UENR8324

November 2017

A-C5 ECR A-C10

C-C7 A-C6
(LOW COOLANT SW) ECMR

(Dimensions: 48 inches x 35 inches)

A-C4 A-C1
ENGINE ECM C-C3

UENR8324
3P BREAKER
A-C7
EMCP 4.2 E-STOP SW

C13, C15 and C18 Generator Set

A-C2 with EMCP 4.2
(SERVICE TOOL CONN) Electrical System
C13: C15: C18:
CE31-UP CE51-UP LNB1-UP
NH31-UP NR61-UP LXK1-UP
DH41-UP LNA1-UP NR71-UP
NR51-UP LXJ1-UP

36 Page,
A-C3

Harness And Wire Electrical Schematic Symbols

Symbols
CHARGE ALT
STARTER MOTOR T

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol
BASE FRAME ETH A-C8 Symbols and Definitions
Fuse: A component in an electrical circuit that will open the circuit if too much current flows
A-C9 through it.
LEFT SIDE VIEW Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

CONTROL PANEL Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
TERM RAIL LAYOUT electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

ECM CONFIGURATION coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
(50 HZ) ISOCHRONOUS (60 HZ) ISOCHRONOUS
TERM 7 TERM 7 Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
(TO ECM PIN 56) K999- A1 WH-18 TERM 8
(TO ECM PIN 56) K999- A1 WH-18 TERM 8 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
(TO ECM PIN 18) K981- A1 WH-18 TERM 9 K981- A1 WH-18 TERM 9 that make electromagnet when current flows through them. It also has an internal switch that places
(TO ECM PIN 18)
(TO ECM PIN 46) K980- A1 WH-18 TERM 10 K980- A1 WH-18 TERM 10 the latch coil circuit open at the time the coil latches.
(TO ECM PIN 46)
TERM 11 TERM 11
Harness and Wire Symbols
Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
(50 HZ) DROOP MODE (60 HZ) DROOP MODE Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
TERM 7 TERM 7 The "C" stands for "Connector" and the
COMPONENT DESCRIPTION CIRCUIT ID Codes (see sample).
K999- A1 WH-18 TERM 8 number indicates which connector in the
MCB 1 6A BATTERY CHARGER MCB AC101/AC721 (TO ECM PIN 56) K999- A1 WH-18 TERM 8 (TO ECM PIN 56)
AG-C4 L-C12 harness (C1, C2, C3, ...).
MCB 2 2A GENERATOR VOLTAGE SENSING MCB F436/E488 (TO ECM PIN 18) K981- A1 WH-18 TERM 9 (TO ECM PIN 18) K981- A1 WH-18 TERM 9 L-C12
MCB 3 2A GENERATOR VOLTAGE SENSING MCB F435/E487 (TO ECM PIN 46) K980- A1 WH-18 TERM 10
111-7898 3E-5179 3E-5179
(TO ECM PIN 46) K980- A1 WH-18 TERM 10
MCB 4 2A GENERATOR VOLTAGE SENSING MCB F434/E486
MCB 5 20A STARTER MOTOR MCB 101/X860
TERM 11 TERM 11 Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
MCB 6 10A DC SUPPLY MCB 101/108
2
NOTES:-
-LINK TERMINALS 9 AND 10 FOR DROOP MODE Plug Receptacle
Pin or Socket Number
-LINK TERMINALS 8 AND 9 FOR 1800 RPM 5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
TERM NO. DESCRIPTION CIRCUIT ID 1 Sure-Seal connector: Typical representation Harness identification code:
1 UNFUSED BATTERY POS SUPPLY 101 of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 BATTERY NEGITIVE 208 2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
3 BATTERY NEGITIVE (FOR REMOTE START) 208
4 REMOTE START INPUT 879 © 2017 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
5 24V PANEL SUPPLY 108 All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
6 24V PANEL SUPPLY 108
7 FREQUENCY 50HZ LINK
8 ECM 60HZ SET SWITCH K999
9 ECM DIGITAL GND K981
10 ECM DROOP MODE SWITCH K980
11 ECM ASOCHRONOUS MODE LINK
12 ANALOG OUT 2 (+) F535
13 PWR (+5V) SUPPLY FROM ECM A122
14 ANALOG OUT 2 (-) F536
15 ANALOG OUT 2 (SHLD) F537
16 SPARE RELAY OUTPUT 4 R957
17 SPARE RELAY OUTPUT 5 R958
18 SPARE RELAY OUTPUT 6 R959
19 SPARE DIGITAL INPUT 4 Y984
20 SPARE DIGITAL INPUT 5 Y985
21 SPARE DIGITAL INPUT 6 Y986
22 SPARE DIGITAL INPUT 7 Y987
23 SPARE DIGITAL INPUT 8 Y988
24 SPARE ANALOG OUTPUTS P734
25 SPARE ANALOG OUTPUTS P734
26 5V ANALOG SENSOR SUPPLY F548
27 CAN1 (+) Y797
28 CAN1 (-) Y798
29 CAN1 SHIELD Y799
30 RELAY 8 C (EMCP 4.2 ONLY) E563
31 RELAY 7 C (EMCP 4.2 ONLY) E560
32 RELAY 8 NC (EMCP 4.2 ONLY) E564
33 RELAY 7 NC (EMCP 4.2 ONLY) E561
34 RELAY 8 NO (EMCP 4.2 ONLY) E565
35 RELAY 7 NO (EMCP 4.2 ONLY) E562
36 CUSTOMER EARTH 200
37 CUSTOMER AC EARTH AC200
38 CUSTOMER AUXILIARY NEUTRAL AC199
39 CUSTOMER AUXILIARY LIVE AC101

