FILL BOX

3-1/2”
OK-
OK-6 Kickover Tool
Pt. No.13291-
No.13291-000-
000 -01000

OPERATING MANUAL

Fill Box
 OPTIONAL
SUPPLEMENTAL MANUALS
The following supplemental manuals are optional
for complete documentation of this product:

• SM-001 Handling & Storage Practices

For copies of these manuals, contact your local

Schlumberger representative.

© Copyright 2002 Schlumberger, Unpublished Work. All rights reserved.

This work contains the confidential and proprietary trade secrets of Schlumberger and may not be copied or stored in an
FILL BOX
information retrieval system, transferred, used, distributed, translated or retransmitted in any form or by any means,
electronic or mechanical, in whole or in part, without the express written permission of the copyright owner.
 Pt. No. 13291-000-01000
Revision Level -F
3 -1/2” OK-
OK-6 Kickover Tool Revision No. 00
Document 05 MAR 2002

Features and Benefits

• Specially hardened material for durability

• Rugged, field-proven design
• Industry standard top connection and fishing neck
• Available in premium alloys

Test Text

Operating Manual 1
 Pt. No. 13291-000-01000
Revision Level -F
3 -1/2” OK-
OK-6 Kickover Tool Revision No. 00
Document 05 MAR 2002

1.0 Engineering Data

Dimensional and Engineering Data Secondary Accessories and Data

Maximum O.D. (w/o Centralizer) 2.500 in Repair Kit 15905-REP
Maximum O.D. (w/ Centralizer) 2.736 in
Overall Length (w/o Catcher) 67.750 in
Overall Length (w/ Catcher) 71.125 in
Fishing Neck Size 1.375 in
Thread - Connecting 15/16-10 UNS-2

Operating Manual 2
 Pt. No. 13291-000-01000
Revision Level -F
3 -1/2” OK-
OK-6 Kickover Tool Revision No. 00
Document 05 MAR 2002

2.0 Bill of Materials

Item Piece Part # Qty Description

1 15904-004-01000 2 BUTTON HEAD SOCKET SCREW
3 2 15904-005-06000 2 CENTRALIZING SPRING
4 3 13291-001-01000 1 FISHING NECK
5 4 13291-003-01000 1 FINGER CAGE
21 5 15905-004-01000 1 LOCATING FINGER
30 6 15289-013-06000 3 LEAF SPRING
A A
6 7 40002-053-03000 2 SLOTTED PAN HEAD MACHINE SCREW,
7 8-32 X 1/4"
8 8 B0000-006-00000 2 LOCK WASHER - REGULAR HELICAL
9 SPRING
10 9 15905-009-01000 1 PIN, 0.250 X 1.000
11 10 15905-003-01000 1 FINGER HOUSING
24.625" 12 11 15319-009-01000 1 PIN, 0.187 X 1.500
13 12 50337-029-01000 1 HEXAGON SOCKET SET SCREW, FLAT
14 POINT
15 13 15156-004-06000 1 COMPRESSION SPRING
21 16 14 15905-005-01000 1 RELEASE PLUNGER
20 17 15 15905-006-01000 1 LOCK RING
18 16 15247-020-01000 1 HEXAGON SOCKET SET SCREW
23
19 17 15289-007-01000 2 ARM PIN
22 18 15903-005-01000 1 UPPER ARM ADAPTER
24 19 02004-003-04700 1 BALL
25
20 15903-015-05000 1 UPPER DETENT SLEEVE
21 15308-008-01000 2 SOCKET HEAD CAP SCREW, 1/4-20 X 1/4
17
LG.
22 15903-016-06000 1 DETENT SPRING
26 23 15255-015-06000 3 KICK SPRING
24 15903-006-03000 1 ARM
25 15255-B00-06000 1 LOWER DETENT PLUNGER
26 15903-007-01000 1 LOWER ADAPTER
27
27 13291-B00-01000 1 HOUSING ASSEMBLY
28 15905-008-01000 1 NOSE
30 13291-002-01000 1 CENTRALIZER F/3-1/2" OK-6 KICKOVER
TOOL

2
1

SECTION A-A

28

Operating Manual 3
 Pt. No. 13291-000-01000
Revision Level -F
3 -1/2” OK-
OK-6 Kickover Tool Revision No. 00
Document 05 MAR 2002
3.0 Handling and Storage Practices

