 003.4 +C-X002:93 132.2
+C-F1014:2 022.8 +C-X002:99 133.2
14L+ +C-X14L+:2 003.5 A- +C-X A-PULSE:8 003.7

+C-A118:01 081.1 PULS +C-X002:113 136.7
+C-X002:138 137.8
14L+ +C-X14L+:3 003.5 +C-X002:245 134.6
+C-A701:IN5 159.7 56 +C-X002:272 131.2
+C-A702:+VDC 161.1 56
+C-Z221:L 156.1 56
Doc. No. RM-3443532-0102

A- +C-X A-PULSE:9 003.7
PULS +C-A801:X1 141.5 ASU

®
(Cont’d)
(Cont’d)
L- +C-XL-:45 001.9 +C-A801:S24 141.5 ASU L- +C-XL-:59 001.3

+C-A600:A1 093.3 +C-A801:34 141.5 ASU +C-X018:10 052.2
+C-A601:A1 093.3 +C-A800:2:A2 142.3 75
®
+C-A602:A1 093.3 +C-A800:2:S24 142.3 75 L- +C-XL-:60 001.3
+C-A604:A1 046.3 +C-X025:7 101.2 PT
+C-A607:A1 062.3 L- +C-XL-:49 001.10
+C-A608:A1 062.3 +C-G001:04 013.2
+C-A609:A1 062.4
+C-A610:A1 062.4 L- +C-XL-:50 001.10
+C-G002:04 013.7 ASU
L- +C-XL-:46 001.9
+C-A800:A2 138.2 L- +C-XL-:51 001.2
+C-A800:S24 138.2 +C-G003:04 014.2
+C-A800:1:A2 138.6
+C-A800:1:S24 138.6 L- +C-XL-:52 001.2
+C-A802:A2 141.5 +C-G004:04 014.7
+C-A802:S24 141.5
+C-A802:34 141.5 L- +C-XL-:53 001.2
+C-A803:A2 140.2 +C-G005:04 015.2
+C-A803:S24 140.2
L- +C-XL-:54 001.2
L- +C-XL-:47 001.9 +C-G006:04 015.7 PT
+C-A803:33 140.2
+C-A804:A1 138.2 L- +C-XL-:55 001.2
+C-A804:S14 138.2 +C-K206:A2 009,4
+C-A804:1:A1 138.6 +C-K205:A2 007.2 ASU
+C-A804:1:S14 138.6 +C-K022:A2 091.6 ASU
+C-A805:A1 139.6 PT
+C-A805:S14 139.6 PT L- +C-XL-:56 001.3
+C-A805:1:A1 139.6 PT +C-P002:- 074.7
+C-A805:1:S14 139.6 PT +C-P003:- 084.7
+C-P004:2 074.7 PT
L- +C-XL-:48 001.10
+C-A806:A2 140.2 L- +C-XL-:57 001.3
+C-A806:S24 140.2 +C-X015:8 093.8
Doc. No. RM-3443532-0102

+C-A806:1:A2 140.2
+C-A806:1:S24 140.2 L- +C-XL-:58 001.3
+C-A801:A2 141.5 ASU +C-X016:2 091.8 ASU
+C-A801:S24 141.5 ASU
Under Review
(Cont’d)
321 (360)
Under Review
322 (360)
(Cont’d)
L- +C-XL-:61 001.3 L- +C-XL-:68 001.5 L- +C-XL-:69 001.5
+C-X452:1 103.2 +C-X004:99 054.1 +C-X004:169 085.7
+C-X004:102 054.1 +C-X004:184 093.8
L- +C-XL-:62 001.4 +C-X004:105 054.1
+C-X002:8 081.7 +C-X004:108 070.1 L- +C-XL-:70 001.5
+C-X002:23 129.2 +C-X004:111 054.1 +C-X004:180 093.8
+C-X002:35 046.3 +C-X004:114 054.1 +C-X004:218 050.1
+C-X002:44 046.4 +C-X004:117 054.1 +C-X004:221 050.7
+C-X002:59 043.5 +C-X004:120 054.1 +C-X004:230 115.2
+C-X002:224 082.7 +C-X004:123 054.4
+C-X002:222 082.7 +C-X004:126 072.2 L- +C-XL-:71 001.5
+C-X002:251 104.2 +C-X004:129 072.2 +C-Z050:N 167:3 68
+C-X004:132 069.1
L- +C-XL-:63 001.4 +C-X004:135 054.1
+C-X002:258 075.5 +C-X004:138 054.4

+C-X002:274 131.2 +C-X004:205 038.7
+C-X002:284 144.8
+C-X002:290 144.8
+C-X002:296 145.7
+C-X002:302 145.7
L- +C-XL-:64 001.4
+C-P005:7:6 048.6
+C-P007:6.8 049.6 74
L- +C-XL-:65 001.4
+C-P005:8:5 048.6
L- +C-XL-:66 001.4
+C-X004:42 038.1
+C-X004:46 038.1
L- +C-XL-:67 001.5
+C-X004:82 082.7
+C-X004:84 082.7
Doc. No. RM-3443532-0102

+C-X004:86 082.7
+C-X004:88 082.7

®
(Cont’d)

5 & #
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9+:).* 9+:.,.
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9+#,0.=- 6 9+#-,)=.. ,0*8 9!+'.,,=+ :< 9+#),*=,2 ,821
9!+'.,,=9 '" 9+#),*=,) ,88.
9+:)0, 9+C.1/ < 9+C.1- ,822
9+#,,.'=,* :< 9+#),*=)- ,880
9+#,,.'=,/ '" 9+#),*=)/ ,88. 9+:0,,

9+C..0 < 9+:)0,=< ,88- 9+),)= < 5" ) ) 9+)),= < 5" ) )220 28
9+:)0) 9+:2-0
9+#),*=., ) 9+C..2 ,88. 9+;,.0=) '" 9!+!,,.=# ,)82
9+;,.0=0 '; 9!+!,,.=' ,)82
9+:)08 9+;,.0=2 '7 9!+!,,.= ,)82
9+$*,-=) 3"6 9!+!,,.= ,)82

9+$,,0=-/ ; 9+#,)/=.))) ,.,/
9+:2-0=< < ,)82
9+$,,0=-) 36 9+#,)/=..,0 ,.,/
9+$,,0=-) :< 9+#,)/=).,0 ,.,/
9+#-,)=.- '" 9+#,)/=).,. ,.,/ 9+:2--

6 9!+!,,.=#=#9"9 '; 9+#,,.#=)=#!9 ,)82
9+$,,0=-- 3" 9+#,)/=).)) ,.,/ 9!+!,,.=C=9&! '" 9+#,,.#=*=9&! ,)82
9+:)08 < 9+#,)/=).). ,.,/ 9+:2--=5#" 5#" 9+C-.- ,)8),
9+#-,)=.- '" 9+#,00=) )1,/ 9!+!,,.= =9##9 3" 9+#,,.#=2=!9 ,)82
9!+!,,.==4! 35 9+#,,.#=)-= :52 ,)82
9+:)-, 9!+!,,.=3="( 43 9+#,,.#=1= :5* ,)82
9!+!,,.=='949 5 9+#,,.#=0='!9 ,)82

