TOYOTA 1HD-FTE 098000-0010 22100-1C170 Shema+cat +testplan

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DENSO P/N : 098000-0010 Manufacturer : TOYOTA
http://dieselmaster.ucoz.ru
Parts List Page 1
Compo. P/N: 098000-0010 Assy P/N: 098000-0010
S M Illust.No. Part Name DENSO P/N Manu. P/N QTY I/C Start End Remarks
0 PUMP ASSY, INJECTI 098000-0010 22100-1C170 01 ECD-V4
1 OVER-HAUL ASSY, W/ 098011-0010 01 W/72
1-1 SEAL, OIL, HOUSING 098067-0020 01 ID25OD38
18 BOLT, SOCKET 096449-0110 22395-56351 04 M6,L16
19 FILTER SUB-ASSY 098050-0011 01
20 O-RING 096049-0460 22193-5B320 01 ID6.5
21 SENSOR ASSY, CRANK 029600-0810 89284-60020 01 NE SENSOR
21-1 O-RING 029475-0170 01 ID20
22 BOLT, DISTRIBUTIVE 098076-0040 02 M5,L22
23 COVER, HOUSING 098111-0010 01
24 O-RING, DISTRIBUTI 098066-0010 01
25 NUT, HEXAGON 949050-4840 01 9901 M24
25 NUT, HEXAGON 949050-6230 01 A 9901 M24
26 BOLT, SOCKET 096449-0050 22395-54270 05 M6,L20
27 COUPLING 098255-0010 01 9902
27 COUPLING 098255-0020 01 B 9902
28 SHOE 098180-0010 04
29 ROLLER 098185-0010 04
30 WASHER, SHOE GUIDE 098153-0010 1C T2.45
31 HEAD SUB-ASSY, DIS 098400-0014 01
31-1 NUT, DISTRIBUTIVE 098424-0010 01
31-2 WASHER, DISTRIBUTI 098423-0010 01 ID16,T2
34 O-RING, DISTRIBUTI 098066-0080 01 ID78.7
36 RING, BACKUP 098069-0010 01 ID80T1.9
39 PLUG, DISTRIBUTIVE 098416-0010 01
41 BOLT, DISTRIBUTIVE 096418-0020 22128-54010 01 M8,L19.7
42 GASKET, DELIVERY V 096426-0030 22149-56200 01 ID8.2,T1
43 SCREW SUB-ASSY, GA 098090-0011 01
43-1 O-RING, DISTRIBUTI 098066-0030 22193-1C170 01 ID9.8
44 VALVE ASSY, TIMING 096360-0313 01 0107 TCV
44 VALVE ASSY, TIMING 096360-0580 01 B 0108 TCV 12V
44-1 O-RING 096049-0530 01 ID16.7
45 VALVE SUB-ASSY, TI 098210-0010 01
46 O-RING, DISTRIBUTI 098066-0070 01 ID13
47 GASKET 098065-0010 01 ID5,T1.2
48 BRACKET 098071-0012 22601-1C170 01
49 BOLT, DISTRIBUTIVE 098076-0060 22395-1C170 05 M8,L22
50 GASKET, DELIVERY V 098466-0011 06 ID8.8
* 51 VALVE SUB-ASSY, DE 098450-0012 06 9803 NO SUPPLY
Parts List Page 2
Compo. P/N: 098000-0010 Assy P/N: 098000-0010
51 VALVE SUB-ASSY, DE 098450-0021 06 D 9804 *1
52 SPRING, DELIVERY V 098467-0011 06 L9.1
53 SEAT, DELIVERY VAL 098468-0051 06
* 54 HOLDER, DELIVERY V 098465-0013 06 9803 NO SUPPLY
54 HOLDER, DELIVERY V 098465-0030 06 D 9804 *1
55 SPRING, VALVE 098395-0021 01 L12.0
56 VALVE ASSY, INJECT 098300-0132 01 SPV
58 SHIM, LIFT ADJUSTI 098383-0011 1C T1.40
Parts List Page 3
Compo. P/N: 098000-0010 Assy P/N: 098000-0010
58 SHIM, LIFT ADJUSTI 098383-0420 1C 9901 T1.405
59 ACCUMULATOR SUB-AS 098190-0011 01
61 BOLT, DISTRIBUTIVE 098076-0021 02 M8,L18.5
Parts List Page 4
Compo. P/N: 098000-0010 Assy P/N: 098000-0010
62 VALVE SUB-ASSY, RE 098160-0010 01
62-1 O-RING, DISTRIBUTI 098066-0030 22193-1C170 01 ID9.8
62-2 O-RING, DISTRIBUTI 098066-0020 01 ID12.8
S 63 SENSOR, FUEL TEMPE 179730-0020 89454-60010 01 FUEL TEMP.SENSOR
64 O-RING, DISTRIBUTI 098066-0030 22193-1C170 01 ID9.8
65 SCREW, INLET 098041-0010 22569-1C170 01 0109 M12,L30
65 SCREW, INLET 098041-0020 22569-1C400 01 B 0110 M12,L30
66 GASKET, DELIVERY V 096426-0120 22149-54800 04 ID12.2
67 NIPPLE SUB-ASSY, S 092218-0160 22548-17140 01 9808 D12
67 NIPPLE SUB-ASSY, S 098060-0080 22548-1C100 01 A 9809
68 SCREW SUB-ASSY, OV 098020-0010 22160-1C170 01
69 NIPPLE SUB-ASSY, S 098060-0010 22548-1C170 01 OVERFLOW
70 IC, CUSTOM 131700-0011 89840-20010 01 P-ROM
72 KEY, DRIVE SHAFT 098013-0031 01 T5.013
100 OVER-HAUL KIT, DIS 098010-0010 01
INJECTION PUMP TEST SPECIFICATIONS with DST-1 098000-001#
INJECTION ORDER A-B-C-D-E-F