TERM NO DESCRIPTION CIRCUIT ID

40 MODBUS + (EMCP 4.2 ONLY) R951
41 MODBUS - (EMCP 4.2 ONLY) R952
42 MODBUS REF (EMCP 4.2 ONLY) R953
43 CAN 2 + (EMCP 4.2 ONLY) Y959
44 CAN 2 - (EMCP 4.2 ONLY) Y960
45 CAN 2 SHIELD (EMCP 4.2 ONLY) Y961

ADDITIONAL INFORMATION
 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CONTROL SCHEMATIC EMCP 4.2

TERM 40
EMCP 4.2 ONLY
CBL-E2:R951-E2 WH-18
A-C1
160-7689

5 MODBUS +
EMCP 4.2
POWER SCHEMATIC (A FRAME ALTERNATOR)
120R
MODBUS RS485 TERM 41 CBL-E2:R952-E1 BK-18 3 MODBUS -
TERM 42 CBL-E2:R953-E3 CU-20 4 MODBUS COMMON

J TERM 43 CBL-E1:Y959-E2 WH-18 62 CAN2 DATA LINK HIGH

J
120R
CAN 2 DATA LINK TERM 44 CBL-E1:Y960-E1 BK-18 64 CAN2 DATA LINK LOW
1600A HARNESS 2000A HARNESS
TERM 45 CBL-E1:Y961-E3 CU-20 63 CAN2 SHIELD
(Dimensions: 48 inches x 35 inches)

L1-UJ1 BK-00 L1-UP1 BK-0

P734-A6 WH-16 29 ANALOG IN 3 RETURN
L1-UK1 BK-00 L1-UR1 BK-0
P734-A114 WH-16 37 ANALOG IN 2 RETURN
L1-UL1 BK-00 L1-UT1 BK-0
TERM 24
LOC I-11 P734-A138 WH-16 P734-A8 WH-16 46 ANALOG IN 1 RETURN
L1-UM1 BK-00 L1-UU1 BK-0
C-C2 A-C3
MAGNETIC PICKUP C-C1
155-2269
345-1119 345-1118
LOC I-11 229-A115 WH-16 TERM 25
L1-UN1 BK-00 L1-UV1 BK-0
1 CBL-C3:G404-C2 WH-18 32 CBL-A8:G404-A2 WH-18 67 MPU +
SERIES DELTA L2-VJ1 BK-00 L2-VP1 BK-0
2 CBL-C3:G405-C1 BK-18 31 CBL-A8:G405-A1 BK-18 66 MPU - L2-VK1 BK-00 L2-VR1 BK-0
T12 T1
-
CBL-C3:G406-C3 CU-20 30 CBL-A8:G406-A3 CU-20 65 MPU SHIELD (BATT-) EXCITER L2-VL1 BK-00 L2-VT1 BK-0
UENR8324

