Small Air Hand Units

Air Treatment Division
DATA & FACTS

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Table of Contents GEA CAIRplus
Table of Contents
Table of Contents ......................................................................................... 2
Quick Design ................................................................................................ 4

Equipment structure and function ....................................................... 5
Range of application of GEA CAIR standard units ............................. 7
Casing ......................................................................................................... 10
Profile Variants .................................................................................. 11
Profile grades .................................................................................... 11
Panels - Series S .............................................................................. 12
Panels: SX Series ............................................................................. 13
Series SX K (standard) ................................................................. 13
Series SX T (thermally separated) ................................................ 13
Series SX M (partially thermally separated) ................................. 13
Air Intake / Discharge frame ............................................................. 14
Casing properties according to DIN EN 1886 ................................... 14
Acoustic insulation in dB ................................................................... 14
Material Combinations ...................................................................... 15
Fans .................................................................................................. 16
Fan with casing ............................................................................. 16
Overview ....................................................................................... 16
Fan: plug fan ................................................................................. 17
Overview ....................................................................................... 17
Air Filter ............................................................................................. 18
Bag filter ........................................................................................ 18
Bag filter can be incinerated completely ....................................... 18
Fine dust filter ............................................................................... 18
HEPA filter .................................................................................... 18
Activated carbon filter ................................................................... 19
Grease filter .................................................................................. 19
Plastic cell filter ............................................................................. 19
Cardboard cell filter ....................................................................... 19
Filter Frames ..................................................................................... 20
Heat Exchangers .............................................................................. 21
Copper/aluminium - copper/copper heat exchangers ................... 21
Copper/aluminium - copper/copper heat exchangers with
DX evaporator ............................................................................... 21
Galvanized steel heat exchangers (LPWW and LPHW mode). .... 21
Galvanized steel heat exchanger (steam mode) .......................... 22
Droplet eliminator .......................................................................... 22
Frost protection heating ................................................................ 22
Gas-fired heater ............................................................................ 22
Heat Recovery .................................................................................. 23
2 VK_2284813GB • Subject to modifications • Status 12/2007

GEA CAIRplus Table of Contents
Heat pipe (ECOSTAT) .................................................................. 23

Liquid-coupled heat exchanger (ECOFLOW) ............................... 23
Plate-type heat exchanger (ECOPLAT) ........................................ 24
Rotation heat exchanger (ECOROT) ............................................ 24
Sound Attenuator .............................................................................. 25
CAIRplus ........................................................................................... 26
Unit Dimensions ......................................................................................... 27

Configuration: Straight Through and Side by Side ............................ 27
Configuration: Double Deck .............................................................. 27
Dimensions ....................................................................................... 29
Weights ............................................................................................. 31
Dimensions and Weights .................................................................. 33
Dimensions of the Individual Function Units ..................................... 39
Maximum Supply Lengths ........................................................................ 41

Transport ........................................................................................... 42
Installation ......................................................................................... 43
Information on Guidelines and Standards ......................................... 46
Copyright note
Disclosing, copying, distributing or taking any action in reliance on the contents of this document is strictly
prohibited without express prior consent. Violations entail liability for any damages or other liability arising. All rights in
relation to patents, utility patents or design patents are reserved.
VK_2284813GB • Subject to modifications • Status 12/2007 3
Quick Design GEA CAIRplus
Quick Design
Enquiry from (company): ................................................................................................
Contact: ................................................................................................
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Fax: ................................................................................................
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Please let me have:
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Full specification immediately xxxx by e-mail xxxxx by fax
Type of application Fans Chiller
Standard forwards backwards free-running Cu/Al galvanized steel DX evaporator
Standard according to RLT 01 Supply air volume ….. [m³/h] Air inlet temperature ….. °C
Hygiene external compression of supply air ….. Pa Air outlet temperature ….. °C
Explosion-protected Exhaust air volume ….. [m³/h] Medium ……
external compression of supply air ….. Pa Medium inlet temperature ….. °C
Installation location Medium outlet temperature ….. °C
Inside installation Fan motors (speed r.p.m.)
Outside installation 1500 Humidifier
1500/1000 Steam-humidified empty section
Type of configuration 1500/750 Outside steam ….. bar
Single unit 1500/1000/750 Spray humidifier
Side by side 1500/1000/500 Electrical steam humidifier
Double deck Evaporation humidifier
One behind the other Fans, accessories Circulating water
service switch Fresh water
Filter Frequency converter
Filter stage 1 grease filterG3 Inlet and shaft protection Sound attenuator
G4 Door protective grille 14 dB, length 600 mm
F5 V-belt monitoring 20 dB, length 920 mm
F7 Replacement V-belt 26 dB, length 1,200 mm
Filter stage 2 F5 Maintenance cover 32 dB, length 1,520 mm
F7 Condensate drain 36 dB, length 1,720 mm
F9 Interior lighting 42 dB, length 1,920 mm
Activated carbon filter Sight window 48 dB, length 2,240 mm
H13 PG screw connector
Filter, accessories Motor forced draught Re-heater
Inclined tube pressure gauge pointer pres-
Cu/Al galvanized steel
sure gauge
Pressure difference switch replacement filter Air inlet temperature ….. °C
Sight window lighting Air outlet temperature ….. °C
Free-hand sketch of unit Medium ……
Pre-heater Medium inlet temperature ….. °C
Cu/Al galvanized steel Medium outlet temperature ….. °C
Air inlet temperature ….. °C
Air outlet temperature ….. °C
Medium …… Other accessories and special features
Medium inlet temperature ….. °C
Medium outlet temperature ….. °C
Heat recovery
ECOFLOW Cu/Al galvanized steel
ECOSTAT
ECOPLAT
ECOROT
Outside air temperature ….. °C
Relative humidity of fresh air ….. %
Waste air temperature ….. °C
Relative humidity of waste air ….. %
Efficiency required ….. %

GEA CAIRplus Areas of Application
Equipment Structure and Function
GEA CAIR units are used for energy-saving room ventilation. Because of their modular
design, the units can be configured individually for special air treatment requirements.
Depending on the application, the transported air can be filtered, heated, cooled,
humidified and/or de-humidified. The aim is to achieve the air volumes and air qualities
demanded by the client.
Primarily, GEA CAIR units are used at a central point in the comfort and
commercial/industrial sectors for transporting and treating "normal" air. Special vari-
ants can also be used in the clean room and hygiene sectors, for example. GEA CAIR
units with special explosion protection and compliant with ATEX Directive 94/9/EC are
specifically identified as such. These units are supplied with additional operation
manuals, which must be considered carefully in each case.
Various components, such as rotary heat exchangers, plate-type heat exchangers,
heat pipes and liquid-coupled heat exchangers are available for heat recovery and par-
tial moisture recovery.
The units are available in different sizes and different capacity classes: Depending on
the type, GEA CAIR units can be installed with vertical or horizontal air flow and either
as double deck, side by side or straight through arrangement. Units are available for
indoor and outdoor installation.
The modular design of the GEA CAIR units means that they can be divided
into delivery units to suit the access openings. Because of the different unit sizes avail-
able and the possibility of ordering the units in small delivery quantities, GEA CAIR
units are also suitable for the modernisation and retrofitting of existing buildings.
Equipment structure and function

Because of the modular design of the units and the different applications, many unit
configurations are possible.
The basic unit structure and its functional description are described below based on
examples.
Fig. 1 shows a GEA CAIR unit that is used exclusively for transporting air. The unit con-
sists of a casing with basic frame, fan unit, damper on the fresh air side, flexible
connectors on both sides and a service switch.
Service switch
Supply air Fresh air
Fig. 1: Unit for transporting air
Supply air and exhaust air units can be combined. With these units, the return air can
be mixed with the supply air (completely, partly and/or occasionally), for example. This
is mainly done to save heating and cooling energy.
The unit illustrated in Fig. 2 is a combination of an exhaust air unit and a supply air unit
with additional filter and heater unit. The units are connected to each other via mixing
air sections.

Applications GEA CAIRplus
Range of Application of GEA CAIR Standard Units
F.A. E.A.
service switch
S.A.
R.A.
Fig. 2: Combined supply and exhaust air unit with mixing air section
Unlike the arrangement in Fig. 2, showing the units arranged straight through,
Fig. 3 shows a combined supply air and exhaust air unit with heat recovery arranged
as double deck. In addition to the air transporting, filtering, heating and mixing
functions, with this unit, energy is also recovered via a plate-type heat exchanger.
R.A.
F.A.
S.A.
E.A.
Fig. 3: Combined supply and exhaust air unit with heat recovery

Range of application of GEA CAIR standard units

– Fresh air from -25° to +60 °C
– Exhaust air from 0° to +80 °C
– Atmospheric humidity as a function of temperature: 18 g/kg dry air
– Max. service pressure and temperature of heating/cooling battery 16 bar/90 °C
– Min. service temperature of heating/cooling battery 6 °C
Note on extreme In addition to air temperature/atmospheric humidity of the medium, the air temperature/
conditions atmospheric humidity of the environment is also very important. Pay attention to the
condensation limits! Environmental influence like proximity to sea or ocean must be
taken into account when selecting material quality
Permitted Air temperature: -10 °C to +50 °C

storage conditions/ atmospheric humidity: Store the units in a dry place
permitted air condition
Mains voltage The mains voltage needed is indicated in the order-related documentation, e.g. AC
230 V/50 Hz (monophase) or AC 400 V/50 Hz (3-phase).
Notes – You must consider the information on the type plate and follow the supplied
operation manuals for accessories.
– You will find the range of application/limitations for the individual parts/components
in the documentation on these parts and components and also in the information on
the current version of the design software.
– For any application in corrosive or aggressive areas, the guarantee shall be valid
only in case when assured materials are used.
– In case of process air conditioning in industrial applications, particular attention
must be paid to possible differences in the air parameters caused by tolerances.
– If there is a risk of frost, always use frost protection and anti-freeze for heating and
cooling media.
Range of application for GEA CAIR special units on request.
Condensation limits
Please pay due attention to condensation limits!
The following diagrams illustrate condensation limits in retation to temperature and
relative humidity at the installation site - for the unit series CAIR plus S, CAIR plus SX
T and CAIR plus SX K.
The diagrams are based on normal air values and were calculated with a help of a
model box. The given values are approximate figures and can not be used as a
guaratneee for avoiding condensation. Deviation may occur when considering different
unit components.
Example of
measured values:
Air temperature unit inner side in °C
Air temperature unit outer side in °C

Applications GEA CAIRplus
Range of Application of GEA CAIR Standard Units
CAIR plus S Condensation diagram for kb-value: 0,46
CAIR plus SX T Condensation diagram for kb-value: 0,7

