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Article
Highly Efficient Polysulfide Trapping and Ion
Transferring within Hierarchical Porous Membrane
Interlayer for High-Energy Lithium-Sulfur Batteries
Shuting Wang, Xiangcun Li, Yue Zhang, Wenji Zheng, Yan Dai, and Gaohong He
ACS Appl. Energy Mater., Just Accepted Manuscript • DOI: 10.1021/acsaem.0c00629 • Publication Date (Web): 24 Apr 2020
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Page 1 of 22 ACS Applied Energy Materials

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5 Highly Efficient Polysulfide Trapping and Ion Transferring within Hierarchical
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Porous Membrane Interlayer for High-Energy Lithium-Sulfur Batteries
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10 Shuting Wang, Xiangcun Li,* Yue Zhang, Wenji Zheng, Yan Dai, Gaohong He
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12 State Key Laboratory of Fine Chemicals, Department of Chemical Engineering
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14 Dalian University of Technology
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16 Linggong Road 2#, Dalian 116024, China
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18 E-mail: lixiangcun@dlut.edu.cn
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22 Abstract
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24 Inserting an interlayer between the sulfur cathode and the separator has been considered as one
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26 of the most promising solutions to suppress the shuttle effect of soluble polysulfide intermediates
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28 (LiPSs) for lithium-sulfur (Li-S) batteries. However, the previously reported CNT or carbon
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30 composite-based interlayers can be easily blocked with the LiPSs adsorption and impede the
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32 transmission of lithium ions due to lacking of rationally designed porous structure. Here we report a
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34 hierarchical porous Fe3C-C/CNT membrane interlayer with rapid ion-transport macropores and
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36 hierarchical polysulfide-trapping mesopores via a convenient and scalable phase-inversion approach
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38 for high-energy-density Li–S batteries. The rationally designed porous structure of Fe3C-C/CNT
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40 interlayers significantly provide a fine environment for fast transportation of Li+ ions and electrons,
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42 and simultaneously effectively restrain the shuttle effect by chemical adsorption energy of the Fe3C
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44 nanoparticles toward soluble LiPSs. As a result, due to the self-supporting Fe3C-C/CNT interlayer,
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46 batteries with high sulfur loading (7.06 mg cm-2) and a low ratio of electrolyte to sulfur (5.7 μL
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48 mg-1) can exhibit an high areal capacity up to 4.32 mA h cm-2, achieving high gravimetric specific
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50 energy (1560 W h kg-1) and volumetric specific energy (1694 W h L-1). This facile approach of
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52 membrane interlayer fabrication and structural design provides a promising future for the practical
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54 applications of Li-S batteries.
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56 Keywords: Li-S batteries; Membranes; Carbon nanotubes; Phase inversion; Electrochemistry
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5 Introduction
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7 The ever-increasing energy storage requirements cannot be satisfied by lithium-ion batteries with
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9 conventional intercalation cathodes.1-2 Lithium-sulfur batteries have induced extensive interesting
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11 for promising rechargeable battery systems due to their extremely high energy density (2600 W h
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13 kg−1) and theoretical specific capacity (1675 mA h g−1) 3. Besides, sulfur is an abundant natural
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15 resource, with low price and nontoxicity.4 However, the commercialization of lithium-sulfur
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17 batteries is still limited by some major obstacles, including the insulating nature of sulfur, low
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19 utilization efficiency of active material as well as the poor cyclability and low coulombic efficiency
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21 due to the dissolution and shuttle effect of LiPSs.5-10
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23 To alleviate the above issues, extensive studies including metal oxides, metal sulfides, carbon
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25 composites, polymers, and other host materials have been carried out.11-15 One of the most promising
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27 solutions is to insert an interlayer between the sulfur cathode and the separator, which can effectively
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29 reutilize the sulfur species and prevent LiPSs from diffusing to the anode side in order to improve
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31 the energy storage properties of Li-S batteries.8, 10, 16 Carbon materials, with high electrical
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33 conductivity, large surface area and chemical stability, are good choices for interlayers.2, 10
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35 Therefore, porous carbon paper, 17-19 carbon aerogels,20-22 carbon nanotubes (CNTs),23-25 reduced
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37 graphene oxides,26-28 and various carbon composites,29-31 have been developed and inserted between
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39 the sulfur cathode and separator as a physical barrier against diffusion of LiPSs while guaranteeing
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41 pathways for electrons. In addition, transition metal compounds, such as Fe2O3,32 TiO2-TiN,33
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43 MoS2,27 Fe3C,34 with catalytic performance or a mass of LiPSs trapping sites were also introduced to
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45 these carbon materials. However, these CNTs or carbon composite-based interlayer can be easily
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47 clogged by LiPSs for high-sulfur-loading cathodes and impede the transmission of lithium ions due
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49 to lacking of rationally designed porous structures. Moreover, these porous structures are also
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51 essential for transportation of electrolyte and accommodation of sulfur species.23, 35 Therefore, the
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53 reported Li-S battery interlayers can be only suitable for the low-sulfur-loading battery cathodes (< 3
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55 mg cm-2), which is far away from commercialization. In addition, these carbon materials are often
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57 prepared in a lab-scale with high cost and complex fabrication procedures, which is difficult to
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59 achieve large-scale and far-ranging production. Accordingly, it is greatly anticipated to develop a
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5 facile method to prepare interlayers with high-sulfur-trapping ability and rationally designed porous
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7 structure to address the above mentioned issues in the meantime.
