FSC CBOM Team767 v20220901 1031

CBOM - Universidad Rey Juan Carlos (FSC, TID767, Spain) 2022-09-01 10:31 CEST
Table Of Content
BR Balance Bar.................................................................................... 2 FR Aerodynamics Front Wing ....................................................... 35
BR Brake Lines => Brake Lines Front........................................... 3 FR Aerodynamics Rear Wing......................................................... 38
BR Brake Lines => Brake Lines Rear ............................................ 4 FR Aerodynamics Underbody....................................................... 40
BR Brake Master Cylinder................................................................. 5 FR Chassis Assembly => Main Hoop .......................................... 42
BR Brake System Front..................................................................... 6 FR Chassis Assembly => Monocoque ........................................ 43
BR Brake System Rear....................................................................... 7 FR Chassis Assembly => Monocoque Inserts.......................... 44
EL Brake Light...................................................................................... 8 FR Chassis Assembly => Monocoque Window........................ 45
EL BSPD................................................................................................. 9 FR Chassis Assembly => Subchassis......................................... 46
EL Dash Panel.................................................................................... 10 FR Other: Non Assembled.............................................................. 49
EL ECM/Engine Electronics ........................................................... 11 MS Headrest / Restraints ............................................................... 50
EL Fuses.............................................................................................. 12 MS Paint – Body ................................................................................ 51
EL Kill Switch...................................................................................... 13 MS Paint – Frame.............................................................................. 52
EL LV-Battery ..................................................................................... 14 MS Seats.............................................................................................. 53
EL Other: Eletric Gear Shift............................................................ 15 ST Steering Rack............................................................................... 54
EL Other: Steering Wheel Dash..................................................... 16 ST Steering Shaft.............................................................................. 55
EL Relays ............................................................................................ 17 ST Steering Wheel............................................................................ 56
EL Sensors.......................................................................................... 18 ST Tie Rods ........................................................................................ 57
EL Solenoids ...................................................................................... 19 SU A-Arms front lower..................................................................... 58
EL Starter Button............................................................................... 20 SU A-Arms front upper.................................................................... 59
EL Wire Harness/Connectors........................................................ 21 SU Bell Cranks .................................................................................. 60
EN Coolant Lines............................................................................... 22 SU Front Uprights............................................................................. 61
EN Cooling System........................................................................... 23 SU Push/Pullrod Front..................................................................... 62
EN Engine............................................................................................ 24 SU Push/Pullrod Rear...................................................................... 63
EN Exhaust System.......................................................................... 25 SU Rear Uprights ............................................................................. 64
EN Fuel Injectors............................................................................... 26 SU Rod Ends ...................................................................................... 65
EN Fuel Lines/Rails .......................................................................... 27 SU Shocks Front ............................................................................... 66
EN Fuel Pressure Reg...................................................................... 28 SU Shocks Rear................................................................................. 67
EN Fuel Pump..................................................................................... 29 WT Front Hubs................................................................................... 68
EN Fuel Tank – NOT THE HV-Battery.......................................... 30 WT Lug Nuts....................................................................................... 69
EN Intake System.............................................................................. 31 WT Rear Hubs.................................................................................... 70
EN Oil Cooler...................................................................................... 32 WT Tires............................................................................................... 71
EN Transmission............................................................................... 33 WT Wheel Bearings.......................................................................... 72
EN Transmission => Fasteners..................................................... 34 Overview Costed System SU......................................................... 73
page 1 of 73 TOC
BR (Brake System) Balance Bar 767-BR-A0002

Balance Bar Racing Import Buy 1x 767-BR-00002
page 2 of 73 TOC
BR (Brake System) Brake Lines => Brake Lines Front 767-BR-A0005-001

Brake Line 53mm EBC Frenos Buy 2x 767-BR-00008
page 3 of 73 TOC
BR (Brake System) Brake Lines => Brake Lines Rear 767-BR-A0005-002

page 4 of 73 TOC
BR (Brake System) Brake Master Cylinder 767-BR-A0001

Hydraullic Pump Racing Import Buy 2x 767-BR-00001
page 5 of 73 TOC
BR (Brake System) Brake System Front 767-BR-A0003

Front Caliper Racing Import Buy 2x 767-BR-00003
Front Floating Disc Fiber Laser Castilla Buy 2x 767-BR-00004
Front Disc Fiber Laser Castilla Buy 2x 767-BR-00005
page 6 of 73 TOC
BR (Brake System) Brake System Rear 767-BR-A0004

Rear Caliper Racing Import Buy 2x 767-BR-00006
Rear Disc Fiber Laser Castilla Buy 2x 767-BR-00007
page 7 of 73 TOC
EL (Electrical) Brake Light 767-EL-A0001

Brake Light PCB JLCPCB Make 2x 767-EL-00001
Brake Light Aliexpress Buy 1x 767-EL-00002
Brake Light Support Re-Used Make 1x 767-EL-00003
Brake Light Platen Re-Used Make 2x 767-EL-00004
page 8 of 73 TOC
EL (Electrical) BSPD 767-EL-A0002

BSPD PCB JLCPCB Make 1x 767-EL-00005
BSPD Case Re-Used Make 1x 767-EL-00006
page 9 of 73 TOC
EL (Electrical) Dash Panel 767-EL-A0003

AIM Re-Used Make 1x 767-EL-00007
Cockpit Emergency Stop RS Buy 1x 767-EL-00008
page 10 of 73 TOC
EL (Electrical) ECM/Engine Electronics 767-EL-A0004

