5 Construction Details

Materials . Weight
Guard
Style
Hose
Inlet
Spout
Size
Part
Number

Section No. G DN [mm] Type

19 ZVA2 1.0 ZVA Slimline 2

R 1" AG
1 1" BSP male Form R
replaces ZVA Slimline
NEW
16 ZVA2 1.0 R
reduced
Specifications subject to change without notice · Copyright ELAFLEX

19 ZVA2 3.0
R 1" AG

AG
1" BSP male Form R
2009

16 ZVA2 3.0 R Standard

ZVA2 1.0
Automatic nozzle DN 19, for flow reduced DN 19
rate max. 55 -70 l / min. (depending Standard spout
on various pressure criteria e.g.
spout and hose size). HiFlo type up
19 ZVA2 3.1
R 1" IG

O 5
3

D
to 80 l/min. depending on optimized

th
2

le mm
ng
1" BSP female

le
hydraulics. Form R

ab 5
us 18
16 ZVA2 3.1 R

~
Working pressure 0,5 to 3,5 bar. reduced
Temperature range -20° to + 55°C.
Suitable f.gasoline (also with ethanol
content), diesel, fuel oil, biodiesel. 19 ZVA2 3.4

AG
Not suitable for viscous oils. R 3/4" IG 2009

3/4" BSP female Form R ZVA2 3.0

16 ZVA2 3.4 R
reduced
3

Meets EN 13012 . Fulfils the 19 ZVA2 4.0

requirements of safety and R 1" AG
Weights and Measures . 1" BSP male Form R
ATEX (Ex II 1G) certificate no.: 16 ZVA2 4.0 R
SIRA 03ATEX9 487U. reduced
TÜV approval P-TÜ7-01930.

AG
19 ZVA2 4.1 2009

R 1" IG ZVA2 4.0

1" BSP female Form R
16 ZVA2 4.1 R
STANDARD SPECIFICATION: reduced
Venturi type automatic shut-offwith
safety cut-out attitude valve. Built-in
check valve. 2-speed lever latch
4 3/4" NPT IG
19 ZVA2 4.3
with removable latch pin EB 280. 3/4" NPT female
Body and hose inlet of aluminium. Form R
Spout of aluminium, tip of stainless 16 ZVA2 4.3 R
reduced DN 16

IG
steel. Easy rotating swivel, swivel Spout 'R'
nut of stainless steel. Lip seal, O- for unleaded 2009

ZVA2 4.1 R
rings + diaphragm of polyurethane 19 ZVA2 4.4
and NBR. Guard of composite plas- R 3/4" IG
tic. Inner parts of brass, stainless 3/4"BSP female Form R
steel, acetal resin and Peek. Scuff-
16 ZVA2 4.4 R
O 1

R
D

guard and comfigrip of PVC. Prod-

2

reduced
m

uct Sleeve EK 043 of polyurethane.

85
~1

Weight: ~ ~ 1,0 kg. 1" NPT IG

19 ZVA2 4.5
1" NPT female

IG
19 ZVA2 6.0 2009

R 1" AG ZVA2 6.4

1" BSP male Form R
16 ZVA2 6.0 R 6
reduced
6
19 ZVA2 6.4
R 3/4" IG
3/4"BSP female Form R
16 ZVA2 6.4 R
reduced
IG

R 1" IG Form R 2009

16 ZVA2 6B.1 R ZVA2 6B.4 R

1" BSP female reduced

6B

6B 19 ZVA2 6B.4
R 3/4" IG R

3/4 "BSP female

Form R
16 ZVA2 6B.4 R
reduced

Automatic - ZVA Slimline 2

2008
Revision 6.2009
AUTOMATIC NOZZLE ZVA SLIMLINE 2
 5 Construction Details
Materials . Weight
Guard
Style
Hose Inlet
Thread Type + Size
Part
Number

Section No. G Type

R 1" AG
1 1" BSP male
ZVA 25.1

R 1" AG HIFLO-Automatic nozzle DN 25 (1"), flow rate up to 140 litres/min.

2 1" BSP male ZVA 25.2 Working pressure 0,5 - 3,5 bar. - With stronger main valve spring
up to 5 bar *). For gasoline, diesel, fuel oil, petroleum, Avgas and
Jet-A1. Not suitable for viscous oils and water (corrosion).
Specifications subject to change without notice · Copyright ELAFLEX

R 1" AG Special types see page 518.

ZVA 25.3
STANDARD SPECIFICATION : 1" BSP male
Patented venturi type automatic shut-off 3
with safety cut-out attitude valve. Built-in R 1" AG
1" BSP male ZVA 25.3 M
check valve. 3-speed lever latch with with block magnet
removable latch pin EB 280. Swivel hose
inlet DN 25 with pressure flushing. R 1" AG
ZVA 25.4
Screen EK 372 (25 mesh). Black cover of
soft PVC. Body and spout of aluminium.
1" BSP male ZVA 25

male
AG
Guard of composite material or aluminium. R 1" IG
Internal parts of stainless steel, bronze 1" BSP female ZVA 25.41
and acetal resin. Swivel parts of hot
stamped brass. Steel parts galvanized and
4 EB 280
1" NPT IG
chromated. Seals of NBR/polyurethane. 1" NPT female (ZVA 25.45)
Weight ≈ 1,5 kg
mit Blockmagnet
R 1" IG ZVA 25.2
1" BSP female ZVA 25.4 M1 31
with block magnet
Ø