ECM C-C3 CONNECT TO CONNECT TO

160-7689 A-C2
265-4123
D E H J A B C G F ELECTRONIC SERVICE TOOL L2-VM1 BK-00 CONNECT TO ALTERNATOR L2-VU1 BK-0 CONNECT TO
J1-PIN3 ANALOG RTN 3 CBL-C2:F535-C3 WH-18 CBL-A3:F535-A3 WH-18
ALTERNATOR
16 TERM 12
L2-VN1 BK-00 BREAKER L2-VV1 BK-0 BREAKER
J1-PIN2 5V ANALOG POWER 2 CBL-C2:A122-C2 BK-18 17 CBL-A3:A122-A2 BK-18 TERM 13
T11 T2
ENGINE SPEED ADJUST L3-WJ1 BK-00 L3-WP1 BK-0

CBL-A1:Y797-A2 WH-18
CBL-A1:Y799-A3 CU-20
J1-PIN17 PROG. ANALOG 3

CBL-A1:Y798-A1 BK-18
17 CBL-C2:F536-C1 RD-18 18 CBL-A3:F536-A1 RD-18 TERM 14 T10
LOC G-10 108-A44 WH-18 T3
J1-PIN67 BATT - 67 CBL-C2:F537-C5 CU-20 19 CBL-A3:F537-A5 CU-20 TERM 15 L3-WK1 BK-00 L3-WR1 BK-0
LOC H-10 208-A109 WH-18 L3-WL1 BK-00 L3-WT1 BK-0
TERM 7 T9
T4
J1-PIN56 GND SW 13 56 K999-C1 WH-18 6 K999-A1 WH-18 TERM 8 T7
L3-WM1 BK-00 L3-WU1 BK-0
T6
L3-WN1 BK-00 L3-WV1 BK-0
J1-PIN18 DIGITAL RTN 18 K981-C3 WH-18 8 K981-A3 WH-18 TERM 9 ECM CONFIGURATION LINK
J1-PIN46 GND SW 9 46 K980-C2 WH-18 7 K980-A2 WH-18
T8 T5
4P BREAKER
TERM 10
TERM 28 CBL-A2:Y798-A1 BK-18
A-S2

CBL-A7:Y798-A1 BK-18 34 CAN1 DATA LINK LOW E

N-NJ1 BK-00 N-NP1 BK-0
I TERM 11
TERM 27
120R
CBL-A2:Y797-A2 WH-18
A-S3

CBL-A7:Y797-A2 WH-18 50 CAN1 DATA LINK HIGH

N-NK1 BK-00 N-NR1 BK-0 I
J1-PIN8 ATA/CAT HIGH 8 893-C4 WH-18 4 893-A9 WH-18 A-S4 N-NL1 BK-00 N-NT1 BK-0
TERM 29 CBL-A2:Y799-A3 CU-20 CBL-A7:Y799-A3 CU-20 42 CAN1 SHIELD
J1-PIN9 ATA/CAT LOW 9 892-C5 WH-18 5 892-A10 WH-18 N-NM1 BK-00 N-NU1 BK-0
LOC G-13 229-C27 WH-16 2 229-A115 WH-16 LOC J-9 N-NN1 BK-00 N-NV1 BK-0
J1-PIN40 GND SW 3 RUN-STOP 40 A309-C6 WH-16 9 A309-A126 WH-16 LOC H-9
TERM 30 E563-A131 WH-18 24 RELAY 8 COM
LOC F-12 P734-C40 WH-16 35 P734-A138 WH-16 LOC J-9
TERM 31 E560-A132 WH-18 25 RELAY 7 COM
J1-PIN42 CAN A SHIELD 42 CBL-C5:Y799-C3 CU-20 24 CBL-A6:Y799-A3 CU-20
TERM 32 E564-A133 WH-18 14 RELAY 8 NC
J1-PIN50 CAN A HIGH 50 CBL-C5:Y797-C2 WH-18 22 CBL-A6:Y797-A2 WH-18
TERM 33 E561-A134 WH-18 15 RELAY 7 NC
J1-PIN34 CAN A LOW 34 CBL-C5:Y798-C1 BK-18 23 CBL-A6:Y798-A1 BK-18
TERM 34 E565-A135 WH-18 1 RELAY 8 NO
1250A HARNESS
OUTPUTS
CANOPY E-STOP LINK (EMCP4.2 ONLY) TERM 35 E562-A136 WH-18 2 RELAY 7 NO
3E-3364 L1-UF1 BK-00
E-STOP (OPT) M-C1 (STD) 3E-3364 155-2269
L-C1 A-C10 E-STOP PARALLEL STAR L1-UG1 BK-00
36 Page,

