Professional Documents
Culture Documents
PIPE
SYSTE
MS
The
PurestStateof
Water:
WATER
CRYSTAL,
We Join The Cultures By Water
underourprote
ction!
I Water
and
Civilizatio
n
Watermanagement has along history,
going back to the attempts in prehistorictimes in
response toseasonalchangesin
water availability. Water management was
crucial during the transition from hunting-gathering to
farming, and became
yet more important with the emergence of
cities, industrial towns, and administrative centres.
Water management has
never solely been a matter of technical
intervention. It is embedded within a great diversity of
cultural, social and
Wateremdodies culture
political arrangements.
andcivilization.Wateristhemostimportantvital
itemwhich togethers culturesand civilizations
and joinsasonepart. Water is thesymbol
ofabundanceand purity.
03
We Join The Cultures By Water
II Company Profile
Product RangeofGrandpipeisasfollows.
Stiffness
Pressure
04
We Join The Cultures
By Water
III
GRP
Compo
sites Glassfiber
Reinforced Plastic
(GRP) materials are
classified as polymer
matrix composites.
GRP that can be
used for
several
purposes is light,
longevous,strong
structural
Accordance with
compositematerial.
utilisation
Itcan be inarea,
different
economic factors;
appearance(transluc
ent material groups
other
– opaque
can be included in –
GRP Today,
fully coloured),
composite
GRP composites
flattened
structure or shaped,
are
thickused in
or thin. several
together
The
with
mainthese disciplines
two of
principle main
like
GRPaerospace
material
cangroups. and
be defined
aeronautical
as a composite
industry,
structure–
medical, automotive
reinforcedbyglassfibe
industry,
rand fullycombined
by resin.
infrastructures.
As
summary it is
very common to
meet
withGRP
composites at
the every field of
life.
05
We Join The Cultures By Water
1 Grp Pipes
2 GRP PipeApplications
1 GRP
4
ProductionProcess
Pipes
5 PerformanceStandards
6 Quality Criteria
Amazon
River
06
We Join The
Cultures By Water
1 Grp Pipes
2 GRPPipe Applications
3 Product Properties and Advantages
2 GRP Pipe
4
ProductionProcess
Applications
5 PerformanceStandards
6 Quality Criteria
12 ·
SpecialApplications HydroelectricPenstockL
· HydropowerProjects
ines
· Seawater intake
· Coolingwater lines
· Circulating water,
make-up andblow
downlinesfor power
· Irrigation
plants
· anddrainagesystems
Fire fighting Lines
· Industrial Applications
· Water reservoir
· linesand tanks
PumpingSystems
· Chemical
· andPetrochemicalIndus
RehabilitationProjects
tries
· Trenchless System
Applications (Pipe
Jacking)
Grandpipe GRP pipes delivers long,
effective service life with low operating
andmaintenancecosts.
Nile
River
07
1 GrpPipes
2 GRP PipeApplications
3 ProductPropertiesandAdvantages
3 Product Properties
4
ProductionProcess
and Advantages
5 PerformanceStandards
6 Quality Criteria
7 Product Properties Advantages
Information
08
1 GrpPipes
2 GRP PipeApplications
3 Product
Properties and
Advantages
4 Production 4
Productio
Process
5 PerformanceStandards
6 Quality Criteria
n Process
7 Product Grandpipe GRP pipes
Information
are produced by using
8 Pipe Joining continuous advancing
Methods mandrel
bu this method is 300 – 4000
9 Fittings mmprocess that
diameter. Main raw
materials
representsusedstate-of-the-
in the process:
Glass fiber,
artpolyesterresin
in GRP pipe andsilica
10 Biaxial Pipes
production.
sand.AlsosurfaceProduct
mat, range
catalyst, chemical
11 Installation of additivesand accelerators
Main principle are
of continuous
GRP Pipes includedinsideofpipe
advancing mandrel process is
structure.
to use glass fiber
12 reinforcements in
SpecialApplications the circumferential direction
of pipe. Hoop rovings provide
strength to GRP pipe against
circumferential and external
loads. Chop rovings inside of
pipe structure empower the
strength
against longitudinal loads
and multi direction loads.
Silica sand used in sandwich
structure of
pipe is the main parameter
to obtain exact pipe stiffness.