R 1" IG
6 ZVA 25.61

female
1" BSP female

IG
Meets requirements of EN 13012, ATEX
R 1" AG
category EX II 1G, all European regulations
for weights and measures and TRbF 513.
6B 1" BSP male ZVA 25.6 B
German type approval: PTB No. III B/S 1804
R 1" AG
8 1" BSP male ZVA 25.8
ZVA 25.41
R 1" AG
8D 1" BSP male ZVA 25.8 DM rm
block + round magnet
Other guards see overleaf
34,5
ZVA 25 + special spout ER 381.9
for narrow/problematic filler necks ZVA 25 ...ER
ER 381.9

25
With stronger main valve spring EF 362.6 for W.P. up to 5 bar ZVA 25 ...5 bar

Simplified style with fixed hose inlet ZVA 25 ...F

Special Types / Accessories

Guard additionally with block magnet for Reed contacts ZVA 25 ...M
F BS 21
R 1" AG ZVA 25... Break Cover

With Safety Swivel Break SSB 25 and 1" BSP male + SSB 25
break sleeve BS 21 (black or coloured)
EN 13617-2 . 2003WARNING REASSEMBLY
ELAFLEX REUSABLE SAFETY BREAK

AUTHORIZED PERSONNEL ONLY

R 1" IG ZVA 25...

G

1" BSP female + SSB 25.1

SSB 25 Safety Swivel Break
Swivel with lip seal ED 179 FS of fluorsilicone - 50° ZVA 25 ...FS

Special type for low temperatures up to - 40° C. With O-ring EO 271 VD

and diaphragm assembly EA 151 TD. Swivel with lip seal ED 179 FS ZVA 25 ...LT

ER 381 JET
Seals of polyurethane ZVA 25 ...VD
Steel parts replaced by stainless steel.
Lever: blue rilsan coated. Diaphragm: GKG 25
PTFE. With fixed hose inlet "F" only
Seals of Viton FKM ZVA 25 ...Vi

Spout with Jet A1 modification ER 381 JET

Dust cap assembly: NBR/brass. For spout ZVA 25 (31 mm OD) GKG 25 *)
*) A hole of 6 mm dia. is necessary to fasten the
GKG and EKG on ZVA 25 (see page 537).
EKG 1200
Ground cable assembly with brass clamp, wire plastic coated. 1200 mm lg EKG 1200 *) Use aluminium guard.

Thread-on sight glass SG 1" of brass chromated / natural glass SG 1" cr SG 1" cr
with inserted screen 100 mesh (ES 239.1) of stainless steel + ES 239.1
ES 239.1

1986
Revision 3.2008
 0,8

)
16 )

19
6. 1
31

25
rd

1
25

DN
(D N

9.
0,7 S

da
A +E

23
ZV

e(
an

SS
2
A3

ES
eR

St
li n

+
ZV

+
0,6 25

im

25
lin
VA 32

Sl
A Z VA

im
Z ZV

A
Sl

ZV
Flow Chart 0,5

A
ZV
for ELAFLEX ZVA Automatic
Nozzles DN 16 to DN 32 0,4
( with diesel )
0,3

Pressure drop bar

0,2

0,1

20 40 60 80 100 120 140 160 180 200

Flow rate Litres / minute

EK 145 ... Available ZVA produkt badges see page 512a

Spare Parts ZVA 25

EK 104

1) Nozzle and swivel body are

not supplied as spare part. ___
Black . Green . Red . Blue . Yellow
Your Company Colour
2) This old guard style should not be
used for new constructions.

3) Modified EA 375 since 11/ 02, EO 271 5)

with washer EU 385 for
increased l ongevity of swivel.
EK 147
4) Assembly information: For insertion
of the spout and screwing in of EF 250
the hose inlet please grease the
thread of aluminium body. EW 19-22 EW 27-32
EA 151 for for
EK 147 EG 377
5) Other necessary assembly tools EB 438 EA 243.4
see ELAFLEX spare parts price EB 235 4)
list.
4) 1)
EO 379
Chemical resistance + operating
limits see chemical resistance ER 381 EF 362 EA 158.1 EF 378 EV 374
chart page 518. (ER 381 U) EF 362.6
mit Abbruchkerbe (f. 5 bar)
with U-groove EB 278
EO 447

G
Ø EB 384 ED 237 U
31

EU 226 EO 271 EG 377 EK 372 EO 348 EC 383 EU 385 ED 179 PU 85

3) 1) ( ED 179 FS ) 1)
EC 231

ER 381.9 EB 285 R 1" AG EA 375

1" BSP male
EF 286.2 1" IG
G= EA 375.1
1" BSP female
EF 184
1" NPT IG EA 375.5
1" NPT female
55 mm

EA 389
SSB 25 BS 21
Safety Swivel Break
25

Break Sleeve

34,5
M 42 x 1,5

EN 13617-2 . WARNING REASSEMBLY

ELAFLEX REUSABLE SAFETY BREAK

AUTHORIZED PERSONNEL ONLY

EB 280

EG 281.1 (EG 281.1 EG 281.2 EG 281.3

Aluminium)
2)

EG 281.3M EG 281.4 EG 281.4M EG 281.4W

Magnet Magnet

(EG 281.4 EG 281.6B EG 281.8 EG 281.8 DM rm

Aluminium) Magnet
round
magnet

526
 5 Construction Details
Materials . Weight
Guard
Style
Hose Inlet
Thread Type + Size
Part
Number

Section

R 1 1/2" AG ZVA 32.1

1 1/2" BSP male
1 HIFLO-Automatic nozzle DN 32 (1¼"), flow rate up to 200 litres/min.
R 1 1/4" IG ZVA 32.14 Working pressure 0,5 - 6 bar. - For gasoline, diesel, fuel oil,
1 1/4" BSP female petroleum, Avgas and Jet-A1. - Not suitable for viscous oils and
Specifications subject to change without notice · Copyright ELAFLEX

STANDARD SPECIFICATION : water (corrosion).

