Professional Documents
Culture Documents
Index
1 FACILITY SAFETY
1.1 RULES AND REGULATIONS
1.1.1 Classroom House Rules
1.1.2 Workshop and Well Site Rules
1.1.3 Course Rules
1.1.4 Fire Plan
3 COMPLETION DESIGN
3.1 INTRODUCTION
3.2 WIRELINE RE-ENTRY GUIDE
3.3 TUBING PROTECTION JOINT
3.4 NO-GO LANDING NIPPLE
3.5 PERFORATED PUP JOINT
3.6 LANDING NIPPLE
3.7 PUP JOINT
3.8 CROSSOVER
3.9 MILLOUT EXTENSION
3.10 PACKER
3.11 POLISHED BORE RECEPTACLE (PBR)
3.12 TUBING LANDING NIPPLE
3.13 SIDE POCK MANDREL
3.14 MID-TUBING LANDING NIPPLE
3.15 FLOW COUPLING
3.16 SAFETY VALVE LANDING NIPPLE
3.17 TUBING
3.18 CONTROL LINE
3.19 TUBING HANGER
Wireline Basic
4 XMAS TREES
4.1 INTRODUCTION
4.2 VALVES
4.2.1 Lower Master Valve (LMV)
4.2.2 Upper Master Valve (UMV)
4.2.3 Flow Wing Valve (FWV)
4.2.4 Kill Wing Valve (KWV)
4.2.5 Choke Valve
4.2.6 Swab Valve
4.2.7 Tree Cap
5 WHAT IS WIRELINE?
5.1 INTRODUCTION
5.2 BENDING STRESSES
5.3 RE-SPOOLING
5.4 HANDLING AND STORAGE
5.5 GENERAL SAFETY PRECAUTIONS
5.6 WIRELINE TORSION TESTER
5.6.1 Objective
5.6.2 Procedure
5.6.3 Slickline Operation And Maintenance
5.6.4 Torsion Test Specimen Configuration
5.7 WIRELINE TEST ANALYSIS
5.7.1 Acceptance
5.7.2 Torsion Fracture Analysis
5.7.3 Fracture Classification
5.7.4 General Guidance Notes
Wireline Basic
6 QUICK UNIONS
6.1 INTRODUCTION
6.1.1 Wellhead Adaptor (Tree Adaptor)
6.1.2 Pump-In Tee
6.1.3 Wireline Blow Out Preventor (BOP)
6.1.4 Pressure Testing of BOP
6.1.5 Lubricators
6.1.6 Injection Sub
6.1.7 Cutter Valve
6.1.8 Workover Valve
6.1.9 Stuffing Box
6.1.10 Hydraulic Packing Nut
7 WIRELINE UNIT
7.1 HAY PULLEY AND WEIGHT INDICATOR
7.2 HAY PULLEY
7.3 WEIGHT INDICATOR
7.3.1 Introduction
7.4 COUNTER HEAD
7.5 CAUSES FOR DEPTH DISCREPANCIES
7.5.1 Wireline Angle Correction Factors
7.6 WIRELINE CLAMP
8 POWER PACKS
8.1 ELECTRICAL
8.2 DIESEL
8.2.1 Fault Finding Chart
Wireline Basic
10 GENERAL TOOLSTRING
10.1 PRIMARY EQUIPMENT
10.1.1 Rope Sockets
10.1.2 Stem Types
10.1.3 Knuckle Joints
10.1.4 Power Jars
10.1.5 Mechanical Jars
10.1.6 Accelerators/ Stretch Simulators
10.1.7 Quick Lock System
b) All materials, handouts etc. will be collected and left tidy on your desk at the end of
each day.
• Empty coffee cups and rubbish must be disposed in the bins provided.
b) Wellsite
We must assume the work area is a pipe deck offshore and respect it the same manner.
• All equipment must be rigged up and laid out neatly.
• All oil or diesel spillage must be mopped up immediately using the oil spill
granules or cleaning fluids provided.
• After rigging down the unit, the workbench and tools must be cleaned and
returned to the appropriate storage place and left as you would expect to find it.
c) All downhole tools used will be stripped, cleaned and redressed, if necessary, ready
for the next class.
d) When outside on the Training Well you will always wear the following:
• Hard Hat
• Safety Boots
• Coveralls
• Safety Glasses
• Gloves
• Hearing Protection as required
f) Safety harness
As offshore, all students must wear a safety harness while working any more than 1.5
metres off the ground.
• While rigging the equipment up or down these safety harnesses will be
provided and will be used.
1.1.3 Course Rules
1) Personnel safety is paramount. Always wear Personal Protective Equipment (PPE)
when working outside, in the workshop or wellhead areas.
2) Report all accidents or incidents to your instructor, no matter how trivial they may
seem at the time. Seek medical aid if required. If accidents are not reported,
appropriate actions cannot be implemented to prevent similar future occurrences.
3) No alcohol is to be consumed in the training centre, unless authorised for special non-
training occasions. Any student found under the influence of alcohol will be
immediately expelled from the class and reported to his immediate line manager.
4) Full effort by students is expected on all courses.
5) Random alcohol and/or substance abuse test may be carried out during the term of
the course.
6) PPE and dirty clothes/shoes shall not be worn inside the building i.e. classroom,
recreation area, office, etc.
7) As you are not the only students using the facility, please show respect for others.
No foul language and no obscene materials are allowed.
8) Good housekeeping is required everywhere, including the locker facilities and toilets.
9) You are expected to be in class by 09.00 am each day and you will be allowed coffee
and lunch breaks at the set times. Your course instructor will advise you of these
times.
10) The course register must be filled in each day. The register keeper should deliver it
to the training secretary by 08.45 am.
11) PSL Energy Services operate a no smoking policy within the training centre, however
a designated smoking area is provided for delegates.
SIGNED DATE
2 ORIGINS OF OIL AND GAS
2.1 INTRODUCTION
Petroleum (derived from the Greek ‘Petra’ for rock and the Latin ‘Oleum’ for oil) is
obtained from the fluids contained in underground reservoirs.
The hydrocarbons contained in these fluids have had their origins in the residues of plant
and animal life, which were washed into sedimentary basins and buried through time.
Subjected to abnormal temperature and pressure gradients, the fats and proteins in these
residues are probably decomposed aerobically (without oxygen) in the source rock to form
the hydrocarbons known generically as gas, condensate, or black oil.
The formation of these hydrocarbons is invariably accompanied by volume changes with
high increases in local pressure. These pressure increases probably initiate micro fractures
in the sedimentary rock, thereby allowing the hydrocarbons to migrate along potential
gradients until they surfaced, or were caught in traps.
Most traps are structural anticline or fault traps, which are common to the majority of
sedimentary basins. Three-dimensional containment is established by an impermeable seal
above, around the sides, and by the buoyancy of the hydrocarbons on underlying water.
This section contains a discussion of the Organic Theory of Petroleum, which is the widely
accepted version by the scientific world, with a brief overview of geological structures
which form petroleum reservoirs.
To ensure that a field is commercially viable, the reservoir rock must in addition exhibit
three further essential characteristics:
• Continuity between pore spaces or permeability. There must be some degree of
continuity between void spaces so that reservoir fluids can flow through long
distances under very small pressure gradients
• Hydrocarbons must be of low enough molecular weight and, therefore,
viscosity to allow flow to occur.
• Must have an organic content greater than 1% (the organic content of typical
North Sea hydrocarbon-bearing rock exceeds 7%).
2.3 RESERVOIR DRIVE MECHANISMS
Ideally in an offshore oil field, the hydrocarbons are recovered from the reservoir pore
spaces by exploiting a drive mechanism, precluding the need for artificial methods. Drive
mechanisms have two classifications:
• Internal drive using the internal energy of the reservoir configuration
• External drive, which involves the invasion of the pore spaces by a replacement
fluid.