= thermally separated

CAIR plus SX K Condensation diagram for kb-value: 0,5

= no thermal separation
CAIR plus SX M Condensation diagram for kb-value: 0,62

= partial
thermal separation

Casing GEA CAIRplus
Air handling is an important issue for architects, planners and plant engineers. Our new
CAIR range of air handling units will help you to meet the needs of your clients in the
best possible way. CAIR stands for Customized Air. This new generation not only
offers an optimum modular grid size and range of variants, but it is also easy to install.
Casing
GEA CAIR are air handling units of a particularly robust and thermally-optimized frame
construction for "air treatment systems".
The casing construction is a combination of aluminium profiles and panels. This type
of structure means that the unit can even be assembled completely on site in special
cases. All panels, doors and flaps can be fitted and removed from outside.
The S series (panel thickness 30 mm) and SX series (panel thickness 50 mm) offer the
best possible technical parameters for the requirements concerned.
In the case of the SX series, a thermally isolated variant is also available. In addition
to a completely isolated variant, the Lplus software makes it possible to isolate just
those parts of the casing where there is a risk of condensation.
The galvanized steel base frame available as an option (standard from unit size
160.160) gives the system additional strength and makes transport easier. The base
frame also has feet - available in two heights - with levelling device and rubber damp-
ers, so that the CAIR units can be installed even without a supporting structure on site.
Up to the unit size 128.128 inclusive, the feet can also be used without a base frame.
The casing structure is strengthened and stabilised by a set of intermediate profiles.
Each of these profiles can be removed without any problem. This considerably simpli-
fies the installation and removal of large components.
The completely smooth inner surface, without any projections, makes the unit easier
to install and maintain. There are no door locks or internal panel bolts to hinder clean-
ing of the units.
Large service doors and panels with sash fasteners make the components easy to
access. Removable heat exchangers, droplet eliminator, etc. are also available. All
maintenance and hygiene requirements according to VDI 6022 and VDI 3803 are met.

GEA CAIRplus Casing
Profile Variants
Profile Variants
The GEA CAIR casings are based on the principle of a frame construction: the result-
ant cuboids are completely enclosed by a profile. All profiles are screwed together via
stable diecast connectors.
If required, intermediate profiles which accommodate panels, doors, flaps, etc. are
located between these frame profiles. The profiles are made of aluminium.
Basically, two series are available:
– The SX series with a profile thickness of 60 mm, which can also be thermally
isolated by means of plastic webs.
– The S series with a profile thickness of 40 mm.
GEA CAIR S GEA CAIR SX
standard and thermally isolated (see diagram)
Universal
frame profile
End wall
frame profile
Division
frame profile
Intermediate
profile
Profile grades
Natural aluminium – AlMgSi 0.5
RAL 6032 – AlMgSi 0.5; signal green, powder coated min. 50 µm; gloss 50 %
RAL 9002 – AlMgSi 0.5; grey-white, powder coated min. 50 µm; gloss 50 %
In case of internal skin quality in stainless steel V2A (or stainless steel V4A),
the intermediate and dividing profiles are covered by stainless steel so that the entire
inside surface is made of stainless steel.

Casing GEA CAIRplus
Panels - Series S
Panels - Series S
Basic variant with good thermal insulation and adequate acoustic damping.
Panel thickness: 30 mm
Insulating material Rockwool, non-combustible, fire class A 1 according to DIN 4102, CFC-free, no adhe-
sives used
Outside skin material: – Aluzinc 185 - aluzinc sheet steel with anti-fingerprint coating
(FeP02G AZ 185), corrosion protection class III according to DIN 55928 part 8
– RAL 9002 coated - galvanized sheet steel, SP polyester coated, film thickness min.
20 µm, corrosion protection class III according to DIN 55928 part 8.
NOTE!
Materials in corrosion protection class III according to DIN 55928 part
8 are suitable according to guideline RLT 01 and VDI 3803 for the
external skin of weatherproof units.
Material for internal skin: – Aluzinc 185 - Aluzinc sheet steel with anti-fingerprint coating

GEA CAIRplus Casing
Panels: SX Series
Panels: SX Series
Basic variant with excellent thermal insulation and very good acoustic damping.
Panel thickness: 50 mm
Insulating material Rockwool, non-combustible, fire class A 1 according to DIN 4102, CFC-free, no adhe-
sives used
Outside skin material: – Aluzinc 185 - aluzinc sheet steel with anti-fingerprint coating
NOTE!
Materials in corrosion protection class III according to DIN 55928 part
8 are suitable according to guideline RLT 01 and VDI 3803 for the
external skin of weatherproof units.
Material for internal skin: – Aluzinc 185 - aluzinc sheet steel with anti-fingerprint coating
– Stainless steel, V2A, mat. no. 1.4301, X5 CrNi 189, AISI 304, BS 304S15,
AFNOR Z6 CN 18.09
– Stainless steel, V4A, mat. no. 1.4571, X10 CrNi MoTi 1810, AISI 316TI, BS 320S17,
AFNOR Z8 CNDT 17.12
Series SX K (standard)
Series SX T (thermally separated)

In the thermally isolated variant, additional plastic profiles prevent cold bridges - see
corresponding table „Casing properties according to DIN EN 1886“ on page 14.
Series SX M (partially thermally separated)

With partially separated execution SX M additional plastic profiles make it possible to
avoid cold bridges (See Table „Casing properties according to DIN EN 1886“ on
page 14), in this case the panel is thermally separated, the frame is not separated.

Casing GEA CAIRplus
Air Intake / Discharge frame
Air Intake / Discharge frame
Both series have frames for air openings that allow a 30 mm flange for connecting and
sealing to the on-site duct network by others.
The flanged frame allows a 4 hole screw connection at the corners.
Casing properties according to DIN EN 1886
CAIRplus S CAIRplus SX K CAIRplus SX T CAIRplus SX M

Test criteria Pressure Unit Class Limit Class Limit Class Limit Class Limit
Mechanical
mm/m D2 10 D2 10 D2 10 D2 10
stability
Casing -400 Pa 0,44 0,15 0,44 0,15
l/sm2 L2 L1 L2 L1
leakage +700 Pa 0,63 0,22 0,63 0,22
Filter bypass
+400 Pa % F9 0,5 F9 0,5 F9 0,5 F9 0,5
leakage
Thermal W/
T3 1<U<=1,4 T3 1<U<=1,4 T2 0,5<U<=1 T3 1<U<=1,4
insulation m2 K
Thermal
0,45<=kb<0,
bridging - TB3 0,45<=kb<0,6 TB3 TB2 0,6<=kb<0,75 TB2 0,6<=kb<0,75
6
factor
Acoustic insulation in dB
125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz 8000 Hz

CAIRplus S 11 22 25 28 30 32 36
CAIRplus SX K 17 21 27 30 31 31 40
CAIRplus SX T 15 27 29 31 31 34 40
CAIRplus SX M 16 19 26 29 31 32 42
CAIRplus SX C = standard
CAIRplus SX T = thermally separated
CAIRplus SX M= panels thermally separated, frame not separated

GEA CAIRplus Casing
Material Combinations
Material Combinations
Various quality stages/material qualities are possible in certain combinations.
This is illustrated by the the following table:
Quality stage Inside sheet Outside sheet Profiles GEA CAIR S GEA CAIR SX
1 Aluzinc 185 Aluzinc 185 Natural aluminium ✓ ✓
2 RAL 9002 Aluzinc 185 Natural aluminium ✓ ✓
3 Stainless steel V2A Aluzinc 185 Natural aluminium ✓
4 Stainless steel V4A Aluzinc 185 Natural aluminium ✓
5 Aluzinc 185 RAL 9002 Natural aluminium ✓ ✓
6 RAL 9002 RAL 9002 Natural aluminium ✓ ✓
7 Stainless steel V2A RAL 9002 Natural aluminium ✓
8 Stainless steel V4A RAL 9002 Natural aluminium ✓
17 Aluzinc 185 Aluzinc 185 RAL 6032 ✓ ✓
18 RAL 9002 Aluzinc 185 RAL 6032 ✓
19 Stainless steel V2A Aluzinc 185 RAL 6032 ✓
20 Stainless steel V4A Aluzinc 185 RAL 6032 ✓ ✓
21 Aluzinc 185 RAL 9002 RAL 6032 ✓ ✓
22 RAL 9002 RAL 9002 RAL 6032 ✓
23 Stainless steel V2A RAL 9002 RAL 6032 ✓
25 Aluzinc 185 RAL 9002 RAL 9002 ✓
26 RAL 9002 RAL 9002 RAL 9002 ✓
✓ Combination possible (if not indicated: combination not possible)

Brief Description of Components GEA CAIRplus
Fans
Fans
Fan with casing

– For clean air and non-aggressive vapours from -30 °C to + 80 °C.
– Variants with forwards or backwards curved blading available.
Options and variants:
– Inspection cover for cleaning the spiral casing.
– Condensate drainage connecting piece as the drain in the spiral casing floor.
– Contact and shaft protection to prevent contact with rotating fan blade or shaft.
– V-belt protective grille to prevent reaching into the rotating wheels accidentally.
– Door protective grilles can be used with smaller units instead of the V-belt protective
grille. This increases the efficiency of the system by reducing the flow resistance.
– V-belt abrasion filter to prevent pollution through V-belt particles.
– Explosion-protected type available.
Overview
Comefri Gebhardt Fläkt

Fan
TLZ T-HLZ NTHZ TZR RZR VZR71 GXLF GXLB GXHB
160 ✓ ✓ ✓
180 ✓ ✓ ✓ ✓
200 ✓ ✓ ✓ ✓ ✓
250 ✓ ✓ ✓ ✓ ✓ ✓
280 ✓ ✓ ✓ ✓ ✓ ✓
Drum rotor impeller with 315 ✓ ✓ ✓ ✓ ✓ ✓
forwards-curved 355 ✓ ✓ ✓ ✓ ✓ ✓
blades
400 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
450 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
500 ✓ VTZ ✓ ✓ ✓ ✓ ✓ ✓ ✓
560 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
630 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
710 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
800 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
900 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
1000 ✓ ✓ ✓ ✓ ✓ ✓ ✓
1120 ✓ ✓ ✓
Centrigual impeller with 1250 ✓ ✓ ✓
backwards-curved
blades ✓ Combination possible. If not indicated: combination not possible)

GEA CAIRplus Brief Description of Components
Fans
Fan: plug fan

– High system efficiency:
– high static running efficiency
– good inflow/outflow
– no flow guides necessary
– no transmission losses.
– No belt drive – possibly no end filter stage.
– No belt monitoring and maintenance.
– Simple setting of volume flow through closed circular line.
– No “overloading” behaviour.
– Smaller motor bearing load.
– All discharge directions possible with one type.
– Provide door protective grille.
Overview
Ziehl Abegg Gebhardt