INJECTION PUMP 098000-001#
INJECTION INTERVAL 60° ± 30'
MANUFACTURER TOYOTA RATED VOLTAGE 14 ± 0.1 V
ENGINE TYPE 1HD-FTE SPV AIR GAP 0.067 ± 0.005 mm
VEHICLE MODEL LAND CRUISER ROTATION Clockwise viewed from drive

side
TEST BENCH AVM 20
NOTE : Using the check harness and apply exact 12 V / 1 A for SPV AIR GAP Measurement.
1 . SETUP CONDITION
1) Nozzle 093400-7420 5) High Pressure Pipe Ø2 × Ø6 × 840 mm
2) Nozzle Opening Pressure 17.7 ± 0.2 MPa ( 180 ± 2 kg/cm2) 6) Fuel Temperature 41 - 43 °C (105.8 - 109.4 °F)
3) Test Oil SAE J967 (ISO4113) 7) Power Voltage 14 V
4) Feed Pressure 19.6 kPa ( 0.2 kg/cm2) 8) EDU Voltage Spec. 12 V
2 . RUNNING
Pump Speed Condition Remarks
(rpm)
200 No fuel leaks, no abnormal noise, Drive more than 2 minutes.

and no abnormal temperature rising.
1200 Drive more than 5 minutes.
3 . FUEL TEMP
Pump Speed Sensor Resistance Remarks
(rpm) (k ) (Outlet Fuel Temp. : 40 ± 5 °C)
200 1.2 ± 0.7
4 . NE SENSOR
Pump Speed Sensor Output Voltage Remarks
(rpm) (V)
50 0.1 or more
5 . INTERNAL PRESSURE
Pump Speed Feed Pressure Remarks
(rpm) (kg/cm2)
1800 15.8 - 16.8 (1.55 - 1.65 MPa)
6 . OVER FLOW
Pump Speed Overflow Quantity Remarks
(rpm) (L/min)
600 1.6 or less The sub overflow valve belonging to the pump
should be used for checking.
2250 2.1 - 2.5
2004.01.14
098000-001#
7 . CAM ANGLE - 1 (PRESET)

Pump Speed Target Quantity Remarks
(rpm) (mm3/st·cyl.) (Outlet Fuel Temp. : 43 ± 2 °C)
500 16.3 ± 1.0
NOTE : When the correction value is raised by 1 level, the injection quantity is increased approx. 0.04 - 0.06 mm3/st·cyl.
8 . CAM ANGLE - 2 (AUTO)

Pump Speed Judging Standard Remarks
(rpm)
500 To display "OK" Input 2.56 ± 0.25 (°PA) when it is input the offset data.
NOTE : Never forget removing pressure sensor from piping.
9 . Q ADJUST
Pump Speed Target Quantity Max. Spread In Delivery Outlet Fuel Temp. Remarks
(rpm) (mm3/st·cyl.) (mm3/st·cyl.) (°C)
100 66.8 ± 1.8 41.0 ± 1.5

100 158.1 ± 2.4 41.0 ± 1.5
300 9.8 ± 1.0 3.5 41.0 ± 1.5
300 95.1 ± 1.6 41.0 ± 1.5
500 14.5 ± 1.0 2.0 43.0 ± 1.5
500 96.2 ± 1.6 43.0 ± 1.5
1050 17.2 ± 0.8 48.0 ± 1.5
1050 102.9 ± 1.2 5.0 51.0 ± 1.5
775 98.4 ± 1.4 47.0 ± 1.5
1375 22.7 ± 0.7 54.0 ± 1.5
1375 105.4 ± 1.2 4.5 55.0 ± 1.5
1700 28.1 ± 0.8 59.0 ± 1.5
1700 116.0 ± 1.3 5.5 59.0 ± 1.5
2150 21.4 ± 2.5 63.0 ± 4.0 Check point

2250 7.0 or less 67.0 or less Check point
10 . TIMER ADJUST Timing Control Valve (TCV) resistance : 11.3 ± 0.4
Pump Speed Target Timer Angle Remarks

(rpm) (°PA)
1800 18.0 or more Check point
1000 7.9 ± 4.3 Check point
500 0.1 or less Check point
200 8.0 Set point
For AVM20
INJECTION PUMP TEST SPECIFICATIONS 098000-001#
Rotation Clockwise viewed from drive side

