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Course Name Post Diploma in Tool Design & CAD/CAM

NSQF Level 6
Name of Subject Design of Jigs, Fixture & Gauges (TH)

Unit No 1
No. of Question 30
Marks 10

1. V-blocks (Vee locators) are used for clamping as well as locating when faces are
inclined up to

A. 30°
B. 12°
C. 9°
D. 3°
2. Which type of Support pin or rest button is shown in below diagram?
A. Fixed type support pin.
B. Adjustable type support pin
C. Support pad
D. Wedge type support pin
3. Jigs and fixtures are
A. Machining tools
B. Precision tools
C. Both a. And b.
D. None of the above
4. A device, in which a component is held and located for a specific operation and
bushes are integrated that guide the tool, is called as
A. Jig
B. Fixture
C. Both a. And b.
D. None of the above
5. Fixtures are used in connection with
A. Drilling Operation C. Tapping Operation
B. Reaming Operation D. Milling Operation
6. How jigs are in terms of weight compared to fixtures?
A. Jigs Are Lighter Than Fixtures
B. Jigs Are Heavier Than Fixtures

Page 1 of 30
Course Name Post Diploma in Tool Design & CAD/CAM
NSQF Level 6
Name of Subject Design of Jigs, Fixture & Gauges (TH)

C. Jigs Are Equal In Weight To Fixtures For Same Operation


D. Cannot Say
7. Which of the following sentences are true for jigs and fixtures?
1. Using jigs and fixture produce work rapidly
2. High speed, feed and depth of cut can be used in machining with the help of jigs and
fixtures.
3. Jigs and fixture cannot be used in machining of complex and heavy components
A. (1) And (2)
B. (2) And (3)
C. (1) And (3)
D. All Of The (1), (2) And (3)
8. The device which place the work piece in the same position, in jig and fixture, cycle
after cycle is called as
A. Placing Device
B. Fixing Device
C. Locating Device
D. Positioning Device
9. Which fixtures are used for machining parts which must have machined details
evenly spaced?
A. Profile Fixtures
B. Duplex Fixtures
C. Indexing Fixtures
D. None Of The Above
10. The device which is used to remove work piece from close-fitting locators, after the
work piece has been removed is called as
A. Remover
B. Ejector
C. Escaper
D. Blocker
11. A jig is defined as a device which
A. Holds And Locates A Work Piece And Guides And Controls One Or More
Cutting Tools

Page 2 of 30
Course Name Post Diploma in Tool Design & CAD/CAM
NSQF Level 6
Name of Subject Design of Jigs, Fixture & Gauges (TH)

B. Holds And Locates A Work Piece During An Inspection Or For A Manufacturing


Operation
C. Is Used To Check The Accuracy Of Work Piece
D. All Of The Above
12. The purpose of jigs and fixtures is to
A. Increase Machining Accuracy
B. Facilitate Interchangeability
C. Decrease Expenditure On Quality Control
D. All Of These
13. Common feature between jig and fixture is that both are used for
A. Cutting The Work Piece
B. Holding The Work Piece
C. Locating The Work Piece
D. Testing And Inspection Of The Work Piece
14. A conical locater has the advantage of
A. Easy Location
B. Self-Centering
C. Easy Location And Self‐Centering
D. Offers Good Grid
15. The use of jigs and fixtures
A. Facilitates Deployment Of Less Skilled Labour For Production
B. Eliminates Pre-Machining Operations Like Marking, Measuring, Laying Out Etc.
C. Reduced Manual Handling Operations
D. All Of The Above
16. Principle of ______ states that “In order to achieve the maximum accuracy in
location the locating points should, therefore, be placed as far apart from one
another as it is possible”.
A. Six point location
B. Least points
C. Extreme positions
D. Mutually perpendicular planes
17. The following is (are) the advantage(s) of cast jigs or fixtures
A. No heat treatments are required for the cast jigs and fixtures

Page 3 of 30
Course Name Post Diploma in Tool Design & CAD/CAM
NSQF Level 6
Name of Subject Design of Jigs, Fixture & Gauges (TH)

