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cp5500-4cd

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INSTALLATION
A2
If this document is printed in hardcopy, THIS DRAWING IS CONFIDENTIAL AND IS SUPPLIED ON THE EXPRESS CONDITION THAT
it is for information use only and therefore is © AP Racing Ltd. 2001
IT SHALL NOT BE LOANED OR COPIED OR DISCLOSED TO ANY OTHER PERSON OR USED
DRAWING not subject to updating controls. Always
refer to viewer for latest issue. FIRST ANGLE PROJECTION
FOR ANY OTHER PURPOSE WITHOUT THE WRITTEN CONSENT OF AP RACING LTD. AP Racing
Wheler Road
H Coventry H
CV3 4LB
Tel: +44 024 7663 9595 e-mail: sales@apracing.co.uk
2 4 FIGURE 2: RECOMMENDED HOUSING DIMENSIONS
Fax: +44 024 7663 9559 Web site: HTTP://www.apracing.com

Initials
BILL OF MATERIAL: Alterations

Zone
Issue
No. Date & No. Particulars
7 1. BALANCE BAR 3 21/05/01 GM
B3068
2. SPHERICAL BEARING A 4 05/09/02 5/16" UNF OPTION ADDED # DRA
3. SLEEVE B3425
G 4. CABLE SCREWS 5 25/11/02 35.0 AND 25.4 DIMN'S ADDED # DRA G

5. WASHERS 28.20 6 01/05/03 DIM 23.018/23.004 WAS 22.806/22.793


B8 GM
6. BARREL NUT RAC20366 DIM 28.05/28.00 WAS 27.79/27.74 B10

7. CLEVIS 28.15
8. CIRCLIPS GROOVES
28.68 A
BALANCE BAR THREAD IS A-A 28.63
3 M10x1.00

8
F 1 6 5 F

FIGURE 3: MAIN DIMENSIONS


FIGURE 1: BALANCE BAR ASSEMBLY
35.0
BALANCE BAR ASSEMBLY PART No'S MAXIMUM ARTICULATION +/- 20
IN CASE OF ONE CIRCUIT FAILURE, MAXIMUM
CP5500-4 TRAVEL BEFORE BRAKING IS 6.55 MM ON BALANCE BAR
E
CP5500-4UNF E

BALANCE BAR ASSEMBLY INSTALLATION


A. SLEEVE 0.5 MINIMUM CLEARANCE
1. MAKE A HOLE IN THE PEDAL OF THE RECOMMENDED DIMENSIONS BETWEEN CLEVIS AND WASHER
(FIG.2). THE CENTER HAS TO BE AT THE SAME HEIGHT AS THE

115.0
MASTER-CYLINDER CENTERLINE WHEN PEDAL IS SQUARE TO

36.0
62.0
89.8
THE MASTER-CYLINDER.
D D
2. POSITION THE SLEEVE IN THE PEDAL AND PUT CIRCLIPS IN POSITION.
IT IS RECOMMENDED THAT THE SLEEVE IS BONDED INTO THE HOUSING
TO MINIMIZE THE PLAY OF THE BALANCE BAR. 0.5 MINIMUM CLEARANCE
BETWEEN CLEVIS AND WASHER
B. BALANCE BAR INSTALLATION B
1. GREASE THE HOUSING INSIDE DIAMETER (3) AND THE SPHERICAL BEARING (2). B
25.4

2. INSTALL BALANCE BAR (1) INSIDE THE SLEEVE (3)


C C
3. PUSH THE WASHERS (5) AGAINST THE SLEEVE (3)

4. SCREW THE BARREL NUTS (6) AND THE CLEVIS (7) ON THE BALANCE
BAR (1). LEAVE ONE TURN MINIMUM CLEARANCE BETWEEN THE CLEVIS (7) AND
THE WASHERS (5).

5. INSTALL REMOTE CABLE AND RETAINING SCREWS (4) 4.0 HOLE FOR CABLE ADJUSTOR
AP RACING CP2905-18 AVAILABLE ON REQUEST
6. INSTALL M8 NUTS PROVIDED ON MASTER-CYLINDER PUSHRODS 2 M4x0.5 GRUB SCREWS TO RETAIN CABLE
B B
7. ADJUST THE PUSHRODS SO THAT THE BALANCE BAR IS PERPENDICULAR
TO THE PUSHRODS UNDER MAXIMUM LOAD. THE SYSTEM IS THEN SQUARE.
IT IS NOT IMPORTANT THAT THE SYSTEM IS SQUARE WHEN RELEASED, BUT 23.018 28.05
O/D BEARING O/D SLEEVE
IT HAS TO BE UNDER LOAD. 23.004 28.00 SCALE 1:1 SHEET 1 OF 1
DRAWN Gael Mace
FOR MAXIMUM EFFICIENCY, IT IS RECOMMENDED THAT THE PEDAL IS AT APPROVED
RIGHT ANGLE WITH THE PUSHRODS UNDER MAXIMUM BRAKING LOAD.
DERIVED FROM

ALSO MAKE SURE THAT THE MASTER-CYLINDER PISTONS FULLY RETURN BEFORE TITLE
USE. THIS CAN BE CHECKED BY FEELING THE PUSHRODS FOR SLIGHT MOVEMENTS BALANCE BAR ASSEMBLY
A
THERE SHOULD NOT BE ANY EXCESSIVE LOOSE MOVEMENT. BALANCE BAR ASSEMBLY CP5500-4 HAS A

B-B M8 x 1.25 THREAD ON EACH CLEVIS


THE WASHERS (5) SHOULD BE LOOSE DURING THE FULL PEDAL TRAVEL. IF NOT, CP5500-4UNF HAS 5/16" x 24 UNF THREAD
BACK OFF ONE CLEVIS AND BARREL NUT ANOTHER TURN. DRG NO. cp5500-4cd
1 2 3 4 5 6 7 8 9 10 11 12
BCK BINARY CODED ROTARY SWITCH
GENERAL ELECTRICAL &
RoHS COMPLIANT
MECHANICAL SPECIFICATION
Switch Rating: 150mA @ 250V ac/dc
Life: >10,000 Cycles
Operating Temperature: -30ºC to +85 ºC
Proof Voltage: 1,500Vac (Initial)
Insulation Resistance: >999 M at 500Vdc (Initial)
Contact Resistance: <50 m (Initial)
Operating Torque (nominal) Standard 4.7 ± 0.5 cNm
End Stop Torque (nominal): 0.8 Nm
Moulding Material: Polyamide 6.6 G.F.
Contact/Terminal Material: Brass CZ108 Ag Plated

GENERAL FEATURES
o Made in UK o Standard 22.5º indexing o Special options include UL-V0
o Binary coded Hexadecimal and o Printed Circuit Terminals. rated material, gold flashed or
complimentary versions. o Adjustable stop to restrict number gold plated (2.5 microns gold
o Moulded 27.5mm diameter single of positions or continuous rotation. over 2 microns nickel) contacts,
wafer switch. spindles with special flats or
slots.

STANDARD PART NUMBER


SPINDLE
SPINDLE SPINDLE LENGTH 8mm LONG ANGLE OF SPINDLE FLAT
BASIC TYPES FLAT
DIAMETER FROM MOUNTING FACE BUSH SPINDLE FLAT THICKNESS
LENGTH
IMPERIAL 6.35mm 38mm 9.52 x 32TPI 30mm 90º 5.5mm
METRIC 6.00mm 50mm M10 x 0.75 No Flat --- ---

STANDARD METRIC STANDARD IMPERIAL


With Slot No Stop With Slot No Stop
Hex (Code 033) – Standard Spindle BCK1002 BCK1001 BCK1006 BCK1005
Comp (Code 043) – Standard Spindle BCK1004 BCK1003 BCK1008 BCK1007
Hex (Code 033) – Flush Slot BCK1010 BCK1009 BCK1014 BCK1013
Comp (Code 043) – Flush Slot BCK1012 BCK1011 BCK1016 BCK1015

COMMON E Connection to Terminals COMMON E Connection to Terminals


DIAL A B C D DIAL A B C D
1 • 1 • • • •
2 • 2 • • •
3 • • 3 • • •
4 • 4 • •
5 • • 5 • • •
6 • • 6 • •
7 • • • 7 • •
8 • 8 •
9 • • 9 • • •
10 • • 10 • •
11 • • • 11 • •
12 • • 12 •
13 • • • 13 • •
14 • • • 14 •
15 • • • • 15 •
16 16

LORLIN BINARY CODED HEXADECIMAL LORLIN BINARY CODED HEXADECIMAL


COMPLIMENTARY COMMON –16 POSITIONS COMPLIMENTARY COMMON –16 POSITIONS

CODE 033 CODE 043

1
Lorlin Electronics Ltd, Harwood Industrial Estate, Harwood rd, Littlehampton, W. Sussex BN17 7At England
Tel (+44) 01903 725121 Fax (+44) 01903 726808 E-mail Lorlin@btconnect.com
BCK BINARY CODED ROTARY SWITCH
CUSTOMER TO COMPLETE OR DELETE AS REQUIRED

A B C

IMPERIAL Ø6.35 Ø9.52 x 32TPI

METRIC Ø6.00 M10 x 0.75

D E F

IMPERIAL

METRIC

STANDARD SPINDLE DETAILS STANDARD ANGLES OF


SCREWDRIVER SLOTS
A B C D E F
Standard screwdriver slots are
SPINDLE
LENGTH 8mm SPINDLE
ANGLE
SPINDLE 1.2mm wide and 1.5mm deep.
BASIC SPINDLE OF
FROM LONG FLAT FLAT
TYPES DIAMETER SPINDLE
MOUNTING BUSH LENGTH DEPTH
FLAT
FACE
9.52 x
IMPERIAL 6.35mm 38mm 30mm 90º 5.5mm
32TPI
METRIC 6.00mm 50mm
M10 x
0.75
No Flat --- --- TYPICAL SPINDLE DETAILS

TO ORDER PLEASE SPECIFY:


1. Switching Code Orientation with location
2. Imperial or Metric Spindle Diameter lug in position shown.
3. Dimension (B) Spindle length from Mounting Face
4. Thread Required (C)
5. Spindle Flat length if required (D)
6. Angle of Flat (E)
7. Spindle Flat Depth (F)
8. 16 Position or No Stop Version
9. Contact Plating: Silver/Gold Flash/2.5 microns
Gold Plate

EXAMPLE
Screwdriver slot level with top of threaded fixing
bush 1.2mm wide x 1.5mm deep (standard) at 90º
(standard)

2
Lorlin Electronics Ltd, Harwood Industrial Estate, Harwood rd, Littlehampton, W. Sussex BN17 7At England
Tel (+44) 01903 725121 Fax (+44) 01903 726808 E-mail Lorlin@btconnect.com
D2F
Ultra Subminiature Basic Switch

Ultra Subminiature Basic


Switch with plenty of
terminal variations
● Incorporating a snapping mechanism made with
two highly precise split springs that ensures long D
durability. 2
F
● Using insertion molded terminals
that prevents flux penetration.
● In addition to self-clinching PCB, left-angled,
right-angled terminals,
2 types of soldering terminals are available.

RoHS Compliant

Model Number Legend

D2F - @
1 @
2 @
3 @
4

1. Ratings 4. Terminals
None : 125 VAC 3A None : PCB terminals (Straight)
125 VAC 1A (Low operating force) -T : Self-clinching PCB terminals
01 : 30 VDC 0.1A -A : PCB terminals (Right-angled)
2. Maximum Operating Force (OF) -A1 : PCB terminals (Left-angled)
None : 1.47 N {150 gf} -D3 : Solder terminals
-D : Compact solder terminals
F : 0.74 N {75 gf}
Note. The given values are for pin plunger models only.

3. Actuator
None : Pin plunger
L : Hinge lever
L2 : Hinge Roller Lever
L3 : Simulated roller lever (R1.3)
L30 : Simulated roller lever (R2.5)

1
D2F Ultra Subminiature Basic Switch

List of Models
Ratings 3A 1A 0.1 A
Maximum Operating Force (OF) * General Purpose Low Operating Force General Purpose Low Operating Force
Actuator Terminals 1.47 N {150 gf} 0.74 N {75 gf} 1.47 N {150 gf} 0.74 N {75 gf}
Pin plunger PCB terminals (Standard) D2F D2F-F D2F-01 D2F-01F
Self-clinching PCB terminals D2F-T D2F-F-T D2F-01-T D2F-01F-T
PCB terminals (Right-angled) D2F-A D2F-F-A D2F-01-A D2F-01F-A
PCB terminals (Left-angled) D2F-A1 D2F-F-A1 D2F-01-A1 D2F-01F-A1
Solder terminals D2F-D3 D2F-F-D3 D2F-01-D3 D2F-01F-D3
Compact solder terminals D2F-D D2F-F-D D2F-01-D D2F-01F-D
D
Hinge lever PCB terminals (Standard) D2F-L D2F-FL D2F-01L D2F-01FL
2
F Self-clinching PCB terminals D2F-L-T D2F-FL-T D2F-01L-T D2F-01FL-T
PCB terminals (Right-angled) D2F-L-A D2F-FL-A D2F-01L-A D2F-01FL-A
PCB terminals (Left-angled) D2F-L-A1 D2F-FL-A1 D2F-01L-A1 D2F-01FL-A1
Solder terminals D2F-L-D3 D2F-FL-D3 D2F-01L-D3 D2F-01FL-D3
Compact solder terminals D2F-L-D D2F-FL-D D2F-01L-D D2F-01FL-D
Hinge roller PCB terminals (Standard) D2F-L2 D2F-FL2 D2F-01L2 D2F-01FL2
lever Self-clinching PCB terminals D2F-L2-T D2F-FL2-T D2F-01L2-T D2F-01FL2-T
PCB terminals (Right-angled) D2F-L2-A D2F-FL2-A D2F-01L2-A D2F-01FL2-A
PCB terminals (Left-angled) D2F-L2-A1 D2F-FL2-A1 D2F-01L2-A1 D2F-01FL2-A1
Solder terminals D2F-L2-D3 D2F-FL2-D3 D2F-01L2-D3 D2F-01FL2-D3
Compact solder terminals D2F-L2-D D2F-FL2-D D2F-01L2-D D2F-01FL2-D
Simulated roller PCB terminals (Standard) D2F-L3 D2F-FL3 D2F-01L3 D2F-01FL3
lever (R1.3) Self-clinching PCB terminals D2F-L3-T D2F-FL3-T D2F-01L3-T D2F-01FL3-T
PCB terminals (Right-angled) D2F-L3-A D2F-FL3-A D2F-01L3-A D2F-01FL3-A
PCB terminals (Left-angled) D2F-L3-A1 D2F-FL3-A1 D2F-01L3-A1 D2F-01FL3-A1
Solder terminals D2F-L3-D3 D2F-FL3-D3 D2F-01L3-D3 D2F-01FL3-D3
Compact solder terminals D2F-L3-D D2F-FL3-D D2F-01L3-D D2F-01FL3-D
Simulated roller PCB terminals (Standard) D2F-L30 D2F-FL30 D2F-01L30 D2F-01FL30
lever (R2.5) Self-clinching PCB terminals D2F-L30-T D2F-FL30-T D2F-01L30-T D2F-01FL30-T
PCB terminals (Right-angled) D2F-L30-A D2F-FL30-A D2F-01L30-A D2F-01FL30-A
PCB terminals (Left-angled) D2F-L30-A1 D2F-FL30-A1 D2F-01L30-A1 D2F-01FL30-A1
Solder terminals D2F-L30-D3 D2F-FL30-D3 D2F-01L30-D3 D2F-01FL30-D3
Compact solder terminals D2F-L30-D D2F-FL30-D D2F-01L30-D D2F-01FL30-D
* OF are value for Pin plunger.

