Tem 3546892 0101

TeM
Technical Manual
Tetra Pak® A3/Speed
648576-0500
Crate Handling
WARNING
Read and follow all safety precaution instructions throughout this
document and on safety signs attached to this equipment.
Failure to follow all safety precaution instructions could result in death or
serious injury.
Doc. No. TeM-3546892-0101

Copyright © 2018 Tetra Pak International S.A.
All rights reserved. No part of this document may be reproduced or copied in any form or by
any means without written permission from Tetra Pak Packaging Solutions.
, Tetra Pak, and all other trademarks displayed in this document are the property of the
Tetra Pak International SA. Tetra Pak Packaging Solutions together with Tetra Pak
International SA form part of ‘the Tetra Pak Group’. The content of this document is in
accordance with the design and construction of the machine or equipment at the time of
publishing. The Tetra Pak Group reserves the right to introduce design modifications without
prior notice.
The English language version of this document contains the original instructions. All other
language versions are translations of the original instructions.
This document was produced and printed by:
Tetra Pak Packaging Solutions
Via Delfini 1
41123 Modena
Italy
Doc. No. TeM-3546892-0101

Issue 2018-11
This document is valid for: Introduction
1 Crate Handling Information
2 Crate Handling Instructions
Serial No. / Machine No.
Year of Manufacture Sign.
TeM
Technical Manual
Tetra Pak® A3/Speed

648576-0500
Machine or equipment configurations that

this document is valid for are described on
the next page.
Doc. No. TeM-3546892-0101

Issue 2018-11

Valid for:
Name Drawing Specification and Additional Information
Development Step
Tetra Pak® A3/Speed 648576-0500 Optional Equipment:

DIMC unit
HI - Headspace by Injection
Stair on RH Side
Introduction
®
Doc. No. TeM-3546892-0101 5 (72)
Introduction
Description
This chapter contains basic information about the TeM.
6 (72) Doc. No. TeM-3546892-0101

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Introduction Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Abbreviations and Terminology ............................... 9

Personnel Requirements.......................................11
Skilled Person . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Instructed Person . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Safety Precautions ............................................. 12

Safety Messages Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Safety Sign . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Safe Manual Handling.......................................... 14

Personal Protection ............................................ 15
Information About this Manual .............................. 16
Page Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Page Numbering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Typographical Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Machine Introduction .......................................... 19

Intended Use of the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Manufacturer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Identification ..................................................... 20
3-A Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
EAC Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
China RoHS2 Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Machine Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
How to Use This TeM ........................................... 21

Purpose of the TeM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Procedure Start Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
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Doc. No. TeM-3546892-0101 7 (72)
Table of Contents Introduction
Assistance and Inquiries...................................... 22
8 (72) Doc. No. TeM-3546892-0101

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Introduction Abbreviations and Terminology
Abbreviations and Terminology*

Abbreviation/Terminology Meaning Translation
ANSI American National American National
Standards Institute Standards Institute
ASU Automatic Splicing Unit Automatic Splicing Unit
AWG American Wire Gauge American Wire Gauge
CE Conformité Conformité
Européenne/European Européenne/European
Conformity Conformity
CM Conversion Manual Conversion Manual
CSA Canadian Standards Canadian Standards
Association Association
DIMC Direct Injection Direct Injection
Moulded Concept Moulded Concept
EAC EurAsian Conformity EurAsian Conformity
EEA European Economic European Economic
Area Area
EM Electrical Manual Electrical Manual
EN European Norm European Norm
EU European Union European Union
Family Packages Packages with a Packages with a
volume equal or greater volume equal or greater
than 500 ml than 500 ml
HI Headspace by gas Headspace by gas
Injection Injection
IM Installation Manual Installation Manual
ICU Integrated Cleaning Integrated Cleaning
Unit Unit
ISO International Standards International Standards
Organization Organization
LH Left Hand Left Hand
max Maximum Maximum
min Minimum Minimum
MM Maintenance Manual Maintenance Manual
OM Operation Manual Operation Manual
Portion Packages Packages with a Packages with a
volume less than 500 volume less than 500
ml ml
PT PullTab PullTab
QuTI-P Quality and Technical Quality and Technical
Issues Platform Issues Platform
RH Right Hand Right Hand
RM Rebuilding Manual Rebuilding Manual
SDS Safety Data Sheet Safety Data Sheet
SPC Spare Parts Catalogue Spare Parts Catalogue
TeM Technical Manual Technical Manual
TPOP Tetra Pak Operator Tetra Pak Operator
Panel Panel
TPMS Tetra Pak Maintenance Tetra Pak Maintenance
System System
®
Doc. No. TeM-3546892-0101 9 (72)
Abbreviations and Terminology Introduction
Abbreviation/Terminology Meaning Translation

TS Transversal Sealing Transversal Sealing
UL Underwriters Underwriters
Laboratories Laboratories
UP Update Pages Update Pages
10 (72) Doc. No. TeM-3546892-0101

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Introduction Personnel Requirements
Personnel Requirements
Note! Personnel includes all persons working on or near this equipment.
Only skilled or instructed persons are allowed to work with this equipment.
Skilled Person
A skilled person must have relevant education and experience to enable him or her
to identify hazards, analyse risks, and avoid hazards which electricity, machinery,
chemicals, other energies, and supply systems on this equipment can create.
Skilled persons must meet local regulations, such as certifications and qualifications
for working with these energies and systems.
Instructed Person
An instructed person must be adequately advised or supervised by a skilled person.
The skilled person enables the instructed person to identify hazards, analyse risks,
and avoid hazards which electricity, machinery, chemicals, other energies, and
supply systems on this equipment can create.
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Doc. No. TeM-3546892-0101 11 (72)
Safety Precautions Introduction
Safety Precautions
Safety Messages Description
A safety message is always accompanied by a safety alert symbol and a signal
word.
The safety alert symbol is used to alert about potential personal injury hazards. To
avoid hazards, obey all safety messages that follow this symbol.
The following safety alert symbols and signal words are used in this document to
inform the user of hazards.
Danger indicates an imminently

DANGERI
DANGER hazardous situation which, if not
avoided, will result in death or serious
injury.
Warning indicates a potentially

WARNING hazardous situation which, if not
avoided, could result in death or
serious injury.
Caution indicates a potentially

CAUTION hazardous situation which, if not
avoided, may result in minor or
moderate injury. It may also be used to
alert against unsafe practices.
CAUTION Caution without the safety alert symbol
indicates a potentially hazardous
situation which, if not avoided, may
result in property damage.
Safety Sign
A safety sign is attached to the metal folder. The table below describes the sign and
the illustration shows its locations on the crate.
Pos ISO Standard

1
(Cont’d)
12 (72) Doc. No. TeM-3546892-0101

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Introduction Safety Precautions
(Cont’d)
Pos ISO Standard

Read Crate Handling Manual
Read the Crate Handling Manual before starting work or before
handling the crate and the crated equipment. Failure to do so
could result in death or serious injury.
handle with care

not to be dropped
do not stack on top
TO BE OPEN FIRST
CONTAINS CRATE HANDLINGS
INSTRUCTIONS
TO BE OPEN FIRST
INSTRUCTIONS
TO BE OPEN FIRST
INSTRUCTIONS
open for customs

inspection only
gross kg
net kg
l w h 4200x1600x2250
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Doc. No. TeM-3546892-0101 13 (72)
Safe Manual Handling Introduction
Safe Manual Handling

Use mechanical lifting aids whenever possible. If mechanical lifting aids are not
available, do not attempt to lift loads over 23 kg without the assistance of a
colleague. Avoid lifting below knee height and above shoulder height. If it is
necessary to lift from the floor, follow the instructions below to reduce the risk of
back and disc injuries.
• Use safety shoes and be sure that the surface of the floor is not slippery.
• Get close to the load.
• Take a wide stance and find the best positions for your feet.
• Bend your hips and knees, and use your leg muscles.
• Keep the load close to your body.
• Do not twist your body while moving the load.
• Take small steps when turning.
In order to reduce the risk of injury to discs and back muscles, be careful to not bend
or twist your back when lifting. Keep the load close to your body to reduce the strain
on your back.
To reduce the ergonomic risks to each individual operator, job rotation is

recommended, so that recovery and variety are provided.
14 (72) Doc. No. TeM-3546892-0101

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Introduction Personal Protection
Personal Protection
This section applies to all personnel at all times when handling the crate and the
crated equipment.
WARNING
Risk of death or serious injury.
The trained and authorised persons that are assigned to do the lifting operations
must, besides possessing the proper lifting competence, also fulfil all country-
specific lifting regulations. Read the entire lifting instructions before performing any
lifting operations. Failure to do so could result in immediate danger to life and/or
major damage to equipment.
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Doc. No. TeM-3546892-0101 15 (72)
Information About this Manual Introduction
Information About this Manual

The Tetra Pak Group recommends reading all delivered manuals carefully. Make
sure that the delivered manuals are available to personnel who operate or maintain
the equipment.
It is important to keep this manual until the crate is unpacked.