In general, gas is injected into the crest, and water injection into the base or periphery of
the reservoir. Particular consideration must be given to the quality of the injection fluids,
compatible with existing reservoir fluids, filtered to prevent formation plugging, viscose
which should be significantly higher than formation water, variations in reservoir
permeability, and injection rate. If the injection rate is excessive, the water front may
advance unevenly, thus giving rise to early water breakthrough, or to unstable coning
3 COMPLETION DESIGN
3.1 INTRODUCTION
The example completion selected (refer to Error! Reference source not found.), is an
example of a simple and versatile design.
The equipment used in this completion is in common use and the specific applications and
uses are outlined in the sub-sections below.
Starting with item 25, on the completion schematic (which is the first item to be run in the
hole), there follows a brief description of the use and position of each item of equipment in
the string.
3.8 CROSSOVER
(Item 19)
A crossover is a connector which fits between two different sizes or types of threaded
connections. For instance between 4 ½” to 5 ½” or 3 ½” to 4 ½” tubing, etc.
3.9 MILLOUT EXTENSION
(Item 18)
This is generally a pup joint with a slightly larger ID than the packer bore and provides a
shoulder onto which a packer-plucker can latch during packing/milling operations. This
enables the packer and tail-pipe assembly to be retrieved during the same run as the milling
operation.
3.10 PACKER
(Item 17)
The packer in the example is a hydraulic type set permanent packer, which is installed on
the production string. It isolates the producing zone from the tubing/casing annulus. This
protects the production casing from well pressure and corrosive fluids maintaining its
integrity over the life of the well.
The other common type of safety valve used is the tubing retrievable type safety valve.
This valve is installed as a component of the tubing string and also requires a control line
for operation from surface.
3.16 TUBING
(Item 2)
Tubing is the flow conduit for the produced fluids. It is manufactured in lengths, termed
joints, of approximately 30 to 35 feet long.
The tubing connects all of the other completion components together from the re-entry
guide to surface.
3.17 CONTROL LINE
(Item 1)
This is normally a 1/4 inch OD Monel or stainless steel tubing, connected between the
safety valve nipple (or tubing retrievable valve) and the tubing hanger. The control line is
secured to the tubing by clamps (these may be Steel or Plastic). It is the conduit used for
the supply of hydraulic pressure from the surface control panel to the safety valve.
4.1 INTRODUCTION
A Xmas tree is an assembly of valves and fittings used to control the flow of wellfluids at
surface and to provide access to the production tubing. The Xmas tree is essentially a
manifold of valves which is installed as a unit on top of a tubing head upper flange, or
adapter flange, of a wellhead; Figure 4.1.
4.2 VALVES
Typically, from bottom to top, a Xmas tree will contain the following valves:
The master valve, as its name implies, is the most important valve on the Xmas tree. When
closed this valve contains well pressure and should only be used for safety and isolation
purposes and never should be used as a working valve.
In moderate to high pressure wells, Xmas trees are often provided with two master valves,
the upper of which is furnished with a valve actuator system for automatic or remote
controlled operation (surface safety valve). This is often a regulatory requirement in sour or
high pressure wells.
The UMV is a surface safety valve and is normally connected to the emergency shutdown
(ESD) system.
On moderate to high pressure wells, two production wing valves are installed, one manual
and the other equipped with a valve actuator.
Figure 4.1 - Xmas Tree Valve System
4.2.4 Kill Wing Valve
• Application:- To permit entry of kill fluid into the completion string and also
for pressure equalisation across tree valves, e.g. during wireline operations or
prior to the removal/opening of a sub-surface safety valve.
• Operation:- Manual.
Kill fluid is a high density fluid designed to overcome and control formation pressures in
the event of an emergency or, if for any reason it is necessary to remove the Xmas tree
from the wellhead.
This valve may be of the fixed or adjustable type. It is the only valve in the Xmas tree that
is used to control flow.
NOTE: All other valves used on Xmas trees are invariably the gate valve type
providing full bore access to the well i.e. the valve must be operated in the
fully open/fully closed positions.
The swab valve is the uppermost valve on the Xmas Tree. In combination with a wireline
lubricator, refer to Figure 4.2, it allows the running of wireline tools, instruments, and other
equipment into the well, under pressure.
4.3 XMAS TREE CAP
• Application:- Provides the appropriate connection for the wireline lubricator.
• Installation:- Directly above the swab valve.
The Xmas tree cap normally incorporates a quick union-type connection, which should be
capable of supporting the lubricator for wireline work. The ID should permit the running of
wireline equipment compatible with the tubing size.
CAUTION: Always ensure that swab valve is closed and that pressure is fully bled
off before attempting to remove the Xmas tree cap.
NOTE: The Xmas tree should have a rated working pressure greater than the
closed in tubing head pressure of a well.
All Xmas tree valves and components must, at minimum, meet API Spec. 6A -
Specifications for wellhead equipment, which specifies all essential dimensions,
pressure/temperature ratings, material properties and composition, and testing procedures.
The throughbore of a Xmas tree is specified by API and is generally 1/16 inch larger than
the tubing ID.
Figure 4.2 - Wireline Surface Equipment
5 WHAT IS WIRELINE?
5.1 INTRODUCTION
Through all stages of drilling, testing, completion and production, wireline procedures will
be used extensively for work-over, data gathering and operational requirements. Modern
wireline techniques and equipment have developed and improved enormously as the whole
oil industry itself has developed.
Originally, wireline was conceived as an early method of determining the depth of a well
accurately, by lowering a flat section, graduated steel tape into the well from a hand-
operated reel.
As depths increased, the difficulties associated with this technique grew until it was no
longer safe or practicable. The tape was replaced by a circular section of slickline or
measuring line, which allowed superior sealing properties when the survey was performed
under well pressure.
The line was marked in equal increments and calibrated measuring wheels introduced.
These ‘Veeder Root’ counters are very similar to those in use today. Larger diameter lines
were introduced as new demands on the line, such as removal of deposits, installation and
removal of flow control devices were made. The grade of solid steel line has progressed to
the modern line in use today of +25,000 ft. length and extremely high tensile strength.
Downhole equipment was now being designed with the greater wireline capability in mind.
This equipment included tubing plugs, to enable the tubing to be run and pulled under
pressure, bottom hole chokes for gas wells to prevent freezing of surface flow lines caused
by choking at the surface, running straight hole survey instruments, known as ‘sypho’ and
operation of the first regulated gas lift valve, known as the Nixon valve. The Nixon valve
was opened by upward movement of the slickline, controlled at the surface by timing
devices. As the wireline was pulled upward, tools attached to the lower end opened the
valve, allowing the gas to enter the tubing from the annulus. This early method of gas lift
operations was followed by gas lift valves which could be removed and repaired or
adjusted and reset by the use of wireline tools.
The wireline winch unit has developed from a hand-operated reel or motor, driven from the
rear axle of a car, to the modern skid-mounted, self-contained module, driven electrically,
mechanically or hydraulically and fully equipped with tools and wellhead equipment to
safely service gas or oil wells under pressure.
Wireline may be referred to by a number of names. Solid single strand line may be
described as:
• Slickline
• Wireline
The sizes of solid wireline in most common uses are: 0.108ins and 0.125ins diameter, and
are obtainable from the drawing mills in one-piece standard lengths of 18,000, 20,000,
25,000 and 30,000 ft.
The most popular material for wireline is improved plough steel (IPS), because of its high
ultimate tensile strength, good ductility, and relatively low cost. Experience indicates that
improved plough steel usually performs better than the more expensive special steel lines,
even in corrosive conditions - although then it must be used with an appropriate inhibitor
(e.g. Servo CK352 or CK356). For Sweet Wells IPS can be used with inhibitor for high
loads and long service. For Sour Wells IPS can be used with inhibitor for high loads and
short operating time.
When selecting or operating with wireline, various factors, such as the following, have
been considered:
• Physical properties
• Resistance to corrosion
• Effect of bending
• Total stress
• Care and handling.
Due to the H2S content of many wells special materials such as 0.108 ins NITRONIC-50
manufactured by Bridon Wire, or stainless steels are used. Although these are not as strong
as IPS, they have an excellent resistance to H2S corrosion.
Refer to Expro Wireline Operational Guidelines for further information.