Polyester resin used as main
matrix of
pipe is very important raw
material that combines all pipe
layers and effects chemical
life. In
somespecial
Exterior Surface
Core
Interior Liner
Mississipi
River
09
2 GRP PipeApplications
5 Performance
4
ProductionProcess
Standards
5 Performance Standards
5.2 ASTM
Standards developed by CEN, ISO, ASTM,
AWWA, ASME whicharethe leadingStandard
5.3 AWWAve ASME organisation in the world are referred to a
variety of GRP pipe applications including
6 Quality Criteria conveyance of sanitary sewage, water and
7 Product
Information
11 Installation of
GRP Pipes
12
SpecialApplications 5.1 TSE (CEN and TS EN) and
ISO Standards
sewerage – Glass-reinforced
thermosetting plastics (GRP) systems
based on
unsaturated polyester (UP) resin.
Aras
River
10
1 GrpPipes
2 GRP PipeApplications
4
ProductionProcess 5.2 ASTM (American Society for Testing
5 Performance Standards
and Materials)
5.1 TSE (CEN ve TS EN)ve ISO Standartlar
5.2 ASTM
Currently, there are several ASTM product standards in use which apply to a
variety of GRP pipe applications. These standards include many tough qualification and
5.3 AWWA ve ASME
quality control tests. Grandpipe GRP pipes aredesigned tomeetallof these standards.
6 Quality Criteria
7 Product ASTM Standards
Information
9 Fittings
10 Biaxial Pipes
ASTM D3517 Standard Specification for “Fiberglass” (Glass-Fiber-Reinforced
11 Installation of GRP Pipes Thermosetting-Resin) Pressure Pipe
12 SpecialApplications
AWWAManualM45
Fiberglass Pipe Design
Keban Dam
Keban Dam
1 GrpPipes
2 GRP PipeApplications
6 Quality Criteria
4
ProductionProcess
5 PerformanceStandards
6 QualityCriteria
6.1 RawMaterial
6.1 Raw Material Quality
QualityCriteria
Criteria
6.2 Finished Good Quality Criteria (GRP Pipe)
Resin
Catalyst (Hardener)
VisualInspection
Barcol Hardness (Barcol:Surface HardnessUnit
usedfor generally GRP composites)
WallThickness
LengthMeasurement
Diameter Measurement
Atatürk Dam
12
We Join The
Cultures By Water
1 GrpPipes
2 GRP PipeApplications
7 Product Information
9 Fittings
10 Biaxial Pipes
12
SpecialApplications 6.3 Physical Properties
13
1 GrpPipes
2 GRP PipeApplications
6 QualityCriteria AbrasionResistance
7 Product Information
7 Product Information
7.2 Pressure Class
7 Product Information
7.3 Stiffness Class
700
7.12 Hydrolic Properties
9 Fittings According to customer request, others intermediate diameters can be produced between 100 –
4000 mm diameter. PleasecontactGrandpipeMarketing Department formoreinformation.
10 Biaxial Pipes
12 SpecialApplications
We Join The Cultures By Water
1 GrpPipes
2 GRP PipeApplications
4
ProductionProcess 7.2 Pressure Class
5 PerformanceStandards
Grandpipe GRP pipes have standard pressure class range as shown below.
6 Quality Criteria
Other pressure classes can be provided if necessary. For non-standard products, please contact
Grandpipe MarketingDepartment.
7 Product
Information
7.1 Diameter Class
Diameter Upper Limit (mm) 1600 1600 1600 4000 4000 4000 4000 4000 4000
7.3 Stiffness Class
7.4 Pipe Length Pressure ratings of GRP pipes have been established in accordance with design approach
outlined in AWWA M45 Fiberglass PipeDesign Manual. Pipes are pressure-rated at full operating
pressureevenburied to the maximumdepth recommended.
7.5 FlowVelocity
To ensure the long servicelife for which our pipes are designed, following capabilities should be
7.7 Resistance to Direct noted and observed in service.
Sunlight(UV) Radiation
7.11 FlowCoefficients
9 Fittings
10 Biaxial Pipes
12 SpecialApplications
(For a safeand proper field test, other structures and equipments at pipelines shouldbe properly
selected andinstalled.)
7.2.2 Surge
1 GrpPipes
2 GRP PipeApplications
4
ProductionProcess 7.3 Stiffness Class
5 PerformanceStandards
Definitions of GRP pipes' stiffness classes are provided in ISO and AWWA
6 Quality Criteria standards based on same principle with different coefficients. Mostly used
7 Product definition is “initial specific ring stiffness” included in ISO standard based on the formula EI/D3 ,
Information in , N/m2(Pa).
7.1 Diameter Class
7.2 Pressure Class Stifness class is selected according to two parameters. These are: (1) burial conditions which
include native soil, type of backfill and cover depth and (2) negative pressure. The native soil
characteristicsare ratedaccording toASTMD1586 standardpenetrationtest.
