10¢9 % BE, (Mechanical Engineer E “Sixth Semester a MEC-601: Design of Machine Elements = {1 Max. Marks: 50 3 Houts yt . questions in all, including Question No. I (Part-d) which is compulsory poet ag two questions each from Part BC. Assume any suitable data. ¥) f mn Supplement your answer with suitable sketches wherever require. us vi e! oe hook compiled by PSG collage of Engineering and Technology Ceimbaror ji oved. Any other design data book isnot allowed. Photocopies of Book paRes aS ved. allo wer Part-A {Which one of the following is a positive drive? , (a) Crossed flat belt drive (b) Rope drive (c) V-belt drive (a) Chain drive (ji) All stresses produced in a belt are {a) compressive stresses (b) tensile stresses. = (©) both tensile and compressive stresses _(d) shear stresses (iii) The wire ropes make contact at (a) bottom of groove of the pulley (b) sides of groove of the pulley {c) sides and bottom of groove of the pulley (@) any where in the groove of the pulley (iv) The number of starts on the worm for a velocity ratio of 40 should be {@) single (b) double (o) triple (d) quadruple (¥) The helix angle for double helical gears may be made up to (a) 45° (b) 60° (©) 75° (a) 90° i) Which of the following is antifriction bearing? ~_ (@) journal bearing (b) pedestal bearing (c) collar bearing (d) needle bearing Jn thrust bearings, the load acts (a) along the axis of rotation -. (b) parallel:to the axis of rotation {¢) perpendicular to the axis of rotation (d) in any direction 1g in automobiles is used . | } f 4 (b) to measure forces (2) to store strain energy which the shoe2, 6. 7 “2 Part-B < a i 2-ft centers. The velocity i | ‘ive to connect horizontal shafts on , i an oe angular speed of the small Te Late o ae prey nominal power transmission is to be 100 hp under very 18 (10) to transmit 22 kW at a speed of 1440 r.p.m. ~ i d reducer ‘ F Pee! velocty atic t ficiency of at least 85% is desired, i locity ratio is 24:1. An efficien y ear a ae is made of hardened steel and the gear of phosphor bronze. : (10) 0 a tadial load of 4000 N is expected to have a satisfactory life of 12 000 hours at 720 r.p.m. with a reliability of 95%. Calculate the dynamic load carrying capacity of the bearing, so that it can be selected from manufacturer's catalogue based on 90% reliability. If there are four such bearings each with a reliability of 95% in a system, what is the reliability of the complete system? A ball bearing subjected t (10) Part-C Design the leaf spring system for a truck fully loaded with bricks. Assume any data suitably. (10) Design completely a single plate clutch, with both sides effective, of a vehicle to transmit 22 kW at a speed of 2800 r.p.m. allowing for 25% overload. The pressure intensity is not to exceed 0.08 N/mm? and the surface speed at the mean radius is not to exceed 2000 m/min. Take coefficient of friction for the surfaces as 0.35 and the outside diameter of the surfaces is to be 1.5 times the inside diameter. The axial thrust is to be provided by 6 springs of about 24 mm coil diameter. F spring material, the safe shear stress is to be limited to 420 MPa and the modu! of rigidity may be taken as 80 kN/mm?. Sih Describe the design procedure applicable for designing brakes of a m mt Row x: B. Engg. (Mechanj Po MEC-699. pra! Engg, )-6 ; . 3 Hours €-602: Finite Element Meter - gnempt five questions in all, oe gto selecting 6¥0 questions from teh Par Questor No Tea The sum of shape functions Are ag an quadratic ele Write the stiffness matrix of triangut What is the use of Jacobian rakes ree \ for any element is as 4, 5, Write thermal load vector for 1d bar element, s i 1 8. y always... Mens Constant in stain and sch train and stress? why Pe re ey ey What is the shape function for beam el How the vibration mode is represented in FEM oe Sus any three ‘ype oferrors in FEM. ‘What do you understand by design terizati 10. Write the need of guyan reduction. Cee PartA 2 Arobot arm is rotating at constant angular velocity =24 rad/s. Determine the axial (10) stress distribution in the rod, using two quadratic elements. Consider only the centrifugal force. Ignore the bending of the rod. Given: Length of the arm = 500mm, A=300 mm’, E=70 kN/mm’, p= 7.85g/em? a) Fora triangular element, the coordinates at node | are (1, 1), at node 2 are (8, !)andatnode (3) 3 are (1, 8). Determine the Jacobian of the triangular element. Also find the area of the triangle. b) Explain how the Raleigh-Ritz method can be used to approximate the solution of a problem. (3) a) Give a brief overview of the software used for finite element methods. © b) Whats the need of axisymmetric formulation? Describe strain displacement relationship for (5) . axisymmetric problems. Part B e two bar truss as Shown in fen ‘the nodal displacements, element ; reactions. A force of P=1500 node 1. Assume E=180 GPa and ch element,@) a) What is the need of mesh refinement? Explain various examples. b) Describe the characteristics polynomial technique for evaluation of Eig Eigenvectors a) What is finite element based optimal design. Discuss its use in finite element a1 taking any suitable example. b) Discuss the role and necessity of Structural optimization in FEM.hans W 1 Vag w (Mcetianicnt Views Lp Pe Mocces\ winester F yreattoet A Hours Jechonionl Vibrations Max Math ane FDS GHOHONS Gn Gli iy aad select ICANT DVO Guiertions Inehalhiy Qnection No 1 whieh i Sangam we cach Seetion vy qameant by HAtHEAL Vibvation vo Dapeng, . mse of foparithnaie decrement? do yor vaderstand by undamped vibtation absent PF nas des you meant by Co-ordinate coupling? ro ay petine VibHATON isolation ) What is intlucnee coelfieient? p What ts the dilfercnee