Any item that is named specifically in this manual is to be considered a designated
item for the equipment. Designated items are verified by the Tetra Pak Group for use
with the equipment.
The Tetra Pak Group will not be held responsible for any damage, loss, injury, or
death caused by not following the instructions in the manuals that accompany this
equipment, or by a failure to use designated items specified in the manuals that
accompany this equipment.
16 (72) Doc. No. TeM-3546892-0101

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Introduction Information About this Manual
Page Layout
Every main page in a manual contains a header and a footer. The page header
contains the chapter name (1) and the section name (2). The page footer contains
the page number (3), and the document number (4). See also the Page Numbering
section.
1 2
9 General 9.2 Technical Data
Doc. No. MM-2730517-0103 41 (60)
4 3
1 Chapter name
2 Section name
3 Page number
4 Document number
.
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Doc. No. TeM-3546892-0101 17 (72)
Information About this Manual Introduction
Page Numbering
A page number has two parts:
• consecutive page number (1)
• total number of pages (2) in user manual
31 (356)
1 2
1 Consecutive page
number
2 Total number of pages
.
Typographical Conventions
Cross-references are underlined.
Symbols
Symbols used in illustrations.
A pointer arrow indicates the position of

an object.
A zoom arrow indicates that an object

view is enlarged. The arrow points
towards the enlarged view of the object.
A rotation movement arrow indicates

rotational movement of an object. The
arrow points in the direction of rotation.
A straight movement arrow indicates
movement of an object.
The arrow points in the direction of
movement.
.
18 (72) Doc. No. TeM-3546892-0101

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Introduction Machine Introduction
Machine Introduction
Intended Use of the Equipment
The intended use of this Tetra Pak® equipment is to pack liquid food products.
All other use is strictly prohibited. The Tetra Pak Group will not be held responsible
for injury or damage if the equipment is used for any other purpose than the intended
use described above.
Manufacturer
This Tetra Pak® equipment is manufactured by
Via Delfini 1
41123 Modena
Italy
®
Doc. No. TeM-3546892-0101 19 (72)
Identification Introduction
Identification
3-A Compliance
This equipment complies with the 3-A Sanitary Standards for Formers, Fillers, and
Sealers of Containers for Fluid Milk and Fluid Milk Products, Number 17-11.
EAC Compliance
This equipment complies with the regulations of the Eurasian Customs Union.
China RoHS2 Compliance

This equipment may contain one or more of the following substances: Pb, Hg, Cd,
Cr6+, PBB, and PBDE.
The Environmental Protection Use Period is 25 years.
The Hazardous Substances Disclosure Table can be found in the General chapter in
the IM.
Machine Plate
The illustration below shows an example of the machine plate and its location on the
equipment. The machine plate carries data needed when contacting Tetra Pak®
concerning this specific equipment.
Make sure that the equipment data in the front pages of this manual corresponds to
the machine plate data and the machine specification.
.
1
R
2
3
Machine type:
Drawing spec.: 4
Serial no.:
Year of manufacture: Month:
Assembled in:
5
6
12 11 10 9 8 7
1 Manufacturer (full 5 Month of manufacture 9 EAC mark
name and address) 6 Country 10 CE mark
2 Machine type 7 3-A standard number 11 Year of manufacture
3 Drawing specifications 8 3-A mark (if 12 China RoHS2 mark (if
4 Machine serial number applicable) applicable)
.
20 (72) Doc. No. TeM-3546892-0101

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Introduction How to Use This TeM
How to Use This TeM

Purpose of the TeM
The TeM provides technical specifications and instructions needed during the crate
handling process.
The intended users of the TeM are personnel involved in the crate handling at the
equipment delivery to the installation site.
Procedures
The chapter containing the instructions for the crate handling phase is divided into
sections with procedures that correspond to the crate handling workflow. Procedures
are displayed in the TeM as follows:
• The hyphens indicate that it is a procedure heading. The example shows a
heading for Procedure number 2 in Section 2.1.1.
• The text after the second hyphen tells what type of procedure it is.
2.1.1-2 Crate - Lifting and Unloading using a Forklift Truck
Procedure Start Table

Procedures in this document begin with a table providing information needed to
perform the procedure.
• Special Equipment (1) shows a list of personal protective equipment and special
tools that are not normally carried by an installation technician, but are needed in
the procedure.
• Consumables (2) shows items, such as lubricants, that are required to perform the
procedure.
• SPC Reference (3), if applicable, shows the assembly number.
Special Equipment Lifting Unit TP No. 3146870-0100

Ladder
1
Consumables Grease TP No. 90296-0091
2 SPC Reference 2501234-0100
3
1 Special Equipment
2 Consumables
3 SPC Reference
.
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Doc. No. TeM-3546892-0101 21 (72)
Assistance and Inquiries Introduction
Assistance and Inquiries

For assistance when operating this equipment, submit your questions using the
QuTI-P tool. The QuTI-P tool shall also be used for all other inquiries, comments, or
suggestions that you may have, as well as giving feedback concerning the user
documentation provided with this equipment.
If access to the Tetra Pak® intranet is available, access the QuTI-P tool by typing
“QuTI-P” in the address field of your browser. If access to QuTI-P is not available,
request access by contacting the Global Service Desk.
If access to the Tetra Pak intranet is not available, contact the nearest Tetra Pak
representative.
22 (72) Doc. No. TeM-3546892-0101

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Doc. No. TeM-3546892-0101 23 (72)
Description
This chapter contains all the necessary information, such as preparatory information
and requirements, and technical data and specifications, to be able to handle the
crate and crated equipment at the customer site.
24 (72) Doc. No. TeM-3546892-0101

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1 Crate Handling Information Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1.1 Prepare Site ...................................................... 27

1.1.1 Site Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
1.1.2 Installation Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
1.2 Prepare Tetra Pak ............................................... 28

1.2.1 Resources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
1.2.2 Special Skills. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
1.2.3 Special Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
1.2.4 Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
1.3 Crates .............................................................. 29

1.3.1 Weights and Dimensions of Crates . . . . . . . . . . . . . . . . . . . . . . . . 29
1.4 Crated Equipment............................................... 30

1.4.1 Weights and Dimensions of the Crated Equipment . . . . . . 30
1.5 Tools, Materials, and Consumables

Specifications .................................................... 31
1.5.1 Special Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
1.5.2 Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
1.5.2.1 Lubricants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
1.5.2.2 Cleaning and Disinfection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
1.5.3 Start Up Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
1.5.4 Additional Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
1.6 Lifting Data ....................................................... 33

1.6.1 Lifting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
1.6.2 Lifting Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
1.6.2.1 Lifting Equipment for Crates . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
1.6.2.2 Cranes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
1.6.2.3 Industrial Fork Lift Truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
1.6.3 Inspect the Lifting Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

1.6.3.1 Eyebolts and Eyelets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
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Doc. No. TeM-3546892-0101 25 (72)
Table of Contents 1 Crate Handling Information
1.6.3.2 Rotating Lifting Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

1.6.3.3 Textile Slings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
1.6.3.4 Sling Chains. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
1.6.3.5 Lifting Shackles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
1.7 Space Requirements ........................................... 44

1.7.1 Unpacking Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
26 (72) Doc. No. TeM-3546892-0101

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1 Crate Handling Information 1.1 Prepare Site
1.1 Prepare Site

1.1.1 Site Location
The choice of site location should be determined with regard to the utilities and
supplies required by the machine and access limitations.
Access is required for a fork lift or lifting equipment should be available to site the
machine.
The installation site must be prepared in advance by the customer.

