10/09/2022

OPERATION BULLETIN
NEXT : 111684-305008-323080-267259 # PS OCEAN JEAN (UPDATE) (ob) Form No. DTL-IE-OB-001-A

Qunatity : WITH 5% CUTTING Version - 002

Sample Type : New Option (P.P.) (23-03-2022) Date: 02-06-2018

Sample Size : 10Y

LINE : 20
Date : 25-03-2022
SAM 19.11 Target / hour
Operators 62
100 % TGT 2496 250
Plan Efficiency 80% tgt 1997 200 Helpers 13.0
Plan Efficiency 70% tgt 1747 175 Iron man 5.0
Plan Efficiency 60% tgt 1498 150 TOTAL M/P 80
SL NO OPERATION GRADE Machine Type SAM Target/Hrs MAN CAL No of Ope Req No of H/P Req No of I/M Req Actual Output Excess/Short Remarks

CPU
1 Mark pkt lower facing for coin pkt position+opening mark H/P 0.25 240 0.73 1.0 240 65
2 Hemming on coin pkt C DNCS 0.15 400 0.44 1.0 400 225
3 Attach coin pkt - 2 side B DNLS-FIX 0.25 240 0.73 1.0 240 65
4 Attach lower facing to pkt bag & assorting C FLT 0.30 200 0.87 1.5 300 125
5 Close fnt pkt bag C 3T OL 0.27 222 0.79 1.0 222 47
6 Turn & 1/4'' top st. on pkt bag C SNLS 0.40 150 1.16 2.0 300 125
7 FRONT PART
8 OL fnt rise, fly facing & fly box C 3T OL 0.40 150 1.16 2.0 300 125
9 Join fly facing & edge st. B SNLS 0.30 200 0.87 1.0 200 25
10 Attach zipper C DNLS-FIX 0.27 222 0.79 1.0 222 47
11 St. on fly 'J' form B DNLS-FIX 0.24 250 0.70 1.0 250 75
12 Join fly box B SNLS 0.25 240 0.73 1.0 240 65
13 Left right join & top st. B SNLS 0.30 200 0.87 1.0 200 25
14 Close fnt rise & fly box tack C SNLS 0.33 182 0.96 1.0 182 7
15 Top st. on fnt rise , mark & 2nd st. B SNLS 0.40 150 1.16 2.0 300 125
16 Join fnt pkt bag B SNLS 0.45 133 1.31 2.0 267 92
17 Mouth top st. on fnt pkt B DNLS-FIX 0.42 143 1.22 2.0 286 111
18 Side & waist tack C SNLS 0.45 133 1.31 2.0 267 92
19 Insert poly & label prepare C SNLS 0.30 200 0.87 1.0 200 25
20 Tack care label C SNLS 0.30 200 0.87 1.0 200 25
21 Wash safety tack C SNLS 0.25 240 0.73 1.0 240 65
22 Press fusing on fnt rise I/M 0.20 300 0.67 1.0 300 125
23 BACK PART
24 Join bk yoke B DNCS 0.27 222 0.79 1.0 222 47
25 Assorting H/P 0.24 250 0.70 1.0 250 75
26 Join bk rise B FOA 0.25 240 0.73 1.0 240 65