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9 In this work, we prepared a scalable Fe3C-C/CNT membrane interlayer via a convenient phase
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11 inversion method for simultaneously inhibiting the shuttle effect of soluble LiPSs and facilitating Li+
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13 ion transportation. As a multifunctional interlayer, the hierarchical porous networks comprised of
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15 CNT cores and crosslinked carbon shell achieves a high-efficient LiPSs accommodation ability
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17 through the tapping effect of the Fe3C nanoparticles in the carbon membrane towards LiPSs, and
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19 meanwhile the patterned pathways significantly promote Li+ and electrolyte transportation. With the
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21 self-supporting Fe3C-C/CNT as interlayer, batteries with high sulfur loading (7.06 mg cm-2) and a
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23 low ratio of electrolyte to sulfur (5.7 μL mg-1) can exhibit an areal capacity of 4.32 mA h cm-2,
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25 achieving high gravimetric specific energy (1560 W h kg-1) and volumetric specific energy (1694 W
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27 h L-1), thus demonstrating a promising strategy towards realizing applications of high-energy-density
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29 Li-S batteries.
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31 Results and discussion
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33 Phase-inversion is known as an important membrane fabrication method because it shows good
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35 ability to template porous structures in membranes and definite potential for scalable
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37 preparation.36-40 However, how to design ideal interlayer materials by using this convenient method
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39 has not been reported. Hence, we fabricated monolithic porous polymer membranes and their
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41 free-standing carbonized membrane interlayer for Li-S batteries by the facile phase-inversion
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43 method for the first time. As shown in Figure S1, the homogeneous slurry composed of
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45 polyacrylonitrile (PAN), CNTs, FeCl3·6H2O (1:2:1) and N,N-dimethylformamide (DMF, solvent)
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47 was scraped on a glass plate for preparation of a liquid layer with a thickness of ~200μm by an
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49 automatic membrane casting machine. The polymer membrane was prepared by immersing the glass
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51 plate with liquid layer into nonsolvent (water bath). The immersion induced phase separation
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53 immediately with penetration of water into the liquid layer, forming polymer-lean and polymer-rich
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55 phases to template patterned and hierarchical pores respectively. Simultaneously, porous networks
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57 with the CNT as cores and the PAN polymer coating as crosslinked shells were constructed in the
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59 membrane. After peroxidation and carbonization, the self-supporting Fe3C-C/CNT membrane
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5 interlayer with patterned ion-transporting pathways and porous polysulfide-trapping networks were
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7 obtained.
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9 Figure 1a shows Fe3C-C/CNT membrane interlayer for inhibiting shuttle effect of LiPSs and
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11 facilitating Li+ ion transportation simultaneously. Due to the unique porous frameworks and the
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13 doped Fe3C nanoparticles in the crosslinked carbon shell, the hierarchical porous networks can
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15 high-efficiently accommodate LiPSs via strong chemical absorption. Remarkably, Li+ ions can react
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17 directly with the LiPSs adsorbed in the porous networks due to the high electrical conductivity of the
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19 interconnecting CNT networks crosslinked by carbon shell, while the patterned channels can ensure
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21 high-speed transmission of Li+ ions and electrolyte, accompanying adsorption of LiPSs. Figure 1b
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23 and c show the optical photograph of the scalable-prepared Fe3C-C/CNT membranes, which can be
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25 further cut into small carbon pieces for LiPSs adsorption and work as an interlayer in Li-S
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27 batteries.41 Figure 1d shows the cross-section scanning electron microscopy (SEM) image of
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29 Fe3C-C/CNT membrane of about 60µm in thickness (Figure S2a), and the patterned channels are
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31 obvious. The high-resolution SEM images in Figure 1e and f show the hierarchical porous channel
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33 walls, and the porous networks are constructed with CNTs as skeleton and Fe3C-doped carbon
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35 coating as crosslinked carbon shell. The patterned channels and porous interconnecting framework
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37 can provide an environment for electrochemical redox reaction of sulfur species within electrolyte,
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39 and meanwhile it can also effectively facilitate the transportation of Li+ ions and electrolyte, thus
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41 decrease the use of electrolyte and electrolyte/sulfur (E/S) ratio and reduce the charge transfer
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43 resistance, which are crucial for LIPSs adsorption and fast Li+ transmission. Besides construction of
