Up 3172998 0103

UP
Update Pages
UK Filling Pipe
2788591-0200
TBA/19 010V, 020V, 030V
WARNING
Read and follow all safety precaution instructions throughout this
document and on safety signs attached to this equipment.
Failure to follow all safety precaution instructions could result in death or
serious injury.
Doc. No. UP-3172998-0103

Copyright © 2018 Tetra Pak International S.A.
All rights reserved. No part of this document may be reproduced or copied in any form or by
any means without written permission from Tetra Pak Packaging Solutions AB.
, Tetra Pak, and all other trademarks displayed in this document are the property of the
Tetra Pak International SA. Tetra Pak Packaging Solutions AB together with Tetra Pak
International SA form part of ‘the Tetra Pak Group’. The content of this document is in
accordance with the design and construction of the machine or equipment at the time of
publishing. The Tetra Pak Group reserves the right to introduce design modifications without
prior notice.
The English language version of this document contains the original instructions. All other
language versions are translations of the original instructions.
This document was produced and printed by:
Tetra Pak Packaging Solutions AB
Ruben Rausings gata
SE 221 86 Lund
Sweden
Doc. No. UP-3172998-0103

Issue 2018-04
Introduction
UP Maintenance Manual Updates
UP Operation Manual Updates
UP
Update Pages
UK Filling Pipe
2788591-0200
Machine or equipment configurations that

this document is valid for are described on
the next page.
Doc. No. UP-3172998-0103

Issue 2018-04
Tetra Pak Packaging Solutions AB

Valid for:
Name Drawing Specification and Additional Information
Development Step
TBA/19 010V 648160-0100 Valid for all package shapes and

volumes
volumes
volumes
Introduction
®
Doc. No. UP-3172998-0103 UP-5 (80)
Introduction
Description
This chapter contains basic information about the Update Pages.
UP-6 (80) Doc. No. UP-3172998-0103

®
Introduction Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Abbreviations and Terminology ............................... 9

Safety Precautions ............................................. 10
Safety Messages Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
About This Manual...............................................11

How to Use This Update Pages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Layout and Numbering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Reference Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Assistance and Inquiries...................................... 12
®
Doc. No. UP-3172998-0103 UP-7 (80)
Table of Contents Introduction
This page intentionally left blank
UP-8 (80) Doc. No. UP-3172998-0103

®
Introduction Abbreviations and Terminology
Abbreviations and Terminology*

Abbreviation/Terminology Meaning Translation
LED Light Emitting Diode Light Emitting Diode
MM Maintenance Manual Maintenance Manual
OM Operation Manual Operation Manual
RM Rebuilding Manual Rebuilding Manual
SPC Spare Parts Catalogue Spare Parts Catalogue
UP Update Pages Update Pages
®
Doc. No. UP-3172998-0103 UP-9 (80)
Safety Precautions Introduction
Safety Precautions
Before starting any work on the equipment, it is compulsory to read the Safety
Precautions chapter in any of the existing manuals of the equipment.
Safety Messages Description

A safety message is always accompanied by a safety alert symbol and a signal
word.
The safety alert symbol is used to alert about potential personal injury hazards. To
avoid hazards, obey all safety messages that follow this symbol.
The following safety alert symbols and signal words are used in this manual to
inform the user of hazards.
Danger indicates an imminently

DANGERI
DANGER hazardous situation which, if not
avoided, will result in death or serious
injury.
Warning indicates a potentially

WARNING hazardous situation which, if not
avoided, could result in death or
serious injury.
Caution indicates a potentially

CAUTION hazardous situation which, if not
avoided, may result in minor or
moderate injury. It may also be used to
alert against unsafe practices.
CAUTION Caution without the safety alert symbol
indicates a potentially hazardous
situation which, if not avoided, may
result in property damage.
UP-10 (80) Doc. No. UP-3172998-0103

®
Introduction About This Manual
About This Manual

Prior to installation of the rebuilding kit, carefully read the instructions in the
applicable documentation concerning the activity. Make sure that this manual is
available to the personnel responsible for installing the rebuilding kit onto the
machine.
The Update Pages is used for updating the machine’s existing delivered manuals.
How to Use This Update Pages

The Update Pages chapters contain pages used to update the manuals.
Use the content of the Update Pages chapters to update the machine manuals. The
Rebuilding Instructions chapter of the Rebuilding Manual describes how to update
the machine manuals with the content of the Update Pages.
Layout and Numbering