226-6446
2 208-M1 WH-18 1 348-L1 WH-18 1 1 208-A137 WH-18 LOC H-11 800A HARNESS L1-UH1 BK-00
348-M2 WH-18 2 2 2 348-A11 WH-18 1 2 A774-A15 WH-18 58 RELAY 2 COM (FUEL)
E-STOP 1 A774-A12 WH-18
226-6446 A774-A13 WH-18 70 DIGITAL IN A (ESTOP)
L2-VF1 BK-00
T3 L1-UC1 BK-00
J1-PIN23 GND SW 2 E-STOP 23 A774-C12 WH-18 A774-A17 WH-18 A774-A14 WH-18 61 RELAY 1 COM (CRANK)
T5
L2-VG1 BK-00
33
EXCITER T1
L1-UE1 BK-00
TERM 2
T7 L2-VH1 BK-00
TERM 4 CONNECT TO CONNECT TO
LOC H-10 208-A137 WH-18 208-A62 WH-18
CONNECT TO START (AUTO)
879-A113 WH-18 55 DIGITAL IN B (START) T4
T6
L2-VC1 BK-00
TERM 3
ALTERNATOR L3-WF1 BK-00 BREAKER
LOC G-14 208-C22 WH-16 13 208-A112 WH-16 208-A110 WH-16
A-S6

208-A50 WH-18 27 RELAY 6 COM

T2 T8
CONNECT TO L2-VE1 BK-00 CONNECT TO L3-WG1 BK-00
LOC E-10 208-A120 WH-18 208-A109 WH-18 LOC I-10 ECM POWER SWITCH 208-A58 WH-18 40 RELAY 5 COM ALTERNATOR L3-WC1 BK-00 BREAKER L3-WH1 BK-00
T12 T10
J1-PIN48 BATT + 48 105-C11 WH-16 208-A59 WH-18 41 RELAY 4 COM L3-WE1 BK-00
N-NF1 BK-00
H J1-PIN52 BATT +
J1-PIN53 BATT +
52

53
105-C10 WH-16
105-C9 WH-16 R956-A128 WH-18
POS 1
208-A127 WH-18
208-A60 WH-18
208-A111 WH-18
43

60
RELAY 3 COM (ECM)
BATT -
N-NC1 BK-00 N-NG1 BK-00 3P BREAKER H
E T1 T9
J1-PIN70 KEY SW 70 105-C8 WH-16 105-C7 WH-16 10 105-A19 WH-16
N-NE1 BK-00 N-NH1 BK-00
POS 0
LOC I-11 A309-A126 WH-16 48 RELAY 2 NO (FUEL)
J1-PIN61 BATT - 61
R956-A130 WH-18 35 RELAY 3 NO (ECM)
J1-PIN63 BATT - 63 27 X861-A129 WH-16 LOC H-9
ECMR
J1-PIN65 BATT - 65 417-9923
LOC G-11 101-A32 WH-16 30 ECR
9X-8124
105-A19 WH-16 87
STARTER 1 25A
338-3454 LOC H-11 X861-A129 WH-16 X860-A140 WH-14 LOC G-10
86
1 2
L1-UA1 BK-0
G S
X861-C37 WH-16 85
208-C17 WH-16
208-C15 WH-16
208-C16 WH-16

