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Aws B2.1-1-003 2002
Aws B2.1-1-003 2002
1-1-003:2002
An American National Standard
Site License
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Prepared by
AWS B2 Committee on Welding Qualification
Approved by
AWS Board of Directors
Abstract
This standard contains the essential welding variables for welding galvanized steel in the thickness range of 18 through
10 gauge, using semiautomatic gas metal arc welding (short circuiting transfer mode). It cites the base metals and oper-
ating conditions necessary to make the weldment, the filler metal specifications, and the allowable joint designs for
groove welds and fillet welds.
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*N. K. Kanaya BEAR Testing Laboratory
R. A. LaFave, P.E. Elliott Company
*B. B. MacDonald United Association
K. M. McTague Factory Mutual
A. S. Olivares Hartford Steam Boiler Inspection and Insurance Company
*G. W. Oyler Retired
S. Panezic Canadian Welding Bureau
J. F. Pike NASA Langley Research Center
*B. J. Rampolla, P.E. J. J. McMullen and Associates
W. M. Ruof Bechtel Plant Machinery, Incorporated
*J. B. Shore Brooks Automation
A. W. Sindel Sindel and Associates
C. E. Speader, Jr. Aristech Chemical Corporation
*W. J. Sperko, P.E. Sperko Engineering Services
*R. F. Waite, P.E. Consultant
R. K. Wiswesser Welder Training and Testing Institute
iii
Copyright American Welding Society
Provided by IHS under license with AWS
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Foreword
(This Foreword is not a part of AWS B2.1-1-003:2002, Standard Welding Procedure Specification (SWPS) for
Gas Metal Arc Welding (Short Circuiting Transfer Mode) of Galvanized Steel (M-1), 18 through 10 Gauge,
in the As-Welded Condition, with or without Backing, but is included for informational purposes only.)
The American Welding Society and the Welding Research Council have joined in a cooperative effort to generate
standard welding procedures for industry. The need for pretested welding procedures that are supported by adequate test
data and that satisfy the technical requirements for the commonly used construction codes and specifications has been
expressed by many individuals and organizations. The purpose of a welding procedure qualification is to provide test
data for assessing the properties of a weld joint.
This Standard Welding Procedure Specification is an outgrowth of the coordinated work of the Welding Procedures
Committee of WRC and the Committee on Welding Qualification of the AWS. The Welding Procedures Committee has
provided the test data documented on the Summary of Procedure Qualification Records, which are available from the
Welding Research Council.
The welding terms used in this specification shall be interpreted in accordance with the definitions given in the latest
edition of AWS A3.0, Standard Welding Terms and Definitions. Welding symbols shall be those shown in the latest edition
of AWS A2.4, Standard Symbols for Welding, Brazing, and Nondestructive Examination.
The AWS B2 Committee on Welding Qualification was formed in 1979 to provide welding standards concerning the
subject of qualification. The primary document developed by this committee is AWS B2.1, Standard for Welding Procedure
and Performance Qualification. This document established the foundation and framework for Standard Welding Procedure
Specifications.
The first two Standard Welding Procedure Specifications were published in 1990. Since then SWPSs are continuing
to be developed and published by the American Welding Society. This is the first revision of B2.1.003.
Comments and suggestions for the improvement of this standard are welcomed. They should be sent to the Secretary,
AWS B2 Committee on Welding Qualification, American Welding Society, 550 N.W. LeJeune Road, Miami, FL 33126.
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Copyright American Welding Society
Provided by IHS under license with AWS
No reproduction or networking permitted without license from IHS Not for Resale
AWS B2.1-1-003:2002
Page 1 of 12
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Permission to reproduce for intra-company use only is granted by the American Welding Society
Copyright American Welding Society
Provided by IHS under license with AWS
No reproduction or networking permitted without license from IHS Not for Resale
AWS B2.1-1-003:2002
Page 2 of 12
LIMITATIONS
WELDING PROCESSES
BASE METALS
Base Metal:2 Galvanized Steel 3, M-1 Group 1 with a G90 (max.) coating thickness
Thickness Range:4 Groove Weld: 18 ga. (0.0516 in.) through 10 ga. (0.1382 in.)
Fillet Weld: 18 ga. (0.0516 in.) through 10 ga. (0.1382 in.)
Coating: G90 max. Removal of coating prior to welding is not required.