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45 the porous frameworks, the addition of CNT is also critical to the formation of porous structure in
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47 the membrane surface (Figure S2 b, c). This can be further improved by the control experiments that
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49 distinct dense layers are obtained for both pure C and Fe3C-C membranes without the addition of
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51 CNT (Figure S3 and Figure S4). For phase inversion membranes, solvent / non-solvent
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53 compatibility and exchange rate are important factors affecting membrane structure. When the
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55 casting solution contains only PAN without any additives, the exchange of solvent and non-solvent
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57 is very rapid, so the top surface finally appears as a dense layer. As the degree of exchange deepens,
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59 the polymer-lean phase droplets composed of a small amount of DMF, water, and PAN are dispersed
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5 in the continuous polymer-rich phase. The polymer-lean phase continues to grow, generating crystal
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7 nuclei, forming a sub-layer finger-like macroporous structure. At the interface of solution and glass
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9 plate, the phase separation rate slows down, the polymer-rich phase nucleates, and the lean phase
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11 only aggregates to a certain extent, thus the sponge pores are finally formed (Figure S3). The
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13 thermodynamic stability can be changed by metal salt ions, the force between the iron salt and the
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15 solvent is greater than the force between the iron salt and the polymer when FeCl3 is added. In
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17 addition, the concentration difference caused by the addition of iron salts makes the increase of the
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19 osmotic pressure in the membrane and induces the agglomeration of polymer and growth of finger
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21 pores. The pore structure of the Fe3C-C membrane is more regular, but the dense layer still exists
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23 (Figure S4). Therefore, as a substance with poor solvent and non-solvent compatibility, when CNTs
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25 are added to the casting solution at twice the mass of PAN, they will cause the polymer to be
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27 difficult to form a dense layer in a short time, thus a porous top surface is formed.
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29 The structure of Fe3C-C/CNT membrane can greatly increase the specific surface area and
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31 pore volume. Nitrogen isothermal adsorption-desorption measurements of the materials are provided
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33 (Figure S5) and the Brunauer-Emmett-Teller (BET) surface area and pore volume of Fe3C-C/CNT
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35 membrane are 104.35 m2 g-1 and 0.28 cm3 g-1, much larger than those of Fe3C-C (28.36 m2 g-1, 0.039
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37 cm3 g-1) and pure C (1.48 m2 g-1, 0.0037 cm3 g-1) membranes (Table S1). Furthermore, the addition
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39 of CNT results in a higher degree of graphitization, which can be demonstrated by the X-ray
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41 diffraction (XRD, Figure S6) peaks in accordance with the standard data for graphite C
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43 (PDF#26-1079) and the lower value of ID/IG in Raman spectrum (Figure 1g). The lower intensity
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45 ratio of the D band to G band (ID/IG) commonly represents the higher graphitization degree, which
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47 means better electrical conductivity and thus accelerating electrochemical conversion of sulfur
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49 species.4 The XRD diffraction peaks in accordance with the standard XRD data for Fe3C
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51 (PDF#35-0772) can prove that the Fe element is present in the material after carbonization in the
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53 form of Fe3C, which also leads to a reducing of ID/IG indicated by comparison of pure C and Fe3C-C.
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55 The transmission electron microscopy (TEM) images reveal homogeneous distributed CNTs (Figure
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57 S7 a-c), and the doped Fe3C nanoparticles have a lattice distance 0.211 nm, in agreement with the
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59 (211) plane of Fe3C (Figure S7 d).42 Furthermore, the content of Fe3C can be obtained from the
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5 calculation of thermogravimetry (TGA) in air (Figure S8). The inflection point at about 350℃
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7 corresponds to the oxidation of Fe3C to Fe2O3. The platform in the TGA curve after 600℃ means the
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9 mass fraction of Fe2O3 is 10.07%, which is the resulting product, corresponding to the Fe3C content
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11 of 7.54%.37
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13 The blocking effects and adsorption ability of Fe3C-C/CNT interlayer for LiPSs can be
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15 characterized through Figure 1h-j. To intuitively reveal the adsorption effects of interlayers, Li2S6
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17 was selected as the representative LiPSs.43 The polysulfide solution was obtained by adding Li2S6
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19 into colorless electrolyte and eventually displays a yellow color. Figure 1h shows the polysulfide
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21 solution before and after pure C, Fe3C-C and Fe3C-C/CNT materials soaked for 24 h, respectively.