7.3 Stiffness Class
References Unit
7.7 Resistance to Direct Sunlight(UV) Radiation
ISO Pa
7.8 Load Capacity (Strength) Values
AWWA kPa
7.9 Temperature Consideration
Accordance withcustomer requests, Grandpipe GRP pipes can be produced more than 10.000Pa
7.10 Thermal Expansion andintermediatestiffness values.
7.11 FlowCoefficients
7.14 BoruDimensions
9 Fittings
10 Biaxial Pipes
12
SpecialApplications 7.4 Pipe Length
12
SpecialApplications
Cebeciköy Aqueduct
We Join The
Cultures By Water
1 GrpPipes
2 GRP PipeApplications
4
ProductionProcess 7.5 Flow Velocity
5 PerformanceStandards
Maximum recommended flow
6 Quality Criteria velocityis3.0m/sec. Velocities upto5.0 m/seccan
beusedif waterisclean and doesnotcontainany
abrasivematerial.
7 Product Information
Sunlightisthe mainultravioletradiation.
7.10 Thermal Expansion Testsand researchesdone by Faratecwhichis
the technology partner of Grandpipe absolutely show
7.11 FlowCoefficients that ultraviolet degradation is not
considerable issue for long-term service
lifeofGRPpipes producedby usingFaratec Technology.
7.12 Hydrolic Properties Technologic background of Grandpipe is fully
capable to do custom-made designs where the
customersrequest extra safetyfactors.
7.13 Abrassion Resistance
9 Fittings
10 Biaxial Pipes
12 SpecialApplications
Danube River
17
We Join The Cultures By Water
1 GrpPipes
2 GRP PipeApplications
4
ProductionProcess 7.8 Load Capacity (Strength) Values
5 PerformanceStandards
For design purposes the following values can be used for hoop tensile and axial tensile load
6 Quality Criteria capacity.
7 Product
Information Hoop (Circumferential) Load Capacity (Strength),
7.1 Diameter Class in N/mm of Circumference
4
7.2 Pressure Class
100 80
7.3 Stiffness Class
150
121
200 160
250 201
7.4 Pipe Length
300 240
7.11 FlowCoefficients
1000
1100
7.12 Hydrolic Properties
1150
1200
1300
7.13 Abrassion 1400
Resistance
1500 1040
1600 1120
1700 1200
1800 1280
1900 1360
1440
1520
1100
1150
1200
1300
1400
1500 1040
1600 1120
7.14 Pipe Dimensions 1700 1200
1800 1280
1900 1360
8 Pipe Joining 1440
Methods 1520
9 Fittings
Tigris
River
Note: This table is prepared by referring AWWA and ASTM standards.
1 GrpPipes
2 GRP PipeApplications
4
ProductionProcess 7.9
Temperature
Consideration
5 PerformanceStandards
Maximum permitted
6 Quality Criteria temperature of fluent
withoutpressurederatin
Grandpipe recommends
7 Product g ispressure
that 45°C. rating should be
dropped one class where
Information operating
7.1 Diameter Class temperatures are set
between from 46 °C upto 60
°C (For example, a PN16 pipe
7.2 Pressure Class with pressure
rating of 16 bar would be
used as a PN 10 rated
7.3 Stiffness Class product). Temperature
resistance of GRP pipes
canincrease upto
7.4 Pipe Length
100°Cbyusingappropriate
types of resins.
7.5 FlowVelocity
7.9 TemperatureConsideration
9 Fittings
10 Biaxial Pipes
12
SpecialApplications 7.10 Thermal
Expansion
Thermal coefficient of
axial expansion and
contraction for
Grandpipe GRP
pipesis24 –30 * 10-6
cm/cm/°C.
7.11 Flow
Coefficients
Based on the tests
carried out, Colebrook –
White Coefficient can
be taken as
0.029. This
corresponds to
Yenisey
River aHazen–
WilliamsFlowCoefficient
approximately
C =150 –16519 and a
Mannings
RoughnessCoefficientof
n=0.009 anda Surface
Roughness
We Join The Cultures By Water Number
of0.00518inDarcy-
WeisbachEquation.
1 GrpPipes
2 GRP PipeApplications
4
ProductionProcess 7.12 Hydrolic Properties
5 PerformanceStandards
Dueto specialflow coefficients, GRP pipes havesome
specificcharateristics:
6 Quality Criteria
othertype ofpipes.
7.5 FlowVelocity Example: We will see that instead of using 2000 mm steel pipe, we
cantransfer same amount of
fluid at asamehead-loss througha 1800 mm GRP pipe.