9+$,,-=..) ) 9!+628.=. ,2,8 <#(12
9!+!,,.='=#+"+ :<('; 9+#,,.#=.=#!+ ,)82
9+$,,-=.., . 9!+628.=) ,2,8 <#(12
9!+!,,.=5=9 :<('5 9+#,,.#=)2=+&! ,)82
9!+!,,.=!=+&! :<('7 9+#,,.#=).=) ,)82

9+:.,,
Doc. No. RM-3443532-0102

9!+!,,.=;=4: 52 :<(3" 9+#,,.#=),=!+ ,)82
9+$,,.=)80 '" 9!+6.,,=) ,/-2
9!+!,,.=%=+##+ :<(35 9+#,,.#=8= 4! ,)82
9+$,,.=)8- '7 9!+6.,,=. ,/-2
9!+!,,.=&=4! :<(43 9+#,,.#=))=9 ,)82
9!+!,,.=='+4+ :<(5 9+#,,.#=-='!+ ,)82

9+:.,)
9!+!,,.=<="( :<(6 9+#,,.#=/=0 ,)82
9+$,,.=)82 '" 9!+6.,)=) ,/-2 9!+!,,.="=4: 5* 6 9+#,,.#=)0=. ,)82
9+$,,.=)88 '7 9!+6.,)=. ,/-2

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(Cont’d)
323 (360)
Under Review

5 & #
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324 (360)
% ( 4
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(Cont’d)
6 12
9+:222
3" 12
9+$,,.=10 ) 9+<2,)=. )012
9+:8.)=< < 9+C,,,8 ).-. 12
9+$,,.=1- . 9+2,)=)- )012
9+$,,.=)08 0 9+2,)=; )012

9+:82)
9+$0)8) ) 9!+$00, ).*.
9+:228
9+$,,.=12 ) 9+<2,.=. )012
9+:82-
9+$,,.=18 . 9+2,.=)- )012
9+$0)80 ) 9!+$00) ).*-
9+$,,.=)08 0 9+<2,.=) )012
9+:822
9+:8,)
9!+,,) ) 9+$0)8- ).*2
9+$,,-=.., ) 9+$8,)=) ).,0 12
9+$,,-=..1 . 9+$8,)=. )2,1 12
0
9+:828
9+$,,-=../ 9+$8,)=0 )2,1 12
9+$,,-= 3"6 9+$8,)= ) )2.8 12 9+$,,.=.) '" 9+$0)8=9.- ).*.
9+$,,.=.0 '7 9+$0)8=, ).*.
9+$,,.=.. :< 9+$0)8=" ).*.

9+:8,/
9+$,,.=// 6 9+$0)8=. ).*-
9+$,,-=.)/ ) 9+$8),=- )2,. 12
9+$,,.=.- '; 9+$0)8=47 ).*.
9+$,,-=.)* . 9+$8)2=- )2,2 12
9+$,,.=*, ; 9+$0)8=- ).*-
9+$,,-=.)8 0 9+$8.,=- )2,1 12
9+$,,.=/1 3" 9+$0)8=) ).*-
9+$,,-=.)1 - 9+$8.)=- )2,* 12
9+$,,.=/* 36 9+$0)8=0 ).*-
9+$,,-= 3"6 9+$8,)= . )2.8 12
9+$,,.=*) 5 9+$0)8=2 ).*-
9+C.11 < 9+:828=< ).*.

9+:8).
9+$,,)= 3"6 9+$8,/= ) ),22 12
9+:82/
9+$,,)=))) ) 9+$8,/=) ),2- 12
9+$,,.=1/ '" 9+$0)1=9.- )0,.
Doc. No. RM-3443532-0102

9+$,,)=)). . 9+$8,/=. ),2- 12
9+$,,.=/, '7 9+$0)1=, )0,.
9+$,,)=))0 0 9+$8,/=0 ),2- 12
9+$,,.=1* :< 9+$0)1=" )0,.
9+$,,)=))- - 9+$8,/=- ),22 12
9+$,,.=/. 6 9+$0)1=) )0,-
9+$,,.=/) '; 9+$0)1=47 )0,.

9+:8.)
9+$,,.=/0 ; 9+$0)1=. )0,-
9+382,=)- :< 9+$,,-=..8 ,082 12
9+$,,.=/- 3" 9+$0)1=0 )0,-
9+382,=)0 '" 9+$,,-=..2 ,08- 12

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(Cont’d)

5 & #
) . 0 - 2 8 1 / * ),

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% ( 4
% 4
(Cont’d)
9+$,,-=8) 0 9 +7,,)=,,0 ,--2

9!+:-02
®
9+$,,-=8. - 9 +7,,)=,,- ,--2
9+$,,-=))2 '" 9!+',8)='; ,2-2
9+$,,-=80 2 9 +7,,)=,,2 ,--2
9+$,,-=))1 '7 9!+',8)='7 ,2-2
9+$,,-=8- 8 9 +7,,)=,,8 ,--2
9+$,,-=))8 '; 9!+',8)='" ,2-2
9+$,,-=82 1 9 +7,,)=,,1 ,--2
9+$,,-=88 / 9 +7,,)=,,/ ,--2

9!+:-01 *
9+$,,-=81 ) 9 +7,,.=,,) ,-22 ),
9+$,,-=8/ . 9 +7,,.=,,. ,-22 ))
9+$,,-= 3"6 9 +7,,.= ,-22 ).
9!+:-0/ 9!+:--.
9+$,,-=8* ) 9 +7,,.=,,) ,-22 9!+$)0.=) '" 9+$,,0=2) ,011
9+$,,-=1, . 9 +7,,.=,,. ,-22 9!+$)0.=0 '7 9+$,,0=2. ,011
9+$,,-= 3"6 9 +7,,.= ,-22 9!+$)0.=- '; 9+#-,,=)* ,012
9+C.)0 < 9+C.). ,011
9!+:-0*
9+$,,-=1. ) 9 +7,,.=,,) ,-22 <#(12 9!+:---
9+$,,-=1) . 9 +7,,.=,,. ,-28 <#(12 9!+$)0-=) '" 9+$,,0=2- ,011
9+$,,-=10 0 9 +7,,.=,,- ,-28 <#(12 9!+$)0-=0 '7 9+$,,0=22 ,011
9+$,,-=1- - 9 +7,,.=,,0 ,-22 <#(12 9!+$)0-=- '; 9+#-,,=., ,012
9+$,,-=12 2 9 +7,,.=,,- ,-28 12 9+C.)- < 9+C.)2 ,011
9+$,,-=18 8 9 +7,,.=,,0 ,-22 12
9+$,,-= 3"6 9 +7,,.= ,-22 <#(12 9!+:--1
9+$,,-=-) 5 9!+',/,=)=9 ,01.
9!+:--, 9+$,,-=-. '7 9!+',/,=)=+ ,01.
9+$,,-=))* '" 9!+',80='" ,2-2 9+$,,-=-- 36 9!+',/,=)=3" ,01.
Doc. No. RM-3443532-0102

9+$,,-=)., '7 9!+',80='7 ,2-2 9+$,,-=-0 6 9!+',/,=)= ,01.
9+$,,-=))/ '; 9!+',80='; ,2-2
9!+:--/
9!+:--) 9+$,,-=-2 5 9!+',/,=.=9 ,01.
9+$,,-= 3"6 9 +7,,)= ,--2 9+$,,-=-8 '7 9!+',/,=.=+ ,01.
9+$,,-=2* ) 9 +7,,)=,,) ,--8 9+$,,-=-/ 36 9!+',/,=.=3" ,01.
9+$,,-=8, . 9 +7,,)=,,. ,--2

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!"