R 1 1/2" AG ZVA 32.2
Patented venturi type automatic shut-off 1 1/2" BSP male
with safty cut-out attitude valve. Built-in
check valve. 3-speed lever latch with
2
removable latch pin EB 280. Swivel
R 1 1/4" IG ZVA 32.24
hose inlet DN 32 with self lubricated ball 1 1/4" BSP female

male
AG
bearing. Black plastic cover. Body,
spout and guard of aluminium. Internal R 1 1/2" AG ZVA 32.3
parts and swivel of bronze and hot 1 1/2" BSP male ZVA 32
stamed brass. Steel parts galvanized
and chromated. Poppet of acetal resin.
3 EB 280

R 1 1/4" IG ZVA 32.34

Seals of NBR / polyurethane.
1 1/4" BSP female

m
Weight ≈ 2,5 kg

m
5
ZVA 32.2

8
R 1 1/2" AG

~1
Meets requirements of EN 13012. ZVA 32.4
1 1/2" BSP male

Ø
39
ATEX category EX II 1G, all European
regulations for weights and measures

female
4 R 1 1/4" IG

IG
and TRbF 513 - German type approval: ZVA 32.44
PTB No. III B/S 1873 1 1/4" BSP female

1 1/4" NPT IG (ZVA 32.45)

1 1/4" NPT female

R 1 1/2" AG ZVA 32.6

1 1/2" BSP male ZVA 32.44
6
R 1 1/4" IG ZVA 32.64
1 1/4" BSP female

R 1 1/2" AG ZVA 32.6 B

1 1/2" BSP male ER 312.1
6B Other guards see overleaf
R 1 1/4" IG ZVA 32.6 B 4 sensing port
1 1/4" BSP female 5
m
m
27
~

ZVA 32 with exended spout ER 312.1 for easier refuelling of heli-

copters, diesel locomotives, tracked vehicles and busses. ZVA 32 ... ER
Foaming is reduced and a higher degree of refuelling is achieved.

ZVA 32 special type for cold regions, with PTFE-coated diaphragm

assembly EA 151 TD and EO 271 PU of polyurethane. ZVA 32 ... LT
Special Types / Accessories

ZV 32 (ZVA 32 without automatic shut-off in special version with

"Renk" coupling for the refuelling of railroad locomotives. ZV 32 ... DB ZV 32 ... DB

ZV 32 DB, as mentioned above, additionally with Safety Break ZV 32 ... DB

SSB 32 and BT 32 break cover, see overleaf. + SSB

ES 316.1

Screen 100 mesh, polyamide, for aviation fuel and Jet-A1. ES 316.1 *) *) Must be ordered for
aircraft refuelling

For aircraft refuelling

Dust cap assembly: NBR / brass. For spout ZVA 32 ( 39 mm OD ) GKG 32 **) without removable
latch pin

GKG 32

Ground cable assy. with brass clamp, wire plastic coated. 1200 mm lg. EKG 1200 ** ) ER 312 JET

EKG 1200

Spout with Jet A1 adapter ER 312 JET **) A hole of 6 mm dia. is necessary to fasten the
GKG and EKG on ZVA 25 (see ZVF 25). Use
aluminium guard.

1986
Revision 10.2007
MAXFLO-AUTOMATIC NOZZLE ZVA 32 ( 1¼" )
 5 Construction Details . Materials Weight Hose Inlet Part
Application Thread Type / Size

Section ≈ kg Type

ZVA AdBlue :
Construction similar to ZVA Slimline with swivel Automatic nozzle ZVA DN 15 of nickel plated aluminium
EA 075 A (ZVA AdBlue SS: stainless steel). For ˝AdBlue˝ urea solution
and safety cut
out ball valve, check valve, 3-speed lever
1,05 ZVA ... AdBlue (= DEF, Diesel Exhaust Fluid) according DIN 70070 (AUS 32).
Flow rate up to 40 l/min, working pressure 0,5 - 3,5 bar, minimum
latch with removable latch pin EB 280,
1" BSP male pump output 20 l/min. Requirements of ISO/DIS 22241-4 are met.
and screen EK 172. Available either with
fixed hose inlet 'F', swivel EA 075 A or
Safety Swivel Break SSB 16 SS of ZVA AdBlue
stainless steel. mit Festanschluss 'F' ZVA AdBlue SS
Body of aluminium nickel plated, spout with fixed inlet 'F'
aluminium, inner parts stainless steel / EG 173 A
plastic. Hose inlet of stainless steel.
1,05 ZVA ... AdBlue F
guard +
comfi grip PVC, seals NBR. Spout with 1" BSP male
magnet opening. To avoid misfuellings

G
nozzle will only open in combination
with magnet adapter ELAFIX 40 for the w. Safety
filler neck. 'F'
Swivel Break
ZVA AdBlue SS : 1,15 SSB 16 SS ZVA ... AdBlue SSB
Like ZVA AdBlue, but body of stainless
steel.
1" BSP male Standard: / Guard 1