3.0 Handling and Storage Practices should be applied with a non-scarring wrench until
the components are fully made up to the specified
This section includes general guidelines for handling
torque.
assemblies and component parts for slickline
conveyed or gas lift products. More detailed 3.3 Handling & Storage - General
handling guidelines can be found in Supplemental
Inspect all tools when received. Carefully remove
Manual SM-001, “Handling, Storage & Make-Up
packaging bands from the tools. Avoid surface
Guidelines for Tubing Mounted Products”. SM-001 is
damage. During storage or transit, protect all
an optional supplement to this manual, and a
external sealing materials with plastic mesh or other
required supplement to manuals for products that
suitable material to reduce the risk of damage to the
are tubing mounted.
packing seals.
These general guidelines are not intended to
All communication ports (either open holes or a
override common sense or successful proven
control line connection) should be covered or
procedures and practices.
protected using corks, plugs, or threaded caps as
3.1 Thread Protection During Transit may be appropriate.
When transporting threaded products, protect the For storage of gas lift product seats, Schlumberger
threads from physical dents, dings, gouges, and recommends the installation of corks to protect the
environmental or corrosive damage with sealed seating edges. These corks should remain in place
thread protectors or other suitable methods. Threads until the product is assembled. If protective corks are
on components must have adequate protection not available, place a maximum of 10 seats face to
when transported. If parts are to be stored for face in plastic mesh and close the ends.
extended periods of time, or if the parts are to be
Store all tools in a closed, dry, temperature-
moved out of the primary assembly area, rust
controlled environment. Store tools vertically. All
protection and thread protection must be applied.
tools direct from the factory will be painted where
3.2 Thread Make-
Make-up and Torque applicable and corrosion inhibiting fluids will have
been applied. Any equipment returned from the field
During make-up and torque, the jaws (or other
and repaired or redressed must be prepared for
gripping mechanism) of either the tool providing the
storage in the same manner applied when the
torque or the tool serving as back-up should not be
product was originally supplied from the
located around the box thread or other “do not
manufacturer.
wrench” area.
4.0 Application and Operation
Carefully examine both the box and pin for any
damage to the threads, sealing surfaces, and/or The OK-6 Kickover Tool is lowered through the tubing
coating. Some minor surface damage can be until the Kickover Tool is located below the selected
manually repaired. If necessary, consult your local mandrel. The tool string is pulled upward until the
Schlumberger representative. Locating Finger on the Kickover Tool contacts the
orienting sleeve in the top of the mandrel. The
After proper cleaning and uniform application of the
orienting sleeve rotates the Kickover Tool into the
specified thread lubricant, component parts should
proper orientation with the pocket in the mandrel.
be made up by hand as far as possible. Some
The Locating Finger shoulders against the stop in the
connections incorporate seals, such as o-rings, that
slot of the orienting sleeve. Pulling the Locating
are activated during thread makeup. When the seal
Finger upward against the stop in the sleeve forces
is engaged, an increase in the torque is required to
the
overcome the seal resistance. Additional torque