No special foundation work is required for the machine. The floor should be strong
enough to support the full weight of the machine when packaging material is present.
See also the following Tetra Pak Guidelines:
Document Name Document No. Note

Guideline for the Hygienic QAM-588013-010X Available in English and
Production of Liquid Food, Spanish
Site & Building
Recommendations
1.1.2 Installation Area

a) Make sure that all customer preparation work has been completed to prepare
the site for the machine.
b) Clear all obstacles away from the installation site and, if necessary, clean the
floor of the site before starting to install the machine.
c) Leave the protective packing on parts until they are required during the machine
assembly procedure.
d) Make sure that the lighting is adequate. Arrange additional portable lights if
required, making sure that the cables are routed safely.
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Doc. No. TeM-3546892-0101 27 (72)
1.2 Prepare Tetra Pak 1 Crate Handling Information
1.2 Prepare Tetra Pak

Only trained and experienced Tetra Pak® personnel are allowed to
lead commissioning and performance validation.
1.2.1 Resources
During Installation
Personnel No. Note
Technicians 2-3
Electrician 1
During Production
Personnel No. Note
Operators 2
Technician 1 For troubleshooting purposes.
During Maintenance
Personnel No. Note
Technicians 2
Electrician 1
1.2.2 Special Skills

Only skilled or instructed Tetra Pak installation personnel are allowed to assemble
the Tetra Pak filling machine.
See section the Personnel Requirements on page 11.

Personnel must know how to use the portable PC computer programs for modifying
PLC program parameters and downloading the PLC program.
1.2.3 Special Practices

Tetra Pak recommends that Tetra Pak staff and the final users cooperate during
installation, commissioning, and validation of the equipment. The cooperation is a
part of the training in how to operate and maintain the equipment.
1.2.4 Training
All operators of the equipment must have participated at a Tetra Pak operator
training.
Contact the TP Technical Training Centre for more information about Customer
Adapted Training (CAT).
28 (72) Doc. No. TeM-3546892-0101

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1 Crate Handling Information 1.3 Crates
1.3 Crates
If the machine is delivered with High Cube packing, see the proper table for crates
weight and dimensions.
The High Cube packing is used to deliver the crated machine parts into standard
containers. If the crated equipment exceeds the dimensions of the standard
container, some part may be dismounted to be fitted into the container. Assemble the
dismounted parts after the opening of the crates.
1.3.1 Weights and Dimensions of Crates

The weights of the crates stated in the IM are only given as reference values. For the
actual weights of the crates, see the marking on the crates. The weights of the crates
are also stated in the packing list.
For a complete list of the crate content, see the packing list. For the location of the
packing list, see section 3.1.2 Unpacking the Crates.
Note! The weight of the crate can increase significantly if the crate becomes wet.
Crate Content Gross Net Length Width Height

No. weight weight mm (ft.- mm (ft.- mm (ft.-
kg (lbs) kg (lbs) in) in) in)
1 Machine Body 5500 4500 4400 2290 2540
Stairs (12125) (9921) (14'4") (7'5") (8'3")
2 Service Unit 5700 4400 5700 2290 2540
ASU (12566) (9700) (18'7") (7'5") (8'3")
Electrical Cabinet
3 Superstructure 2835 2035 3000 2290 2540
(6250) (4486) (9'8") (7'5") (8'3")
4 Conveyor Section 371 252 2200 1230 1320
Belt Brake (817) (555) (7´2") (4´0") (4´3")
Domino Printer
Sampling Unit
.
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Doc. No. TeM-3546892-0101 29 (72)
1.4 Crated Equipment 1 Crate Handling Information
1.4 Crated Equipment

1.4.1 Weights and Dimensions of the Crated
Equipment
Created Equipment Weight Length Width Height Notes
kg (lbs) mm (ft.- mm (ft.- mm (ft.-
in) in) in)
ASU (with Platform) 2000 3100 1350 2450
(4409) (10'17") (4'43") (8'03")
ASU with DIMC (with 5250 5200 1300 2450
Platforms) (11514) (17'06") (4'56") (8'03")
Superstructure 2035 3800 2000 3000
(4486) (12'46") (6'56") (9'84")
Service Unit 608 2660 695 1400
(1340) (8'72") (2'28") (4'59")
Machine Body 4245 3890 1100 2370
(9358) (12'76") (3'60") (7'77")
Electrical Cabinet 824 1850 1050 2300
(1816) (6'06") (3'44") (7'54")
30 (72) Doc. No. TeM-3546892-0101

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1 Crate Handling Information Specifications

Specifications
1.5.1 Special Tools and Equipment
The following tools and materials are needed to move and install the equipment:
• two hydraulic jacks, min. capacity 3 tons
• pallet trolley, capacity 800 kg (1765 lbs)
• spirit level, TP No. 90243-163
• 2 m (7’) step ladder
• pneumatic or electric powered wrench
• crowbar or strong lever
• large rubber coated mallet
• cable ties
• insulating tape.
The following special tools may also be available from the local service organisation:
• machine carriage, TP No. 2514392-0100
• lifting equipment, TP No. 2720716-0000
1.5.2 Consumables
1.5.2.1 Lubricants
For safely handling the consumable, refer to the Safety Precautions.
For reference for purchasing, see section 11.3.1 Lubricants in the MM.
.
1.5.2.2 Cleaning and Disinfection

See the Cleaning Agents Table in the OM and MM.
1.5.3 Start Up Material

The following material is needed during the start up of the equipment:
Material Quantity Notes

Packaging Material 1 reel for filling machine
LS strip 1 reel for filling machine
Hydrogen Peroxide 1 container for Filling machine
Tab strip 1 reel for PullTab
Patch strip 1 reel for PullTab
Apron 1 piece
Goggles 1
Gloves 1 pair
Some of the start-up material is volume and package-dependant. For more details,
contact Tetra Pak.
.
®
Doc. No. TeM-3546892-0101 31 (72)
Specifications 1 Crate Handling Information
1.5.4 Additional Material

The following additional material is needed during the installation:
Equipment TP No. Notes

Packaging Material reel 90603-3400
lifting trolley
Matching Transformer 90606-13XX
See also the section Regular Accessories in the SPC delivered with the machine.
.
32 (72) Doc. No. TeM-3546892-0101

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1 Crate Handling Information 1.6 Lifting Data
1.6 Lifting Data

1.6.1 Lifting Instructions
Make sure any local lifting regulations are observed.
WARNING
Failure to obey the lifting instructions may result in immediate danger to life and/or
major damage to equipment.
Read the entire lifting instructions before lifting the equipment.
WARNING
Never ride on a suspended load.
WARNING
Keep clear of suspended load.
• Make sure that the ground is verified to sustain the total weight of the truck and
the load (truck mass) as well as being inside the sloping limitations, both in the
path of travel, as well as at the place where the stacking and lifting operation will
take place.
• Make sure that the mean wind velocity is below the allowed value.
• Check that the working temperature is above the allowed value.
• Check the complete lifting area, from the start point to the end point and make
sure that no one or any objects are obstructing the path of travel.
• Smoothly lift from the ground, just a few centimetres, and check the stability.
• Keep the hoisting velocity low.
• Lower and raise the load gently to avoid any jerking motions.
.
1.6.2 Lifting Equipment

All third party lifting and transportation equipment used must be in compliance with
the local regulations as well as being marked, maintained, checked, and inspected
according to the individual supplier's requirements. The instructions for use,
assembly, inspection, and maintenance in the official language for the individual
equipment must be available at the place of use. Any lifting equipment not in
compliance with the above is prohibited to use.
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Doc. No. TeM-3546892-0101 33 (72)
1.6 Lifting Data 1 Crate Handling Information
1.6.2.1 Lifting Equipment for Crates