1 2
L2-VA1 BK-0
MOT BTRY
101-C28 WH-10
R956-A25 WH-18
SERIES STAR
304-A34 WH-18 51 RELAY 1 NO (CRANK)
1 2
L3-WA1 BK-0
108-A45 WH-18 108-A44 WH-18 LOC I-10
AC ALTERNATOR T5
108-A46 WH-18
M LOC E-10 108-A118 WH-18 T1
108-A27 WH-18 52 BATT + EXCITER T6 N-NA1 BK-0
A-S9
T7
T2
TERM 5 108-A63 WH-18 108-A117 WH-18 AUDIBLE ALARM E2
101-P1 RD-2

E498-EN10 WH-18
E496-EN5 WH-18

E498-EN3 WH-18
E498-EN4 WH-18
T3 T8

E495-EN6 WH-18
E494-EN7 WH-18
TERM 6
T4
208-C36 BK-8 229-C27 WH-16 LOC I-12 108-A119 WH-18 LOC E-11
+ T12
10A MCB 6 -
G 101-A52 WH-10 108-A53 WH-18 G
208-N1 BK-2

E1
T11
TERM 1 20A MCB 5
T10
101-R1 BK-2 101-C25 WH-10 101-A31 WH-10 X860-A140 WH-14 LOC H-8
208-C34 WH-18
208-C22 WH-16
208-C23 WH-10

E 160-7689
EMCP 4.2
EN-C1 A-C7 A-C1
T9 396-9610 396-9611
E498-EN12 WH-16 19 E498-A108 WH-16 E498-A107 WH-16 39 CT COMMON
BATTERY 1 BATTERY 2 LOC H-11 101-A32 WH-16
230-6368 230-6368
200-A141 GN-YL-16 EM10/15 ETH

YGN-T1 GN-YL-2

YGN-T2 GN-YL-2
E496-EN5 WH-18 25 E496-A85 WH-18 57 IC GEN IN
R954-A71 WH-18 69 DIGITAL OUTPUT 1
(EMCP4.2 ONLY)
LOC F-12
E495-EN6 WH-18 20 E495-A84 WH-18 47 IB GEN IN
LOC H-12 200-A102 GN-YL-16
TERM 16 R957-A22 WH-18 33 RELAY 4 NO
E494-EN7 WH-18 12 E494-A83 WH-18 31 IA GEN IN
CONTROLLER ETH SPARE RELAY OUTPUTS TERM 17 R958-A69 WH-18 32 RELAY 5 NO
101-C39 WH-10 YGN-K3 GN-YL-2
TERM 18 R959-A70 WH-18 26 RELAY 6 NO 2A MCB 4
TERM 36 YGN-K4 GN-YL-2 F434-EN8 WH-18 2 F434-A91 WH-18 E486-A92 WH-18 13 VA GEN IN
C-C5
387-9449 200-A104 GN-YL-16 200-A105 GN-YL-16
2A MCB 3
1
2
3