between diserete systems and continuous system go What isan mecelerometer and where ts 1 uscd? Sa What de you mean by depree of ficedom ofa vibrating systeny Seetion AGAtonptany Gyo questians ) nas of te oer ia) Show that for finding the natural frequeney ofa springs syatens, the staken into account by adding one Ait of its mass to the mann nass IVA Heel wire with (= 1.96" 10!) Nim? is of 2mvan diameter and is 3m fet and carrics a mass M ky at its lower end. Bind M so that frequeney of bon ‘critient damping Co-el ficient seus Tate pendula swith a cise of moment at inertia Te Q,0Skg" anmersed an , aie Silo Oy: e-} During, vibrations of pendaluny, the observed an ptitanctes an the successive vyeles are found to decay 50% of the initial vale Determine we ent. (ty) damping, torque pet tut veloeily fe the pet ci shin of vibration: wh the femoved fron the (uid, Assure Ge ds) 18! Nae ter the materke of Ws 4 44 lia A vibratory body of mass 150kg, supported on springs of total stiffness 1050KN/m hes m.If the damping factor is 0.3, determine (i) the ato ‘unbalance force of $25N at a speed of 6000rp1 caused by the unbalance and its phase angle (ii) the transmissibility (iii) the actual force transmit | | its phase angle, | i (b) Write a short note on Motion transmissibility « 1 i | Be ee et ~~ Section B(Attempt nny two questions ) 1 (a) Determine the natural frequency of torsional vibrations of a shaft with two circular disce | uniform thickness at the ends, The masses of the discs are M,=500kg and Mz=1000kg and the; } outer diameters are D)=12Sem and D,=190cm. The length of the shaft is 300cm and its diame | } d=10cm.Modulus of rigidity for the material of the shaft is G=0.8310"'N/m# Also find in ; j proportion will the natural frequency of this shaft change if along half the length of the shaft | j diameter is increased from 10 cm to 20 cm. ’ ' | __(b) Why is an un-damped dynamic vibration absorber used? pane | Q6) Determine the natural | 2.The mass m;=1.5 kg, m2= 1 frequencies and mode shapes of the spring mass system shown in the 0.8 kg, and stiffness of the spring Kj=K2=40N/m. | | | | | | vibrations using Hamilton's principle. |B.Enpe. pit! Sub, Code: 7061 ms (Mechanical Engg.) MEC.604; reset be gllowed: 3 Hours “604: Heat Transfer i a five questions nae Max. Marks: 50 1 a 28 sf 3 is . tions, estimate the ‘ Vi a) Using basic Sette Co, ssdrcrclves around the sun at a distance of a and selecting atleast two questions F418 Question No. 1 which is compulsory from each Part : X-X-x ~ ) What is drop wise Condensation ? }) Explain Wein’s displacement law in radiation, c) What are the factors upon which conduction of d eka Sea number? Write its Significance, ee in i i < ©) Expl meaning of effectiveness of heat exchanger and effectiveness of fin. PART-A. RNNNN en ote ie eee for heat flow and temperature distribution considering 10 Derive the relation for tcmperature distribution and thickness of piston crown. 10 The handle of a ladle used for pouring molten lead is 30 cm Jong, Originally the handle 10 was made of 1.9 x1.25 cm mild steel bar stock. To reduce the grip temperature, it is proposed to form the handle of tubing 0.15 cm thick to the same rectangular shape. If the average heat transfer coefficient over the handle surface is 14 W/m" K), estimate the reduction of the temperature at the grip in air at 21°C. Melting point of lead is 328 °C and thermal conductivity of steel is 43 W/m K PART-B 3 Jain Kirchhoff's law of radiation. ee ; Ta find the relation between non dimensional parameters in 7 case of natural convection. : equilibrium temperature of the planet 8 janet is 1384 x 10° Kms. Assume that both the pl a he ean baving an equivalent blackbody calculations assuming that the albedo of Mars. z to space) is 0.15. ge: re 1p equation for fraction of radiationExam. Code: 0942 : Sub. Code: 7062. 018 ical Engg. ).6t Semest aterials and Heat ‘TNeatnane B. Engg. (Mechani i an allowed: 3 Hours MEC--605; M rime is note: Attempt five questions in all, ; and selecting atleat two letras From ear» Question No. I which is compulsory * Define coordination number? What is cementite? Max. Marks: 50 Draw TT T-diagram for hypo-eutectoid steel. Draw a cooling curve for which upper Bainite. What is alpha iron? Austenite will transform to 50% Pearlite and 50% Part-A What is unit cell and crystal lattice? Explain the HCP structure of a material? What are imperfections '? Describe the line and surface imperfections by considering in the suitable materials? For ‘a given steel composition of 1.2% C, what are the phases Present in the s microstructure at room temperature? Applying lever rule, calculate the percentages of the phases present in above case. Draw the microstructures and explain the important features of the followings: (i) Grey 5 cast iron, Gi) White cast iron, (iii) Malleable cast iron, (iv) Ductile cast iron. How does a good plant layout help to improve productivity? Explain. Part-B Draw Iron carbon equilibrium phase diagram and mention all the temperatures and ompositions of the relevant points clearly. Explain the micro structural changes on cooling from a temperature of 1000°C to Om temperature for a 0.8% carbon-steel. Draw the Tespective microstructures, Define recrystallization temperature. Name the factors that affect recrystallization temperature and explain the dependence on those process parameters. Discuss in detail the transformation mechanisms and kinetics of any two of the following Processes using TIT diagram: (i) Pearlitic transformation, (ii) Bainitic transformation, (iii) Martensitic transformation, Describe case hardening process in brief. Also explain what is nitriding and flame