Batch Volume Optimisation

Conveying Cycle Optimisation

Autotuning
Standard
Automation level

Standard vacuum conveying system, with conventional manual settings\n\nBatch Volume

Optimisation (1 Sensor):\nComes complete with a maximum level sensor in the conveyor
body. The sensor sends a signal to stop filling when the conveyor is full, the conveyor then
automatically empties. This ensures optimum batch volume, as well as filter protection by
preventing overfilling.\n\nConveying Cycle Optimisation (2 Sensors):\nComes complete
with 2 level sensors in the conveyor body. These sensors send signals when the conveyor is
full (triggering release) and when empty (triggering filling to begin again). Delivered
without a feed adapter and without an Automatic Air Carrying Unit. The air carrying needs
to be set manually. Ideal for feed pipe/feed nozzle applications, providing batch and
throughput optimisation.\n\nAutotuning - (Full automatic level):\nAutomatically set timers
and air carrying levels for optimal throughput. System includes a feed adapter with an
integrated automatic Air Carrying Unit. The system maximises and fully automates
throughput, and adapts for every different conveyed material.
GB manual is always included, even if another language is selected

Batch Volume Optimisation available.

Automatically opens the discharge valve when the level of material reaches the sensor inside the
conveyor body.
Avoids filter damage by preventing overfilling. Filter damage would lead to unplanned downtime
and filters are expensive to be replaced.
Semi-automatically optimizes the batch volume - the conveyor can always work on maximum
capacity in every cycle which leads to faster conveying.

Before the compressed-air pipeline can be disconnected, the pressure to the pump must be turned off and the pipeline
evacuated.

At a pre-set time, or when an installed batch controlling sensor activates, the pump and the conveying are stopped and the
bottom valve (B) is opened. The powder is discharged at the same time as the air shock is activated. In that way the
compressed air cleans the filter from dust and small particles.

5. Cycle times with batch controlling sensor:

• Make sure the sensor is reacting by dismounting and tapping the tip. If the LED light
on the sensor is lit, it is connected correctly. Otherwise see troubleshooting chapter.
• Adjust the time cycle of the system. Always begin with short suction time and long
emptying time.
• For more information, see the respective manual for the selected control unit.
• Add product to the system. Start the vacuum conveyor and increase the charging time
until the sensor activates. Set the timer a few seconds higher than the sensor triggering
time, to work as protection if the sensor fails.
• Check emptying time and adjust if needed.
• Check the vacuum level in the system. Suction- and emptying time might need to be
adjusted.
The complete conveyor system is powered with both compressed air, to drive the vacuum pump and some vacuum conveyor
function, and with electrical power to the Electrical Control Unit (ECU), Air Carrying Unit (ACU) and capacitive level
sensors.

The complete conveyor system is powered with both compressed air, to drive the vacuum pump and some vacuum conveyor
function, and with electrical power to the capacitive level sensor.

The complete conveyor system is powered with both compressed air, to drive the vacuum pump and some vacuum conveyor
function, and with electrical power to the Electrical Control Unit (ECU).
The ECU main supply is 100-240V. Connecting the ECU must be done by an authorized electrician. The electrical installation
must also follow the local laws and regulations.
The installation must follow the electrical wiring diagrams in this manual.
The ECU and the valve unit should be mounted on a “solid”/stable post or wall, not on a vibrating equipment- which may, in
the long run, cause damage on electrical components due to vibrations.
Make sure to follow the wiring diagrams connecting the tubes between valve unit and conveyor system.
A safety switch to disconnect equipment from supply source must be installed. Switch shall be clearly marked.
The main supply for sensors is 24V and are supplied via the ECU with supplied cables.

If an ECU is used, it is forbidden to open the covers on the ECU and valve units. NOTE- The lid to the touch screen can be
opened but should during operation stay closed.