For information about page layout, consult the Introduction chapter of the machine’s
existing Maintenance Manual.
The Update Pages chapters use the chapter designation UP to identify the update
pages in the existing machine manual.
The page number for the pages in the Update Pages chapter has three parts:
• the chapter designation (1)
• the consecutive page number (2) within the Update Pages chapter
• the total number of pages (3) in the Update Pages chapter
UP - 11 (18)
1 2 3
1 Chapter designation
2 Consecutive page
number
3 Total number of pages
Reference Documents
• RM-1531142-0105
• SPC-3424298-0101
®
Doc. No. UP-3172998-0103 UP-11 (80)
Assistance and Inquiries Introduction
Assistance and Inquiries

For assistance when operating this equipment, submit your questions using the
QuTI-P tool. The QuTI-P tool shall also be used for all other inquiries, comments, or
suggestions that you may have, as well as giving feedback concerning the user
manuals delivered with this equipment.
If access to the Tetra Pak® intranet is available, access the QuTI-P tool by typing
“QuTI-P” in the address field of your browser. If access to QuTI-P is not available,
request access by contacting the Global Service Desk.
If access to the Tetra Pak intranet is not available, contact the nearest Tetra Pak
representative.
UP-12 (80) Doc. No. UP-3172998-0103

®
UP Maintenance Manual
Updates
®
Doc. No. UP-3172998-0103 UP-13 (80)
Description
This chapter contains the pages used to update the existing machine Maintenance
Manual. See Section Updating the Manuals in RM-1531142-0105.
UP-14 (80) Doc. No. UP-3172998-0103

®
UP Maintenance Manual Updates Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
MM Update Pages ............................................... 17

Update Log for Doc. No. MM-_______-____ . . . . . . . . . . . . . . . 17
Valid for TBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1.15 Level Probe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1.15-1 Level Probe - Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1.15-2 Level Probe - Check Lower Filling Pipe . . . . . . . . . . . . 24
1.15-3 Level Probe - Check Pressure Flange. . . . . . . . . . . . . . 27
1.16 Filling Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
1.16-1 Filling Pipe - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
1.16-2 Filling Pipe - Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
1.16-3 Filling Pipe - Check Pressure Roller Spring
Force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Valid for TPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

1.15 Level Probe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
1.15-1 Level Probe - Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
1.15-2 Level Probe - Check Lower Filling Pipe . . . . . . . . . . . . 40
1.16 Filling Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
1.16-2 Filling Pipe - Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Valid for TWA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

1.15 Level Probe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
1.15-1 Level Probe - Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
1-15-2 Level Probe - Check Lower Filling Pipe . . . . . . . . . . . . 56
1.16 Filling Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
1.16-2 Filling Pipe - Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
®
Doc. No. UP-3172998-0103 UP-15 (80)
UP-16 (80) Doc. No. UP-3172998-0103

®
UP Maintenance Manual Updates MM Update Pages
MM Update Pages
Update Log for Doc. No. MM-_______-____
Fill in the document number and insert this table in the manual. This table shows all
changes made to this manual, including installed rebuilding kits, added or removed
pages. Page numbering on added pages begins with UP.
Added Pages
Date Installed Kit (Doc. No.) Removed Pages Signature
(Cont’d)
®
Doc. No. UP-3172998-0103 UP-17 (80)
MM Update Pages UP Maintenance Manual Updates
(Cont’d)
Added Pages
UP-18 (80) Doc. No. UP-3172998-0103

®
Valid for TBA
®
Doc. No. UP-3172998-0103 UP-19 (80)
UP-20 (80) Doc. No. UP-3172998-0103

®
1.15 Level Probe

.
1.15-1 Level Probe - Set

Machine Status Electrical supply disconnecting device in position O
(LOCKED in OFF position)
Special Equipment Spirit level TP No. 90243-165
SPC Reference 925991-0300
925991-0200
Note! The values in the tables are intended as a basic setting. It may be necessary
to fine set to function correctly. See Function Check.
a) Apply a spirit level to the level probe (2).
b) Loosen the screws (1) and set the level probe (2) vertically. At the same time,
set the distance A between the level probe (2) and the pressure flange (3). See
the table below.
Package A ± 0.5 mm Package A ± 0.5 mm Package A ± 0.5 mm