The following types of equipment can be used to lift and move the crates:
• overhead gantry
• mobile crane
• fork lift.
Make sure that the lifting equipment complies with the specifications given in the
following table.
Equipment or Lifting Notes

tackle capacity
kg (lbs)
Overhead gantry 8000 9000 kg (22000 lbs) required if gantry does not
(18000) have gradual acceleration deceleration ramps.
Mobile crane 8000 9 000 kg (22000 lbs) required if crane does not
(18000) have gradual acceleration deceleration ramps.
Lifting chains, 8000 9 000 kg (22000 lbs) required if lifting equipment
cables, ropes or (18000) does not have gradual acceleration deceleration
ramps.
hoist slings
Min. length hook to hook:
• Main crate: 15 m (50’)
• Second crate: 15 m (50’)
• Third crate: 15 m (50’)
Fork lift 9000 A higher capacity fork lift truck allows the centre
(20000) of gravity of the crate to be raised safely to a
height of 1500 mm (5’).
Lifting forks 9000 Min. length:
(20000) • Main crate: 2000 mm (6’6’’)
• Second crate: 2000 mm (6’6’’)
• Third crate: 2000 mm (6’6’’)
Recommended setting width:
• Main crate: 2000 mm (6’6’’)
• Second crate: 2000 mm (6’6’’)
• Third crate: 2000 mm (6’6’’)
.
34 (72) Doc. No. TeM-3546892-0101

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1.6.2.2 Cranes
The table specifies the characteristics and specifications for the cranes.
Characteristic Crane Crane Crane

Intended use Lifting of Service Lifting of Lifting of Drying
Unit Superstructure Chamber
Quantity 1 1 1
Lifting capacity min. 790 kg min. 2646 kg
Lifting height 5.7m 5,4 m
(from ground to (1.8m from hook (2,9 m from hook
maximum hook position) to eyebolts to equipment
+1.4m equipment base +2.5m
height +2.5m lifting to reach
lifting to reach platform height)
platform height)
Lifting accessories used Lifting device TP Lifting tool TP Lifting device TP
together with the crane No. 2720716- No. 2720716- No. 2720716-
0000 0000 0000
No. 2 M16 eye No. 2 M20 eye
bolts bolts
No. 1 M16 eye
bolts
Max. tilt during lifting 7° 6°
operation
Max. wind force 9.4 m/s 9.4 m/s -
Min. working -10°C -10°C -10°C
temperature
.
The table specifies the characteristics and specifications for the cranes.
Characteristic Crane Crane

Intended use Lifting of Lifting of Pre
Electrical applicator
Cabinet Electrical
Cabinet
Quantity 1 1
Lifting capacity min. 3000 kg
Lifting height 3,5 m
(from ground to maximum hook position) (from ground to
lower hook
position)
Lifting accessories used together with the No. 2 lifting No. 4 M16 RUD
crane slings/chains VLGB type eye
about 1200 mm bolts (WLL 1000
long with WLL kg)
1000 Kg No. 4 lifting
slings/chains
about 1200 mm
long with WLL
1000 Kg
Max. tilt during lifting operation
Max. wind force -
Min. working temperature -10°C
.
®
Doc. No. TeM-3546892-0101 35 (72)
1.6.2.3 Industrial Fork Lift Truck

The table specifies the characteristics and specifications for the industrial fork lift
trucks.
Characteristics Industrial Industrial Industrial Industrial

Fork Lift Fork Lift Fork Lift Fork Lift
Truck Truck Truck Truck
Intended use Lifting of the Lifting the Lifting the Lifting the
ASU with Superstruc- Electrical Machine
Platforms ture Cabinet Body
Quantity 1 1 1 1
Lifting capacity (with 3600 kg 4500 kg 3000 kg 6000 Kg
standard fork load (LH side)
centre 500 mm)
5500 kg
( RH side
with load
centre 600
mm)
Width between the 1050 mm 1225 mm 940 mm 2200 mm
forks arms (minimum
width centre to centre)
Min. fork arm length 1500 mm 1800 mm 1500 mm 1500 mm
Fork arm height and 200x60 mm 125x45 mm 150x50 mm 150x50 mm
width max. max. max. max.
(LH side)
150x50 mm
max.
(RH side)
Lifting height 300 mm min. 3300 mm 3300 mm
min. min.
Max. wind force 13.3 m/s 9.4 m/s - -
Min. working -10° C -10° C -10° C -10° C
temperature
Information for lifting Fork tubes
accessories used
together with the
industrial fork lift truck
.
(Cont’d)
36 (72) Doc. No. TeM-3546892-0101

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(Cont’d)
The table specifies the characteristics and specifications for the industrial fork lift
trucks on pre-applicators equipment.
Characteristics Industrial Industrial

Fork Lift Fork Lift
Truck Truck
Intended use Lifting of the Lifting the
ASU with Pre-
DIMC and applicator
Platforms Electrical
Cabinet
Quantity 1 1
Lifting capacity (with standard fork load centre 500 8000 kg 500 kg
mm) (standard
fork load
centre 600
mm)
Width between the forks arms (minimum width centre 1250 mm 509 mm
to centre)
Min. fork arm length 1500 mm 1500 mm
Fork arm height and width 150x60 mm 120x40 mm
max. max.
Lifting height 300 mm min. 2500 mm
min.
Max. wind force 13.3 m/s -
Min. working temperature -10° C -10° C
Information for lifting accessories used together with Fork tubes
the industrial fork lift truck
.
1.6.3 Inspect the Lifting Accessories
WARNING
Usage of lifting equipment that is unidentified and has not been inspected can result
in death or serious injury. Make sure that the lifting equipment ID, WLL, and length
correspond to the lifting equipment specification and the intended use. Never use an
unmarked and uncontrolled lifting equipment.
Perform inspections regularly. Inspections must be performed by a competent
person who is suitably trained, qualified through knowledge and practical
experience, and who has the instructions necessary to perform the required tests
and examinations. The authorised and trained personnel must fulfil all country-
specific lifting regulations. Always check if the individual manufacturer’s instructions
have higher demands than the requirements stated in this user manual.
It is not allowed to perform any type of modification to, or repair of the lifting
equipment without authorisation from the manufacturer.
See section 1.5.5 Lifting and Transportation Equipment and Lifting Accessories.
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Doc. No. TeM-3546892-0101 37 (72)
1.6.3.1 Eyebolts and Eyelets
DANGERI
DANGER
Always follow the instructions from the manufacturer of the lifting equipment.
Eyebolt/eyelets shall only be selected and fitted by trained personnel. The trained
person shall inspect the eyebolt/eyelet before fitting and verify that the
eyebolt/eyelet thread and the tapped (threaded) hole are free from debris and are
compatible. The contact surface around the tapped hole should be smooth, clean,
flat, perpendicular to the thread axis, and large enough to fit the eyebolt/eyelet.
There shall be no distortion of the eyebolt/eyelet, that is bent shank, deformed eye,
reduced diameter at the undercut, nor should any damage, that is nicks, cracks,
gouges or corrosion, be present.
The marking of the eyebolt/eyelet shall be legible. The following minimum markings
are required:
• nominal diameter of thread
• material quality
• traceability code
.
Additional marking requirements on eyebolt/eyelets put on market after 1995 are:

• manufacturer’s identification mark or symbol
• axial working load limit in general service
Eyebolt/eyelets shall be regularly inspected. If any doubt exists as to the fitness for
use, or if any of the required markings have been lost or become illegible, the
eyebolt/eyelet shall be scrapped and replaced by new eyebolt/eyelets.
Eyebolt/eyelets shall be firmly screwed down without overtightening. When

screwing eyebolt/eyelets into blind holes, it is important to ensure that the collar of
the eyebolt/eyelet is fully seated before the eyebolt/eyelet thread reaches the
bottom of the tapped hole.
1.6.3.2 Rotating Lifting Points
DANGERI
DANGER
The rotating lifting points shall be checked prior to each use regarding bolt
torque, wear, cracks, damaged parts, deformations, and corrosion. If any defect
that could jeopardise safety is detected, the rotating lifting point must be
adjusted, renewed, or thoroughly examined.
At least once a year thorough examination shall be carried out. Load bearing parts
shall be checked thoroughly for wear, cracks, damaged parts, deformations, and
corrosion. Wear must not exceed 10% of original dimensions. If excessive wear,
cracks, damaged parts, deformations, severe corrosion occur, or if any of the
required markings have been lost or become illegible (see below) the rotating lifting
point shall be scrapped.
(Cont’d)
38 (72) Doc. No. TeM-3546892-0101