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23 The color of the solution with pure C interlayer soaked was close to the untreated Li2S6 solution and
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25 of the solution with Fe3C-C interlayer soaked was lighter, while the solution with Fe3C-C/CNT
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27 interlayer soaked was completely transparent and colorless, confirming the strong adsorption
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29 capability of Fe3C-C interlayer to LiPSs. As shown in Figure 1i, the left side of the U-type unit for
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31 permeation experiment was equipped with polysulfide solution and the right side was equipped with
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33 pure electrolyte. In the permeation experiment with Fe3C-C/CNT interlayer, LiPSs were unable to
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35 pass through the interlayer, demonstrating the obvious blocking effect of Fe3C-C/CNT interlayer as
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37 an ion sieve on LiPSs. Furthermore, adsorption ability for polysulfides was also tested by UV-vis
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39 measurement (Figure 1j). The characteristic peak of S62- is located approximately 310nm and the
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41 peak intensities decrease remarkably owing to the adsorption of Li2S6 by the carbon materials.44
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Figure 1.
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46 Figure 2a shows the cycle voltammetry (CV) curves of cells with and without Fe3C-C/CNT
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48 interlayer at 0.1 mV s-1 in the voltage range of 1.7-2.8V. The sulfur loading of the resulting cathodes
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50 is about 1.5 mg cm-2. There are two distinct cathodic peaks at about 2.32 and 2.02 V of the cell with
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52 Fe3C-C/CNT interlayer, the former can be attributed to the transformation from sulfur to LiPSs
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54 (Li2Sn, 4 ≤ n ≤ 8) and the latter attributed to the subsequent reduction to short-chain LiPSs (Li2Sn, 3
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56 ≤ n ≤ 4), Li2S2 and Li2S. In the anodic scan, an obvious oxidation peak at about 2.30 V is
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58 corresponding to the transformation of short-chain to long-chain LiPSs.3 Compared to the cell
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60 without interlayer, the cathodic peaks and anodic peaks of the cell with Fe3C-C/CNT interlayer show
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5 positive shifts and a negative shift respectively, evidencing the reduction of electrode polarization.
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7 The negative shift of anodic peak suggests that Fe3C-C/CNT interlayer could facilitate the oxidation
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9 of short-chain LiPSs to long-chain, increasing the utilization of sulfur.45 Notably, both the cathodic
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11 peaks and anodic peak belonging to the cell with Fe3C-C/CNT interlayer are much stronger and
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13 sharper than the cell without interlayer. The higher peak currents can also indicate that the
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15 polysulfide redox reaction kinetics of the Li-S cell can be promoted significantly by Fe3C-C/CNT
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17 interlayer. Figure 2b exhibits typical charge-discharge curves of the batteries with Fe3C-C/CNT
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19 interlayer and without interlayer at a low current density of 0.1 C. Each discharge curve has two
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21 plateaus at approximately 2.3 and 2.0 V, which are consistent with the CV curves. The plateau
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23 voltage gap (△E) determined from the profiles is related to electrode polarization.45-46 The plateau
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25 voltage gap of the cell with Fe3C-C/CNT interlayer (△E = 0.1330 V) is much lower than the cell
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27 without interlayer (△E = 0.2145 V), which is due to the high electrical conductivity. Figure 2c and
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29 Figure S9 a, b show rate performance of the cells with Fe3C-C/CNT interlayer and without
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31 interlayer, the charged and discharged curves at different current rates, ranging from 0.1 C to 2 C.
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33 Similar to the cycling performance results, the capacity of the cell with Fe3C-C/CNT interlayer
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35 outperforms that of the cell without interlayer across all tested current rates. As the current rate
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37 increasing from 0.1 C to 2 C, the specific capacity of the cell with Fe3C-C/CNT interlayer decreases
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39 from 1126.4 mA h g−1 to 846.6 mA h g−1, corresponding to a capacity retention of 63.6%. In
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41 comparison, the capacity of the cell without interlayer is 842.3 mA h g−1 at 0.1 C rate initially, and
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43 313.5 mA h g−1 at 2 C, only retaining 37.2%. When the current rate becomes to 0.1 C again, the
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45 capacity of the cell with Fe3C-C/CNT interlayer is recovered by approximately 88.8%. Furthermore,
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there is no significant change in the voltage plateaus and △E at different rates for the cell with
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Fe3C-C/CNT interlayer. On the contrary, as the current rate increases, the voltage plateau of the cell
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without interlayer is shortened, the discharge voltage is lowered, and the charging voltage is
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increased, so that △E is significantly increased.