27 Mark WB double straight belt H/P 0.60 100 1.75 2.0 200 25
28 Attach main label on mid WB B SNLS 0.37 162 1.23 2.0 324 150
29 Make loop C FLT 0.15 400 0.50 0.5 200 25
30 Mark body for bk pkt position & side seam top st. H/P 0.50 120 1.66 2.0 240 65
31 Hemming on bk pkt C SNCS 0.27 222 0.79 1.0 222 47
32 Iron bk pkt with 2nd st. mark I/M 0.50 120 1.46 2.0 240 65
33 Attach bk pkt B SNLS 0.60 100 1.75 2.5 250 75
34 2nd st. on bk pkt B SNLS 0.55 109 1.60 2.5 273 98
35 Tack loop & WB with body C SNLS 0.33 182 0.96 1.0 182 7
36 ASSEMBLY
37 Set bk fnt H/P 0.30 200 0.87 1.0 200 25
38 Join inseam B 5T OL 0.50 120 1.46 2.0 240 65
39 Top st. on inseam B FOA 0.27 222 0.79 1.0 222 47
40 Assorting H/P 0.23 261 0.67 1.0 261 86
41 Join sideseam B 5T OL 0.60 100 1.75 2.0 200 25
42 Top st. on sideseam over hip+side loop position mark C SNLS 0.40 150 1.33 2.0 300 125
43 Stay st. on body C SNCS 0.30 200 1.00 1.0 200 25
44 Press fusing on button hole 2p I/M 0.24 250 0.80 1.0 250 75
45 Button hole on WB 2P C BH 0.16 375 0.53 1.0 375 200
46 Press fusing on eyelet hole 1p I/M 0.15 400 0.50 1.0 400 225
47 Join WB -single straight belt A KANSAI 0.60 100 2.00 2.0 200 25
48 Mouth excess cut & dechain H/P 0.75 80 2.50 3.0 240 65
49 Close mouth inside A SNLS 0.30 200 1.00 1.0 200 25
50 Mark & close mouth top side A SNLS 0.40 150 1.33 2.0 300 125
51 Loop measure & cut H/P 0.25 240 0.83 1.0 240 65
52 Join loop 5x B SNLS 0.40 150 1.33 2.0 300 125
53 Close loop B SNLS 0.40 150 1.33 2.0 300 125
54 Turn garment H/P 0.24 250 0.80 1 250 75
55 Bottom hem A SNLS 0.50 120 1.66 3.0 360 185
56 All BTK 22 P C BTK 0.91 66 3.03 3.0 198 23
57 Key hole on WB C EYELET 0.10 600 0.33 0.5 300 125
19.11 62 13.0 5.0
FLOATER
MULTI SKILL FLOATER 2.0
EXTRA
MULTI SKILL EXTRA 2.0
TOTAL - 65.5
MACHINE REQUIREMENT SUMMARY
MC TYPES REQUIRE MACHINE SAM 14.66
SNLS 35 H/P + I/M SAM 4.45
SN-CUTTER 0 TOTAL SAM 19.11
DNLS-FIX 5
DNLS-SPLIT 0
FLOATER- EXTRA TOTAL
SNCS 2 GRADE A B C D
ABSENTEEISM BALANCING MANNING
DNCS 2 MANNING 8 29 24.5 0 2 2 65.5
3T OL 3
4T OL 0
5T OL 4
FOA 2
KANSAI 2
EYELET 0.5
FLT 2
BTK 3
BH 1
VELCO 0
TOTAL 62