Operating Manual 4

3 -1/2” OK-
OK-6 Kickover Tool
4.0 Application and Operation
Finger Housing and the release plunger assembly to
move downward in relation to the Finger Cage. As
the Finger Housing and the release plunger assembly
move downward, the Locking Set Screw in the Arm
Adapter moves off the release plunger table.
Once the Locking Set Screw is no longer locked by
the Release Plunger, the Kick Spring pivots the Arm
Adapter, the Arm, the Lower Adapter, the running
tool and the valve into the kicked over position. The
tool string is then lowered until the valve contacts
the pocket of the mandrel. When the valve contacts
the pocket of the mandrel, the Lower Detent Plunger
compresses the Detent Spring, allowing the Lower
Adapter to pivot and align the valve with the pocket
of the mandrel. Downward jarring drives the valve
into the pocket. Upward jarring releases the running
tool from the valve. The tool string is then pulled
upward until the Locating Finger again contacts the
orienting sleeve. Upward jarring shears the pin
between the Finger Housing and the Release
Plunger. The Finger Housing moves downward
relative to the Finger Cage, allowing the Locating
Finger to cam into the Finger Housing. As the
Kickover Tool is pulled through the orienting sleeve,
the Arm Adapter contacts the orienting sleeve,
pivoting the Arm Adapter, the Arm, the Lower
Adapter and the running tool back to the running
position. The Kickover Tool is then pulled through the
tubing. The OK-6 pulling tool operates in the same
manner during the pulling operation.
5.0 Running Procedure
1. Verify the valve, latch, Kickover Tool and running
tool are compatible with this mandrel and each
other. Inspect the valve and all accessory tools
to ensure they are in proper working condition.
Redress if necessary.
2. Prior to assembling the kickover tool, accessory
tools and valve to the slickline tool string, review
supplemental manual SM-001, Handling, Storage
& Make-Up Guideline for Tubing Mounted
Products. Ensure the valve is made up wrench
tight, as per SM-001, to the latch. Make up the
running tool and valve onto the Kickover Tool.
Operating Manual
Pt. No. 13291-000-01000
Revision Level -F
Revision No. 00
Document 05 MAR 2002
Make up the Kickover Tool onto the bottom of
the slickline tool string. It is recommended to run
a knuckle joint directly above the Kickover Tool
to facilitate orientation of the Kickover Tool
without turning the complete tool string.
3. Apply Lubriplate 630-AA grease, or equivalent, to
both packing stacks. Lower the tool string into
the tubing until the Kickover Tool is below the
selected mandrel. Refer to well records for the
approximate depth of the selected mandrel.
(Figure 1A- page 9)
4. Raise the tool string slowly through the tubing
until it stops. This indicates that the Locating
Finger rotated around the orienting guide sleeve
and contacted the top of the slot in the sleeve.
5. Put tension on the tool string until the weight
indicator on the slickline unit indicates a weight
approximately 150 lbs greater than the tool string
weight. The Kickover Tool will release and kick
over into position above the mandrel pocket.
6. Lower the tool string slowly until a loss of weight
is registered on the weight indicator. The weight
loss indicates that the Kickover Tool has kicked
and located the pocket of the mandrel. (Figure
1B) No loss of weight indicates that the Kickover
Tool did not release to the kicked over position. If
this occurs, repeat steps 2, 3, 4 and 5.
7. Jar downward until several solid blows are
experienced. The downward jarring drives the
valve and latch into the proper position in the
mandrel pocket. (Figure 1C)
8. After the valve and latch have been properly
installed, jar upward. The upward jarring shears
a pin in the latch and releases the running tool
from the latch and gives the operator a positive
indication that the latch and the valve are firmly
locked in the pocket. The tool string can then be
retrieved from the well. (Figure 1D)
5

3 -1/2” OK-
OK-6 Kickover Tool
6.0 Pulling Procedure
6.0 Pulling Procedure
1. Verify the kickover tool, spacer bar (if applicable)
and pulling tool are compatible with this
mandrel, the installed valve and each other.
Inspect all accessory tools to ensure they are in
proper working condition. Redress if necessary.
2. Make up the spacer bar (if applicable) and
pulling tool onto the Kickover Tool. Make up the
Kickover Tool onto the bottom of the slickline
tool string. It is recommended to run a knuckle
joint directly above the Kickover Tool to facilitate
orientation of the Kickover Tool without turning
the complete tool string.
3. Lower the tool string into the tubing until the
Kickover Tool is below the selected mandrel.
Refer to well records for the approximate depth
of the selected mandrel. (Figure 2A)
4. Raise the tool string slowly through the tubing
until it stops. This indicates that the Locating
Finger rotated around the orienting guide sleeve
and contacted the top of the slot in the sleeve.
5. Put tension on the tool string until the weight
indicator on the slickline unit indicates a weight
of approximately 150 lbs greater than the tool
string weight. The Kickover Tool will release and
kick over into position above the mandrel pocket.
6. Lower the tool string slowly until a loss of weight
is registered on the weight indicator. The weight
loss indicates that the Kickover Tool has kicked
and located the pocket of the mandrel. (Figure
2B) No loss of weight indicates that the Kickover
Tool did not release to the kicked over position. If
this occurs, repeat steps 2, 3, 4 and 5.
7. Jar downward lightly to secure the pulling tool to
the latch on the valve. (Figure 2C)
8. Jar upward. The upward jarring shears a pin in
the latch and releases the valve from the
mandrel. The tool string and valve can then be
retrieved from the well. (Figure 2D)
Operating Manual
Pt. No. 13291-000-01000
Revision Level -F
Revision No. 00
Document 05 MAR 2002
9. If for any reason it is not possible to pull the
valve, heavy downward jarring will shear a pin in
the pulling tool and will release the pulling tool
from the valve. The tool string can then be
withdrawn from the well.
7.0 Required Tools
Qty Description
1 Large Vise
1 Strap Wrenches of Appropriate Sizes
1 Ball Peen Hammer
1 ea. Pin Punches of Appropriate Sizes
1 Drift Pin
1 Spring Compressor
8.0 Recommended Supplies
Cleaning Fluid
Use appropriate non-chlorinated solvents. Since
solvents do not leave an oil film, apply thread and
seal lubricant as specified. Wear rubber gloves
when using cleaning solvents.
Seal Lubricant
Use Dow Corning 55M grease or an equivalent
silicone o-ring lubricant designed to meet the
specifications of MIL-G-4343.
Thread Lubricant
Do not use API-modified thread compound on coated
threads. Use clear grease such as "BG" grease with
HCF, high-temperature, load-bearing (BG Products
Inc., Wichita, Kansas 67211). For non-coated threads,
use a lubricant such as API-modified thread
compound that has demonstrated good anti-galling
properties. Do not use thread lubricant as a seal
lubricant.
9.0 Disassembly Procedure
1. Remove the Button Head Set Screws (1) from the
Centralizing Springs (2) and remove the
Centralizing Springs from the Finger Cage (4).
6