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(Cont’d)
The marking of the rotating lifting points shall be legible. The following minimum
markings are required:
• required torque when assembled
• nominal diameter of thread
• working load limit
• CE mark (if in the EEA)
.
1.6.3.3 Textile Slings
DANGERI
DANGER
Instructions are usually attached to the slings on a label. It is important to protect the
slings against damage from edges and abrasion. If needed, protective sleeves
should be used.
Before each use of the sling, it should be inspected for defects and to ensure that the
identification and specification are correct. During the sling's lifetime, frequent
checks according to the suppliers recommendations should be made for defects or
damage, including damage concealed by soiling, which might affect the sling. These
checks should extend to any fittings and lifting accessories used in association with
the sling. If any doubt exists as to the fitness for use, or if any of the required
markings have been lost or become illegible, the sling should be removed from
service for examination by a competent person.
The following are examples of defects or damage likely to affect the fitness of slings
for continued safe use:
• Surface chafe in normal use. Chafing in surface fibres has little effect. Substantial
chafe, particularly localised, should be viewed critically. Local abrasion caused by
sharp edges, whilst the sling is under tension, can cause serious loss of strength.
• Cross or longitudinal cuts, cuts or chafe damage, cuts to stitching or eyes.
Chemical attack results in local weakening and softening of the material. This is
indicated by flaking of the surface.
• Heat or friction damage which is indicated by the fibres taking on a glazed
appearance and in extreme cases, fusion of the fibres can occur.
• Damaged or deformed fittings.
.
(Cont’d)
®
Doc. No. TeM-3546892-0101 39 (72)
(Cont’d)
The marking of the textile slings shall be legible. The following minimum markings
are required:
• working load limit, in straight lift
• textile material used
• grade number
• nominal length in meters
• manufacturer's identification mark or symbol
.
1.6.3.4 Sling Chains
DANGERI
DANGER
Sling chains consist of:
• Short link chain for lifting purposes
• Master links and mechanical connectors
• Hooks for sling chain assemblies
.
It is necessary during service of the short link chains to ensure, as far as is

reasonably practicable, that the short link chain is safe for continued use.
The examination shall be carried out by a competent person at intervals not
exceeding 12 months.
The short link chain shall be withdrawn from service and referred to a competent
person for thorough examination if any of the following are observed:
• illegible sling chain markings, see the minimum requirements below
• distortion of the upper or lower terminals.
• chain stretch. If the chain links are elongated or if there is any lack of free
articulation between the links or noticeable difference in the leg length of multi-leg
chain slings, the chain may have been stretched.
• wear by contact with other objects usually occurs on the outside of the straight
portions of the links where it is easily seen and measured. Wear between
adjoining links is hidden. The chain should be slack and adjoining links rotated to
expose the inner end of each link. Inter-link wear, as measured by taking the
diameter indicated (d1) and one at right angles, (d2) may be tolerated until the
mean of these diameters has been reduced to 90% of the nominal diameter (dn).
(d1 + d2)/2 > 0,9 dn.
.
(Cont’d)
40 (72) Doc. No. TeM-3546892-0101

®
(Cont’d)
The following minimum markings are required:

• working load limit, in straight lift
• manufacturer’s identification mark or symbol of assembler
• grade, all components must have the same grade
• working load limit, at a specific angle or several configurations
• chain size
• serial number or type
• number of parts (legs)
• length of unloaded accessory
.
For hooks, take care to assemble and disassemble forged steel clevis hooks
correctly to ensure the correct fit of the pin.
The marking of the hooks shall be legible. The following minimum markings are
required:
• manufacturer’s product code
• grade number
When the opening of the hook is deformed more than 10% or worn out more than 5%
it must be replaced. The same applies if the hook has got deep notches. The
permissible maximum wear at the connecting bolt is usually 10% of the diameter.
It is not allowed to bend the hook. It is important that the load is correctly attached in
the seat of the hook and tip loading of the hook is be avoided.
When chain slings are used in a choke hitch, each chain sling should be allowed to
assume its natural angle when the chain sling is positioned in the hook gap. The
working load limit must be reduced by 20%.
1.6.3.5 Lifting Shackles
DANGERI
DANGER
Shackles in use should be subject to periodic thorough examination by a competent
person. The period between such examinations will depend upon the amount of use,
but should not exceed six months. The list below provides general inspection
requirements for shackles which should be checked before use and before putting
into storage.
• Inspect the shackle eye and pin holes for stretching (elongation) and wear.
Elongation indicates that the shackle has been overloaded.
• Inspect the shackle body for bending. A bent shackle indicates excessive side-
loading.
(Cont’d)
®
Doc. No. TeM-3546892-0101 41 (72)
(Cont’d)
• Inspect all shackle pins for distortion, surface blemishes, wear and fractures.
• All pins must be straight and all screw pins must be completely seated. Cotter
pins must be used with all round pin shackles.
• Replace shackles that are bent, show excessive wear by more than 10% of the
original diameter, or have an elongated eye or shackle pin holes.
The illustration below shows the lifting shackle's critical points for wear and damage.
A
Distance A: Check that
the shackle is not
"opening up".
1 Check for wear
2 Check for wear and
straightness
3 Check that the pin is
always seated
.
(Cont’d)
42 (72) Doc. No. TeM-3546892-0101

®
(Cont’d)
Check the correct alignment of the shackle with the line of loading. See the
illustration below.
Example of correct lifting shackle usage (left) and incorrect lifting shackle usage (right).
.
The marking of the lifting shackles shall be legible. The following minimum markings
are required:
• working load limit
• grade number
.
Marking on shackles put on the market before 1995 are:

• safe working load or working load limit
.
®
Doc. No. TeM-3546892-0101 43 (72)
1.7 Space Requirements 1 Crate Handling Information
1.7 Space Requirements

1.7.1 Unpacking Area
The minimum unpacking area must be at least twice the size of the main crate
(number 1). This only allows an area large enough for one crate to be unpacked at a
time.
Minimum area: 12000 x 6000 x 4000 mm high (40 x 20 x 14 ft high)
The ideal unpacking area allows all crates to be unpacked together.
WARNING
Risk of personal injury.
Make sure there is sufficient room to move safely around the installation site. If
machines around the site cannot be stopped, place guards around them to prevent
accidental contact.
44 (72) Doc. No. TeM-3546892-0101

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®
Doc. No. TeM-3546892-0101 45 (72)
Description
This chapter describes all necessary instructions to be able to handle the crated
equipment at delivery to the customer site.
Make sure any local lifting regulations are observed.
46 (72) Doc. No. TeM-3546892-0101

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2 Crate Handling Instructions Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
2.1 Check and Store Goods ....................................... 49

2.1.1 Goods Reception . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
2.1.1.1 Lifting and Unloading the Crated Equipment. . . . . . . . . . . . 50
2.1.1.1.1 Labels, Symbols and Warning Placards . . . . . . . . . 50
2.1.1.1.2 Impact Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
2.1.1.1.3 Centre of Gravity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
2.1.1.1-1 Crate - Lift using an Overhead Gantry or Mobile
Crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
2.1.1.1-2 Crate - Lift using a Fork Lift . . . . . . . . . . . . . . . . . . . . . . . 55
2.1.1.2 Moving the Crated Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . 57
2.1.1.3 Delivery Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
2.1.1.3-1 Delivery Checks - How to Document Damage . . . . . . 58
2.1.1.3.1 Capital Equipment Logistic Checklist . . . . . . . . . . . 58
2.2 Opening the Crate............................................... 61

2.2.1 Crate Opening Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
2.2.1-1 Crate - Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
2.2.1-2 Crate - Remove Modules from Crate Bottom. . . . . . . . 63
2.2.2 Unpacking the Crates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