Please state required guard

G
Ø m
19 Ø
m
type - see overleaf

19
M agnet opener

m
m
with swivel
EA 075 AdBlue
1,60 ZVA ... SS AdBlue

1" BSP male

G
with fixed inlet 'F' EA 075 A
EG 173 A Swivel
1,60 ZVA ... SS AdBlue F

1" BSP male

G
w. Safety Swivel Break
1,70 SSB 16 SS ZVA ... SS AdBlue SSB SSB 16 SS BS 16

Safety Swivel Break black or blue

1" BSP male

Magnet adapter ELAFIX 40 for installation in r necks from

DN 40. This adapter allows the refuelling of urea solution with
ELAFIX 40 is installed by the original equipment manufacturer into a ZVA AdBlue, without the risk of misfuellings.
modifi ed vehicle fi ller neck, (DN 40 or larger).
Refuelling with the ZVA AdBlue nozzle is only possible in combination ELAFIX 40
ELAFIX 40
Ø

with the ELAFIX 40 magnet adapter. The fi xed magnetic fi eld within the
i. Ø

37 ,5 m
19

filler neck opens the magnet switch in the spout, so misfuelling into
m m
m

petrol or Diesel tanks is made impossible. The fi lling of the AdBlue tank
m
m

with fuel is also excluded, because petrol and Diesel spouts do not
58
~

fit into the ELAFIX 40 magnet adapter Materials body of POM,

capsulated ring magnet. Elastic fastenings
Weight ≈ 65 g
m
m
5
12
~

Special type with anti-theft device: Like ELAFIX 40, but body (POM) ELAFIX 40
with basket to protect the introduction of an exit hose.
Weight ≈ 70 g ANTI-SIPHON
Special type
ELAFIX 40 ANTI-SIPHON

2011
AdBlue / DEF refuelling with misfuelling prevention
ZVA ADBLUE AND ACCESSORIES 521
 Spare Parts ZVA Slimline AdBlue + AdBlue SS

EO 271

A dB l ue
EK 145/...
1) Nozzle body of nickel plated aluminium.
Alternatively available: ZVA AdBlue SS
of stainless steel. Body is not avail- EK 147
able as spare part. EK 144
2) Swivel body of stainless steel / POM, Black
are not available as spare part. EF 250.2 Green · Red · Blue ·Yellow
(EF 250) Your Company Colour

EA 151
EA 243.4
EK 138
EO 046

M 34 x 1,5
1)
EM 245

ER 041 EF 162 VA EA 158 A EF 265 VA EV 167 A

EO 255
EB 278
m

EB 438
m

m
19

5m EO 171 EU 181 EO 177 EC 206 A EO 563

~ 23
Ø

EB 235

G
ED 237 U

EU 226 2) 2)

EC 231 EG 169.1 A EK 172

EA 075 A
EB 285 (G 1" AG / 1" BSP male)

........
EF 286.2

EF 184
fixed hose inlet
EA 189 VA
50 mm

....
EG 173 A
(G 1" AG / 1" BSP male)

EB 280

EG 281.1 EG 281.2 EG 281.3 EG 281.3M EG 281.4

M = Magnet

4
1 2 3 3

EG 281.4M EG 281.6 EG 281.6B EG 281.8 EG 281.8DM rm

M = Magnet M = Magnet
rm = round
magnet
4

6 6B 8 8

EK 145/...
Product badges AdBlue

LPG 16 or FLUORline EFL 16 hose assembly :

ZVA AdBlue or
We recommend the LPG 16 hose for normal use.
ELAFIX 40 magnet adapter ZVA AdBlue SS
For highest AdBlue equipment requirements,
nozzle
we recommend FLUORline EFL 16 hose.

522
 Work. Pressure

Test Pressure

Bend. Radius

Coil Length
1 Weight Hose Part

Cover
Approx. Size Number
~
~
Section ~ kg/m
~ ID in. ID mm OD mm bar bar Material mm ca./m Type

0,5 5/8" 16 26 80 SL 16

synthetic rubber
black
40
0,55 3/4" 19 30 16 24 90 -max. SL 19
80
0,55 7/8" 21 31 100 SL 21

green
blue
16
ations subject to change without notice · Copyright ELAFLEX

0,5 5/8" 26 75 80 SL16

Chlorinated synthetic rubber

red
yellow

coloured
40
0,55 3/4" 19 30 16 24 100 90 -max. SL 19 coloured
. EN 1360 T YP
80 Type 16
green SL IMLINE
light blue
Slimline
0,55 7/8" 21 31 100 100 SL 21 blue 'SL '
red Slimline . EN 1 360
16
yellow
SLIM LINE
. EN 1360 TY
16
SLIMLINE
. EN 136
16
CONTI-SLIMLINE 16 . EN 1360 TYPE 1 . TRbF 131 . Ω . PN 16 . ELAFLEX GERMANY SLIMLINE
. EN
16
SLIML INE
Type Slimline 'SL ' : The standard petrol pump hose with 2 textile braids and black cover.
Coloured versions : technical data, spe ations and markings identical to black standard type.
Colours stable against weathering and UV light.
Due to the smooth cover and high y, all Slimline hoses are perfectly suitable for MPD
hose retraction systems. Made on a quality mandrel production, vulcanised in a plastic cover
process.
With continuous and permanent laser marking.
Coloured hoses, Slimline quality -
mandrel production, two textile braids. Special colours possible.