3 -1/2” OK-
OK-6 Kickover Tool
9.0 Disassembly
Disassembly Procedure
2. Place the Kickover Tool in a large vise, gripping
on the lower end of the Finger Cage (4) and the
Locating Finger (5) is on the bottom.
3. Remove the Locking Set Screw (16) from the Arm
Adapter (18).
4. Insert a pin punch into the hole in the lower end
of the Arm (24) and rotate the Arm 90 degrees
from the normal operating position. Align the
hole in the Arm with the hole in the Lower Detent
Plunger (25) and insert the end of the pin punch
through the aligned holes. This operation
removes the spring pressure from the Lower
Adapter (26) by restraining the Lower Detent
Plunger (25) and the Detent Spring.
Warning: No not allow the pin punch holding
the Detent Spring and the Plunger to
become accidentally dislodged. This
compressed spring contains enough
force to eject the Plunger at a rate
sufficient to cause serious injury.
5. Using a pin punch and a ball peen hammer,
remove the Lower Arm Pin (17) from the Lower
Adapter (26) and the Arm (24).
6. Remove the Lower Adapter (26) from the Arm
(24).
7. Position the spring compressor over the Arm (24)
and insert the Lower Arm Pin (17) through the
hole in the spring compressor and through the
one leg of the Arm.
8. Tighten the spring compressor shaft to compress
the Detent Spring (22) enough to allow removal
of the pin punch. Remove the pin punch from the
Arm (24) and the Lower Detent Plunger (25).
9. Loosen the spring compressor shaft until the
compression of the Detent Spring (22) is
completely relieved.
10. Remove the Lower Arm Pin (17) and the spring
compressor.
11. Remove the Lower Detent Plunger (25) and the
Detent Spring (22) from the bore of the Arm (24).
Operating Manual
Pt. No. 13291-000-01000
Revision Level -F
Revision No. 00
Document 05 MAR 2002
12. Remove the Detent Spring (22) from the Lower
Detent Plunger (25).
13. Remove the Socket Head Cap Screw (21) from
the Kick Springs (23). Remove the Kick Springs
from the Arm (24).
14. Using a pin punch and a ball peen hammer,
remove the Upper Arm Pin (17) from the Arm
Adapter (18), the Arm (24) and the Finger Cage
(4).
15. Remove the Arm Adapter (18) and the Arm (24)
from the Finger Cage (4).
16. Remove the T.C. Ball (19) and the Upper Detent
Sleeve (20) from the bore of the Arm.
17. Remove the Housing from the Finger Cage (4).
18. Remove the Lock Ring (15) from the Finger Cage
(4).
19. Rotate the Kickover Tool 180 degrees in the vise.
20. Remove the Set Screw (12) from the Finger Cage
(4).
21. Rotate the Kickover Tool 180 degrees in the vise
to allow the pieces of the sheared Shear Pin to
fall out. A sight hole is provided 180 degrees from
the pipe plug to aid in removing the shear pin
pieces.
22. Remove the Fishing Neck (3) from the Finger
Cage (4).
23. Depress the Locating Finger (5) and push upward
until the Locating Finger is within the Finger
Cage (4).
24. Remove the Finger Housing (10) and the Locating
Finger (5) from the Finger Cage (4).
25. Using a pin punch and a ball peen hammer,
remove the Brass Shear Pin from the Finger
Housing (10) and the Locating Finger (5) and
remove the Locating Finger from the Finger
Housing.
7