(basic setting) (basic setting) (basic setting)
TBA 100 B 39.5 TBA 200 B 22.5 TBA 250 S 21.5
TBA 125 S 39.5 TBA 200 M 21.5 TBA 284 B 31.0
TBA 160 S 21.5 TBA 200 S 21.5 TBA 300 S S 31.0
TBA 180 B 22.5 TBA 250 B 13.5 TBA 330 S 31.0
TBA 200 Sq 81.0
1 Screw
2 Level probe
3 Pressure flange
.
(Cont’d)
®
Doc. No. UP-3172998-0103 UP-21 (80)
(Cont’d)
c) Pull down the packaging material and step the machine up to TUBE SEALING.
d) Set the level probe (2) parallel to the packaging material.
e) Set the distance B between the level probe (2) and the packaging material
tube (5) according to the table below. Adjust using the screw (4).
Package B ± 1 mm Package B ± 1 mm Package B ± 1 mm

TBA 100 B 7 TBA 200 B 9 TBA 250 S 3
TBA 125 S 7 TBA 200 M 3 TBA 284 B 9
TBA 160 S 5 TBA 200 S 5 TBA 300 S 9
TBA 180 B 9 TBA 250 B 9 TBA 330 S 9
TBA 200 Sq 9
4
5
2
B
2 Level probe
4 Screw
5 Packaging material
tube
.
Function Check
a) Connect the voltmeter to terminal connections 3 and 2 (VDC) on the back plane
of the TMCC2 card A310.
b) Cut a piece of packaging material just above the pressure flange, so that it is
possible to reach the float.
c) Step the machine up to PREHEATING II.
d) Lift up the float and let it drop down to its lower position. Check that the
voltmeter shows approximately 0.6 VDC.
(Cont’d)
UP-22 (80) Doc. No. UP-3172998-0103

®
(Cont’d)
e) Repeat the check (lifting and dropping the float) and, at the same time, move the
pressure flange backwards, forwards and in sideways directions. The voltmeter
should still show approximately 0.6.
Note! See Section Filling Control System (FCS) for LED description.
f) Verify the setting by moving the float up and down and check that the movement
is indicated on the level indicator on the TMCC2 card LED is lit up.
g) Rotate the float one complete turn (360°) and verify that there are no LEDs
flashing.
h) Perform the TMCC2 card calibration. See Section Filling Control System (FCS).
®
Doc. No. UP-3172998-0103 UP-23 (80)
xxx
1.15-2 Level Probe - Check Lower Filling Pipe

925991-0200
a) Remove the lower filling pipe (1) from the machine.
For machines with a metal float: The first time you dismantle the filling pipe,
make a note of the weight engraved on the float (2) and save it in a safe place.
b) Remove the float (2), locking fork (3), and locking fork (4).
c) CAUTION
Risk of unsterility
Leakage into the float might result in product unsterility.
d) Visually check that the float (2) is intact and slides freely.
For machines with a metal float: Shake the float (2) and check that there is no
liquid in it. If you suspect leakage into the float, weigh the float (2) and check
that its weight equals the weight engraved on the float.
e) If necessary, change the float (2).
1 Lower filling pipe 3 Locking fork

2 Float 4 Locking fork
.
(Cont’d)
UP-24 (80) Doc. No. UP-3172998-0103

®
(Cont’d)
f) Visually check the locking fork (3) and locking fork (4) at the arrow according to
the table below.
If necessary, change the locking fork.

g) Check the distance A according to the table below.
Check Pass Criteria

Visual No cracks or wear
Distance A > 2.7 mm
44
33
A
A
3 Locking fork
4 Locking fork
.
(Cont’d)
®
Doc. No. UP-3172998-0103 UP-25 (80)
(Cont’d)
h) Visually check the lower filling pipe (1) at the arrows according to the table
below.
If necessary, change the lower filling pipe (1).

i) With a feeler gauge, check the distance B according to the table below.
If necessary, change the lower filling pipe.
Check Pass Criteria

Distance < 3.3 mm
j) Assemble in the reverse order.
Change the O-ring between the upper and the lower filling pipe when
assembling. See Section Preparation After Daily Care in the Operation Manual.
11
B
B
1 Lower filling pipe

.
UP-26 (80) Doc. No. UP-3172998-0103

®
xxx
1.15-3 Level Probe - Check Pressure Flange

925991-0100
a) Remove the locking fork (1) and the pressure flange (2) from the lower filling
pipe (3).
1 Locking fork
2 Pressure flange
.
(Cont’d)
®
Doc. No. UP-3172998-0103 UP-27 (80)
(Cont’d)
b) Visually check the pressure flange (2) at the arrows according to the table
below.
If necessary, change the pressure flange (2).

c) With a feeler gauge, check the distance A according to the table below.
Check Pass Criteria

Distance A < 3.3 mm
d) Assemble in the reverse order.