Haltech Platinum 1000 Re-Used Make 1x 767-EL-00010
page 11 of 73 TOC
EL (Electrical) Fuses 767-EL-A0009

Power Fuse Re-Used Make 12 x 767-EL-00032
Electronic Fuses Case PLA/ABS Buy 1x 767-EL-00033
page 12 of 73 TOC
EL (Electrical) Kill Switch 767-EL-A0005

Brake OverTravel Switch RS Buy 1x 767-EL-00011
Right Panel Re-Used Make 1x 767-EL-00018
Right Emergency Stop Re-Used Make 1x 767-EL-00016
BOTS Platen Re-Used Make 1x 767-EL-00012
Left Panel Re-Used Make 1x 767-EL-00017
LVMS Re-Used Make 1x 767-EL-00013
Inertia Switch Re-Used Make 1x 767-EL-00014
Left Emergency Stop Re-Used Make 1x 767-EL-00015
LVMS Panel Re-Used Make 1x 767-EL-00019
Panel Platens CFRP Sandwich Make 1x 767-EL-00020
page 13 of 73 TOC
EL (Electrical) LV-Battery 767-EL-A0006

Lithium Battery Baterias Online Buy 1x 767-EL-00021
Battery Attachments XXXXXXXXXXXX Make 2x 767-EL-00022
Rectifier Re-Used Make 1x 767-EL-00023
Rectifier Platen XXXXXXXXXXXX Make 1x 767-EL-00024
page 14 of 73 TOC
EL (Electrical) Other: Eletric Gear Shift Eletric Gear Shift 767-EL-A0007

Shift PCB Case Re-Used Make 1x 767-EL-00028
Gear Shift + ETC PCB JLCPCB Make 1x 767-EL-00027
page 15 of 73 TOC
EL (Electrical) Other: Steering Wheel Dash Steering Wheel Dash 767-EL-A0010

PCB Circuit JLCPCB Make 1x 767-EL-00034
Buttons Electrónica Embajadores Buy 8x 767-EL-00037
Steering Wheel Box Re-Used Make 1x 767-EL-00036
Steering Wheel Dash Re-Used Make 1x 767-EL-00035
page 16 of 73 TOC
EL (Electrical) Relays 767-EL-A0008

Power Relay Aliexpress Buy 6x 767-EL-00029
Relays Case Aliexpress Buy 1x 767-EL-00031
Starter Relay Re-Used Make 1x 767-EL-00030
page 17 of 73 TOC
EL (Electrical) Sensors 767-EL-A0013

Water Pressure Sensor Re-Used Make 1x 767-EL-00038
O2 Wideband Sensor PRO-1 Performance Buy 1x 767-EL-00049
GPS sensor Re-Used Make 1x 767-EL-00048
Brake Pressures Sensors XXXXXXXXXXXX Buy 1x 767-EL-00047
Temperature Sensors Re-Used Make 1x 767-EL-00055
Crancksaft Position Sens. Re-Used Make 1x 767-EL-00044
Oil Pressure Switch Re-Used Make 1x 767-EL-00043
Neutral Switch Re-Used Make 1x 767-EL-00042
Manifold Absolute Press. Re-Used Make 1x 767-EL-00041
Throttle Position Sensor Re-Used Make 1x 767-EL-00039
Intake Air Temperature Re-Used Make 1x 767-EL-00040
Camshaft Position Sensor Re-Used Make 1x 767-EL-00045
Fuel Pressure Sensor Re-Used Make 1x 767-EL-00046
page 18 of 73 TOC
EL (Electrical) Solenoids 767-EL-A0011

Solenoid XXXXXXXXXXXX Buy 1x 767-EL-00025
Solenoid Platens XXXXXXXXXXXX Make 1x 767-EL-00026
page 19 of 73 TOC
EL (Electrical) Starter Button 767-EL-A0012

Starter Button RS Buy 1x 767-EL-00009
page 20 of 73 TOC
EL (Electrical) Wire Harness/Connectors 767-EL-A0014

Power Wire XXXXXXXXXXXX Buy 1x 767-EL-00050
Haltech Wire PRO-1 Performance Buy 1x 767-EL-00054
Connectors XXXXXXXXXXXX Buy 10 x 767-EL-00053
Signal Wire XXXXXXXXXXXX Buy 1x 767-EL-00052
Control Wire XXXXXXXXXXXX Buy 1x 767-EL-00051
page 21 of 73 TOC
EN (Engine & Drivetrain) Coolant Lines 767-EN-A0002

Coolant Line 1 GT2i Buy 1x 767-EN-00002
Coolant Line 4 Radiadores Annibal Buy 1x 767-EN-00005
Coolant Line 5 Radiadores Annibal Buy 1x 767-EN-00006
page 22 of 73 TOC
EN (Engine & Drivetrain) Cooling System 767-EN-A0003

Fan Shroud CFRP Monolithic Make 1x 767-EN-00007
Fan Radiadores Annibal Buy 1x 767-EN-00008
Spill Line GT2i Buy 1x 767-EN-00012
Pressuriced Cap Radiadores Annibal Buy 1x 767-EN-00013
Overflow Tank Radiadores Annibal Buy 1x 767-EN-00009
Coolant Re-Used Make 1x 767-EN-00001
30-32 Clamps GT2i Buy 6x 767-EN-00015
19-26 Clamps GT2i Buy 2x 767-EN-00027
Radiator Cap Radiadores Annibal Buy 1x 767-EN-00016
Oil Heat Exchanger Re-Used Make 1x 767-EN-00011
Radiator Radiadores Annibal Buy 1x 767-EN-00028
Overflow Line GT2i Buy 1x 767-EN-00010
Radiator Fittings Radiadores Annibal Buy 3x 767-EN-00029
page 23 of 73 TOC
EN (Engine & Drivetrain) Engine 767-EN-A0007