Fan
ERC-DN ERC-DY ERC-DZ RL M 55 RL M 56
225 ✓ ✓ ✓
250 ✓ ✓ ✓
280 ✓ ✓ ✓ ✓
315 ✓ ✓ ✓ ✓
355 ✓ ✓ ✓ ✓
400 ✓ ✓ ✓ ✓
450 ✓ ✓ ✓ ✓
500 ✓ ✓ ✓ ✓
560 ✓ ✓ ✓ ✓
630 ✓ ✓ ✓ ✓
710 ✓ ✓ ✓ ✓
800 ✓ ✓ ✓ ✓
900 ✓ ✓ ✓ ✓
1000 ✓ ✓ ✓ ✓
1120 ✓
1250 ✓
✓ Combination possible (if not indicated: combination not possible)

Air Filter
Air Filter
GEA CAIR units can be equipped with different filters.
Bag filter
– Bag filters are available in filter class G4 to F9. Depending on the filter frame used,
removal is possible on the dust-laden air side or the clean air
filter side as well as laterally.
– Supplied with galvanized steel frame as standard.
– Temperature resistant up to 80° C.
– The floor of the filter section is provided with a plastic film to prevent abrasion
(exception: stainless steel internal skin).
Bag filter can be incinerated completely

Same as bag filter, but also:
– Environmentally safe, eco-friendly bag filter series which can be incinerated completely.
– Supplied as standard with frame in moisture-resistant, chloride-free plastic.
– Meets increased waste management requirements.
Fine dust filter

– Fine dust filters are available in filter class F6 to F9.
– Supplied with plastic frame as standard.
– Intrinsically rigid filter (no filter bag suspension or wire grille reinforcement necessary).
– Preferably used with vertical air flows (the filter bags do not turn up when the fan
starts or through natural convection).
HEPA filter
– HEPA filters filters are available in filter class H13.
– Supplied with wooden frame as standard. (Not suitable for wet room applications.
A metal cellular frame can be used here as an alternative (optional, on request).
– The continuous casing sealing and smooth inside surfaces combined with the
HEPA filter elements meet requirements for separation of suspended particles
(dust, mist and micro-organisms).

Air Filter
Activated carbon filter

– For separation of gaseous odour and hazardous substances.
– The filter cartridges with rubber sealing and bayonet connection (material stainless
steel V2A, mat. No. 1.4301) are supplied with matching filter frame.
– The filter is changed on the clean air side.
Grease filter
– Grease filters are available in filter class G3.
– For separating oils and greases.
– Panel filter cells in aluminium wire mesh.
– For very dusty operating conditions, such as in the iron and steel industry or in
tropical regions.
– The grease filters are supplied with matching filter frame.
NOTE!
An adequately large maintenance section with a door or service panel
must always be provided upstream of the grease filter to change the filter
on the dust-laden air side.
Plastic cell filter

– Plastic cell filters are available in filter class G4 to F7.
– Supplied with plastic frame as standard.
– Very shallow filter (< 100 mm).
NOTE!
must always be provided upstream of the plastic cell filter in order to
change the filter on the dust-laden air side.
Cardboard cell filter

– Cardboard cell filters are available in filter class G4 to F7
– Supplied as standard with a frame with special cardboard covering.
– The cell filters are supplied with matching filter frame.

Filter Frames
Filter Frames
Next to the frames and opposite the access side and also above the filter frame, a space
is provided for installing various pipes with corresponding pre-punched openings for cable
screw terminals or pipe ducts, for example.
Standard filter frames
– Designed to accommodate bag, fine dust, carbon combined filters and also plastic
cell filters.
– Coated galvanized steel or stainless steel.
– 3 clamping depths (25 mm, 50 mm and 100 mm).
– Filter cells pressed against expanded polyurethane seal in the installation frame via
captive spring clamp.
– In case of plastic cell filters, the filter cells are pressed on to the
neoprene sealing strip in the installation frame via special circular springs.
NOTE!
Standard filter frames can be used to allow the filter to be changed on the
dust-laden air side or the clean air side.
To be able to change the filter on the dust-laden air side, a sufficiently
large maintenance section with door or service panel must be provided
upstream of the filter section.
Filter rapid clamping device

– Designed to accommodate bag, fine dust and carbon combined filters.
– Galvanized steel, stainless steel or aluminium.
– Clamping depth 25 mm.
– The individual filter elements are sealed against the frame via a steel-reinforced,
ageing-resistant rubber hollow profile sealing.
– The filter is clamped via high-strength plastic clamping levers and pressure
strips. The lever positions are provided with engagement points for easier handling.
– Filters can be pulled out and/or folded out.
– Available for all unit sizes and types of installation.
– Because of the design, the filter can only be changed on the clean air side.
HEPA filter frames

– Designed to accommodate HEPA filters.
– Coated galvanized steel or stainless steel.
– Clamping elements secure the filter.
– Includes a device for checking the seal seat.
– The sealing is applied to the HEPA filter element.
NOTE!
must always be provided upstream of the HEPA filter to change the filter
on the dust-laden air side.

Heat Exchangers
Heat Exchangers
Copper/aluminium - copper/copper heat exchangers

– Suitable for operation with pump warm water, pump chilled water and refrigerant.
– The standard pipe type SD has a special fin geometry with eddy components for a
particularly high transfer performance with low air resistances on the air side.
– The fin spacing can be selected, which ensures optimum adaptation of the heat
exchanger to the air quality (fin spacing range: 2.1/2.5/3.0/3.5/4.0 mm or smooth pipes).
– With slightly aggressive media, the alodine-coated or dip-coated Cu/Cu types can
be used.
– Connecting spigots with outside thread, but also with threaded flange with or with-
out mating flange available as an option (up to DN 100 only).
– Insulated connecting spigots standard in the case of cooling batteries.
– All heat exchangers are mounted on guide rails and can be pulled out after
removing the panel (exception: cooler with mounted condensate tray).
– When connecting the battery, ensure that the counter flow principle is observed,
i. e. air and water must flow against each other. If this is not observed, the battery
performance is reduced (in particular for cooling batteries ).
– If several heat exchangers are coupled, remember the Tichelmann connection.
– Max. medium pressure 16 bar, max. medium temperature 110 °C.
Copper/aluminium - copper/copper heat exchangers with DX evaporator

1
2
4 exchanger to the air quality (fin spacing range: 2.1/2.5/3.0/3.5/4.0 mm)
5
6 – With slightly aggressive media, the alodine-coated or dip-coated Cu/Cu types can
be used.
3 – For higher powers, or to achieve greater control of the cooling power, multi-circuit
1 = generally with operating DX evaporators can also be supplied.
damper for maintenance
and monitoring
– Expansion valve available as an accessory.
2 = Cu/Al DX evaporator – Suction manifold pipe taken outside through panel.
3 = condensate drain – Refrigerator distributor enclosed - in the case of inside units, the connection is taken
4 = refrigerant - inlet, spigot
also insulated outside through the panel.
5 = refrigerant, outlet
6 = fixed panel for
Pipe ducts
Galvanized steel heat exchangers (LPWW and LPHW mode).

– Robust construction, particularly suitable for industrial applications.
– Optimum heat recovery throughout service life through the metal connection
between fin and pipe (elliptical core tube with pulled-on steel fins, hot-dip
galvanized on the outside).
exchanger to the air quality (fin spacing range: 2.1/3.0/3.5/4.0/6.0 mm or smooth
pipe).
– In case of highly polluted gas flows, a stainless steel smooth pipe heat exchanger
(material: stainless steel V2A, mat. no. 1.4301/V4A, mat. no. 1.4571) can be used.
– Can be easily cleaned using a steam jet or compressed air.
– Suitable for operation with pump warm water, steam and thermal oil.
– Connecting piece with external thread. However, also available with threaded
flange, with or without mating flange; cooling batteries have insulated connectors
as standard.
– All heat exchangers are mounted on guide rails and can be pulled out after remov-
ing the panel (exception: cooler with mounted condensate tray).
– Medium pressures up to 16 bar are possible, depending on the type of heat
exchanger.

Heat Exchangers
Steam
Galvanized steel heat exchanger (steam mode)
E.A. Dampf
– Suitable if steam is available on site.
– Heat exchanger generally installed with the finned pipes vertical to guarantee trou-
Kondensat
ble-free drainage of the condensate.
– Heat exchanger air outlet temperatures
Condensate
– with exception of motor, max. 80 °C allowed
– Max. admissible motor ambient temperatures
insulation class B: max. 40 °C
F: max. 60 °C
H: max. 80 °C.
Droplet eliminator
– TAx/400 standard wmax = 3.8 m/s.
– TAx/100 high performance wmax = 5.8 m/s.
– Dimensions in standard width or shortened for heat exchangers with inside
connection or DX evaporator.
– Can be dismantled.
Special heat exchanger (smooth pipe, electric, etc.)
Available on request
Frost protection heating

– Frost protection heating for weatherproof units, installed in the empty section down-
stream of the heat exchanger section.
– Finned stainless steel electric heating element.
Gas-fired heater
– Suitable for supply air units for warm air heating in industrial or commercial build-
ings that are connected to a natural gas supply.
– Equipped with modulating gas fan burner for natural gas (flexible control to maintain
narrow temperature limits).
– Short heating up time, very economical.
– Type in corrosion-resistant stainless steel - so the additional latent heat available
through condensation of the exhaust gas can be used for heating purposes

Heat Recovery
Heat Recovery
Heat pipe (ECOSTAT)

– In the case of the GEA ECOSAT, the heat is transferred through a medium (refrig-
erant R134a). This medium evaporates thanks to the temperature influence on the
hot side of the air flow, thereby absorbing energy from the air and in turn transferring
this to the cold side of the heat exchanger. To be able to maintain this circuit, when
the heat pipe is installed vertically, the hot air flow has to be taken underneath the
cold air flow.
– Ideal for installations where the mixing of the supply air and exhaust air flows should
be avoided.
– Moisture cannot be transferred, which is a particular advantage if moisture has to
be removed with the hot exhaust air, such as in swimming baths, drying installa-
tions, etc.
– Other important areas of application of GEA ECOSTAT include economisers in
industry, business, hotels, hospitals, sports halls, office buildings, machine
extraction systems, etc.
– With the GEA ECOSTAT system, the transfer performance is controlled by the
bypass on the fresh air side by means of a bypass valve.
– The air flows are not mixed, so there is no contamination of the fresh air by the
exhaust air flow (hygiene requirements, particularly in hospitals).
– Complete recovery of the condensation energy released by
moisture precipitation.
– High reliability in operation, because no drive energy is needed.
– The particularly compact design makes it ideal for installations where the project
demands short construction times.
– The heat pipe principle means that the pipe cannot freeze on the exhaust air side.
Liquid-coupled heat exchanger (ECOFLOW)

– In the case of the GEA ECOFLOW, the heat is transferred through a medium
(water/glycol mixture). This medium is kept in constant circulation between the
exhaust air and fresh air heat exchanger with the aid of a circulation pump. When it
flows through the exhaust air heat exchanger, the medium absorbs energy from the
air and releases it again when it flows through the fresh air heat exchanger.
– This system is suitable for similar applications to the GEA ECOSTAT, but in this
case, it is not necessary to combine all hot and cold air flows into a single air flow.
– The transfer performance can be adapted infinitely to requirements via a mixing
valve. A two-point operation is possible without a mixing valve by switching the cir-
culation pump on and off.
– The air flows are not mixed, so there is no contamination of the fresh air by the
exhaust air flow (hygiene requirements, particularly in hospitals).
– Complete recovery of the condensation energy released by moisture precipitation.
– Cold can be recovered by a summer circuit.
– The possibilities of varying fin spacing and heat exchanger material within a system
allows ideal adaptation to the installation conditions. Consequently, a correspond-
ing pipe system can be selected for each individual application, even if the waste
air is polluted or aggressive.