6. At a pre-set time, or when an installed batch controlling sensor activates, the pump and the conveying are stopped and the
bottom valve (B) is opened. The powder is discharged at the same time as the air shock is activated and the compressed air
cleans the filter from dust and small particles.
VU LEVEL DETECTOR
Connections, pneumatic electrical converter
Electric Control Unit ECU-15
Valve unit w/o EP - ECU
Electric Control Unit ECU-15S
ACU
Sensor cleaning, air supply, in
Compressed air, in manifold PPT/RS
Compressed air, in VU
Sensor, out signal, in
Sensor signal, in
Sensor, out
Cleaning, in
Cleaning, out
Sensor, in
Cleaning signal
Cable inlet Power supply 24VDC
[SMART]
[SMART & BVO]
[Normally closed]
Grey
Orange
2b. CONVEYOR BODY (Port A)

2b. CONVEYOR BODY (Port B)

3. BOTTOM VALVE (Port J)
4. CONTROL UNIT (Port 1*)
4. CONTROL UNIT (Port 2*)
4b. VU LEVEL DETECTOR (Port 1)
4b. VU LEVEL DETECTOR (Port 2)
4b. VU LEVEL DETECTOR (Port 3)
4b. VU LEVEL DETECTOR (Port 4)
4b. VU LEVEL DETECTOR (Port 5)
4b. VU LEVEL DETECTOR (Port 6)
5. VALVE UNIT (port 7)
5. VALVE UNIT (port 8)
5. VALVE UNIT (port 9)
4b. VALVE UNIT (port 9)
4b. VALVE UNIT (port 1)
4b. VALVE UNIT (port 4)
4b. VALVE UNIT (port 3)
4b. VALVE UNIT (port 6)
4b. VALVE UNIT (port 5)
4b. VALVE UNIT (port 10)
4b. VALVE UNIT (port 2)
6. COMPRESSED AIR FEED UNIT (Port C) or other air supply
6. COMPRESSED AIR FEED UNIT (Port E) or other air supply
6. PNEUMATIC ELECTRICAL CONVERTER (Port C) or other valve solution for electromechanical pump

Before the compressed-air pipeline can be disconnected, the pressure to the pump must be turned off and the pipeline
evacuated.
• Make sure the sensor is reacting by dismounting and tapping the tip. If the LED light on the sensor is lit, it is connected
correctly. Otherwise see troubleshooting chapter.
• Adjust the time cycle of the system. Always begin with short suction time and long emptying time.
• Add product to the system. Start the vacuum conveyor and increase the charging time until the sensor activates. Set the
timer a few seconds higher than the sensor triggering time, to work as protection if the sensor fails.
• Check emptying time and adjust if needed.
• Check the vacuum level in the system. Suction- and emptying time might need to be adjusted.
• For more information, see the respective manual for the selected control unit.

5 Bottom valve
9 Feeding point
11 Sensor
Sensor flashing during charging
Sensor continuous active
Sensor never activated
Conveyor does not start
Conveyor only goes into discharge mode
Cable not connected
No electricity
Cable broken
Sensor is not working. Sensor cleaning fail or level sensor fail

9. Check level sensor cleaning

The level sensor should be dismantled regularly for checking and cleaning depending on application and customer internal
service and maintenance program. For sanitary reasons, in the chemical and food industry, daily dismantling and washing are
sometimes required.
10. Check level sensor function
Make sure the sensor is reacting by dismounting and tapping the tip. If the LED light on the sensor is lit, it is connected
correctly. Otherwise see troubleshooting chapter.
9. Check level sensor cleaning
The level sensor should be dismantled regularly for checking and cleaning depending on application and customer internal
service and maintenance program. For sanitary reasons, in the chemical and food industry, daily dismantling and washing are
sometimes required.
10. Check level sensor function
See the Electrical Control Unit Manual for detailed instructions.

Cleaning of level sensors

To keep the fully functionality for the level sensors, cleaning manually is necessary. Recommended to clean as minimum
once per day. To avoid contamination of conveyed material cleaning of the level sensors is recommended every material
change.
1. Disconnect the level sensor cable.
2. Demount the level sensor from the vacuum conveyor.
3. Check that no material is stuck on the sensor and the body adapter.

Cleaning of level sensors

To keep the fully functionality for the level sensors, cleaning manually is necessary. Recommended to clean as minimum
once per day. To avoid contamination of conveyed material cleaning of the level sensors is recommended every material
change.
1. Disconnect the level sensor cable.
2. Demount the level sensor from the vacuum conveyor.
3. Check that no material is stuck on the sensor and the body adapter.

Y-connector D=4 2x D=4

C-block CU-3B w. O-rings, w connectors
YES-element with screws MC6S
Connection block CU-3B
ASTM 316L, PEEK, EPDM
, NBR
Sensor