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Paper
(Translation of
IEEJ Trans. IA)
Recently, from the viewpoint of vibration and noise reductions, torque ripple reduction of motor-equipped electrical
machines is the need of the hour. The authors have already proposed to improve torque characteristics of a synchronous
reluctance motor using the topology optimization method. The evaluated rotor structure succeeded in substantial torque
ripple reduction, but the cause for this reduction was unknown. In this paper, we investigate the reason for torque rip-
ple reduction using the improved rotor structure of the motor by a topology optimization method known as R-SLP,
by comparing it to the reference model using finite element analysis. A calculation method is proposed to analyze
the circumferential magnetic force density of spatial and time harmonic orders using the magnetic density in the air
gap. By focusing on the time order at which the torque waveform was evaluated, we estimate which circumferential
magnetic force density orders affect torque ripple reduction. Then, we clarify the reason for torque ripple reduction
to examine the influence of local shape of rotor structure using 12th time-harmonic magnetic fields. As a result, the
modified flux barrier rotor structure is obtained, which further reduces the torque ripple in comparison to the previous
structure.
Keywords: synchronous motor, topology optimization, torque ripple, flux barrier, finite element analysis
the flux barrier and rotor surface (1) (2) . These are determined
1. Introduction
from experiments and sensitivity analyses, as well as local
In recent years the development of synchronous motors for shape optimization, but no previous study has analyzed the
the creation of a low-carbon society is remarkable. Perma- reduction of torque ripple associated with the magnetic flux
nent magnet synchronous motors (PMSMs) are commonly density distribution on the rotor surface.
employed in automobiles and home appliances because of Synchronous reluctance motors (SynRMs) which do not
their high efficiency and high torque. Especially interior per- require the permanent magnet derived from the rare-metal is
manent magnet synchronous motors (IPMSMs) have the ad- one of expectable motors from the viewpoint of the depletion
vantage that they can also use reluctance torque in addition to of resources for the rare-metal because SynRM is only use re-
magnet torque. Previous studies have identified that the flux luctance torque. This provides high flexibility to the shape of
barrier inside the rotor is an important factor for effective use the flux barrier in the rotor, and many different proposals have
of reluctance torque, and many different shapes have been been made. For examples, multi-flux barrier models, which
proposed to date. Further, several IPMSMs that combine high use several layers of flux barriers (3) (4) , models obtained from
torque and high-speed rotation are being developed. shape optimization using splines (5) . In these studies, since the
Following a recent trend of trying to reduce noise and vi- rotor structure is designed after the definition of the topology.
bration even further, many studies have examined the pos- If an optimization method can also modify the topology is
sibility of decreasing electromagnetic exciting force in the applied, it may not only improve the average torque but also
radial direction, as well as torque ripple, which acts as an reduce torque ripple. Previously, in Ref. (6), using a topology
electromagnetic exciting force in the circumferential direc- optimization method and the average torque as the specified
tion. In the case of IPMSMs, specifically, there have been value, we presented a rotor structure that can reduce torque
attempts to reduce torque ripple by modifying the shape of ripple. However, this study did not include a factor analysis
of torque ripple reduction; if those factors are identified, they
a) Correspondence to: Hiroyuki Kaimori. E-mail: kaimorih@ssil.
co.jp may be also applied to IPMSMs as well, not only SynRMs.
∗
Sicence Solutions International Laboratory, Inc. In this paper, we used a torque ripple reduction shape
2-21-7, Naka-cho Meguro-ku, Tokyo 153-0065, Japan obtained from a topology optimization method, as well as
∗∗
Department of Electrical and Electronic Engineering, Hosei the rotor shape of a SynRM considered general, to perform
University torque waveform and time harmonics characteristic of cir-
3-7-2, Kajino-cho, Koganei, Tokyo 184-8584, Japan
∗∗∗
Department of Electrical Engineering and Bioscience, Waseda
cumferential electromagnetic force density by magnetic flux
University density of gap, and thereby estimate the time harmonic order
3-4-1, Okubo Shinjuku-ku, Tokyo 169-8555, Japan of magnetic flux density that causes torque ripple. The time
c 2019 The Institute of Electrical Engineers of Japan. 1007
Factor Analysis of Torque Ripple Reduction in Synchronous Reluctance Motors Derived(Hiroyuki Kaimori et al.)
References
(b) 48th of circular order
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(9) Investigating R&D Committee on Practical Analysis Techniques of 3-D Elec-
7. Conclusion tromagnetic Field for Rotating Machines: “Practical Analysis Techniques
of 3-D Electromagnetic Field for Rotating Machines”, IEEJ Tech. Rep.,
In this paper, the factors that reduce torque ripple are an- No.1296, Nov. (2013) (in Japanese)
alyzed using the R-SLP model, which is a torque ripple re- ( 10 ) H. Kaimori, M. Miyamasu, and K. Akatsu: “Harmonic Torque Calculation
of IPMSMs Using Electromagnetic Analysis”, The Papers of Joint Technical
duction structure based on IEEJ’s benchmark “D model” the
Meeting on Static Apparatus and Rotating Machinery, SA-12-118/RM-12-
original model without magnets for comparison, and a three- 133 (2012) (in Japanese)
layer flux barrier model.
The circumferential electromagnetic force is calculated
from the gap magnetic flux density, submitted to Fourier se- Hiroyuki Kaimori (Member) received M.S. degree from Toyo Uni-
ries expansion in spatial and time orders, and decomposed versity, Japan. Since 2002, he joins at Science Solu-
into circular and time harmonic orders. By focusing on the tions International Laboratory, Inc., Japan. He works
time harmonic order with the highest impact according to for electromagnetic simulation software as a devel-
the harmonic order of torque waveform, based on the fact oper. His research interests are electromagnetic field
computation and coupling analysis with circuit simu-
that the torque ripple of the original model and three-barrier
lation of electrical machines, and so on. He is a mem-
model were almost the same, we estimate the harmonic ber of IEEE Magnetics Society, the Institute of Elec-
order in which the torque ripple of the R-SLP model re- trical Engineering of Japan, and the Japan Society of
duced. Based on the relationship between the circumferential Applied Electromagnetics and Mechanics.
Yoshifumi Okamoto (Senior Member) received Ph.D. degree from Shinji Wakao (Member) received B.S., M.S., and Ph.D. degrees in
Okayama University, Japan. After that, engaged in 1989, 1991 and 1993, respectively, from Waseda Uni-
postdoctoral researcher at RIKEN, and he became an versity, Tokyo, Japan. He became a Professor in
assistant professor at Utsunomiya University. Then, the Department of Electrical Engineering and Bio-
He has been professor since 2018 at Hosei Univer- science in 2006, and since 2016, he has been the
sity. His research interests are advanced methodology Dean of School of Advanced Science and Engineer-
for electromagnetic field computation, topology opti- ing, Waseda University. His research interests are
mization method of electrical machine, and so on. He electromagnetic field computation, energy manage-
is a member of IEEE Magnetics Society, the Interna- ment of photovoltaic power generation system, and
tional Compumag Society, the Institute of Electrical design optimization of electric machines. He is an
Engineering of Japan, and the Japan Society for Computational Engineering executive board member of Japan Solar Energy Society, a member of an
and Science. electric power safety commission in the Ministry of Economy, Trade and
Industry, Japan, etc.