A
2
2 Pressure flange
1.16 Filling Pipe

.
1.16-1 Filling Pipe - Check

469091-0500
469091-0400
Check the following items for wear and/or damage:
(Cont’d)
UP-28 (80) Doc. No. UP-3172998-0103

®
(Cont’d)
• the spring (1)

• the locking pin (2)
• the pressure roller (3). Make sure that it rotates freely. The play must not exceed
0.5 mm.
• the measure of the radius (4). It should not exceed 3.2 mm.
Change the parts if required.
Concerning the O-ring (5), see Section Daily Care in the Operation Manual.
2
3
1 Spring 4 Radius
2 Locking pin 5 O-ring
3 Pressure roller
®
Doc. No. UP-3172998-0103 UP-29 (80)
xxx
1.16-2 Filling Pipe - Set

Machine Status STEP ZERO
Special Equipment Template, see table
469091-0500
469091-0400
a) Remove the filling pipe from the machine.

b) Make sure that the nuts (1), (2), (3), and (4) are turned with the tapered sides
turned towards each other.
c) As a basic setting, set the distance A using the nuts (1) and (2).
d) Tighten the nuts (3) and (4) by hand.
e) Adjust the nut (5), so that the pin (6) is in the middle of the hole.
A = 56.0 ±3.0 mm
1 Nut 4 Nut
2 Nut 5 Nut
3 Nut 6 Pin
.
(Cont’d)
UP-30 (80) Doc. No. UP-3172998-0103

®
(Cont’d)
f) Attach the filling pipe on the machine.

g) Attach the product pipe in position and check the distance B between the two
fittings.
h) If required, adjust distance A. See item c).
B
A
A = 56.0 ±3.0 mm
B = 0 mm
.
(Cont’d)
®
Doc. No. UP-3172998-0103 UP-31 (80)
(Cont’d)
i) Move the counter roller (8) up to the operation position by activating the valve
Y26.
j) Check the height of the counter roller (8). See Section Tube Forming.
k) Put a double layer of packaging material between the counter roller (8) and the
pressure roller (7).
l) Check the spring force using a dynamometer. Set if required. See Procedure
1.16-3 Filling Pipe - 1.16-3 Filling Pipe - Check Pressure Roller Spring Force.
7 Pressure roller
8 Counter roller
.
(Cont’d)
UP-32 (80) Doc. No. UP-3172998-0103

®
(Cont’d)
m) Attach the template (9), see the table below, between the upper filling pipe (10)
and the environment ring (11).
Package Template TP No. Package Template TP No. Package Template TP No.

TBA 100 B 590270 TBA 200 B 590271 TBA 250 S 590268
TBA 125 S 590270 TBA 200 M 590268 TBA 284 B 590271
TBA 160 S 590269 TBA 200 S 590269 TBA 300 S 590271
TBA 180 B 590271 TBA 250 B 590271 TBA 330 S 590271
TBA 200 Sq 590271
n) Adjust the position of the upper filling pipe (10) using the nuts (3) and (4).
Adjust sideways measurement using the nut (5).
o) Check that the upper filling pipe (10) is centred with the environment ring (11) by
moving the template (9). It must move freely.
Note! If adjustments have been done, check item l) again.
3 11
10
4 5
3 Nut 9 Template
4 Nut 10 Filling pipe
5 Nut 11 Ring
.
(Cont’d)
®
Doc. No. UP-3172998-0103 UP-33 (80)
(Cont’d)
p) Tighten the screws (14).

q) Check the condition of the locking finger. See Section Level Probe.
r) Set the position of the support roller. See Section Support Roller.
s) Attach the lower filling pipe (12). Check that it is centred between the tube
support rollers (13).
t) If not, repeat the upper filling pipe setting.
14
14
14
12
12
13
12 Filling pipe
13 Support roller
14 Screw
.
UP-34 (80) Doc. No. UP-3172998-0103

®
xxx
1.16-3 Filling Pipe - Check Pressure Roller Spring Force

Special Equipment Dynamometer TP No. 74767-102
469091-0500
469091-0400
a) Put a double layer of packaging material between the pressure roller (5) and the
counter roller (4).
b) Activate the valve Y26 for the counter roller (4).
c) Measure the spring force by pushing the dynamometer (3) against the fork head
until the pressure roller (5) just eases off. Compare the value with those in the
table below.
Package Spring force, N Package Spring force, N Package Spring force, N