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Under Review
(Cont’d)
325 (360)
Under Review

5 & #
) . 0 - 2 8 1 / * ),

& 0,.1121
326 (360)
% ( 4
% 4
(Cont’d)
9+$,,)=0 '; 9!+5,0.=6 ,,**

9!+:--/
9+$,,)=) &'7 9!+5,0.=> ,,**
9+$,,-=-1 6 9!+',/,=.= ,01.
9+$,,)=. '" 9!+5,0.=$ ,,**
9!+:--*
9!+:-20
9+#,).=)2,) ) 9!+!)0.=2 ,)/2
9+$,,-=/* ) 9 +7,,.=,,) ,-22 12
9+#,).=)2,. . 9!+!)0.=8 ,)/2
9+$,,-=*, . 9 +7,,.=,,. ,-22 12
9+#,).=)2,- 0 9!+!)0.=) ,)/2
9+$,,-= 3"6 9 +7,,.= ,-22 12
9+#,).=)2,2 - 9!+!)0.=. ,)/2
9+#,).=)2,0 3"6 9!+!)0.= ,)/2

9!+:-2-
<
9+C)*- 9+C)*1 ,)/8

9+$,,-=).2 '" 9!+',1)='" ,1.2
9+#,0-=8J ) 9!+!)0.=2 ,)/2
9+$,,-=).8 '7 9!+',1)='7 ,1.2
9+#,0-=.J . 9!+!)0.=8 ,)/2
9+$,,-=).- '; 9!+',1)='; ,1.2
9+#,0-=2J 0 9!+!)0.=) ,)/2
9+#,0-=)J - 9!+!)0.=. ,)/2
3"6
9!+:-22
9+C)*) 9!+!)0.= ,)/2
9+$,,-=).1 '; 9!+',*-='; ,1.2
9+$,,-=)./ '" 9!+',*-='" ,1.2

9!+:-2,
9+$,,-=).* '7 9!+',*-='7 ,1.2
9!+$,01,,#=+ 5 9+$,,-=. ,.-0
9!+$,01,,#=9 6 9+$,,-=) ,.-0

9!+:-28
9+$,,-=).. '" 9!+'),-='" ,222
9!+:-2)
9+$,,-=).0 '7 9!+'),-='7 ,222
9+#,).=.2,) ) 9!+!)00=2 ,)/8
9+$,,-=).) '; 9!+'),-='; ,222
9+#,).=.2,. . 9!+!)00=8 ,)/8
9+#,).=.2,- 0 9!+!)00=) ,)/8
-
9!+:-2/
9+#,).=.2,2 9!+!)00=. ,)/8
9+#,).=.2,0 3"6 9!+!)00= ,)/8 9+$,,-=),1 '" 9!+')8,='" ,1,2
9+$,,-=),/ '7 9!+')8,='7 ,1,2
Doc. No. RM-3443532-0102

9+C)*2 < 9+C)*8 ,)/1
9+#,02=.J . 9!+!)00=8 ,)/8 9+$,,-=),8 '; 9!+')8,='; ,1,2
9+#,02=2J 0 9!+!)00=) ,)/8
9+#,02=)J - 9!+!)00=. ,)/8 9!+:-2*

9+C)*) 3"6 9!+!)00= ,)/8 9+$,,)=0, ) 9!+!,)*=. ,)./
9+$,,)=0) . 9!+!,)*=- ,)./
9!+:-2. 9+$,,)=0. 0 9!+!,)*=8 ,)./
9+$,,)= 3"6 9!+5,0.= ,,*/

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(Cont’d)

5 & #
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% ( 4
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(Cont’d)
9+$8,.=) '7 9!+'828=+ ))*2 12

9!+:*2/
®
9+$8,.=)/ :< 9!+'828= ))*2 12
9!+$,,.=., 0 9!+$,..=0 ,-88
9+$8,.=0 '; 9!+'828= ))*8 12
-
3"6
9!+:*/*
9+$8,.=8 '; 9!+'821='; ))*2 12
9!+:*/-
9+$8,.=2 '" 9!+'821='" ))*2 12
9+$8,/=2 ) 9!+!82,=7 ).-* 12

9+$8,.=- '7 9!+'821='7 ))*2 12
9+$8,/=8 . 9!+!82,= ).-* 12
9+$8,/=1 0 9!+!82,=: ).-* 12
9!+:**,
9+$8,/= . 3"6 9!+!82,=3" ).-* 12
9+388,=7() ) 9!+!88,= ).22 12
9+388,=(. . 9!+!88,=7 ).22 12
9!+:*/2
9+388,=:(0 0 9!+!88,=: ).22 12
9+382,=7() ) 9!+!82,=:) ).-/ 12
9+388,=F 3"6 9!+!88,= ).22 12
9+382,=(. . 9!+!82,=) ).-/ 12
9+C,,,0 < 9+C,,,- ).21 12
9+382,=:(0 0 9!+!82,=7) ).-/ 12
9+382,=F 3"6 9!+!82,=3" ).-* 12
9!+:**)
9+C2,) < 9!+:*/2=< ).-/ 12
9+$8,.=* '; 9!+'82/='; ))*2 12
9+$8,.=/ '" 9!+'82/='" ))*2 12
9!+:*/8
9+$8,.=1 '7 9!+'82/='7 ))*2 12
9+382,='+ '; 9+C.8. ).-1 12
36 12
9!+:**.
& 12
9+$8,.=)/ '" 9!+682,=) ).,8 12
6 12
9+$8,.=)8 '7 9!+682,=. ).,8 12
9+382,=# :< 9+C.80 ).-1 12
9+382,=#+ '" 9+C.8- ).-1 12
43 12
9!+:**0
Doc. No. RM-3443532-0102

9+382,=' ; 9+C.82 ).-1 12 9+$8,.=). '; 9!+'82*='; ))*2 12
9+382,= '7 9+C.8) ).-/ 12 9+$8,.=)) '" 9!+'82*='" ))*2 12
3" 12 9+$8,.=), '7 9!+'82*='7 ))*2 12
9+382,=9 5 9+C.8, ).-/ 12

9+C.81 < 9!+:*/8=< ).-8 12 9!+:**-
9+$8,.=)2 '; 9!+'88,='; ))*2 12
9!+:*// 9+$8,.=)- '" 9!+'88,='" ))*2 12
9+$8,.=. '" 9!+'828=9 ))*2 12

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!"