7.6 Poisson's Ratio
HF(steel)=HF (GRP)
9 Fittings D(steel)=2000 mm
10 Biaxial Pipes
12 SpecialApplications
Euphrates River
22
2 GRP PipeApplications
4 ProductionProcess
5 PerformanceStandards
6 Quality Criteria
10
7 Product Information
7.5 FlowVelocity
0.01
1000
7.11 FlowCoefficients
9 Fittings
10 Biaxial Pipes
0.001
0.001
12 SpecialApplications
1 GrpPipes
2 GRP PipeApplications
4
ProductionProcess 7.14 Pipe Dimensions
5
PerformanceStandards
6 Quality Criteria
7 Product
Information SN 2500
7.1 Diameter Class DOS WT (Wall Thickness) (mm)
DN max
7.2 Pressure Class 300 311
350 362
400 413
450 464
500 515
600 617
700 719
800 821
7.2 Pressure Class 300 311
350 362
400 413
7.3 Stiffness Class 450 464
500 515
600 617
700 719
7.4 Pipe Length
800 821
900 923
7.5 FlowVelocity
1700 1739
1800 1841
7.11 FlowCoefficients
1900 1943
2000 2045
2100 2147
7.12 Hydrolic Properties 2200 2249
2300 2351
2400 2453
7.13 Abrassion 2500 2555
Resistance 2600 2657
2700 2759
2800 2861
7.14 Pipe Dimensions
2963
2900
3065
3000
3167
3100
8 Pipe Joining 3269
3200 3371
Methods 3300 3473
3400 3575
9 Fittings 3500 3677
3600 3779
3700 3881
10 Biaxial Pipes 3800 3983
3900 4085
4000
11 Installation of
GRP Pipes
12
SpecialApplications
Kızılırmak
1 GrpPipes
2 GRP PipeApplications
4 SN 10000
ProductionProcess
7.10 Is l Genle me
7.11 Ak Katsay lar Note: Values given below at tables are determined based on the standard production criteria of
Grandpipe. Accordingto rawmaterialdiversification,these valuescan bechanged.
7.12 Hidrolik Özellikler
7.13 A nmaDayan m
8.1 GRPCouplings
9 Fittings couplings can be delivered to site seperately or pipes can be delivered as one-end coupling
mounted. Elastomeric gaskets are used on GRP couplings for sealing. Gaskets are placed in
precision-machined grooves in each end of the coupling.Gaskets haveproven lifemore75 years.
10 Biaxial Pipes
12 SpecialApplications
CD
2
1 GrpPipes
2 GRP PipeApplications
3 Product Properties and Advantages Underground coupling dimensions
4 ProductionProcess
DN
5 PerformanceStandards (mm)
100
150
6 Quality Criteria 200
250 157,6
300 209,8
7 Product Information 350
400 262
450 311
8 PipeJoining Methods 500 362
600 413
700 464
8.1 GRPCouplings 800 515
900 617
719
8.2 GRP Combicouplings 821
923
9 Fittings
1700 1739
1800 1841
1900 1943
2000 2045
2100 2147
2200 2249
2300 2351
2400 2453
2500 2555
2600 2657
2700 2759
2800 2861
2900 2963
3000 3065
3100 3167
3200 3269
3300 3371
3400 3473
3500 3575
3600 3677
3700 3779
3800 3881
3900 3983
4000 4085
3400 3473
3500 3575
3600 3677
3700 3779
3800 3881
3900 3983
4000 4085
Note: Values given below at tables are determined based on the standard production criteria of
İznik Grandpipe. Accordingto rawmaterialdiversification,these valuescan bechanged.
Lake
1 GrpPipes
2 GRP PipeApplications
4
ProductionProcess 8.2 GRP Combicouplings
5 PerformanceStandards
Restrained coupling made from GRP material is used to join pipes where is
6 Quality Criteria needed to resist axial thrust forces. In this coupling type, sealing is performed by two
7 Product gasketsand epoxy adhesive glue for each pipe end.Adhesively bonded area by using epoxy glue
Information between pipe and coupling obtains verystrong joint whichwill be fully resisted against pipeline
tensileforces.
8 PipeJoining
Methods
8.1 GRP Couplings
9 Fittings
10 Biaxial Pipes
12 SpecialApplications
In special conditions, pipes can be joined with GRP flanges. For joining two GRP
flangesover 300 mmdiameter, one flange withgasket grooveis enoughto sealing. Standard bolt
dimensions are based on ISO 7005 standard related with flange manufacturing. Flanges with
otherboltdimensionscanbe manufactured according toCEN, AWWA, ANSI, ASME, DINorJISetc if
required.