The following table shows the relative strengths of IPS. (Improved Plough Steel) wire and
H2S resistant alloy wirelines: General Comparison of Grades.
Note: To minimise the effect of bending stresses on the wireline, 50-100 ft. is
normally cut and discarded every time a new rope-socket is tied. This
action will subject a different part of the wireline to bending stresses.
5.3 RE-SPOOLING
The life span of any wireline can be extended by using correct spooling procedures. The
new wire should be spooled on to the unit drum with 250-400 lbs strain on it. Five to seven
bedding wraps of carefully aligned wire are recommended to provide a firm base. This also
indicates during subsequent wireline operations that only a small amount of wire remains
on the drum.
Correct procedures for spooling new wire on a reel are shown overleaf to minimise stress
in the line.
Correct Method
Incorrect Method
Damage and abuse may not always be obvious, or the significance be appreciated, and
effects are cumulative. There are three main categories:
• Mechanical damage
• Corrosion
• Wire winding practice.
These are summarised in the following table under fault, cause, result and correction.
5.6.1 Objective
To measure the number of twists an 8 ins long sample piece of wireline can withstand
before breakage occurs. Recording these results in a log allows a performance curve to be
drawn showing the lifespan of a wireline in relationship to it's usage. This highlights the
current em-brittlement in a line prior to carrying out further wireline operations.
5.6.2 Procedure
1) Pull approximately 50 ft of wire from the drum, cut a small length and prepare a
specimen (see specimen configuration). See Figure 5.3.
2) Place the specimen through the jaws of the tester. Set the jaws at the appropriate
marks which provide the wire gauge length of 8 ins. between the jaws.
3) Tighten down the Allen holding screws sufficiently to hold the wire in place during
the test. See Figure 5.4.
4) Close the tester lid and secure the latch. See Figure 5.2.
5) Rotate the handle at a constant rate of approximately 60 turns per minute (60 rpm)
until the wire parts. Count and record the number of turns taken to part the wire and
if the total of rotations is not a whole number, round up if the part rotation is equal to
or greater than a half turn.
6) Unlatch and open lid, (caution – wire will be hot), remove the wire ends from the
jaws and inspect for a lean shear (see fracture analysis). Record the number of turns
or rotations into the log book and any relevant information from the analysis.
7) The torsion test should be carried out at the start of any wireline operations and
thereafter every time a new rope socket connection is made. If the number of
rotations is less than operators or manufacturers guidelines, refer to wireline test
analysis.
8) The torsion test recordings should be entered into the log book along with the other
wireline history.
Ductility Tester
TORSION REQUIREMENTS OF THE API-9A SPECIFICATION
Nominal Wire Diameter 0.092 0.108 0.125
Minimum Number of Twists in 8” 23 19 17
Table 5.5
The above chart is only for comparison purpose. In real life conditions wire would
probably last much longer.
5/8"
10 1/4"
The reasons for selecting a wire sample of this configuration is that, in conjunction with the
fixed machine dimensions, a constant test gauge length of 8 ins. is always achieved
between the jaws of the machine when the wire sample is clamped in position which
ensures accurate testing and compliance with Section 3.10 of the API 9A specification.
The purpose of the right angled bends, formed on each end of the wire test piece, are to
prevent slippage of the wire in the jaws during rotational twisting. This technique permits
the use of flat-faced jaws, which minimise the likelihood of invalid tests due to sample
damage and jaw failures.
5/8"
8"
10 1/4"
Grade 2 Fractures
Although containing a square-ended
break, a grade 2 sample primary fracture
may be slightly stepped. Figure 5.7.
Secondary helical fractures may be
present and slight spiral splitting may also
be in evidence.
This type of primary fracture is usually
associated with a lower number of turns
before failure.
6.1 INTRODUCTION
The connections used to assemble the lubricator and related equipment are referred to as
Quick Unions. They are designed to be quickly and easily connected by hand.
The box end receives the pin end, which carries an O-ring seal. The collar has an internal
ACME thread to match the external thread on the box end. This thread makes up quickly
by hand and must be kept clean. The O-ring forms the seal to contain the pressure and
must be thoroughly inspected for damage and replaced if necessary. A light film of oil or
grease on the pin and O-ring helps in the make up of the union and helps to prevent cutting
of the O-ring. A coating of light oil may be used on the threads (not grease). Pipe
wrenches, chain tongs or hammers must never be used to loosen the collar of the
union. If it cannot be turned by hand, all precautions must be taken to make sure that the
well pressure has been completely released.
Figure 6.1 – ‘O’ Ring Seals
NOTE: In general, unions that cannot be loosened easily by hand may indicate
that pressure may be trapped inside. Ensure that all pressure is released
“before” unscrewing the union.
NOTE: Before making up quick unions the ‘O’ ring and threads should be
checked.
The collar of the union will make up by hand with the pin end, when the O-ring has been
shouldered against the box end. When the collar bottoms out, it should be backed off
approximately one quarter turn to eliminate any possibility of it sticking due to friction
when the time comes to disconnect it.
Rocking the lubricator to ensure it is perfectly straight will assist in loosening the quick
union. Make sure that tugger lines and hoists are properly placed to lift the lubricator
assembly directly in line over the wellhead.
Otis and Bowen manufacture the two most common types of quick union. See Figure 6.2.
Internal Difference
Otis has internal angles in the box, Bowen has a straight shoulder.
Quick Union Threads Per Max. Working H2S Inside Dia. Seal Dia. Collar Dia.
Thread (ins) Inch Pressure (psi) Service (ins) (ins) (ins)
5.000 4 5,000 Yes 2.500 3.500 5.77
5.750 4 10,000 Yes 3.000 4.000 7.02
6.000 4 5,000 Yes 4.000 4.875 6.75
6.500 4 5,000 Yes 4.000 4.750 7.52
6.500 4 10,000 Yes 3.000 5.138 7.52
8.250 4 5,000 Yes 5.500 6.188 9.52
8.375 4 10,000 Yes 4.000 5.250 9.55
8.375 4 5,000 Yes 6.375 7.500 9.77
9.000 4 10,000 Yes 5.000 6.750 10.52
9.500 4 5,000 Yes 6.375 8.000 10.52
11.500 4 10,000 Yes 6.375 8.250 13.02
Table 6.1 - Standard Otis Quick Union
Quick Union Threads Per Max. Working H2S Inside Dia. Seal Dia. Collar Dia.
Thread (ins) Inch Pressure (psi) Service (ins) (ins) (ins)
4.750 4 5,000 Yes 2.500 3.750 6.02
5.500 4 x 2 st 5,000 Yes 3.000 4.375 6.34
6.312 4 10,000 Yes 3.000 4.375 7.52
6.000 4 x 2 st 5,000 Yes 3.000 4.875 6.77
8.250 4 x 2 st 10,000 Yes 4.000 6.000 9.46
7.000 5 5,000 Yes 4.000 5.250 7.77
8.250 4 x 2 st 5,000 Yes 5.000 6.750 9.52
8.875 4 x 2 st 10,000 Yes 5.000 6.500 10.40
9.875 4 x 2 st 5,000 Yes 6.375 8.000 10.90
Table 6.2 - Standard Bowen Quick Unions
The Pump-in Tee, can be placed between the Wellhead adapter and the wireline BOP.
Therefore, Quick Union sizes and pressure ratings must be compatible with all surface
equipment.
Pump-in Tees may be required as part of a wireline rig-up. By connecting a kill-line to the
Chicksan/Weco connection, the well can be killed in an emergency situation. The line can
also be used to pressure test or release pressure from the surface equipment.
NOTE: On some locations, the pump-in tee will be part of the wellhead adapter.
3.142 x 72
=
4
= 38.48 in2
F =PxA
= 1000 (Piston Pump Pressure) x 38.48 (Piston Area)
= 38,480 lbs per Ram/Piston
38.480
= 2240 = 17.17 Tons Per Piston
At this pressure, damage can occur to the stem, keyways and possibly guide inserts.