B. It prevents the occurrence of tool chatter in milling


C. If cast jigs or fixture drops down, they don’t get misaligned or de-shaped, although it
may break
D. All of the above
18. Number of degree of freedom of a work piece in space is equal to
A. 10
B. 12
C. 14
D. 16
19. What is the use of V-Blocks?
A. For checking only square ness of square work pieces
B. For checking roundness
C. Only for the support purposes
D. To support triangular surfaces only
20. What is the bearing area of V-Blocks?
A. 5%
B. 10%
C. 15%
D. 20%
21. What is the symmetrisation accuracy of vees in V-Blocks?
A. 0.002 mm per 20 mm length
B. 0.001 mm per 20 mm length
C. No effect of symmetry
D. 0.02 mm per 20 mm length
22. Which of the following is incorrect about V-Blocks?
A. V-Blocks should be checked periodically for accuracy
B. V-Blocks are used to establish centre axis of a cylindrical piece precisely
C. First check the V-Blocks visually before using
D. V-Blocks cannot be used with clamps
23. Which V block is used for checking triangle effect?
A. V block with 120-degree angle is used
B. V block with 90-degree angle is used
C. V block with 60-degree angle is used

Page 4 of 30
Course Name Post Diploma in Tool Design & CAD/CAM
NSQF Level 6
Name of Subject Design of Jigs, Fixture & Gauges (TH)

D. V block with 30-degree angle is used

24. Which of the following grades is specified by IS: 2494-1964?


A. Two grades of vee Blocks, viz. Grade A and B
B. Four grades of vee Blocks, viz. Grade A, B, C and D
C. Two grades of vee Blocks, viz. Grade 1 and 2
D. Four grades of vee Blocks, viz. Grade 1, 2, 3 and 4
25. Which of the following option is correct for the given statements about working
surface of V blocks?
Statement 1: V-Blocks have only one working surface i.e. flanks of vee
Statement 2: Side faces of V-blocks are not working surfaces.
A. Both statements are true
B. Statement 1 is correct
C. Statement 2 is correct
D. Both statements are false
26. Which of the following is correct for departure from flatness in Vees?
A. Any departure from flatness in vees should be a concavity
B. Any departure from flatness parallel to the vee axis should be a concavity
C. Any departure from flatness parallel to the vee axis should be a convexity
D. Any departure from flatness in vees can be a concavity or convexity
27. Which type of pin is shown in figure?
A. Diamond Pin
B. Flat pin
C. Plain Pin
D. Adjustable Pin

28. _________ Position a part by enclosing it in a depression, or recess, of the same


shape as the part.
A. Relieved locators
B. Spherical locators
C. Nesting locators

Page 5 of 30
Course Name Post Diploma in Tool Design & CAD/CAM
NSQF Level 6
Name of Subject Design of Jigs, Fixture & Gauges (TH)

D. Doweled locators
29. _____________ can locate flat work with rounded or angular ends and flat discs.
A. Nesting locators
B. Doweled locators
C. Vee locators
D. Partial nest locators
30. ________________ is the feature of location that permits the part to be made within
their stated tolerance, part after part, throughout the production run.
A. Referencing
B. Repeatability
C. Both a & b
D. None of the above

Page 6 of 30
Course Name Post Diploma in Tool Design & CAD/CAM
NSQF Level 6
Name of Subject Design of Jigs, Fixture & Gauges (TH)

Unit No 2
No. of Question 30
Marks 12

1. The following holds the work piece securely in a jig or fixture against the cutting
forces
A. Locating device
B. Clamping device
C. Guiding device
D. Indexing device
2. Which type of Clamp and Clamping method of locating a work piece is shown in
figure?