5/8" 16
Chl. synthetic rubber

0,5 26 80 SL 16 LT
Type . EN 1360
black

0,6 3/4" 19 31 16 24 90 40 SL 19 LT 1 6 LT
16 24 -max. Slimline SLIMLINE
0,55 7/8" 21 31 100 80 SL 21 LT
'SL LT '
0,8 1" 25 36 150 SL 25LT *) Slimline
Low Temperature
16 . TRbF 13
sy nth etic rub ber

0,5 5/8" 26 80 SL 16 LT coloured

coloured

40 . N 1360 TYPE 1
0,6 3/4" 19 31 16 24 90 -max. SL 19 LT coloured 1 9 LT E
80
0,55 7/8" 21 31 100 SL 21 LT coloured
0,5 5/8" 16 26 80 SL 16 BIO Type
black
Compound

40
NBR / PVC

Slimline
0,55 7/8" 21 31 16 24 10 -max. SL 21 BIO
'BIO ' -/D IESEL
25
80
N T I- S L IM LINE 2 1 BIO
0,8 1" 36 150 SL 25 BIO Slimline CO
Biodiesel

' CONTI-SLIMLINE ' quality petrol pump hoses for gasoline and
CONTI-SLIMLINE 16 LT . EN 1360 TYPE 1 . TRbF 131 . Ω . PN 16 . ELAFLE X G ER MANY diesel fuels. Also suitable for fuels with ethanol content up to E 85.
Can be calibrated for electric dispensing pumps, see overleaf. Cold
Type Slimline 'SL LT ' : A special low temperature type for use in cold climate regions, e.g. C / - 40°F).

Correspond to TRbF 131/2 and EN 1360, respectively EN 13483.

*) SL 25 LT: Use for Diesel only. Suitable for cold and warm regions.
SL BIO : A special type for Biodiesel according to EN 14214. Also suitable for Diesel. Lining : Nitrile rubber (NBR), conductive, no discolouration
With continuous and permanent laser marking. Reinforcements : Two low tensile textile braids with
crossed, interwoven conductivity strands
Cover : Resistant to light cracks and oil. Materials see chart

00,25 1/2" 13 21 60 (LC 13)

schwarz . black
Compound
NBR / PVC

0,4 3/4" 19 27 10 16 100 80 LC 19

0,5 1" 25 34 120 LC 25
Type LC
Lining NBR
electr. conductive

Type "LC " is a light, non-twisting, glossy petrol pump hose. With ink stamping as seen on the right. Economy priced light weight pump hose with textile reinforcement
Ideal for motor scooter dispensers and electric barrel pumps. for gasoline, diesel, fuel oil, petroleum. Can not be calibrated.

2008
Made in Germany PETROL PUMP HOSES 111
Eichfähigkeit:
Gemäß EN 1360 darf die Volumenzunahme einer frischen Schlauchleitung bei
3 bar nicht mehr als 2 % des Schlauchinhaltes betragen. Slimline-Schläuche
erfüllen diese Norm dank ihrer dehnungsarmen Einlagen mit ausreichender
Sicherheitstoleranz. Nach EN 1360 darf der Kraftstoffverlust einer Schlauch-
leitung (Permeabilität) bei Prüfung mit Liquid C nicht größer sein als 12 ml / m
je Tag. Unsere Schläuche erfüllen diese Vorschrift.
Conformity to Weights and Measures:
According to EN 1360, the dilation (volume increase) of a new hose assembly
is not allowed to be more than 2 % of the hose contents at 3 bar. Slimline
hoses meet this standard with sufficient safety tolerance due to their low-tensi-
le textile reinforcements. According to EN 1360 the permeation (loss of petrol)
in a hose assembly should not exceed 12 ml / m per day when using Liquid C.
Our hoses meet this requirement of the standard.

Kältebiegsamkeit / Flexibilität: Low Temperature Bending Force / Flexibility:

Zapfschläuche werden mit zunehmender Kälte steifer und unhandlicher,
besonders wenn sie leer oder mit dem wenig quellenden Diesel gefüllt sind. Bei
Kraftstoff-Füllung (insbesondere bei Vergaserkraftstoffen) wirkt die Quellung
des Innengummi wie ein Weichmacher, der die Kälteflexibilität verbessert.
Die EN 1360 schreibt vor, dass ein frischer Kraftstoffschlauch bei - 30° C um
eine Vorrichtung mit einer Kraft von max. 180 N gebogen werden kann.
Unsere Slimline-Schläuche erfordern deutlich niedrigere Biegekräfte.
Slimline 'LT' - Schläuche ( 'Low Temperature' ) sind bis - 40° C gut kältebiegsam.
Sie erfüllen alle Normanforderungen der EN 1360.
At low temperatures petrol pump hoses become stiffer and more difficult to
handle - particularly when empty, or filled with Diesel which only causes
slight swelling. When filled with gasoline the swelling of the tube acts as a pla-
sticizer improving the cold flexibility.
EN 1360 specifies that a new petrol pump hose must not exceed a bending
force of 180 N when bending the hose at -30° Celsius in a 'normed apparatus'.
Our Slimline hoses clearly have a lower bending force.
Slimline 'LT' hoses ( 'Low Temperature' ) are cold flexible down to - 40° Celsius.
They meet all the requirements of EN 1360.

Knickschutz KS / Sortentülle CS: Anti-Kinking Sleeve KS / Colour Sleeve CS:

Zur Erhaltung der langen Lebensdauer von Slimline-Schläuchen sollte zapf-
ventilseitig der Knickschutz KS aus kälteflexiblem Polyurethan vorgesehen
werden. KS verstärkt den stark beanspruchten Bereich direkt hinter der
Armatur und schützt vor dem Abknicken. Da dieser Knickschutz nicht
nachträglich montiert / demontiert werden kann, muss er vor Montage der
Schlaucharmaturen angebracht werden.
Über den Knickschutz wird zur Farbkennzeichnung üblicherweise die
neue, kurze Sortentülle CS aus farbstabilem Polyurethan geschoben.
Sie kann auch nachträglich montiert oder demontiert werden.
To maintain the good longevity of Slimline hoses we strongly recommend
always ordering complete hose assemblies fitted with an anti-kinking sleeve KS
at the nozzle side. The sleeve is made of black polyurethane, flexible at low
temperatures. It reinforces and protects the hose joint area which is subjected
to high bending strains. It cannot be disassembled or retrofitted - it must be
mounted prior to assembling the hose fitting.
For grade and company colour identification, the new short Colour Sleeve CS
of polyurethane can be pushed over the anti-kinking sleeve . It can be
retrofitted or disassembled.