2.2.2.1 Main Crate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
2.2.2.1-1 Main Crate (1) - Inspection. . . . . . . . . . . . . . . . . . . . . . . . 66
2.3 Moving ............................................................. 68

2.3.1 Moving the Uncrated Equipment using Cranes. . . . . . . . . . . 68
2.3.2 Moving the Uncrated Equipment using Industrial
Fork Lift Trucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
2.4 Disposing of Reusable Materials and Waste ............. 69

2.5 Machine or Equipment Installation ......................... 70
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Doc. No. TeM-3546892-0101 47 (72)
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48 (72) Doc. No. TeM-3546892-0101

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2 Crate Handling Instructions 2.1 Check and Store Goods
2.1 Check and Store Goods

The following sections contain information specific to the correct handling of the
crated equipment.
The information given below is given for planning purposes only.
The equipment will be delivered in crates. Please note that the purpose of packing
the equipment is solely to protect it during transportation. The crates are not
designed for storage. The Machine Documents box contains the equipment manuals
and is placed inside the crate. If the equipment is delivered in more than one crate,
the Machine Documents box is placed inside the crate marked with the text "No.1".
A metal folder located on the outside of one of the crates, and marked with the text
"to be opened first", contains the instructions for crate handling and crate opening at
the installation site.
2.1.1 Goods Reception

The crates are designed to protect the equipment during transportation only. When
the crates are delivered to the site, unpack the crates as soon as possible.
Always take delivery of the goods.
It is important to check goods immediately upon delivery whether they appear

damaged or not. The purpose of this is to minimise the extent of any possible
damage, prevent further aggravation of the damage, secure the rights of recovery
against the carrier and enable a swift and correct handling of the claim.
Take the following steps immediately upon receipt of the goods.
Note! Never sign for damaged goods without making a written remark about the
damage on the freight document, for example, the way bill, or the delivery receipt.
Make a written remark on both the customer’s and the carrier’s copies. Get the
signature from the driver on both documents.
Take at least one detailed picture and a broad picture, to show the arrival condition of
the goods.
a) Investigate the external condition of the wooden crates. Follow the procedure
2.1.1.3-1 Delivery Checks - How to Document Damage and use the Capital
Equipment Logistic Checklist. Any evident irregularities must also be noted on
the freight document.
b) Check the contents of the consignment and verify that they conform to the way
bill, invoice and packing list. Follow the Procedure 3.1.2.2 Unpacking the Crate
in the IM to locate the packing list.
If any evident irregularities, the content of consignment must be checked. Open
the wooden crates immediately upon delivery or as early as possible thereafter.
Follow the procedure 2.1.1.3-1 Delivery Checks - How to Document Damage
and use the Capital Equipment Logistic Checklist. Any evident irregularities
must also be noted on the freight document.
®
Doc. No. TeM-3546892-0101 49 (72)
2.1 Check and Store Goods 2 Crate Handling Instructions
2.1.1.1 Lifting and Unloading the Crated Equipment
WARNING
Read the entire lifting instructions before lifting the crate. Failure to obey may result
in immediate danger to life and/or major damage to equipment.
For symbols and markings on the crates, see 2.1.1.1.1 Labels, Symbols and
Warning Placards.
2.1.1.1.1 Labels, Symbols and Warning Placards

Labels, symbols and warning placards are located on the external surfaces of the
transit crates and outline the handling principles which must be observed.
• The crates should not be subjected to sudden shocks or movement
• The crates are not load bearing and must not be stacked or have other items
placed on them
• The transit crates should be kept in the indicated upright position.
Labels may be installed to indicate that the crates have been tipped over or exposed
to extremes of humidity.
Symbol Meaning
Centre of gravity
Lifting points for chains, cables,

ropes, or slings
This way up
Fragile
Keep dry
Top of crate
‘Fragile’ warning
‘Handle with care’ warning
‘Not to be dropped’ warning
‘Gross weight’ value
‘Net weight’ value

.
50 (72) Doc. No. TeM-3546892-0101

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2.1.1.1.2 Impact Indicator

Some crates or boxes may have an impact indicator. Check the impact indicator has
not turned red, if the impact indicator is red this shows that the crate or box has been
exposed to an impact that could potentially have damaged the contents inside. If
necessary fill out the damage report see the section 2.1.1.3-1 Delivery Checks - How
to Document Damage.
®
Doc. No. TeM-3546892-0101 51 (72)
2.1.1.1.3 Centre of Gravity
WARNING
Risk of serious personal injury.
The purpose of the illustration below is to give an example of how the centre of
gravity is indicated on a crate. For information on the location of the centre of gravity
for a specific crate, see the actual marks on the crate.
The illustration below shows an example of how the centre of gravity is indicated on
a Tetra Pak crate.
52 (72) Doc. No. TeM-3546892-0101

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2.1.1.1-1 Crate - Lift using an Overhead Gantry or Mobile Crane

See section 1.6.2 Lifting Equipment for capacity of the lifting equipment.
WARNING
The crate will tilt if not observing the centre of gravity or the lifting points. Failure to
obey may result in immediate danger to life and/or major damage to equipment.
WARNING
Keep clear of suspended loads.
WARNING
WARNING
Never raise or lower the load when travelling.
WARNING
Do not use hands or feet to steady and manoeuvre loads, use ropes or poles.
WARNING
Do not stack crates on top of each other.
CAUTION
Risk of equipment damage.
Handle the load with care.
a) Make sure that the lifting capacities of the crane and lifting slings used to lift the
crate comply with the specifications.
b) Check that the working temperature of the crane is within the allowed values.
c) Check that the complete lifting area is clear from obstructions in the path of
travel.
d) If the length of the lifting slings being used are different than standard lengths,
make sure that:
• all couplings should be secured with a locking or lashing device
• ensure that the interconnection between the different accessories fulfil the
.
different suppliers' demands.
(Cont’d)
®
Doc. No. TeM-3546892-0101 53 (72)
(Cont’d)
e) Pass the lifting slings under the lifting tackle symbols (arrows) on the crate. The
lifting slings must be fixed at these points when lifting the crate.
f) Before lifting, take up slacks of the lifting slings slowly and make sure that the
sling is not twisted and that hooks and shackles bear correctly.
g) Smoothly lift the crate, just a few inches, and check the stability. Make sure that
it does not tilt more than 6 degrees.
h) If the load is stable proceed lifting, keep hoisting velocity low at all times. Lower
and raise the load gently to avoid jerks.
6000x2390x2865
54 (72) Doc. No. TeM-3546892-0101

®
2.1.1.1-2 Crate - Lift using a Fork Lift

See section 1.6.2 Lifting Equipment for capacity of the lifting equipment.
WARNING
The crate will tilt if not observing the centre of gravity or the forklift points. Failure to
obey may result in immediate danger to life and/or major damage to equipment.
WARNING
Keep clear of suspended loads.
WARNING
Never stand or pass under the elevated portion of any truck, whether loaded or
empty.
WARNING
WARNING
Do not stack crates on top of each other.
WARNING
Do not tilt the load too much or use pathways that slope too much. The maximum
permitted slope in longitudinal and lateral direction is 18% (10.3 degrees).
CAUTION
Risk of equipment damage.
Handle the load with care.
(Cont’d)
®
Doc. No. TeM-3546892-0101 55 (72)
(Cont’d)
a) Check that the complete lifting area is clear from obstructions in the path of
travel.
b) Position the lifting forks (3) at equal distances from the centre of gravity
symbol (2) on the crate (1) before lifting the crate. Keep the load close to the
front wheels of the forklift truck in order to gain stability.
c) Smoothly lift the crate, just a few inches, and check the stability. Make sure that
it does not tilt more than 6 degrees.
d) If the load is stable, keep hoisting velocity low at all times. Lower and raise the
load gently to avoid jerks.
e) Avoid running over loose objects on the roadway surface.
1
A B
3
2
The illustration shows an example of a crate.