Injection Order A-B-C-D-E-F
MANUFACTURER TOYOTA Injection Interval 60° ± 30'
ENGINE TYPE 1HD-FTE Rated Voltage 14 ± 0.1 V
VEHICLE MODEL LAND CRUISER Air gap 0.067 ± 0.005 mm
Pump Select Switch No. (ECD Controller) REC OFF / REC ON
1. TEST CONDITIONS
1) Nozzle 093400-7420 4) Feed Pressure 19.6 kPa ( 0.2 kg/cm2)
2) Nozzle Opening Pressure 17.7 ± 0.2 MPa ( 180 ± 2 kg/cm2) 5) High Pressure Pipe Ø2 × Ø6 × 840 mm
3) Test Oil SAE J967 (ISO4113) 6) Fuel Temperature 41 - 43 °C (105.8 - 109.4 °F)
2. BREAK-IN DRIVE
ECD CONTROLLER SETTING
Pump
Speed Display Injection Duty Ratio Pump Condition Remarks
(rpm) Selector Quantity Command Select
Command Switch
0 SPV ON 180 0 REC OFF No fuel leaks, no

abnormal noise,
0 SPV OFF 660 0 REC OFF and no abnormal
200 SPL 660 0 REC OFF temperature rising. Drive more than 2 minutes.
1200 SPL 660 0 REC OFF Drive more than 5 minutes.
3. INSPECTION OF FUEL TEMPERATURE SENSOR

Pump
Speed Display Injection Duty Ratio Pump Sensor Resistance Remarks
(rpm) Selector Quantity Command Select (k )
Command Switch
50 SPV OFF 000 0 REC OFF No injection setting

Fuel
200 Temperature 000 0 REC OFF 1.2 ± 0.7
4. INSPECTION OF Ne SENSOR
Pump Sensor Output
Speed Display Injection Duty Ratio Pump Voltage Remarks
(rpm) Selector Quantity Command Select (V)
Command Switch
50 Np 000 0 REC OFF 0.1 or more
5. FEED PRESSURE CONFIRMATION

Pump
Speed Feed Pressure
Display Injection Duty Ratio Pump Remarks
(rpm) (kg/cm2)
Selector Quantity Command Select
Command Switch
1800 Np 000 0 REC OFF 15.8 - 16.8 (1.55 - 1.65 MPa)

2004.01.14
For AVM20 098000-001#
6. OVERFLOW QUANTITY CHECK

Pump
Speed Overflow Quantity
(rpm) (L/min)
Command Switch
600 Np 000 0 REC OFF 1.6 or less The overflow valve belonging to
the pump should be used for
2250 Np 000 0 REC OFF 2.1 - 2.5 checking.
7. PRESETTING FOR CAM ANGLE ADJUSTMENT

Pump Injection Quantity Target Quantity Remarks
Display Duty Ratio Pump
Speed Command (mm3/st·cyl.) (Outlet Fuel Temp. 43 ± 2°C)
Selector Command Select
(rpm)
First Second Third Switch
digit digit digit Activity
0 SPV ON 2 E 0 100 REC OFF Set ON
0 SPV OFF 6 3 8 100 REC OFF Set OFF If Measured fuel
500 SPL 6 3 8 100 REC OFF Measure quantity is within
target, go to the step
REC 16.3 ± 1.0 of Record.
Otherwise, got to the
500 SPV OFF 6 3 8 100 Record step below.
REC ON
500 SPV OFF 6 100 REC OFF Set OFF
Adjust 2nd & 3rd
500 SPL 6 100 REC OFF Measure digits to get "Target
REC 16.3 ± 1.0 Quantity" and go to
"Record" step.
500 SPV OFF 6 100 Record
REC ON
NOTE : Select "REC ON" position every time when recording the final correction value.
• •When
• • the correction value is raised by 1 level, the injection quantity is increased approx. 0.04 - 0.06 mm /st·cyl.
3
8. ADJUSTMENT OF CAM ANGLE

Pump
Display Injection Quantity Duty Ratio Pump Select Target Angle
Speed Remarks
Selector Command Command Switch (°CA)
(rpm)
First Second Third
digit digit digit
Adjust 2nd. and
500 Cam Angle 0 0 0 100 REC OFF 3rd. digits to get
"Target Angle"
Record the final

500 Cam Angle 0 100 REC OFF 5.11 ± 0.50 correction value
"REC ON"
NOTE :
Cam angle value is slightly different under the following condition. Pay attention them when adjusting.
1) Before adjust the cam angle, pump should be warmed up.
2) After install the pressure sensor between high pressure pipe and test nozzle holder, pump should be run 1 minute
or more on test bench. Cam angle should be read out after such a staible condition.
3) No test oil leakage from pressure sensor and piping.
4) Pay attention to set openning pressure of test nozzles accuracy.
Never forget removing pressure sensor from piping.
For AVM20 098000-001#
9. ADJUSTMENT OF FUEL DELIVERY (TCV connector must be disconnected before Q adjustment)