1 GrpPipes
2 GRP PipeApplications
9 Fittings
4
ProductionProcess
5 PerformanceStandards
6 Quality Criteria
10 Biaxial Pipes
Fittings upto DN 900mmdiametercan bemanufactured by
mouldwinding
11 Installation of GRP Pipes technique.
12 Elbows
SpecialApplications
Wyes Tees
Saddle
Flanges T
Eccentric
Sakarya
River
28
1 GrpPipes
2 GRP PipeApplications
10 Biaxial Pipes
4
ProductionProcess
5 PerformanceStandards
6 Quality Criteria
7 Product Information
9 Fittings
10 Biaxial Pipes
10.3 Supports
12 SpecialApplications
made to resist forces in axial direction as well as circumferential direction. Therefore they are
much stronger than pipes for underground purposes. Some physical characteristics of these
pipes arementioned below.
Biaxial pipes can be connected with eachother by using combicouplings, by using restrained
couplings or by butt-wrap joints.
Physical Properties
ET ,tensile modulus (GPa)
E T,flexural modulus(GPa)
TULT
ultimate tensil stress (MPa)
,Poisson’s ratio
Termal coeff linear (cm/cm/ C )
G ,shear modulus (GPa)
ULT
ultimate shear stress (MPa)
Tensile allowable stress (MPa)
1 GrpPipes
2 GRP PipeApplications
4
ProductionProcess 10.2 Stress Analysis
Considerations
5 PerformanceStandards
Inmostofaboveground biaxialpipe
6 Quality Criteria installations,joints are monoblock bound
together to resist tensileforces
7 Product actingoneach pipe duetointernal pressure.In
Information these cases, thermal stresses are more effective than
8 Pipe Joining stresses related to weight and pressure.
Methods Thermal expansion coefficient of GRP pipes is nearly
two times of steel pipes. But modulus of
9 Fittings elasticity of GRP is less than steel. Thus, thermal
load would be reduced. For compensating
thermalexpansion,Usageof expansionjoints or
10 Biaxial Pipes expansion loops maybe necessary.
10.3 Supports
30
We Join The Cultures By Water
1 GrpPipes
2 GRP PipeApplications
5 PerformanceStandards
6 Quality Criteria
7 Product
Information 11.1 Pipe Classification
8 Pipe Joining Methods
9 Fittings Selection of Grandpipe GRP pipes is based on stiffness and pressure class
requirements.
10 Biaxial Pipes
11.2 InstallationTypes
11.3 Trenching
11.4 Bedding
11.6 StandardTrenchDetails
12 SpecialApplications
Native
Soil
Group
1
2
3
4
5
6
Lake Garda
1 GrpPipes
2 GRP PipeApplications
7 Product
Information
9 Fittings Group
10 Biaxial Pipes Backfill Soil
Modulus (MPa)
20.7
13.8
11 Installation of GRP Pipes 10.3
11.3 Trenching
11.4 Bedding
11.6 StandardTrenchDetails
11.10 HighPressure Thesecondparameterforpipe stiffness class selection is negative pressure. If it exists, following
tables show which stiffness to select for various amounts of negative pressure and burial depths
foraveragenativeand backfill soil conditions.
11.11 HighWater Table
Vac (bar)
-0.25
-0.50
-0.75
-1.00
Long life and good performance of Grandpipe GRP pipes can only beachievedby properhandling
andinstallation of the pipes. For owners, engineers and contractors, it's important that GRPpipes
can beobtained excellent performancewhen recommended installation procedures are applied
by using suitable bedding and pipe backfill support. Engineers have found through considerable
Van experience that compacted granular materials are ideal for backfilling GRP pipes. Together pipe
Lake and embedment material form a high performance pipe-soil system. For complete installation
instructions,consult to Grandpipe Field Department.
1 GrpPipes
2 GRP PipeApplications
4
ProductionProcess 11.2 Installation Types
5 PerformanceStandards
Following illustrations show two Standard installation
6 Quality Criteria types commonly used
with GRP pipes.
7 Product Information
8 Pipe Joining
Methods
11.2.1Installation Type 1
9 Fittings
10 Biaxial Pipes > Carefullyconstructed bed
11.3 Trenching
Note: For non-pressure applications,
requirement to compact 300 mm over
pipe crownisnot applied.
Note: For non-pressure applications,
requirement to compact 300 mm over
11.4 Bedding pipe crownisnot applied.
11.6
StandardTrenchDetails 11.2.2Installation Type 2
Pipe
11.7 Checking Installed
> Backfill to a level of 60 % pipe
11.8
InstalledDiametrical
diameter with specified backfill
Deflection material compactedto requiredrelative
11.9 Traffic Loads compaction level.
11.10 HighPressure
12
SpecialApplications
Note 1: Installation type 2 is not
applicable to smalldiameters.