NOTE: Keep the Piston Pressure to a minimum. (Do not exceed operating
pressure)
WARNING: Since they are such a vital component controlling the safety of the well,
it is important that bop's are regularly pressure and function tested.
tests must be carried out prior to transport offshore, before each new
wireline operation, and after any redress or repair of the bop.
t) Use of BOPs
• To enable well pressure to be isolated from the lubricator when leaks develop
etc. without cutting wire by closing the master valve.
• To permit assembly of a wireline cutter above the rams.
• To permit dropping of wireline cutter or cutter bar.
• To permit "stripping" of wire through closed rams though only when absolutely
necessary.
u) Description of Operation
A mechanical or hydraulic force is applied to close the rams to seal against well pressure.
The sealing elements are arranged so that the differential pressure across them forces them
closed and upwards, assisting in the sealing action.
v) Equalising Valve
Permits equalisation of pressure from below the closed rams, after bleed off of the
lubricator. The equalising valve must be opened and closed prior to use.
Check that the equalising assembly is not inverted and that the Allen screw is towards the
bottom of the BOP.
Figure 6.5 - Wireline BOP
6.2 WIRELINE BOP
6.2.1 Pressure Testing Of Wireline BOP
Prior to BOP being used in operations they must first be fully function tested and pressure
tested.
Function testing
1) Ensure BOP rams are in the fully open position
2) Drift BOP with the appropriate size drift
3) Close BOPs, visually confirm BOP s are closed
4) Re-open BOPs
Pressure testing
1) With the BOPs installed (on test stump or rig-up)
2) Close BOP rams
3) Open the equalising valve on the BOP and fill with test fluid to purge the air from the
system then close the equalising valve
4) Low pressure test from below to required test pressure and hold for 3 minutes
5) High pressure test and hold for 15 minutes
6) Bleed pressure to zero
7) Open equalising valve prior to hydraulically opening the rams
Maintenance
Maintenance must be carried out on a regular basis, or after every time a BOP has been
operated against wire.
BOPs must be fully stripped down and all seals and sealing faces inspected for damage.
Any damaged seals must be replaced, on completion of maintenance BOP must be function
tested and pressure tested.
w) Description
A lubricator allows wireline tools to enter or be removed from the well under pressure.
The lubricator is a tube of selected ID and can be connected with other sections to the
desired length by means of "quick unions".
The following factors govern the selection of lubricators:
• Shut-in wellhead pressure and well fluid
• Wireline tool diameter
• Length of wireline tools.
The bottom lubricator section normally has one or more bleed off valves installed; a
pressure gauge can be connected to one of the valves to monitor pressure in the lubricator.
If the lubricator has no facility to install valves then a "bleed off sub", a short lubricator
section with two valves fitted should be connected between the BOP and lubricator.
NOTE: The minimum length of the lubricator must be longer than the maximum
length of the toolstring to be run/pulled.
x) Construction
Quick unions are used to connect the lubricator sections together and to secure them to the
BOP. In general Carbon or Manganese Steels are used to manufacture components for
pressure ratings up to 15,000 psi. For sour service (H2S), the steel is manufactured to a
controlled hardness per NACE (National Association of Corrosive Engineers)
specifications. The materials are heat treated so that they are safer since H2S embrittles
metal and causes stress cracking.
All lubricators must have full certification from the manufacturer or test house.
A standard colour code identifies different pressure ratings of lubricator. This code is only
standard for each company and is not an industry standard. (Colours may vary from
company to company).
Figure 6.6 – Lubricators
e.g. Basic colour of surface equipment Blue, with a band of following colour:
Pressure Rating Band Colour
1000 psi Silver
1440 psi Yellow
5000 psi Red
7500 psi Brown
10,000 psi Black
15,000 psi Purple
Sour Service Green
Table 6.3 – Standard Colour Codes
6.3.1 Injection Sub
An injection sub; see Figure 6.7, resembles a short lubricator section with quick union
connections at either end.
The injection sub should be installed immediately below the stuffing box in the surface rig-
up. A check valve is installed in the body of the injection sub as part of the injection line.
The purpose of the check valve is to contain well pressure in the event of hose failure and
must be in working order.
The injection sub is used to introduce fluids into the lubricator during wireline operations
to counteract one or more of the following :
• Corrosive environments (e.g. H2S).
• Hydrate formation (glycol injection/methanol injection).
• Dry gas conditions.
Application
The valve is installed on the wellhead prior to performing wireline or coiled tubing
operations, and in an emergency, is closed instead of the master valve.
The valve is normally used as a self-contained unit, with a dedicated accumulator, but may
also be incorporated as part of a well service control system. (Well control – See section
10).
FEATURES BENEFITS
Compact Design Allows safe installation when wellhead access
is restricted.
Cut and seal capability Automatic containment of well pressure, once
the cut is made and the valve is closed.
Replaceable cutter inserts Reduced maintenance costs with quicker
turnaround time during redress.
T-Seal Technology Improved seal life with lower frictional losses.
4140 H2S Service Ball H2S Service as per NACE.
Table 6.4 – Cutter Valve Features
Application
The valve is placed onto a quick union connection, usually during a work over or fishing
operations and can be closed in an emergency i.e. the well fluids coming back on line
during a work over.
6.6 STUFFING BOX
The stuffing box is a sealing device connected to the top of the lubricator sections. It allows
the wireline to enter the well under pressure and also provides a seal should the wireline
break and be blown out of the packing. The stuffing box will cater for all sizes of slickline
but the size of the wire must be specified to ensure the correct packing rubbers, upper +
lower gland, and BOP are installed.
If the wireline breaks in the well, the loss of weight on the wire at surface allows well
pressure to eject the wire from the well. To prevent well fluids leaking out the hole left by
the wire, an internal blow out preventer plunger is forced up into the stuffing box by well
pressure and seals against the lower gland.
A packing nut and gland located at the top of the stuffing box can be adjusted to tighten the
packing and lubricate the wireline. Hydraulic controlled packing nuts are available to ease
operation should the packing require to be tightened during wireline operations.
There are a variety of stuffing box packing materials available to suit well conditons and
need to be selected accordingly.
For slickline operations the top sheave is normally an integral part of the stuffing box, this
reduces the rig up equipment required and the large 10 or 16 inch sheaves can handle the
larger OD wire with less fatigue and breakdown.
Wireline sealing devices fulfil one of two functions:
• Pressure containment (sealing)
• High pressure containment on braided line.
For solid wirelines, only pressure-containing stuffing boxes are utilised. The standard
stuffing box is available in 5000 psi and 10,000 psi pressure ratings. Higher pressure
ratings are now also available.
The essential function of the wireline stuffing box is to ensure containment or sealing off
around solid wirelines, whether stationary or in motion, at the upper end of the lubricator
during wireline operations. In addition, most stuffing boxes contain a BOP plunger which
seals off flow in the event that the wireline breaks and is forced out of the packing section.
A swivel-mounted (360 free movement) sheave wheel and guard are fitted to the top half of
the stuffing box. The wheel is positioned so as to maintain the passage of the wire through
the centre of the packing rubbers.
The sheave guard on the stuffing box is designed to stop wire jumping out of the groove in
sheave when jarring.
6.6.1 Stuffing Box Re-Packing Procedure
1) Place stuffing box in a Baker vice and secure on main body.
2) Remove hydraulic/manual packing nut.
3) Use correct packing pulling tool to remove all of the packings from the packing
gland. All of the packings should be counted and replaced.
4) The plunger stop, plunger and lower gland should be removed and checked for wear
and replaced if worn.
5) The same number of packings should be selected; the type of packing will be decided
by well conditions.
6) A length of the wire should be taken (3 to 4 foot) and indents made by the wire
cutters should be made approx ¼” apart. These marks are for ‘reaming’ the packing
before it’s placed inside the packing bore.
7) Carefully place the selected packings on to the wire, one at a time. Note:- the end of
the wire can be filed in to a point to assist the packings on to the wire. Gloves and
glasses should be worn at all times and care taken with the wire.