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Under Review
(Cont’d)
327 (360)
Under Review

5 & #
) . 0 - 2 8 1 / * ),

& 0,.1121
328 (360)
% ( 4
% 4
(Cont’d)
9!+:**-
9+$8,.=)0 '7 9!+'88,='7 ))*2 12
9!+:**8
9+$8,.=0. '" 9!+'88)=) ))/2 12
9+$8,.=00 :< 9!+'88)=. ))/2 12
9+$8,.=0) '7 9!+'88)=0 ))/2 12
9+$8,.=0- '; 9!+'88)=- ))/2 12
9+:88.
9+$0)8-=- '; 9!+*,,=47 )0,/
9+$0)8-=0 '7 9!+*,,=, )0,/
9+$0)8-=) '" 9!+*,,=9.- )0,/
9+$0)8-=. :< 9!+*,,=" )0,/
9+$0)8-=2 36 9!+*,,="%4 )0,*
9+$0)8-=0 < 9+:88.=< )0,-
Doc. No. RM-3443532-0102

!

5 %&"" .,)/+,.+,* '#()*+,-,,
!"

/*11., #'& 4"" 4"& #'& 4"" 4"&

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0,.1121+,,,1 & #$ ,-)
®
(Cont’d)
(Cont’d)
®
Drawing remarks

045
050
058
068
071
079
105
116
117
118
119
120
121
122
123
124
125
126
138
Under Review
142
146
148
150
152
138 installed.
146
148
Tetra Pak (Sweden)
Issued by/Date: FLNN / 2018-02-09 ECM 897720
Drawing remarks
3027757-0098 ELD AX 7(7)
®
Doc. No. RM-3443532-0102 329 (360)
4.2 Recommended and Discontinued
Spare Parts 4 Enclosed Documentation
4.2 Recommended and Discontinued Spare

Parts
4.2.1 Recommended Spare Parts
No recommended spare parts are introduced in this rebuilding kit.
4.2.2 Discontinued Spare Parts

No discontinued spare parts due to the installation of this rebuilding kit.
Under Review
330 (360) Doc. No. RM-3443532-0102

®
4 Enclosed Documentation 4.3 Declaration(s)
4.3 Declaration(s)
4.3.1 Manufacturer´s Declaration of Rebuilding
Under Review
®
Doc. No. RM-3443532-0102 331 (360)
4.3 Declaration(s) 4 Enclosed Documentation
(Cont’d)
MANUFACTURER'S DECLARATION OF REBUILDING

Name and address of the manufacturer:
Ruben Rausings Gata Lund
SE-22186 Lund
Sweden
This declaration is issued under the sole responsibility of the manufacturer.

Under Review
Object of the declaration:

OK High Viscosity
3443759-0100
The object of the declaration is intended to be incorporated into other equipment.

A risk assessment has been performed to verify the safety of the rebuilding in its intended
application. The accompanied instructions shall be followed for the rebuilding.
References to standards used or references to the other technical specifications which

have been applied:
EN ISO 12100:2010
Signed for and on behalf of the above named manufacturer:

Place and date of issue: Lund, Sweden
201
Name, function: Thomas Jacobsson
Manager Filling Machine Economy
Signature:
CS 1042 / 2017-05-17 / EN
The English language version of this document is the original version.
All other language versions are translations of the original version.
(Cont’d)
332 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
UMBAUERKLÄRUNG DES HERSTELLERS

Name und Adresse des Herstellers:
SE-22186 Lund
Sweden
Die alleinige Verantwortung für die Ausstellung dieser Konformitätserklärung

trägt der Hersteller.
Under Review
Gegenstand der Erklärung:
OK High Viscosity
3443759-0100
Der Gegenstand der Erklärung ist zum Einbau in andere Ausrüstung bestimmt.
Eine Risikobewertung wurde durchgeführt, um die Sicherheit der eingebauten Maschine
in der hierfür bestimmten Anwendung zu überprüfen. Beim Umbau sind die mitgelieferten
Anweisungen zu beachten.
Verweise auf verwendete Normen oder Verweise auf die angewendeten anderen
technischen Spezifikationen:
EN ISO 12100:2010
Unterzeichnet für und im Namen des oben genannten Herstellers:

Ort und Datum der Ausgabe: Lund, Sweden
2017-06-23
Name, Funktion: Thomas Jacobsson
Unterschrift:
CS 1042 / 2017-05-17 / DE
Die englische Version dieses Dokuments ist die Originalversion.
Alle anderssprachigen Versionen sind Übersetzungen der Originalversion.
(Cont’d)
®
Doc. No. RM-3443532-0102 333 (360)
(Cont’d)
PRODUCENTENS ERKLÆRING VEDR. OMBYGNING

Producentens navn og adresse:
SE-22186 Lund
Sweden
Denne overensstemmelseserklæring er udstedt under producentens eneansvar.

Under Review
Erklæringens genstand:
OK High Viscosity
3443759-0100
Genstanden for erklæringen skal indføjes i andet udstyr.

Der er blevet udført en risikovurdering for at verificere sikkerheden af ombygningen til
dens tiltænkte anvendelse. De medfølgende anvisninger skal følges ved ombygningen.
Referencer til de standarder, der er blevet anvendt, eller referencer til de andre
tekniske specifikationer, som er blevet anvendt:
EN ISO 12100:2010
Underskrevet for og på vegne af den ovenfor nævnte producent:

Sted og udstedelsesdato: Lund, Sweden
2017-06-23
Navn, stilling: Thomas Jacobsson
Underskrift:
CS 1042 / 2017-05-17 / DA
Den engelske version af dette dokument er den oprindelige version.
Alle versioner på andre sprog er oversættelser af den oprindelige version.
(Cont’d)
334 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
DECLARACIÓN DE RECONSTRUCCIÓN DEL FABRICANTE

Nombre y dirección del fabricante:
SE-22186 Lund
Sweden
Esta declaración de conformidad se expide bajo la responsabilidad exclusiva

del fabricante.
Under Review
Objeto de la declaración:
OK High Viscosity
3443759-0100
El objeto de la declaración está destinado a ser incorporado en otro equipo.

La finalidad de la evaluación del riesgo es comprobar que la reconstrucción es segura
en función del uso previsto. Se suministrarán instrucciones para la reconstrucción.
Referencias a las normas pertinentes utilizadas o referencias a las demás

especificaciones técnicas que se han aplicado:
EN ISO 12100:2010
Firmado por y en representación del fabricante indicado previamente:

Lugar y fecha de expedición: Lund, Sweden
2017-06-23
Nombre, cargo: Thomas Jacobsson
Firma:
CS 1042 / 2017-05-17 / ES
La versión en inglés de este documento es la versión original.
Todas las demás versiones de otros idiomas son traducciones de la versión original.
(Cont’d)
®
Doc. No. RM-3443532-0102 335 (360)
(Cont’d)
VALMISTAJAN VAKUUTUS MUUTOKSISTA

Valmistajan nimi ja osoite:
SE-22186 Lund
Sweden
Tämä yhdenmukaisuusvakuutus on myönnetty ainoastaan valmistajan vastuulla.

du fabricant.
Under Review
Vakuutuksen kohde:
OK High Viscosity
3443759-0100
Vakuutuksen kohde on tarkoitettu liitettäväksi toiseen laitteeseen.