FILLER METALS
JOINT DESIGNS
POSITIONS
2. M numbers for base metal and F and A numbers for filler metal and weld metal, respectively, are as detailed in AWS B2.1.
3. WARNING: Use enough ventilation, exhaust at the arc, or both, to keep zinc fumes from the breathing zone and
surrounding general area. See ANSI Z49.1, Safety in Welding, Cutting, and Allied Processes.
4. See the applicable ASTM Specification for base metal thickness tolerances.
Permission to reproduce for intra-company use only is granted by the American Welding Society
Copyright American Welding Society
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AWS B2.1-1-003:2002
Page 3 of 12
GAS
Torch Shielding Gas: 75% Argon, 25% Carbon Dioxide or AWS A5.32, Class SG-AC-25.
Flow Rate: 20 to 40 ft3/h
Gas Nozzle Size: 1/2 in. diameter minimum (I.D.)
Backing/Root Shielding Gas: None
Trailing Gas: None
ELECTRICAL CHARACTERISTICS
TECHNIQUE
Permission to reproduce for intra-company use only is granted by the American Welding Society
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In the name of the Company stated above, I accept full responsibility for the application of this SWPS for use
with:
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Permission to reproduce for intra-company use only is granted by the American Welding Society
Copyright American Welding Society
Provided by IHS under license with AWS
No reproduction or networking permitted without license from IHS Not for Resale
AWS B2.1-1-003:2002
Page 5 of 12
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JOINT 1
JOINT 4
JOINT 2
JOINT 5
JOINT 3 JOINT 6
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Copyright American Welding Society
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AWS B2.1-1-003:2002
Page 6 of 12
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JOINT 7 JOINT 11
JOINT 8
JOINT 12
JOINT 9
Metric Conversions
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Copyright American Welding Society
Provided by IHS under license with AWS
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AWS B2.1-1-003:2002
Page 7 of 12
Nonmandatory Annex
Annex A
Guidelines for Preparation of Technical Inquiries
for AWS Technical Committees
(This Annex is not a part of AWS B2.1-1-003:2002, Standard Welding Procedure Specification (SWPS) for
Gas Metal Arc Welding (Short Circuiting Transfer Mode) of Galvanized Steel (M-1), 18 through 10 Gauge,
in the As-Welded Condition, with or without Backing, but is included for informational purposes only.)
Permission to reproduce for intra-company use only is granted by the American Welding Society
Copyright American Welding Society
Provided by IHS under license with AWS
No reproduction or networking permitted without license from IHS Not for Resale
AWS B2.1-1-003:2002
Page 8 of 12
Following the subcommittee’s development of the re- an official interpretation of any AWS standard with the
sponse, the inquiry and the response are presented to the information that such an interpretation can be obtained
entire committee for review and approval. Upon approval only through a written request. The Headquarters staff
by the committee, the interpretation will be an official in- cannot provide consulting services. The staff can, how-
terpretation of the Society, and the secretary will transmit ever, refer a caller to any of those consultants whose
the response to the inquirer and to the Welding Journal names are on file at AWS Headquarters.
for publication.
Permission to reproduce for intra-company use only is granted by the American Welding Society
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--``,``-`-`,,`,,`,`,,`---
Permission to reproduce for intra-company use only is granted by the American Welding Society
Copyright American Welding Society
Provided by IHS under license with AWS
No reproduction or networking permitted without license from IHS Not for Resale