8) Once all the packings are on the wire, one packing at a time should be rubbed or
reamed over the indents to size the packings to the correct size. Packings should
move easily on the wire once it has cooled. Note:- the wire and packings can cause
burns to the hands when reaming is taking place.
9) The lower gland should be replaced before starting to repack the packing gland.
10) Once all the packings are reamed they should be removed from the wire and placed
into the packing gland of the stuffing box. The assistance of brass shear stock can be
used to help loading of the packings. Care should be taken not to damage any of the
packings.
11) The hydraulic/manual packing nut should have been checked and any worn parts
replaced.
Figure 6.8 - Stuffing Box
6.7 HYDRAULIC PACKING NUT
The hydraulic packing nut assembly is designed for a standard wireline stuffing box to
allow remote adjustment of the packing nut. This method is a safe and convenient way of
regulating the packing nut, and is made by means of a hydraulic hand pump and hose
assembly from a ground position.
y) Benefits
• The need for a man to climb a lubricator is eliminated.
• The hand pump is positioned away from the nut itself, and possible escaping
well fluid.
z) Operation
The hydraulic packing nut assembly includes a piston which has a permissible travel of 0.4
ins enclosed in a housing. The housing has a NPT connection for a hydraulic hose.
The area above the piston is arranged so that when hydraulic pressure is applied to this
area, the piston is forced downward against the force of the spring. The downward action
of the piston is transmitted to the upper packing gland causing the stuffing box packing to
be squeezed around the wireline, sealing off well fluids within the stuffing box. Care must
be taken that the minimum hydraulic pressure is used to seal the wire. (Overpressuring will
cause premature wear on the stuffing box packing.)
Figure 6.9 - Hydraulic Stuffing Box
7 WIRELINE UNIT
The wireline winch has progressed from a hand-operated reel, driven by a belt and
propelled by a pulley attached to the rear axle of a car or pick-up to the present day
truck/skid mounted units. Today's wireline operations are often complex and demanding
with wireline work being carried out at ever increasing depths. To meet these demands, the
modern wireline unit has been developed to provide increased power and transportability
while meeting strict safety requirements.
A wireline winch is used as the means of lowering and raising toolstrings in wells that
require wireline servicing.
A winch will consist of these major assemblies:
• Wireline Drum
• Controls
• Combined Winches / Power Pack
The drum assembly can be single or double, the double drum offering the facility of
running two sizes of wireline from one winch e.g. 0.108 slickline and 3/16 ins braided line
or 0.108 ins slickline and 7/32 monoconductor, for electric line operations etc. A wireline
measuring head is installed as part of the unit assembly; head design will be dependent on
wire diameter and type.
The most common found power units to drive wireline winches are diesel powered
hydraulic systems. Electrically powered winches are also used in some areas. (Both of
these power packs are discussed later in this Section). Available hydraulic power must be
sufficient to support lengthy jarring operations; the unit has to be compact for offshore
locations and satisfy zoning regulations for hazardous area use. The power pack and winch
may be combined into one unit, or separate components may be utilised which require the
connection of hoses to complete the hydraulic circuit.
Regardless of winch design, certain basic controls are common to all types of unit.
Additional controls and instrumentation are installed to ease winch operation and will be
dependent again, on the type of unit used.
Basic controls/instruments are:
• Drum brake - to keep drum stationary or used when jarring.
• Direction lever - to select rotation direction of drum.
• Gear Box - to select speed of drum rotation. (usually 4 gears)
• Hydraulic control valve (double A valve) - to control speed of drum rotation.
• Weight indicator - to measure strain on wireline.
• Counter/Odometer - to indicate wireline depth.
Many wireline winches are equipped with a spool-off and cat-head assembly. Hydraulically
operated, this provides a facility to spool wire off or onto the wireline drum.
Figure 7.1 - Modern Self-Contained Wireline Unit
Figure 7.2 - Wireline Unit Controls
7.1 HAY PULLEY AND WEIGHT INDICATOR
bb) Maintenance
Always check the shackle connection and the swivel for wear and tear and replace any
worn parts as the connection is subject to high shock loading and the pulley can cause
severe injuries if it breaks loose.
7.3 WEIGHT INDICATOR
7.3.1 Introduction
cc) Description
Weight indicators are instruments which measure the tension placed on the wireline at the
surface. There are various types but all are either hydraulic or electronically operated. The
weight indicators commonly used are :
• The Martin Decker with the tree mounted load cell
• The unit-mounted electronic type as used in the K winch.
A different Martin Decker weight indicator is used for 3/16 ins. line because of the higher
pull which can be exerted. The load cell for this instrument has a smaller cross-sectional
area in the diaphragm and is matched to the higher range dial (gauge). The gauge load cell
cannot be interchanged.
Maximum loading(standard) = 2000 lbs (888 DaN)
3
/16 ins Unit = 4000 lbs (1777 DaN)
ee) Filling with Hydraulic Fluid
Fluid loss can occur due to leaks or punctured hose etc. and occasionally the system needs
to be refilled.
1) The fluid pump is connected to the filling port at the gauge manifold and the bleed
off screw in the load cell loosened.
2) With the pump chamber full of hydraulic fluid and the hose laid out fully, the pump
is slowly stroked pumping the fluid into the system.
3) Check the bleed off port for returns and if there is any air in the system. Keep load
cell higher than gauge to allow any air in the system to rise and escape through bleed
off port.
4) Pump until the returns have no air and tighten up the bleed screw.
5) Pump some more fluid to get a one inch load gap.
6) Open the bleed screw and bleed back the load gap to 3/8 ins if using 50' of hose (1/2
ins if using 100' of hose).
7) Remove the pump and install the filler plug.
8) Check the correct reading of the gauge against a tensiometer or another weight
indicator.
NOTE: Before picking up any weight across the load cell, the indicator should be
reset to zero.
7.4 MEASURING WHEEL
The purpose of the measuring wheel is to indicate accurately the length of wire passing
through it. It is set to zero with the tool at the wellhead, and therefore measures the depth of
the tool in the well.
The main component of the counter is an accurately machined grooved sheave around
which the wireline is normally wrapped once. Contact of the wireline with this measuring
wheel is maintained by the tension in the wireline and by two adjustable pressure wheels
machined to fit into the groove of the measuring wheel. The wheel is attached, either
directly to the axis of a digital meter (odometer) or by means of a flexible drive, permitting
location of the meter on the panel inside the cabin of the wireline unit.
For braided lines, straight line type measuring devices, such as those manufactured by
Mathey, Bowen, Gearhardt Owen and Otis are utilised. Alternatively, the measuring wheel
on the Halliburton type head can be changed and the 3/16 ins line run straight through the
head and not wrapped around the wheel.
Care should be taken to ensure that the correct path for the line round the measuring wheels
is selected to avoid reverse bending the wire.
The measuring device is normally mounted on moveable supports so that it can move
laterally, guided by the operator as the wire is spooled onto or from the drum. This is
controlled with a handwheel inside the cab through a spindle and chain arrangement.
A measuring wheel exists for each wire diameter and may be calibrated in feet or meters.
When changing the diameters of wire it is only necessary to change the wheel and pressure
wheels which are supplied in matched sets.
Prior to threading the wire through the counter, check that the counter wheel is free to
rotate and that the odometer is recording - this is especially important when there is a
flexible connection to the odometer in cab. Also check for wear in the counter rim and
pressure wheels.
Quick check for depth meter (counter): 8" wheel - 2 ft = 1 revolution
16" wheel - 4 ft = 1 revolution
To interpolate odd number angles not shown on the following chart calculate according to
above formulae the resultant of the angle one degree less and one degree more than the
angle desired and split the difference. (Figures provided by Martin Decker, Aberdeen).