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The cycling stability and coulombic efficiency (CE) of the cells with Fe3C-C/CNT interlayer
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demonstrate the superior performance intuitively. After 100 cycles at a current rate of 0.2 C (Figure
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2d), the cell with Fe3C-C/CNT interlayer exhibits a high discharge capacity of 870.2 mA h g−1 with

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5 an excellent CE of 98.3%. The discharge capacity is about 52% of the theoretical capacity of sulfur,
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7 while the discharge capacity of the battery without interlayer is 595.7 mA h g−1, only 35.5%. The
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9 difference in battery performance is more pronounced at higher current rates of 0.5 C and 1 C
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11 (Figure S9 c, d). As for the cells without interlayer, not only the initial capacity is lower, but also
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13 the capacity fades very fast. On the contrary, the cells with Fe3C-C/CNT interlayer remain the
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15 discharge capacity of 798.2 mA h g−1 at 0.5 C rate and 751.5 mA h g−1 at 1 C rate. It shows a
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17 capacity retention of 76.8% and 78.6%, which means that the capacity fading rate is approximately
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19 0.1% per cycle during the 200 cycles, while keeping a coulombic efficiency of 96.3% and 96.6% at
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21 0.5 and 1 C rate, respectively. The result shows that the performance of the cells with Fe3C-C/CNT
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23 interlayer is obviously superior to the cells without interlayer.
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25 The addition of Fe3C-C/CNT interlayer bring about the running of the cells with higher sulfur
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27 loadings from 3.00 to 7.06 mg cm-2 at 0.2 C (Figure 2e, f). When the sulfur loading rises from 3.00
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29 to 3.90 mg cm-2, the change of specific capacity is inconspicuous, so the areal capacity increases
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31 obviously, which is from 2.76 to 3.59 mA h cm-2. After that, as the sulfur loading rises, the specific
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33 capacity decreases, but the areal capacity still increases. In addition, since the positive electrode
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35 adopts the structure of Al foil coated with ordinary C/S slurry, more activation cycles are required
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37 for the high-sulfur-loading electrodes. For the cell with a sulfur loading of 7.06 mg cm-2, the areal
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39 capacity reaches to 4.32 mA h cm-2 after 40 cycles, at a low ratio of electrolyte to sulfur (E/S) of 5.7
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41 μL mg-1. After 100 cycles, 3.81 mA h cm-2 is remained, corresponding to a capacity retention of
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43 88%. It is calculated that when the sulfur loading is 5.75 mg cm-2, the gravimetric specific energy
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45 can even reach up to 1560 W h kg-1 and still maintain 1190 W h kg-1 after 100 cycles, corresponding
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47 to the volumetric specific energy of 1694 W h L-1 and 1554 W h L-1. In addition to the blocking and
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49 adsorbing efficiency for LiPSs, the Li+ ions transport efficiency is another factor which determines
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51 the electrochemical performance. According to the Randles-Sevcik equation, the diffusion
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53 coefficients of Li+ (𝐷Li + ) can be calculated from the slope of the linear fitting curve between the
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peak current and the square root of the scan rate (Figure 2g, h). 47-49 It is evident that the peak value
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at different rates of each peak for the cell with Fe3C-C/CNT interlayer is more than three times
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higher than the cell without interlayer (Figure S10). Accordingly, the diffusion coefficients of
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5 lithium ions for Fe3C-C/CNT interlayer are much higher than no interlayer. As summarized in Table
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7 S2, 𝐷Li + for the cell with Fe3C-C/CNT interlayer are 1.7873×10-8, 6.9464×10-8 and 1.4334×10-7
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9 cm2 s-1, coincided to peak A, B and C, respectively, while for the cell without interlayer are only
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11 8.6366×10-9, 1.7829×10-8 and 4.0630×10-8 cm2 s-1, indicating decrease in the concentration
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13 polarization and further increase in electrochemical kinetics due to the addition of Fe3C-C/CNT
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15 interlayer. Figure 2i shows that about 50 light-emitting diodes can be lighted by two cells with a
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17 sulfur loading of approximately 3.0 mg cm-2, showing that Li-S cells with Fe3C-C/CNT interlayer
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19 are promising for the future practical applications due to their scalable production and favorable
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21 performance of the membranes.
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23 Figure 2.
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26 To further elucidate the reason for the good performance of Fe3C-C/CNT interlayer, we took
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28 X-ray photo-electron spectroscopy (XPS) before and after cycling. The cycled Fe3C-C/CNT
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30 membrane for XPS measurement is from the cell that is at totally discharged state after 200 cycles.