3 -1/2” OK-
OK-6 Kickover Tool
10.0 Redress Procedure
26. Remove the Finger Springs (6) from the Locating
Finger (5) by removing the Screws and the Lock
Washers (8).
27. Remove the Release Plunger (14) and the Return
Spring (13) from the Finger Cage (4).
28. Remove the Return Spring (13) from the Release
Plunger (14).
10.0 Redress Procedure
Before preparing the Kickover Tool for service,
ensure that all parts are in good working order, do
not bind or drag and operate freely.
Caution: Shear Pins must be either free cutting
brass (ASTM Specification B16 half
hard) or aluminum alloy 5052 with H38
temper. If the Shear Pins are made of
anything harder, the Kickover Tool could
be damaged or the pins might not shear.
1. Place the Kickover Tool in a large vise, gripping
on the lower end of the Finger Cage (4) and the
Locating Finger (5) is on the bottom.
2. Back out the Locking Set Screw (16) about five
turns to allow positioning the Release Plunger
(14) table under the Locking Set Screw.
3. Using a pin punch inserted into the hole in the
Finger Cage (4) move the table of the Release
Plunger (14) under the Locking Set Screw (12).
4. Pivot the Arm (24) and the Lower Adapter (26)
down into the Housing and hold firmly. Tighten
the Locking Set Screw (16) into the Arm Adapter
(18) until it firmly contacts the table on the end of
the Release Plunger (14).
5. Rotate the Kickover Tool 180 degrees in the vise.
6. Remove the Set Screw (12) from the Finger Cage
(4).
7. Rotate the Kickover Tool 180 degrees in the vise
to allow the pieces of the sheared Shear Pin to
fall out. A sight hole is provided 180 degrees from
the Set Screw to aid in aligning and remove the
Shear Pin.
Operating Manual
Pt. No. 13291-000-01000
Revision Level -F
Revision No. 00
Document 05 MAR 2002
8. Rotate the Kickover Tool 180 degrees in the vise.
9. Insert a new Shear Pin in the shear pin holes in
the Finger Housing (10) and the Release Plunger
(14).
10. Install the Set Screw (12) into the hole in the
Finger Cage (4).
11.0 Assembly Procedure
Prior to assembly, wash all metal parts thoroughly
with solvent and blow them dry with compressed air.
Use a good quality thread lubricant on all threads.
1. Align the holes in the Finger Springs (6) with the
holes in the Locating Finger (5). The Finger
Springs should curve slightly upward away from
the Locating Finger. Install the Lock Washers (8)
and the Screws onto the Finger Springs and the
Locating Finger.
2. Insert the lower end of the Locating Finger (5)
and Finger Spring Assembly , Finger Spring side
first, into the slot in the Finger Housing (10). Align
the shear pin holes in the Locating Finger (5) and
the Finger Housing (10) and install the Brass
Shear Pin into the holes.
3. Insert the upper end of the Release Plunger (14)
into the lower end of the Finger Housing (10) and
orient the table of the Release Plunger 180
degrees from the Locating Finger. Align the
shear pin holes in the Release Plunger and the
Finger Housing and install the Shear Pin into the
holes.
4. Slide the Return Spring (13) over the Release
Plunger (14).
5. Depress the Locating Finger (5) and the insert
the Locating Finger, Finger Housing and release
plunger assembly, Release Plunger first, into the
box threaded end of the Finger Cage (4) so the
Locating Finger extends through the finger slot in
the Finger Cage.
6. Place the Finger Cage (4) in a large vise, gripping
on the lower end of the Finger Cage with the
Locating Finger (5) on the top.
8
 Pt. No. 13291-000-01000
Revision Level -F
3 -1/2” OK-
OK-6 Kickover Tool Revision No. 00
Document 05 MAR 2002