Included Line By Resultant Included Line By Resultant
Angle Of Load Constant Angle Of Load Constant
0 2.00000 92 1.38932
2 1.99970 94 1.36400
4 1.99878 96 1.33826
6 Multiply 1.99726 98 Multiply 1.31212 To Get
8 Line 1.99512 To Get 100 Line 1.28558 Resultant
10 Load 1.99238 Resultant 102 Load 1.25864
12 By 1.98904 104 By 1.23132
14 1.98510 106 1.20362
16 1.98054 108 1.17556
18 1.97538 110 1.14716
20 1.96962 112 1.11838
22 1.96326 114 1.08928
24 1.95630 116 1.05984
26 1.94874 118 1.03008
28 1.94058 120 1.00000
30 1.93186 122 0.96962
32 1.92252 124 0.93894
34 1.91260 126 0.90798
36 1.90212 128 0.87674
38 Multiply 1.89104 130 Multiply 0.84524
40 Line 1.87938 To Get 132 Line 0.81348 To Get
42 Load 1.86716 Resultant 134 Load 0.78146 Resultant
44 By 1.85436 136 By 0.74922
46 1.84100 138 0.71674
48 1.82708 140 0.68404
50 1.81262 142 0.65114
52 1.79758 144 0.61804
54 1.78202 146 0.58474
56 1.76590 148 0.55128
58 1.74924 150 0.51764
60 1.73206 152 0.48384
62 1.71434 154 0.44990
64 1.69610 156 0.41582
66 1.67734 158 0.38162
68 1.65808 160 0.34730
70 1.63830 162 0.31286
72 1.61804 164 0.27834
74 1.59726 166 0.24374
76 Multiply 1.57602 168 Multiply 0.20906
78 Line 1.55430 To Get 170 Line 0.17430 To Get
80 Load 1.53208 Resultant 172 Load 0.13952 Resultant
82 By 1.50942 174 By 0.10468
84 1.48626 176 0.06980
86 1.46270 178 0.03490
88 1.43868 180 0.00000
90 1.41422
Table 7.1 – Wireline Angle Correction Factors
7.6 WIRELINE CLAMP
The clamp is used to hold the wire while raising or lowering the lubricator and can be
utilised during fishing operations.
Clamps must be kept clean and dry to allow maximum grip on the wire.
The clamp is employed when it is necessary to clamp the wire and to hold the toolstring in
position, the tension from the unit to be slackened off during rigging up/down or on
operations where the tools are to be left in the well. It is also used in fishing operations to
engage a wireline which has parted above the BOP or stuffing box.
The clamp has grooves in the clamping jaws which grip the wire without crushing it,
assisted by a spring. It is usually attached to the lubricator by a clamp which is bolted
around the base of the bottom section of lubricator.
Care must be taken when placing the clamp on the line not to kink the wire. This can result
in a weak point or cause the line to stick in the stuffing box.
8.1 ELECTRICAL
The power pack discussed in this section is the Zone 1, 75 HP, electric/hydraulic type. This
power pack is an all steel construction skid mounted unit with detachable crash frame. Four
lifting points are provided with a safe working load of 2 tons. The heavy duty frame is
fitted with removable protection side panels for easy access and maintenance.
Most operators use diesel power packs but electrical power packs are used in some areas.
Electrical power packs are required to be intrinsically safe (i.e. spark-proof) and can be
used in Zone 1 operations. Zone 1 is an area around the wellhead which is restricted to
intrinsically safe equipment.
Electrical power packs are simple to operate and maintain. However, care must be taken to
ensure that the power pack is connected to the correct power source. When the power pack
has been connected, the direction in which the motor is running must be checked.
Little maintenance is required on electrical power packs. The hydraulic oil and the suction
strainer must be checked regularly.
NOTE: Before starting the electric pump, the hydraulic system must be looped or
connected to the wireline unit.
NOTE: The power pack shall be positioned and only operated in areas
designated as safe, in accordance with IP “model code of safe practice in
the petroleum industry”.
Figure 8.1- Electrical Power Pack
8.2 DIESEL POWER PACKS
Diesel engines are used because they are reliable. They can be made to function more
safely in hydrocarbon hazardous areas (no spark plugs, contact breakers, distributors etc.)
and the exhaust can be fitted with an efficient spark arrestor. Also diesel fuel is widely
available offshore, whereas petrol is normally not allowed. In the unlikely event of engine
problems, the following fault finding tree should lead you quickly to the fault. Diesels are
simple, they require only fuel and compression to operate.
All units have safety systems fitted to the diesel engines which limits surface temperature
to below 200°C. (In the event of high exhaust or water temperature, automatic shutdown
will occur.) Overspeed shutdown is also used to prevent over-revving. The engines also
breathe through a special flame trap.
8.2.1 FAULT FINDING CHART
Fault Possible Cause
Low crank speed 1,2,3,4
Will not start 5,6,7,8,9,10,12,13,14,15,16,17,18,19,20,22,31,32,33
Difficult starting 5,7,8,9,10,11,12,13,14,15,16,18,19,20,21,22,24,29,31,32,33
Lack of power 8,9,10,11,12,13,14,18,19,20,21,22,23,24,25,26,27,31,32,33,60
Misfiring 8,9,10,12,13,14,16,18,19,20,25,26,28,29,30,32
Excessive fuel consumption 11,13,14,16,18,19,20,22,23,24,25,27,28,29,31,32,33,60
Black exhaust 11,13,14,16,18,19,20,22,24,25,27,28,29,31,32,33
Blue/white exhaust 4,16,18,19,20,25,27,31,33,34,35,45,56
Low oil pressure 4,36,37,38,39,40,42,43,44,58
Knocking 9,14,16,18,19,22,26,28,29,31,33,35,36,45,46,59
Erratic running 7,8,9,10,11,12,13,14,16,20,21,23,26,28,29,30,33,35,45,59
Vibration 13,14,20,23,25,26,29,30,33,45,47,48,49
High oil pressure 4,38,41
Overheating 11,13,14,16,18,19,24,25,45,50,51,52,53,54,57
Excessive crank case pressure 25,31,33,34,45,55
Poor compression 11,19,25,28,29,31,32,33,34,46,59
Starts and stops 10,11,12
A separate hand pump system is incorporate to enable the operation of a hydraulic stuffing
box system test line.
An additional facility is provided to allow the hook-up of an independent inhibitor supply
using the spare hose and reel.
The hydraulic supply hoses are wound onto four reels mounted beneath the control panel
section.
The low air supply/hydraulic pressure warning system is incorporated into the panel. The
warning system monitors DHSV pressure, UMV pressure and the air supply pressure. If
any of the aforementioned pressures fall below a pre-set level, an air horn sounds to warn
the operator, air supply should be taken from plant air not rig air as this can be lost at times,
such as water injection shut-down.
2) Connect a dedicated air supply to the panel from plant air only.
3) Before connecting the panel hoses to the wellhead and BOP’s, the following function
checks should be performed.
• Pressure test the open and close BOP lines to 3,000psig.
• Pressurise the accumulative system, then close the accumulator valve. Utilising
the enclosed pressure, check for leaks.
• Check that the emergency shutdown (ESD) facility instantaneously dumps both
UMV and DHSV pressures. Reset by closing the ESD valve.
• Pressure test the stuffing box line to a maximum working pressure of
5,000psig.
• Check that the alarm air tank is sufficiently charged (>1,000psi) and function
test the alarm system on each of its separate operating criteria i.e. loss of air
supply. DHSV supply pressure decreasing and UMV supply pressure
decreasing.
• Check that the hydraulic fluid reservoir is filled above the minimum level.
4) Ensure that operations have disconnected the hard piping to the UMV. Make up
Parker Hannifan (or similar) connection to the open port on the actuator body and
connect up the UMV control hose to the actuator.
5) Ensure that operations have isolated the DHSV and main control panel from the
DHSV manifold on the tree flange. Make up Parker Hannifan (or similar) fitting to
this manifold and connect up to the DHSV control hose.
6) Prior to rig-up connect up to the BOP hoses and function test the rams by closing and
re-opening once.
NOTE: The open and close functions on the BOP should have male and female
quick-connect coupling halves respectfully, to prevent connection of the
functions the wrong way round.
2) Once the pressure control equipment has been rigged and the BOP hoses connected
up to the BOP, turn the BOP control lever to the off (block) position. Turn on the
BOP pump and adjust the discharge pressure against this closed valve to suit the BOP
in use. No pressure will be applied to the BOP until the lever is switched to either the
open or the closed position.