Heat Recovery
Plate-type heat exchanger (ECOPLAT)

– In the GEA ECOPLAT, hot exhaust air and cool fresh air pass by each other - sep-
arated by aluminium plates. Mixing of the two air flows, and therefore the transfer
of pollution, odours or bacteria, is not possible.
– Moisture cannot be transferred, which is a particular advantage if moisture has to
be removed with the hot exhaust air, such as in swimming baths, drying installa-
tions, etc.
– Other important applications of GEA ECOSTAT include economisers in industry,
business, hotels, hospitals, sports halls, office buildings, machine extraction sys-
tems, etc.
– Anti-freeze control is necessary with an exhaust air humidity> of 45 % r.h
(e.g. in swimming pools, laundries, hospitals, etc.).
– In kitchen extractors, particularly if the plate-type heat exchanger is installed hori-
zontally, significant grease deposits have to be expected on the plates, which have
to be cleaned regularly.
– With the GEA ECOPLAT system, the transfer performance is controlled by the
bypass on the fresh air side by means of a bypass valve.
– The integrated bypass on the fresh air side can be used to prevent freezing of the
ECOPLAT.
NOTE!
To maintain full heat exchanger performance and also avoid pressure
losses, both fans must either force the air through the heat exchanger or
provide air suction via the heat exchanger.
Rotation heat exchanger (ECOROT)

– Exhaust air flows through a slowly rotating accumulator in one direction and fresh
air passes through it in the other. A hot and cold air flow pass through the accumu-
lator alternately.
– There are three types:
– condensation rotor for heat recovery
– enthalpy rotor for heat and moisture recovery
– absorption rotor for heat recovery and increased moisture recovery.
– By installing GEA ECOROT regenerative heat exchangers, most of the sensible
and latent heat contained in the exhaust air can be recovered and used to heat up
the fresh air.
– For installation in GEA CAIR, the empty sections on both sides ensure optimum
service conditions.
– The fresh air and exhaust air units can be arranged either side by side or double
deck.
– Two ECOROT heat wheels can be integrated into the double mixing section in the
DUO version.
– Recovery of sensible and latent heat in the heating mode.
– Recovery of cold and de-humidification in the cooling mode.
– High re-heating and re-humidification levels.
– The temperature efficiencies are up to more than 80 %.
– Self-cleaning effect through counter-flow supply.
– The output is controlled simply by adjusting the speed.

Sound Attenuator
Sound Attenuator
– Splitters
The standard splitters consist of a profiled sheet steel frame with rounded edges (to
assist the flow) and a rock wool filling. This is protected by a laminated glass silk
fabric coating to prevent abrasion with air speeds up to 20 m/s, which is also
impregnated to prevent corrosion and repel moisture; it corresponds to construc-
tion material class A according to DIN 4102 (not combustible). Half of the splitters
are provided with outside section plates.
The splitters with outside section plates increase the damping effect in the critical
fan noise range in the 125 Hz and 250 Hz octaves compared with pure absorption
splitters.
– Material variants
Sheet steel frame in galvanized steel or stainless steel V2A, mat. no. 1.4301.
– Hygiene type
Splitter construction identical, but they can be removed individually.
Sound attenuators are available with the following average damping levels and module
lengths:
Average damping Module length

14 dB 600 mm
20 dB 920 mm
26 dB 1200 mm
32 dB 1520 mm
36 dB 1720 mm
42 dB 1920 mm
48 dB 2240 mm

Sizes and Air Volume Performance GEA CAIRplus
CAIRplus
CAIRplus
Unit size = width x height [cm]
The graph shows the connection between air volume flow and air
speed in the clear unit cross-section.
1,5 2 2,5 3 3,5 4 4,5

Air flow velocity wL
in m/s in clear unit cross section
– At air speeds around 1.5 to 2.5 (light grey),

the unit works very quietly and economically.
– At high selected air speed, remember
accompanying measures, such as sound attenuators,
droplet eliminators, etc., for example.
– For the heating/ventilation mode,
2.5 – 3 m/s in the clear unit cross-section and 2.0 – 2.5 for the
cooling mode has proved suitable.
Air volume flow [m³/h]

GEA CAIRplus Unit Dimensions
Configuration: Straight Through and Side by Side
Unit Dimensions
W (S) Profile width S 40 mm Hg Total height Hg = W+H+W
W (SX) Profile width SX 60 mm Bg Total width Bg = W+B+W
GH Base frame height 80 or 240 mm X Distance between roof sheet and roof profile:
B Inside unit width see unit sizes on Page 26 up to unit width 960 mm x = 25 mm
up to unit width 1600 mm x = 35 mm
H Inside unit height see unit sizes on Page 26 up to unit width 3120 mm x = 90 mm
Configuration: Straight Through and Side by Side
Straight through and side by side

Unit Dimensions GEA CAIRplus
Configuration: Double Deck
Configuration: Double Deck
Double deck: Small units (up to and including unit inside width 1600 mm) and large units

GEA CAIRplus Templates (Standard Unit Combinations)
Templates (Standard Unit Combinations)

The templates illustrated below show a representative cross-section of the possible combinations of CAIR units (inside
installation). In the preliminary planning stage fast and easy access allows to determine the required space and weight.
These templates are also filed in the Lplus design software for unit size 064.064. The basic unit technology is given below.
CAIRplus
Accessories included in templates
Function unit Belt drive Direct drive
Templates Series 100 200 - 400
Pressure difference measuring nipple Ɣ Ɣ
Filter Interior lighting from unit size xxx.160 Ɣ Ɣ
Sight window from unit size xxx.160 Ɣ Ɣ
Aluminium frame Ɣ Ɣ
Cooler Operating cassette with sash fasteners Ɣ Ɣ
Chilled water / ERS with droplet eliminator Ɣ Ɣ
Contact protection grille at air intake nozzle Ɣ
Spring anti-vibration mount Ɣ
Interior lighting from unit size xxx.160 Ɣ Ɣ
Sight window from unit size xxx.160 Ɣ Ɣ
Fan Door protection grille Ɣ Ɣ
Condensate drain from impeller size 400 Ɣ
Service switch Ɣ
Service switch for FC operation Ɣ
Service cover from impeller size 400 Ɣ
Sensor clamping removable, downstream of air scrubber Ɣ Ɣ
frame removable, between cooler and heater Ɣ Ɣ
X dividing joints Ɣ Ɣ
Miscellaneous
Service sections (not with exhaust air filters) Ɣ Ɣ
Technical parameters
Air velocity 2,5 m/s
External pressure 200 Pa 450 Pa 450 Pa
Motor 3 ~ 400 Volt with PTC resistor 1500 min-1
Bag filter F5 + F7 F5 + F7 F7
Heater warm water 80/60 °C - 2 rows Cu-Al -12 °C / 90% 22 °C
Cooler chilled water 7/13 °C - 6 rows Cu-AL 32 °C / 40% 18 °C
Casing design
Thermal insulation in the dew point range
Wall thickness 50 mm
Frame construction: aluminium profiles in AlMgSi 0.5
Features according to EN 1886
Mechanical stability D2
Leakage L2
Filter bypass leakage F9
Thermal insulation T2
Heat bridging factor TB2
Insertion loss according to DIN EN 1886
[Hz] 125 250 500 1000 2000 4000 8000
[dB] 15 27 29 31 31 34 40
Internal skin / external skin
Aluzinc sheet steel with anti-fingerprint coating (FeP02G AZ 185)
Corrosion protection class III according to DIN 55928 Part 8
Installed components
Galvanized sheet steel or equivalent
Double skin panels, removable from outside
Installation space min. 35 mm, inside, for pipes and cables
Inside smooth, no protruding frame, no panle bolts and screws#
Operating sides fully accessible through removable intermediate profiles
Closures and hinges integrated in the frame profile outside the air flow
Door opening levers inside from 1500 mm walkable unit height
Doors on pressure side with hatch safety device
Solid profile seals, EPDM quality
Rockwool insulation, non combustible, fire class A1 according to DIN 4102, CFC-free
Insulation without adhesives
Panels and doors can be dismantled for recycling
Delivery units can screwed from inside and outside

Template Series 100 - Inside Installation - Belt Drive - Straight Through GEA CAIRplus
Dimensions
Dimensions
Exhaust air
100
Filtering - supply air - heating - filtering
110
Filtering - supply air - cooling - heating - filtering
120
Filtering - supply air - de-humidifying - humidifying - cooling - heating - filtering
130
Filtering - supply air - de-humidifying - humidifying - cooling - heating - ECOFLOW energy recovery - filtering
140
Filtering - supply air - heating - filtering mixing - exhaust air
150
Filtering - supply air - cooling - heating - filtering mixing - exhaust air
160
Filtering - supply air - de-humidifying - humidifying - cooling - heating - filtering – mixing - exhaust air
170
Filter units for access via maintenance sections on dust-laden air side.
Up to clear unit height = 1300 mm, filter extraction device also possible. Therefore, no maintenance section is necessary
Humidification section - via the evaporation humidifier in this example.
Other humidification systems on request.