Honda CBR 600RR 2008 Re-Used Make 1x 767-EN-00022
page 24 of 73 TOC
EN (Engine & Drivetrain) Exhaust System 767-EN-A0008

Muffler Re-Used Make 1x 767-EN-00023
Exhaust Manifold X-Pipe Buy 1x 767-EN-00026
Exhaust Flange Fiber Laser Castilla Buy 4x 767-EN-00025
Muffler Unnion X-Pipe Buy 1x 767-EN-00024
page 25 of 73 TOC
EN (Engine & Drivetrain) Fuel Injectors 767-EN-A0009

Fuel Injectors Re-Used Make 4x 767-EN-00030
page 26 of 73 TOC
EN (Engine & Drivetrain) Fuel Lines/Rails 767-EN-A0010

Fuel Line Sight Re-Used Make 1x 767-EN-00031
Fuel Line Return Re-Used Make 1x 767-EN-00032
Fuel Line Re-Used Make 1x 767-EN-00033
Fuel Rail Steel F114 Make 1x 767-EN-00034
page 27 of 73 TOC
EN (Engine & Drivetrain) Fuel Pressure Reg. 767-EN-A0012

Fuel Pressure Regulator GT2i Buy 1x 767-EN-00037
page 28 of 73 TOC
EN (Engine & Drivetrain) Fuel Pump 767-EN-A0011

Fuel Pump Mounting Re-Used / ARKK Make 1x 767-EN-00035
Fuel Pump Re-Used / GT2i Make 1x 767-EN-00036
page 29 of 73 TOC
EN (Engine & Drivetrain) Fuel Tank – NOT THE HV-Battery 767-EN-A0013

Fuel Tank CFRP Monolithic Make 1x 767-EN-00039
Fuel Tank Bracket PETG Make 3x 767-EN-00014
Silent Block Norelem Buy 3x 767-EN-00072
Filling Neck XXXXXXXXXXXX Make 1x 767-EN-00038
Sight Tube Re-Used Make 1x 767-EN-00073
Ending Aviation Group Buy 2x 767-EN-00074
page 30 of 73 TOC
EN (Engine & Drivetrain) Intake System 767-EN-A0014

ETC BOSCH Buy 1x 767-EN-00040
Trumpets ARRK Buy 1x 767-EN-00049
O-Ring EcoJuntas Buy 1x 767-EN-00048
Runners Re-Used / Mecadoba Make 1x 767-EN-00047
40-45 Clamps Re-Used Make 1x 767-EN-00044
Plenum Base ARRK Buy 1x 767-EN-00045
Plenum Thread ARRK Buy 1x 767-EN-00046
Intake Nozzle CFRP Monolithic Make 1x 767-EN-00043
Sensor MAP Re-Used Make 1x 767-EN-00042
Plenum CFRP Monolithic Make 1x 767-EN-00050
Restrictor Re-Used / ARRK Make 1x 767-EN-00041
Runners O-Rings EcoJuntas Buy 4x 767-EN-00051
page 31 of 73 TOC
EN (Engine & Drivetrain) Oil Cooler 767-EN-A0006

Oil Return Valve Re-Used Make 1x 767-EN-00017
Oil Pan Gasket Aluminium 6061 Make 1x 767-EN-00020
Oil Pan Aluminium 6061 Make 1x 767-EN-00021
Oil Sucker Aluminium 6061 Make 1x 767-EN-00018
Oil Return Line Re-Used Make 1x 767-EN-00019
page 32 of 73 TOC
EN (Engine & Drivetrain) Transmission 767-EN-A0015

Differential Drexler Buy 1x 767-EN-00052
Tripod RCV Buy 4x 767-EN-00065
Axle R RCV Buy 1x 767-EN-00064
Axle L RCV Buy 1x 767-EN-00063
Differential Housing L Drexler Buy 1x 767-EN-00054
Differential Housing R Drexler Buy 1x 767-EN-00053
Bearing R ISB Bearings Buy 1x 767-EN-00055
Bearing L ISB Bearings Buy 1x 767-EN-00056
Sprocket Fiber Laser Castilla Buy 1x 767-EN-00057
Sprocket R Aluminium 7075-T6 Make 1x 767-EN-00058
Diff. Mount Inner L Aluminium 7075-T6 Make 1x 767-EN-00059
Diff. Mount Outter L Aluminium 7075-T6 Make 1x 767-EN-00060
Diff. Mount Inner R Aluminium 7075-T6 Make 1x 767-EN-00061
Diff. Mount Outter R Aluminium 7075-T6 Make 1x 767-EN-00062
Sprocket L Aluminium 7075-T6 Make 1x 767-EN-00066
page 33 of 73 TOC
EN (Engine & Drivetrain) Transmission => Fasteners 767-EN-A0015-001

M6 Bolt Norelem Buy 4x 767-EN-00067
M6 Nuts Norelem Buy 4x 767-EN-00068
M8 Nuts Norelem Buy 4x 767-EN-00069
M8 Washers Norelem Buy 4x 767-EN-00070
M6 Washers Norelem Buy 4x 767-EN-00071
page 34 of 73 TOC
FR (Chassis & Body) Aerodynamics Front Wing 767-FR-A0003