Contact Form Contact Specifications


●SPDT Item Model D2F models D2F-01 models
Specifications Crossbar
Contact Material Silver alloy Gold alloy
Gap (standard value) 0.25 mm
Minimum applicable load (see note) * 100 mA at 5 VDC 1 mA at 5 VDC
COM NO NC
* Please refer to "Using Micro Loads" in "Precautions" for more information
on the minimum applicable load.

Ratings
Model D2F models D2F-01 models
Maximum Operating 1.47N (General-purpose) 0.74N (Low Operating Force) 1.47N (General-purpose) 0.74N (Low Operating Force)
Force (OF)
Rated voltage Resistive load
125 VAC 3A 1A -
30 VDC 2A 0.5 A 0.1 A
Note. The above rating values apply under the following test conditions.
(1) Ambient temperature: 20±2°C
(2) Ambient humidity: 65±5%
(3) Operating frequency: 30 operations/min

Approved Safety Standard


The items shown in the "List of Models" above are not standard approved models.
Consult your OMRON sales representative for specific models with standard approvals.
UL (UL1054) /CSA (CSA C22.2 No.55)
Rated voltage Model D2F (General-purpose) D2F (Low operating force) D2F-01
125 VAC 3A 1A -
30 VDC 2A 0.5 A 0.1 A

2
D2F Ultra Subminiature Basic Switch

Characteristics
Model D2F models
D2F-01 models
Item 0.74 N (Low operating force) 1.47 N (General-purpose)
Pin plunger models: 1 mm to 500 mm/s,
Permissible operating speed
Lever models: 5 mm to 500 mm/s
Pin plunger models: 200 operations/min,
Permissible operating Mechanical
Lever models: 100 operations/min
frequency
Electrical 30 operations/min
Insulation resistance 100 MΩ min. (at 500 VDC with insulation tester)
Contact resistance (initial value) 100 mΩ max. 50 mΩ max. 30 mΩ max.
Between terminals of the same D
600 VAC 50/60 Hz for 1min
polarity 2
Dielectric strength
Between current-carrying metal
1,500 VAC 50/60 Hz for 1min
F
parts and ground
Between each terminal and
1,500 VAC 50/60 Hz for 1min
non-current-carrying metal parts
Vibration resistance * 1 Malfunction 10 to 55 Hz, 1.5-mm double amplitude
Durability 1,000 m/s2 {approx. 100G} max.
Shock resistance
Malfunction * 1 300 m/s2 {approx. 30G} max.
Mechanical 1,000,000 operations min. (60 operations/min)
Durability * 2 100,000 operations min. 30,000 operations min.
Electrical
(30 operations/min) (30 operations/min)
Degree of protection IEC IP40
-40°C to +85°C (at ambient humidity 60% max.)
Ambient operating temperature
(with no icing or condensation)
Ambient operating humidity 85% max. (for +5°C to +35°C)
Weight Approx. 0.5 g (pin plunger models)
Note. The data given above are initial values.
*1. The values are at Free Position and Total Travel Position values for pin plunger, and Total Travel Position value for lever.
Close or open circuit of the contact is 1ms max.
*2. For testing conditions, consult your OMRON sales representative.

Terminals/Appearances (Unit: mm)

●PCB terminals (Straight) ●Self-clinching PCB terminals <PCB Mounting Dimensions (Reference)>

5.8±0.15

3-1.2 dia. holes


5.08±0.1
1.5 1.5 12.8±0.15
1.6±0.15
3.5 3.4

3.15 0.4 3.15 1.5


6.5±0.1 0.9 6.5±0.1 0.9 0.4±0.05
5.08 5.08 5.8±0.15 5.08 5.08 1.25±0.15
12.8±0.15 12.8±0.15 5.8±0.15

●PCB terminals (Right-angled) ●PCB terminals (Left-angled)

1.5 1.5
2.6±0.2 2.6±0.2

3.15 3.15
6.5±0.1 0.9 5.8±0.15 0.4 6.5±0.1 0.9 0.4 5.8±0.15
5.08 5.08 3.1±0.2 5.08 5.08 3.1±0.2
12.8±0.15 12.8±0.15

●Solder terminals ●Compact solder terminals

1.5 1.5 2.4

2 3.5
3.15 0.4
6.5±0.1 1.6
3.15 1.2 3−0.8 dia. holes 5.08 5.08 5.8±0.15
0.5 6.5±0.1 2.2 0.4
5.08 5.08 5.8±0.15 12.8±0.15
12.8±0.15

Mounting Holes (Unit: mm)


2-2 dia. mounting holes

6.5±0.15

3
D2F Ultra Subminiature Basic Switch

Dimensions (Unit: mm) /Operating Characteristics


The following illustrations and drawings are for D2F models with PCB terminals (straight). Self-clinching, solder, compact solder, and right-angled, left angled terminals
are omitted from the following drawings. Refer to the previous page for these terminals.
When ordering, replace @ with the code for the terminal that you need. See the "List of Models" for available combinations of models.

●Pin Plunger Models


D2F@ 1.2
12.7
2+0.12
0 dia. holes
D2F-01@ 2.2+0.12
0 dia.
5.2 PT
5.7
2.9 Model D2F-@ D2F-F@
Operating
D2F-F@ A
Characteristics
D2F-01@ D2F-01F@
D2F-01F@ Operating Force OF Max. 1.47 N {150 gf} 0.74 N {75 gf}
5 OP
Releasing Force RF Min. 0.20 N {20 gf} 0.05 N {5 gf}
D 2+0.12
0 Pretravel PT Max. 0.5 mm 0.5 mm
2 Overtravel OT Min. 0.25 mm 0.25 mm
F Movement Differential MD Max. 0.12 mm 0.12 mm
0.4
Operating Position OP 5.5±0.3 mm

5.8±0.15

●Hinge Lever Models


D2F-L@
12.8
D2F-01L@
(10.8) Model D2F-L@ D2F-FL@
D2F-FL@ A
Operating
D2F-01L@ D2F-01FL@
t=0.3 * Characteristics
D2F-01FL@ 3
Operating Force OF Max. 0.78 N {80 gf} 0.25 N {25 gf}
Releasing Force RF Min. 0.05 N {5 gf} 0.02 N {2 gf}
FP
OP Overtravel OT Min. 0.55 mm 0.55 mm
Movement Differential MD Max. 0.5 mm 0.5 mm
Free Position FP Max. 10 mm
Operating Position OP 6.8±1.5 mm

* Stainless-steel lever

●Simulated Roller Lever Models (R1.3)


D2F-L3@ 12.7
D2F-01L3@ (7.5) Model
D2F-L3@ D2F-FL3@
D2F-FL3@ 10
A Operating
D2F-01L3@ D2F-01FL3@
Characteristics
D2F-01FL3@ t=0.3 *
2.1 Operating Force OF Max. 0.78 N {80 gf} 0.39 N {40 gf}
R1.3 3
Releasing Force RF Min. 0.05 N {5 gf} 0.02 N {2 gf}
Overtravel OT Min. 0.5 mm 0.5 mm
FP
Movement Differential MD Max. 0.45 mm 0.45 mm
OP Free Position FP Max. 13 mm
Operating Position OP 8.5±1.2 mm

* Stainless-steel lever

●Simulated Roller Lever Models (R2.5)


D2F-L30@
D2F-01L30@
12.7 Model D2F-L30@ D2F-FL30@
D2F-FL30@ 3.3 R2.5 A
t=0.3 * Operating
D2F-01L30@ D2F-01FL30@
Characteristics
D2F-01FL30@ 3
Operating Force OF Max. 0.54 N {55 gf} 0.3 N {31 gf}
Releasing Force RF Min. 0.04 N {4 gf} 0.02 N {2 gf}
Overtravel OT Min. 0.5 mm 0.5 mm
FP
OP Movement Differential MD Max. 0.5 mm 0.5 mm
Free Position FP Max. 12.6 mm
Operating Position OP 9.5±1.0 mm

* Stainless-steel lever

Note 1. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.


Note 2. The operating characteristics are for operation in the A direction ( ).

4
D2F Ultra Subminiature Basic Switch

●Hinge Roller Lever Models


D2F-L2@
12.8
D2F-01L2@ 4
4.8 dia.×2.8 *2 Model D2F-L2@ D2F-FL2@
D2F-FL2@ (10) A
Operating
D2F-01L2@ D2F-01FL2@
D2F-01FL2@ Characteristics
(4.6)
Operating Force OF Max. 0.78 N {80 gf} 0.39 N {40 gf}
Releasing Force RF Min. 0.05 N {5 gf} 0.02 N {2 gf}
t=0.3 *1 Overtravel OT Min. 0.55 mm 0.55 mm
4 Movement Differential MD Max. 0.5 mm 0.5 mm
FP
OP Free Position FP Max. 16.5 mm
Operating Position OP 13±2 mm D
2
F

*1. Stainless-steel lever


*2. Polyacetal resin roller

Note 1. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.


Note 2. The operating characteristics are for operation in the A direction ( ).

Precautions
★Please refer to "Basic Switches Common Precautions" for correct use.

Cautions Correct Use


●Soldering ●Mounting
• Terminal connection Use M2 mounting screws with plane washers or spring washers
When soldering, make sure that the temperature of the to securely mount the Switch. Tighten the screws to a torque of
soldering iron tip is not higher than 300°C, and complete the 0.08 to 0.1 N·m {0.8 to 1 kgf·cm}.
soldering within 3 seconds. Do not apply any external force for
1 minute after soldering. Soldering at an excessively high ●Using Micro Loads
temperature or soldering for more than 3 seconds may Using a model for ordinary loads to open or close the contact of
deteriorate the characteristics of the Switch. a micro load circuit may result in faulty contact. Use models that
• Connecting to PCB terminal Boards operate in the following range. However, even when using micro
When using automatic soldering baths, we recommend load models within the following operating range, if inrush
soldering at 260°C ±5°C within 5 seconds. Make sure that the current occurs when the contact is opened or closed, it may
liquid surface of the solder does not flow over the edge of the increase the contact wear and so decrease durability. Therefore,
board. insert a contact protection circuit where necessary. The
When soldering terminals manually, perform soldering within 3 minimum applicable load is the N-level reference value. This
seconds at iron tip temperature not higher than 350°C. Do not value indicates the malfunction reference level for the reliability
apply any external force for at least 1 minute after soldering. level of 60% (λ60).
When applying solder, keep the solder away from the case of (JIS C5003)
the Switch and do not allow solder or flux to flow into the case. The equation, λ60=0.5×10-6/operation, indicates that the
1
estimated malfunction rate is less than operations
2,000,000
with a reliability level of 60%.
Voltage (V)

0.16 mA 16.6 mA 100 mA


30

24

Operating
Operating range range for
for micro load general-load
models models
D2F-01 D2F
12

5
1 mA

0
0.1 1 10 100 1,000
Current (mA)

5
D2F Ultra Subminiature Basic Switch

D
2
F

• Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product.
• Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad
systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious
influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or
equipment, and be sure to provide the system or equipment with double safety mechanisms.

Note: Do not use this document to operate the Unit.

OMRON Corporation
Electronic and Mechanical Components Company Contact: www.omron.com/ecb Cat. No. B036-E1-11
1016(0207)(O)

6
Metal Shaft Potentiometer
9mm Size Metal Shaft Multi-ganged Type
RK097 Series

9.5mm width potentiometer ideal for various types of control.

Typical Specifications Rotary


Potentiometers
Items Specifications
Slide
Total resistance tolerance ±20% Potentiometers

Maximum operating voltage 50V AC ,10V DC

Total rotational angle (For shaft movable type, 300 +10°


300±5° −5°)

Rotational torque 2 to 25mN・m

Operating life 15,000cycles

− 20℃ to +70℃
Operating temperature range − 40℃ ∼ +85℃
(Vehicle-compatible)

Metal
Product Line Shaft
Single-shaft without switch type
Insulated
Number of Mounting Shaft Length Center Total Resistance Minimum Drawing Shaft
of the shaft resistance order unit Products No.
resistor elements direction type (mm) detent (kΩ) taper (pcs.) No.
Knob
10 15A RK097111080J
Operating
Without Ring Type
20 1B RK0971110909 Devices
15
With 10 15A RK0971110D7F
2,400
50 1B RK097111020N
(A type)
Without
Single-unit 15A RK097111080R 1
10
20 With RK0971110D88
1B
50 RK09711100F8

15A RK097111091M
1,600
25 Without 10
Horizontal (B type)
type Flat RK0971110D57
2,400
15 50 (A type) RK09712100AV
1B
Dual-unit
20 With 20 RK0971210Z2M
for tone 1,600
(B type)
25 RK0971210097

15A RK09712200MC
2,400
15 2
(A type)
10 3B RK09712200MY
Dual-unit Without
15A RK09712200HA
for vol.
1,600
20 3B RK097122008T
(B type)
20 15A RK09712200MT

Notes
Automotive
1. Products other than those listed in above products are also available. Please contact us for details.
Use
2. For automotive use, please contact us with detailed specifications.
3. Please place purchase orders per minimum order unit N (integer).