Mannual process REQUIRE

H/P 13
I/M 5
TOTAL 18

TOTAL WORK STATION 80

 10/09/2022
OPERATION BULLETIN
NEXT : 111684-305008-323080-267259 # PS OCEAN JEAN (UPDATE) Form No. DTL-IE-OB-001-A

Qunatity : WITH 5% CUTTING Version - 002

Sample Type : New Option (P.P.) (23-03-2022) Date: 02-06-2018

Sample Size : 10Y

LINE : 20
Date :
SAM 19.11 Target / hour
Operators 62
100 % TGT 2496 250
Plan Efficiency 80% tgt 1997 200 Helpers 13.0
Plan Efficiency 70% tgt 1747 175 Iron man 5.0
Plan Efficiency 60% tgt 1498 150 TOTAL M/P 80
SL NO OPERATION GRADE Machine Type SAM Target/Hrs MAN CAL No of Ope Req M/C 1 M/C 2 M/C 3 M/C 4 Remarks

CPU
2 Hemming on coin pkt C DNCS 0.15 400 0.44 1.0
3 Attach coin pkt - 2 side B DNLS-FIX 0.25 240 0.73 1.0
4 Attach lower facing to pkt bag & assorting C FLT 0.30 200 0.87 1.5
5 Close fnt pkt bag C 3T OL 0.27 222 0.79 1.0
6 Turn & 1/4'' top st. on pkt bag C SNLS 0.40 150 1.16 2.0
7 FRONT PART
8 OL fnt rise, fly facing & fly box C 3T OL 0.40 150 1.16 2.0
9 Join fly facing & edge st. B SNLS 0.30 200 0.87 1.0
10 Attach zipper C DNLS-FIX 0.27 222 0.79 1.0
11 St. on fly 'J' form B DNLS-FIX 0.24 250 0.70 1.0
12 Join fly box B SNLS 0.25 240 0.73 1.0
13 Left right join & top st. B SNLS 0.30 200 0.87 1.0
14 Close fnt rise & fly box tack C SNLS 0.33 182 0.96 1.0
15 Top st. on fnt rise , mark & 2nd st. B SNLS 0.40 150 1.16 2.0
16 Join fnt pkt bag B SNLS 0.45 133 1.31 2.0
17 Mouth top st. on fnt pkt B DNLS-FIX 0.42 143 1.22 2.0
18 Side & waist tack C SNLS 0.45 133 1.31 2.0
19 Insert poly & label prepare C SNLS 0.30 200 0.87 1.0
20 Tack care label C SNLS 0.30 200 0.87 1.0
21 Wash safety tack C SNLS 0.25 240 0.73 1.0
23 BACK PART
24 Join bk yoke B DNCS 0.27 222 0.79 1.0
26 Join bk rise B FOA 0.25 240 0.73 1.0
28 Attach main label on mid WB B SNLS 0.37 162 1.23 2.0
29 Make loop C FLT 0.15 400 0.50 0.5
31 Hemming on bk pkt C SNCS 0.27 222 0.79 1.0
33 Attach bk pkt B SNLS 0.60 100 1.75 2.5
34 2nd st. on bk pkt B SNLS 0.55 109 1.60 2.5
35 Tack loop & WB with body C SNLS 0.33 182 0.96 1.0
36 ASSEMBLY
38 Join inseam B 5T OL 0.50 120 1.46 2.0
39 Top st. on inseam B FOA 0.27 222 0.79 1.0
41 Join sideseam B 5T OL 0.60 100 1.75 2.0
42 Top st. on sideseam over hip+side loop position mark C SNLS 0.40 150 1.33 2.0
44 Stay st. on body C SNCS 0.30 200 1.00 1.0
45 Join loop 5x B SNLS 0.40 150 1.33 2.0
47 Button hole on WB 2P C BH 0.16 375 0.53 1.0
49 Join WB -single straight belt A KANSAI 0.60 100 2.00 2.0
51 Close mouth inside A SNLS 0.30 200 1.00 1.0
52 Mark & close mouth top side A SNLS 0.40 150 1.33 2.0
53 Close loop B SNLS 0.40 150 1.33 2.0
55 Bottom hem A SNLS 0.50 120 1.66 3.0
56 All BTK 22 P C BTK 0.91 66 3.03 3.0
57 Key hole on WB C EYELET 0.10 600 0.33 0.5
19.11 62 13.0 5.0
FLOATER
MULTI SKILL FLOATER 2.0
EXTRA
MULTI SKILL EXTRA 2.0
TOTAL - 65.5
 10/09/2022
OPERATION BULLETIN
NEXT : 111684-305008-323080-267259 # PS OCEAN JEAN (UPDATE) (ob) Form No. DTL-IE-OB-001-A

Qunatity : WITH 5% CUTTING Version - 002

Sample Type : New Option (P.P.) (23-03-2022) Date: 02-06-2018

Sample Size : 10Y

LINE : 20
Date : 25-03-2022
SAM 19.11 Target / hour
Operators 58
100 % TGT 2386 239
Plan Efficiency 80% tgt 1909 191 Helpers 13.0
Plan Efficiency 70% tgt 1670 167 Iron man 5.0
Plan Efficiency 60% tgt 1432 143 TOTAL M/P 76
SL NO OPERATION GRADE Machine Type SAM Target/Hrs MAN CAL No of Ope Req No of H/P Req No of I/M Req Actual Output Excess/Short Remarks