TBA 100 B 30 to 40 TBA 200 B 40 to 50 TBA 250 S 40 to 50
TBA 125 S 30 to 40 TBA 200 M 40 to 50 TBA 284 B 40 to 50
TBA 160 S 30 to 40 TBA 200 S 30 to 40 TBA 300 S 40 to 50
TBA 200 Sq 40 to 50
.
d) The spring (1) must not touch the cover (2). Change the spring if required.
e) Deactivate valve Y26, set the electrical supply disconnecting device in position
O (OFF), and close for compressed air.
4 5
1 Spring 4 Counter roller
2 Cover 5 Pressure roller
3 Dynamometer
.
Valid for TPA
®
Doc. No. UP-3172998-0103 UP-35 (80)
UP-36 (80) Doc. No. UP-3172998-0103

®
1.15 Level Probe

.

925991-0200
Note! The values in the tables are intended as a basic setting, it may be necessary
to fine set to function correctly, see Function Check.
b) Loosen the screws (1) and set the level probe (2) vertically. At the same time,
set the distance A between the level probe (2) and the pressure flange (3). See
the table below.
Package A ± 0.5mm
(basic setting)
TPA 220 Sq 20
TPA 250 Sq 21.5
TPA 330 Sq 31
1 Screw
2 Level probe
3 Pressure flange
.
(Cont’d)
®
Doc. No. UP-3172998-0103 UP-37 (80)
(Cont’d)
tube (5), according to the table below. Adjust using the screw (4).
Package B ± 1 mm
TPA 200 Sq 5
TPA 250 Sq 5
TPA 330 Sq 10
4
5
2
B
2 Level probe
4 Screw
tube
.
Function Check
e) Repeat the check (lifting and dropping the float) and, at the same time, move
the pressure flange backwards, forwards and in sideways directions. The
voltmeter should still show approximately 0.6.
(Cont’d)
UP-38 (80) Doc. No. UP-3172998-0103

®
(Cont’d)
flashing.
h) Perform the TMCC2 card calibration. See Section Filling Control System (FCS).
®
Doc. No. UP-3172998-0103 UP-39 (80)
xxx
1.15-2 Level Probe - Check Lower Filling Pipe

925991-0200
c) CAUTION
Risk of unsterility

.
(Cont’d)
UP-40 (80) Doc. No. UP-3172998-0103

®
(Cont’d)
the table below.

Check Pass Criteria

Distance A > 2.7 mm
44
33
A
A
3 Locking fork
4 Locking fork
.
(Cont’d)
®
Doc. No. UP-3172998-0103 UP-41 (80)
(Cont’d)
below.

Check Pass Criteria

Distance < 3.3 mm
11
B
B

.
UP-42 (80) Doc. No. UP-3172998-0103

®
xxx

925991-0200
pipe (3).
1 Locking fork
2 Pressure flange
.
(Cont’d)
®
Doc. No. UP-3172998-0103 UP-43 (80)
(Cont’d)
below.

If necessary, change the pressure flange.
Check Pass Criteria

Distance A < 3.3 mm

A
2
2 Pressure flange
1.16 Filling Pipe

.

469091-0500
469091-0400
• the spring (1)

• the pressure roller (3). Make sure that it rotates freely. The play must not
exceed 0.5 mm.
(Cont’d)
UP-44 (80) Doc. No. UP-3172998-0103

®
(Cont’d)
2
3
1 Spring 4 Radius
3 Pressure roller
®
Doc. No. UP-3172998-0103 UP-45 (80)
xxx

469091-0500
469091-0400

A = 56.0 ±3.0 mm
1 Nut 4 Nut
2 Nut 5 Nut
3 Nut 6 Pin
.
(Cont’d)
UP-46 (80) Doc. No. UP-3172998-0103

®
(Cont’d)

fittings.
B
A
A = 56.0 ±3.0 mm
B = 0 mm
.
(Cont’d)
®
Doc. No. UP-3172998-0103 UP-47 (80)
(Cont’d)
Y26.
1.16-3 Filling Pipe - 1.16-3 Filling Pipe - Check Pressure Roller Spring Force.
7 Pressure roller
8 Counter roller
.
(Cont’d)
UP-48 (80) Doc. No. UP-3172998-0103

®
(Cont’d)
Package Template TP No. Package Template TP No. Package Template TP No.