Farbkombinationen: neue Möglichkeiten Colour Combinations: New Possibilities

Durch das neue Vulkanisationsverfahren können nunmehr alle Slimline-
Schlauchtypen in farbiger Version hergestellt werden.
Auch Sonderfarben sind möglich.
Aufgrund identischer technischer Daten und Qualität der farbigen und
schwarzen Slimline-Schläuche ergeben sich neue Farb-Kombinations-
Möglichkeiten an der Zapfsäule.
Because of the new vulcanising process, all Slimline hose types can now
be produced with a coloured outer cover.
Special colours are possible upon request.
Due to the same technical data and quality of black and coloured Slimline
hoses, oil companies now have the possibility to have many more new colour
combinations on the dispenser.

Sortentülle CS 16 (für Schläuche DN 16),

Sortentülle CS 21 (für Schläuche DN 19 + 21)
schwarz·grün·rot·blau·gelb·orange·Sonderfarben
siehe Katalogseite 211
___
Colour Sleeve CS 16 (for hoses DN 16),
Produkt-Plaketten EK 145 Colour Sleeve CS 21 (for hoses DN 19, DN 21)
über 500 Motive lieferbar - siehe Seite 512 a black·green·red·blue·yellow·orange·special colours
___
Product Badges EK 145 see catalogue page 211
more than 500 designs available - see page 512 a

Schutzüberzug EK 044 (ZVA Slimline 2 / Slimline 2 GR )

Schutzüberzug EK 144 (ZVA Slimline),
Schutzüberzug EK 104 (ZVA 200 GR)
schwarz · grün · rot · blau · gelb · Sonderfarben Knickschutz KS 16 (für Schläuche DN 16),
___ Knickschutz KS 21 (für Schläuche DN 19, DN 21)
Scuffguard EK 044 (ZVA Slimline 2 / Slimline 2 GR) schwarz · Sonderfarben - siehe Seite 211
Scuffguard EK 144 (ZVA Slimline), ___
Scuffguard EK 104 (ZVA 200 GR) Anti Kinking Sleeve KS 16 (for hoses DN 16),
black · green · red · blue · yellow · special colours Anti Kinking Sleeve KS 21 (for hoses DN 19, DN 21)
black · special colours - see page 211

Slimline - Zapfschläuche
Product Sleeve EK 043 (ZVA Slimline 2 / Slimline 2 GR ) siehe Vorderseite;
rot · grün · blau · schwarz · gelb · Sonderfarben für Gasrückführung siehe Seiten GR 11-14
___ ___
Product Sleeve EK 043 (ZVA Slimline 2 / Slimline 2 GR ) Slimline Petrol Pump Hoses
red · green · blue · black · yellow · special colours see overleaf;
for vapour recovery see pages GR 11-14

Spritzschutz EK 652 (ZVA Slimline 2 / Slimline 2 GR )

Spritzschutz EK 650 (ZVA Slimline),
Spritzschutz EK 651 (ZVA Slimline 'T' / ZVA 200 GR)
schwarz · grün · rot · blau · gelb · Sonderfarben Schlauchverschraubungen
___ siehe Katalog S. 203-205
Splash Guard EK 652 (ZVA Slimline 2 / Slimline 2 GR) ___
Splash Guard EK 650 (ZVA Slimline), Hoses fittings
Splash Guard EK 651 (ZVA Slimline 'T' / ZVA 200 GR) see catalogue pages 203-205
black · green · red · blue · yellow · special colours

112
 Work.Pressure

max. Vacuum

Bend. Radius
Test Pressure

Coil Length
Weight Hose Part
1 Approx. Size Number
~
~
Section ~
~kg/m ID in. ID mm OD mm bar bar bar mm /m ~
~ Type
0,8 3
/4 " 19 31 0 70 TW 19 0

0,9 1" 25 37 0 80 TW 25
1,2 1 /4"
1
32 44 0 90 TW 32
1,4 1 /2"1
38 51 0 100 TW 38
2,1 2" 50 66 20 30 0 130 40 TW 50
Specifications subject to change without notice · Copyright ELAFLEX

2,8 2 /2"1
63 79 0 160 TW 63
3,3 3" 75 91 0,8 180 TW 75
3,5 - 80 91 0 190 TW 80
4,7 4" 100 116 0 250 TW 100
. 75 .
PN 20 TW
7,6 5" 125 145
16 25
0 350 STW 125
Type TW
30
9,7 6" 150 172 0 500 STW 150
20
14,9 8" 200 224 0 1000 ( 30 ) STW 200

"Yellow Band" smooth bore tank truck hose with kink resistant
steel helix for all petroleum based products. Temperature range
- 30° up to + 90° Celsius (temporarily up to 110° C). Electrical
conductivity < 10 6 Ohm. Approved to German military standard VG
95 955 type S. Complies with EN 12115 and EN 1361 E.
TW 50 . VG 95955 S . EN 12115 NBR 1 . SD . EN 1361 E . R < 10 6 . TRbF 131 . . 1.10 Type STW = reinforced TW design. Particularly suitable as marine
bunker hose (details see catalogue page 129).
The tube of the types TW, LTW and STW is resistant to swelling and diffusion, does not
stiffen and is flexible at low temperatures. However, the hose tube is sensitive to ozone. Lining : NBR, black, antistatic, no fuel solubility
Therefore unused hoses must be stored with capped ends. The cover is very resistant Reinforcements : Te xtile braids and embedded non-kinking
to abrasion and weather. Meets the material group NBR 1 of EN 12115. galvanised steel helix in the conductive layer
Marking : Yellow bands every 2,5 mtr. Continuous embossing as per example above. Cover : Chloroprene ( CR ) black, electrically dissipative