AWS B2.1-1-003:2002
Page 10 of 12
Designation Title
B2.1-1-016-94 Standard Welding Procedure Specification (WPS) for Shielded Metal Arc Welding of Carbon
Steel (M-1/P-1/S-1, Group 1 or 2), 1/8 through 1-1/2 inch Thick, E7018, As-Welded or PWHT
Condition
B2.1-1-017-94 Standard Welding Procedure Specification (WPS) for Shielded Metal Arc Welding of Carbon
Steel (M-1/P-1/S, Group 1 or 2), 1/8 through 1-1/2 inch Thick, E6010, As-Welded or PWHT
Condition
B2.1-1-018-94 Standard Welding Procedure Specification (WPS) for Self-Shielded Flux Cored Arc Welding
of Carbon Steel (M-1/P-1/S-1, Group 1 or 2), 1/8 through 1-1/2 inch Thick, E71T-8, As-Welded
Condition
B2.1-1-019-94 Standard Welding Procedure Specification (WPS) for CO2 Shielded Flux Cored Arc Welding
of Carbon Steel (M-1/P-1/S-1, Group 1 or 2), 1/8 through 1-1/2 inch Thick, E70T-1 and
E71T-1, As-Welded Condition
B2.1-1-020-94 Standard Welding Procedure Specification (WPS) for 75% Ar/25% CO2 Shielded Flux Cored
Arc Welding of Carbon Steel (M-1/P-1/S-1, Group 1 or 2), 1/8 through 1-1/2 inch Thick,
E70T-1 and E71T-1, As-Welded or PWHT Condition
B2.1-1-021-94 Standard Welding Procedure Specification (WPS) for Gas Tungsten Arc Welding Followed
by Shielded Metal Arc Welding of Carbon Steel (M-1/P-1/S-1, Group 1 or 2), 1/8 through
1-1/2 inch Thick, ER70S-2 and E7018, As-Welded or PWHT Condition
B2.1-1-022-94 Standard Welding Procedure Specification (WPS) for Shielded Metal Arc Welding of Carbon
Steel (M-1/P-1/S-1, Group 1 or 2), 1/8 through 1-1/2 inch Thick, E6010 (Vertical Uphill)
Followed by E7018, As-Welded or PWHT Condition
B2.1-8-023-94 Standard Welding Procedure Specification (WPS) for Shielded Metal Arc Welding of
Austenitic Stainless Steel (M-8/P-8/S-8, Group 1), 1/8 through 1-1/2 inch Thick, As-Welded
Condition
B2.1-8-024:2001 Standard Welding Procedure Specification (WPS) for Gas Tungsten Arc Welding of Austenitic
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Stainless Steel (M-8/P-8/S-8, Group 1), 1/16 through 1-1/2 inch Thick, ER3XX, As-Welded
Condition, Primarily Plate and Structural Applications
B2.1-8-025:2001 Standard Welding Procedure Specification (WPS) for Gas Tungsten Arc Welding followed
by Shielded Metal Arc Welding of Austenitic Stainless Steel (M-8/P-8/S-8, Group 1), 1/8
through 1-1/2 inch Thick, ER3XX and E3XX-XX, As-Welded Condition, Primarily Plate and
Structural Applications
B2.1-1-026-94 Standard Welding Procedure Specification (WPS) for Shielded Metal Arc Welding of Carbon
Steel (M-1/P-1/S-1, Group 1 or 2). 1/8 through 1-1/2 inch Thick, E6010 (Vertical Downhill)
Followed by E7018, As-Welded or PWHT Condition
B2.1-1-027:1998 Standard Welding Procedure Specification (WPS) for Self-Shielded Flux Cored Arc Welding
of Carbon Steel (M-1/P-1/S-1, Group 1 or 2), 1/8 through 1/2 inch Thick, E71T-11, As-Welded
Condition
B2.1-1-201-96 Standard Welding Procedure Specification (WPS) for Shielded Metal Arc Welding of Carbon
Steel (M-1/P-1/S-1, Group 1 or 2), 1/8 through 3/4 inch Thick, E6010 (Vertical Uphill)
Followed by E7018 (Vertical Uphill), As-Welded Condition, Primarily Pipe Applications
B2.1-1-202-96 Standard Welding Procedure Specification (WPS) for Shielded Metal Arc Welding of Carbon
Steel (M-1/P-1/S-1, Group 1 or 2), 1/8 through 3/4 inch Thick, E6010 (Vertical Downhill)
Followed by E7018 (Vertical Uphill), As-Welded Condition, Primarily Pipe Applications
Permission to reproduce for intra-company use only is granted by the American Welding Society
Copyright American Welding Society
Provided by IHS under license with AWS
No reproduction or networking permitted without license from IHS Not for Resale
AWS B2.1-1-003:2002
Page 11 of 12
Designation Title
B2.1-1-203-96 Standard Welding Procedure Specification (WPS) for Shielded Metal Arc Welding of Carbon
Steel (M-1/P-1/S-1, Group 1 or 2), 1/8 through 3/4 inch Thick, E6010 (Vertical Uphill), As-