Pump ECD CONTROLLER SETTING Max. Spread Outlet Fuel
Fuel Delivery In Delivery
Speed Display First Duty Ratio Pump Select Reference Temp
(mm3/st·cyl.) (mm3/st)
(rpm) (°C)
Selector • •Digit
• • Command Switch
100 Q Adjust 0 0 REC OFF 66.8 ± 1.8 6E8 - 710 41.0 ± 1.5
100 Q Adjust 1 0 REC OFF 158.1 ± 2.4 7AF - 7F9 41.0 ± 1.5
300 Q Adjust 2 0 REC OFF 9.8 ± 1.0 3.5 648 - 668 41.0 ± 1.5
300 Q Adjust 3 0 REC OFF 95.1 ± 1.6 731 - 770 41.0 ± 1.5
500 Q Adjust 4 0 REC OFF 14.5 ± 1.0 2.0 625 - 646 43.0 ± 1.5
500 Q Adjust 5 0 REC OFF 96.2 ± 1.6 756 - 780 43.0 ± 1.5
1050 Q Adjust 6 0 REC OFF 17.2 ± 0.8 5F0 - 61B 48.0 ± 1.5
1050 Q Adjust 7 0 REC OFF 102.9 ± 1.2 5.0 7CC - 802 51.0 ± 1.5
775 Q Adjust 8 0 REC OFF 98.4 ± 1.4 79B - 7AC 47.0 ± 1.5
1375 Q Adjust 9 0 REC OFF 22.7 ± 0.7 5F8 - 631 54.0 ± 1.5
1375 Q Adjust A 0 REC OFF 105.4 ± 1.2 4.5 82E - 861 55.0 ± 1.5
1700 Q Adjust B 0 REC OFF 28.1 ± 0.8 618 - 651 59.0 ± 1.5
1700 Q Adjust C 0 REC OFF 116.0 ± 1.3 5.5 8F2 - 95B 59.0 ± 1.5
• •First
• •Digit : First digit (The leftest of 3 digits) of "Injection Quantity Command Value" input switch.
10. ADJUSTMENT OF TIMER (TCV connector must be connected before timer adjustment)
Pump Speed Target Timer Angle
Display Injection Duty Ratio Pump Select Remarks
(rpm) (°CA)
Selector Quantity Command Switch
Command
REC OFF
1800 Timer Adjust 000 0 REC ON Initialize ECD controller
REC OFF
1800 Timer Adjust 100 0 REC OFF 18.0 or more
REC OFF
REC OFF
1000 Timer Adjust 400 0 REC OFF 7.9 ± 4.3
REC OFF
REC OFF
500 Timer Adjust 700 0 REC OFF 0.1 or less
REC OFF
REC OFF
REC OFF After getting target value,
200 Timer Adjust 9 0 REC ON 8.0 turn to "REC ON" position
REC OFF
200 Timer Adjust A00 0 REC OFF 10.0 or more
REC OFF
100 Timer Adjust B00 0 REC ON Initialize ECD controller
REC OFF
100 Timer Adjust C00 0 REC OFF 2.5 or more
For AVM20 098000-001#
11. CONFIRMATION OF FUEL DELIVERY (TCV connector must be disconnected before Q confirnation)
Speed Fuel Delivery In Delivery Temp
Display First Duty Ratio Pump Select (mm3/st·cyl.) Reference
(rpm) • •Digit
• • (mm3/st·cyl.) (°C)
Selector Command Switch
100 Confirm 0 0 REC OFF 66.8 ± 1.8 6E8 - 710 41.0 ± 1.5
100 Confirm 1 0 REC OFF 158.1 ± 2.4 7AF - 7F9 41.0 ± 1.5
300 Confirm 2 0 REC OFF 9.8 ± 1.0 3.5 648 - 668 41.0 ± 1.5
300 Confirm 3 0 REC OFF 95.1 ± 1.6 731 - 770 41.0 ± 1.5
500 Confirm 4 0 REC OFF 14.5 ± 1.0 2.0 625 - 646 43.0 ± 1.5
500 Confirm 5 0 REC OFF 96.2 ± 1.6 756 - 780 43.0 ± 1.5
1050 Confirm 6 0 REC OFF 17.2 ± 0.8 5F0 - 61B 48.0 ± 1.5
1050 Confirm 7 0 REC OFF 102.9 ± 1.2 5.0 7CC - 802 51.0 ± 1.5
775 Confirm 8 0 REC OFF 98.4 ± 1.4 79B - 7AC 47.0 ± 1.5
1375 Confirm 9 0 REC OFF 22.7 ± 0.7 5F8 - 631 54.0 ± 1.5
1375 Confirm A 0 REC OFF 105.4 ± 1.2 4.5 82E - 861 55.0 ± 1.5
1700 Confirm B 0 REC OFF 28.1 ± 0.8 618 - 651 59.0 ± 1.5
1700 Confirm C 0 REC OFF 116.0 ± 1.3 5.5 8F2 - 95B 59.0 ± 1.5
2150 Confirm D 0 REC OFF 21.4 ± 2.5 Check point 63.0 ± 4.0
2250 Confirm E 0 REC OFF 7.0 or less Check point 67.0 or less


side
TEST BENCH AVM2PC (10HP)
1 . SETUP CONDITION
2 . RUNNING
(rpm)