Alternative installations to
accommodate a specific field
condition includewider trenches,
sheet piles, soil stabilization,
geotextiles etc. Grandpipe
installation instructions for
buried pipe should be consulted
for additionaldetails.
PipelineInstallationon
The Grand River(1886)
33
We Join The Cultures By Water
1 GrpPipes
2 GRP PipeApplications
Trench bed, of
11.6
StandardTrenchDetails
suitable material,
should provide uniform
and continuous
11.7 Checking Installed Pipe
support forpipe.
11.8 InstalledDiametrical Deflection
12 SpecialApplications
Istanbul Aqueducts
34
1 GrpPipes
2 GRP PipeApplications
4
ProductionProcess 11.5 Backfill Materials
5 PerformanceStandards
To ensure a satisfactory pipe-soil system, correct backfill material must be
6 Quality Criteria used. Most coarse grained soils (as classified by Unified Soils Classification System) are
7 Product acceptablebedding andpipe zone backfill material. Wherethe instructions permitthe usenative
Information soil as backfill,care organic material. Following tableidentifiesacceptable backfill soils:
8 Pipe Joining
Methods
9 Fittings
11.3 Trenching D
E
11.4 Bedding F
11.8
InstalledDiametrical A typical trenchdetail for GRPpipecanbeasfollowing figure:
Deflection
1 GrpPipes
2 GRP PipeApplications
4
ProductionProcess 11.8 Installed Diametrical Deflection
5 PerformanceStandards
Maximumallowable initial diametrical deflection (typically vertical) shall beasfolloews:
6 Quality Criteria
9 Fittings
Maximum allowable long-term diametrical deflection shall be 5 % for diameters 300 mm and
10 Biaxial Pipes larger and 4 % for smaller diameters. These values will apply to all stiffness classes. Bulges, flat
areas or other abrupt changes of pipe wall curvature are not permitted. Pipe installed outside of
these limitations maynotperformas intended.
11 Installation
of GRP Pipes
11.1 Pipe Classification
11.2 InstallationTypes
11.9 Traffic Load
11.3 Trenching
All backfill to grade should be compacted when continuous traffic loads are
present. Minimumcover restrictions maybereducedwithspecialinstallations such asconcrete
All backfill to grade should be compacted when continuous traffic loads are
present. Minimumcover restrictions maybereducedwithspecialinstallations such asconcrete
11.4 Bedding
1.0
11.9 Traffic Loads 1.5
1.0
1.0
11.10 High Pressure 1.5
3.0
12
SpecialApplications 11.10 High Pressure
High pressure more than 16 bar may require deeper burial depth to prevent
upliftand movement. Pipes-DN 300and larger-
A minimum of 0.75 diameter of earth cover (minimum dry soil bulk density of 1900 kg/m3) is
required to prevent an empty submerged pipe from floating. Alternatively, the installation may
proceed by anchoring pipes. If anchoring isproposed, restraining straps must be a flatmaterial –
36
2 GRP PipeApplications
4
ProductionProcess 11.12 Joint Angular Deflection
5 PerformanceStandards
Coupling joints areextensivelytested and qualified in accordance with ASTM
6 Quality Criteria D4161 and ISO 8639. Maximum angular deflection for each coupling joint – measured as
8 Pipe Joining
Methods Pipes must be joined in straight alignment but not all the way to home line and thereafter
9 Fittings deflected angularly asrequired.
11.4 Bedding
11.6 StandardTrenchDetails
11.10 HighPressure When GRP pipe system will be operated at pressures exceeding 16 bar, allowable angular joint
deflection should be reduced tolevels notedinfollowingtable.
Diameter (mm)
11.13 Surge and Water Hammer
12 SpecialApplications
500< DN<900
900<DN<1800
Coupling
Pipe
Radius of
Curvature
Neretva River
1 GrpPipes
2 GRP PipeApplications
4
ProductionProcess 11.13 Surge and Water Hammer
5 PerformanceStandards
Water hammer or pressure surgeissuddenrise or fall inpressurecauses by an
6 Quality Criteria abrupt change in fluid velocity with in pipe system. Usual cause of these flow
7 Product changes is therapid closing or opening of valves or sudden starting or stoppingofpumps suchas
Information during a power failure. Most important factors which influence water hammer pressure in a pipe
system are variation in fluid velocity, rate of change of the velocity (valve closing time),
compressability of the fluid, stiffness of the pipe in hoop direction and physical lay-out of the
pipe system.
changes is therapid closing or opening of valves or sudden starting or stoppingofpumps suchas
during a power failure. Most important factors which influence water hammer pressure in a pipe
system are variation in fluid velocity, rate of change of the velocity (valve closing time),
8 Pipe Joining compressability of the fluid, stiffness of the pipe in hoop direction and physical lay-out of the
Methods pipe system.