3) During the wireline job, both UMV and DHSV pumps should be left in the on
position with the pressure regulated to maintain the operating pressures as specified
by the manufacturer. Regularly monitor for loss of pressure and pump stroking
4) The BOP pump should also be left in the on position, with the BOP operating
pressure preset using the pump regulator. The BOP control lever should be left in the
off position during normal operations.
5) If air supply pressure is lost, the pumps may be operated by hand levers, if required
to maintain pressure.
6) On completion of the job, control of the well should be returned to the platform
control system, with the DHSV left in the open position. The operations shift
supervisor should be informed via the CCR that the well has reverted to platform
control through the handover certificate system.
Figure 9.1 – Well Control Panel
Figure 9.2 – Well Control Panel Unit
10 GENERAL TOOLSTRING
CAUTION: Rollers and axles should be inspected for wear before use. Tools to be
run should have a larger OD than the roller stem.
Jars would not normally be run in toolstrings that contain devices liable to damage by their
action, eg. pressure and temperature gauges, flowmeters, etc.
NOTE: When rigging up or down heavy toolstrings, the hydraulic jars can be
opened under toolstring weight.
NOTE: Both spring and hydraulic jars should be fully closed prior to laying
down the toolstring to avoid bending or damaging the jar rod.
Figure 10.9 - Hydraulic Jars
10.1.6 Stretch Simulators/Accelerators
Stretch Simulators or Accelerators; see Figure 10.10, are installed in the Toolstring
immediately below the rope socket when Spring/Hydraulic Jars are to be used at shallow
depths. The spring replaces the ‘stretch’ of the wireline, which exists when jarring up. It
reduces the shock loading at the Rope Socket and causes the stem to ‘accelerate’ faster
when the Spring/ Hydraulic jars go off. This creates a more effective impact.
The device works by the wireline pulling on the top section while the bottom section is
held by the pulling tool. The internal spring is compressed and as the jar below fires, this
spring expands which in turn accelerates the toolstring giving more impact. This limits the
loading on the wireline. In theory it would be a good practice to use this device all the time
- but it makes the toolstring assembly complicated.
CAUTION: The assembly should be thoroughly checked prior to running, i.e. end-
subs tight, proper freedom of movement, spring in good condition.
NOTE: The accelerator must be matched with the correct vendor’s power jar.
Figure 10.10 - Wire Stretch Simulators
10.2 TOOLSTRING ACCESSORIES
There are many types of quick-lock connectors on the market, the following sections
describe the most common.
(All other parts of each type of tool are identical and completely interchangeable.)
On reaching the working depth, the weight of the toolstring bears down on the device to be
pulled and, if necessary, is backed up by light downward jarring.
Once latched, pulling operations can begin.
If the pulling operation is prevented by, for example, the build up of debris, scale or
differential pressure, the shear pin will shear and so unlatch the dogs from the fishing neck.
The pulling tool can now be retrieved, redressed or changed for another type.
NOTE: When jarring up with ‘R’ tools, large forces can be imparted to the shear
pin. For this reason, these tools are generally fitted with larger shear pins
than those fitted to equivalent shear down tools. Despite this, as the shear
pin takes the full load of the force imparted by the jar, it can sometimes
shear before the pulling operation is accomplished.
Two features of the ‘R’ Series pulling tool are its ability to sustain downwards jarring
without releasing and it is not dependent on the core bottoming out to achieve shearing.
In certain circumstances, the tool can be used in running operations.
It is recommended that the shear mechanism is tested prior to use. Following recovery from
the well, the tool should be cleaned and redressed before storing.
The ‘R’ Pulling Tool is attached to a standard toolstring and lowered into the well. Upon
contact with the sub-surface device, the lower portion of the cylinder passes over the
fishing neck; the dogs are pushed outward, the force of the dog spring then makes the dogs
spring inward to engage the fish neck. Upward impact of the jars is used to pull the sub-
surface device from the well.
The shear pin should withstand considerable jarring before shearing. When the pin shears,
the cylinder spring acts between the cover and the cylinder and moves the core up in the
cylinder. This moves the dogs upward against the force of the dog spring. As the dogs
move upward, their tapered upper ends move into the cylinder, forcing the dogs inward
thereby pushing the lower ends of the dogs outward. This causes the dogs to release their
grip on the fish neck.
Figure 11.4 - Otis Type ‘R’ Pulling Tool
11.2.3 Camco ‘JD’ Series Pulling Tools (Jar down for release)
The type ‘JD’ series Pulling Tool; see Figure 11.5, is designed to engage with external fish
necks, eg. rope sockets, stems, equalising prongs, test tools and to shear and release by
downward jar action. Three types of ‘JD’ series tools are used and differ only by their core
length, which is selected to give the desired reach:
• Type ‘JDC’ - long core/short reach
• Type ‘JDS’ - intermediate core/intermediate reach
• Type ‘JDL’ - short core/long reach.
(All other parts of each type of tool are identical and completely interchangeable.)
On reaching the working depth, the weight of the toolstring bears down on the device to be
pulled and, if necessary, is backed-up by light downward jarring.
(All other parts of each type of tool are identical and completely interchangeable.)
On reaching the working depth, the weight of the toolstring bears down on the device to be
pulled and, if necessary, is backed up by light downward jarring.
Once latched on, pulling operations can begin.
If the pulling operation is prevented by, for example, the build up of debris, differential
pressure or scale, the shear pin will shear and so unlatch the dogs from the fishing neck.
The pulling tool can now be retrieved, redressed or changed for another type.
NOTE: When jarring up with ‘JU’ tools, the shear pin takes the full load of the
force imparted by the jar, it can sometimes shear before the pulling
operation is accomplished.
It is recommended that the shear mechanism is tested prior to use. Following recovery from
the well, the tool should be redressed before storing.
Figure 11.6 - Camco Type ‘JU’ Pulling Tool
Figure 11.7 – Shear Pins
11.2.5 Otis "GS" Pulling Tool
The type "GS" pulling tool is designed to engage with internal fishing necks e.g. lock
mandrels and to shear and release by downward jar action.
Operation
On reaching the working depth, the weight of the tool-string bears down on the device to
be pulled and if necessary, is backed up by a light downward jar. On locating the device to
be pulled, the dogs of the "GS" automatically engage by their upward movement over the
tapered core. This allows the dogs to retract and enter the recessed pulling neck. Once in
the recess, a spring forces the dogs down over the taper and out into the lock mandrel fish
neck. As the fish neck has a restricted diameter, the dogs are securely locked in the mandrel
and upward jarring can commence.
Due to the design of the tool, the downward force produced by the jarring action, is exerted
through the pulling tool core and in turn through the shear pin. The skirt must, therefore,
remain stationary and the core must move downwards in relation to the skirt in order to
shear the pin. The tool cannot be sheared if the core is resting on debris etc. A feature of
the "GS" pulling tool is its ability to sustain upward jarring without releasing. In certain
circumstances, the tool can be used in running operations when fitted with an appropriate
prong.
Operational Checks
It is recommended that the shear mechanism is tested prior to use. Following recovery from
the well, the tool should be redressed before storing. To release the pulling tool from the
lock mandrel; grasp the dog retainer with the thumb and forefinger and force it up to
compress the spring. This should lift the dogs enough to allow them to retract against the
small outside diameter of the core. Remove the mandrel from the pulling tool
Disassembly Procedure
1) Place the "GS" pulling tool in a vice, gripping the flats on either side of the core
bottom.
2) Rotate the shear pin retainer sleeve until the shear pin ends are exposed. Carefully
drive out the shear pin.
NOTE: Bear in mind that the cylinder spring is under compression and will snap
the cylinder back to the fish neck shoulder upon pin removal.
3) Loosen the set screw in the fish neck and remove the fish neck from the core.
4) The remaining cylinder sub assembly can now slide off the upper end of the
core.
NOTE: At this point, the core can be changed without further disassembly of the
tool.