3 . FUEL TEMP
200 1.2 ± 0.7
4 . NE SENSOR
(rpm) (V)
50 0.1 or more
(rpm) (kg/cm2)
1800 15.8 - 16.8 (1.55 - 1.65 MPa)
6 . OVER FLOW
(rpm) (L/min)
2250 2.1 - 2.5
2004.01.14
098000-001#

500 16.3 ± 1.0

(rpm)
9 . Q ADJUST
100 66.0 ± 2.0 41.0 ± 1.5

100 153.0 ± 2.5 41.0 ± 1.5
300 10.0 ± 1.0 3.5 41.0 ± 1.5
300 96.0 ± 1.5 41.0 ± 1.5
500 15.0 ± 1.0 2.0 43.0 ± 1.5
500 95.5 ± 1.5 43.0 ± 1.5
1050 18.0 ± 1.0 48.0 ± 1.5
1050 101.5 ± 1.0 5.0 51.0 ± 1.5
775 98.5 ± 1.5 47.0 ± 1.5
1375 23.0 ± 0.5 54.0 ± 1.5
1375 105.5 ± 1.0 4.5 55.0 ± 1.5
1700 28.5 ± 1.0 59.0 ± 1.5
1700 116.0 ± 1.5 5.5 59.0 ± 1.5
2150 21.0 ± 2.5 63.0 ± 4.0 Check point


(rpm) (°PA)
1000 7.9 ± 4.3 Check point
200 8.0 Set point
For AVM2PC (10HP)

1. TEST CONDITIONS
2. BREAK-IN DRIVE
Pump
Command Switch

abnormal noise,

Pump
Command Switch

Fuel
Pump Sensor Output
Command Switch

Pump
Speed Feed Pressure
(rpm) (kg/cm2)
Command Switch
1800 Np 000 0 REC OFF 15.8 - 16.8 (1.55 - 1.65 MPa)

2004.01.14
For AVM2PC (10HP) 098000-001#

Pump
Speed Display Injection Duty Ratio Pump Overflow Quantity
Remarks
(rpm) Selector Quantity Command Select (L/min)
Command Switch

(rpm)
Switch
First Second Third

REC ON
Adjust 2nd & 3rd
"Record" step.
REC ON
• •When
3

Pump
Speed Remarks
(rpm)
First Second Third
digit digit digit
Adjust 2nd. and
"Target Angle"
Record the final

"REC ON"
NOTE :
For AVM2PC (10HP) 098000-001#

(rpm) (mm3/st·cyl.) (°C)
100 Q Adjust 0 0 REC OFF 66.0 ± 2.0 6E8 - 710 41.0 ± 1.5
300 Q Adjust 2 0 REC OFF 10.0 ± 1.0 3.5 648 - 668 41.0 ± 1.5
300 Q Adjust 3 0 REC OFF 96.0 ± 1.5 731 - 770 41.0 ± 1.5
500 Q Adjust 4 0 REC OFF 15.0 ± 1.0 2.0 625 - 646 43.0 ± 1.5
500 Q Adjust 5 0 REC OFF 95.5 ± 1.5 756 - 780 43.0 ± 1.5
1375 Q Adjust 9 0 REC OFF 23.0 ± 0.5 5F8 - 631 54.0 ± 1.5
1700 Q Adjust B 0 REC OFF 28.5 ± 1.0 618 - 651 59.0 ± 1.5
• •First
(rpm) (°CA)
Command
REC OFF
REC OFF
REC OFF
REC OFF
REC OFF
REC OFF
REC OFF
REC OFF
REC OFF
REC OFF
REC OFF
For AVM2PC (10HP) 098000-001#
(rpm) • •Digit
• • (mm3/st·cyl.) (°C)
100 Confirm 0 0 REC OFF 66.0 ± 2.0 6E8 - 710 41.0 ± 1.5
300 Confirm 2 0 REC OFF 10.0 ± 1.0 3.5 648 - 668 41.0 ± 1.5
300 Confirm 3 0 REC OFF 96.0 ± 1.5 731 - 770 41.0 ± 1.5
500 Confirm 4 0 REC OFF 15.0 ± 1.0 2.0 625 - 646 43.0 ± 1.5
500 Confirm 5 0 REC OFF 95.5 ± 1.5 756 - 780 43.0 ± 1.5
1375 Confirm 9 0 REC OFF 23.0 ± 0.5 5F8 - 631 54.0 ± 1.5
1700 Confirm B 0 REC OFF 28.5 ± 1.0 618 - 651 59.0 ± 1.5


side
TEST BENCH AVM2PC (20HP)
1 . SETUP CONDITION
2 . RUNNING
(rpm)

3 . FUEL TEMP
200 1.2 ± 0.7
4 . NE SENSOR
(rpm) (V)
50 0.1 or more
(rpm) (kg/cm2)
1800 15.8 - 16.8 (1.55 - 1.65 MPa)
6 . OVER FLOW
(rpm) (L/min)
2250 2.1 - 2.5
2004.01.14
098000-001#