A. Strap clamp
B. Screw clamp
C. Swinging clamp
D. Power clamp
3. Which type of Clamp is shown in figure?

A. Strap clamp

Page 7 of 30
Course Name Post Diploma in Tool Design & CAD/CAM
NSQF Level 6
Name of Subject Design of Jigs, Fixture & Gauges (TH)

B. Hinged clamp
C. Swinging clamp
D. Power clamp
4. In ______________, attraction of opposite electrically charged particles is used for
clamping.
A. Magnetic clamping
B. Nonmagnetic clamping
C. Electrostatic clamping
D. None of the above
5. Which among the following are type of toggle clamp?
A. C-frame
B. Pusher
C. Both A & B
D. None of the above
6. _____________ apply the basic principle of the inclined plane to hold work in a
manner similar to a cam.
A. Modified hook clamps
B. Toggle action clamps
C. Wedge clamps
D. None of the above
7. _______________is generally used for holding the ferrous metals.
A. Vacuum chuck
B. Toggle clamp
C. Magnetic chuck
D. Molded clamp
8. Hinge & latch clamp are the common type of ______________
A. Strap clamp
B. Swing clamp
C. Screw clamp
D. Hook clamp
9. Determine type of clamping from the given fig.
A. Magnetic clamping
B. Pneumatic clamping

Page 8 of 30
Course Name Post Diploma in Tool Design & CAD/CAM
NSQF Level 6
Name of Subject Design of Jigs, Fixture & Gauges (TH)

C. Vacuum clamping
D. Hydraulic clamping

10. Which among the following is the type clearance fit?


A. Running fit
B. Push fit
C. Force fit
D. All of the above
11. Which among the following is the type transition fit?
A. Push fit
B. Wringing fit
C. Both a & b
D. None of the above
12. Which among the following is the type interference fit?
A. Force fit
B. Tight fit
C. Shrink fit
D. All of the above
13. __________________ is employed to drill holes on circular flanged parts.
A. Leaf jig
B. Indexing jig
C. Channel jig
D. Ring jig
14. _______________is the act of joining the slip gauges together while building up to
sizes. It is due to molecular attraction & cementing action of moisture.
A. Wringing
B. Joining
C. Twisting
D. All of the above
15. Upper deviation is__________.
A. (Maximum limit) – (Basic size)

Page 9 of 30
Course Name Post Diploma in Tool Design & CAD/CAM
NSQF Level 6
Name of Subject Design of Jigs, Fixture & Gauges (TH)

B. (Minimum limit) – (Basic size)


C. (Actual measured size) – (Basic size)
D. None of the above

16. Lower deviation is ___________.


A. (Maximum limit) – (Basic size)
B. (Minimum limit) – (Basic size)
C. (Actual measured size) – (Basic size)
D. None of the above
17. Actual deviation is____________.
A. (Maximum limit) – (Basic size)
B. (Minimum limit) – (Basic size)
C. (Actual measured size) – (Basic size)
D. None of the above
18. According to tested surface the plug gauges is used for checking ______________
while snap & ring gauges are used for checking ___________.
A. Shaft, hole
B. Hole, shaft
C. Tapper, clearance between two mating surface
D. None of the above
19. A cam is used in a jig to
A. Locate The Work Piece
B. Lift A Heavy Work Piece
C. Move The Work Piece Frequently
D. To Clamp The Work Piece
20. The quickest clamping device is a
A. Wing Nut
B. Knurled Nut
C. Cam/Eccentric
D. Conventional Nut
21. The following is a quick acting clamp
A. Hinged clamp

Page 10 of 30
Course Name Post Diploma in Tool Design & CAD/CAM
NSQF Level 6
Name of Subject Design of Jigs, Fixture & Gauges (TH)

B. Cam operated clamp


C. Bridge clamp
D. Edge clamp

22. The following material is commonly used for making locating and clamping devices
A. High carbon steel
B. Low carbon steel
C. High speed steel
D. Die steel
23. In angle plates, clamping is used for______
A. Elbow pipe
B. Angle plate
C. Both elbow pipe and angle plate
D. None of the mentioned
24. Identify the type of clamp from the given fig.
A. Lever action strap clamp
B. Hook clamp
C. Swing clamp
D. Cam action strap clamp

25. In an assembly of hole and shaft, minimum shaft diameter is 49.36 mm and
maximum shaft diameter is 48.20 mm. It is an example of
A. Clearance fit
B. Interference fit
C. Transition fit
D. None of the mentioned
26. Maximum material limit of shaft is
A. Maximum diameter of hole
B. Maximum diameter of shaft
C. Smallest diameter of hole
D. Minimum diameter of shaft
27. Maximum material limit of hole is