TBA 100 B 590270 TBA 200 B 590271 TBA 250 S 590268
TBA 125 S 590270 TBA 200 M 590268 TBA 284 B 590271
TBA 160 S 590269 TBA 200 S 590269 TBA 300 S 590271
TBA 180 B 590271 TBA 250 B 590271 TBA 330 S 590271
TBA 200 Sq 590271
n) Adjust the position of the upper filling pipe (10) using the nuts (3) and (4).
Adjust sideways measurement using the nut (5).
3 11
10
4 5
3 Nut 9 Template
5 Nut 11 Ring
.
(Cont’d)
®
Doc. No. UP-3172998-0103 UP-49 (80)
(Cont’d)

q) Check the condition of the locking finger. See Section Level Probe.
r) Set the position of the support roller. See Section Support Roller.
support rollers (13).
14
14
14
12
12
13
12 Filling pipe
13 Support roller
14 Screw
.
UP-50 (80) Doc. No. UP-3172998-0103

®
xxx

469091-0500
469091-0400
counter roller (4).
table below.
Package Spring Force, N

TPA 200 Sq 30 to 40
TPA 250 Sq 30 to 40
TPA 330 Sq 40 to 50
.
4 5
3 Dynamometer
.
Valid for TWA
®
Doc. No. UP-3172998-0103 UP-51 (80)
UP-52 (80) Doc. No. UP-3172998-0103

®
1.15 Level Probe

.

925991-0200
Note! The values in the tables are intended as a basic setting. It may be necessary
to fine set to function correctly. See Function Check.
b) Loosen the screws screws (1) and set the level probe (2) vertically. At the same
time, set the distance A between the level probe (2) and the pressure flange (3).
See the table below.
Package A ± 0.5mm (basic

setting)
TWA 125 S 39.5
TWA 200 S 21.5
1 Screw
2 Level probe
3 Pressure flange
.
(Cont’d)
®
Doc. No. UP-3172998-0103 UP-53 (80)
(Cont’d)
tube (5), according to the table below. Adjust using the screw (4).
Package B ± 1 mm
TWA 125 S 7
TWA 200 S 5
4
5
2
B
2 Level probe
4 Screw
tube
.
Function Check
e) Repeat the check (lifting and dropping the float) and, at the same time, move
the pressure flange backwards, forwards and in sideways directions. The
voltmeter should still show approximately 0.6.
(Cont’d)
UP-54 (80) Doc. No. UP-3172998-0103

®
(Cont’d)
flashing.
h) Perform the TMCC2 card calibration see Section Filling Control System (FCS).
®
Doc. No. UP-3172998-0103 UP-55 (80)
xxx
1-15-2 Level Probe - Check Lower Filling Pipe

925991-0200
c) CAUTION
Risk of unsterility

.
(Cont’d)
UP-56 (80) Doc. No. UP-3172998-0103

®
(Cont’d)
the table below.

Check Pass Criteria

Distance A > 2.7 mm
44
33
A
A
3 Locking fork
4 Locking fork
.
(Cont’d)
®
Doc. No. UP-3172998-0103 UP-57 (80)
(Cont’d)
below.

Check Pass Criteria

Distance < 3.3 mm
11
B
B

.
UP-58 (80) Doc. No. UP-3172998-0103

®
xxx

925991-0200
pipe (3).
1 Locking fork
2 Pressure flange
.
(Cont’d)
®
Doc. No. UP-3172998-0103 UP-59 (80)
(Cont’d)
below.

If necessary, change the pressure flange.
Check Pass Criteria

Distance A < 3.3 mm

A
2
2 Pressure flange
1.16 Filling Pipe

.

469091-0500
469091-0400
• the spring (1)

• the pressure roller (3). Make sure that it rotates freely. The play must not
exceed 0.5 mm.
(Cont’d)
UP-60 (80) Doc. No. UP-3172998-0103

®
(Cont’d)
2
3
1 Spring 4 Radius
3 Pressure roller
®
Doc. No. UP-3172998-0103 UP-61 (80)
xxx

469091-0500
469091-0400

A = 56.0 ±3.0 mm
1 Nut 4 Nut
2 Nut 5 Nut
3 Nut 6 Pin
.
(Cont’d)
UP-62 (80) Doc. No. UP-3172998-0103

®
(Cont’d)

fittings.
B
A
A = 56.0 ±3.0 mm
B = 0 mm
.
(Cont’d)
®
Doc. No. UP-3172998-0103 UP-63 (80)
(Cont’d)
Y26.
1.16-3 Filling Pipe - Check Pressure Roller Spring Force - 1.16-3 Filling Pipe -
Check Pressure Roller Spring Force.
7 Pressure roller
8 Counter roller
.
(Cont’d)
UP-64 (80) Doc. No. UP-3172998-0103

®
(Cont’d)
Package Template TP No.