500 16.3 ± 1.0

(rpm)
9 . Q ADJUST
100 67.8 ± 2.0 41.0 ± 1.5

100 157.7 ± 2.4 41.0 ± 1.5
300 11.2 ± 1.0 3.5 41.0 ± 1.5
300 103.0 ± 1.6 41.0 ± 1.5
500 16.1 ± 0.9 2.0 43.0 ± 1.5
500 95.6 ± 1.6 43.0 ± 1.5
1050 19.1 ± 0.8 48.0 ± 1.5
1050 101.0 ± 1.2 5.0 51.0 ± 1.5
775 99.4 ± 1.4 47.0 ± 1.5
1375 23.4 ± 0.7 54.0 ± 1.5
1375 104.2 ± 1.2 4.5 55.0 ± 1.5
1700 29.8 ± 0.8 59.0 ± 1.5
1700 114.0 ± 1.3 5.5 59.0 ± 1.5
2150 22.7 ± 2.5 63.0 ± 4.0 Check point


(rpm) (°PA)
1000 7.9 ± 4.3 Check point
200 8.0 Set point
For AVM2PC (20HP)

1. TEST CONDITIONS
2. BREAK-IN DRIVE
Pump
Command Switch

abnormal noise,

Pump
Command Switch

Fuel
Pump Sensor Output
Command Switch

Pump
Speed Feed Pressure
(rpm) (kg/cm2)
Command Switch
1800 Np 000 0 REC OFF 15.8 - 16.8 (1.55 - 1.65 MPa)

2004.01.14
For AVM2PC (20HP) 098000-001#

Pump
Speed Display Injection Duty Ratio Pump Overflow Quantity
Remarks
(rpm) Selector Quantity Command Select (L/min)
Command Switch

(rpm)
Switch
First Second Third

REC ON
Adjust 2nd & 3rd
"Record" step.
REC ON
• •When
3

Pump
Speed Remarks
(rpm)
First Second Third
digit digit digit
Adjust 2nd. and
"Target Angle"
Record the final

"REC ON"
NOTE :
For AVM2PC (20HP) 098000-001#

100 Q Adjust 0 0 REC OFF 67.8 ± 2.0 6E8 - 710 41.0 ± 1.5
300 Q Adjust 2 0 REC OFF 11.2 ± 1.0 3.5 648 - 668 41.0 ± 1.5
300 Q Adjust 3 0 REC OFF 103.0 ± 1.6 731 - 770 41.0 ± 1.5
500 Q Adjust 4 0 REC OFF 16.1 ± 0.9 2.0 625 - 646 43.0 ± 1.5
500 Q Adjust 5 0 REC OFF 95.6 ± 1.6 756 - 780 43.0 ± 1.5
1375 Q Adjust 9 0 REC OFF 23.4 ± 0.7 5F8 - 631 54.0 ± 1.5
1700 Q Adjust B 0 REC OFF 29.8 ± 0.8 618 - 651 59.0 ± 1.5
• •First
(rpm) (°CA)
Command
REC OFF
REC OFF
REC OFF
REC OFF
REC OFF
REC OFF
REC OFF
REC OFF
REC OFF
REC OFF
REC OFF
For AVM2PC (20HP) 098000-001#
(rpm) • •Digit
• • (mm3/st·cyl.) (°C)
100 Confirm 0 0 REC OFF 67.8 ± 2.0 6E8 - 710 41.0 ± 1.5
300 Confirm 2 0 REC OFF 11.2 ± 1.0 3.5 648 - 668 41.0 ± 1.5
300 Confirm 3 0 REC OFF 103.0 ± 1.6 731 - 770 41.0 ± 1.5
500 Confirm 4 0 REC OFF 16.1 ± 0.9 2.0 625 - 646 43.0 ± 1.5
500 Confirm 5 0 REC OFF 95.6 ± 1.6 756 - 780 43.0 ± 1.5
1375 Confirm 9 0 REC OFF 23.4 ± 0.7 5F8 - 631 54.0 ± 1.5
1700 Confirm B 0 REC OFF 29.8 ± 0.8 618 - 651 59.0 ± 1.5
For Cooma
INJECTION PUMP TEST SPECIFICATIONS with DST-1 098000-0010

INJECTION INTERVAL 60°
MANUFACTURER TOYOTA RATED VOLTAGE 12 V

side
TEST BENCH CPS
1 . SETUP CONDITION
2 . RUNNING
(rpm)

3 . FUEL TEMP
200 1.2 ± 0.7
4 . NE SENSOR
(rpm) (V)
50 0.1 or more
(rpm) (kg/cm2)
1800 16.6 ± 0.8 (1.6 ± 0.1 MPa)
6 . OVER FLOW
(rpm) (cc/min)
600 1600 or less The sub overflow valve belonging to the pump
2250 2000 - 2900
2002.07.31
For Cooma 098000-0010

(rpm) (cc/200st) (Outlet Fuel Temp. : 43 ± 2 °C)
500 3.22 ± 0.36

(rpm)
500 To display "OK" Use 2.81 (°PA) when the offset data is input.
9 . Q ADJUST
(rpm) (cc/200st) (cc/200st) (°C)
100 13.86 ± 1.40 41.0 ± 0.5