Refer to P.356, 357 for product varieties.


Refer to P.356, 359, 470 for resistance taper.
Refer to P.379 for attached parts.

350
Metal Shaft Potentiometer
9mm Size Metal Shaft Multi-ganged Type RK097 Series

Product Line
Single-shaft with rotary switch type
Length Total Minimum
Number of Mounting Shaft Center Resistance Drawing
of the shaft resistance order unit Products No.
resistor elements direction type (mm) detent taper (pcs.) No.
(kΩ)
20 RK0971111Z0P
15
50 15A RK0971111Z32
Rotary
Single-unit 3
Potentiometers
RK09711110AL
Horizontal 1,400
Slide type Flat 20 Without (C type)
Potentiometers 10 1B RK09711110EL

15 RK0971221Z05
Dual-unit
3B 4
for vol.
20 20 RK0971221Z11

Single-shaft push-on push-off(1.5mm travel)sswitch type


Number of Mounting Shaft Length Center Total Resistance Minimum Drawing
of the shaft resistance order unit Products No.
resistor elements direction type (mm) detent (kΩ) taper (pcs.) No.

15A RK097111202P
1,400
Single-unit 25 10 5
Horizontal (C type)
type Flat Without 1B RK097111202Q
Metal
Dual-unit 1,200
Shaft 20 50 3B RK097122200G 6
for vol. (D type)
Insulated
Shaft
Knob Single-shaft momentary push(0.5mm travel)switch type
Operating Total
Number of Mounting Shaft Length Center Resistance Minimum Drawing
Ring Type of the shaft resistance order unit Products No.
resistor elements direction type (mm) detent (kΩ) taper (pcs.) No.
Devices
Single-unit 15 With 3B RK0971114D0B 7
Dual-unit Horizontal 1,400
for tone type Flat 10 1B
(C type)
RK0971214Z06
20 Without 8
Dual-unit 15A RK0971224Z01
for vol.

Single-shaft momentary push(1.5mm travel)switch type


Number of Mounting Shaft Length Center Total Resistance Minimum Drawing
of the shaft resistance order unit Products No.
resistor elements direction type (mm) detent (kΩ) taper (pcs.) No.
Horizontal 1,400
Single-unit type Flat 20 Without 10 1B (C type) RK0971114Z07 9

Notes
1. Products other than those listed in above products are also available. Please contact us for details.
2. Please place purchase orders per minimum order unit N (integer).

Automotive
Use

Refer to P.356, 357 for product varieties.


Refer to P.358 for switches.
Refer to P.356, 359, 470 for resistance taper.
Refer to P.379 for attached parts.

351
Metal Shaft Potentiometer
9mm Size Metal Shaft Multi-ganged Type RK097 Series

Product Line
Single-shaft with push-lock mechanism type
Number of Mounting Shaft Length Center Total Resistance Minimum Drawing
of the shaft resistance order unit Products No.
resistor elements direction type (mm) detent (kΩ) taper (pcs.) No.
Rotary
10 1B RK097111T065
Potentiometers
Without 15A RK097111TZ17 Slide
100 Potentiometers
1,400
Single-unit RK097111T064 10
(C type)
10 RK097111TD2M
Horizontal
type Flat 25 1B
With 100 RK097111TD44
Dual-unit RK097121TD57
for tone
10
1,200
15A RK097122T017 11
Dual-unit (D type)
for vol Without
50 3B RK097122TZ0A

Dual-shaft, dual-unit without switch type


Number of Mounting Shaft Length Center Total Resistance Minimum Drawing
shaft of the shaft resistance order unit Products No. Metal
resistor elements direction type (mm) detent (kΩ) taper (pcs.) No.
Shaft
The outer shaft Slotted 15 Insulated
15A RK097221005C Shaft
Dual-unit
Horizontal The inner shaft Flat 25
1,400
(Single-shaft, Without 10 12 Knob
type (C type)
Single-unit) The outer shaft Slotted 15 Operating
15C RK097221004C
Ring Type
The inner shaft Flat 25
Devices

Packing Specifications
Tray
Number of packages(pcs.) Export package
Minimum order unit type measurements
1 case /Japan 1 case export packing (mm)
A type 1,200 2,400 375×490×185
B type 800 1,600 373×540×207
C type 700 1,400 373×540×181
D type 600 1,200 373×540×225

Notes
1. Products other than those listed in above products are also available. Please contact us for details.
2. For automotive use, please contact us with detailed specifications.
3. Please place purchase orders per minimum order unit N (integer).

Automotive
Use

Refer to P.356, 357 for product varieties.


Refer to P.356, 359, 470 for resistance taper.
Refer to P.379 for attached parts.

352
Metal Shaft Potentiometer
9mm Size Metal Shaft Multi-ganged Type RK097 Series

Dimensions Unit:mm
PC board mounting
No. Photo Style hole dimensions
(Viewed from mounting side)

Rotary Single-shaft, single-unit L1 15 20 25


Potentiometers RK0971110 LB 5 7 10
Slide R 7 12 12
Potentiometers
R

4.5
1
C1

R1 ×

Single-shaft, dual-unit L1 15 20 25
RK0971210(For tone)
LB 5 7 10
RK0971220(For vol.)
Metal R 7 12 12
Shaft
Insulated
R
Shaft
Knob 2
Operating
Ring Type G
Devices

Single-shaft, single-unit L1 15 20
with rotary switch LB 5 7
RK0971111-5R1211 R 7 12

Single-shaft, dual-unit L1 15 20
with rotary switch LB 5 7
RK0971221-5R1211(For vol.)
R 7 12

4
Automotive
G
Use

353
Metal Shaft Potentiometer
9mm Size Metal Shaft Multi-ganged Type RK097 Series

Dimensions Unit:mm
PC board mounting
No. Photo Style hole dimensions
(Viewed from mounting side)

Single-shaft, single-unit L1 25 Rotary


with push-on push-off switch LB 10 Potentiometers
RK0971112-5R2412 R 12 Slide
Potentiometers

A C

D F

Single-shaft, dual-unit L1 20
with push-on push-off switch LB 7
RK0971222-5R2412(For vol.) R 10 Metal
Shaft
Insulated
R Shaft
6 Knob
Operating
G
Ring Type
Devices

Single-shaft, single-unit
with momentary push switch
travel 0.5mm
RK0971114-5R4211

7
×G

Single-shaft, dual-unit
with momentary push switch
travel 0.5mm
RK0971214-5R4211(For tone)
RK0971224-5R4211(For vol.)

8
G
Automotive
Use

354
Metal Shaft Potentiometer
9mm Size Metal Shaft Multi-ganged Type RK097 Series

Dimensions Unit:mm
PC board mounting
No. Photo Style hole dimensions
(Viewed from mounting side)

Rotary Single-shaft, single-unit L1 20


Potentiometers with momentary push switch LB 7
travel 1.5mm
Slide R 10
RK0971114-5R4611
Potentiometers 5 5
Mounting
surface

5
9 5-ø1 holes

Single-shaft, single-unit
with push-lock mechanism
Metal RK097111T
Shaft
Insulated
Shaft
Knob 10
Operating
Ring Type G
Devices

Single-shaft, dual-unit
with push-lock mechanism
RK097121T(For tone)
RK097122T(For vol.)

11

Dual-shaft, dual-unit
RK0972210

12
Automotive
G
Use

355
9mm Size Metal Shaft Multi-ganged Type Potentiometer

Product Varieties
In addition to the recommended products, the following specifications can also be accommodated.

Total Resistance Variety


Total resistance(kΩ) 10 20 50 100 Rotary
Potentiometers
Resistance Taper Slide
Potentiometers
Resistance taper 15A 1B 3B 15C

Note
Can be fitted with center-taps.

Dimensions of Terminal Unit:mm


9.5
※ Mounting height (H): 6.5mm (10mm and12.5mm also
9.5
available upon request.)
6.7

4.85
4.85

※ For single-unit type with tap is only available with H=6.5mm.


※ Tap is on the terminal 3 side only.
0.74

Metal

1.1

0.67
H

Shaft
3.5

Insulated

1.3
1 2 3 1 2 3 4 Shaft
3.5

5 5
0.3 Knob
Operating
Outline drawing without tap Outline drawing with tap Detail of 2 terminal belong part
Ring Type
Devices
Dimensions of Bushings Unit:mm
Bushing M6 M7 M9

Dimensions

G G
A
G A

Applications For single-shaft only For single and dual-shaft For dual-shaft only

Single-shaft Dimension
Flat type Unit:mm
Style(Shaft diameter:φ6)
Detail dimensions
L1 LB R
15 5 7
R
20 7 (10)
12
25 10 12
30 10 12
Models in parenthesis apply to those with a push-on
G switch and those with a push-on, push-off switch. Automotive
Use
Style(Shaft diameter:φ3.5)
Detail dimensions
L1 LB R
R 15 5 7
20 7 (10)
12
25 10 12
30 10 12
Models in parenthesis apply to those with a push-on
G switch and those with a push-on, push-off switch.

Refer to P.359, 470 for resistance taper.


Refer to P.379 for attached parts.
356
9mm Size Metal Shaft Multi-ganged Type Potentiometer

Product Varieties
In addition to the recommended products, the following specifications can also be accommodated.

Dimension of Dual-shaft Type


Applications Both switchless and rotary switch models are available.
Rotary
Potentiometers Flat type for inner shaft, slotted type for outer shaft Unit:mm
Slide Style(Inner-shaft:φ6 Outer-shaft:φ8)
Potentiometers

R R Detail dimensions
L1 L2 LB R1 R2
20 10 5 8 4
25 15 7 8 5
30 20 10 8 5
G 35 25 10 8 5

Style(Inner-shaft:φ3.5 Outer-shaft:φ6)

Metal
Shaft
Insulated R R Detail dimensions
Shaft
L1 L2 LB R1 R2
Knob 20 10 5 8 4
Operating
25 15 7 8 5
Ring Type 30 20 10 8 5
Devices
G
35 25 10 8 5

Shaft Dimensions of with Push-lock Mechanism Unit:mm

Detail dimensions

※L1 LB A R

(5.7)
R
25 10 4.5
30 10 (10.7) 7
35 10 (15.7) 12
※Dimensions in unlocked state

Example of uses

Note
marked are specifications recommended by ALPS.

357
9mm Size Metal Shaft Multi-ganged Type Potentiometer

Switch Specifications
Mechanical Characteristics
Contact Changeover angle
Switch type Rating Operating force
arrangement (travel)
5R1211 SPST 3A 16V DC
Rotary switch 50mN・m max. 50°
max. Rotary
5R1212 1A 16V DC Potentiometers
SPDT
Push-on push-off 5R2412 Slide
3A 16V DC 12±8N 1.5mm Potentiometers
switch 5R2421 DPST

Momentary push 5R4211 4 +4


−2 N 0.5mm
SPST 0.5A 12V DC
switch 5R4611 5±2N 1.5mm

Electrical Characteristics
Model Contact resistance Insulation resistance Voltage proof

5R1211, 5R1212 100MΩ min.


100mΩfor initial period, 300V AC
5R2412, 5R2421 Measured with a 250V DC
200mΩafter operating life 1 minute min.
5R4211, 5R4611 insulation tester

Durability
5R1211,5R1212 The switch under a rated resistance load shall be subjected to a total of 10,000 cycles of Metal
5R2412,5R2421 operation at a speed of 600 to 1,000 cycles per hour. Shaft
Operating life 5R4211 The contact resistance after testing should not exceed 200mΩ. Insulated
under load The switch under a rated resistance load shall be subjected to a total of 20,000 cycles of Shaft
5R4611 operation at a speed of 600 to 1,000 cycles per hour.
The contact resistance after testing should not exceed 200mΩ. Knob
Operating
Note Ring Type
The operating current should be 10mA or greater. Devices

Configuration Chart

Outer-shaft
Bushing Inner-shaft actuator
control section

Single-unit Bal.
Outer-shaft variety
Dual-unit Tone/Prefader

Single-unit Bal./Vol.

Dual-unit Vol./Tone

Inner-shaft variety

Rotary switch
With switch
Push-on push-off switch
0.5mm travel
Momentary push switch

Note 1.5mm travel


The single-shaft type product lineups are the same as those in the inner-shaft variety.
358
9mm Size Metal Shaft Multi-ganged Type Potentiometer

Orders Other Than Recommended Products


When ordering product varieties that are not listed in the Product Line, please specify by referring to the below example.

Sample Part Number


Rotary
Potentiometers
R K 0 9 7 1 1 1 0 F 1 5 C 0 B 1 0 3
Slide
Potentiometers
Model type
Code Model type

111 Single-shaft single-unit


121 Single-shaft dual-unit for tone
122 Single-shaft dual-unit for vol.

Switch specifications
Code Switch specifications

0 Without switch

Metal 1 With rotary switch


Shaft 2 With push-on push-off switch
Insulated 4 With momentary push switch(0.5mm travel)
Shaft
T With push-lock mechanism
Knob
Operating *Push on switch 1.5mm stroke is individually specified.
Ring Type Shaft type
Devices
Code Shaft type

F Flat(shaft diameter : 6)

*Shaft diameter 3.5 is individually specified.


(L1(mm)
Length of the shaft )
Code Length of the Code Length of the
shaft shaft
15 15 25 25
20 20 30 30

Detent
Code Detent Code Detent

C0 Without 11 11
C1 Center 31 31
*With rotary switch; for applications in types
other than push-lock mechanism.