GEA CAIRplus Template Series 100 - Inside Installation - Belt Drive - Straight Through
Dimensions
CAIRplus Standard units 80 mm base frame Template Number

50 mm panel 100 110 120 130 140 150 160 170 mm
Size / type
at 2,5 m/s at 3,0 m/s Width Height Length L
064.052 3.000 m³/h 3.600 m³/h 760 mm 720 mm 920 3960 5200 7640 8600 5600 6840 9280 mm
064.064 3.700 m³/h 4.400 m³/h 760 mm 840 mm 920 3960 5200 7640 8600 5600 6840 9280 mm
064.096 5.500 m³/h 6.600 m³/h 760 mm 1160 mm 1000 4080 5320 7760 8720 5800 7040 9480 mm
096.052 4.500 m³/h 5.400 m³/h 1080 mm 720 mm 920 3960 5200 7720 8680 5600 6840 9360 mm
096.064 5.500 m³/h 6.600 m³/h 1080 mm 840 mm 1000 4040 5320 7760 8720 5760 7040 9480 mm
096.096 8.300 m³/h 10.000 m³/h 1080 mm 1160 mm 1160 4240 5480 7920 8880 6120 7360 9800 mm
128.064 7.400 m³/h 8.900 m³/h 1400 mm 840 mm 1040 4080 5400 7840 8800 5920 7160 9600 mm
128.096 11.100 m³/h 13.300 m³/h 1400 mm 1160 mm 1240 4320 5560 8000 9120 6280 7520 9960 mm
128.128 14.700 m³/h 17.600 m³/h 1400 mm 1480 mm 1440 4560 5880 8320 9280 6680 8000 10440 mm
128.188 21.700 m³/h 26.000 m³/h 1400 mm 2080 mm 1640 5080 6320 8760 9720 7680 8920 11360 mm
160.096 13.800 m³/h 16.600 m³/h 1720 mm 1160 mm 1240 4480 5720 8160 9120 6440 7680 10120 mm
160.128 18.400 m³/h 22.100 m³/h 1720 mm 1480 mm 1480 4760 6000 8440 9400 6960 8200 10640 mm
160.160 23.000 m³/h 27.600 m³/h 1720 mm 1800 mm 1600 5000 6240 8680 9640 7880 9120 11560 mm
188.096 16.200 m³/h 19.400 m³/h 2000 mm 1160 mm 1320 4560 5800 8240 9200 6600 7840 10280 mm
188.128 21.700 m³/h 26.000 m³/h 2000 mm 1480 mm 1480 4760 6000 8440 9400 7120 8360 10800 mm
188.160 27.100 m³/h 32.500 m³/h 2000 mm 1800 mm 1880 5160 6400 8840 9800 8320 9560 12000 mm
188.188 31.800 m³/h 38.200 m³/h 2000 mm 2080 mm 1880 5480 6720 9160 10120 8320 9560 12000 mm
188.252 42.600 m³/h 51.100 m³/h 2000 mm 2720 mm 2040 5680 7200 9640 10600 9920 11440 13880 mm
220.128 25.300 m³/h 30.400 m³/h 2320 mm 1480 mm 1640 4760 6040 8480 9440 7120 8480 10840 mm
220.160 31.700 m³/h 38.000 m³/h 2320 mm 1800 mm 1880 5160 6400 8840 9800 8320 9560 12000 mm
220.188 37.200 m³/h 44.600 m³/h 2320 mm 2080 mm 1880 5520 6960 9480 10440 8320 9760 12280 mm
220.220 43.600 m³/h 52.300 m³/h 2320 mm 2400 mm 2200 5840 7320 9880 10840 9680 11160 13720 mm
220.252 49.900 m³/h 59.900 m³/h 2320 mm 2720 mm 2200 6040 7600 10040 11000 10240 11800 14240 mm
252.128 29.000 m³/h 34.800 m³/h 2640 mm 1480 mm 1640 4920 6200 8640 9600 7120 8400 10840 mm
252.188 42.600 m³/h 51.100 m³/h 2640 mm 2080 mm 1880 5600 7040 9520 10480 8400 9880 12320 mm
280.160 40.300 m³/h 48.400 m³/h 2920 mm 1800 mm 1880 5320 6680 9120 10080 8320 9680 12120 mm
280.188 47.400 m³/h 56.900 m³/h 2920 mm 2080 mm 2040 5760 7240 9680 10640 8720 10200 12640 mm
280.220 55.400 m³/h 66.500 m³/h 2920 mm 2400 mm 2200 5960 7440 9880 10840 9800 11280 13720 mm
280.252 63.500 m³/h 76.200 m³/h 2920 mm 2720 mm 2320 6240 7720 10160 11120 10080 11560 14000 mm
312.188 52.800 m³/h 63.400 m³/h 3240 mm 2080 mm 2120 5760 7240 9680 10640 8800 10280 12720 mm
312.220 61.800 m³/h 74.200 m³/h 3240 mm 2400 mm 2320 6160 7640 10080 11040 9920 11400 13840 mm
The length per function unit can differ by 40 mm because of dividing joints and/or use of various accessories.
The length of the fan unit can differ by X * 40 mm by changing the fan or motor size.

Template Series 100 - Inside Installation - Belt Drive - Straight Through GEA CAIRplus
Weights
Weights
Exhaust air
100
110
120
Filtering - supply air - de-humidifying - humidifying - cooling - heating - filtering
130
Filtering - supply air - de-humidifying - humidifying - cooling - heating ECOFLOW energy recover - filtering
140
150
160
Filtering - supply air - de-humidifying - humidifying - cooling - heating - filtering – mixing - exhaust air
170

GEA CAIRplus Template Series 100 - Inside Installation - Belt Drive - Straight Through
Weights
CAIRplus 80 mm base frame Template Number

50 mm panel 100 110 120 130 140 150 160 170
Size / type
2,5 m/s 3,0 m/s Weights
064.052 3.000 m³/h 3.600 m³/h 170 kg 410 kg 540 kg 750 kg 880 kg 620 kg 760 kg 950 kg

Template Series 200 - Inside Installation - Direct Drive - Straight Through GEA CAIRplus
Dimensions and Weights
Exhaust air
200
Supply air - heating - filtering
210
Supply air - cooling - heating and filtering
220
Supply air - de-humidifying - humidifying - cooling - heating - filtering
230
Supply air - de-humidifying - humidifying - cooling - heating - ECOFLOW energy recovery - filtering
240
Supply air - heating - filtering – mixing - exhaust air
250
Supply air - cooling - heating - filtering - mixing - exhaust air
260
Supply air - dehumidifying - humidifying - cooling - heating - filtering - mixing - exhaust air
270
Supply air filter units for access via maintenance sections on dust-laden air side.

GEA CAIRplus Template Series 200 - Inside Installation - Direct Drive - Straight Through
CAIRplus Standard units 80 mm base frame Template Number

mm
Size / 50 mm panel 200 210 220 230 240 250 260 270 kg
type 2,5 m/s 3,0 m/s Width Height Length L - Weight
1000 2960 4200 6640 7600 4680 5920 8360 mm
064.052 3.000 m³/h 3.600 m³/h 760 mm 720 mm
140 kg 300 kg 420 kg 620 kg 720 kg 480 kg 610 kg 800 kg
1120 3080 4320 6760 7720 4920 6160 8600 mm
064.064 3.700 m³/h 4.400 m³/h 760 mm 840 mm
1120 3080 4400 6760 7720 4920 6160 8600 mm
064.096 5.500 m³/h 6.600 m³/h 760 mm 1160 mm
1120 3080 4320 6760 7720 4920 6160 8600 mm
096.052 4.500 m³/h 5.400 m³/h 1080 mm 720 mm
1120 3080 4320 6760 7720 4920 6160 8600 mm
096.064 5.500 m³/h 6.600 m³/h 1080 mm 840 mm
1280 3240 4480 6920 7760 5240 6480 8920 mm
096.096 8.300 m³/h 10.000 m³/h 1080 mm 1160 mm
1200 3160 4480 6920 7880 4920 6400 8600 mm
128.064 7.400 m³/h 8.900 m³/h 1400 mm 840 mm
1480 3440 4680 7120 8080 5640 6880 9200 mm
128.096 11.100 m³/h 13.300 m³/h 1400 mm 1160 mm
1520 3480 4720 7160 8120 5720 6960 9400 mm
128.128 14.700 m³/h 17.600 m³/h 1400 mm 1480 mm
1840 3800 5040 7480 8440 6920 8160 10600 mm
128.188 21.700 m³/h 26.000 m³/h 1400 mm 2080 mm
1520 3480 4720 7120 8120 5720 6960 9400 mm
160.096 13.800 m³/h 16.600 m³/h 1720 mm 1160 mm
1640 3720 4960 7400 8360 5960 7200 9640 mm
160.128 18.400 m³/h 22.100 m³/h 1720 mm 1480 mm
2040 4120 5360 7800 8760 7320 8560 11000 mm
160.160 23.000 m³/h 27.600 m³/h 1720 mm 1800 mm
1520 3480 4720 7160 8120 5720 6960 9400 mm
188.096 16.200 m³/h 19.400 m³/h 2000 mm 1160 mm
1840 3920 5200 7640 8600 6360 7640 10080 mm
188.128 21.700 m³/h 26.000 m³/h 2000 mm 1480 mm
2240 4320 5600 8040 9000 7720 9000 11440 mm
188.160 27.100 m³/h 32.500 m³/h 2000 mm 1800 mm
2240 4520 5800 8240 9200 7720 8960 11440 mm
188.188 31.800 m³/h 38.200 m³/h 2000 mm 2080 mm
2240 4560 5840 8280 9240 9000 10280 12720 mm
188.252 42.600 m³/h 51.100 m³/h 2000 mm 2720 mm
1840 3920 5200 7640 8600 6360 7640 10080 mm
220.128 25.300 m³/h 30.400 m³/h 2320 mm 1480 mm
2240 4440 5720 8160 9120 7720 9000 11440 mm
220.160 31.700 m³/h 38.000 m³/h 2320 mm 1800 mm
2240 4520 5800 8240 9200 7720 9000 11440 mm
220.188 37.200 m³/h 44.600 m³/h 2320 mm 2080 mm
2440 4720 6000 8440 9400 8840 10080 12560 mm
220.220 43.600 m³/h 52.300 m³/h 2320 mm 2400 mm
2440 4840 6120 8560 9520 9400 10680 13120 mm
220.252 49.900 m³/h 59.900 m³/h 2320 mm 2720 mm
1840 3920 5200 7640 8600 6360 7640 10080 mm
252.128 29.000 m³/h 34.800 m³/h 2640 mm 1480 mm
2240 4520 5800 8240 9200 7720 9000 11440 mm
252.188 42.600 m³/h 51.100 m³/h 2640 mm 2080 mm
2240 4560 5840 8280 9240 7720 9000 11440 mm
280.160 40.300 m³/h 48.400 m³/h 2920 mm 1800 mm
2440 4760 6040 8480 9440 8120 9400 11840 mm
280.188 47.400 m³/h 56.900 m³/h 2920 mm 2080 mm
2440 4760 6040 8480 9440 8120 9400 11840 mm
312.188 52.800 m³/h 63.400 m³/h 3240 mm 2080 mm
The length per function unit can differ by 40 mm because of dividing joints and/or the use of various accessories.