100 15.58 ± 0.70 (cc/100st) 41.0 ± 0.5
300 2.47 ± 0.50 0.7 41.0 ± 1.5
300 9.97 ± 0.40 (cc/100st) 41.0 ± 1.5
500 3.14 ± 0.36 0.5 43.0 ± 1.5
500 9.99 ± 0.24 (cc/100st) 43.0 ± 1.5
1050 3.81 ± 0.26 48.0 ± 1.5
1050 10.16 ± 0.22 (cc/100st) 1.0 51.0 ± 1.5
775 10.62 ± 0.22 (cc/100st) 47.0 ± 1.5
1375 4.85 ± 0.30 54.0 ± 1.5
1375 10.72 ± 0.21 (cc/100st) 0.9 55.0 ± 1.5
1700 6.10 ± 0.30 59.0 ± 1.5
1700 11.91 ± 0.28 (cc/100st) 1.1 59.0 ± 1.5
2150 4.41 ± 1.50 63.0 ± 4.0 Check point
10 . TIMER ADJUST
(rpm) (°PA)
1000 6.8 ± 3.2 Check point
200 8.0 Set point
For Cornell Fuel


side
TEST BENCH CPS
1 . SETUP CONDITION
2 . RUNNING
(rpm)

3 . FUEL TEMP
200 1.2 ± 0.7
4 . NE SENSOR
(rpm) (V)
50 0.1 or more
(rpm) (kg/cm2)
1800 16.6 ± 0.8 (1.6 ± 0.1 MPa)
6 . OVER FLOW
(rpm) (cc/min)
2250 2000 - 2900
2002.07.31
For Cornell Fuel 098000-0010

(rpm) (cc/200st) (Outlet Fuel Temp. : 43 ± 2 °C)
500 3.22 ± 0.36

(rpm)
500 To display "OK" Use 2.99 (°PA) when the offset data is input.
9 . Q ADJUST
(rpm) (cc/200st) (cc/200st) (°C)
100 13.27 ± 1.40 41.0 ± 0.5

100 15.08 ± 0.70 (cc/100st) 41.0 ± 0.5
300 2.45 ± 0.50 0.7 41.0 ± 1.5
300 10.20 ± 0.40 (cc/100st) 41.0 ± 1.5
500 3.34 ± 0.36 0.5 43.0 ± 1.5
500 10.05 ± 0.24 (cc/100st) 43.0 ± 1.5
1050 3.85 ± 0.26 48.0 ± 1.5
1050 10.22 ± 0.22 (cc/100st) 1.0 51.0 ± 1.5
775 10.66 ± 0.22 (cc/100st) 47.0 ± 1.5
1375 4.93 ± 0.30 54.0 ± 1.5
1375 10.66 ± 0.21 (cc/100st) 0.9 55.0 ± 1.5
1700 6.19 ± 0.30 59.0 ± 1.5
1700 11.96 ± 0.28 (cc/100st) 1.1 59.0 ± 1.5
2150 4.54 ± 1.50 63.0 ± 4.0 Check point
10 . TIMER ADJUST
(rpm) (°PA)
1000 6.8 ± 3.2 Check point
200 8.0 Set point
For DIAU


side
TEST BENCH CPS
1 . SETUP CONDITION
2 . RUNNING
(rpm)

3 . FUEL TEMP
200 1.2 ± 0.7
4 . NE SENSOR
(rpm) (V)
50 0.1 or more
(rpm) (kg/cm2)
1800 16.6 ± 0.8 (1.6 ± 0.1 MPa)
6 . OVER FLOW
(rpm) (cc/min)
2250 2000 - 2900
2002.07.31
For EPS-715 098000-001#
(rpm) • •Digit
• • (mm3/st·cyl.) (°C)
100 Confirm 0 0 REC OFF 70.1 ± 1.8 6E8 - 710 41.0 ± 1.5
300 Confirm 2 0 REC OFF 11.6 ± 1.0 3.5 648 - 668 41.0 ± 1.5
300 Confirm 3 0 REC OFF 99.7 ± 1.6 731 - 770 41.0 ± 1.5
500 Confirm 4 0 REC OFF 15.4 ± 0.9 2.0 625 - 646 43.0 ± 1.5
500 Confirm 5 0 REC OFF 100.3 ± 1.6 756 - 780 43.0 ± 1.5
1375 Confirm 9 0 REC OFF 24.7 ± 0.7 5F8 - 631 54.0 ± 1.5
1700 Confirm B 0 REC OFF 31.8 ± 0.8 618 - 651 59.0 ± 1.5
For EPS-815 098000-001#
100 Confirm 0 0 REC OFF 68.5 ± 1.8 6E8 - 710 41.0 ± 1.5
300 Confirm 2 0 REC OFF 11.4 ± 1.0 3.5 648 - 668 41.0 ± 1.5
300 Confirm 3 0 REC OFF 98.2 ± 1.6 731 - 770 41.0 ± 1.5
500 Confirm 4 0 REC OFF 15.0 ± 0.9 2.0 625 - 646 43.0 ± 1.5
500 Confirm 5 0 REC OFF 101.4 ± 1.6 756 - 780 43.0 ± 1.5
1375 Confirm 9 0 REC OFF 24.1 ± 0.7 5F8 - 631 54.0 ± 1.5
1700 Confirm B 0 REC OFF 31.1 ± 0.8 618 - 651 59.0 ± 1.5