TWA 125 S 590270
TWA 200 S 590269
n) Adjust the position of the upper filling pipe (10) using the nuts (3) and (4). Adjust
sideways measurement using the nut (5).
3 11
10
4 5
3 Nut 9 Template
5 Nut 11 Ring
.
(Cont’d)
®
Doc. No. UP-3172998-0103 UP-65 (80)
(Cont’d)

q) Check the condition of the locking finger, see Section Level Probe.
r) Set the position of the support roller, see Section Support Roller.
support roller (13).
14
14
14
12
12
13
12 Filling pipe
13 Support roller
14 Screw
.
UP-66 (80) Doc. No. UP-3172998-0103

®
xxx

469091-0500
469091-0400
counter roller (4).
table below.
Package Spring force, N Package Spring force, N Package Spring force, N

TBA 125 S 30 to 40 TBA 200 M 40 to 50 TBA 284 B 40 to 50
TBA 160 S 30 to 40 TBA 200 S 40 to 50 TBA 300 S 40 to 50
TBA 200 Sq 30 to 40
.
4 5
3 Dynamometer
.
®
Doc. No. UP-3172998-0103 UP-67 (80)
UP-68 (80) Doc. No. UP-3172998-0103

®
®
Doc. No. UP-3172998-0103 UP-69 (80)
Description
This chapter contains the pages used to update the existing machine Operation
Manual. See Section Updating the Manuals in RM-1531142-0105.
UP-70 (80) Doc. No. UP-3172998-0103

®
UP Operation Manual Updates Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
OM Update Pages: Instruction ............................... 73

Update Log for Doc. No. OM-_______-____ . . . . . . . . . . . . . . . 75
Filling Pipe with Locking Fork. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Procedure no______ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
®
Doc. No. UP-3172998-0103 UP-71 (80)
UP-72 (80) Doc. No. UP-3172998-0103

®
UP Operation Manual Updates OM Update Pages: Instruction
OM Update Pages: Instruction

The following pages must be used to update the machine Operation Manual.
Instruction:
a) Find your machine in the tables below. Note the procedure number next to it.
b) Replace the corresponding pages in the Operation Manual, in Procedure Daily
Care, with the updated pages.
c) On the updated pages, write the procedure number on the empty line by
Procedure no_____ with a black permanent pen.
TBA/19-0100
Configuration Procedure no.

TBA with with OK Alcohol 20-45% 5b
Adaptation, HI, ASU and PT
TBA with ASU, HI, HL, PT 6b
TWA with HI, HL, PMI
TWA with ASU, HI, HL
TPA with ASU, HI, HL, PT 7b
TBA with ASU, HI, HL, PT 8b
TBA with ASU, PT, HVA 10b
TBA with HVA
TBA/19-2000

TBA with ASU, HVA 21a
TBA with ASU, HVA, PT 22a
TBA with HVA
TBA with HVA, PT 23a
TBA with ASU, HI 25a
TBA with with OK Alcohol 20-45 %
Adaptation and HI
TBA with ASU, HI, PT 26a
TBA with HI
Adaptation, PT and HI
TBA with HI, PT 27a
TBA/19-0300

TBA with ASU, HVA 23a
TBA with ASU, HVA, PT 24a
TBA with HVA
TBA with HVA, PT 25a
(Cont’d)
®
Doc. No. UP-3172998-0103 UP-73 (80)
OM Update Pages: Instruction UP Operation Manual Updates
(Cont’d)

TBA with ASU, HI 27a
TWA with ASU, EDU, HI
TPA with ASU, HI, PT
Adaptation, HI and PT
TBA with HI, PMI 28a
TBA with ASU, HI, PT
TBA with HI
TWA with EDU, HI, PMI
TPA with HI, PMI, PT
TBA with HI, PT, PMI 29a
UP-74 (80) Doc. No. UP-3172998-0103

®
Update Log for Doc. No. OM-_______-____

Fill in the document number and insert this table in the manual. This table shows all
changes made to this manual, including installed rebuilding kits, added or removed
pages. Page numbering on added pages begins with UP.
Added Pages
(Cont’d)
®
Doc. No. UP-3172998-0103 UP-75 (80)
(Cont’d)
Added Pages
UP-76 (80) Doc. No. UP-3172998-0103

®
Filling Pipe with Locking Fork

Procedure no______ vv
CAUTION
2 Risk of unsterility
Leakage into the float (1) might result in
product unsterility.
Check:
• that the float is not damaged or cracked.