1,9 2" 50 64 0 90 LTW 50 0

1,9 2" 50 64 0 90 LTW 50 BIO *)

2,8 3" 75 89 10 16 0
0,5 100 40 LTW 75
2,8 3" 75 89 0 100 LTW 75 BIO *)

3,7 4" 100 115 0 150 LTW 100

Type LTW

Type 'BIO ' geignet für

Biodiesel und Heizöl
LTW 50 . NBR 1 . SD . R < 10 6 . TRbF 131 . . PN 10 BAR . ELAFLEX GERMANY . 1.10 )
* Type ' BIO ' suitable for
Biodiesel and heating oil
Other dimensions (i.e. 63, 125, 150) on request. Type LTW meets the German safety re-
gulations TRbF 131/2 with a nominal pressure of 10 bar and a minimum burst pressure of
40 bar. Due to the elongation of the flexible construction only apply the usual filling pres- "Yellow Band" light weight tank truck hose with smooth bore and
sure up to maximum 6 of bar for pressure operation. with special recessed cover. Easy to handle due to high flexibility.
Marking : Yellow bands every 2,5 mtr continous embossing as per example above. Same material, range of application and the yellow bands as type TW.

0,9 1" 25 37 0 80 XTW 25

1,2 1 /4"
1
32 44 0 90 XTW 32
1,4 1 /2"
1
38 51 0 100 XTW 38
2,1 2" 50 64 16 25 0,8 200 40 XTW 50
2,6 2 /2"
1
63 78 0 220 XTW 63
3,3 3" 75 90 0 250 XTW 75
. EN 17
XTW 63
4,8 4" 100 116 0,7 350 XTW 100
Type XTW

"Economy" tank truck hose, with steel helix, for petroleum based
XTW 50 . EN 1761 . ECONOMY . PN 16 BAR . R < 10 6 . TRbF 131 . . ELAFLEX 1.10 products. Temperature range up to + 65° C. Electrical conductivity
< 10 6 Ohm. Corresponds to EN 1761.
Simplified version of hose type XTW. The high quality standards of the German Military
Standard are not met in all respects by this Economy type, e.g. cold flexibility, non- Lining : NBR, black, electrically dissipative
discolouration of the medium as well as the resistance to abrasion and weathering. Reinforcements : Te xtile braids and galvanised steel helix
Marking : Continuous, vulcanised embossing (example above) without coloured bands Cover : Chloroprene (XTW 25-50: NBR/PVC), el. dissipative

2002 Yellow Band :

Revision 1.2010 setting the standard for refuelling hoses TANK TRUCK HOSES WITH STEEL HELIX
 Work. Pressure

max. Vacuum

Min. Reel Dia

Test Pressure

Coil Length
Weight Hose Part
1 Approx. Size Number 1)
~
~
Section ~
~ kg/m ID in ID mm OD mm bar bar bar mm ~
~m Type

HD 100 C · EN 1361 C · EN 12115 NBR 1 · VG 95 955 D · API 1529 C · AS 2683 ·

R < 10 6 Ω · TRbF 131 · Ω · PN 20 BAR · ELAFLEX GERMANY · BATCH NO. · · 3.09

Specification: Meets European Standard EN 1361 (BS 3158), API 1529 C, NFPA 407, AS 2683
and German safety regulation TRbF 131. Approved acc. to German military standard VG 95 955.
Specified by almost all major oil companies. Further technical data and types see overleaf.
Specifications subject to change without notice · Copyright ELAFLEX

Marking: Yellow bands every 4 mtr. and continuous embossing as example above.

3/4" HD 19 C
0,6 19 31 0,6 200 40 (HD 19 C NEON)
HD 25 C
0,8 1" 25 37 0,5 200 40 (HD 25 C NEON)
+
HD 32 C
1,0 11/4" 32 44 0,4 225 50 (HD 32 C NEON) Type HD-C
+
HD 38 C EN 1361 - type C
1,2 11/2" 38 51 0,3 270 60 (HD 38 C NEON)
20 40 +
HD 50 C
1,9 2" 50 66 0,2 400 80 HD 50 C NEON
"Yellow Band " aircraft refuelling hoses, suitable for all aviation
30 (HD 63 C)
2,4 21/2" 63 79 0,15 600 +
40 HD 63 C NEON
gasolines and jet fuels (JET A 1), deicing fluids and motor oils.
Temperature range -30° up to +70° Celsius. Electrical resistance
HD 75 C between 10 3 und 10 6 Ohm.
2,8 3" 75 91 – 600 (HD 75 C NEON)
40 Lining : Nitrile rubber (NBR), antistatic, no fuel solubility
HD 100 C Reinforcement : Textile braids without metallic strands
3,7 4" 100 116 – 900
HD 100 C NEON2) Cover : Chloroprene (CR), electrically conductive, ozone
and flame resistant, highly abrasion resistant

Application: Hydrant inlet and into-plane hose. Up to size 21/2"as deck hose. The hose Standard type "HD-C" with two textile braids. Light weight, flexible hose for
does not kink with a permanent pressure of least 0,5 bar. all pressure purposes. Not for suction. Burst pressure > 80bar/1200psi.