Resistance taper
100 100
Resistance Resistance
J

Code taper Code taper 90 90


G 100 (%)

100 (%)

80 80
A 15A V 3B
70 70
B 1B C 15C
Input volt. across term. 1-3 G

60 60
Output volt.across term.1-2
Input volt. across term. 1-3

Output volt.across term.2-3

*The resistance taper for rotary switches are 50 50


individually defined. 40 40
B:For tone & general(model type : 111,121) 30 30
V:For vol.(model type : 111,122)
3 )
1B
)

A)
B

C(1
B(

20 15 20 5C
l)(

A( )
ro
nt
o
l.c

10 10
vo
V(

0 10 20 30 40 50 60 70 80 90 100 100 90 80 70 60 50 40 30 20 10 0
Term."1" Rotation travel (%) J Term."3" Term."1" Rotation travel (%) J Term."3"
Total resistance
Total resistance Total resistance
Code (kΩ) Code (kΩ) Notes
103 10 503 50 1. marked are specifications recommended by ALPS.
2. The above specification is only applicable to the one-shaft single-
203 20 104 100
unit model and dual-unit ganged model.

359
Metal Shaft Potentiometers

List of Varieties
9mm size metal 11mm size metal
Type 9mm size metal shaft multi-ganged
shaft snap-in shaft reflow
Number of drive shafts Single-shaft Dual-shaft Single-shaft

Model RK09L1 RK0971 RK0972 RK119 Rotary


Potentiometers
Slide
Photo Potentiometers

Fixing method of bushing Bushing screw clamp Bushing guide type


Terminal mounting Horizontal type Vertical type Horizontal type Vertical type
Rotary switch ※1
Momentary push
Attached switch Without Push-on push-off switch※1 switch
Momentary push switch※1
Gang error applicable to
Dual-unit parts for audio −40dB to 0dB 3dB max.
volume control purposes
Manual
Solder heat

350±10℃
resistance

350℃ max. 3s max.


soldering 3 +10 s
Dip soldering 260±5℃, 5±1s Metal
Reflow soldering Please see P.364 Shaft

−20℃ to +70℃ Insulated


Operating emperature range −10℃ to +70℃ −40℃ to +85℃ Shaft
−40℃ to +85℃
(Vehicle-compatible)
Automotive use 〇 〇 〇 Knob
Operating
Rated power 0.05W
Ring Type
R≦10kΩ 20Ωmax. R≦10kΩ50Ωmax. Devices
Electrical performance

Residual 10kΩ<R≦50kΩ 80Ωmax.


10kΩ< R<50kΩ 30Ωmax.
resistance 50kΩ≦ R Nominal total resistance of 0.1% or less 50kΩ<R
Nominal total resistance of 0.2% or less
Maximum 5kΩ≦R< 10kΩ 70dB min.
attenuation 10kΩ≦R< 50kΩ 80dB min.
(Volume 50kΩ≦R<100kΩ 90dB min.
control) 100kΩ≦R 100dB min.
Insulation
100MΩ min. 250V DC
resistance
Voltage
300V AC for 1minute
proof
Stopper strength 0.5N・m 0.5N・m(With push-lock mechanism type: 0.4N·m) 0.5N・m
performance performance
Mechanical Environmental

Push-pull strength 80N max. 100N max.


Vibration 10 to 55 to 10Hz/min., the amplitude is 1.5mm for all the frequencies, in the 3 direction of X, Y and Z and for 2 hours respectively
−30±2℃ for 96h −40±2℃
Cold −20℃±2℃ for 96h −40±2℃ for 96h
(Vehicle-compatible) for 240h

Dry heat 70±2℃ for 96h 85±2℃


70±2℃ for 96h 85±2℃ for 96h
(Vehicle-compatible) for 240h
60±2℃,
Damp heat 40±2℃, 90 to 95%RH for 96h
90 to 95%RH for 240h
ページ
Page 346 350 360

Push-on Switch Specifications


Items RK097 RK119
Contact arrangement (Push on)
Single pole and single throw
Travel(mm) 0.5 1.5 0.5 1.5
Operating force(N) 4 +4
−2 5±2 5±2 4±2
0.1A 5V DC
Rating 0.5A 12V DC (0.1mA 5V DC min.ratings)
Contact resistance 100mΩfor initial period;200mΩafter operating life
20,000 cycles min.
Operating life 10,000 cycles min. 20,000 cycles min. 100,000 cycles min. (Operating life without Load)

● Metal Shaft Potentiometers Attached Parts …………………………………………………………………………379


● Metal Shaft Potentiometers Cautions ……………………………………………………………………………380, 381
Notes
1. ※1. For the switch attached, the single-shaft or inner shaft of the dual-shaft type can be chosen.
2. The operating temperature range for automotive applications can be raised upon request. Please contact us for details.
3. 〇marks in "Available for automotive use" indicate that some of the series products can work at the operating temperature range from -40℃ to +85℃.
344
Metal Shaft Potentiometers

Attached Parts
The following parts are included with the product.

Unit:mm

Rotary Bearing screw


Applicable products Hexagonal nut Flat washer
Potentiometers diameter

Slide
Potentiometers
11 2 ø14 0.5

ø9.1

RK09L
RK168
M9
RK097
RK203

M9G0.75

Metal
Shaft
Insulated 0.5
11 2 ø14
Shaft
ø8.1
Knob
Operating
Ring Type
Devices RK271 M8

M8G0.75

11 ø12 0.5
2
ø7.2

RK097
M7
RK163

M7G0.75

8 ø10 0.5
2
ø6.2

RK097 M6

M6G0.75

379
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!"#$%&#'()*'!')+$""! !"#$%&'()*)

PETG

Copolyester with 91% transparency in its natural state, it is very glass like, with high
chemical resistance. Accepted for use with food products (FDA). It is very easy to print, as
it has very low shrinkage and requires no warm bed.

PHYSICAL PROPERTIES

Chemical Name Polyethylene Terephthalate


Material Density 1.27 g/cm3 ASTM D792

MECHANICAL PROPERTIES

Tensile Yield Strength 50 MPa ASTM D638


Specific Gravity 1.27 g/cm3 ASTM D1505
Rockwell Hardness (R Scale) 108 R ASTM D785
Notched Izod Impact 105 J/m ASTM D256
Flexural Strength 69 MPa ASTM D790
Flexural Modulus 2100 MPa ASTM D790

THERMAL PROPERTIES

Heat Distorsion Temperature (0.45 MPa) 70 °C ASTM D648


Vicat Softening Temperature 85 °C ASTM D1525
PRINTING PROPERTIES

Print Temperature 225-245 °C


Hot Pad 60-90 °C
Fan Layer ON (100) %

SIZE NET W. GROSS W. DIAMETERS COLOR PACKAGING

M 750 g 975 g 1.75 mm/2.85 mm Various colors SmartBag, security seal,


desiccant bag

DISCLAIMER: The information provided in the data sheets is intended to be just a reference. It should not be used as design or quality control values. Actual
values may differ significantly depending on the printing conditions. The final performance of the printed components does not only depend on the materials,
also the design and printing conditions are important.
Smart Materials assumes no responsibility for any damage, injury or loss produced by the use of its filaments in any particular application.
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SELECTIVE LASER SINTERING (SLS) MATERIAL RANGE. MATERIAL PROPERTIES (for comparative purposes only).
General Properties Method Value Value Value Value
DuraForm PA Polyamide Glass-Filled DuraForm HST Ex (White)
3 3 3 3
Specific Gravity ASTM D792 1.00 g/cm 1.49 g/cm 1.20g/cm 1.01 g/cm
SLS Moisture Absorption 24 hours ASTM D570 0.07% 0.22% N/A 0.48%
Moisture Saturation ASTM D570 N/A N/A N/A 1.15%
Tensile Strength, Yield ASTM D638 N/A 27 MPa N/A 37 MPa (5366 psi)

Tensile Strength, Ultimate ASTM D638 43 MPa 26 MPa 48-51 MPa 48 MPa (6961 psi)

Tensile Modulus ASTM D638 1586 MPa 4068 MPa 5475 -5725 MPa 1517 MPa (220 ksi)
Elongation at Yield ASTM D638 N/A 1.4% N/A 5%

Elongation at Break ASTM D638 14% 1.4% 4.5% 47%

Flexural Strength, Yield ASTM D790 N/A N/A N/A 42 MPa (6091 psi)
Flexural Strength, Ultimate ASTM D790 48 MPa 37 MPa 83-89 MPa 46 MPa (6672 psi)
Flexural Modulus ASTM D790 1387 MPa 3106 MPA 4400-4550 MPa 1310 MPa (190 ksi)

Hardness , Shore D ASTM D2240 73 77 75 74

Hardness, Rockwell L ASTM D785 N/A N/A N/A 69

Hardness, Rockwell M ASTM D785 N/A N/A N/A 34

Impact Strength (notched Izod, 23°C) ASTM D256 32 J/m 41 J/m 37.4 J/m 74 J/m (1.4 ft-lb/in)

Impact Strength (unnotched Izod, 23°C) ASTM D256 336 J/m 123 J/m 310 J/m 1486 J/m (>27.8 ft-lb/in)
Gardner Impact ASTM D5420 2.7 J 4.5 J 5J 11.8 J (8.7 ft-lb)
Heat Deflection Temperature ASTM D648
@ 0.45 MPa 180 °C 179 °C 184°C 188 °C (370 °F)

@ 1.82 MPa 95 °C 134 °C 179°C 48 °C (118 °F)


Coefficient of Thermal Expansion ASTM E831
@ 0 -50 °C 82.6 m/m-°C 82.6 m/m-°C 138.3 m/m-°C 120 m/m-°C (66.7 in/in-°F)

@ 85 -145 °C 179.2 m/m-°C 179.2 m/m-°C 267.2 m/m-°C 342 m/m-°C (190 in/in °F)

Specific Heat Capacity ASTM E1269 1.64 J/g -°C 1.09 J/g -°C 1.503 J/g -°C 1.75 J/g -°C (0.418 BTU/lb-°F)
Thermal Conductivity ASTM E1225 0.70 W/m-K 0.47 W/m-K 0.51 W/m-K (3.5 BTU-in/hr-ft-°F)
Flammability UL94 HB HB HB HB
Volume Resistivity ASTM D257 5.9 x 10¹³ohm-cm 3.2 x 10¹¹ohm-cm 6.7 x 10(15) ohm-cm 1.3 x 10¹³ohm-cm

Surface Resistivity ASTM D257 7.0 x 10¹³ohm 3.2 x 10¹¹ ohm 5.2 x 10 (15) ohm 4.9 x 10¹² ohm

Dissipation Factor, 1 KHz ASTM D150 0.044 0.177 0.028 0.050

Dielectric Constant, 1 KHz ASTM D150 2.73 6.27 3.14 4.5

Dielectric Strength ASTM D149 17.3 kV/mm 8.7 kV/mm 18.5 kV/mm 18.5 kV/mm (470 kV/in)

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IT IS FOR INFORMATION USE ONLY AND THEREFORE FIRST ANGLE AP Racing
IT SHALL NOT BE LOANED OR COPIED OR DISCLOSED TO ANY OTHER PERSON OR USED
PROJECTION Wheler Road
M
DRAWING IS NOT SUBJECT TO UPDATING CONTROLS. ALWAYS
REFER TO SOLIDWORKS VIEWER FOR LATEST ISSUE FOR ANY OTHER PURPOSE WITHOUT THE WRITTEN CONSENT OF AP RACING LTD.
Coventry
M

CV3 4LB
Tel: +44 (0) 24 7663 9595
Fax: +44 (0) 24 7663 9559
DISC & CALIPER MOUNTING TOLERANCES e-mail: engineering@apracing.co.uk
TO BE SUCH THAT DISC IS LOCATED CENTRALLY © AP Racing Ltd. 2005 Web site: http://www.apracing.com
IN CALIPER TO WITHIN ±0.5mm Alterations

Initials
Zone
Issue
L L
37.60

No.
Date & No. Particulars

DISC WIDTH
25.50

DIMN 'E'
4 01/04/08 RE-DRAWN ON SOLID WORKS # DRA
B5065

K
DISC CL K

WHEEL CL

DIMN 'C'
OFFSET
CP4226 PAD FAMILY

EFFECTIVE RADIUS
PAD THICKNESS - 0.7 CM BLEED SCREW TIGHTENING

R7 MIN
R6 MIN
J PAD AREA - 9.40 SQ.CM TORQUE 5.5 Nm (4 Lbs ft). J
W1 W2

R5 MAX
PAD VOLUME - 3.76 CU.CM
MAX MAX

R4 MAX

R3 MAX
R2 MAX

R1 MAX
H
H

G
G
DISC &
GENERAL DESCRIPTION WHEEL CL W3 W4
RADIUS 'N' MAX MAX
THIS IS A TWO PISTON, TWO PIECE MOTORCYCLE CALIPER DISC PATHWAY
DESIGNED TO OPERATE ON AN IRON DISC UP TO Ø220.0 MAX. CALIPER RADIAL PROFILE
THE CALIPER IS MACHINED FROM SOLID ALUMINIUM ALLOY.
DIMN 'U'
FOR 220 DIA DISC
TYPICAL APPLICATIONS - MOTORCYCLE REAR CALIPER DISC O/DIA
F
PISTON DIAMETER - 1.00" (25.40mm) F
TOTAL PISTON AREA - 10.13 SQ.CM (1.570" SQ) 64.00
BODY MATERIAL - ALUMINIUM ALLOY
PISTON MATERIAL - ALUMINIUM ALLOY (STANDARD)
BLEED SCREW - M7 x 1.0
HYDRAULIC FEED - M10 x 1.0
DETAILS DIMN 'H'
MTG HOLE DIA
E
DIMENSION 'PL'TOP OF PAD MATERIAL TO MOUNTING E
HOLE CENTRE LINE WITH PAD SITTING
DOWN ON LEDGE.
DIMENSION 'U' WHEEL CENTRE TO CALIPER MOUNTING
HOLE CENTRE LINE.
DIMN 'PL'

(DISC DIAMETER/2) - 'PL'


DIMENSION 'C' OFFSET - DISC CENTRE LINE TO
CALIPER MOUNTING FACE.
DIMENSION 'H' MOUNTING HOLE DIAMETER
RADIUS 'N' RADIUS OF DISC PATHWAY
D EFFECTIVE RAD RAD FROM WHEEL CL TO NOM PISTON CL D