Welded Condition, Primarily Pipe Applications
B2.1-1-204-96 Standard Welding Procedure Specification (WPS) for Shielded Metal Arc Welding of Carbon
Steel (M-1/P-1/S-1, Group 1 or 2), 1/8 through 3/4 inch Thick, E6010 (Vertical Downhill Root
with the Balance Vertical Uphill), As-Welded Condition, Primarily Pipe Applications
B2.1-1-205-96 Standard Welding Procedure Specification (WPS) for Shielded Metal Arc Welding of Carbon
Steel (M-1/P-1/S-1, Group 1 or 2), 1/8 through 1-1/2 inch Thick, E6010 (Vertical Uphill)
Followed by E7018 (Vertical Uphill), As-Welded or PWHT Condition, Primarily Pipe
Applications
B2.1-1-206-96 Standard Welding Procedure Specification (WPS) for Shielded Metal Arc Welding of Carbon
Steel (M-1/P-1/S-1, Group 1 or 2), 1/8 through 1-1/2 inch Thick, E6010 (Vertical Downhill) Fol-
lowed by E7018 (Vertical Uphill), As-Welded or PWHT Condition, Primarily Pipe Applications
B2.1-1-207-96 Standard Welding Procedure Specification (WPS) for Gas Tungsten Arc Welding of Carbon
Steel (M-1/P-1/S-1, Group 1 or 2), 1/8 through 1-1/2 inch Thick, ER70S-2, As-Welded or
PWHT Condition, Primarily Pipe Applications
B2.1-1-208-96 Standard Welding Procedure Specification (WPS) for Shielded Metal Arc Welding of Carbon
Steel (M-1/P-1/S-1, Group 1 or 2), 1/8 through 1-1/2 inch Thick, E7018, As-Welded or PWHT
Condition, Primarily Pipe Applications
B2.1-1-209-96 Standard Welding Procedure Specification (WPS) for Gas Tungsten Arc Welding Followed
by Shielded Metal Arc Welding of Carbon Steel (M-1/P-1/S-1, Group 1 or 2), 1/8 through
1-1/2 inch Thick, ER70S-2 and E7018, As-Welded or PWHT Condition, Primarily Pipe
Applications
B2.1-1-210:2001 Standard Welding Procedure Specification (WPS) for Gas Tungsten Arc Welding with Con-
sumable Insert Root of Carbon Steel (M-1/P-1/S-1, Group 1 or 2), 1/8 through 1-1/2 inch
Thick, INMs-1 and ER70S-2, As-Welded or PWHT Condition, Primarily Pipe Applications
B2.1-1-211:2001 Standard Welding Procedure Specification (WPS) for Gas Tungsten Arc Welding with
Consumable Insert Root followed by Shielded Metal Arc Welding of Carbon Steel (M-1/P-1/
S-1, Group 1 or 2), 1/8 through 1-1/2 inch Thick, INMs-1, ER70S-2, and E7018, As-Welded
Condition, Primarily Pipe Applications
B2.1-8-212:2001 Standard Welding Procedure Specification (WPS) for Gas Tungsten Arc Welding of Austenitic
Stainless Steel (M-8/P-8/S-8, Group 1), 1/16 through 1-1/2 inch Thick, ER3XX, As-Welded
Condition, Primarily Pipe Applications
B2.1-8-213-97 Standard Welding Procedure Specification (WPS) for Shielded Metal Arc Welding of Austenitic
Stainless Steel (M-8/P-8/S-8, Group 1), 1/8 through 1-1/2 inch Thick, E3XX-XX, As-Welded
Condition, Primarily Pipe Applications
B2.1-8-214:2001 Standard Welding Procedure Specification (WPS) for Gas Tungsten Arc Welding followed by
Shielded Metal Arc Welding of Austenitic Stainless Steel (M-8/P-8/S-8, Group 1), 1/8 through
1-1/2 inch Thick, ER3XX and E3XX-XX, As-Welded Condition, Primarily Pipe Applications
B2.1-8-215:2001 Standard Welding Procedure Specification (WPS) for Gas Tungsten Arc Welding with
Consumable Insert Root of Austenitic Stainless Steel (M-8/P-8/S-8, Group 1), 1/8 through
1-1/2 inch Thick, IN3XX and ER3XX, As-Welded Condition, Primarily Pipe Applications
B2.1-8-216:2001 Standard Welding Procedure Specification (WPS) for Gas Tungsten Arc Welding with
Consumable Insert Root followed by Shielded Metal Arc Welding of Austenitic Stainless Steel
(M-8/P-8/S-8, Group 1), 1/8 through 1-1/2 inch Thick, IN3XX, ER3XX, and E3XX-XX, As-
Welded Condition, Primarily Pipe Applications
Permission to reproduce for intra-company use only is granted by the American Welding Society
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Designation Title
B2.1-4-217:1999 Standard Welding Procedure Specification (WPS) for Gas Tungsten Arc Welding of
Chromium-Molybdenum Steel (M-4/P-4, Group 1 or 2), ER80S-B2, 1/8 through 1/2 in.