TOYOTA 1HD-FTE 098000-0010 22100-1C170 Shema+cat +testplan

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TOYOTA 1HD-FTE 098000-0010 22100-1C170 Shema+cat +testplan

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Compo. P/N: 098000-0010 Assy P/N: 098000-0010

Compo. P/N: 098000-0010 Assy P/N: 098000-0010

Compo. P/N: 098000-0010 Assy P/N: 098000-0010

Compo. P/N: 098000-0010 Assy P/N: 098000-0010

INJECTION ORDER A-B-C-D-E-F

MANUFACTURER TOYOTA RATED VOLTAGE 14 ± 0.1 V

ENGINE TYPE 1HD-FTE SPV AIR GAP 0.067 ± 0.005 mm

VEHICLE MODEL LAND CRUISER ROTATION Clockwise viewed from drive

3) Test Oil SAE J967 (ISO4113) 7) Power Voltage 14 V

4) Feed Pressure 19.6 kPa ( 0.2 kg/cm2) 8) EDU Voltage Spec. 12 V

200 No fuel leaks, no abnormal noise, Drive more than 2 minutes.

200 1.2 ± 0.7

1800 15.8 - 16.8 (1.55 - 1.65 MPa)

7 . CAM ANGLE - 1 (PRESET)

500 16.3 ± 1.0

8 . CAM ANGLE - 2 (AUTO)

NOTE : Never forget removing pressure sensor from piping.

100 66.8 ± 1.8  41.0 ± 1.5

2150 21.4 ± 2.5  63.0 ± 4.0 Check point

10 . TIMER ADJUST Timing Control Valve (TCV) resistance : 11.3 ± 0.4

Pump Speed Target Timer Angle Remarks

1800 18.0 or more Check point

1800 7.0 or more Check point

1000 7.9 ± 4.3 Check point

500 18.0 or more Check point

500 0.1 or less Check point

200 8.0 Set point

200 10.0 or more Check point

100 2.5 or more Check point

Rotation Clockwise viewed from drive side

MANUFACTURER TOYOTA Injection Interval 60° ± 30'

ENGINE TYPE 1HD-FTE Rated Voltage 14 ± 0.1 V

VEHICLE MODEL LAND CRUISER Air gap 0.067 ± 0.005 mm

Pump Select Switch No. (ECD Controller) REC OFF / REC ON

0 SPV ON 180 0 REC OFF No fuel leaks, no

3. INSPECTION OF FUEL TEMPERATURE SENSOR

50 SPV OFF 000 0 REC OFF  No injection setting

50 Np 000 0 REC OFF 0.1 or more

5. FEED PRESSURE CONFIRMATION

1800 Np 000 0 REC OFF 15.8 - 16.8 (1.55 - 1.65 MPa)

6. OVERFLOW QUANTITY CHECK

7. PRESETTING FOR CAM ANGLE ADJUSTMENT

8. ADJUSTMENT OF CAM ANGLE

Record the final

9. ADJUSTMENT OF FUEL DELIVERY (TCV connector must be disconnected before Q adjustment)

INJECTION ORDER A-B-C-D-E-F

MANUFACTURER TOYOTA RATED VOLTAGE 14 ± 0.1 V

ENGINE TYPE 1HD-FTE SPV AIR GAP 0.067 ± 0.005 mm

VEHICLE MODEL LAND CRUISER ROTATION Clockwise viewed from drive

3) Test Oil SAE J967 (ISO4113) 7) Power Voltage 14 V

4) Feed Pressure 19.6 kPa ( 0.2 kg/cm2) 8) EDU Voltage Spec. 12 V

200 No fuel leaks, no abnormal noise, Drive more than 2 minutes.

200 1.2 ± 0.7

1800 15.8 - 16.8 (1.55 - 1.65 MPa)

7 . CAM ANGLE - 1 (PRESET)

500 16.3 ± 1.0

8 . CAM ANGLE - 2 (AUTO)

NOTE : Never forget removing pressure sensor from piping.

100 66.0 ± 2.0  41.0 ± 1.5

2150 21.0 ± 2.5  63.0 ± 4.0 Check point

10 . TIMER ADJUST Timing Control Valve (TCV) resistance : 11.3 ± 0.4

Pump Speed Target Timer Angle Remarks

100 66.8 ± 1.8 41.0 ± 1.5

2150 21.4 ± 2.5 63.0 ± 4.0 Check point

50 SPV OFF 000 0 REC OFF No injection setting

100 66.0 ± 2.0 41.0 ± 1.5

2150 21.0 ± 2.5 63.0 ± 4.0 Check point

50 SPV OFF 000 0 REC OFF No injection setting

0 SPV ON 2 E 0 100 REC OFF Set ON

100 67.8 ± 2.0 41.0 ± 1.5

2150 22.7 ± 2.5 63.0 ± 4.0 Check point

50 SPV OFF 000 0 REC OFF No injection setting

0 SPV ON 2 E 0 100 REC OFF Set ON