A=B
1 Crate 2 Centre of gravity
symbol
3 Fork
.
56 (72) Doc. No. TeM-3546892-0101

®
2.1.1.2 Moving the Crated Equipment
DANGERI
DANGER
Immediate danger to life.
The machine may tilt if not observing the centre of gravity or the forklift points. Failure
to observe may result in immediate danger to life and major damage to the
equipment.
See 2.1.1.1.3 Centre of Gravity.
WARNING
Never raise or lower the load when travelling.
WARNING
Do not tilt the load too much or use pathways that slope too much. The maximum
permitted slope in longitudinal and lateral direction is 18% (10.3 degrees).
CAUTION
Risk of pinching or crushing.
Move the crate slowly and gently.
If installation has to start immediately, check whether it is possible to move the crates
to the installation site. Uncrating and installation can then be performed together.
When moving the crates to the installation site, deposit them so that the equipment
can be lifted out and positioned without being turned around. Open the customs
inspection panels to see inside the crates.
Wait until installation can start before unpacking the crates.
a) Lift the crate, see 2.1.1.1 Lifting and Unloading the Crated Equipment. Lift only
enough to clear the floor.
b) Make sure that the crate remains stable on the lifting equipment.
c) Keep the fork arms about 300 mm (11.8 inches) above the ground when moving
the crate. Tilt the fork arms backwards to the maximum.
d) Move the crate to its destination.
e) Look through the customs inspection panel to see in what way the contents are
facing. Position the crate to face the most convenient direction.
f) Lower the crate gently to the floor, leaving enough room around it for easy
access to all sides.
g) Make sure that the crate is firmly supported. Place blocks or plates under it if
required.
h)
.
Remove the lifting equipment.
2.1.1.3 Delivery Checks

This section contains instructions on how to document damage, procedures for filling
out damage reports, and how to report damage to Tetra Pak®, including inspection
forms.
The forms can be found in both the IM and the Crate Handling Manual. Fill in the
Capital Equipment Logistic Checklist located in the metal folder.
®
Doc. No. TeM-3546892-0101 57 (72)
2.1.1.3-1 Delivery Checks - How to Document Damage

a) Take pictures of the damaged goods. If damage is apparent, take pictures to
show the arrival condition of the goods, preferably before the goods have been
unloaded.
b) Make a note on the freight document, for example, on the way bill or the
delivery receipt, if you observe or suspect any of the following:
• apparent damage
• evident irregularities
• any delay encountered with the deliver
• the wooden crates are damaged
• seals are missing, broken or differ from those advised in the freight
documents. Save the seals until a survey has taken place.
c) Do not sign for damaged goods without making a written remark about the
damage on the freight document, for example, on the way bill or the delivery
receipt.
d) Make an estimate of any possible damage by investigating the wooden crates,
packaging and goods.
Use the 2.1.1.3.1 Capital Equipment Logistic Checklist to identify the Defect
Mode code.
Note! Using the Defect Mode code when reporting the issue to Tetra Pak will
help to systematically collect data.
e) Try to mitigate the damage as much as possible. For instance, place wet,
damaged goods in a dry and heated area and protect damaged goods.
f) Report the issues to Tetra Pak:
• The sites using QuTI-P tool should report the issues in QuTI-P, describing
the issue, enclosing pictures, and classifying the issue with a proper Defect
Mode code part of the Supply defect area.
• The sites not using the QuTI-P should report the issues in the R/3 tool,
describing the issue in claim notification, enclosing pictures, and classifying
the claim with a proper Defect Mode code, part of the Supply defect area
.
in Damage field of claim notification.
2.1.1.3.1 Capital Equipment Logistic Checklist
The Defect Mode codes are used by the Claim Administrator for reporting the
damage.
Fill in and submit the form to the Claim Administrator together with relevant pictures.
(Cont’d)
58 (72) Doc. No. TeM-3546892-0101

®
(Cont’d)
Outside the box - the primary package

No/Not
applica-
Check ble Yes Defect Mode
1.1 Is the shock warning tag Cracked (411)
activated?
1.2 Is one or more of the crate Cracked (411)
corners visibly damaged?
1.3 Is one or more of the crate Cracked (411)
sides visibly damaged?
1.4 Is the crate lid visibly Cracked (411)
damaged?
1.5 Are any documents missing? Missing part
(401)
1.6 Is the centre of gravity Wrong marking
marking missing from one or (407)
more crate sides?
1.7 Is the crate marking incorrect? Wrong marking
(407)
1.8 Are there any crates missing? Missing part
(401)
.
(Cont’d)
®
Doc. No. TeM-3546892-0101 59 (72)
(Cont’d)
Inside the box - the goods

No/Not
applica-
Check ble Yes Defect Mode
2.1 Is there any broken glass Cracked (411)
panel?
2.2 Is there any part broken off Cracked (411)
the machine?
2.3 Is there any material not Displaced (404)
blocked?
2.4 Is there any crushed or visibly Crushed (410)
damaged carton?
2.5 Is there any visible rust on Oxidised/corro-
any part of the machine ded (406)
(including inside)?
2.6 Is there any detached or Loose (405)
loose part?
2.7 Is the machine wet? Water inside
(413)
2.8 Is there any water inside the Water inside
machine? (413)
2.9 Is there any water inside the Water inside
crate? (413)
2.10 Is the machine dirty (not tidy Dirty (409)
and clean)?
2.11 Is there any part of the Bent (408)
machine bent?
2.12 Is there any part of the Scratched (412)
machine scratched?
2.13 Is there any truncated cable? Truncated (414)
2.14 Is there any worn cable? Worn (415)
2.15 Check the content of the Wrong part (402)
packing list: is there any part
not listed?
2.16 Check the content of the Missing part
packing list: is there any part (401)
missing?
.
60 (72) Doc. No. TeM-3546892-0101

®
2 Crate Handling Instructions 2.2 Opening the Crate
2.2 Opening the Crate

The following sections contain the correct procedures to safely opening the crates.
2.2.1 Crate Opening Sequence

The filling machine is delivered in four crates. The crates are marked 1 of 4, 2 of 4, 3
of 4 and 4 of 4. Open the crates in numerical order.
2.2.1-1 Crate - Open
WARNING
Risk of personal injury.
Take care when disassembling the crates. Some machine parts may have been
loosened during transport.
(Cont’d)
®
Doc. No. TeM-3546892-0101 61 (72)
2.2 Opening the Crate 2 Crate Handling Instructions
(Cont’d)
Note! The following instructions apply to all crates. Open the crates in the order in
which the equipment components are required.
a) Remove the top of the crate and the reinforcement cross-beams, see figure 1.
b) Unscrew any screws fixing the contents to the front of the crate and remove the
front of the crate, see figure 2.
c) Unscrew any screws fixing the contents to the back of the crate and remove the
back of the crate, see figure 3.
d) Unscrew any screws fixing the contents to the sides of the crate and remove
the sides of the crate, see figure 4.
e) Remove all loose boxes and packages.
Fig.1 Fig 2
Fig.3 Fig 4
62 (72) Doc. No. TeM-3546892-0101

®
2.2.1-2 Crate - Remove Modules from Crate Bottom

Valid for: machines delivered in High Cube Packing.
Note! The machine body modules are delivered with the machine feet hidden into
the crate bottom. Follow the procedure below to provide the space for moving the
modules with the fork lift truck.
a) On the crate bottom (1), remove all the screws (2) marked in red to release the
skid beams (3).
b) Using a lifting fork truck, lift the crate bottom (1) with the module above about
200 mm. The skid beams (3) stay on the floor.
Note! Place the lifting forks under the crate bottom (1) in the position shown by
the arrows.
2
2
3 1
200 mm
3
1 Crate bottom
2 Screw
3 Skid beam
.
(Cont’d)
®
Doc. No. TeM-3546892-0101 63 (72)
(Cont’d)
c) When the crate is lifted, pull out the skid beams (3) by the ringbolt (4) about 200
mm up to the stop mark (5).
d) Lower the crate bottom (1). The module feet will lay on the skid beams (3).
e) The module is now elevated from the crate bottom (1). Lift and move the
module with a lifting fork truck.
3
5
1
3
3
3 Skid beam
4 Ringbolt
5 Stop mark
.
(Cont’d)
64 (72) Doc. No. TeM-3546892-0101

®
(Cont’d)
f) Repeat the same procedure for the other machine body modules or pre-
applicators modules.
ASU module with DIMC unit shown.