Template Series 300 - Inside installation - Direct Drive - Double Deck GEA CAIRplus

Supply air - cooling - heating - filtering - mixing
Exhaust air - mixing
300
Supply air - heating - mixing - ECOSTAT energy recovery - filtering

Filtering - exhaust air - mixing - ECOSTAT energy recovery
310
Supply air - cooling - heating - mixing - ECOPLAT energy recovery - filtering

Filtering - exhaust air - mixing - ECOPLAT energy recovery
320
Supply air - cooling - heating - mixing - ECOFLOW energy recovery - filtering

Filtering - exhaust air - mixing - ECOFLOW energy recovery
330
Supply air - cooling - heating - mixing - ECOROT energy recovery - filtering

Filtering - exhaust air - mixing ECOROT energy recovery
340
Exhaust air filter units for operation without maintenance sections on clean air side.

GEA CAIRplus Template Series 300 - Inside installation - Direct Drive - Double Deck
CAIRplus Standard units 80 mm base frame Template Number ECOROT

50 mm panel 300 310 320 330 340 Width
Size / type
2,5 m/s 3,0 m/s Width Height Lenght L - Weight excess
4240 mm 4120 mm 5680 mm 5240 mm 5640 mm
064.052 3.000 m³/h 3.600 m³/h 760 mm 1360 mm 280 mm
600 kg 800 kg 900 kg 850 kg 980 kg
4360 mm 4600 mm 5960 mm 5360 mm 5760 mm
064.064 3.700 m³/h 4.400 m³/h 760 mm 1600 mm 360 mm
690 kg 930 kg 1020 kg 960 kg 1100 kg
4600 mm 4480 mm 6400 mm 5600 mm 5760 mm
064.096 5.500 m³/h 6.600 m³/h 760 mm 2240 mm 2 * 320 mm
870 kg 1150 kg 1320 kg 1260 kg 1390 kg
4360 mm 4240 mm 5800 mm 5360 mm 5640 mm
096.052 4.500 m³/h 5.400 m³/h 1080 mm 1360 mm 200 mm
770 kg 1010 kg 1140 kg 1110 kg 1170 kg
4360 mm 4240 mm 5960 mm 5360 mm 5860 mm
096.064 5.500 m³/h 6.600 m³/h 1080 mm 1600 mm 280 mm
850 kg 1160 kg 1250 kg 1220 kg 1360 kg
4960 mm 4840 mm 6760 mm 5960 mm 6120 mm
096.096 8.300 m³/h 10.000 m³/h 1080 mm 2240 mm 2 * 280 mm
1180 kg 1540 kg 1730 kg 1660 kg 1820 kg
4520 mm 4400 mm 6120 mm 5520 mm 5800 mm
128.064 7.400 m³/h 8.900 m³/h 1400 mm 1600 mm 200 mm
1040 kg 1400 kg 1500 kg 1470 kg 1520 kg
5000 mm 4880 mm 6800 mm 6000 mm 6160 mm
128.096 11.100 m³/h 13.300 m³/h 1400 mm 2240 mm 400 mm
1350 kg 1780 kg 1970 kg 1950 kg 2050 kg
5120 mm 5000 mm 7280 mm 6120 mm 6280 mm
128.128 14.700 m³/h 17.600 m³/h 1400 mm 2880 mm 2 * 320 mm
1590 kg 2070 kg 2360 kg 2270 kg 2380 kg
5000 mm 4880 mm 6800 mm 6000 mm 6040 mm
160.096 13.800 m³/h 16.600 m³/h 1720 mm 2240 mm 320mm
1550 kg 1950 kg 2250 kg 2220 kg 2150 kg
5320 mm 5360 mm 7640 mm 6480 mm 6740 mm
160.128 18.400 m³/h 22.100 m³/h 1720 mm 3040 mm 2 * 280 mm
2050 kg 2690 kg 3040 kg 2900 kg 3080 kg
5800 mm 5840 mm 8400 mm 6960 mm 7120 mm
160.160 23.000 m³/h 27.600 m³/h 1720 mm 3680 mm 2 * 400 mm
2470 kg 3250 kg 3750 kg 3530 kg 3650 kg
5000 mm 4880 mm 6800 mm 6000 mm 6040 mm
188.096 16.200 m³/h 19.400 m³/h 2000 mm 2400 mm 200 mm
1990 kg 2660 kg 2940 kg 2830 kg 2900 kg
5320 mm 5360 mm 7640 mm 6480 mm 6640 mm
188.128 21.700 m³/h 26.000 m³/h 2000 mm 3040 mm 480 mm
2450 kg 3270 kg 3620 kg 3400 kg 3620 kg
6000 mm 6040 mm 8640 mm 7160 mm 7360 mm
188.160 27.100 m³/h 32.500 m³/h 2000 mm 3680 mm 2 * 400 mm
3050 kg 4020 kg 4700 kg 4280 kg 4440 kg
6000 mm 7240 mm 7560 mm
188.188 31.800 m³/h 38.200 m³/h 2000 mm 4240 mm - - 2 * 520 mm
3410 kg 4640 kg 4940 kg
5360 mm 5360 mm 7680 mm 6520 mm 6560 mm
220.128 25.300 m³/h 30.400 m³/h 2320 mm 3040 mm 320 mm
2730 kg 3690 kg 4040 kg 3840 kg 3870 kg
6040 mm 6040 mm 8640 mm 7200 mm 7400 mm
220.160 31.700 m³/h 38.000 m³/h 2320 mm 3680 mm 2 * 360 mm
3430 kg 4560 kg 5260 kg 4840 kg 4970 kg
6040 mm 7280 mm 7400 mm
220.188 37.200 m³/h 44.600 m³/h 2320 mm 4240 mm - - 2 * 480 mm
3770 kg 5370 kg 4970 kg
6600 mm 8080 mm 8400 mm
220.220 43.600 m³/h 52.300 m³/h 2320 mm 4880 mm - - 2 * 600 mm
4340 kg 6180 kg 6560 kg
5360 mm 5360 mm 7680 mm 6520 mm 6600 mm
252.128 29.000 m³/h 34.800 m³/h 2640 mm 3040 mm 280 mm
2920 kg 3830 kg 4300 kg 4120 kg 4180 kg
6240 mm 7480 mm 7800 mm
252.188 42.600 m³/h 51.100 m³/h 2640 mm 4240 mm - - 2 * 440 mm
4190 kg 5800 kg 6130 kg
6600 mm 7840 mm 8360 mm
252.220 49.900 m³/h 59.900 m³/h 2640 mm 4880 mm - - 2 * 560 mm
4580 kg 6470 kg 6910 kg
6040 mm 6040 mm 8640 mm 7200 mm 7520 mm
280.160 40.300 m³/h 48.400 m³/h 2920 mm 3680 mm 480 mm
3790 kg 5070 kg 5860 kg 5500 kg 5790 kg
2640 mm 7480 mm 7920 mm
280.188 47.400 m³/h 56.900 m³/h 2920 mm 4240 mm - - 2 * 360 mm
4420 kg 6310 kg 6530 kg
6240 mm 7480 mm 7800 mm
312.188 52.800 m³/h 63.400 m³/h 3240 mm 4240 mm - - 2 * 320 mm
4870 kg 6800 kg 6750 kg
The length per function unit can differ by 40 mm through butt joints and/or the use of 40 various accessories.

Template Series 400 - Inside Installation - Direct Drive - Side by Side GEA CAIRplus

Supply air - cooling - heating - mixing
Exhaust air - mixing
400
Supply air - heating - mixing - ECOSTAT energy recovery - filtering

Filtering - exhaust air - mixing - ECOSTAT energy recovery
410
Supply air - cooling - heating - mixing - ECOPLAT energy recovery - filtering

Filtering - exhaust air - mixing - ECOPLAT energy recovery
420
Supply air - cooling - heating - mixing - ECOFLOW energy recovery - filtering

Filtering - exhaust air - mixing - ECOFLOW energy recovery
430
Supply air - cooling - heating - mixing - ECOROT energy recovery - filtering

Filtering - exhaust air - mixing - ECOROT energy recovery
440
Exhaust air filter units for operation without maintenance sections on clean air side.

GEA CAIRplus Template Series 400 - Inside Installation - Direct Drive - Side by Side
CAIRplus Standard units 80 mm base frame Template Number ECOROT

Size / 50 mm panel 400 410 420 430 440 Height
type 2,5 m/s 3,0 m/s Width Height Length L - Weight excess
4440 mm 4440 mm 6400 mm 5560 mm 5840 mm
064.052 3.000 m³/h 3.600 m³/h 1520 mm 720 mm 280 mm
640 kg 910 kg 1090 kg 910 kg 1050 kg
6920 mm 4280 mm 7520 mm 6720 mm 7120 mm

064.064 3.700 m³/h 4.400 m³/h 1520 mm 840 mm 240 mm
690 kg 970 kg 1150 kg 980 kg 1120 kg
4360 mm 4240 mm 6200 mm 5360 mm 5760 mm

064.096 5.500 m³/h 6.600 m³/h 1520 mm 1160 mm 200 mm
840 kg 1180 kg 1370 kg 1220 kg 1330 kg
4600 mm 4480 mm 7000 mm 5600 mm 5760 mm

096.052 4.500 m³/h 5.400 m³/h 2160 mm 720 mm 440 mm
820 kg 1120 kg 1450 kg 1170 kg 1330 kg
4600 mm 4480 mm 6640 mm 5600 mm 5760 mm

096.064 5.500 m³/h 6.600 m³/h 2160 mm 840 mm 440 mm
890 kg 1230 kg 1470 kg 1270 kg 1410 kg
4960 mm 4840 mm 7000 mm 5960 mm 6120 mm

096.096 8.300 m³/h 10.000 m³/h 2160 mm 1160 mm 360 mm
1220 kg 1600 kg 1880 kg 1700 kg 1810 kg
5000 mm 4880 mm 7400 mm 6000 mm 5920 mm

128.096 11.100 m³/h 13.300 m³/h 2800 mm 1160 mm 520 mm
1400 kg 1910 kg 2230 kg 1990 kg 2140 kg
5120 mm 5000 mm 7520 mm 6120 mm 6280 mm

128.128 14.700 m³/h 17.600 m³/h 2800 mm 1480 mm 440 mm
1640 kg 2130 kg 2530 kg 2260 kg 2420 kg
5320 mm 5400 mm 6520 mm 6880 mm

128.188 21.700 m³/h 26.000 m³/h 2800 mm 2080 mm - 200 mm
2190 kg 2850 kg 3110 kg 3300 kg
5280 mm 5160 mm 7960 mm 6280 mm 6440 mm

160.096 13.800 m³/h 16.600 m³/h 3440 mm 1160 mm 680 mm
1740 kg 2110 kg 2680 kg 2190 kg 2500 kg
5600 mm 5480 mm 8280 mm 6600 mm 6760 mm

160.128 18.400 m³/h 22.100 m³/h 3440 mm 1480 mm 640 mm
2120 kg 2490 kg 3200 kg 2680 kg 3000 kg
5800 mm 5880 mm 8720 mm 7000 mm 7160 mm