Page 11 of 30
Course Name Post Diploma in Tool Design & CAD/CAM
NSQF Level 6
Name of Subject Design of Jigs, Fixture & Gauges (TH)

A. Maximum diameter of hole


B. Maximum diameter of shaft
C. Smallest diameter of hole
D. Minimum diameter of shaft

28. Minimum material limit of shaft is


A. Maximum diameter of hole
B. Maximum diameter of shaft
C. Smallest diameter of hole
D. Minimum diameter of shaft
29. Minimum material limit of hole is
A. Maximum diameter of hole
B. Maximum diameter of shaft
C. Smallest diameter of hole
D. Minimum diameter of shaft
30. Holes of diameter 25.0+0.040 +0.020mm are assembled interchangeably with the
pins of diameter 25.0+0.005 −0.008 mm. The minimum clearance in the assembly
will be
A. 0.048 mm
B. 0.015 mm
C. 0.005 mm
D. 0.008 mm

Page 12 of 30
Course Name Post Diploma in Tool Design & CAD/CAM
NSQF Level 6
Name of Subject Design of Jigs, Fixture & Gauges (TH)

Unit No 3
No. of Question 30
Marks 12

1. An indexing jig is used to


A. Plane Surfaces
B. One Angular Settings
C. Multi Angular Settings
D. Multi Plane Settings
2. The following is (are) the function(s) of a jig
A. Holding
B. Locating
C. Guiding
D. All Of The Above
3. Jigs are not used in
A. Drilling
B. Reaming
C. Tapping
D. Milling
4. The following type of jig is used for machining in more than one plane
A. Template jig
B. Plate type jig
C. Open type jig
D. Box type jig
5. The following type of jig suits best for drilling of holes in hollow cylindrical
components, with relatively smaller outside and inside diameters, such as bushes
A. Solid type jig

Page 13 of 30
Course Name Post Diploma in Tool Design & CAD/CAM
NSQF Level 6
Name of Subject Design of Jigs, Fixture & Gauges (TH)

B. Pot type jig


C. Box type jig
D. Open type jig
6. This type of jig is employed on multi-spindle machines
A. Index jig
B. Universal jig
C. Open type jig
D. Multi-station jig
7. The following jig can be used for several different work pieces and operations
A. Template jig
B. Multi-station jig
C. Index jig
D. Universal jig
8. Which of the following is not correct about jig?
A. t is used to hold the work
B. It is used to position the work the work
C. It is used to guide the cutting tool
D. None of the mentioned
9. Which of the following operation jigs are preferred over fixture?
A. Drilling
B. Turning
C. Milling
D. Grinding
10. Angle plate jigs are used to hold parts that are machined at _________.
A. Acute angle
B. Obtuse angle
C. Right angle
D. All of the above
11. Modified angle plate jigs are used to hold parts that are machined other
than_________.
A. Acute angle
B. Right angle
C. Obtuse angle

Page 14 of 30
Course Name Post Diploma in Tool Design & CAD/CAM
NSQF Level 6
Name of Subject Design of Jigs, Fixture & Gauges (TH)

D. All of the above


12. Fig represent to ____________
A. Drill jig
B. Tumble jig
C. Channel jig
D. Sandwich jig

13. Renewable bushings are commonly divided into two groups, _______________.
A. Slip & fixed bushings
B. Press fit & liner bushings
C. Knurled & serrated bushings
D. Template & oil groove bushings
14. Head or headless bushings are two general forms of__________________.
A. Renewable bushings
B. Press fit bushings
C. Oil groove bushings
D. Template bushings
15. ____________ is a means by which the tool designer ensures that the part will fit into
the tool only in its correct position.
A. Positioning the locators
B. Part tolerance
C. Fool proofing
D. Duplicate location
16. The channel jig is the simplest form of closed jig which is capable of machining parts
on as many as___________ different surfaces.
A. One C. Five
B. Three D. None of the above
17. The box, or tumble jig is capable of machining parts on as many as___________
different surfaces.
A. Two
B. Three
C. Six
D. None of the above

Page 15 of 30
Course Name Post Diploma in Tool Design & CAD/CAM
NSQF Level 6
Name of Subject Design of Jigs, Fixture & Gauges (TH)