Nose CFRP Make 1x 767-FR-00005
Material Other: PUR Foam Block Foam 6x
Process Cut (scissors, knife) Cutter 1x
Process Machining Router CNC 1x
Tooling Other: CNC Machined PUR Foam Foam Mould 1x
Process Surface preperation Sanding 1x
Process Surface preperation Mould Sealer 1x
Process Surface preperation Mould Release 1x
Material Carbon Fiber, 1 Ply Gurit 2x
Material Honeycomb Uneco 1x
Process Cut (scissors, knife) Ply Cut 1x
Process Lamination Prepreg Lay Up 1x
Material Other: Vaccum Bag Aviation Group 3x
Process Cure 120ºC (1h) - 1ºC / minute 1x
Process Machining Dremel 1x
Process Tape Adhesive 1x
Front Wing CFRP Make 1x 767-FR-00009

Tooling Other: CNC Machined PUR Foam PUR Foam 1x
Process Surface preperation Cleaning 1x
Process Surface preperation Mould sealer 1x
Material Glass Fiber, 1 Ply Mat 8x
Material Other: Epoxy resin Room temperature Epoxy 8x
Process Lamination Mould lamination 1x
Material Other: Vaccum Bag Mould lamination 1x
Process Cure 24h RT + 1h 120ºC 1x
Process Drilled hole 20x M8 1x
Material Carbon Fiber, 1 Ply Woven Prepreg 2x
Material Honeycomb 5 mm 2x
page 35 of 73 TOC
Material Composite, 1 Ply UD 3x

Process Lamination Prepreg lay up 1x
Material Other: Vaccum Bag Prepreg curing 1x
Process Cure 120ºC 1h - 1ºC/min 1x
Fastener Bolt M6 2x
Process Painting Spray application 1x
Process Fastener install (every) Monocoque attachment 1x
Flap CFRP Make 2x 767-FR-00008

Material Carbon Fiber, 1 Ply 0º/90º and 45º orientation 2x
Material 2-component adhesive Join between flap and endplate 1x
Process Lamination Pre preg 1x
Process Machining Extra carbon fiber parts 1x
Process Vacuum Form To get mould form 1x
Material Other: Vaccum Bag Vaccum 2x
Process Coating For moulding material 1x
Material Wood Mould material 2x
Process Cure 120ºC (1h) - 1ºC/minute 1x
Endplates CFRP Make 2x 767-FR-00007

Process Cut (scissors, knife) Ply cut 1x
Process Lamination Prepreg Lay up 1x
Process Cure 120ºC (1h) -1 ºC/ minute 1x
page 36 of 73 TOC
Ribs CFRP Make 1x 767-FR-00006

Material Wood Moulding material 4x
Process Machining CNC Machining 1x
Process Painting Paint wood mould 1x
Material Carbon Fiber, 1 Ply 0º/90º and 45º 6x
Process Machining CNC carbon fiber machining 1x
Process Lamination Carbon fiber 1x
Material Structural Foam - 4x
Process Assemble Carbon fiber and structural foam 1x
Material Other: Vaccum Bag Vaccum for shape 2x
page 37 of 73 TOC
FR (Chassis & Body) Aerodynamics Rear Wing 767-FR-A0002

Endplates Gurit Make 2x 767-FR-00001
Process Surface preperation Mould release 1x
Process Cure 120ºC (1h) -1 ºC/ minute 1x
Rear Wing Gurit Make 1x 767-FR-00004

Material Glass Fiber, 1 Ply Mat 8x
Material Other: Epoxy resin Room Temperature Epoxy 8x
Process Lamination Mould Lamination 1x
Material Other: Vaccum Bag Mould Lamination 1x
Process Cure 24h RT + 1h 120ºC 1x
Process Drilled hole 20x M8 1x
Material Carbon Fiber, 1 Ply Woven Prepeg 1x
Material Honeycomb 5mm 1x
page 38 of 73 TOC
Material Composite, 1 Ply UD 1x

Process Lamination Prepreg Lay Up 1x
Material Other: Vaccum Bag Prepeg Curing 1x
Process Cure 120ºC 1h - 1ºC/min 1x
Process Painting Spray Application 1x
Fastener Bolt M6 2x
Process Fastener install (every) Monocoque Attachment 1x
Engine Cover Gurit Make 1x 767-FR-00002

Tooling Other: CNC Machined PUR Foam PUR Foam 1x
Wing Bracket Gurit Make 1x 767-FR-00003

Material Bought Part n/a 1x
page 39 of 73 TOC
FR (Chassis & Body) Aerodynamics Underbody 767-FR-A0006

Floor 1 CFRP Monolithic Make 1x 767-FR-00056
Material Carbon Fiber, 1 Ply Prepreg Lay up 1x
Tooling Lamination - Aluminum Tool Aviation Group 1x
Process Cure 85º 4h + 100º 2h + 120º 2h 1x
Process Machining Radial 1x
Diffuser CFRP Sandwich Make 1x 767-FR-00057

Material Wood 20 centimeters of wood 1x
Process Cutting (Manual) - 1x
Tooling Other: Wood pattern Wood mould 1x
Process Preparing Mould Sealer 1x
Process Preparing Mould release 1x
Floor 2 CFRP Monolithic Make 1x 767-FR-00058

page 40 of 73 TOC
Nozzle CFRP Sandwich Make 2x 767-FR-00059

Tooling Other: CNC Machined PUR Foam Foam mould 1x
Process Cure 120ºC (1h) - 1ºC/min 1x
Profile CFRP Monolithic Make 4x 767-FR-00060