1,4 11/2" 38 52 0,6 400 40 (VHD 38 C)

(VHD 50 C)
2,0 2" 50 67 0,5 500 30 VHD 50 C NEON
+
(VHD 63 C)
2,8 21/2" 63 81 20
20 40
40 0,4 550 40 VHD 63 C NEON
(VHD 75 C)
3,4 3" 75 93 0,2 600 VHD 75 C NEON Type VHD
40
VHD100 C EN 1361 - type C
4,4 4" 100 118 – –
VHD100 CNEON 2)

Application: Fortified hose suitable for reel-, into-plane and hydrant inlet operations, as well as
riser systems. In non pressure situations this type is more stable against kinking and flattening. Special type "VHD" with three textile braids and thicker wall for lower
bending radii and good suction rates. Burst pressure > 100 bar/1500 psi.
PHD 38 F
1,5 11/2" 38 54 0,8 400 (PHD 38 F NEON)
25
PHD 50 F
2,1 2" 50 67 0,8 500 ++ (PHD 50 F NEON)
20 40 40
PHD 63 F
2,9 21/2" 63 81 0,7 550 (PHD 63 F NEON)
PHD 75 F Type PHD
3,6 3" 75 93 0,6 600 40 (PHD 75 F NEON)
EN 1361 - type F

Application: For alternative fuelling and defuelling operation. Up to size 21/2" the diameter
remains stable even with low bending radii. Special type "PHD" with non metallic semihard polyamide helix and
thick wall for enhanced lateral stability. Burst pressure > 80 bar/1200 psi.

1,4 11/2" 38 51 400 TW 38 E

2,1 2" 50 66 500 TW 50 E

2,8 21/2" 63 79 20
20 40
40 0,8
0,8 550 4040 TW 63 E

3,3 3" 75 91 600 TW 75 E Type TW

EN 1361 - type E
4,7 4" 100 116 900 TW 100 E

Application: For tank trucks and the connection between truck and trailer as well as
riser systems (see overleaf). Not approved for hydrant inlet and into-plane fuelling. Suction-/discharge hard wall hose with galvanised steel helix for high
suction and for gravity discharge. Burst pressure > 80 bar/1200 psi.

1) "NEON " type: with luminous bands, see information 1.00 E.

2001
Revision 3.2009 2) For hydrant inlet hoses NEON marking in spiral form.
AVIATION REFUELLING HOSES EN 1361, API 1529 107
GENERAL QUALITY DATA :
" Yellow Band " aircraft refuelling hoses are distinguished by their high operational Requirements acc. Test Results
Comparable Technical Data
safety. The minimum requirements set by standards (i.e. with abrasion and to EN 1361 Conti / ELAFLEX
kink resistance) are far exceeded. This results in a superior service life. The well
proven design with braided reinforcements allows light weight and Tube min. 7,0 N / mm 2 12,5 N / mm 2
Tensile Strength
user friendly hoses with burst characteristics that regulary exceed 100 bar. Cover min. 7,0 N / mm 2 16,0 N / mm 2

Spiral or coiled reinforcements are not used. – Every hose is pressure tested Swelling of Tube in
by the manufacturer before shipment. – I n order to maintain its outstanding max. 50 % 29 %
"Liquid B " 48 h, 40° Celsius
characteristics for years and avoid embrittlement of the tube by penetrating
ozone the ends have to be capped during transport and storage . Extraction of Tube in
max. 4 % 3%
"Liquid B " Method EN 1361
APPROVALS :
Abrasion of Cover max. 140 mm 3 120 mm 3
ELAFLEX aircraft refuelling hoses and couplings are approved by almost all
international major oil companies as well as the German and various other foreign
airforces. dry min. 3,0 N / mm 4,5 N / mm
Adhesion
SPECIAL TYPES : swollen min. 2,0 N / mm 3,5 N / mm

Type "B" with Metallic Conductive Elements Burst Pressure min. 80 bar > 100 bar
HD and VHD hoses shown overleaf can additionally be supplied with two crossed
copper strand wires according to EN 1361 type B or with combined textile-copper
strands. The electrical resistance is below 10 Ohm if the metallic elements of
the hose are bonded with the couplings. For into-plane and hydrant inlet hoses,
metallic elements are not permitted at civilian airports .

Low Temperature Type for Use in Particularly Cold Areas

All aircraft refuilling hoses can be produced in a special soft and cold flexible "LT"
version (LOW TEMPERATURE). This hose may be used without risk of cracking at
temperatues down to – 50° Celsius. Because of the softer tube the max. vacuum resistance
of type HD-LT and VHD-LT is slightly lower, and the extraction and swelling of the tube
slightly increases.

Hoses for Riser Systems

In order to avoid kinking type E hoses with steel helix are often the best solution
for riser systems. Depending on the construction of your riser system the
types VHD and PHD can also be used. N.B.: often too short lenghts are chosen.
Please ask us in case of any doubt.

SAFETY CLAMPS :
ELAFLEX offers the three illustrated alternatives for the safe assembling of the
couplings: the systems only differ by the kind of attachment of the clamp halves.
The pull-off values up to burst pressure and the tightness are absolutely identical
because of the active clamping of the hose shanks through the safety collar.
Description see page 298. Available designs with permitted tolerances see
pages 221-229.

Aviation fuelling guidelines of internatinal major oil companies require the use of tinned
hose fittings, available ex stock from ELAFLEX.

SPANNFIX SPANNFIX N-R SPANNLOC

pinned clamps pinned clamps bolted clamps
reattachable non-reattachable reattachable
approved as swaged on

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