18. Open type drill jig are for simple operations where work is performed
over_________ side of the part.
A. One
B. Three
C. Five
D. All of the above
19. Closed or box type drill jigs are used for parts that must be machined on more
than__________ side.
A. One
B. Two
C. Three
D. None of the above
20. Identify the operations common to a drill jig from the given fig respectively.
A. Chamfer, Drill, Ream, Tap
B. Drill, Tap, Ream, Chamfer
C. Drill, Ream, Tap, Chamfer
D. Tap, Drill, Chamfer, Ream

21. ______________ are a form of plate jig with a back plate.


A. Tumble jig C. Channel jig
B. Drill jig D. Sandwich jig
22. ____________are used to accurately space holes or other machined areas around a
part.
A. Leaf jig
B. Channel jig
C. Box jig
D. Indexing jig
23. Larger indexing jigs are called as______________.
A. Angle plate jig
B. Modified angle plate jig
C. Rotary jig
D. Channel jig
24. Determine the type of jig from the given fig.

Page 16 of 30
Course Name Post Diploma in Tool Design & CAD/CAM
NSQF Level 6
Name of Subject Design of Jigs, Fixture & Gauges (TH)

A. Angle plate jig


B. Sandwich jig
C. Leaf jig
D. Modified angle plate jig
25. When a number of holes with the same size and pitch are to be drilled in a work
piece, the cost of jig can be reduced greatly by resorting to______________.
A. Pump jig
B. Indexing jig
C. Leaf jig
D. Angle plate jig
26. Drill bushes have ____________ hole to guide the drill.
A. H7/g6
B. G7/F7
C. Both a & b
D. None of the above
27. In ___________ the mating parts are assembled by hammering or with a press, there
is a positive interference between the hole and the shaft.
A. Running fit
B. Push fit
C. Press fit
D. None of the above
28. Plate jig are very similar to___________ except that they normally have a built in
clamp.
A. Angle plate jigs
B. Template jigs
C. Box jigs
D. Vise jaw jigs

29. ________________ Tools are constructed to suit any angle from parallel to
perpendicular to the machine table.
A. Vise jaw
B. Modified angle plate

Page 17 of 30
Course Name Post Diploma in Tool Design & CAD/CAM
NSQF Level 6
Name of Subject Design of Jigs, Fixture & Gauges (TH)

C. Vise held
D. Box jig
30. ________________ are forces generated by the cutting action.
A. Tool force
B. Clamping force
C. Both a & b
D. None of the above

Unit No 4
No. of Question 30
Marks 12

1. The jigs and fixtures can be constructed through


A. Casting
B. Fabrication
C. Welding
D. All of the above
2. -----------------------------should not have any projections, as they will cause injury to
the operator.
A. Fixture
B. jigs
C. Clamping
D. All of the Above

3. A turning fixture is used on the lathe


A. To Turn A Non‐Symmetric Job
B. So That The Surface Finish of The Work Piece Is Not Spoiled
C. To Turn The Work Piece Which Otherwise Cannot Be Fitted On The Lathe
D. To Turn Long Jobs
4. A fixture is used to
A. Save Time C. Easy Machining
B. Fix Odd Shaped Jobs D. None Of Above
5. A fixture does not
A. Holds the work piece

Page 18 of 30
Course Name Post Diploma in Tool Design & CAD/CAM
NSQF Level 6
Name of Subject Design of Jigs, Fixture & Gauges (TH)

B. Locate the work piece


C. Guide the tool
D. All of the above
6. Fixtures are used in
A. Milling
B. Shaping
C. Turning
D. All of the above

7. Which of the following is not correct about fixture?


A. It is used to hold the work
B. It is used to position the work the work
C. It assures high accuracy of parts
D. It is used to guide the cutting tool
8. With the use of Jigs and fixture total cost of production
A. Increases
B. Decreases
C. Remains same
D. Jigs are not used in any production process
9. With the use of Jigs and fixture quality control expenses will
A. Reduce
B. Increases
C. Jigs and fixture are not used in any production process
D. None of the mentioned
10. ___________are used to guide tools for machining contours that the machine cannot
normally follow.
A. Vise-jaw fixtures
B. Indexing fixtures
C. Profiling fixtures
D. Angle plate fixtures
11. __________ are used to reference the cutter for operations with fixture.
A. Set blocks
B. Dowel pin