Tooling Other: CNC Machined PUR Foam Foam mould 1x
Material Structural Foam 120g/cm^3 4x
Process Cure 120ºC (1h) 1ºC/minute 1x
page 41 of 73 TOC
FR (Chassis & Body) Chassis Assembly => Main Hoop 767-FR-A0004-001

Front Hoop ACM Curvados Buy 1x 767-FR-00010
Material Steel E355 25x2,5 1x
SHB Schroder Buy 1x 767-FR-00018

MHB Back Plate Fiber Laser Castilla Buy 1x 767-FR-00017

MHB Plate Fiber Laser Castilla Buy 1x 767-FR-00016

MHB Attachment Schroder Buy 1x 767-FR-00015

MH Back Plate Fiber Laser Castilla Buy 4x 767-FR-00013

MH Bracing Schroder Buy 1x 767-FR-00014

Hoop Attachment Fiber Laser Castilla Buy 4x 767-FR-00012

Main Hoop ACM Curvados Buy 1x 767-FR-00011

page 42 of 73 TOC
FR (Chassis & Body) Chassis Assembly => Monocoque 767-FR-A0004-002

Monocoque Gurit Make 1x 767-FR-00019
Material Wood 40 mm Wood block 36 x
Process Non metall cutting Manual cutting 1x
Material 2-component adhesive PUR Adhesive 10 x
Process Assemble Bond wood parts 1x
Tooling Other: Wood pattern Monocoque Pattern 1x
Process Painting Acrilic primer 1x
Material Composite, 1 Ply Prepreg 9x
Process Lamination Mould lamination 1x
Material Other: Vaccum Bag Mould lamination 2x
Process Drilled hole 20xM8 1x
Material Carbon Fiber, 1 Ply Woven prepreg 7x
Process Lamination Prepreg lay up - First skin 1x
Material Other: Vaccum Bag Prepreg curing + Debulk 2x
Material Adhesive Adhesive Film 2x
Material Honeycomb 25mm 16 x
Material Carbon Fiber, 1 Ply Woven prepreg 7x
Process Lamination Core + Second skin 1x
Material Other: Vaccum Bag Prepreg curing 1x
Process Painting Spray application 1x
page 43 of 73 TOC
FR (Chassis & Body) Chassis Assembly => Monocoque Inserts 767-FR-A0004-003

32mm M8 Insert 25thk CFRP Monolithic Make 26 x 767-FR-00020
Material Carbon Fiber, 1 Ply Prepreg Lay Up 35 x
Tooling Other: Platen Lamination XXXXXXXXXXXX 1x
20mm M6 Insert 25thk CFRP Monolithic Make 44 x 767-FR-00021

Material Carbon Fiber, 1 Ply Prepreg Lay Up 20 x
Tooling Other: Platen Lamination XXXXXXXXXXXX 1x
20mm M6 Insert 10thk CFRP Monolithic Make 1x 767-FR-00022

Material Composite, 1 Ply Prepreg Lay up 20 x
Tooling Other: Platen Lamination XXXXXXX 1x
Process Cure 85ºC 4h + 100ºC 2h + 120ºC 2h 1x
20mm M6 Insert 5thk CFRP Monolithic Make 1x 767-FR-00023

Material Carbon Fiber, 1 Ply Prepreg Lay up 20 x
Tooling Other: Platen Lamination XXXXXXXX 1x
50x34mm M8 Insert 25thk CFRP Monolithic Make 1x 767-FR-00024

Material Carbon Fiber, 1 Ply Prepreg Lay up 20 x
Tooling Other: Platen Lamination XXXXXXXX 1x
page 44 of 73 TOC
FR (Chassis & Body) Chassis Assembly => Monocoque Window 767-FR-A0004-005

Monocoque Window CFRP Sandwich Make 1x 767-FR-00044
page 45 of 73 TOC
FR (Chassis & Body) Chassis Assembly => Subchassis 767-FR-A0004-004

Tube A Steel E355 Make 1x 767-FR-00025
Material Bought Part Schroder 1x
Process Cutting (Manual) Angular Saw 1x
Process Weld TIG Welding 1x
Tube B Steel E355 Make 1x 767-FR-00026

Material Bought Part Norelem 1x
Process Cutting (Manual) Radial 1x
Tube C Steel E355 Make 1x 767-FR-00027

Tube D Steel E355 Make 1x 767-FR-00028

Tube E Steel E355 Make 1x 767-FR-00029

Tube F Steel E355 Make 1x 767-FR-00030

Tube G Steel E355 Make 1x 767-FR-00031

Tube H Steel E355 Make 1x 767-FR-00032

page 46 of 73 TOC

Tube I Steel E355 Make 1x 767-FR-00033

Tube J Steel E355 Make 1x 767-FR-00034

Tube K Steel E355 Make 1x 767-FR-00035

Left Upper Attachment Fiber Laser Castilla Buy 1x 767-FR-00036

Material Bought Part Steel S235 3x
Left Lower Attachment Fiber Laser Castilla Buy 1x 767-FR-00037

Engine Bush Steel S235 Make 2x 767-FR-00038
Coilover Nerve Fiber Laser Castilla Buy 2x 767-FR-00039

Middle Nerve Fiber Laser Castilla Buy 2x 767-FR-00040

Engine Mount Steel E355 Make 2x 767-FR-00041
Engine Upper Steel E355 Make 1x 767-FR-00042
page 47 of 73 TOC
Engine Lower Steel E355 Make 1x 767-FR-00043
page 48 of 73 TOC
FR (Chassis & Body) Other: Non Assembled Non Assembled 767-FR-A0005