Riskin arviointi on suoritettu tehtyjen muutosten turvallisuuden tarkistamista varten siinä
sovelluksessa, jossa niitä aiotaan käyttää. Mukana tulevia ohjeita tulee noudattaa
muutoksia tehtäessä.
Viittaukset sovellettuihin standardeihin tai muihin teknisiin erittelyihin, joita on

sovellettu:
EN ISO 12100:2010
Allekirjoitettu yllä mainitun valmistajan puolesta:

Myöntämispaikka ja -päivämäärä: Lund, Sweden
2017-06-23
Nimi, työnimike: Thomas Jacobsson
Allekirjoitus:
CS 1042 / 2017-05-17 / FI
Englanninkielinen versio tästä asiakirjasta on alkuperäinen versio.
Kaikki muut kieliversiot ovat käännöksiä alkuperäistestä versiosta.
(Cont’d)
336 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
DÉCLARATION DE CONVERSION DU FABRICANT

Nom et adresse du fabricant :
SE-22186 Lund
Sweden
La présente déclaration de conformité est délivrée sous la seule responsabilité
Under Review
Objet de la déclaration :
OK High Viscosity
3443759-0100
L'objet de la déclaration est destiné à être incorporé dans un autre équipement.

Une évaluation des risques a été effectuée afin de vérifier la sécurité de la conversion
dans le cadre de son application prévue. Les instructions fournies doivent être suivies
pour la conversion.
Références aux normes utilisées ou aux autres spécifications techniques qui ont été
appliquées :
EN ISO 12100:2010
Signé pour et au nom du fabricant susmentionné :

Date et lieu de délivrance : Lund, Sweden
2017-06-23
Nom, fonction : Thomas Jacobsson
Signature :
CS 1042 / 2017-05-17 / FR
La version en langue anglaise du présent document est la version originale.
Tous les exemplaires en d'autres langues sont des traductions de la version originale.
(Cont’d)
®
Doc. No. RM-3443532-0102 337 (360)
(Cont’d)

:
SE-22186 Lund
Sweden
!"#

.
Under Review
# #:

OK High Viscosity
3443759-0100

.

. !
.
$ %# & &' % ! ' #

&%# ("%# %& ":
EN ISO 12100:2010
('" ( (! # %# "! :

: Lund, Sweden
2017-06-23
"
,
: Thomas Jacobsson
#:
CS 1042 / 2017-05-17 / EL
$ % .
" %
.
(Cont’d)
338 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
PROIZVO)A*EVA IZJAVA O PREINAKAMA

Naziv i adresa proizvo+a,a:
SE-22186 Lund
Sweden
Za izdavanje EU izjave o sukladnosti odgovoran je isklju,ivo proizvo+a,.
Under Review
Predmet ove izjave:
OK High Viscosity
3443759-0100
Predmet ove izjave namijenjen je ugradnji u drugu opremu.

Provedena je procjena rizika kako bi se potvrdila sigurnost preinaka u namjenskoj
primjeni. Prilikom preinaka obavezno je pridravanje popratnih uputa.
Referencije na primijenjene standarde ili referencije na druge primijenjene tehni,ke

specifikacije:
EN ISO 12100:2010
Potpisano za i u ime prethodno navedenog proizvo+a,a:

Mjesto i datum izdanja: Lund, Sweden
2017-06-23
Ime, funkcija: Thomas Jacobsson
Potpis:
CS 1042 / 2017-05-17 / HR
Verzija dokumenta na engleskom jeziku izvorna je verzija.
Sve ostale verzije prijevodi su izvorne verzije.
(Cont’d)
®
Doc. No. RM-3443532-0102 339 (360)
(Cont’d)
VERKLARING VAN WEDEROPBOUW VAN FABRIKANT

Naam en adres van de fabrikant:
SE-22186 Lund
Sweden
Deze verklaring van overeenstemming wordt verstrekt onder volledige

verantwoordelijkheid van de fabrikant.
Under Review
Voorwerp van de verklaring:

OK High Viscosity
3443759-0100
Het voorwerp van de verklaring is bedoeld om bij de andere machines te worden ingebouwd.
Een risicobeoordeling werd uitgevoerd om de veiligheid van de wederopbouw in de
beoogde toepassing, te verifiëren. De bijbehorende instructies zullen worden gevolgd
voor de wederopbouw.
Verwijzingen naar gebruikte normen of naar de andere technische specificaties die

worden toegepast:
EN ISO 12100:2010
Ondertekend voor en namens bovengenoemde fabrikant:

Plaats en datum van uitgave: Lund, Sweden
2017-06-23
Naam, functie: Thomas Jacobsson
Handtekening:
CS 1042 / 2017-05-17 / NL
De Engels versie van dit document is de originele versie.
Alle andere versies zijn vertalingen van de originele versie.
(Cont’d)
340 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
PRODUSENTENS ERKLÆRING OM OMBYGGING

Produsentens navn og adresse:
SE-22186 Lund
Sweden
Denne samsvarserklæringen er utstedt under produsentens eneansvar.
Under Review
Erklæringens produkter:
OK High Viscosity
3443759-0100
Erklæringens produkt er beregnet på å bli innarbeidet i annet utstyr.

En risikovurdering er utført for å verifisere sikkerheten til ombyggingen i dens tiltenkte
bruksformål. De fulgte anvisningene skal følges for ombyggingen.
Referanser til standarder som brukes eller referanser til andre tekniske spesifikasjoner
som er anvendt:
EN ISO 12100:2010
Undertegnet for og på vegne av den navngitte produsenten ovenfor:

Utstedelsessted og -dato: Lund, Sweden
2017-06-23
Navn, funksjon: Thomas Jacobsson
Underskrift:
CS 1042 / 2017-05-17 / NO
Den engelskspråklige versjonen av dette dokumentet er den originale versjonen.
Alle andre språkversjoner er oversettelser av den originale versjonen.
(Cont’d)
®
Doc. No. RM-3443532-0102 341 (360)
(Cont’d)
DECLARAÇÃO DO FABRICANTE DE RECONSTRUÇÃO

Nome e endereço do fabricante:
SE-22186 Lund
Sweden
Esta declaração de conformidade é emitida sob a exclusiva responsabilidade

do fabricante.
Under Review
Objeto da declaração:
OK High Viscosity
3443759-0100
O objeto da declaração destina-se a ser incorporado noutro equipamento.

Uma avaliação de risco foi efetuada para verificar a segurança da reconstrução e a sua
aplicação pretendida. As instruções que acompanham devem ser seguidas para a
reconstrução.
Referências às normas utilizadas ou referências a outras especificações técnicas que

foram aplicadas:
EN ISO 12100:2010
Assinado em nome do fabricante acima mencionado:

Data e local da edição: Lund, Sweden
2017-06-23
Nome, função: Thomas Jacobsson
Assinatura:
CS 1042 / 2017-05-17 / PT
A versão em língua inglesa deste documento é a versão original.
Todas as outras versões de línguas são traduções da versão original.
(Cont’d)
342 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
YFIRLÝSING FRAMLEIÐANDA VARÐANDI ENDURSMÍÐI

Heiti og heimilisfang framleiðanda:
SE-22186 Lund
Sweden
Þessi samræmisyfirlýsing er gefin út á eigin ábyrgð framleiðanda.
Under Review
Yfirlýsing um vöru:
OK High Viscosity
3443759-0100
Yfirlýsingu vörunnar er ætlað að vera sameinuð öðrum búnaði.