• that there is no liquid in the float. If you
suspect there is liquid in the float, weigh
the float and check that its weight equals
the weight engraved on the float. Change
if necessary.
Note! Only metallic floats need to be

weighed, not plastic floats.
1 WARNING
Hazardous substances
Risk of personal injury.
Cleaning compound. Follow the Safety
Precautions.
Clean the float (1) (if changed, clean the new

one) with cleaning compound code D and
rinse it with drinking water.
Attach the float (1) to the lower filling
1 Float pipe (2).
2 Filling pipe
®
Doc. No. UP-3172998-0103 UP-77 (80)
vv
Lock the float (1) with the pressure flange (3)
2 and the locking fork (4). Make sure the
spring (5) is facing upwards.
Note! Do not rinse the filling pipe (2) after
disinfecting it.
5 4
Do one of the following:
• Store the lower filling pipe (2) in a clean,
dry area until the next production run. In
preparation for the next production run,
dismantle the lower filling pipe (2) and
clean it. Use cleaning compound code D,
see Chapter Technical Data. Reassemble
the lower filling pipe (2) and put it in a
container with cleaning compound
1 code F3 (see Chapter Technical Data), no
more than 1 hour before the production
run.
or:
CAUTION
3 Risk of unsterility
Change the cleaning compound at intervals
recommended by the supplier. Follow the
supplier’s recommendations for the correct
concentration.
1 Float
2 Filling pipe • Put the lower filling pipe (2) in a container
3 Pressure flange with cleaning compound code F3 (see
4 Locking fork Chapter Technical Data) until the next
5 Spring production run.
UP-78 (80) Doc. No. UP-3172998-0103

®
logo page 1
TP Logo page

Up 3172998 0103

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Up 3172998 0103

Uploaded by

Copyright:

Available Formats

UP

Doc. No. UP-3172998-0103

Doc. No. UP-3172998-0103

Machine or equipment configurations that

Doc. No. UP-3172998-0103

Tetra Pak Packaging Solutions AB

TBA/19 010V 648160-0100 Valid for all package shapes and

UP-6 (80) Doc. No. UP-3172998-0103

Abbreviations and Terminology ............................... 9

About This Manual...............................................11

Assistance and Inquiries...................................... 12

This page intentionally left blank

UP-8 (80) Doc. No. UP-3172998-0103

Abbreviations and Terminology*

Safety Messages Description

Danger indicates an imminently

Warning indicates a potentially

Caution indicates a potentially

UP-10 (80) Doc. No. UP-3172998-0103

About This Manual

How to Use This Update Pages

Layout and Numbering

Assistance and Inquiries

UP-12 (80) Doc. No. UP-3172998-0103

UP-14 (80) Doc. No. UP-3172998-0103

MM Update Pages ............................................... 17

Valid for TPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Valid for TWA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

This page intentionally left blank

UP-16 (80) Doc. No. UP-3172998-0103

UP-18 (80) Doc. No. UP-3172998-0103

Valid for TBA

This page intentionally left blank

UP-20 (80) Doc. No. UP-3172998-0103

1.15 Level Probe

1.15-1 Level Probe - Set

Package A ± 0.5 mm Package A ± 0.5 mm Package A ± 0.5 mm

Package B ± 1 mm Package B ± 1 mm Package B ± 1 mm

UP-22 (80) Doc. No. UP-3172998-0103

1.15-2 Level Probe - Check Lower Filling Pipe

a) Remove the lower filling pipe (1) from the machine.

1 Lower filling pipe 3 Locking fork

UP-24 (80) Doc. No. UP-3172998-0103

If necessary, change the locking fork.

If necessary, change the locking fork.

Check Pass Criteria

If necessary, change the lower filling pipe (1).

If necessary, change the lower filling pipe.

Check Pass Criteria

j) Assemble in the reverse order.

1 Lower filling pipe

UP-26 (80) Doc. No. UP-3172998-0103

1.15-3 Level Probe - Check Pressure Flange

If necessary, change the pressure flange (2).

If necessary, change the pressure flange (2).

Check Pass Criteria

d) Assemble in the reverse order.

1.16 Filling Pipe

1.16-1 Filling Pipe - Check

Check the following items for wear and/or damage:

UP-28 (80) Doc. No. UP-3172998-0103

• the spring (1)

1.16-2 Filling Pipe - Set