AP RACING TECHNICAL SECTION WILL BE PLEASED TO


ADVISE ON THE MOST SUITABLE EQUIPMENT FOR ANY
PARTICULAR APPLICATION.
CALIPER PART NO. SELECTION
1. SELECT ASSEMBLY FROM TABLE.
2. SELECT SUFFIX CHARACTERS AS FOLLOWS:-
C 1st CHARACTER - DENOTES POSITION OF INLET ADAPTOR C
'S' SIDEFEED, 'E' ENDFEED
2nd CHARACTER -DENOTES THE LOAD OF ANTI-KNOCKBACK DISC
SPRINGS FITTTED. CALIPER DISC WIDTH DIMN DIMN DIMN DIMN RAD
'0' - NO SPRINGS PART No. DIA DIMN 'E' 'U' 'PL' 'C' 'H' 'N'
'4' - 4lb (17.80N) SPRINGS SCALE 2:1 SHEET 1 OF 1
3rd CHARACTER - DENOTES ALTERNATIVE PISTON MATERIAL CP4226-2 220.0 4.00 79.50 30.50 26.50 M8 x 1.25 111.75
'L' - STEEL 'M' - TITANIUM DRAWN D.ARROWSMITH
APPROVED
B
EXAMPLE PART No - CP4226-2S0
DERIVED FROM B

SHOULD PISTONS BE INADVERTANTLY REMOVED, THEY


SHOULD BE WIPED CLEAN AND SMEARED WITH AP RACING EFFECTIVE TITLE
BRAKE FLUID BEFORE REPLACEMENT. DISC Ø RADIUS R1 R2 R3 R4 R5 R6 R7 W1 W2 W3 W4
220.0
Ø1.00" x 2 REAR M/CYCLE
THE CORRECT PAD FAMILLY NUMBER FOR THIS CALIPER CP4226-2 8.66" 97.0 139.0 129.0 124.5 112.5 96.5 79.5 77.5 31.5 35.0 20.0 30.5
IS CP4226. PADS SHOULD BE ORDERED SEPARATELY. CALIPER
A
A WIDE VARIETY OF MATERIALS ARE AVALABLE:- PLEASE A
CONTACT AP RACING FOR ADVICE.
DRG NO. CP4226-1 CD
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
N:\SolidWorks\Customer\CP4227-1CD.slddrw Last Saved: darrowsmith on 08 April 2008 07:27:08
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A1 INSTALLATION IF THIS DOCUMENT IS PRINTED IN HARDCOPY, THIS DRAWING IS CONFIDENTIAL AND IS SUPPLIED ON THE EXPRESS CONDITION THAT
IT IS FOR INFORMATION USE ONLY AND THEREFORE FIRST ANGLE AP Racing
IT SHALL NOT BE LOANED OR COPIED OR DISCLOSED TO ANY OTHER PERSON OR USED
PROJECTION Wheler Road
M
DRAWING IS NOT SUBJECT TO UPDATING CONTROLS. ALWAYS
REFER TO SOLIDWORKS VIEWER FOR LATEST ISSUE FOR ANY OTHER PURPOSE WITHOUT THE WRITTEN CONSENT OF AP RACING LTD.
Coventry
M

CV3 4LB
Tel: +44 (0) 24 7663 9595
DISC & CALIPER MOUNTING TOLERANCES TO Fax: +44 (0) 24 7663 9559
e-mail: engineering@apracing.co.uk
BE SUCH THAT DISC IS LOCATED CENTRALLY © AP Racing Ltd. 2005 Web site: http://www.apracing.com
IIN CALIPER TO WITHIN ±0.50mm
Alterations

Initials
Zone
Issue
L L

No.
37.60 Date & No. Particulars
25.50

2 07/04/08 RE-DRAWN ON SOLID WORKS # DRA


B5065

DISC CL

DISC WIDTH
WHEEL CL

DIMN 'E'
K K

EFFECTIVE RADIUS
CP4226 PAD FAMILY

R7 MIN
R6 MIN
PAD THICKNESS - 0.7 CM W1 W2

R5 MAX
PAD AREA - 9.40 SQ.CM MAX MAX

DIMN 'C'
OFFSET
J PAD VOLUME - 3.76 CU.CM J

R4 MAX

R3 MAX
R2 MAX

R1 MAX
BLEED SCREW TIGHTENING
H
TORQUE 5.5 Nm (4 Lbs ft).
H

GENERAL DESCRIPTION
G
W3 W4 G
THIS IS A 4 PISTON DUAL CIRCUIT REAR MOTORCYCLE MAX MAX
CALIPER, DESIGNED TO ALLOW THE USE OF BOTH A FOOT
AND THUMB MASTER CYLINDER TO ACTUATE A SINGLE Ø220 DISC & RADIUS 'N'
DISC. THE CALIPER I DESIGNED TO BE USED WITH AP WHEEL CL DISc PATHWAY CALIPER RADIAL PROFILE
RACINGS THUMB OPERATED MASTER CYLINDER CP4225-2. FOR 220 DIA DISC
THE CALIPER IS MACHINED FROM SOLID ALUMINIUM ALLOY. DISC O/DIA
DIMN 'U'

TYPICAL APPLICATIONS - MOTORCYCLE DUAL REAR CALIPER 96.00


F
PISTON DIAMETER - 1.00" (25.40mm) F
TOTAL PISTON AREA - 10.13 SQ.CM (1.570" SQ)
BODY MATERIAL - ALUMINIUM ALLOY
PISTON MATERIAL - ALUMINIUM ALLOY (STANDARD)
BLEED SCREW - M7 x 1.0
HYDRAULIC FEED - M10 x 1.0
WEIGHT (EXCLUDING PADS) - 500g
DETAILS
E
DIMENSION 'PL'TOP OF PAD MATERIAL TO MOUNTING DIMN 'H E

HOLE CENTRE LINE WITH PAD SITTING MTG HOLE DIA


DOWN ON LEDGE.
DIMENSION 'U' WHEEL CENTRE TO CALIPER MOUNTING
HOLE CENTRE LINE.
(DISC DIAMETER/2) - 'PL'
DIMENSION 'C' OFFSET - DISC CENTRE LINE TO
DIMN 'PL'

CALIPER MOUNTING FACE.


DIMENSION 'H' MOUNTING HOLE DIAMETER
D RADIUS 'N' RADIUS OF DISC PATHWAY D
EFFECTIVE RAD RAD FROM WHEEL CL TO NOM PISTON CL
AP RACING TECHNICAL SECTION WILL BE PLEASED TO
ADVISE ON THE MOST SUITABLE EQUIPMENT FOR ANY
PARTICULAR APPLICATION.
CALIPER PART NO. SELECTION
1. SELECT ASSEMBLY FROM TABLE.
C 2. SELECT SUFFIX CHARACTERS AS FOLLOWS:- C
1st CHARACTER - DENOTES POSITION OF INLET ADAPTOR
'S' SIDEFEED, 'E' ENDFEED
2nd CHARACTER -DENOTES THE LOAD OF ANTI-KNOCKBACK CALIPER DISC DISC DIMN DIMN DIMN DIMN RAD
SPRINGS FITTTED. PART No. DIA WIDTH 'U' 'PL' 'C' 'H' 'N'
'0' - NO SPRINGS DIMN 'E'
SCALE 2:1 SHEET 1 OF 1
'4' - 4lb (17.80N) SPRINGS CP4227-2 220.0 4.00 71.50 38.50 26.50 M8 x 1.25 111.75
3rd CHARACTER - DENOTES ALTERNATIVE PISTON MATERIAL DRAWN D.ARROWSMITH
'L' - STEEL 'M' - TITANIUM APPROVED
B B
EXAMPLE PART No - CP4227-2S0 DERIVED FROM

SHOULD PISTONS BE INADVERTANTLY REMOVED, THEY TITLE


SHOULD BE WIPED CLEAN AND SMEARED WITH AP RACING DISC Ø EFFECTIVE R1 R2 R3 R4 R5 R6 R7 W1 W2 W3 W4
BRAKE FLUID BEFORE REPLACEMENT. RADIUS Ø1.0" x 4 DUAL REAR
CP4227-2 220.0 97.0 138.5 128.5 124.5 116.0 96.5 78.5 77.0 31.5 35.5 20.5 31.0
THE CORRECT PAD FAMILLY NUMBER FOR THIS CALIPER 8.66" MOTORCYCLE CALIPER
A
IS CP4226. PADS SHOULD BE ORDERED SEPARATELY. A
A WIDE VARIETY OF MATERIALS ARE AVALABLE:- PLEASE
CONTACT AP RACING FOR ADVICE. DRG NO. CP4227-1CD
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
GENERAL DESCRIPTION

NOTE:

TECHNICAL DATA:

PART No. BORE SIZE STROKE DIAM 'A' DIMN 'B' DIMN 'C' REPAIR KIT
cp5500-4cd
1 2 3 4 5 6 7 8 9 10 11 12

INSTALLATION
A2
If this document is printed in hardcopy, THIS DRAWING IS CONFIDENTIAL AND IS SUPPLIED ON THE EXPRESS CONDITION THAT
it is for information use only and therefore is © AP Racing Ltd. 2001
IT SHALL NOT BE LOANED OR COPIED OR DISCLOSED TO ANY OTHER PERSON OR USED
DRAWING not subject to updating controls. Always
refer to viewer for latest issue. FIRST ANGLE PROJECTION
FOR ANY OTHER PURPOSE WITHOUT THE WRITTEN CONSENT OF AP RACING LTD. AP Racing
Wheler Road
H Coventry H
CV3 4LB
Tel: +44 024 7663 9595 e-mail: sales@apracing.co.uk
2 4 FIGURE 2: RECOMMENDED HOUSING DIMENSIONS
Fax: +44 024 7663 9559 Web site: HTTP://www.apracing.com

Initials
BILL OF MATERIAL: Alterations

Zone
Issue
No. Date & No. Particulars
7 1. BALANCE BAR 3 21/05/01 GM
B3068
2. SPHERICAL BEARING A 4 05/09/02 5/16" UNF OPTION ADDED # DRA
3. SLEEVE B3425
G 4. CABLE SCREWS 5 25/11/02 35.0 AND 25.4 DIMN'S ADDED # DRA G

5. WASHERS 28.20 6 01/05/03 DIM 23.018/23.004 WAS 22.806/22.793


B8 GM
6. BARREL NUT RAC20366 DIM 28.05/28.00 WAS 27.79/27.74 B10

7. CLEVIS 28.15
8. CIRCLIPS GROOVES
28.68 A
BALANCE BAR THREAD IS A-A 28.63
3 M10x1.00

8
F 1 6 5 F

FIGURE 3: MAIN DIMENSIONS


FIGURE 1: BALANCE BAR ASSEMBLY
35.0
BALANCE BAR ASSEMBLY PART No'S MAXIMUM ARTICULATION +/- 20
IN CASE OF ONE CIRCUIT FAILURE, MAXIMUM
CP5500-4 TRAVEL BEFORE BRAKING IS 6.55 MM ON BALANCE BAR
E
CP5500-4UNF E

BALANCE BAR ASSEMBLY INSTALLATION


A. SLEEVE 0.5 MINIMUM CLEARANCE
1. MAKE A HOLE IN THE PEDAL OF THE RECOMMENDED DIMENSIONS BETWEEN CLEVIS AND WASHER
(FIG.2). THE CENTER HAS TO BE AT THE SAME HEIGHT AS THE

115.0
MASTER-CYLINDER CENTERLINE WHEN PEDAL IS SQUARE TO

36.0
62.0
89.8
THE MASTER-CYLINDER.
D D
2. POSITION THE SLEEVE IN THE PEDAL AND PUT CIRCLIPS IN POSITION.
IT IS RECOMMENDED THAT THE SLEEVE IS BONDED INTO THE HOUSING
TO MINIMIZE THE PLAY OF THE BALANCE BAR. 0.5 MINIMUM CLEARANCE
BETWEEN CLEVIS AND WASHER
B. BALANCE BAR INSTALLATION B
1. GREASE THE HOUSING INSIDE DIAMETER (3) AND THE SPHERICAL BEARING (2). B
25.4

2. INSTALL BALANCE BAR (1) INSIDE THE SLEEVE (3)


C C
3. PUSH THE WASHERS (5) AGAINST THE SLEEVE (3)

4. SCREW THE BARREL NUTS (6) AND THE CLEVIS (7) ON THE BALANCE
BAR (1). LEAVE ONE TURN MINIMUM CLEARANCE BETWEEN THE CLEVIS (7) AND
THE WASHERS (5).