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32 The deconvoluted C 1s spectrum shows distinguishable peaks assigned to C-C/C=C, C-O/C-N and
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34 C-O/C=N at 284.2, 285.3, and 288.5 eV, respectively (Figure 3a).39, 50 The high-resolution N 1s
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36 spectrum reveals three types of peaks at 398.06, 400.43 and 402.3 eV indexed to pyridinic N,
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38 pyrrolic N, and quaternary N (Figure 3b). Quaternary N and pyridinic N are formed from nitrogen
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40 atoms substituting the carbon atoms within the six-membered rings. Quaternary N, which is
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42 connected with three carbon atoms, can offer extra free electrons to lead to a higher electrical
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44 conductivity of the carbon material. Pyridinic N, which is not only contributing to the π-conjugated
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46 system but also has a pair of p-electrons, can enhance the affinity for Li+. Pyrrolic N, which replaces
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48 a carbon atom in a five-membered ring, is conducive to both conductivity and adsorption capacity,
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50 but its contribution is less than the former two. 50-54 With comparison, cycled peaks have positive
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52 shifts (Figure 3c), indicating that N-doped carbon materials can effectively adsorb LiPSs. The
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54 high-resolution spectrum of Fe 2p is resolved into three peaks of Fe-C bindings at 709.75, 714.8 and
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56 723.8 eV, corresponding to Fe 2p3/2, satellite Fe 2p3/2 and Fe 2p1/2 of Fe3C (Figure 3d).43 According
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58 to Figure 3e, there are two new peaks appearing at 709.1 and 718.8 eV near the peaks of Fe 2p3/2
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60 and Fe 2p1/2, which are assigned to Fe-S. Figure 3f shows eight peaks because every kind of S has
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5 two different sites of S 2p3/2 and S 2p1/2.55 The S 2p doublet located at the highest binding energy is
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7 corresponding to the sulfur in the product of the oxidation reaction of polysulfides in contact with air
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9 during the test.39 The nearby S 2p doublet is assigned to highly oxidized SOx originating from the
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11 lithium bis(trifluoromethanesulfonyl)imide electrolyte salt. The S 2p3/2 peaks of the bridging S
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13 bonded to Fe (SB-Fe) is positioned at 163.96 eV and the terminal S bonded to Fe (ST-Fe) is
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15 positioned at 162.52 eV. 46 Compared to the binding energy of 163.1 and 161.7 eV of SB and ST of
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17 LiPS itself, when SB and ST are bonded to Fe, the electron density decreases, so there are positive
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19 chemical shifts of 0.86 and 0.82 eV, respectively.56 The synergistic effect of Fe-S and Li-N enables
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21 Fe3C-C/CNT interlayer to effectively adsorb LiPSs.
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23 Figure 3
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26 To substantiate the polysulfide adsorbing ability, Fe3C-C/CNT interlayer after cycling is also
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28 studied through the SEM images (Figure 4a-c). Sulfur species is adsorbed in the hierarchical porous
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30 networks, while the patterned channels still retain favorable structure, which can avoid blocking the
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32 transport of Li+ ions. It can also be seen that though the sulfur loading increases, the patterned
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34 channels are still well preserved and unobstructed. As shown in EDX analysis (Figure S11 a-c,
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36 Figure S12), the sulfur species trapped in the hierarchical porous networks increase with the
37
38 increase of sulfur loading, in line with the SEM images. Due to good electrical conductivity of the
39
40 interlayer, Li+ ions can also react directly with the sulfur species adsorbed in the porous networks.
41
42 Furthermore, Figure S11 d-g shows SEM images and EDX mapping of the cycled anode of the cell
43
44 with and without Fe3C-C/CNT interlayer, respectively. The cycled Li foil of the cell with
45
46 Fe3C-C/CNT interlayer offers a smooth SEI layer, and there is almost no sulfur species on the
47
48 surface. In contrast, the SEI layer is rough for the cell without interlayer, with visible flake-like
49
50 precipitates, and the existence of S on the surface of cycled Li foil is obvious. These differences
51
52 suggest that the addition of Fe3C-C/CNT interlayer can favorably reduce shuttle effect and suppress
53
54 the polysulfide shuttle to induce formation of a highly stable SEI on the surface of Li anode.57
55
56 Nyquist plots are obtained from EIS to provide further insight into the electrochemical kinetics
57
58 (Figure 4d).47, 58-60 The semicircles in the high frequency region are corresponding to the interfacial
59
60 charge-transfer resistance, Rct. The cell without interlayer has a high Rct of 35.2 Ω. After the
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5 insertion of Fe3C-C/CNT interlayer, the Rct decreases to 7.2 Ω because the interlayer provides
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7 conductive pathways for charge transfer. In the low frequency region, the slopes of liner fit between
8
9 the negative square root of the frequency (ω-0.5) and Z1 are inversely to the values of 𝐷Li + , which
10
11 means that the lower slope corresponds to higher 𝐷Li + ( Figure 4e ). The slope of the cell with
12
13 Fe3C-C/CNT interlayer is 0.58, while of the cell without interlayer is 1.95, which is in agreement
14
15 with the calculation results of 𝐷Li + .
16
17
Figure 4.