Page 19 of 30
Course Name Post Diploma in Tool Design & CAD/CAM
NSQF Level 6
Name of Subject Design of Jigs, Fixture & Gauges (TH)

C. Retaining rings
D. Both a & b
12. __________ is used as a rapid reference tool for laying out several identical parts.
A. Channel jig
B. Box jig
C. Layout template
D. None of the above

Page 20 of 30
Course Name Post Diploma in Tool Design & CAD/CAM
NSQF Level 6
Name of Subject Design of Jigs, Fixture & Gauges (TH)

13. Vise jaw fixture are used for machining for


A. Large component
B. Small component
C. Very Large component
D. Very Small component
14.  The another name of multi station fixture is called
A. Duplex
B. Profile
C. Index
D. Plain
15. ---------------------------used in grinding depend upon the type of grinding operation
and the machine used.
A. Fixture
B. Jigs
C. Turning
D. Magnetic
16. 1. Gauging fixtures are used to check part against
A. Standard size
B. Preset standard size
C. Raw material
D. Shaft
17. Cylindrical grinding usually is performed
A. Without Fixture
B. After a milling operation
C. After a turning operation
D. With magnetic holding devices
18. Which of the following is not correct about fixture?
A. It is used to hold the work
B. It is used to position the work the work
C. It assures high accuracy of parts
D. It is used to guide the cutting tool

Page 21 of 30
Course Name Post Diploma in Tool Design & CAD/CAM
NSQF Level 6
Name of Subject Design of Jigs, Fixture & Gauges (TH)

19. Which of the following elements milling fixture consist?


A. Setting block
B. Tenon strip
C. Locating and positioning element
D. All of the above
20. Modular Fixture system contains
A. Sub-plate systems
B. T-slot system
C. Dowel Pin system
D. All of the above
21. The value of “K” in cutting force formula in fixture design
A. 4.5 KN/mm2
B. 8.5 KN/mm2
C. 2.5 KN/mm2
D. 2 KN/mm2
22. While designing a turning fixture which of the following steps is required?
A. Locating method
B. Clamping method
C. a & b
D. none of the above
23. Cutting force in Design Fixture is________.
A. Fc = 4.5 Kfdb / Cs
B. Fc = 2.5 Kfb / Cs
C. Fc = Kfdb / Cs
D. None of the above
24. Work piece can be clamped
A. In a vise C. On an angle plate
B. On the table D. All of the above
25. Lathe fixture design is premised on the fact that
A. the tool rotates
B. the work rotates
C. setup repeatability is easier
D. indexing is rarely required

Page 22 of 30
Course Name Post Diploma in Tool Design & CAD/CAM
NSQF Level 6
Name of Subject Design of Jigs, Fixture & Gauges (TH)

26. Following figure refers to which locator

A. Conical Locator
B. Pin Locator
C. Flat Locator
D. Drill bush locator
27. Name the following fixture

A. milling fixture
B. Static fixture
C. Hydraulic clamping fixture
D. None of the above
28. Gauging & inspection fixture comes under
A. Shaping fixtures
B. Planing fixture
C. Inspection fixtures
D. All of the above
29. Planning fixture are used for
A. Large work pieces
B. Small identical work pieces
C. Both a & b
D. None of the above
30. Magnetic chucks comes under
A. Lathe fixtures
B. Milling fixtures
C. Shaping fixtures
D. Both a & b

Page 23 of 30
Course Name Post Diploma in Tool Design & CAD/CAM
NSQF Level 6
Name of Subject Design of Jigs, Fixture & Gauges (TH)