5. INSTALL REMOTE CABLE AND RETAINING SCREWS (4) 4.0 HOLE FOR CABLE ADJUSTOR
AP RACING CP2905-18 AVAILABLE ON REQUEST
6. INSTALL M8 NUTS PROVIDED ON MASTER-CYLINDER PUSHRODS 2 M4x0.5 GRUB SCREWS TO RETAIN CABLE
B B
7. ADJUST THE PUSHRODS SO THAT THE BALANCE BAR IS PERPENDICULAR
TO THE PUSHRODS UNDER MAXIMUM LOAD. THE SYSTEM IS THEN SQUARE.
IT IS NOT IMPORTANT THAT THE SYSTEM IS SQUARE WHEN RELEASED, BUT 23.018 28.05
O/D BEARING O/D SLEEVE
IT HAS TO BE UNDER LOAD. 23.004 28.00 SCALE 1:1 SHEET 1 OF 1
DRAWN Gael Mace
FOR MAXIMUM EFFICIENCY, IT IS RECOMMENDED THAT THE PEDAL IS AT APPROVED
RIGHT ANGLE WITH THE PUSHRODS UNDER MAXIMUM BRAKING LOAD.
DERIVED FROM

ALSO MAKE SURE THAT THE MASTER-CYLINDER PISTONS FULLY RETURN BEFORE TITLE
USE. THIS CAN BE CHECKED BY FEELING THE PUSHRODS FOR SLIGHT MOVEMENTS BALANCE BAR ASSEMBLY
A
THERE SHOULD NOT BE ANY EXCESSIVE LOOSE MOVEMENT. BALANCE BAR ASSEMBLY CP5500-4 HAS A

B-B M8 x 1.25 THREAD ON EACH CLEVIS


THE WASHERS (5) SHOULD BE LOOSE DURING THE FULL PEDAL TRAVEL. IF NOT, CP5500-4UNF HAS 5/16" x 24 UNF THREAD
BACK OFF ONE CLEVIS AND BARREL NUT ANOTHER TURN. DRG NO. cp5500-4cd
1 2 3 4 5 6 7 8 9 10 11 12
N:\SolidWorks\Customer\CP4226-1CD.slddrw Last Saved: darrowsmith on 01 April 2008 10:29:44
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A1 INSTALLATION IF THIS DOCUMENT IS PRINTED IN HARDCOPY, THIS DRAWING IS CONFIDENTIAL AND IS SUPPLIED ON THE EXPRESS CONDITION THAT
IT IS FOR INFORMATION USE ONLY AND THEREFORE FIRST ANGLE AP Racing
IT SHALL NOT BE LOANED OR COPIED OR DISCLOSED TO ANY OTHER PERSON OR USED
PROJECTION Wheler Road
M
DRAWING IS NOT SUBJECT TO UPDATING CONTROLS. ALWAYS
REFER TO SOLIDWORKS VIEWER FOR LATEST ISSUE FOR ANY OTHER PURPOSE WITHOUT THE WRITTEN CONSENT OF AP RACING LTD.
Coventry
M

CV3 4LB
Tel: +44 (0) 24 7663 9595
Fax: +44 (0) 24 7663 9559
DISC & CALIPER MOUNTING TOLERANCES e-mail: engineering@apracing.co.uk
TO BE SUCH THAT DISC IS LOCATED CENTRALLY © AP Racing Ltd. 2005 Web site: http://www.apracing.com
IN CALIPER TO WITHIN ±0.5mm Alterations

Initials
Zone
Issue
L L
37.60

No.
Date & No. Particulars

DISC WIDTH
25.50

DIMN 'E'
4 01/04/08 RE-DRAWN ON SOLID WORKS # DRA
B5065

K
DISC CL K

WHEEL CL

DIMN 'C'
OFFSET
CP4226 PAD FAMILY

EFFECTIVE RADIUS
PAD THICKNESS - 0.7 CM BLEED SCREW TIGHTENING

R7 MIN
R6 MIN
J PAD AREA - 9.40 SQ.CM TORQUE 5.5 Nm (4 Lbs ft). J
W1 W2

R5 MAX
PAD VOLUME - 3.76 CU.CM
MAX MAX

R4 MAX

R3 MAX
R2 MAX

R1 MAX
H
H

G
G
DISC &
GENERAL DESCRIPTION WHEEL CL W3 W4
RADIUS 'N' MAX MAX
THIS IS A TWO PISTON, TWO PIECE MOTORCYCLE CALIPER DISC PATHWAY
DESIGNED TO OPERATE ON AN IRON DISC UP TO Ø220.0 MAX. CALIPER RADIAL PROFILE
THE CALIPER IS MACHINED FROM SOLID ALUMINIUM ALLOY.
DIMN 'U'
FOR 220 DIA DISC
TYPICAL APPLICATIONS - MOTORCYCLE REAR CALIPER DISC O/DIA
F
PISTON DIAMETER - 1.00" (25.40mm) F
TOTAL PISTON AREA - 10.13 SQ.CM (1.570" SQ) 64.00
BODY MATERIAL - ALUMINIUM ALLOY
PISTON MATERIAL - ALUMINIUM ALLOY (STANDARD)
BLEED SCREW - M7 x 1.0
HYDRAULIC FEED - M10 x 1.0
DETAILS DIMN 'H'
MTG HOLE DIA
E
DIMENSION 'PL'TOP OF PAD MATERIAL TO MOUNTING E
HOLE CENTRE LINE WITH PAD SITTING
DOWN ON LEDGE.
DIMENSION 'U' WHEEL CENTRE TO CALIPER MOUNTING
HOLE CENTRE LINE.
DIMN 'PL'

(DISC DIAMETER/2) - 'PL'


DIMENSION 'C' OFFSET - DISC CENTRE LINE TO
CALIPER MOUNTING FACE.
DIMENSION 'H' MOUNTING HOLE DIAMETER
RADIUS 'N' RADIUS OF DISC PATHWAY
D EFFECTIVE RAD RAD FROM WHEEL CL TO NOM PISTON CL D

AP RACING TECHNICAL SECTION WILL BE PLEASED TO


ADVISE ON THE MOST SUITABLE EQUIPMENT FOR ANY
PARTICULAR APPLICATION.
CALIPER PART NO. SELECTION
1. SELECT ASSEMBLY FROM TABLE.
2. SELECT SUFFIX CHARACTERS AS FOLLOWS:-
C 1st CHARACTER - DENOTES POSITION OF INLET ADAPTOR C
'S' SIDEFEED, 'E' ENDFEED
2nd CHARACTER -DENOTES THE LOAD OF ANTI-KNOCKBACK DISC
SPRINGS FITTTED. CALIPER DISC WIDTH DIMN DIMN DIMN DIMN RAD
'0' - NO SPRINGS PART No. DIA DIMN 'E' 'U' 'PL' 'C' 'H' 'N'
'4' - 4lb (17.80N) SPRINGS SCALE 2:1 SHEET 1 OF 1
3rd CHARACTER - DENOTES ALTERNATIVE PISTON MATERIAL CP4226-2 220.0 4.00 79.50 30.50 26.50 M8 x 1.25 111.75
'L' - STEEL 'M' - TITANIUM DRAWN D.ARROWSMITH
APPROVED
B
EXAMPLE PART No - CP4226-2S0
DERIVED FROM B

SHOULD PISTONS BE INADVERTANTLY REMOVED, THEY


SHOULD BE WIPED CLEAN AND SMEARED WITH AP RACING EFFECTIVE TITLE
BRAKE FLUID BEFORE REPLACEMENT. DISC Ø RADIUS R1 R2 R3 R4 R5 R6 R7 W1 W2 W3 W4
220.0
Ø1.00" x 2 REAR M/CYCLE
THE CORRECT PAD FAMILLY NUMBER FOR THIS CALIPER CP4226-2 8.66" 97.0 139.0 129.0 124.5 112.5 96.5 79.5 77.5 31.5 35.0 20.0 30.5
IS CP4226. PADS SHOULD BE ORDERED SEPARATELY. CALIPER
A
A WIDE VARIETY OF MATERIALS ARE AVALABLE:- PLEASE A
CONTACT AP RACING FOR ADVICE.
DRG NO. CP4226-1 CD
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
GENERAL DESCRIPTION

NOTE:

TECHNICAL DATA:

PART No. BORE SIZE STROKE DIAM 'A' DIMN 'B' DIMN 'C' REPAIR KIT
0.5625

0.10

To clear 0.06 max -0.02


Fillet Radius

0.6522
2.4409

1.1811
2.13

1.36

1.46

2.26
-0.14

0.6300 To clear 0.06 max


Fillet Radius

IMPERIAL UNITS
ISO Factor - e 0.38
ISO Factor - Y 1.57 17118-S - 17244
Bearing Weight 0.5 lb Tapered Roller Bearings - TS (Tapered Single)
Number of Rollers Per Row 15 Imperial
Effective Center Location -0.14 inch

K Factor 1.53

THE TIMKEN COMPANY Dynamic Radial Rating - C90


Dynamic Thrust Rating - Ca90
2520
1650
lbf
lbf
NORTH CANTON, OHIO USA Static Radial Rating - C0 9910 lbf
Dynamic Radial Rating - C1 9720 lbf

Every reasonable effort has been made to ensure the accuracy of the information contained in this writing, but no
liability is accepted for errors, omissions or for any other reason. FOR DISCUSSION ONLY
UM06
BLUEPRINTS
8 7 6 5 4 3 2 1
A3 REV. DRAWER: Rubén Mazo DATE SIGN
01 RANK: ENGINEER
25/04/2022
F F

67,0
A

E 15,0 E

10,1
9,9
D 0.25 A B D

C
2,0

C C

6,1
6,0
27,0

0.25 A

B B
49,0

PART NO. DESCRIPTION QTY.

NOTES: FR-11-02 Brackets wishbone 8


- 3D MODEL IS GEOMETRY MASTER.
- DRAWING STANDARD: BS8888:2013 MATERIAL MASS (kg)
A
AL 7075 0,013 kg A
SCALE HANDED ITEM?
2:1
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
Top left
Top right
Lower left
Low right
Top center
8 7 6 5 4 3 2 1
A3 REV. DRAWER: VALENTIN MARTINEZ DATE SIGN
01 RANK: ENGINEER
10/05/2022
F 6.1 F
5.9
0.25 A 6.1
5.9
0.05 A
0.25 A B C
0.05 A
B

E E
20.0

14.2
14.0
62.1
D 61.9 D
8.1
7.9
0.25 A B

C C

28.3
28.1
B B
A
82.0 PART NO. DESCRIPTION QTY.
FR-11-09 Damper mount 2
MATERIAL MASS (kg)
Al 7075-T6 0.018
A NOTES: A
- 3D MODEL IS GEOMETRY MASTER. SCALE HANDED ITEM?
- DRAWING STANDARD: BS8888:2013 2:1
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
SOLIDWORKS Educational Product. For Instructional Use Only.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: VALENTIN MARTINEZ DATE SIGN
01 RANK: CHIEF ENGINEER
01/06/2022
F F

4,2
4,0
0,25 M A B

E C E
40,0

D B D

A
2,0

C C

10,0

B B

NOTES:
1. 3D MODEL IS GEOMETRY MASTER. PART NO. DESCRIPTION QTY.
2. TRIM EDGE UNTIL CORRECT SHAPE
3. GENERAL TOLERANCES: FR-11-14 Standard M4 Bracket 20
HOLES 0.25 M A B C MATERIAL MASS (kg)
Steel S235 0,006
A EDGES 0.5 A
SCALE HANDED ITEM?
SURFACES 1 2:1
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: Valentín Martínez DATE SIGN
01 RANK: ENGINEER
00/00/0000
F F

E E

D D

C C

B B

NOTES: PART NO. DESCRIPTION QTY.


1. 3D MODEL IS GEOMETRY MASTER.
2. GENERAL TOLERANCES: XX-XX-XX XXXXX XXXX
HOLES 0.25 M A B C MATERIAL MASS (kg)
XXXXX XXXX
A EDGES 0.5 A
SCALE HANDED ITEM?
SURFACES 1 1:2
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: Valentin Martinez DATE SIGN
01 RANK: CHIEF ENGINEER
21/06/2022
F F

E E

,0
50,0

25

D D
2,
0

C C

B B

NOTES: PART NO. DESCRIPTION QTY.


1. 3D MODEL IS GEOMETRY MASTER.
2. GENERAL TOLERANCES: FR-16-02 MHB Attachment 2 + 2 Spares
HOLES 0.25 M A B C MATERIAL MASS (kg)
Steel E355 0,055
A EDGES 0.5 A
SCALE HANDED ITEM?
SURFACES 1 2:1
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: VALENTIN MARTINEZ DATE SIGN
01 RANK: CHIEF ENGINEER
24/05/2022
F F

10,2
10,0
E 0.25 M A B E
0.05 A

D D

C C
2,0

50,9

B B

NOTES: PART NO. DESCRIPTION QTY.


1. 3D MODEL IS GEOMETRY MASTER.
2. GENERAL TOLERANCES: FR-16-03 MHB Plate 2+2 spares
HOLES 0.25 M A B C MATERIAL MASS (kg)
A EDGES 0.5
Steel S235J 0.025 A
SCALE HANDED ITEM?
SURFACES 1 2:1
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: Daniel de la Vega DATE SIGN
01 RANK: ENGINEER
9/06/2022
F F

R75
,0
,0
R75

80
,0 °
135

E E
°
135

419,4
275,3

D D

C C
1,5
25,0

407,3

B B

PART NO. DESCRIPTION QTY.


FR-17-01 Front hoop 1
MATERIAL MASS (kg)
Steel 1,488
A NOTES: A
- 3D MODEL IS GEOMETRY MASTER. SCALE HANDED ITEM?
- DRAWING STANDARD: BS8888:2013 1:5
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: Daniel de la Vega DATE SIGN
01 RANK: ENGINEER
9/06/2022
,7

5,0
F 20 F
1

R7
R75
,0


2,2
15
,7
389
E 90,93° E

R75,0

898,9
°
162,26
368,4

D D

2,5

C C
,0
25
559,6

B B

PART NO. DESCRIPTION QTY.


FR-20-01 Main hoop 1
MATERIAL MASS (kg)
Steel 2,72
A NOTES: A
- 3D MODEL IS GEOMETRY MASTER. SCALE HANDED ITEM?
- DRAWING STANDARD: BS8888:2013 1:10
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: VALENTIN MARTINEZ DATE SIGN
01 RANK: ENGINEER
04/08/2022
F F
215,5

159,1

,0
25
125,5

155,3
E E

660,0
D D

530,0
70,0
C 272,9 1962,3 C
227,5

B B

NOTES: PART NO. DESCRIPTION QTY.


1. 3D MODEL IS GEOMETRY MASTER.
2. GENERAL TOLERANCES: FR-21-01 MONOCOQUE 1
HOLES 0.25 M A B C 1:20 MATERIAL MASS (kg)
CFRP Custom 17.5
A EDGES 0.5 A
SCALE HANDED ITEM?
SURFACES 1 1:10
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: VALENTIN MARTINEZ DATE SIGN
01 RANK: CHIEF ENGINEER
02/06/2022
F F

32,9
32,6
6,2
6,0

5,0
E E

B
6,2
64,6

6,0

D D
8,2
8,0
0.25 M A B

5,0
C
3,0 6,2
0.25 M A B C 5,8 2,2
4X 1,8
C 0.1 B C

36,0
,6
R2
A

B 150,7 B

NOTES: PART NO. DESCRIPTION QTY.