11.0 Assembly Procedure

7. Install the Set Screw (12) into the threaded hole 17. Remove the pin punch from the Arm (24) and the
in the Finger Cage (4). Tighten the screw flush Lower Detent Plunger (25).
with the O.D. of the Finger Cage.
18. Install and tighten the Locking Set Screw (16)
8. Install the Fishing Neck (3) in the upper end of into the Arm Adapter (18) until it firmly contacts
the Finger Cage (4). the table on the end of the Release Plunger (14).
9. Rotate the Kickover Tool 180 degrees in the vise. 19. Align the holes in the Centralizing Springs (2)
with the holes in the upper end of the Finger
10. Install the Lock Ring (15) onto the lower end of
Cage (4) and install the Button Head Set Screws
the Finger Cage (4).
(1).
11. Install the Housing onto the lower end of the
Finger Cage (4).
12. Align the holes in the Kick Springs (23) with the
holes in the upper end of the Arm (24) so the Kick
Springs curve away from the Arm. Install the
Socket Head Cap Screw (21) into the aligned
holes.
13. Align the Upper Arm Pin holes in the Arm
Adapter (18) and the Arm (24) with the arm pin
hole in the lower end of the Finger Cage (4).
Using a ball been hammer, install the Upper Arm
Pin (17) into the aligned holes.
14. Install the following items in this order in the
bore of the Arm (24): T.C. Ball (19); Upper Detent
Sleeve (20), smaller O.D. end first; Detent Spring
(22); and Lower Detent Plunger (25), smaller O.D.
end first.
15. Insert a pin punch into the holes in the lower end
of the Arm (24) and the lower end of the Lower
Detent Plunger (25) to compress the Detent
Spring (22)
Warning: Do not allow the pin punch holding the
Detent Spring and the Plunger to
become accidentally dislodged. The
compressed spring contains enough
force to eject the Plunger at a rate
sufficient to case serious injury.
16. Align the Lower Arm Pin hole in the Arm (24) with
the hole in the Lower Adapter (26). Using a ball
peen hammer, install the Lower Arm Pin (17) into
the aligned holes.

Operating Manual 9
 Pt. No. 13291-000-01000
Revision Level -F
3 -1/2” OK-
OK-6 Kickover Tool Revision No. 00
Document 05 MAR 2002

Sequential Drawings
D rawings

Running Procedure Figures Pulling Procedure Figures

1A 1B 1C 1D 2A 2B 2C 2D

Operating Manual 10
 Pt. No. 13291-000-01000
Revision Level -F
3 -1/2” OK-
OK-6 Kickover Tool Revision No. 00
Document 05 MAR 2002

Operating Manual 11
 Pt. No. 13291-000-01000
Revision Level -F
3 -1/2” OK-
OK-6 Kickover Tool Revision No. 00
Document 05 MAR 2002

Operating Manual 12
Schlumberger has made every effort to manufacture a safe product of the very highest quality and design. This manual is designed to provide
operating personnel with the information necessary to assemble and disassemble, service and maintain this product. The content of this manual
should not be construed as a fixed rule without regard to sound engineering judgement, nor is it intended to supersede or override any state,
federal or local regulations where applicable.
FILL BOX
Schlumberger recommends reading the complete procedure before beginning any operation.
Be sure to note the areas of caution.
 LONG-
LONG -TERM QUALITY AN
ANDD PERFORMANCE MONITORING
MONITORING
Schlumberger Completion Systems maintains a long-term quality and performance monitoring system for all completion
products. In the event of any service difficulty or malfunction, please contact your local Schlumberger representative for
the appropriate reporting form. Send the form and all pertinent information to the following address:
Q.A. Department, Schlumberger -- P.O. Box 14484 -- Houston, Texas 77221

P. O. Box 14484 • Houston, Texas 77221 • Telephone: (713) 747-4000 • Fax: (713) 747-6751 • www.slb.com
Rev. OK-6 Kickover #01A Copyright © 2000 Schlumberger * Mark of Schlumberger