Front Wishbone Bracket CAT Make 8x 767-FR-00045
Process Fastener install (every) 2xM6 1x
Rocker Bracket CAT Make 2x 767-FR-00046

Process Fastener install (every) 3xM6 1x
BRKT Wbone Steel Top L UM Make 1x 767-FR-00047
BRKT Wbone Steel Top R UM Make 1x 767-FR-00048
BRKT Wbone Steel Lower L UM Make 1x 767-FR-00049
BRKT Wbone Steel Lower R UM Make 1x 767-FR-00050
Rear Coilover Bracket UM Make 1x 767-FR-00051
ARB Lower Bracket UM Make 2x 767-FR-00053
ARB Upper Bracket UM Make 2x 767-FR-00054
Front Coilover Bracket PROTO&GO Buy 1x 767-FR-00052

Rocker Back Plate Fiber Laser Castilla Buy 2x 767-FR-00055

page 49 of 73 TOC
MS (Misc., Fit & Finish & Assembly) Headrest / Restraints 767-MS-A0001

Headrest CFRP Sandwich Make 1x 767-MS-00001
Padding Type B Foam Make 1x 767-MS-00002
Rool Bar Padding SFI 45.1 Make 2x 767-MS-00003
page 50 of 73 TOC
MS (Misc., Fit & Finish & Assembly) Paint – Body 767-MS-A0003

Paint-Body XXXXXXXXXXXX Buy 1x 767-MS-00007
page 51 of 73 TOC
MS (Misc., Fit & Finish & Assembly) Paint – Frame 767-MS-A0004

Paint-Frame XXXXXXXXXXXX Buy 1x 767-MS-00008
page 52 of 73 TOC
MS (Misc., Fit & Finish & Assembly) Seats 767-MS-A0002

Seat CFRP Sandwich Make 1x 767-MS-00004
Driver Foam Polyurethane Foam Make 1x 767-MS-00009
Firewall CFRP Sandwich Make 1x 767-MS-00005
Leg Support CFRP Sandwich Make 1x 767-MS-00006
page 53 of 73 TOC
ST (Steering System) Steering Rack 767-ST-A0001

Rack Formula Seven Buy 1x 767-ST-00005
Lower Rack Bracket Aluminium 7075-T6 Make 2x 767-ST-00003
page 54 of 73 TOC
ST (Steering System) Steering Shaft 767-ST-A0002

Top Rack Bracket Steel F114 Make 1x 767-ST-00006
Spline Coupler Formula Seven Buy 1x 767-ST-00002
Steering Tube Schroder / R-U Make 2x 767-ST-00001
Column Schroder / R-U Make 1x 767-ST-00004
Bush Igus Buy 1x 767-ST-00007
page 55 of 73 TOC
ST (Steering System) Steering Wheel 767-ST-A0003

Clutch Spring Aviation Group Buy 2x 767-ST-00008
Handle Up 3D Print Make 2x 767-ST-00013
Quick Release Old Hall Performance Buy 1x 767-ST-00012
Clutch Body 3D Print Make 2x 767-ST-00011
Clutch Lever 3D Print Make 2x 767-ST-00010
Clutch Stop 3D Print Make 2x 767-ST-00009
Cover CFRP Make 1x 767-ST-00014
Body CFRP Make 1x 767-ST-00015
page 56 of 73 TOC
ST (Steering System) Tie Rods 767-ST-A0004

Tie Rods End Steel F114 Make 8x 767-ST-00016
Tie Rods Front Steel E355 Make 2x 767-ST-00017
Tie Rods Rear Steel E355 Make 2x 767-ST-00018
page 57 of 73 TOC
SU (Suspension System) A-Arms front lower 0,21€ 767-SU-A0001

Rear Lower Wishbone Steel Tube Make 2 x 0,01€ = 0,02€ 767-SU-00001
Material Steel Round Steel Tube E355 6M 1 x 0,01€ = 0,01€ Re-Used
Platen Steel Tube Make 2 x 0,01€ = 0,02€ 767-SU-00002

Material Steel E235 1 x 0,01€ = 0,01€ Re-Used
Bottom V-connector Steel Make 2 x 0,01€ = 0,02€ 767-SU-00010

Material Steel Steel F114 1 x 0,01€ = 0,01€ Re-Used
Steering Platen Steel Make 2 x 0,01€ = 0,02€ 767-SU-00011

Steering Tube Steel Make 2 x 0,01€ = 0,02€ 767-SU-00012

A Front Upper Steel Make 2 x 0,01€ = 0,02€ 767-SU-00004

Material Steel Steel E355 1 x 0,01€ = 0,01€ Re-Used
Front Lower Wishbone Steel Make 1 x 0,01€ = 0,01€ 767-SU-00003

Rear Lower Wishbone Steel Make 2 x 0,02€ = 0,04€ 767-SU-00008

Front Lower Wishbone Steel Make 2 x 0,01€ = 0,02€ 767-SU-00009

A Front Lower Steel Make 2 x 0,01€ = 0,02€ 767-SU-00017

page 58 of 73 TOC
SU (Suspension System) A-Arms front upper 2,12€ 767-SU-A0002

Front Upper Wishbone Steel Tube Buy 2 x 1,00€ = 2,00€ 767-SU-00005
Material Bought Part Round Steel Tube E355 6M 1 x 1,00€ = 1,00€ Re-Used
Upper V-connector Steel Make 2 x 0,01€ = 0,02€ 767-SU-00007