Áhættumat hefur verið framkvæmt til að staðfesta öryggi endursmíðar í ætlaðri notkun
hennar. Fylgja skal meðfylgjandi leiðbeiningum við endursmíði.
Tilvísanir til staðla sem notast hefur verið við eða tilvísanir til annarra tæknilegra
lýsinga sem notaðar hafa verið:
EN ISO 12100:2010
Undirritað fyrir og fyrir hönd ofannefnds framleiðanda:

Útgáfustaður og -dagur: Lund, Sweden
2017-06-23
Nafn, staða: Thomas Jacobsson
Undirskrift:
CS 1042 / 2017-05-17 / IS
Enska útgáfa skjalsins er frumútgáfan.
Öll önnur tungumál eru þýðingar á frumútgáfunni.
(Cont’d)
®
Doc. No. RM-3443532-0102 343 (360)
(Cont’d)
DICHIARAZIONE DEL FABBRICANTE DI RICOSTITUZIONE

Nome e indirizzo del fabbricante:
SE-22186 Lund
Sweden
La presente dichiarazione di conformità è rilasciata sotto l'esclusiva

responsabilità del fabbricante.
Under Review
Oggetto della dichiarazione:

OK High Viscosity
3443759-0100
Loggetto della dichiarazione è inteso per essere incorporato in unaltra macchina.

È stata condotta una valutazione dei rischi al fine di verificare la sicurezza della nuova
macchina che si è costituita quando utilizzata per le sue applicazioni previste. Per
lutilizzo della nuova macchina che si è costituita è necessario attenersi alle istruzioni allegate.
Riferimenti alle norme utilizzate o alle specifiche tecniche che sono state applicate:
EN ISO 12100:2010
Firmato per e a nome del fabbricante sopracitato:

Data e luogo di emissione: Lund, Sweden
2017-06-23
Nome, funzione: Thomas Jacobsson
Firma:
CS 1042 / 2017-05-17 / IT
La versione in lingua inglese del presente documento costituisce la versione originale.
Tutte le versioni nelle altre lingue sono traduzioni dell'originale.
(Cont’d)
344 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
TILLVERKARENS FÖRSÄKRAN OM OMBYGGNAD

Tillverkarens namn och adress:
SE-22186 Lund
Sweden
Denna försäkran om överensstämmelse utfärdas på tillverkarens eget ansvar.
Under Review
Föremål för försäkran:
OK High Viscosity
3443759-0100
Föremålet för försäkran är avsett att byggas in i annan utrustning.

En riskbedömning har genomförts för att verifiera säkerheten för ombyggnaden i
avsedd tillämpning. De bifogade instruktionerna skall följas vid ombyggnaden.
Hänvisningar till standarder som använts eller hänvisningar till de andra tekniska
specifikationer enligt vilka överensstämmelsen försäkras:
EN ISO 12100:2010
Undertecknat för ovan nämnda tillverkare:

Ort och datum: Lund, Sweden
2017-06-23
Namn, befattning: Thomas Jacobsson
Namnteckning:
CS 1042 / 2017-05-17 / SV
Den engelska språkversionen av detta dokument är originalversionen.
Alla andra språkversioner är översättningar av den ursprungliga versonen.
(Cont’d)
®
Doc. No. RM-3443532-0102 345 (360)
(Cont’d)
PROHLÁENÍ VÝROBCE O ZABUDOVÁNÍ

Název a adresa výrobce:
SE-22186 Lund
Sweden
Toto prohláení o shod- se vydává s plnou zodpov-dností výrobce.

Under Review
P.edm-t prohláení:
OK High Viscosity
3443759-0100
P&edm't prohláení je ur(en k zabudování do jiného za&ízení.

Bylo provedeno posouzení rizika k ov'&ení bezpe(nosti zabudování v jeho ur(eném
pouití. Pro zabudování musí být dodreny doprovodné pokyny.
Odkazy na pouité normy nebo odkazy na jiné technické specifikace, které byly pouity:
EN ISO 12100:2010
Podepsáno za a jménem výe jmenovaného výrobce:

Místo a datum vystavení: Lund, Sweden
2017-06-23
Jméno, funkce: Thomas Jacobsson
Podpis:
CS 1042 / 2017-05-17 / CS
P)vodní verze tohoto dokumentu je v anglickém jazyce.
Vechny dalí jazykové verze jsou p&eklady p)vodní verze.
(Cont’d)
346 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
TOOTJA TAASTAMISDEKLARATSIOON
Tootja nimi ja aadress:
SE-22186 Lund
Sweden
Tootja vastutab ainuisikuliselt selle vastavusdeklaratsiooni väljastamise eest.
Under Review
Deklareeritav ese:
OK High Viscosity
3443759-0100
Deklareeritav ese on mõeldud kasutamiseks teise masina osana.

Kinnitamaks ettenähtud seadmesse tagasi panemise ohutust, on tehtud riskianalüüs.
Seadme taastamisel tuleb järgida kaasasolevaid juhiseid.
Viited kasutatud standarditele või viited muudele rakendatud tehnilistele

spetsifikatsioonidele:
EN ISO 12100:2010
Ülalnimetatud tootja eest ja tema nimel allkirjastanud:

Väljastamisaeg ja -koht: Lund, Sweden
2017-06-23
Nimi, amet: Thomas Jacobsson
Allkiri:
CS 1042 / 2017-05-17 / ET
Originaaldokument on inglise keeles.
Kõik muukeelsed versioonid on originaalversiooni tõlked.
(Cont’d)
®
Doc. No. RM-3443532-0102 347 (360)
(Cont’d)
GYÁRTÓ ÚJJÁÉPÍTÉSRE VONATKOZÓ NYILATKOZATA

Gyártó megnevezése és címe:
SE-22186 Lund
Sweden
Jelen nyilatkozat kiadása a gyártó kizárólagos felel/sségén alapul.

Under Review
A nyilatkozat tárgya:
OK High Viscosity
3443759-0100
A nyilatkozat tárgyát képez* készülék egyéb berendezésbe való beépítésre hivatott.

A rendeltetésszer+ felhasználás szerinti újjáépítés biztonságának a kivizsgálása
érdekében végrehajtottunk egy kockázatértékelést. Az újjáépítés során kövesse a
mellékelt utasításokat.
Referenciák a felhasznált szabványokra vagy egyéb alkalmazott m0szaki jellemz/kre:

EN ISO 12100:2010
A fent megnevezett gyártó nevében és részér/l írták alá:

Kiadás helye és dátuma: Lund, Sweden
2017-06-23
Név, beosztás: Thomas Jacobsson
Aláírás:
CS 1042 / 2017-05-17 / HU
Jelen dokumentum angol változata tekintend* eredeti változatnak.
Az összes egyéb nyelv+ változat az eredeti fordításának tekintend*.
(Cont’d)
348 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
RAOT1JA P1RB2VES DEKLAR1CIJA

Raot3ja nosaukums un adrese:
SE-22186 Lund
Sweden
4 ES atbilst4bas deklar3cija ir izdota vien4gi uz 3da raot3ja atbild4bu.
Under Review
Deklar3cijas objekts:
OK High Viscosity
3443759-0100
Deklar,cijas objektu ir paredz-ts ieb.v-t cit, apr/kojum,.