9 Fittings
10 Biaxial Pipes
11 Installation Where similar conditions are considered for GRP, steel and ductile iron pipes, water hammer
of GRP Pipes pressureassumedforGRP pipes isapproximately 50 %lessthan the others.GrandpipeGRPpipes
havesurgepressure allowance of 40% of nominalpressure.
11.1 Pipe Classification
11.2 InstallationTypes
11.4 Bedding
11.9 Traffic Loads Surge wave celerity for Grandpipe CTP Pipes (m/sn)
11.10 HighPressure
SN 2500
11.11 HighWater Table DN
12 SpecialApplications
SN 5000
DN
PN6
PN10
PN16
PN25
PN10
PN16
PN25
Yeşilırmak
1 GrpPipes
2 GRP PipeApplications
12 Special Applications
4 ProductionProcess
5 PerformanceStandards
6 Quality Criteria
7 Product Information
12.1 Trenchless System Applications
8 Pipe Joining Methods
(Pipe Jacking, Rehabilitation)
9 Fittings
1 GrpPipes
2 GRP PipeApplications
4 ProductionProcess
12.2 Industrial Applications
5 PerformanceStandards
Grandpipe has a special product
6 Quality Criteria range for petrochemical and
7 Product Information
chemical In these
8 Pipe Joining Methods industries.
applications where are performed by
special type of glassfibers and vinylester
(VE) and epoxy basis resins, long-life
9 Fittings operating conditions without problem
occurance areeasily provided.
10 Biaxial Pipes
12 Special Applications
Please do not hesitate to contact Grandpipe Marketing Team for any subject about special
applications.
Meriç River
res By Water
for Testing
)
Works Association)
ty of Mechanical
ASME B31.3
ProcessPiping
11
P pipes aretestedfor:
Ultraviolet (UV)Resistance
AbrasionResistance
FlowVelocity
Fire Resistance
tion
tion
AdvancingContinuousSystem
200 250 300 300 350 400 450
3800 4000
25 20 16 15 12 10 9
15
re provided in ISO and AWWA
erent coefficients. Mostly used
Standardstiffness classes.
2400 4000 5000 6381 8000 10000 12800 Note: This table is prepa
2520 4200 5250 6701 8400 10500 13440 ISO and EN standards.
2640 4400 5500 7020 8800 11000 14080
2760 4600 5750 7338 9200 11500 14720
2880 4800 6000 7658 9600 12000 15360
3000 5000 6250 7977 10000 12500 16000
3120 5200 6500 8296 10400 13000 16640
3240 5400 6750 8615 10800 13500 17280
3360 5600 7000 8934 11200 14000 17920
3480 5800 7250 9253 11600 14500 18560
3608 6000 7500 9572 12000 15000 19200
3726 6200 7750 9891 12400 15500 19840
3844 6400 8000 10210 12800 16000 20480
3962 6600 8250 10529 13200 16500 21120
4080 6800 8500 10848 13600 17000 21760
4200 7000 8750 11168 14000 17500 22400
4320 7200 9000 11487 14400 18000 23040
4440 7400 9250 11806 14800 18500 23680
4560 7600 9500 12125 15200 19000 24320
4680 7800 9750 12444 15600 19500 24960
4800 8000 10000 12763 16000 20000 25600
M standards.
res By Water
Volecity (m/sn)
PN 10 SN 5000
o
1
Flow Volume (m ³/sn) 10 100
Nominal Diameter(mm)
Volecity (m/sn)
0.01 0.1 1 10
1 10
1000
Cover
Plate
End Plate
38+2mm
45°
23
CL
SN 5000
DOS WT (Wall Thickness) (mm) Weight DOS WT (Wall Thickness) (mm
max
max kg/m DN PN6 PN10 PN16 PN20 PN
4,1 3,9 3,8 3,8 8 300 311 5,1
4,7 4,6 4,4 4,4 350 362 5,9
5,1 4,9 4,8 4,7 400 413 6,6
5,8 5,4 5,3 5,2 450 464 7,3
6,4 5,9 5,8 5,7 500 515 8,1
7,8 6,7 6,7 600 617 9,6
8,9 7,7 7,6 700 719
8,6 8,6 800 821
4,1 3,9 3,8 3,8 300 311 5,1
4,7 4,6 4,4 4,4 350 362 5,9
5,1 4,9 4,8 4,7 10,6 400 413 6,6
5,8 5,4 5,3 5,2 12,5 450 464 7,3
6,4 5,9 5,8 5,7 15,7 500 515 8,1
7,8 6,7 6,7 19,2 600 617 9,6
8,9 7,7 7,6 700 719
8,6 8,6 800 821
9,6 9,5 900 923
7 27
8 37
48 11,1
60 12,5
10,1 9,1
11,3 74
12,5 10,1 89 14
13,7 11,1
12,2 10,5 10,5 1000 1025 15,4
14,8 11,5 11,4 1100 1127 16,9
13,2
14,2 12,5 12,3 1200 1229 18,3
15,2 13,4 13,3 106 1300 1331 19,9
16,2 14,4 14,2 124 1400 1433 21,4
16 17,3 15,3 15,1 144 1500 1535 22,9
17,1 16,3 15,9 164 1600 1637 24,3
18,2 187
19,4
1045
1100
24
res By Water
27
32,1 28,6 378 3900
30,3 423 4000
34
CL
2
ng dimensions
26
res By Water
It is
transmit axial forces from internal
of lay-up depends on diameter and
ditions and skillled – trained personel.