CPU
1 Mark pkt lower facing for coin pkt position+opening mark H/P 0.25 240 0.70 1.0 240 73
2 Hemming on coin pkt C DNCS 0.15 400 0.42 1.0 400 233
3 Attach coin pkt - 2 side B DNLS-FIX 0.25 240 0.70 1.0 240 73
4 Attach lower facing to pkt bag & assorting C FLT 0.30 200 0.84 1.0 200 33
5 Close fnt pkt bag C 3T OL 0.27 222 0.75 1.0 222 55
6 Turn & 1/4'' top st. on pkt bag C SNLS 0.40 150 1.11 1.0 150 -17
7 FRONT PART
8 OL fnt rise, fly facing & fly box C 3T OL 0.40 150 1.11 2.0 300 133
9 Join fly facing & edge st. B SNLS 0.30 200 0.84 1.0 200 33
10 Attach zipper C DNLS-FIX 0.27 222 0.75 1.0 222 55
11 St. on fly 'J' form B DNLS-FIX 0.24 250 0.67 1.0 250 83
12 Join fly box B SNLS 0.25 240 0.70 1.0 240 73
13 Left right join & top st. B SNLS 0.30 200 0.84 1.0 200 33
14 Close fnt rise & fly box tack C SNLS 0.33 182 0.92 1.0 182 15
15 Top st. on fnt rise , mark & 2nd st. B SNLS 0.40 150 1.11 2.0 300 133
16 Join fnt pkt bag B SNLS 0.45 133 1.25 2.0 267 100
17 Mouth top st. on fnt pkt B DNLS-FIX 0.42 143 1.17 2.0 286 119
18 Side & waist tack C SNLS 0.45 133 1.25 2.0 267 100
19 Insert poly & label prepare C SNLS 0.30 200 0.84 1.0 200 33
20 Tack care label C SNLS 0.30 200 0.84 1.0 200 33
21 Wash safety tack C SNLS 0.25 240 0.70 1.0 240 73
22 Press fusing on fnt rise I/M 0.20 300 0.64 1.0 300 133
23 BACK PART
24 Join bk yoke B DNCS 0.27 222 0.75 1.0 222 55
25 Assorting H/P 0.24 250 0.67 1.0 250 83
26 Join bk rise B FOA 0.25 240 0.70 1.0 240 73
27 Mark WB double straight belt H/P 0.60 100 1.67 2.0 200 33
28 Attach main label on mid WB B SNLS 0.37 162 1.18 2.0 324 157
29 Make loop C FLT 0.15 400 0.48 0.5 200 33
30 Mark body for bk pkt position & side seam top st. H/P 0.50 120 1.59 2.0 240 73
31 Hemming on bk pkt C SNCS 0.27 222 0.75 1.0 222 55
32 Iron bk pkt with 2nd st. mark I/M 0.50 120 1.39 2.0 240 73
33 Attach bk pkt B SNLS 0.60 100 1.67 2.5 250 83
34 2nd st. on bk pkt B SNLS 0.55 109 1.53 2.5 273 106
35 Tack loop & WB with body C SNLS 0.33 182 0.92 1.0 182 15
36 ASSEMBLY
37 Set bk fnt H/P 0.30 200 0.84 1.0 200 33
38 Join inseam B 5T OL 0.50 120 1.39 2.0 240 73
39 Top st. on inseam B FOA 0.27 222 0.75 1.0 222 55
40 Assorting H/P 0.23 261 0.64 1.0 261 94
41 Join sideseam B 5T OL 0.60 100 1.67 2.0 200 33
42 Top st. on sideseam over hip+side loop position mark C SNLS 0.40 150 1.27 2.0 300 133
43 Stay st. on body C SNCS 0.30 200 0.95 1.0 200 33
44 Press fusing on button hole 2p I/M 0.24 250 0.76 1.0 250 83
45 Button hole on WB 2P C BH 0.16 375 0.51 1.0 375 208
46 Press fusing on eyelet hole 1p I/M 0.15 400 0.48 1.0 400 233
47 Join WB -single straight belt A KANSAI 0.60 100 1.91 2.0 200 33
48 Mouth excess cut & dechain H/P 0.75 80 2.39 3.0 240 73
49 Close mouth inside A SNLS 0.30 200 0.95 1.0 200 33
50 Mark & close mouth top side A SNLS 0.40 150 1.27 2.0 300 133
51 Loop measure & cut H/P 0.25 240 0.80 1.0 240 73
52 Join loop 5x B SNLS 0.40 150 1.27 1.5 225 58
53 Close loop B SNLS 0.40 150 1.27 1.5 225 58
54 Turn garment H/P 0.24 250 0.76 1 250 83
55 Bottom hem A SNLS 0.50 120 1.59 2.0 240 73
56 All BTK 22 P C BTK 0.91 66 2.90 3.0 198 31
57 Key hole on WB C EYELET 0.10 600 0.32 0.5 300 133
19.11 58 13.0 5.0
FLOATER
MULTI SKILL FLOATER 2.0
EXTRA
MULTI SKILL EXTRA 2.0
TOTAL - 62.0
MACHINE REQUIREMENT SUMMARY
MC TYPES REQUIRE MACHINE SAM 14.66
SNLS 32 H/P + I/M SAM 4.45
SN-CUTTER 0 TOTAL SAM 19.11
DNLS-FIX 5
DNLS-SPLIT 0
FLOATER- EXTRA TOTAL
SNCS 2 GRADE A B C D
ABSENTEEISM BALANCING MANNING
DNCS 2 MANNING 7 28 23 0 2 2 62
3T OL 3
4T OL 0
5T OL 4
FOA 2
KANSAI 2
EYELET 0.5
FLT 1.5
BTK 3
BH 1
VELCO 0
TOTAL 58

Mannual process REQUIRE

H/P 13
I/M 5
TOTAL 18

TOTAL WORK STATION 76