Riska nov-rt-jums ir veikts, lai apstiprin,tu p,rb.ves dro/bu saist/b, ar paredz-to
pielietojumu. Veicot p,rb.vi, j,iev-ro pievienot,s instrukcijas.
Atsauces uz izmantotajiem standartiem vai atsauces uz cit3m piem5rotaj3m tehniskaj3m

specifik3cij3m:
EN ISO 12100:2010
Parakst4ts iepriek min5t3 raot3ja v3rd3 un interes5s:

Izdoanas vieta un datums: Lund, Sweden
2017-06-23
Nosaukums, funkcija: Thomas Jacobsson
Paraksts:
CS 1042 / 2017-05-17 / LV
/ dokumenta versija ang0u valod, ir ori1in,l, versija.
Visu p,r-jo valodu versijas ir ori1in,l,s versijas tulkojumi.
(Cont’d)
®
Doc. No. RM-3443532-0102 349 (360)
(Cont’d)
DEKLARACJA PRODUCENTA DOTYCZ6CA PRZEBUDOWY

Nazwa i adres producenta:
SE-22186 Lund
Sweden
Wy!7czn7 odpowiedzialno89 za niniejsz7 deklaracj: zgodno8ci ponosi

producent.
Under Review
Przedmiot deklaracji:
OK High Viscosity
3443759-0100
Przedmiot deklaracji zostanie wbudowany w inne wyposa2enie.

Ocena zagro2enia zosta!a przeprowadzona w celu zweryfikowania bezpiecze3stwa
przebudowy w jego celowym zastosowaniu. Przestrzegano do!4czonych instrukcji w
zakresie przebudowy.
Odniesienia do stosowanych norm lub odniesienia do innych stosowanych specyfikacji

technicznych:
EN ISO 12100:2010
Podpis w imieniu wymienionego powy;ej producenta:

Miejsce i data wydania: Lund, Sweden
2017-06-23
Imi5 i nazwisko, stanowisko: Thomas Jacobsson
Podpis:
CS 1042 / 2017-05-17 / PL
Angielska wersja niniejszego dokumentu jest oryginaln4 wersj4 j5zykow4.
Wszystkie pozosta!e wersje j5zykowe s4 t!umaczeniami wersji oryginalnej.
(Cont’d)
350 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
GAMINTOJO ATNAUJINIMO DEKLARACIJA

Gamintojo pavadinimas ir adresas:
SE-22186 Lund
Sweden
i atitikties deklaracija iduota tik gamintojo atsakomybe.
Under Review
Deklaracijos objektas:
OK High Viscosity
3443759-0100
Deklaracijos objektas skirtas integruoti 6 kit4 6rang4.

Buvo atliktas rizikos vertinimas, siekiant patvirtinti rekonstravimo pagal paskirt6 saug4.
Rekonstravimo metu reikia laikytis prid7t8 instrukcij8.
Nuorodos < taikytus standartus arba < kitas technines specifikacijas:

EN ISO 12100:2010
Pasira= u pirmiau pamin=t7 gamintoj7, io vardu:

Idavimo vieta ir data: Lund, Sweden
2017-06-23
Vardas, pavard7 ir pareigos: Thomas Jacobsson
Paraas:
CS 1042 / 2017-05-17 / LT
io dokumento versija angl8 kalba yra originali versija.
Versijos visomis kitomis kalbomis yra originalios versijos vertimai.
(Cont’d)
®
Doc. No. RM-3443532-0102 351 (360)
(Cont’d)
>?@ABCBDEF GB C?@HIJKCL@DEF IB MCHEGNH>EK?AF

EOP Q RSTPU VR WTXQYZXSQ[P\]:
SE-22186 Lund
Sweden
IRU[X]^R[R SP_\RTR`Q] YR UaX[ZP[U[ZQP P QYSRSPVR VR Wa\VR[R

X[bXZXTVXU[ VR WTXQYZXSQ[P\].
Under Review
MTPSOP[ VR SP_\RTR`Q][R:
OK High Viscosity
3443759-0100
9:;<=;>?> @A <;BCA:ADEF>A ; G:;<@AH@AI;@ HA J@;<:FJA@; J <:KLM MNM:K<JA@;.

OHJ?:P;@A ; MD;@BA @A :EQBA Q D;C G:MJ;:BA @A QELK:@MQ>>A @A :;BM@Q>:KBDEF>A HA
GCA@E:A@M>M =K G:ECMR;@E;. S?G?>Q>JATE>; E@Q>:KBDEE >:FNJA <A N?<A> QC;<JA@E
G:E :;BM@Q>:KBDEF>A.
MTPWTR[_Q _aO QYWX\YZRVQ U[RVSRT[Q Q\Q _aO STcbQ[P [PdVQePU_Q UWP`QfQ_R`QQ,

_XQ[X UR WTQ\XgPVQ:
EN ISO 12100:2010
MXSWQURVX YR Q X[ QOP[X VR bXTPUWXOPVR[Q] WTXQYZXSQ[P\:

UFQ>M E <A>A @A EH<AJA@;: Lund, Sweden
2017-06-23
O=;, <C?R@MQ>: Thomas Jacobsson
9M<GEQ:
CS 1042 / 2017-05-17 / BG
V;:QEF>A @A A@LCEWQBE ;HEB ; M:ELE@AC@A>A J;:QEF @A >MHE <MBK=;@>.
VQEIBE MQ>A@ACE J;:QEE @A <:KLE ;HEDE QA G:;JM<E @A M:ELE@ACA.
(Cont’d)
352 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
DECLARAhIA PRODUCiTORULUI PRIVIND RECONSTRUChIA

Numele ji adresa producktorului:
SE-22186 Lund
Sweden
Prezenta Declaralie de Conformitate este emisk pe propria rkspundere a

producktorului.
Under Review
Obiectul declaraliei:
OK High Viscosity
3443759-0100
Obiectul declaraXiei va fi integrat în alte echipamente.

S-a efectuat o evaluare a riscurilor pentru a verifica siguranXa reconstrucXiei în sfera de
aplicare destinatY. InstrucXiunile însoXitoare vor fi respectate în vederea reconstrucXiei.
Trimiteri la standardele folosite sau trimiteri la alte specificalii tehnice care au fost
aplicate:
EN ISO 12100:2010
Semnat pentru ji în numele producktorului menlionat mai sus:

Locul Zi data emiterii: Lund, Sweden
2017-06-23
Nume, funcXie: Thomas Jacobsson
SemnYturY:
CS 1042 / 2017-05-17 / RO
Versiunea în limba englezY a acestui document este versiunea originalY.
Toate versiunile în alte limbi sunt traduceri ale versiunii originale.
(Cont’d)
®
Doc. No. RM-3443532-0102 353 (360)
(Cont’d)
PROIZVAJAL*EVA IZJAVA O PREDELAVI

Ime in naslov proizvajalca:
SE-22186 Lund
Sweden
Toto vyhlásenie o zhode sa vydáva na výhradnú zodpovednosm výrobcu.