Material Steel F114 1 x 0,01€ = 0,01€ Re-Used
Rear Upper Wishbone Steel Tube Buy 2 x 0,02€ = 0,04€ 767-SU-00013

Front Upper Wishbone Steel Tube Make 2 x 0,01€ = 0,02€ 767-SU-00014

Upper V-connector Steel Make 2 x 0,01€ = 0,02€ 767-SU-00015

Material Steel Steel F114 1 x 0,01€ = 0,01€ Re-Used
Rear Upper Wishbone Steel Make 2 x 0,01€ = 0,02€ 767-SU-00006

page 59 of 73 TOC
SU (Suspension System) Bell Cranks 0,04€ 767-SU-A0006

Bell Crank Front Aluminum 6065 Make 2 x 0,01€ = 0,02€ 767-SU-00026
Material Aluminum Aluminum 6065 1 x 0,01€ = 0,01€ Re-Used
Bell Crank Rear Aluminum 6065 Make 2 x 0,01€ = 0,02€ 767-SU-00027

page 60 of 73 TOC
SU (Suspension System) Front Uprights 0,06€ 767-SU-A0007

Upright Aluminium 7075-T6 Make 2 x 0,01€ = 0,02€ 767-SU-00028
Material Aluminum Aluminium 7075-T6 1 x 0,01€ = 0,01€ Re-Used
C-Hub Upright Upper Aluminium 6065 Buy 2 x 0,01€ = 0,02€ 767-SU-00029

C-Hub Upright Lower Aluminium 6065 Make 2 x 0,01€ = 0,02€ 767-SU-00030

Material Aluminum Aluminium 6065 1 x 0,01€ = 0,01€ Re-Used
page 61 of 73 TOC
SU (Suspension System) Push/Pullrod Front 0,02€ 767-SU-A0008

Push Rod Front Steel Make 2 x 0,01€ = 0,02€ 767-SU-00031
page 62 of 73 TOC
SU (Suspension System) Push/Pullrod Rear 0,02€ 767-SU-A0009

Pull Rod Rear Steel Make 2 x 0,01€ = 0,02€ 767-SU-00032
page 63 of 73 TOC
SU (Suspension System) Rear Uprights 0,06€ 767-SU-A0010

C-Hub Upright Lower Aluminum 6065 Make 2 x 0,01€ = 0,02€ 767-SU-00033
C-Hub Upright Upper Aluminum 6065 Make 2 x 0,01€ = 0,02€ 767-SU-00034

Upright Aluminium 7075-T6 Make 2 x 0,01€ = 0,02€ 767-SU-00035

Material Aluminum Aluminium 7075-T6 1 x 0,01€ = 0,01€ Re-Used
page 64 of 73 TOC
SU (Suspension System) Rod Ends 14,00€ 767-SU-A0011

Rod Ends SKF SA 8C Make 28 x 0,20€ = 5,60€ 767-SU-00036
Material Bought Part SKF SA 8C 20 x 0,01€ = 0,20€ Re-Used
V-Cap Steel Make 8 x 0,01€ = 0,08€ 767-SU-00039

Cap Steel Make 32 x 0,01€ = 0,32€ 767-SU-00037

Spherical Bearing SKF GE 8C Buy 8 x 1,00€ = 8,00€ 767-SU-00038

Material Bought Part Re-Used 1 x 1,00€ = 1,00€ ISB
page 65 of 73 TOC
SU (Suspension System) Shocks Front 4.290,98€ 767-SU-A0012

Damper OHLINS Buy 1 x 2.970,98€ = 2.970,98€ 767-SU-00016
Material Bought Part n/a 1 x 2.970,98€ = 2.970,98€ 2 ud.
Spring HYPERCO Buy 2 x 660,00€ = 1.320,00€ 767-SU-00018

Material Bought Part n/a 1 x 660,00€ = 660,00€ Re-Used
page 66 of 73 TOC
SU (Suspension System) Shocks Rear 3.630,98€ 767-SU-A0013

Damper OHLINS Buy 1 x 2.970,98€ = 2.970,98€ 767-SU-00019
Material Bought Part n/a 1 x 2.970,98€ = 2.970,98€ 2 ud.
Spring HYPERCO Buy 1 x 660,00€ = 660,00€ 767-SU-00020

Material Bought Part n/a 1 x 660,00€ = 660,00€ Re-Used
page 67 of 73 TOC
WT (Wheels, Wheel Bearings & Tires) Front Hubs 767-WT-A0001

Teton Wheel Hub Steel F114 Make 16 x 767-WT-00001
Front Wheel Hub Aluminium 7075-T6 Make 2x 767-WT-00002
page 68 of 73 TOC
WT (Wheels, Wheel Bearings & Tires) Lug Nuts 767-WT-A0002

Mononut RH Aluminium 7075-T6 Make 2x 767-WT-00003
Mononut LH Aluminium 7075-T6 Make 2x 767-WT-00004
page 69 of 73 TOC
WT (Wheels, Wheel Bearings & Tires) Rear Hubs 767-WT-A0003

Rear W. Hub Aluminium 7075-T6 Make 2x 767-WT-00005
page 70 of 73 TOC
WT (Wheels, Wheel Bearings & Tires) Tires 767-WT-A0004

Tires Hoosier Buy 4x 767-WT-00006
page 71 of 73 TOC
WT (Wheels, Wheel Bearings & Tires) Wheel Bearings 767-WT-A0005