K-C1
338-0274
F435-EN9 WH-18 4 F435-A90 WH-18 E487-A89 WH-18 11 VB GEN IN
PANEL ETH BASEFRAME CUSTOMER
TERM 19 Y984-A75 WH-18 53 DIGITAL IN 2 ETH ETH 2A MCB 2
F436-EN2 WH-18 5 F436-A88 WH-18 E488-A87 WH-18 9 VC GEN IN
TERM 20 Y985-A76 WH-18 45 DIGITAL IN 3
C-C7 200-A101 GN-YL-16
155-2267 SPARE DIGITAL INPUTS TERM 21 Y986-A77 WH-18 44 DIGITAL IN 4
LOW COOLANT SWITCH F409-EN11 WH-18 15 F409-A86 WH-18 7 GEN AC NEUTRAL
DOOR ETH TERM 22 Y987-A78 WH-18 36 DIGITAL IN 5
A 108-C33 WH-18 LOC E-12 C-C2 A-C3 TERM 23 Y988-A79 WH-18 28 DIGITAL IN 6
345-1119 345-1118
F CHARGE ALT
LCL B 208-C34 WH-18 LOC G-14 ENGGA-C1
416-1367
EN-C2
461-9002
A-C5
416-1367
1
EM10A/15A MODULE
F
5N-5692 C Y983-C29 WH-18 11 Y983-A74 WH-18 54 DIGITAL IN 1 (LCL)
E1 1 E1-EN13 WH-18 35 F5-A93 WH-18 1
1 A-C4
ANALOG INPUTS SUPPY (5V) TERM 26 F548-A81 WH-18 16 SENSOR SUPPLY (5V) E2 2 E2-EN14 WH-18 37 F6-A94 WH-18 2 366-9370
68 DIGITAL OUT 2
2 CBL-A5:X842-A2 WH-18
P733-A80 WH-18 56 ANALOG IN 1
A B+ 101-K1 WH-10 X1-EN15 WH-18 16 10-A95 WH-18 1 3 CBL-A5:X843-A1 BK-18
38 ANALOG IN 2 29 11-A96 WH-18 2 1 CBL-A5:F531-A3 CU-20
FUEL LEVEL C-C8 BATTERY CHARGER X2-EN16 WH-18 28 9-A97 WH-18 3
SENDER OPTION 155-2267 30 ANALOG IN 3 32 12-A98 WH-18 4
A-C8
208-K2 WH-10 344-0413 A-C6
351-9187
1
TERM 37 AC200-A121 WH-16 1
A P734-C40 WH-16 LOC I-12 SPLICE TO WIRE 208
2
TERM 38 AC199-A123 WH-18 2
FLS C P733-C30 WH-18 37
3
TERM 39 AC101-A124 WH-18 AC721-A125 WH-18 3
D 108-C32 WH-18
6A MCB 1
PMG EXCITATION
A-C9 N-C1 N-C2
LOC F-12 108-C33 WH-18 108-C31 WH-18 1 108-A119 WH-18 LOC G-10 344-0412 351-6707 351-9187
1
3 1 X2-N2 WH-18 1
2
4 Z1-N4 WH-18 2 CONNECT TO
3 PMG 4 2 X1-N5 WH-18 EM10A MODULE
3
4
5 3 Z2-N3 WH-18 4
(DISCONNECT A-C6)
5