5) Insert the cylinder in a vice and remove the top sub which also retains the shear pin
sleeve.
6) Remove the cylinder spring from the inside of the cylinder top sub.
7) The cylinder spring retainer, dog spring, dog retainer and dog segments may now be
removed from the cylinder body.
Assembly Procedure
Prior to assembly, wash all parts thoroughly and lubricate all threads with good quality
thread lubricant.
1) Place the cylinder horizontally in the jaws of the vice with one window of the
cylinder facing up.
2) Slide the dog retainer through the threaded end of the cylinder and position it in the
dog retainer.
3) Insert one dog through the lower end of the cylinder and position it in the dog
retainer.
4) Reaching through the threaded end of the cylinder, rotate the dog retainer until the
next dog slot appears in the window of the cylinder. Insert the next dog as before, and
continue until all dogs are in place.
5) When all dogs are in place, move the dog retainer and the attached dogs all the way
down into the cylinder.
6) Install the dog spring over the spring retainer, and insert the spring retainer, and
insert the spring retainer (small end first) through the threaded end of the cylinder.
7) Insert the cylinder spring into the area under the threads of the top sub.
8) Make up the top sub and shear pin retainer sleeve into the cylinder and remove it
from the vice.
9) Grasp the flats on the lower end of the core in the vice with the core in the vertical
position.
10) Slide the cylinder assembly down over the core.
11) Make up the fish neck onto the core and tighten the connections.
12) Install the set screw.
13) Before using the tool, install the shear pin.
Operation
On reaching the working depth, the weight of the tool-string bears down on the device to
be pulled and, if necessary, is backed up by light downward jarring. On locating, the dogs
of the "GR" automatically engage as they move upwards over the tapered core. This allows
the dogs to retract and enter the recessed pulling neck. Once in the recess, a spring forces
the dogs down over the taper and out into the lock mandrel fish neck. As the fishneck has a
restricted diameter, the dogs are securely locked in the mandrel and upward jarring can
commence.
Due to the design of the tool, the upward force produced by the jarring action, is exerted
through the pulling tool skirt and, in turn, through the shear pin. The core must, therefore,
remain stationary and the skirt must move upwards in relationship to the core in order to
shear the pin.
Features of the "GR" tool:
Can sustain downwards jarring without releasing.
Can be sheared when movement of the core is restrained by debris in the lock mandrel i.e.
shearing only requires that the dogs are locked in the fish neck.
Operational Checks
It is recommended that the shear mechanism is tested prior to use. Following recovery from
the well, the tool should be redressed before storing.
Figure 11.10 – Otis ‘GR’ Pulling Tool
"GU" Adapter Assembly Onto "GS" Pulling Tool
(Assuming adapter shear pin is sheared)
1) Carefully drive the shear pin from the "GS" pulling tool, with consideration to the
compressed cylinder spring.
2) Remove the set screw in the core nut of the "GU" adapter via the port in the main
body, after screwing the core nut downwards to expose the set screw. The pin thus
exposed should be removed
3) The "GU" adapter fish neck should then slide off the core nut.
4) The "GU" adapter shear pin retainer band should be rotated, until the holes align with
and expose the shear pin pieces which should be driven out.
5) The adapter core nut should be tightened onto the "GS" pulling tool fish neck thread,
with the "GS" core held firmly in a vice on the flats of the core bottom.
6) The "GU" adapter fish neck should be lowered over the core nut to the adapter fish
neck.
7) The "GU" adapter pin should be installed through the slotted hole in the fish neck and
the socket head set screw installed to retain the pin. This action secures the adapter
core nut to the adapter fish neck.
8) Compress the "GS" tool cylinder spring until the shear pin holes in the adapter fish
neck and core nut align and install a shear pin.
9) Rotate the shear pin retainer band 90' to retain the pin. The retainer band may be
dimpled with a punch if it is a loose fit and then rotated offset.
CAUTION: If a shear pin is left in the "GS" palling tool, as well as the "GU"
adapter, shear off in any direction will be impossible resulting in a
stack tool
NOTE: A "GU" adapter may be utilised to re-pin a "GS" pulling tool using the
above method in the absence of a spring compressor tool.
11.2.7 Otis "GU" Adapter
As described above in the "GR" pulling tool section, the "GU" adapter has the primary
function of converting a "GS" tool to a "GR" tool. The "GU"/"GS" assembly can then be
used in operations where release by upward jar action is required. Another use for this
adapter, though non-operational, is to assist in re-pinning the "GS" tool after shear. The
adapter, on uniting with the "GS" tool, pushes its skirt down to expose the damaged shear
pin for removal with a punch.
Disassembly Procedure
1) Grip the fish neck in a vice.
2) Rotate band until the shear pin is exposed and drive out the shear pin with a pin
punch.
3) Move the core nut downwards to the full downward travel position until the set screw
is visible through the port in the main body cylinder.
4) Remove the set screw from the port and drive out the pin thus exposed.
5) Remove the core nut.
Assembly Procedure
Assemble in reverse order from disassembly.
FISH NECK SIZES NOMINAL PULLING TOOLS
1 187" 1 1/2" PULLING TOOL
1.375" 2" PULLING TOOL
1.75" 2 1/2" PULLING TOOL
2.313" 3" PULLING TOOL
3.125" 4" PULLING TOOL
Table 11.2
The above table is a selection of fish neck sizes that are most commonly found and the
pulling tools which will latch the corresponding fish neck.
NOTE: Fishing neck profiles should never be used for breaking tools. Inspect
fishing neck profiles for burrs and wrench damage. While it is
inconceivable that wireline tools and equipment could be used without
sustaining some wear and/or damage, it is inexcusable to carry on using
them in a badly worn or damaged state.
This may not always apply and should only be used as a guide.
12 BASIC WIRELINE TOOLS
ll) Advantages
This tool has no moving parts, has a maintenance free sharp cutting edge requiring little
attention and, incorporates a fish neck.
mm) Disadvantages
If smaller gauge rings are used in large casing/tubing ID's when attempting to clear
restrictions, scale/sand debris can fall on top of tool-string and affect the jar action.
Gauge cutters have no shear off facility.
nn) Advantages
Lead impression blocks are used to obtain an image of a wide range of equipment
downhole to be latched or fished, e.g. rope sockets (with or without wire), prongs, lock
mandrels and parted tubing.
They have no moving parts and incorporate a fishing facility.
oo) Disadvantages
Lead impression blocks have no shear-off facility.
A false or double impression can occur at obstructions while running in hole (RIH) prior to
reaching the obstruction/tool to be fished, causing difficulty when interpreting the image
obtained.
Use one single downward stroke to make the impression.
pp) Advantages
Blind boxes are available in a wide range of sizes and incorporate a fishing facility. They
require little maintenance as they have no moving parts.
qq) Disadvantages
Blind boxes do not have a shear off facility and they can become entangled with wireline
when fishing and can damage the restriction to be jarred on.
WARNING: The tubing end locator body, finger length and minimum ID of the
tubing end needs to be checked to match the size of the tubing end in
which it is to be run. Also if there is a mis-run the finger may need to
be sheared to get back out of the well. (see Figure 12.4).
ss) Disadvantages
During pressure testing the tool-string position must be known and monitored as an
increase in pressure can move the tubing end locator up-hole hence shearing the pin.
Care must be taken when loading the tubing end locator into the lubricator to prevent
premature tripping.
When the tool is run and passes out of the tubing the spring loaded "finger" trips out to the
horizontal position. When pulled back, the bottom of the tubing is indicated by overpull.
After this has been done, a further quick pull into the tubing shears a brass pin and allows
the "finger" to collapse against the tool body, permitting the toolstring to be retrieved.
CAUTION: A gauge run is recommended before running the tubing end locator to
ensure that it will pass through the tubing. otherwise, a missrun would
entail pulling the tool with the "finger" in the running position, which
could lead to damage to the tubulars where the "finger" made contact
with them. when this happens the pivot pin will shear, dropping the
"finger" and spring downhole.
PSL Energy Services 2006