Under Review
Predmet izjave:
OK High Viscosity
3443759-0100
Predmet izjave je namenjen vgradnji v drugo opremo.

Izvedena je ocena tveganja, s (imer je preverjena varnost predelave znotraj
predvidene uporabe. Pri predelavi bodo upotevana priloena navodila.
Sklicevanja na uporabljene standarde ali sklicevanja na druge tehni,ne specifikacije, ki

so bila uporabljena:
EN ISO 12100:2010
Podpisano za in v imenu zgoraj navedenega proizvajalca:

Kraj in datum izdaje: Lund, Sweden
2017-06-23
Ime in priimek, funkcija: Thomas Jacobsson
Podpis:
CS 1042 / 2017-05-17 / SK
Anglická verzia tohto dokumentu je originálna verzia.
Vetky ostatné jazykové verzie sú prekladmi pôvodnej verzie.
(Cont’d)
354 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
VYHLÁSENIE VÝROBCU O PRESTAVBE

Názov a adresa výrobcu:
SE-22186 Lund
Sweden
Za izdajo te izjave o skladnosti je odgovoren izklju,no proizvajalec.
Under Review
Predmet vyhlásenia:
OK High Viscosity
3443759-0100
Predmet vyhlásenia je ur(ený na za(lenenie do iného strojového zariadenia.

Hodnotenie rizika bolo vykonané s cie[om bezpe(nosti prestavby strojového zariadenia
a jeho ur(enej aplikácie. Pri prestavbe treba dodriava\ sprievodné pokyny.
Odkazy na pouité normy alebo odkazy na iné uplatnené technické pecifikácie:

EN ISO 12100:2010
Podpísaný v mene vyie uvedeného výrobcu:

Miesto a dátum vydania: Lund, Sweden
2017-06-23
Meno, funkcia: Thomas Jacobsson
Podpis:
CS 1042 / 2017-05-17 / SL
Izvirnik tega dokumenta je napisan v anglekem jeziku.
Vse druge jezikovne razli(ice so prevod izvirnika.
(Cont’d)
®
Doc. No. RM-3443532-0102 355 (360)
(Cont’d)
ÜRETnCnNnN YENnDEN YAPIM BEYANI

Üreticinin ad" ve adresi:
SE-22186 Lund
Sweden
Bu uygunluk beyan" üreticinin yegane sorumluluou alt"nda düzenlenmiptir.

Under Review
Beyan konusu:
OK High Viscosity
3443759-0100
Beyan konusunun di]er ekipmanlarla birle^tirilmesi tasarlanm"^t"r.

Amaçlanan uygulamada yeniden yap"m"n güvenli]ini do]rulamak için bir risk
de]erlendirmesi yap"lm"^t"r. Yeniden yap"m için birlikte verilen talimatlara uyulmal"d"r.
Kullan"lan standartlara referanslar veya uygulanan dioer teknik özelliklere referanslar:

EN ISO 12100:2010
Yukar"da ad" verilen üretici ad"na imzalanm"pt"r:

Düzenlendi]i yer ve tarih: Lund, Sweden
2017-06-23
Ad, i^lev: Thomas Jacobsson
_mza:
CS 1042 / 2017-05-17 / TR
Bu belgenin _ngilizce nüshas" as"l nüshad"r.
Tüm di]er dil nüshalar" as"l nüshan"n tercümeleridir.
(Cont’d)
356 (360) Doc. No. RM-3443532-0102

®
(Cont’d)
Date
2016-09-02
2017-05-17
Under Review
(Cont’d)
®
Doc. No. RM-3443532-0102 357 (360)
(Cont’d)
Notes
Initial release
Added page number on row 2 of the M-DoR worksheet, to facilitate printing of a single
language document
Worksheet_Change function modified to fix a problem of incorrect print layout of the
declaration on some computers
Under Review
358 (360) Doc. No. RM-3443532-0102

®
logo page 1
Under Review
TP Logo page
Under Review
®
Label for 40 mm binder Note! This page is generated automatically.
┘ ┴ └
OK High Viscosity OK High Viscosity 1(2)
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OK High Viscosity OK High Viscosity1(3)
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OK High Viscosity OK High Viscosity3(3)
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┘ ┴ └
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┘ ┴ └
OK High Viscosity OK High Viscosity

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3443759-0100 Issue 2018-03 3443759-0100 Issue 2018-03
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OK High Viscosity 1(2) OK High Viscosity 2(3)

3443759-0100 Issue 2018-03 3443759-0100 Issue 2018-03
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_ _ _
OK High Viscosity 2(2) OK High Viscosity 3(3)

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┐ ┬ ┌

Updated - RM 3443532 0102

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Tetra Pak Packaging Solutions AB

TBA/19 0200 TBA 648160-2000 -

About this Manual............................................... 15

About the Rebuilding Kit ...................................... 16

Assistance and Inquiries...................................... 17

6 (360) Doc. No. RM-3443532-0102

Реконструкцията трябва да се извършва само от персонал, упълномощен от

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Η ανακατασκευή πρέπει να πραγματοποιείται μόνον από άτομα που είναι

Muunnostyön saa tehdä vain valtuutettu Tetra Pak Group -asentaja.

8 (360) Doc. No. RM-3443532-0102

Reconstrucţia trebuie realizată numai de către personal mandatat de Tetra Pak

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Abbreviations and Terminology*

Danger indicates an imminently

Warning indicates a potentially

Caution indicates a potentially

CAUTION hazardous situation which, if not

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Fluids and Chemical Products

Separation of Materials and Components

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About this Manual

This manual describes how to install the rebuilding kit.

Layout and Numbering

About the Rebuilding Kit

Tetra Pak Packaging Solutions AB

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Assistance and Inquiries

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About the Rebuilding Information Chapter

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About the Rebuilding Information Chapter . . . . . . . . . . 20

2.1 Functional Description ........................................ 23

2.3 Preparations before Start ..................................... 25

2.4.5 Disposal of Reusable Material and Waste . . . . . . . . . . . . . . . . . 28

2.5 Transporting and Positioning ................................ 30

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2.1 Functional Description

The HV kit is equipped with a separate electrical cabinet.

New cleaning pipes are also installed.

2.2 Special Tools and Auxiliary Equipment

Tool/Equipment When Used (Section/Procedure)

Punch 32 mm TP No. 3500676-0000 3.2.1-15 Electrical Cabinet - Modify

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2.3 Preparations before Start

2.4 Moving and Unpacking

Crate contents: HV unit including electrical cabinet.

2.4.2 Lifting and Unloading

2.4.3 Storing the Crated Rebuilding Kit

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2.4.3.1 Short Term Storing

2.4.4 Unpacking the Crate

2.4.4-1 Crate - Unpack