LOC H-11 208-A120 WH-18 6

LOC G-10 108-A118 WH-18 7

SIGNAL NAMES
CIRCUIT ID COLOR DESCRIPTION
E 9 WH AREP 9 SYMBOL LEGEND TABLE E
10 WH AREP 10
11 WH AREP 11
12 WH AREP 12 MINIATURE CIRCUIT BREAKER
HARNESS LAYER TABLE
POWER SCHEMATIC (LC FRAME ALTERNATOR)
101 WH UNUSED BATTERY(+)
105 WH (+24V) BATTERY (ADEM)
108 WH (+24V) BATTERY
200 GN-YL GROUND EMERGENCY STOP PUSHBUTTON IDENT PART NO CHG DESCRIPTION NOTE
208 WH (-24V) BATTERY HARNESS AS. - - - -
229 WH BTRY (-)
304 WH CLEAN GROUND (DC) A 525-8335 0 CONTROL PANEL
PARALLEL STAR SERIES DELTA 348 WH REMOTE E-STOP C 462-0635 0 ENGINE
879 WH REMOTE START FUSED AUTOMOTIVE RELAY
892 WH ATA/CAT DATA LINK - E 475-8409 0 REMOTE COMMS (EMCP4.2 ONLY)
893 WH ATA/CAT DATA LINK +
EXCITER T12 T1
A122 BK PWR (+5V) SUPPLY FROM ECM
EN 525-8338 1 INTERNAL ALTERNATOR HARNESS
T7 T2
A309 WH FUEL ENABLE F 525-8345 2 INTERNAL ALTERNATOR HARNESS (LC)
A774 WH E-STOP
EXCITER T1 T8 AC101 WH AC AUXILIARY (L) RESISTOR K 477-9885 0 CHARGING ALTERNATOR HARNESS
T5
AC199 WH AC AUXILIARY (N) L 345-1116 2 E-STOP LINK (OPEN SET)
T10 T9 T4 AC200 WH AC AUXILIARY (E)
T6 AC721 WH AC BATTERY CHARGER SUPPLY (FUSED) M 345-1117 4 E-STOP HARNESS (ENCLOSED SET)
T4 T11 T7 E1 WH EXCITER F+
E2 WH EXCITER F-
N 467-4496 0 PMG ADAPTOR
T3
4P BREAKER E486 WH SENSING VOLTAGE - PHASE A
EARTH/GROUND
WIRE AS./CABLE AS. - - -- -
T12 T6
T10 3P BREAKER E487 WH SENSING VOLTAGE - PHASE B
N - - BATTERY NEGATIVE
T8 T5 E488 WH SENSING VOLTAGE - PHASE C
E494 WH CT SENSING - PHASE A P - - BATTERY POSITIVE
T11 T2 E495 WH CT SENSING - PHASE B
E T9 T3 E496 WH CT SENSING - PHASE C
CURRENT TRANSFORMER R - - BATTERY LINK
E E498 WH CT RETURN COMMON
E560 WH RELAY7 SPARE - CM
POWER SCHEMATIC A-FRAME - - 630A POWER CABLES
E561 WH RELAY7 SPARE - NC POWER SCHEMATIC A-FRAME - - 800A POWER CABLES
D E562 WH RELAY7 SPARE - NO
PANEL TERMINAL
POWER SCHEMATIC A-FRAME - - 1250A POWER CABLES
D
E563 WH RELAY8 SPARE - CM
E564 WH RELAY8 SPARE - NC TERMINAL POWER SCHEMATIC A-FRAME - - 1600A POWER CABLES
E565 WH RELAY8 SPARE - NO
ETH GN-YL EARTH POWER SCHEMATIC A-FRAME - - 2000A POWER CABLES
L1 BRAID CONDUCTOR F5 WH EXCITER 5+
F6 WH EXCITER 6- CONNECTOR
F409 WH SENSING VOLTAGE NEUTRAL
F434 WH GENERATOR PHASE A
F435 WH GENERATOR PHASE B ABBREVIATIONS DESCRIPTION ABBREVIATION DESCRIPTION
L2 BRAID CONDUCTOR F436 WH GENERATOR PHASE C
+ A.V.R AUTOMATIC VOLTAGE REGULATOR RD RED
SERIES STAR F531
F535
CU
WH
PWM OUTPUT SHLD 2
ANALOG OUT 2 (+)
BATTERY
AC ALTERNATING CURRENT WH WHITE
F536 RD ANALOG OUT 2 (-) DC DIRECT CURRENT OR ORANGE
L3 BRAID CONDUCTOR F537 CU ANALOG OUT 2 SHLD
MCB MINIATURE CIRCUIT BREAKER YL YELLOW
F548 WH (+5V) ANALOG SNESOR SUPPLY SPLICE
AC ALTERNATOR T2 G404 WH MPU (+) ECM ENGINE CONTROL MODULE PK PINK
T1 G405 BK MPU (-) ECR ENGINE CRANK RELAY BK BLACK
EXCITER T5 NEUTRAL BRAID CONDUCTOR G406 CU MPU (SHLD) WIRE
T8 K980 WH PTO SET SW ETH EARTH/GROUND GY GREY
T4
PU PURPLE
1

K981 WH PTO SENSER RETURN TERM PANEL TERMINAL

T11 F-C2 K999 WH PTO ON/OFF SW
T7
344-0415 SCREEN CABLE LCL LOW COOLANT LEVEL BR BROWN
P733 WH ANALOG INPUT (+) - FUEL LEVEL SENDER
T10 P734 WH ANALOG INPUT (-) FLS FUEL LEVEL SENDER GN GREEN
T12 R951 WH MODBUS (+) BU BLUE
R952 BK MODBUS (-) CU COPPER
R953 CU MODBUS REF
ECM 2 POLE SWITCH
GN-YL GREEN-YELLOW
T9
T6
R954
R956
WH
WH
DIGITAL OUTPUT 1
RELAY - 3 ECM GROUND SUPPLY
WIRE NAME DEFINITION
R957 WH RELAY - 4 SPARE
E 1
R958 WH RELAY - SPARE (COM SD) LCL 2 LOW COOLANT LEVEL SWITCH XXXX-XX# XX-XX
R959 WH RELAY - 6 SPARE (GRR SW) 3
T3
X1 WH SHUNT 12 N
E494-F6 WH-18