18
19
20 Conclusions
21
22 In this study, a scalable Fe3C-C/CNT membrane interlayer is introduced via a convenient phase
23
24 inversion process for promoting Li-S battery performance. The self-supporting membrane interlayer
25
26 shows a high electrical conductivity and diffusion coefficients of Li+ ions, as well as low charge
27
28 transfer resistance, thanks to the coexistence of Fe3C nanoparticles, patterned channels, crosslinked
29
30 CNT frameworks and nitrogen-containing functional groups. Fe3C-C/CNT interlayer can selectively
31
32 sieve Li+ ions while blocking and adsorbing LiPSs, effectively suppressing the shuttle effect,
33
34 reducing the polarization of the electrode, and protecting the Li anode. Therefore, cycling stability,
35
36 specific capacity and areal capacity were enhanced obviously. By varying the ratio of the
37
38 components, the phase inversion nonsolvent system and the doping elements, it is believe that the
39
40 properties of the self-supporting CNT/C materials can be adjusted for cathode optimization and
41
42 anode protection of Li-S batteries, and for other energy storage devices.
43
44
45
46
Experiments
47
48
49 Preparation of membranes
50
51 Fe3C-C/CNT membranes were fabricated by a convenient phase-inversion process with subsequent
52
53 carbonization, the detailed experimental description have been provided in our previous work.39 The
54
55 contents of FeCl3·6H2O and polyacrylonitrile (PAN) in N, N-Dimethylformamide (DMF) were
56
57 constant with the previous work except for the addition 1 g of carbon nanotubes (CNT, Deke
58
59 Daojin, > 95%). Considering the enhancement of mechanical performance, asymmetric membranes
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5 of FeCl3/PAN/CNT prepared by the phase-inversion method were preoxidized at 250℃ for 2 h in air
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7 with a ramp rate of 2℃ min-1. Fe3C-C/CNT membranes were finally obtained via the carbonization
8
9 in Ar at 900℃ for 1 h (5℃ min−1). Fe3C-C and pure C membrane were fabricated by the same
10
11 procedure except the mixture solution were CNT-free or both CNT-free and FeCl3·6H2O free.
12
13 Characterizations
14
15 The structures and morphology were obtained from scanning electron microscopy (SEM, Nova
16
17 Nano SEM 450) and transmission electron microscope (TEM, Thermo Scientific TF30). The
18
19 elemental compositions were detected by an energy dispersive X-ray spectroscopy (EDX) analyzer
20
21 attached to Nova Nano SEM 450. Nitrogen sorption experiments (Quantachrome iSorb HP2) were
22
23 realized at 77.35 K. The samples were degassed at 300℃ for 5 h. The XRD, Raman spectra,
24
25 thermogravimetric analyzer and XPS analysis were similar to the previous study. For the polysulfide
26
27 adsorption study, C, Fe3C-C or Fe3C-C/CNT (50 mg, respectively) were added to the solution
28
29 consisting of Li2S6 (50 μL) and electrolyte (10 mL, 1M LiTFSI-DOL : DME (1:1) + 1% LiNO3), and
30
31 the samples were allowed to stand for 12 hours to observe the color change. The remaining solution
32
33 was also detected by Ultraviolet-visible absorption spectroscopy (UV-vis, Persee TU-1900).
34
35 Fe3C-C/CNT exhibited the resistance towards polysulfides by the U-type permeation device, with
36
37 the same component to the adsorption experiments and pure electrolyte in the left and right side,
38
39
respectively.
40
41
Electrochemical measurements
42
43
CR2025 coin-type cells assembled in an argon-filled glovebox according to our previous study
44
45
were used to test the electrochemical properties of Fe3C-C/CNT.39 For comparison, Li-S cells
46
47
without interlayer were also prepared with the same cathodes. The cycle performance of coin cells
48
49
was tested in galvanostatic mode at various current rates on a LAND CT2001A multichannel battery
50
51
test system within a voltage range of 1.7-2.8 V. The cells were pre-cycled for three cycles at a low
52
53
current rate of 0.1 C before the cycling performance test because both sulfur and interlayer need time
54
55
to get into connect with electrolyte in order to become electrochemically active. The abnormal
56
57
coulombic efficiency (>100%) in initial cycles are on account of the reduction of LiNO3 in the
58
59
electrolyte from NO3− to NO2−. The cyclic voltammetry (CV) measurements were conducted at
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5 different scan rates (0.03, 0.05, 0.1, 0.15 and 0.2 mV s-1) within the above voltage window, from
6
7 which the diffusion coefficients of Li+ were calculated. The electrochemical impedance spectroscopy
8
9 (EIS) measurements were obtained over a frequency range of 100 kHz to 10 mHz with an AC
10
11 voltage amplitude of 10 mV at the open-circuit voltage of the cells. Both CV and EIS measurements
12
13 were carried out on Solartron 1470E electrochemical workstation.