oint is required.
27
res By Water
pertiesof biaxialpipes couldbe
ipe applications. Biaxial pipes are
Butt-Wrap
Joints
12
-
380 158 138
3.3
46.9 19.0 - 138
62.0 26.4 23 23
62.0 26.4 23 23
7.8 7.8 5.7 5.7
29
res By Water
RP Pipes
10000
Stiffnessis defined according to two parameters. These are:
(1) burial conditions, which include native soil, type of
backfilland coverdepth and (2) negativepressure, ifit exist.
Native soil characteristics are rated according to ASTM
D1586 standard penetration test. Some typical soil blow
count values relative to soil types and density are given
following table.
31
SN 5000
1 2 3 5 6 1 2
- - -
32
res By Water
orrect backfill material must be
ed Soils Classification System) are
SC
Silty gravel and sand, 12-35% fines, LL<40% GM, GC, GM-GC, SM, SC, SM-SC
Silty, clayey sand, 35-50% fines, LL<40% GM, GC, GM-GC, SM, SC, SM-SC
Sandy, clayey silt, 50-70% fines, LL<40%
CL-ML
Low plasticity fine-grained soils, LL<40% CL-ML
ollowing figure:
300 mm
A DN Pipe
Zone
e (Particularly forsmallerdiameters ).
35
flection
ection
DN > 300
%2,5 %3
16000 72 AASHTOH20(C)
20000 90 BS 153HA(C)
40
50
9000 ATV LKW12(C)
ATV SLW(C)
110000
a.
36
res By Water
n
e valuesgiven in tablebelow.
Offset
Deflection
Angle
37
mer
se or fall inpressurecauses by an
ystem. Usual cause of these flow
SN 10000
300-400 450-800 900-2500 DN 300-400 450-800 900-2500
38
res By Water
ial Applications
es and regions
avy traffic, intense
s etc., installation of
n method causes
es and regions
avy traffic, intense
s etc., installation of
n method causes
economical losses.
elines is considered as a
emapplications.
39
al Applications
pecial product
mical and
In these
performed by
ers and vinylester
esins, long-life
hout problem
ovided.
ortation of higher temperature
By considering of operating conditions and
40
ystem
500 600
1100 1200
2200 2400
3400 3600
14
6
sure)
sure)
sure)
Axial (Longitudinal) Load Capacity (Strength),
in N/mm of Length
DN 4 6 10 12,5 16 20 25 32
18
CL WT
DOS
40,5 37
41,5 38
41,6
42,9 38,2
44,3 39,4
45,6 40,6
46,9 41,8
48,2 43,0
49,6 44,2 1000
50,9 45,4 1065
52,2 46,6 1125
53,5 47,8 1190
49,0 1260
1325
1400
1470
DOS PN6 PN10 PN16 PN20 PN25 PN32 kg/m
max
25
m) CL
1001,7
1106,5
1098,1 1211,7
1316,7
1208 1422,1
1527,1
1315,3
1421,1
1527,1
1632,9
1739,1
1646
1750
330
330
330
330
330
330
330
330
330
360
360
360
360
360
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
pes is selected from one of
w. Stiffness class
specific stiffness as EI/D³
Cohesive Soils
Unconfined
Comp.
Strenght (kPa)
Very Stiff 192-384
Stiff 96-92
Medium 4-96
Soft 24-48
12-24
Very Soft
Very, Very Soft 0-12
00 SN 10000
3 4 5 6 1 3 4 5 6
229
344
688
1376
Offset
450-800 900-2500
415 410
425 415
495 485
570 560
615 615
200 250
520 500
540 520
600 590