E495-F7 WH-18

E496-F8 WH-18

E498-F5 WH-18
E498-F4 WH-18
E498-F3 WH-18

C X2
X842
WH
WH
SHUNT 11 P
PWM OUTPUT (+) C
X843 BK PWM OUTPUT (-)
X861 WH STARTER MAGNETIC SWITCH PSI
1
WIRE GAUGE
FLS 2 FUEL LEVEL SENDER
Y797 WH CAN1 (+) 3

Y798 BK CAN1 (-) WIRE COLOUR

Y799 CU CAN1 (SHIELD)
Y959 WH CAN2 (+)
Y960 BK CAN2 (-) + AUDIBLE ALARM WIRE NUMBER
A-C1 -
160-7689 EMCP 4.2 Y961 CU CAN2 (SHIELD)
F-C1 A-C7
396-9610 396-9611 Y983 WH DIGITAL INPUT 1 - LOW COOLANT LEVEL SENDER HARNESS IDENT
Y984 WH DIGITAL INPUT 2 -
E498-F2 WH-16 19 E498-A108 WH-16 E498-A107 WH-16 39 CT COMMON
Y985 WH DIGITAL INPUT 3 -
Y986 WH DIGITAL INPUT 4 - CIRCUIT IDENT
Y987 WH DIGITAL INPUT 5 -
E496-F8 WH-18 25 E496-A85 WH-18 57 IC GEN IN Y988 WH DIGITAL INPUT 6 -
Z1 WH AREP EXCITATION
Z2 WH AREP EXCITATION
BASEFRAME CUSTOMER E495-F7 WH-18 20 E495-A84 WH-18 47 IB GEN IN
ETH ETH
E494-F6 WH-18 12 E494-A83 WH-18 31 IA GEN IN

2A MCB 4
F434-F18 WH-18 2 F434-A91 WH-18 E486-A92 WH-18 13 VA GEN IN

2A MCB 3
F435-F17 WH-18 4 F435-A90 WH-18 E487-A89 WH-18 11 VB GEN IN

2A MCB 2
F436-F16 WH-18 5 F436-A88 WH-18 E488-A87 WH-18 9 VC GEN IN

B F409-F15 WH-18 15 F409-A86 WH-18 7 GEN AC NEUTRAL

68 DIGITAL OUT 2
B
SHUNT EXCITATIION EM10 MODULE
CBL-A5:X842-A2 WH-18

F-C3
(STD) LEROY-C1 362-0122 A-C5
416-1367
F5 6 F5-F9 WH-18 35 F5-A93 WH-18 1

F6 3 F6-F10 WH-18 37 F6-A94 WH-18 2

A-C4
366-9370

A-C6 2
SUPPLY (180V MAX) 351-9187
10 2 10-F11 WH-18 16 10-A95 WH-18 1 3 CBL-A5:X843-A1 BK-18
- 12 WIRE ALTS CONNECTED TO SPLICE TO WIRE 208
TERMINALS T9 AND T12 1 11-F12 WH-18 29 11-A96 WH-18 2 1 CBL-A5:F531-A3 CU-20
- 6 WIRE CONNECTED TO AUX
WINDING 9 4 9-F13 WH-18 28 9-A97 WH-18 3

5 12-F14 WH-18 32 12-A98 WH-18 4

AREP EXCITATION
LEROY-C1

CONNECT TO EXCITER POS F5 6

PMG EXCITATION
CONNECT TO EXCITER NEG F6 3
N-C2
351-6707 N-C1
A CONNECT TO F-C3
351-9187
A
10 2 14 1 X2-N2 WH-18 1
CONNECT TO
11 1
PMG 4 Z1-N4 WH-18 2
EM10 MODULE
THIS SCHEMATIC IS FOR THE C13, C15 AND C18 GENERATOR SET WITH EMCP 4.2
9 4 15 2 X1-N5 WH-18 3
(DISCONNECT A-C6) ELECTRICAL SYSTEM
12 5 16 3 Z2-N3 WH-18 4
MEDIA NUMBER: UENR8324
SCHEMATIC PART NUMBER: 551-2897, CHANGE: 00, VERSION: DK
Components are shown installed on a fully operable generator set in a non powered state.
Refer to the appropriate service manual for troubleshooting, specifications and systems operations.
Refer to the parts manual using a specific serial number prefix in sis before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1