14
15
16
17
18 Supporting Information
19
20 This material is available free of charge via the Internet at http://pubs.acs.org.
21
22 Structure parameters of the membranes (Tab. S1), Li+ diffusion coefficients (Tab. S2), Fabrication
23
24 process of the membrane (Fig. S1), SEM images (Fig. S2), SEM images of C membranes (Fig. S3),
25
26 SEM images of Fe3C-C membrane (Fig. S4), Adsorption-desorption curves (Fig. S5), XRD
27
28 spectrum (Fig. S6), TEM images (Fig. S7), TGA analysis (Fig. S8), Electrochemical properties (Fig.
29
30 S9), Linear fittings (Fig. S10), SEM and EDX mappings (Fig. S11), Membranes after cycling (Fig.
31
32 S12).
33
34 Conflict of Interest
35
36 The authors declare no conflict of interest.
37
38
39
40 Acknowledgments
41
42 X. L. and G. H. acknowledge the funding support from Natural Science Foundation of China
43
44 (21476044, 21676043, 21506028, 21706023, 21978035, 21706023), Fundamental Research Funds
45
46 for the Central Universities (DUT18JC14), Dalian Innovation Funding supporting (2019J12SN68),
47
48 Project funded by China Postdoctoral Science Foundation (2018M631167), and Changjiang Scholars
49
50 Program (T2012049).
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43 Figure 1. (a) Fe3C-C/CNT membrane interlayer with hierarchical porous networks and patterned
44 channels for high-efficient polysulfide trapping and facilitated Li+ diffusion. (b, c) Photos of
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Fe3C-C/CNT membrane and the corresponding circular membrane plate for Li-S battery interlayer.
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47 SEM images of Fe3C-C/CNT membrane with (d) patterned channels and (e) hierarchical porous
48 networks. (f) SEM image of the hierarchical porous networks with CNT cores and Fe3C-doped
49 carbon coating as the crosslinked shell. (g) Raman spectra of different membranes. (h) Li2S6 solution
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51 adsorption with different membrane fragments for 24 h. (i) U-type permeation device with
52 Fe3C-C/CNT membrane as an interlayer. (j) UV-vis spectrum of the Li2S6 solution before and after
53 membrane adsorption.
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Page 19 of 22 ACS Applied Energy Materials

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30 Figure 2. (a) CV curves of Li-S batteries with and without Fe3C-C/CNT interlayer at a scan rate of
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0.1 mV s-1. (b) Galvanostatic charge-discharge profiles of cells with and without Fe3C-C/CNT
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33 interlayer at 0.1 C. (c) Rate performance of cells at different current densities from 0.1 to 2 C. (d)
34 Cycling stability of cells at 0.2 C for 100 cycles. (e)Specific capacities and (f) areal capacities of the
35 cells with Fe3C-C/CNT interlayer and different S loadings at 0.2 C. CV curves of cells (g) with
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37 Fe3C-C/CNT interlayer and (h) without interlayer at different scan rates. (i) Photo of about 50 red
38 light-emitting diodes lighted by two cells with a sulfur loading of 3.0 mg cm-2.
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ACS Applied Energy Materials Page 20 of 22

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25 Figure 3. High resolution XPS spectra of (a) C 1s, (b) N 1s before cycling, (c) N 1s after cycling, (d)
26 Fe 2p before cycling, (e) Fe 2p after cycling, and (f) S 2p after cycling of Fe3C-C/CNT membrane
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28 interlayer.
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Page 21 of 22 ACS Applied Energy Materials

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40 Figure 4. SEM images of Fe3C-C/CNT interlayer after 100 cycles at 0.2 C with different sulfur
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42 loading in the electrodes: (a1-a3) 1.5 mg cm-2, (b1-b3) 3.0 mg cm-2, (c1-c3) 7.0 mg cm-2. (d) EIS
43 spectra of cells with and without Fe3C-C/CNT interlayer and (e) relationships between Z1 and ω-0.5
44 in a low-frequency region.
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ACS Applied Energy Materials Page 22 of 22

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7 Graphical abstract
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10 We report a scalable yet flexible Fe3C-C/CNT membrane interlayer for inhibiting shuttle effect of LiPSs
11 and facilitating Li+ ion transportation simultaneously. Li-S batteries with high S loading of 7.06 mg cm-2
12 and the self-supporting membrane as an interlayer can delivere a high areal-capacity capacity of 4.32mAh
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14 cm-2 at a low E/S ratio of 5.7 μl mg-1. The multifunctional membrane interlayer with high gravimetric
15 specific energy (1560 W h kg-1) and volumetric specific energy of (1694 W h L-1) under lean electrolyte
16 condition reveal its great potential in practical application of Li-S batteries.
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