.
2.2.2 Unpacking the Crates

If not already done, investigate the condition of the equipment during unpacking.
Follow applicable parts of the procedure 2.1.1.3-1 Delivery Checks - How to
Document Damage and use the 2.1.1.3.1 Capital Equipment Logistic Checklist.
The packing list can be found in the Machine Documents box inside the crate.
.
2.2.2.1 Main Crate

Look through the customs inspection panel to see in which direction the contents are
facing. Position the crate to face the most convenient direction.
Open the crate according to section 2.2 Opening the Crate.
®
Doc. No. TeM-3546892-0101 65 (72)
2.2.2.1-1 Main Crate (1) - Inspection

a) Use the packing list to check that nothing is missing.
b) Inspect the machine and the accessories for damage.
c) Locate and remove the packaging material reel.
d) Open the machine document box and check that the documentation
corresponds with the machine and the machine number.
Tetr
a Pa
k
MAC
H
NOT INE DO
TO B CU
E RE MENTS
MOV
ED
MAC
H. N
R....
.......
.......
Tetra
Pak
Machine Document Box

Check that the IMD (Individual Machine Documentation) binder is included in the
delivery and contains the following:
• Machine Specifications
• Machine Deviation (if relevant)
• Declaration of Conformity
• Final Inspection Report
• System drawings
•
.
Technical Publications (Manuals)
Ensure that the Machine Program Binder is included in the delivery containing the
following:
• Software USB key TP No. xxxxxxx-xxxx
• TPOP Basic USB key TP No. xxxxxxx-xxxx
•
.
PLMS Centre Basic TP No. xxxxxxx-xxxx
(Cont’d)
66 (72) Doc. No. TeM-3546892-0101

®
(Cont’d)
The Technical Publications below are available in the correct EU language, quantity,
and correspond to the specific machine:
English version:
• SPC (electronic copy on DVD)
• IM (one piece + electronic copy on DVD)
• MM (one piece + electronic copy on DVD)
• EM (one piece + electronic copy on DVD)
•
.
OM (one piece + electronic copy on DVD)
Translated version:
• IM (one piece + electronic copy on DVD)

• MM (one piece + electronic copy on DVD)
• EM (one piece + electronic copy on DVD)
•
.
OM (one piece + electronic copy on DVD)
Separate Components
Place all separate components in a location where they will not disturb the
installation work and the normal plant activities. If possible do not remove any
transportation protections until the components are required.
®
Doc. No. TeM-3546892-0101 67 (72)
2.3 Moving 2 Crate Handling Instructions
2.3 Moving
2.3.1 Moving the Uncrated Equipment using Cranes
Check that the load does not tilt more than 6 degrees in any direction. Smoothly lift
from the ground, just a few centimetres, and check the stability.
Take up slacks slowly and make sure that the chain or sling is not twisted and that
hooks and shackles bear correctly.
2.3.2 Moving the Uncrated Equipment using Industrial

Fork Lift Trucks
WARNING
Never stand or pass under the elevated portion of any truck, whether loaded or
empty.
CAUTION
Risk of damage to the equipment
So that the load does not topple over, keep the load close to the front wheels of the
forklift truck in order to gain stability.
CAUTION
Risk of damage to the equipment
Never raise or lower the load when moving the load.
.
When driving with a large machine part the fork arms should be about 300 mm
above the ground and the fork arms shall be hold horizontal as far a possible to
improve stability during the lifting operation
To ensure the safety during the lifting operations with industrial fork lift trucks, a load
engaging fork-lift pockets such as fork tunnels, shall be used for lifting operations
that is higher than 300 mm.
The illustration shows the maximum permitted slope for an industrial fork lift truck
that drives up in the forward direction, and down in the reverse direction.
A
A = 10.3° (18%)
.
68 (72) Doc. No. TeM-3546892-0101

®
2.4 Disposing of Reusable Materials
2 Crate Handling Instructions and Waste
2.4 Disposing of Reusable Materials and

Waste
Note! Packing materials (including crates, wrapping and boxes) are not normally
returned to the manufacturer.
a) Check with the customer if there is a special agreement for the return of the
packing to the manufacturer.
b) If the packing must be returned to the manufacturer, prepare an area to store the
crates and other returnable packing.
c) Check with the customer if there is a special agreement for recycling packing.
d) If packing has not to be recycled, check with the customer how to separate and
dispose of packing (wood, plastic, paper, etc.).
e) Dispose of pollutant waste (bubble wrapping, plastic bags, expanded
polystyrene, etc.) in accordance with local regulations.
f) Separate, recycle or dispose of all material and components in a safely and
environmentally responsible way, or according to local regulations. If there is
any uncertainty regarding what material a component is made of, contact the
Tetra Pak Group. Use a certified (ISO 14001 or similar) scrapping/waste
.
handling company.
®
Doc. No. TeM-3546892-0101 69 (72)
2.5 Machine or Equipment Installation 2 Crate Handling Instructions
2.5 Machine or Equipment Installation

To continue with the installation of the machine or equipment, refer to the Installation
Manual included in the machine document box.
70 (72) Doc. No. TeM-3546892-0101

®
logo page 1
TP Logo page
®
Label for 40 mm binder Note! This page is generated automatically.
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648576-0500 Issue 2018-11 648576-0500 Issue 2018-11
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Tetra Pak® A3/Speed 2(2) Tetra Pak® A3/Speed 3(3)

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TeM

Doc. No. TeM-3546892-0101

Doc. No. TeM-3546892-0101

Tetra Pak® A3/Speed

Machine or equipment configurations that

Doc. No. TeM-3546892-0101

Tetra Pak Packaging Solutions

Tetra Pak® A3/Speed 648576-0500 Optional Equipment:

6 (72) Doc. No. TeM-3546892-0101

Abbreviations and Terminology ............................... 9

Safety Precautions ............................................. 12

Safe Manual Handling.......................................... 14

Machine Introduction .......................................... 19

How to Use This TeM ........................................... 21

Assistance and Inquiries...................................... 22

8 (72) Doc. No. TeM-3546892-0101

Abbreviations and Terminology*

Abbreviation/Terminology Meaning Translation

10 (72) Doc. No. TeM-3546892-0101

Danger indicates an imminently

Warning indicates a potentially

Caution indicates a potentially

Pos ISO Standard

12 (72) Doc. No. TeM-3546892-0101

Pos ISO Standard

handle with care

open for customs

Safe Manual Handling

To reduce the ergonomic risks to each individual operator, job rotation is

14 (72) Doc. No. TeM-3546892-0101

Information About this Manual

It is important to keep this manual until the crate is unpacked.

16 (72) Doc. No. TeM-3546892-0101

9 General 9.2 Technical Data

Doc. No. MM-2730517-0103 41 (60)

A pointer arrow indicates the position of

A zoom arrow indicates that an object

A rotation movement arrow indicates

18 (72) Doc. No. TeM-3546892-0101

China RoHS2 Compliance

20 (72) Doc. No. TeM-3546892-0101

How to Use This TeM

2.1.1-2 Crate - Lifting and Unloading using a Forklift Truck

Procedure Start Table

Special Equipment Lifting Unit TP No. 3146870-0100

Assistance and Inquiries

22 (72) Doc. No. TeM-3546892-0101

24 (72) Doc. No. TeM-3546892-0101

1.1 Prepare Site ...................................................... 27

1.2 Prepare Tetra Pak ............................................... 28

1.3 Crates .............................................................. 29

1.4 Crated Equipment............................................... 30

1.5 Tools, Materials, and Consumables

1.6 Lifting Data ....................................................... 33

1.6.3 Inspect the Lifting Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

1.6.3.2 Rotating Lifting Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

1.7 Space Requirements ........................................... 44

26 (72) Doc. No. TeM-3546892-0101

1.1 Prepare Site

The installation site must be prepared in advance by the customer.

See also the following Tetra Pak Guidelines:

Document Name Document No. Note

1.1.2 Installation Area