1. 3D MODEL IS GEOMETRY MASTER.
2. GENERAL TOLERANCES: FR-23-01 ACCEL BASE 1
HOLES 0.25 M A B C MATERIAL MASS (kg)
Al 7075 0.080
A EDGES 0.5 A
SCALE HANDED ITEM?
SURFACES 1 1:1
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: ALBERTO ALIA COBOS DATE SIGN

0.05 A B
01 RANK: ENGINEER
08/06/2022
F F

6, ,1
0.25 A B C

6
0
3X
E E
83,1

31,9

22,6

41,6
B
D D

4X
6
6, ,1
0 TH
C C RU 5,0 C
0.05 A B
0.25 A B C 2X 8,1
8,0 THRU

48,0
5,0

B B
A
122,8

NOTES: PART NO. DESCRIPTION QTY.


1. 3D MODEL IS GEOMETRY MASTER.
2. GENERAL TOLERANCES: FR-24-01 BRAKE PEDAL BASE 1
HOLES 0.25 M A B C MATERIAL MASS (kg)
AL 7075 T6 0.133
A EDGES 0.5 A
SCALE HANDED ITEM?
SURFACES 1 1:1
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: ALBERTO ALIA COBOS DATE SIGN
28,6 01 RANK: ENGINEER
08/06/2022
F F

28,32
28,
E 0.05 A B E
260,0

A
C

B
D D

10,1
10,0

0.25 A B C
C C
38,1

B B

NOTES: PART NO. DESCRIPTION QTY.


1. 3D MODEL IS GEOMETRY MASTER.
2. GENERAL TOLERANCES: FR-24-02 PEDAL BRAKE 1
HOLES 0.25 M A B C MATERIAL MASS (kg)
AL 7075 T6 0.068
A EDGES 0.5 A
SCALE HANDED ITEM?
SURFACES 1 1:2
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: VALENTIN MARTINEZ DATE SIGN
01 RANK: CHIEF ENGINEER
01/06/2022
F 2,0 F
31,1

E E

D 8,0 D
24,0
0.25 A B C 8,0
0.1 B 0.25 A B
0.1 B

B
C

C C
2,0

A 46,6

B B

NOTES: PART NO. DESCRIPTION QTY.


1. 3D MODEL IS GEOMETRY MASTER.
2. GENERAL TOLERANCES: FR-16-12 LEFT UPPER ATTACH. 2+2 SPARES
HOLES 0.25 M A B C MATERIAL MASS (kg)
STEEL S235 0.053
A EDGES 0.5 A
SCALE HANDED ITEM?
SURFACES 1 1:1
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: VALENTIN MARTINEZ DATE SIGN
01 RANK: CHIEF ENGINEER
01/06/2022
F F

31,1

E E

D D
8,0
0.25 A B C
2,0 24,0
0.1 B

C C
8,0
A 0.25 A B
0.1 B

C
B B

NOTES: PART NO. DESCRIPTION QTY.


1. 3D MODEL IS GEOMETRY MASTER.
2. GENERAL TOLERANCES: FR-26-13 LEFT LWR ATTACH. 2+2 SPARES
HOLES 0.25 M A B C MATERIAL MASS (kg)
Steel S235 0.058
A EDGES 0.5 A
SCALE HANDED ITEM?
SURFACES 1 1:1
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
4 3 2 1

NOTES

1. MATERIAL: SINGLE PIECE, PRE-CRUSHED ALUMINUM 5052 HONEYCOMB, RATED 375 PSI +/- 10%.
T
2. MULTI-PIECE HONEYCOMB IS ALLOWED, BUT NOT STANDARD AND MUST BE TESTED PER RULES.

3. ALLOWABLE DIMENSIONS:
C
B DESCRIPTION VARIABLE NOMINAL VALUE B
CELL SIZE C .188 IN (4.76mm)
WALL THICKNESS T .002in (.05mm)

DETAIL A
SCALE 8.000
SEE DETAIL A
8.00in (203mm)

THIS SIDE WHICH


ATTACHES TO
ANTI-INTRUSION
3.95in (100mm) PLATE MUST BE
PRE-CRUSHED

A 7.9in (200mm) A
UNLESS OTHERWISE SPECIFIED: NAME DATE

DIMENSIONS ARE IN INCHES DRAWN J. SHAW 07-25-2021

TOLERANCES:
FRACTIONAL ± CHECKED TITLE:
ANGULAR: MACH ± BEND ±
ENG APPR.
±
TWO PLACE DECIMAL
THREE PLACE DECIMAL ± MFG APPR.
IMPACT ATTENUATOR,
INTERPRET GEOMETRIC Q.A. STANDARD HONEYCOMB
TOLERANCING PER:
PROPRIETARY AND CONFIDENTIAL COMMENTS:
MATERIAL
THE INFORMATION CONTAINED IN THIS SIZE DWG. NO. REV
DRAWING IS THE SOLE PROPERTY OF
FORMULA SAE. ANY REPRODUCTION IN
PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF FORMULA SAE
FINISH
B FSAE AI A
IS PROHIBITED. DO NOT SCALE DRAWING SCALE: 1:1 WEIGHT: SHEET 1 OF 1

4 3 2 1
8 7 6 5 4 3 2 1
A3 REV. DRAWER: MARIA PEREZ DURAN DATE SIGN
01 RANK: ENGINEER
28/05/2022
F F

E E

220,1
450,0 143,2
D D

C C

B B

NOTES: PART NO. DESCRIPTION QTY.


1. 3D MODEL IS GEOMETRY MASTER.
2. GENERAL TOLERANCES: MS-03-01 HEAD RESTRAINT 1
HOLES 0.25 M A B C MATERIAL MASS (kg)
SANDWICH CFRP 0.381
A EDGES 0.5 A
SCALE HANDED ITEM?
SURFACES 1 1:2
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: MARIA PEREZ DURAN DATE SIGN
01 RANK: ENGINEER
28/05/2022
F F

E E

155,0
D 155,0 50,8 D

C C

B B

NOTES: PART NO. DESCRIPTION QTY.


1. 3D MODEL IS GEOMETRY MASTER.
2. GENERAL TOLERANCES: MS-03-02 HEAD PADDING 1
HOLES 0.25 M A B C MATERIAL MASS (kg)
SFI FOAM 0.181
A EDGES 0.5 A
SCALE HANDED ITEM?
SURFACES 1 1:2
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: MARIA PEREZ DURAN DATE SIGN
01 RANK: ENGINEER
28/05/2022
F F
303,1

E E

315,1
504,2

D D

C C

B B

NOTES: PART NO. DESCRIPTION QTY.


1. 3D MODEL IS GEOMETRY MASTER.
2. GENERAL TOLERANCES: MS-07-01 SEAT 1
HOLES 0.25 M A B C MATERIAL MASS (kg)
A EDGES 0.5 SANDWICH CFRP A
SCALE HANDED ITEM?
SURFACES 1 1:2
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: MARIA PEREZ DURAN DATE SIGN
01 RANK: ENGINEER
30/05/2022
F F

332,3
596,8

E E

441,1
D D

C C

B B

NOTES: PART NO. DESCRIPTION QTY.


1. 3D MODEL IS GEOMETRY MASTER.
2. GENERAL TOLERANCES: MS-07-02 FIREWALL 1
HOLES 0.25 M A B C MATERIAL MASS (kg)
A EDGES 0.5
SANDWICH CFRP XXXX A
SCALE HANDED ITEM?
SURFACES 1 1:10
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: MARIA PEREZ DURAN DATE SIGN
01 RANK: ENGINEER
28/05/2022
F F

328,7

E E

153,7
186,6

D D

C C

B B

NOTES: PART NO. DESCRIPTION QTY.


1. 3D MODEL IS GEOMETRY MASTER.
2. GENERAL TOLERANCES: MS-07-03 LEG SUPPORT 1
HOLES 0.25 M A B C MATERIAL MASS (kg)
A EDGES 0.5 SANDWICH CFRP XXXX A
SCALE HANDED ITEM?
SURFACES 1 1:5
(DO NOT SCALE) YES
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: Rubén Mazo Palomo DATE SIGN
01 RANK: ENGINEER
02/06/2022
F F

27,1
26,9
12,8
12,6
4,0 7,2
C
E E
61,5

D 8,0 D
0
23,

0
A

B
27,0
C 6,3 C
14,5
6,0 14,3
0
45,0

13,1

29,3

B B

NOTES: PART NO. DESCRIPTION QTY.


1. 3D MODEL IS GEOMETRY MASTER.
2. GENERAL TOLERANCES: SU-07-01 Rear bell crank 2
HOLES 0.25 M A B C MATERIAL MASS (kg)
AlSi10Mg 0,200
A EDGES 0.5 A
SCALE HANDED ITEM?
SURFACES 1 1:1
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: Rubén Mazo Palomo DATE SIGN
01 RANK: ENGINEER
02/06/2022
F F

27,1
26,9

12,8
8,09 12,6
7,
7,2
E C E

75,9

5, ,0
6
9
8,2
10,7
D 37,7 10,5 D

,0
8, ,9

23 ,9
0
7

22

0 A

C C
B
0
80,2

26,7

13,3

B B

NOTES: PART NO. DESCRIPTION QTY.


1. 3D MODEL IS GEOMETRY MASTER.
2. GENERAL TOLERANCES: SU-07-03 Front bell crank 2
HOLES 0.25 M A B C MATERIAL MASS (kg)
AlSi10Mg 0,300
A EDGES 0.5 A
SCALE HANDED ITEM?
SURFACES 1 1:1
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
200.00

36.20
33.90

8.00 8.00 24.75

15.98 15.97

9.00
59.50

107.50

12.70 39.00
7 3 2
49.50

12.70

.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: Rubén Mazo Palomo DATE SIGN
01 RANK: ENGINEER
02/06/2022
F F

16,4 ±0,1 0,1 A

E A 6,8 ±0,1 E
M6 X2 16,4 ±0,1

) SECCIÓN A-A
,4 ESCALA 1 : 2
M8 X2 50
(
D D
A

Torneado
N4
X

62,000 -0,030 x2
-0,060
C C
M10 X2 0,1 A B

A M10 X2

B B

NOTES: PART NO. DESCRIPTION QTY.


1. 3D MODEL IS GEOMETRY MASTER.
2. GENERAL TOLERANCES: SU-14-01 Front upright 1
HOLES 0.25 M A B C MATERIAL MASS (kg)
AlSi10Mg 0,900
A EDGES 0.5 A
SCALE HANDED ITEM?
SURFACES 1 1:2
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: Rubén Mazo Palomo DATE SIGN
01 RANK: ENGINEER
02/06/2022
F F

A C
6,0 6,
0

E 94,5 E
16,4 ±0,1 x2
,4)
50
8,0 (
47,4 25,4
A
86,9
0 0
D Torneado D
N4
X
8,0 30,7

62,000 -0,030 x2
-0,060
58,7
64,6

10,0 0,1 A
C C
SECCIÓN C-C A C 10
ESCALA 1 : 2
SECCIÓN A-A
ESCALA 1 : 2
69,5

36,1
30,2
8,2
0

75,3

B B

NOTES: PART NO. DESCRIPTION QTY.


1. 3D MODEL IS GEOMETRY MASTER.
2. GENERAL TOLERANCES: SU-14-01 Front upright 1
,0
10

HOLES 0.25 M A B C MATERIAL MASS (kg)


AlSi10Mg 0,900
A EDGES 0.5 A
SCALE HANDED ITEM?
SURFACES 1 1:2
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: Pablo Fernández Soto DATE SIGN

10,00
01 RANK: ENGINEER
08/06/2022
F F

E E

1,00
0
6,00
4,95

0
D D

,05
R4

C C

B B

NOTES: PART NO. DESCRIPTION QTY.


1. 3D MODEL IS GEOMETRY MASTER.
2. GENERAL TOLERANCES: SU-14-06 C bushing 24
HOLES MATERIAL MASS (kg)
F1140 steel 0.001
A EDGES A
SCALE HANDED ITEM?
SURFACES 8:1
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: Pablo Fernández DATE SIGN
01 RANK: ENGINEER
03/06/2022
F F
7,57

E E

1,00
0
5,00
3,95

0
D D

,05
R3

C C

B B

NOTES: PART NO. DESCRIPTION QTY.


1. 3D MODEL IS GEOMETRY MASTER.
2. GENERAL TOLERANCES: SU-16-03 Rear Push A bushing 14
HOLES MATERIAL MASS (kg)
F1140 Steel 0,001
A EDGES A
SCALE HANDED ITEM?
SURFACES 8:1
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: Pablo Fernández DATE SIGN
01 RANK: ENGINEER
08/06/2022
F F

10,00

E E

1,00
D 0 D
5,00
3,95

,05
R3

C C

B B

NOTES: PART NO. DESCRIPTION QTY.


1. 3D MODEL IS GEOMETRY MASTER.
2. GENERAL TOLERANCES: SU-16-04 Rear rocker bushing 14
HOLES MATERIAL MASS (kg)
F1140 Steel 0.001
A EDGES A
SCALE HANDED ITEM?
SURFACES 8:1
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: Rubén Mazo Palomo DATE SIGN
01 RANK: ENGINEER
02/06/2022
F F

0,1 A
22,0 23,0 ±0,1
E 10,4 23,0 ±0,1 E
A 2,0 ±0,1
6,0

87,8
5,0

0
8,
( 63,2
92,
0)
D D

20,7
A
4,0

Torneado
20,0

56,2
N4 10
,0
X
42,2

C 51,4 C

100,000 -0,038 x2
42,0

-0,073
0,1 A B

A SECCIÓN A-A
ESCALA 1 : 2
B B

NOTES: PART NO. DESCRIPTION QTY.