160.160 23.000 m³/h 27.600 m³/h 3440 mm 1800 mm 560 mm
2480 kg 3110 kg 3830 kg 3370 kg 3530 kg
5640 mm 6640 mm 6800 mm

188.128 21.700 m³/h 26.000 m³/h 4000 mm 1480 mm - - 800 mm
2520 kg 3450 kg 3590 kg
6040 mm 7240 mm 7440 mm

188.160 27.100 m³/h 32.500 m³/h 4000 mm 1800 mm - - 680 mm
3000 kg 4250 kg 4370 kg
6040 mm 7240 mm 7440 mm

188.188 31.800 m³/h 38.200 m³/h 4000 mm 2080 mm - - 600 mm
3370 kg 4720 kg 4810 kg
6240 mm 7440 mm 7760 mm

188.252 42.600 m³/h 51.100 m³/h 4000 mm 2720 mm - - 480 mm
4010 kg 5110 kg 5850 kg
6400 mm 7600 mm 7440 mm

220.160 31.700 m³/h 38.000 m³/h 4640 mm 1800 mm - - 880 mm
3460 kg 4730 kg 4370 kg
6400 mm 7600 mm 7920 mm

220.188 37.200 m³/h 44.600 m³/h 4640 mm 2080 mm - - 920 mm
3770 kg 5220 kg 5590 kg
6600 mm 7800 mm 8120 mm

220.220 43.600 m³/h 52.300 m³/h 4640 mm 2400 mm - - 800 mm
4220 kg 5900 kg 6210 kg
6600 mm 7800 mm 8120 mm

220.252 49.900 m³/h 59.900 m³/h 4640 mm 2720 mm - - 680 mm
4380 kg 6230 kg 6480 kg
6600 mm 7800 mm 8120 mm

252.188 42.600 m³/h 51.100 m³/h 5280 mm 2080 mm - - 1120 mm
4190 kg 5780 kg 6180 kg
The length per function unit can differ by 40 mm because of dividing joints and/or the use of various accessories.

Templates - Inside Installation - Straight Through GEA CAIRplus
Dimensions of the Individual Function Units
Belt drive
170
Direct drive
270
Legend:
1D – Fan direct drive
1R – Fan belt drive
2C – Cu/Al heater
3 – Sensor frame
4V – Evaporator humidifier
5C – Cu/Al cooler
6 – Service from 400 mm to ∞
7 – Mixing
8 – Inflow/outflow section from 200 mm to ∞
9 – Baffle plate diffusion
TF5 – Bag filter F5
TF7 – Bag filter F7

GEA CAIRplus Templates - Inside Installation - Straight Through
CAIRplus
Size / type 1D 1R 2C 3 4V 5C 6 7 8 9 Bag filter
Lenght (mm) TG4 TF5 TF7 TF9
064.052 740 800 240 200 800 640 ab 400 1440 ab 200 200 480 680 720 720
064.064 860 800 240 200 800 640 ab 400 1440 ab 200 200 480 680 720 720
064.096 860 920 240 200 800 640 ab 400 1440 ab 200 200 480 680 720 720
096.052 860 880 240 200 800 640 ab 400 1440 ab 200 200 480 680 720 720
096.064 860 920 240 200 800 640 ab 400 1440 ab 200 200 480 680 720 720
096.096 1020 1040 240 200 800 640 ab 400 1440 ab 200 240 480 680 720 720
128.064 860 1000 240 200 800 640 ab 400 1440 ab 200 200 480 680 720 720
128.096 1220 1120 240 200 800 640 ab 400 1440 ab 200 240 480 680 720 720
128.128 1260 1400 240 200 800 640 ab 400 1440 ab 200 280 480 680 720 720
128.188 1580 1560 240 200 800 640 ab 400 2000 ab 200 280 480 680 720 720
160.096 1260 1280 240 200 800 640 ab 400 1440 ab 200 240 480 680 720 720
160.128 1380 1520 240 200 800 640 ab 400 1440 ab 200 280 480 680 720 720
160.160 1780 1600 240 200 800 640 ab 400 2000 ab 200 440 480 680 720 720
188.096 1280 1360 240 200 800 640 ab 400 1440 ab 200 240 480 680 720 720
188.128 1580 1520 240 200 800 640 ab 400 1440 ab 200 280 480 680 720 720
188.160 1980 1760 240 200 800 640 ab 400 2000 ab 200 440 480 680 720 720
188.188 1980 1760 240 200 800 640 ab 400 2000 ab 200 440 480 680 720 720
188.252 1980 2000 240 200 800 640 ab 400 3280 ab 200 440 480 680 720 720
220.128 1580 1520 240 200 800 640 ab 400 1440 ab 200 280 480 680 720 720
220.160 1980 1760 240 200 800 640 ab 400 2000 ab 200 440 480 680 720 720
220.188 1980 1840 240 200 800 640 ab 400 2000 ab 200 440 480 680 720 720
220.220 2180 2200 240 200 800 640 ab 400 2720 ab 200 440 480 680 720 720
220.252 2180 2200 240 200 800 640 ab 400 3280 ab 200 440 480 680 720 720
252.128 1580 1520 240 200 800 640 ab 400 1440 ab 200 280 480 680 720 720
252.188 1980 1840 240 200 800 640 ab 400 2000 ab 200 440 480 680 720 720
280.160 1980 1840 240 200 800 640 ab 400 2000 ab 200 440 480 680 720 720
280.188 2180 2000 240 200 800 640 ab 400 2000 ab 200 440 480 680 720 720
280.220 - 2200 240 200 800 640 ab 400 2720 ab 200 440 480 680 720 720
280.252 - 2280 240 200 800 640 ab 400 2720 ab 200 440 480 680 720 720
312.188 2180 2000 240 200 800 640 ab 400 2000 ab 200 440 480 680 720 720
312.220 - 2200 240 200 800 640 ab 400 2720 ab 200 440 480 680 720 720
312.252 - 2280 240 200 800 640 ab 400 2720 ab 200 440 480 680 720 720
Through dividing joints and/or choice of accessories, the lengths per function unit may vary by 40 mm.
If the motor or fan size is changed, the length of the fan unit may vary by X * 40 mm.

Maximum Supply Lengths GEA CAIRplus
Maximum Supply Lengths
Supply length
Series Type of Supply length
Air direction Division Size range Size range without
configuration with base frame
base frame
Single,
straight through Horizontal/vertical – 064.040 - 128.040 2000 mm 064.040 - 128.040 2000 mm
CAIR XXX.040
separate
064.040 - 128.040 2000 mm 064.040 - 128.040 2000 mm
(single)
Side by side Horizontal/vertical
not separate
(bolted 064.040 - 128.040 2000 mm 064.040 - 128.040 2000 mm
together)
Single, 064.052 - 128.128 6000 mm

straight through Horizontal – 064.052 - 160.188 4000 mm
128.188 - 188.188 4520 mm
Double deck Horizontal separate 064.052 - 188.188 4000 mm 064.052 - 160.160 4000 mm
(single)
not separate 064.052 - 128.128 6000 mm

CAIRplus S
Double deck Horizontal (bolted 064.052 - 160.160 4000 mm

together) 160.096 - 188.128 4520 mm
separate
Side by side Horizontal 064.052 - 128.128 6000 mm - -
(single)
not separate 064.052 - 128.128 4520 mm – –

Side by side Horizontal (bolted
together) 128.188 - 160.188 4000 mm – –
Single Vertical – 064.052 - 128.128 3200 mm 064.064 - 128.128 3200 mm
064.052 - 128.128 6000 mm

Single,
straight through
Horizontal – 128.188 - 220.252 4520 mm 064.052 - 160.188 4000 mm
252.128 - 312.312 4000 mm
Double deck Horizontal separate 064.052 - 312.220 4000 mm 064.052 - 160.160 4000 mm
(single)
064.052 - 128.128 6000 mm
160.096 - 188.128 4520 mm

CAIRplus SX
not separate
Double deck Horizontal (bolted 064.052 - 160.160 4000 mm
together) 220.128 4520 mm
252.128 4000 mm
064.052 - 128.128 6000 mm – –
Side by side Horizontal separate 128.188 - 220.252 4520 mm – –

(single)
252.188 - 312.312 4000 mm – –
not separate 064.052 - 128.128 4520 mm – –

Side by side Horizontal (bolted
together) 128.188 - 160.188 4000 mm – –
Single Vertical – 064.052 - 128.128 3200 mm 064.064 - 128.128 3200 mm
Note! Supply lengths for special units available on request

GEA CAIRplus Instructions for Planning
Transport
Transport
The units can be supplied fully assembled or as individual delivery units.
Deliveries are made on a transport pallet.
Lifting the unit: transport lugs on the roof (for delivery units up to 2000 kg)
• Only use the transport lugs provided by GEA!

• Transport lugs may only be used once.
• Transport lugs may not be used for permanently suspending
the units.
• Transport lugs may not be used laterally
(lateral pulling of unit)
• The suspension angle must not exceed 60°.
• No additional loads should be lifted together with the delivery
unit.
• When installing units outdoors, particular care should be tak-
en to ensure that the roof sheeting is not damaged by the
hoists.
Lifting the unit: transport device on the base frame (for delivery units up to 4000 kg)
• Only use the transport devices supplied by GEA!

• The units may only be lifted by the transport devices at-
tached to the base frame.
• Use the hoist (not supplied by GEA) as illustrated.
• Use the timber spacers supplied to protect the edges.
• The suspension angle must not exceed 60°.
• When lifting, pay attention to the centre of gravity in order to
avoid slipping or tilting.
• Transport devices may only be used once.
• Transport devices may not be used for permanently sus-
pending the units.
• No additional loads should be lifted together with the delivery
unit.
• When installing units outdoors, particular care should be tak-
en to ensure that the roof sheeting is not damaged by the
hoists.

Instructions for Planning GEA CAIRplus
Installation
Transport by pallet truck for forklift truck
• When transporting, always use the unit base frame or the pallet supplied as the
supporting surface.
• Units must not be lifted without the base frame unless the unit profiles are
sufficiently protected.
• When transporting by forklift, both base frame profiles of the unit must be resting on
the fork.
• Always remember the centre of gravity and load distribution.
• Never stack units one on top of the other for transportation.
• Always transport the units individually.
• Units and components not belonging to the units must never be stacked.
Exceptions are deliveries from the GEA works, when adequate load-bearing
capacity has been taken into account.
Storage conditions
Air temperature -10 °C to +50 °C

Atmospheric humidity Store the units in a dry atmosphere free from condensation.
Installation
Installation location
• The unit must be installed in a location that satisfies the fol-

lowing requirements:
– The sub-structure must be flat and stable.
– Deflection of the substructure must not exceed 1 mm per
metre maximum.
– In the case of units with condensate drain, the height of
the sub-structure must be at least the same as the
required siphon height (see siphon).
– Make sure that any escaping media cannot damage the
installation site or the environment.