Rear Bearing Nut Aluminium 7075-T6 Make 2x 767-WT-00007
Front Bearing ISB Buy 1x 767-WT-00010
Rear Bearing ISB Buy 1x 767-WT-00009
Front Bearing Nut Aluminium 7075-T6 Make 2x 767-WT-00008
page 72 of 73 TOC
Overview Costed System: SU

Suspension System A-Arms front lower 767-SU-A0001
Suspension System A-Arms front upper 2,12 € 767-SU-A0002
Suspension System Bell Cranks 767-SU-A0006
Suspension System Front Uprights 767-SU-A0007
Suspension System Push/Pullrod Front 767-SU-A0008
Suspension System Push/Pullrod Rear 767-SU-A0009
Suspension System Rear Uprights 767-SU-A0010
Suspension System Rod Ends 14,00 € 767-SU-A0011
Suspension System Shocks Front 4.290,98 € 767-SU-A0012
Suspension System Shocks Rear 3.630,98 € 767-SU-A0013
SUM 7.938,49 €
page 73 of 73 TOC

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CBOM - Universidad Rey Juan Carlos (FSC, TID767, Spain) 2022-09-01 10:31 CEST

BR (Brake System) Balance Bar 767-BR-A0002

BR (Brake System) Brake Lines => Brake Lines Front 767-BR-A0005-001

Brake Line 457mm EBC Frenos Buy 1x 767-BR-00010

Brake Line 10mm EBC Frenos Buy 2x 767-BR-00009

Brake Line 397mm EBC Frenos Buy 1x 767-BR-00011

Brake Line 370mm EBC Frenos Buy 1x 767-BR-00012

BR (Brake System) Brake Lines => Brake Lines Rear 767-BR-A0005-002

Brake Line 1334mm EBC Frenos Buy 1x 767-BR-00014

Brake Line 325mm EBC Frenos Buy 1x 767-BR-00015

BR (Brake System) Brake Master Cylinder 767-BR-A0001

BR (Brake System) Brake System Front 767-BR-A0003

Front Floating Disc Fiber Laser Castilla Buy 2x 767-BR-00004

Front Disc Fiber Laser Castilla Buy 2x 767-BR-00005

BR (Brake System) Brake System Rear 767-BR-A0004

Rear Disc Fiber Laser Castilla Buy 2x 767-BR-00007

EL (Electrical) Brake Light 767-EL-A0001

Brake Light Aliexpress Buy 1x 767-EL-00002

Brake Light Support Re-Used Make 1x 767-EL-00003

Brake Light Platen Re-Used Make 2x 767-EL-00004

EL (Electrical) BSPD 767-EL-A0002

BSPD Case Re-Used Make 1x 767-EL-00006

EL (Electrical) Dash Panel 767-EL-A0003

Cockpit Emergency Stop RS Buy 1x 767-EL-00008

EL (Electrical) ECM/Engine Electronics 767-EL-A0004

EL (Electrical) Fuses 767-EL-A0009

Electronic Fuses Case PLA/ABS Buy 1x 767-EL-00033

EL (Electrical) Kill Switch 767-EL-A0005

Right Panel Re-Used Make 1x 767-EL-00018

Right Emergency Stop Re-Used Make 1x 767-EL-00016

BOTS Platen Re-Used Make 1x 767-EL-00012

Left Panel Re-Used Make 1x 767-EL-00017

LVMS Re-Used Make 1x 767-EL-00013

Inertia Switch Re-Used Make 1x 767-EL-00014

Left Emergency Stop Re-Used Make 1x 767-EL-00015

LVMS Panel Re-Used Make 1x 767-EL-00019

Panel Platens CFRP Sandwich Make 1x 767-EL-00020

EL (Electrical) LV-Battery 767-EL-A0006

Battery Attachments XXXXXXXXXXXX Make 2x 767-EL-00022

Rectifier Re-Used Make 1x 767-EL-00023

Rectifier Platen XXXXXXXXXXXX Make 1x 767-EL-00024

EL (Electrical) Other: Eletric Gear Shift Eletric Gear Shift 767-EL-A0007

Gear Shift + ETC PCB JLCPCB Make 1x 767-EL-00027

EL (Electrical) Other: Steering Wheel Dash Steering Wheel Dash 767-EL-A0010

Buttons Electrónica Embajadores Buy 8x 767-EL-00037

Steering Wheel Box Re-Used Make 1x 767-EL-00036

Steering Wheel Dash Re-Used Make 1x 767-EL-00035

EL (Electrical) Relays 767-EL-A0008

Relays Case Aliexpress Buy 1x 767-EL-00031

Starter Relay Re-Used Make 1x 767-EL-00030

EL (Electrical) Sensors 767-EL-A0013

O2 Wideband Sensor PRO-1 Performance Buy 1x 767-EL-00049

GPS sensor Re-Used Make 1x 767-EL-00048

Brake Pressures Sensors XXXXXXXXXXXX Buy 1x 767-EL-00047

Temperature Sensors Re-Used Make 1x 767-EL-00055

Crancksaft Position Sens. Re-Used Make 1x 767-EL-00044

Oil Pressure Switch Re-Used Make 1x 767-EL-00043

Neutral Switch Re-Used Make 1x 767-EL-00042

Manifold Absolute Press. Re-Used Make 1x 767-EL-00041

Throttle Position Sensor Re-Used Make 1x 767-EL-00039

Intake Air Temperature Re-Used Make 1x 767-EL-00040

Camshaft Position Sensor Re-Used Make 1x 767-EL-00045

Fuel Pressure Sensor Re-Used Make 1x 767-EL-00046