1. 3D MODEL IS GEOMETRY MASTER.
2. GENERAL TOLERANCES: SU-19-01 Rear upright 1
HOLES 0.25 M A B C MATERIAL MASS (kg)
AlSi10Mg 0,700
A EDGES 0.5 A
SCALE HANDED ITEM?
SURFACES 1 1:2
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
WT-04-01 (Dry Tire)
1 2 3 4 5 6 7 8 9 10 11 12

A A

21
,00
B B

48,2°
C C

98
28,
0
3,5
R1

D D

E E

F
25,51 17,88
Description Material Treatments
Rear upper V Steel text block

6,80
R4 For non defined tolerances refers to ISO 2768-mk
,00
Scale Environmental impact Mass (kg)
16,00

1:1
2,50 7,00

G XX 0.121

D:\Universidad\Telegram Desktop\Planos\
Name Date Department:
Revision

0
DRAWN BY: I. Lorero, J. Artigas 03/06/2021 XX Project code:
A3
,0 CHECKED BY: DD/MM/YYYY Supplier:
R4 PN SHEET

767-SU-00155
H
1/ 1
This design is exclusive property of ÜMotorsport and total or partial reproduction is prohibited without written permission.

1 2 3 4 9 10 11 12
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
1 2 3 4 5 6 7 8 9 10 11 12

A A

R7,00

B B

44,98°
33,12

66,24
C C

D D

E E

F
Description Material Treatments
Front platen Steel
text block

For non defined tolerances refers to ISO 2768-mk

40,00 Scale Environmental impact Mass (kg)


G
1:1 XX 0.465
6,00

D:\Universidad\Telegram Desktop\Planos\
Name Date Department:
Revision
DRAWN BY: I.Lorero, J.Artigas 03/06/2021 XX Project code:
A3
CHECKED BY: DD/MM/YYYY Supplier:
PN SHEET

767-SU-00003
H
1/ 1
This design is exclusive property of ÜMotorsport and total or partial reproduction is prohibited without written permission.

1 2 3 4 9 10 11 12
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
1 2 3 4 5 6 7 8 9 10 11 12

A A

R8
3,00

,0
0

00
8,
B B

31,00
23,00

C C

D D

E E

F
Description Material Treatments
30,00 Rear arms platens Steel text block

For non defined tolerances refers to ISO 2768-mk

Scale Environmental impact Mass (kg)


G
2:1 XX 0.014

D:\Universidad\Telegram Desktop\Planos\
Name Date Department:
Revision
DRAWN BY: I. Lorero, J. Artigas 03/06/2021 XX Project code:
A3
CHECKED BY: DD/MM/YYYY Supplier:
PN SHEET

767-SU-00154
H
1/ 1
This design is exclusive property of ÜMotorsport and total or partial reproduction is prohibited without written permission.

1 2 3 4 9 10 11 12
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
1 2 3 4 5 6 7 8 9 10 11 12

A A

21
,0 0
B B

61,03°
C C

,50
R 13

31
33,
D D

E E

F
26,85 18,76 Description Material Treatments
Front lower V Steel text block
4,45
R4
,00 For non defined tolerances refers to ISO 2768-mk
16,00
2,50 7,00

Scale Environmental impact Mass (kg)


G
1:1 XX 0.133

D:\Universidad\Telegram Desktop\Planos\
Department:
,00

Name Date
Revision

A3
R4

DRAWN BY: I. Lorero, J. Artigas 03/06/2021 XX Project code:


CHECKED BY: DD/MM/YYYY Supplier:
PN SHEET

767-SU-00005
H
1/ 1
This design is exclusive property of ÜMotorsport and total or partial reproduction is prohibited without written permission.

1 2 3 4 9 10 11 12
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
1 2 3 4 5 6 7 8 9 10 11 12

A A

21
,00
B B

58,26°
C C

36
0

32,
,5
R13
D D

E E

F
26,57 18,56 Description Material Treatments
Rear lower V Steel text block
4,98
R4
,00 For non defined tolerances refers to ISO 2768-mk

Scale Environmental impact Mass (kg)


16,00

1:1
2,50 7,00

G XX 0.130

D:\Universidad\Telegram Desktop\Planos\
Name Date Department:
Revision
0

A3
,0

DRAWN BY: I. Lorero, J. Artigas 03/06/2021 XX Project code:


R4

CHECKED BY: DD/MM/YYYY Supplier:


PN SHEET

767-SU-00105
H
1/ 1
This design is exclusive property of ÜMotorsport and total or partial reproduction is prohibited without written permission.

1 2 3 4 9 10 11 12
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
1 2 3 4 5 6 7 8 9 10 11 12

A A

R7,00
B B

C C

86,94
45,54

D D

E E

F
Description Material Treatments
Rear platen Steel text block
50,00
For non defined tolerances refers to ISO 2768-mk

Scale Environmental impact Mass (kg)


G
1:1 XX 0.610
6,00

D:\Universidad\Telegram Desktop\Planos\
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Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
1 2 3 4 5 6 7 8 9 10 11 12

A A

21
,00
B B

76,98°
C C

3 ,50
R1

,95
38
D D

E E

28,40 20,05
F
R4 1,11
,00 Description Material Treatments
Front upper V Steel text block
16,00

For non defined tolerances refers to ISO 2768-mk


2,50 7,00

Scale Environmental impact Mass (kg)


0.146
G
1:1 XX

D:\Universidad\Telegram Desktop\Planos\
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,0

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Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
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A A

21
,00
B B

58,26°
C C

36
0

32,
,5
R13
D D

E E

F
26,57 18,56 Description Material Treatments
Rear lower V Steel text block
4,98
R4
,00 For non defined tolerances refers to ISO 2768-mk

Scale Environmental impact Mass (kg)


16,00

1:1
2,50 7,00

G XX 0.130

D:\Universidad\Telegram Desktop\Planos\
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0

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,0

DRAWN BY: I. Lorero, J. Artigas 03/06/2021 XX Project code:


R4

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Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
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A A

R7,00

B B

44,98°
33,12

66,24
C C

D D

E E

F
Description Material Treatments
Front platen Steel
text block

For non defined tolerances refers to ISO 2768-mk

40,00 Scale Environmental impact Mass (kg)


G
1:1 XX 0.465
6,00

D:\Universidad\Telegram Desktop\Planos\
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Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
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A A

R8
3,00

,0
0

00
8,
B B

31,00
23,00

C C

D D

E E

F
Description Material Treatments
30,00 Arms brackets Steel text block

For non defined tolerances refers to ISO 2768-mk

Scale Environmental impact Mass (kg)


G
2:1 XX 0.014

D:\Universidad\Telegram Desktop\Planos\
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Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
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A A

B 7,00 B

1,00

1,00

5,50

8,00
C C

16,00
18,00
D D
21,00

E E
0
,0
13

24
,0
0

F
Description Material Treatments
V-cap Steel text block

For non defined tolerances refers to ISO 2768-mk

Scale Environmental impact Mass (kg)


G
2:1 XX 0.011

D:\Universidad\Telegram Desktop\Planos\
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Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: Rubén Mazo Palomo DATE SIGN
01 RANK: ENGINEER
26/04/2022
F F

SECCIÓN A-A
ESCALA 1 : 1.2
18º x20 15º x24
8,00

E A B E
55,00

2,50
45,00

1,10

+0,042
30,000 +0,026
DETALLE B
DETALLE A ESCALA 2 : 1
D ESCALA 2 : 1 D
11,95

9,95
B

R4
0,
00
M45 x 29 x 1.5 RH M30 x 13,5 x 1.5 RH
SECCIÓN B-B
Torneado ESCALA 1 : 1.2
N4
C X C

A A

B B

PART NO. DESCRIPTION QTY.


B
NOTES:
WT-01-01 Front W.Hub LH 1
- 3D MODEL IS GEOMETRY MASTER. MATERIAL MASS (kg)
- DRAWING STANDARD: BS8888:2013
- Threads under standard UNE 17704:2002 Al 7075 0,250
A A
- Tolerances under standard ISO 2768-m
SCALE HANDED ITEM?
1:2
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: Rubén Mazo Palomo DATE SIGN
01 RANK: ENGINEER
26/04/2022
F F

SECCIÓN A-A
ESCALA 1 : 1.2
8,00 18º x20 15º x24

E A B E
55,00

2,50
45,00

1,10

+0,042
30,000 +0,026
DETALLE B
DETALLE A ESCALA 2 : 1
D ESCALA 2 : 1 D
11,95

9,95
B

R4
0,
M45 x 29 x 1.5 LH

00
M30 x 13,5 x 1.5 RH
SECCIÓN B-B
Torneado ESCALA 1 : 1.2
N4
C X C

A A

B B

PART NO. DESCRIPTION QTY.


B
NOTES:
WT-01-S01 Front W.Hub RH 1
- 3D MODEL IS GEOMETRY MASTER. MATERIAL MASS (kg)
- DRAWING STANDARD: BS8888:2013
- Threads under standard UNE 17704:2002 Al 7075 0,250
A A
- Tolerances standars ISO 2768-m
SCALE HANDED ITEM?
1:1,2
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: Rubén Mazo Palomo DATE SIGN
01 RANK: ENGINEER
1/06/2022
F F

E E

M8 DIN 934

6,0
5,0
4,0
0
D D

C C
0
1,0

11,0

15,0

29,0
30,0

B B

NOTES: PART NO. DESCRIPTION QTY.


1. 3D MODEL IS GEOMETRY MASTER.
2. GENERAL TOLERANCES: WT-01-02 Wheel hub stud 16
HOLES 0.25 M A B C MATERIAL MASS (kg)
Acero F114 0,020
A EDGES 0.5 A
SCALE HANDED ITEM?
SURFACES 1 3:1
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: Rubén Mazo DATE SIGN

M45 x 27 x 1,5 RH 01 RANK: ENGINEER


26/04/2022
F F

4,00
SECCIÓN A-A
ESCALA 1.3 : 1

E E
4,33

0
,0
45
D D

55,00

70,00
A A

C C

,00
55 20,17

B B
NOTES:
- 3D MODEL IS GEOMETRY MASTER. PART NO. DESCRIPTION QTY.
- DRAWING STANDARD: BS8888:2013
- Threads under standard UNE 17704:2002
- Tolerances under standard ISO 2768-m
WT-02-02 Mononut LH 2
MATERIAL MASS (kg)
Al 7075 0,092
A A
SCALE HANDED ITEM?
1,3:1
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: Rubén Mazo DATE SIGN

M45 x 27 x 1,5 LH
01 RANK: ENGINEER
26/04/2022
F F

4,00
E E

SECCIÓN A-A 4,33


ESCALA 1.3 : 1

0
,0
45
D D

55,00

70,00
A A

C C

,00
55
20,17

B B
NOTES:
- 3D MODEL IS GEOMETRY MASTER.
- DRAWING STANDARD: BS8888:2013 PART NO. DESCRIPTION QTY.
- Threads under standard UNE 17704:2002
- Tolerances under standard ISO 2768-m WT-02-S02 Mononut RH 2
MATERIAL MASS (kg)
Al 7075 0,092
A A
SCALE HANDED ITEM?
1,3:1
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: Rubén Mazo Palomo DATE SIGN
01 RANK: ENGINEER
26/04/2022
F F

11,95

9,95

+0,051
65,000 +0,032
E C 18º x20 12º x30 E
B
55,00

45,00

2,50 1,10

SECCIÓN A-A DETALLE B


D ESCALA 1 : 1.2 ESCALA 2 : 1.2 DETALLE C D
ESCALA 2 : 1.2
8,00 M65 x 13,5 x 1,5 RH

00
M45 x 29 x 1,5 RH Torneado

0,
R4
N4
X

C C

A A

B B

NOTES: PART NO. DESCRIPTION QTY.


- 3D MODEL IS GEOMETRY MASTER.
- DRAWING STANDARD: BS8888:2013 WT-03-01 Rear W.Hub LH 1
- Threads under standard UNE 17704:2002
- Tolerances under standard ISO 2768-m MATERIAL MASS (kg)
Al 7075 0,554
A A
SCALE HANDED ITEM?
1:1,2
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: Rubén Mazo Palomo DATE SIGN
01 RANK: ENGINEER
26/04/2022
F F

11,95

9,95

+0,051
65,000 +0,032
E B C 18º x20 12º x30 E
55,00

45,00

2,50 1,10

SECCIÓN A-A DETALLE B


D ESCALA 1 : 1.2 ESCALA 2 : 1.2 DETALLE C D
ESCALA 2 : 1.2
8,00 M65 x 13,5 x 1,5 RH

00
M45 x 29 x 1,5 LH Torneado

0,
R4
N4
X

C C

A A

B B

NOTES: PART NO. DESCRIPTION QTY.


- 3D MODEL IS GEOMETRY MASTER.
- DRAWING STANDARD: BS8888:2013 WT-03-S01 Rear W.Hub RH 1
- Threads under standard UNE 17704:2002
- Tolerances under standard ISO 2768-m MATERIAL MASS (kg)
Al 7075 0,554
A A
SCALE HANDED ITEM?
1:1,2
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: Rubén Mazo DATE SIGN
01 RANK: ENGINEER
26/04/2022
F F

M30 x 12 x 1,5 RH

1,00
E E

SECCIÓN A-A
ESCALA 1.3 : 1

2,00

0
,0
30
D D

44,90
A A

C C

,00
36 12,00

NOTES:
- 3D MODEL IS GEOMETRY MASTER.
B - DRAWING STANDARD: BS8888:2013 B
- Threads under standard UNE 17704:2002
- Tolerances under standard ISO 2768-m
PART NO. DESCRIPTION QTY.
WT-06-03 Fornt bearings nut 2
MATERIAL MASS (kg)
Al 7075 0,017
A A
SCALE HANDED ITEM?
1,3:1
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.
8 7 6 5 4 3 2 1
A3 REV. DRAWER: Rubén Mazo DATE SIGN
01 RANK: ENGINEER
26/04/2022
F F
SECCIÓN A-A
ESCALA 1 : 1
65,00

E E
M65 x 12 x 1,5 RH

45°

D D
1,50

83,30
A A

C C

11,70

NOTES:
- 3D MODEL IS GEOMETRY MASTER.
B - DRAWING STANDARD: BS8888:2013 B
- Threads under standard UNE 17704:2002
- Tolerances under standard ISO 2768-m
PART NO. DESCRIPTION QTY.
WT-06-04 Rear bearings nut 2
MATERIAL MASS (kg)
Al 7075 0,020
A A
SCALE HANDED ITEM?
1:1
(DO NOT SCALE) NO
8 7 6 5 4 3 2 1
Producto SOLIDWORKS Educational. Solo para uso en la enseñanza.

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