GEA CAIRplus Instructions for Planning
Installation
Height adjustment in the case of spray humidifiers
• When a spray humidifier is installed, the remaining modules

must be balanced by installing a plinth or unit feet that corre-
spond to the height of the trough.
Minimum clearances
• A minimum space of a unit width must be provided on the op-

erating side in order to be able to remove fans, heat ex-
changers, droplet eliminators, etc. for maintenance and
inspection.
• A minimum clearance of 600 mm must be provided between
the back of the unit and the wall if the internal break point
connector cannot be used because of the unit configuration.
Foundation for indoor installation
• The sub-structure may project beyond the outer edge of the

unit by a maximum of 20 mm so that cover plates or acces-
sories, such as syphons, can be installed.
• The bearing points of the sub-structure must be
located at every break point and in addition,
a maximum distance of 1600 mm in the longitudinal
direction between bearing points must not be exceeded.
• Units that are arranged side by side must be supported
centrally (see illustration).

Instructions for Planning GEA CAIRplus
Installation
Foundation for outdoor installation (weatherproof, roof frame)
NOTE!
GEA units for outside installation are not a substitution for roof!
In compliance with prEN 13053 and VDI 3803 it is not allowed to use surfaces
of weatherproof units to support parts of a building or in a similar way substitute
a roof.
• Instructions for „Foundation for indoor installation“ on page 45 should be applied.

• Choose an installation location where the fresh air intake will not be facing the main
wind direction.
• In areas where there is a heavy amount of snowfall, the unit must be installed in a
location where its operation will not be affected by snow. A suitable height for the
subconstruction must be selected.
• If the unit is to be mounted on a roof, then the load-bearing capability of the roof and
its supporting structure must be checked. Consult a structural engineer if
necessary.
• The roof edge below the unit, as well as ducts and other roof openings must be
performed waterproof by others.
• The roof frame must be insulated to prevent condensation.
Foundation construction Foundation construction on steam

on concrete base beam by others
Foundation construction on steel supports by others
NOTE!
It is particularly important to make sure that the dimenions of the roof
openings are accurate and that the foundation is level.

GEA CAIRplus Notes
Information on Guidelines and Standards
Structure-borne noise insulation

In order to reduce the transmission of unit vibrations to the supporting struc-
ture, dampers must be used to provide vibration and structure-borne noise insu-
lation:
– We recommend that the foundation is isolated from the unit using rubber pads,
for example, where the unit is installed on level ground and no special structure-
borne sound isolation requirements exist.
– We recommend the use of commercially available spring elements for ceiling-
mounted units.
If there are special acoustic requirements, please consult an acoustics engineer to
select the right structure-borne sound attenuation method.
Information on Guidelines and Standards

Here you will find a list of guidelines and standards that concern GEA CAIR units.
General Mechanical Capacity Hygiene re-

Guidelines and regulations
requirements data data quirements
Central room air treatment units –

prEN 1886 mechanical properties and ✓
measuring methods
Central room air treatment units, parts and
prEN 13053 ✓ ✓ ✓
components
Ventilation of non-residential buildings –
general principles and requirements con-
prEN 13779 ✓ ✓
cerning ventilation and air conditioning sys-
tems
Units belonging to the air distribution sys-

DIN 1751 ✓
tem
Air treatment systems
DIN 1946/T4 ✓
in hospitals and other health care rooms
Fire behaviour of construction materials
DIN 4102 ✓
and components
Technical equipment in hospital buildings
VDI 2167 ✓
Room air treatment systems,

VDI 3803 ✓
structural and technical requirements
Hygiene requirements concerning
VDI 6022 ✓
room air treatment systems
✓ Guideline or standard concerning GEA CAIR units (if not indicated: guideline or standard does not concern GEA CAIR units)

Notes GEA CAIRplus

Our Market in Europe
A GEA DK GEA Klimateknik ApS IS Rafn Jensson RUS GEA Kondicioner

Klimatechnik GmbH DK-2400 København NV IS-110 Reykjavik Moskva
A-4673 Gaspoltshofen Tel. +45 / 38 / 887070 Tel. +354 / 56 / 780-30 RU-105094 Moskva
Tel. +43 / 7735 / 8000-0 Tel. +7 / 495 / 9566674
E GEA Air Treatment L GEA Happel Luxembourg
B GEA Happel Belgium N.V. Marketing Services L-4940 Bascharage S GEA EXOS
B-1130 Brussels Int. GmbH - oficina España Tel. +352 / 26 / 502970 Ventilation AB
Copyright GEA Air Treatment

Tel. +32 / 2 / 2406161 E-28036 Madrid S -74528 Enköping
Tel. +34 / 91 / 3837701 LT GEA Klimatechnik UAB Tel. +46 / 171 / 85530
BG EVISS Ltd. LT-01141 Vilnius
BG-7000 Rousse EST GEA Klimatechnik UAB Tel. +370 / 5 / 2106060 SCG GEA Klimatehnika
Tel. +359 / 82 / 81000 LT-01141 Vilnius SCG-11070 Novi Beograd
Tel. +370 / 5 / 2106060 LV GEA Klimatechnik UAB Tel. +381 / 11 / 3193955
BIH GEA Klimatehnika LT-01141 Vilnius
SCG-11070 Novi Beograd F GEA Happel France sarl Tel. +370 / 5 / 2106060 SK GEA Klimatizácia s.r.o.
Tel. +381 / 11 / 3193955 F-59436 Roncq Cedex SK-83104 Bratislava
Tel. +33 / 3 / 20689020 N GEA Klimaprodukter AS Tel. +421 / 7 / 44457917
BY GEA Klimatechnik UAB N-0484 Oslo
GEA Klimatizacijska
VK_2284813GB • Subject to modifications • Status 12/2007
LT-01141 Vilnius FIN OY TEKNOCALOR AB Tel. +47 / 220 / 27990 SLO

Tel. +370 / 5 / 2106060 FIN-01300 Vantaa Tehnika d.o.o.
Tel. + 358 / 9 / 82546020 NL GEA Happel SI-1000 Ljubljana
CH GEA Klimatec Nederland B.V. Tel. +386 / 1 / 2573850
Schweiz AG GB SAS Aircon Ltd. NL-2909 LL
CH-3065 Bolligen-Station GB-CO11QB Colchester Capelle a/d Ijssel TR ISISAN
Tel. +41 / 31 / 9171919 Tel. +44 / 1206 / 578 833 Tel. +31 / 10 / 2350606 TR-80700 Balmumcu
Istanbul
CZ GEA LVZ, a.s. H GEA Klimatechnika Kft P Nónio, Lda. Tel. +90 / 212 / 2757171
CZ-46312 Liberec H-1037 Budapest P-1269-090 Lisboa
Tel. +420 / 48 / 5225-111 Tel. +36 / 1 / 4393200 Tel. +351 / 21 / 3826160 UA GEA Ukraina t.o.v.
GEA Klimatizace spol. s r.o. UA-01135 Kyiv
CZ-46312 Liberec HR GEA Klima-rashladna PL GEA Tel. +38 / 044 / 4619356
Tel. +420 / 48 / 5225-303 tehnika d.o.o. Klimatyzacja Sp. z o.o.
HR-10000 Zagreb PL-54610 Wroclaw
D GEA Happel Tel. +385 / 1 / 6064900 Tel. +48 / 71 / 3737952
Klimatechnik GmbH
D-44625 Herne RO GEA Klimatechnik s.r.l.
Tel. +49 / 2325 / 468-00 RO-300222 Timisoara
Tel. +40 / 356 / 423703
Air Treatment Division

For detailed information on all corporate areas,
go to www.gea-airtreatment.com or contact
A company of GEA Group us by email info@gea-airtreatment.com

Small Air Hand Units

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Air Treatment Division

DATA & FACTS

Table of Contents ......................................................................................... 2

Quick Design ................................................................................................ 4

2 VK_2284813GB • Subject to modifications • Status 12/2007

Heat pipe (ECOSTAT) .................................................................. 23

Unit Dimensions ......................................................................................... 27

Maximum Supply Lengths ........................................................................ 41

4 VK_2284813GB • Subject to modifications • Status 12/2007

Equipment structure and function

Supply air Fresh air

Fig. 1: Unit for transporting air

VK_2284813GB • Subject to modifications • Status 12/2007 5

6 VK_2284813GB • Subject to modifications • Status 12/2007

Range of application of GEA CAIR standard units

Permitted Air temperature: -10 °C to +50 °C

Air temperature unit outer side in °C

VK_2284813GB • Subject to modifications • Status 12/2007 5

CAIR plus S Condensation diagram for kb-value: 0,46

Air temperature unit inner side in °C

Air temperature unit outer side in °C

CAIR plus SX T Condensation diagram for kb-value: 0,7

Air temperature unit outer side in °C

8 VK_2284813GB • Subject to modifications • Status 12/2007

CAIR plus SX K Condensation diagram for kb-value: 0,5

Air temperature unit inner side in °C

Air temperature unit outer side in °C

CAIR plus SX M Condensation diagram for kb-value: 0,62

Air temperature unit outer side in °C

VK_2284813GB • Subject to modifications • Status 12/2007 5

10 VK_2284813GB • Subject to modifications • Status 12/2007

VK_2284813GB • Subject to modifications • Status 12/2007 11

12 VK_2284813GB • Subject to modifications • Status 12/2007

Series SX T (thermally separated)

Series SX M (partially thermally separated)

VK_2284813GB • Subject to modifications • Status 12/2007 13

Air Intake / Discharge frame

Casing properties according to DIN EN 1886

CAIRplus S CAIRplus SX K CAIRplus SX T CAIRplus SX M

125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz 8000 Hz

14 VK_2284813GB • Subject to modifications • Status 12/2007

✓ Combination possible (if not indicated: combination not possible)

VK_2284813GB • Subject to modifications • Status 12/2007 15

Fan with casing

Comefri Gebhardt Fläkt

16 VK_2284813GB • Subject to modifications • Status 12/2007

Fan: plug fan

Ziehl Abegg Gebhardt

✓ Combination possible (if not indicated: combination not possible)

VK_2284813GB • Subject to modifications • Status 12/2007 17

Bag filter can be incinerated completely

Fine dust filter

18 VK_2284813GB • Subject to modifications • Status 12/2007

Activated carbon filter

Plastic cell filter

Cardboard cell filter

VK_2284813GB • Subject to modifications • Status 12/2007 19

Filter rapid clamping device

HEPA filter frames

20 VK_2284813GB • Subject to modifications • Status 12/2007

Copper/aluminium - copper/copper heat exchangers

Copper/aluminium - copper/copper heat exchangers with DX evaporator

Galvanized steel heat exchangers (LPWW and LPHW mode).