Thick, As-Welded Condition, 1/8 through 3/4 in. Thick, PWHT Condition, Primarily Pipe
Applications
B2.1-4-218:1999 Standard Welding Procedure Specification (WPS) for Shielded Metal Arc Welding of
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Chromium-Molybdenum Steel (M-4/P-4, Group 1 or 2), E8018-B2, 1/8 through 1/2 in.
Thick, As-Welded Condition, 1/8 through 1-1/2 in. Thick, PWHT Condition, Primarily Pipe
Applications
B2.1-4-219:1999 Standard Welding Procedure Specification (WPS) for Gas Tungsten Arc Welding followed by
Shielded Metal Arc Welding of Chromium-Molybdenum Steel (M-4/P-4, Group 1 or 2), 1/8
through 1/2 in. Thick, As-Welded Condition, 1/8 through 1-1/2 in. Thick, PWHT Condition,
ER80S-B2 and E8018-B2, Primarily Pipe Applications
B2.1-4-220:1999 Standard Welding Procedure Specification (WPS) for Gas Tungsten Arc Welding (Consum-
able Insert Root) of Chromium-Molybdenum Steel (M-4/P-4, Group 1 or 2), E8018-B2, 1/8
through 1/2 in. Thick, As-Welded Condition, 1/8 through 3/4 in. Thick, PWHT Condition,
IN515 and ER80S-B2, Primarily Pipe Applications
B2.1-4-221:1999 Standard Welding Procedure Specification (WPS) for Gas Tungsten Arc Welding (Consum-
able Insert Root) followed by Shielded Metal Arc Welding of Chromium-Molybdenum Steel
(M-4/P-4, Group 1 or 2), 1/8 through 1/2 in. Thick, As-Welded Condition, 1/8 through 1-1/2 in.
Thick, PWHT Condition, IN515, ER80S-B2, and E8018-B2, Primarily Pipe Applications
B2.1-5A-222:1999 Standard Welding Procedure Specification (WPS) for Gas Tungsten Arc Welding of
Chromium-Molybdenum Steel (M-5A/P-5A), ER90S-B3, 1/8 through 1/2 in. Thick, As-Welded
Condition, 1/8 through 3/4 in. Thick, PWHT Condition, Primarily Pipe Applications
B2.1-5A-223:1999 Standard Welding Procedure Specification (WPS) for Shielded Metal Arc Welding of
Chromium-Molybdenum Steel (M-5A/P-5A), E9018-B3, 1/8 through 1/2 in. Thick, As-Welded
Condition, 1/8 through 1-1/2 in. Thick, PWHT Condition, Primarily Pipe Applications
B2.1-5A-224:1999 Standard Welding Procedure Specification (WPS) for Gas Tungsten Arc Welding followed by
Shielded Metal Arc Welding of Chromium-Molybdenum Steel (M-5A/P-5A), 1/8 through 1/2 in.
Thick, As-Welded Condition, 1/8 through 1-1/2 in. Thick, PWHT Condition, ER90S-B3 and
E9018-B3, Primarily Pipe Applications
B2.1-5A-225:1999 Standard Welding Procedure Specification (WPS) for Gas Tungsten Arc Welding (Consum-
able Insert Root) of Chromium-Molybdenum Steel (M-5A/P-5A), 1/8 through 1/2 in. Thick,
As-Welded Condition, 1/8 through 3/4 in. Thick, PWHT Condition, IN521 and ER90S-B3,
Primarily Pipe Applications
B2.1-5A-226:1999 Standard Welding Procedure Specification (WPS) for Gas Tungsten Arc Welding (Consum-
able Insert Root) followed by Shielded Metal Arc Welding of Chromium-Molybdenum Steel
(M-5A/P-5A), 1/8 through 1/2 in. Thick, As-Welded Condition, 1/8 through 1-1/2 in. Thick,
PWHT Condition, IN521, ER90S-B3, and E9018-B3, Primarily Pipe Applications
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Permission to reproduce for intra-company use only is granted by the American Welding Society
Copyright American Welding Society
Provided by IHS under license with AWS
No reproduction or networking permitted without license from IHS Not for Resale