Unit No 5
No. of Question 30
Marks 14

1. What is the not true for plug and ring gauges for self-holding tapers?
A. These tapers can be used for accurate alignment of tool
B. Can be used for the purpose of transmitting the torques
C. Use of these gauges helps in arriving at absolute deviation
D. Tapers can be external or internal
2. Which of the following option is correct for plug gauges, Plain?
A. Have only one ring marked on the gauge plane
B. Have only one ring indicates maximum depth
C. Have two rings
D. Have only one ring indicates minimum depth
3. What is the alternative name of self-holding tapers?
A. Small tapers
B. Fast tapers
C. Self-releasing taper
D. Large tapers
4. In which of the following a limit step is present?
A. Plain plug gauge
B. Tanged plug gauge
C. Plain ring gauge
D. Tanged ring gauge
5. How much extra thickness is added to tang thickness in tanged plug gauge?
A. 0.1 mm
B. 0.05 mm
C. 0.01 mm
D. 0.5 mm
6. What is the angle of self-holding tapers?
A. 2 to 3 degrees
B. 7 to 8 degrees
C. 10 to 15 degrees

Page 24 of 30
Course Name Post Diploma in Tool Design & CAD/CAM
NSQF Level 6
Name of Subject Design of Jigs, Fixture & Gauges (TH)

D. 15 to 17 degrees

7. Straight edge is generally used in which gauge for testing taper?


A. Plain plug gauge
B. Plain ring gauge
C. Tanged plug gauge
D. Tanged ring gauge
8. Which principle is related to Gauge design?
A. Rankin principle C. Taylor’s principle
B. Position principle D. Carnot Principle
9. ‘Go limit’ applied to which limit condition?
A. Maximum material limit
B. Minimum material limit
C. Lower limit of shaft and upper limit of hole
D. Moderate material limit
10. Which of the following is true for plug gauges?
A. Size difference between ‘Go’ and ‘No Go’ plug gauges is greater than the tolerance of
tested shaft or hole
B. Size difference between ‘Go’ and ‘No Go’ plug gauges is Equal to the tolerance
of tested shaft or hole
C. Size difference between ‘Go’ and ‘No Go’ plug gauges is less than the tolerance of
tested shaft or hole
D. Size difference between ‘Go’ and ‘No Go’ plug gauges more or less than the tolerance
of tested shaft or hole
11. Which of the following is incorrect for the gauging faces of snap gauges?
A. Parallel to each other
B. Square to each other
C. Gauging point and work are in same plane
D. Work and gauging faces are at 60 degree
12. Which of the following can’t be done by ‘Go’ plug gauges?
A. Ensure bore alienability
B. Controls diameter
C. Check straightness of hole

Page 25 of 30
Course Name Post Diploma in Tool Design & CAD/CAM
NSQF Level 6
Name of Subject Design of Jigs, Fixture & Gauges (TH)

D. Check degree of ovality

13. What is the effect of wear on the size of ‘Go’ snap gauges?
A. Decrease
B. Increase
C. May increase or decrease
D. No effect
14. What is the use of ‘No Go’ gauges?
A. Check a single element of feature
B. Check several dimensions simultaneously
C. Check roundness and size at the same time
D. Check location and size at the same time
15. Which deviations are provided to a new ‘Go’ plug gauge from the nominal size?
A. One positive deviation
B. One negative deviation
C. Two positive deviations
D. Two negative deviations
16. Which of the following option is correct for the given statements about Gauge
design?
Statement 1: ‘No Go’ gauges should put in the condition of maximum impassability in
inspection.
Statement 2: ‘Go’ plug gauge corresponds to minimum limit.
A. T, F
B. F, F
C. T, T
D. F, T
17. If work tolerance is less than 0.09 mm then how much wear tolerance is applied on
‘Go’ gauge?
A. 10% C. 30%
B. 20% D. 40%
18. Which of the following is not a name of slip gauges?
A. Gauge Blocks
B. Johannsen Gauges

Page 26 of 30
Course Name Post Diploma in Tool Design & CAD/CAM
NSQF Level 6
Name of Subject Design of Jigs, Fixture & Gauges (TH)

C. Gage Blocks
D. Linear Gauges

19. Which of the following is not a common basic form of slip gauge?
A. Rectangular
B. Square with centre hole
C. Square without centre hole
D. Parallelogram
20. How many grades or classes of slip gauges are present?
A. 3 C. 6
B. 5 D. 4
21. What is the approximate size of slip gauges?
A. 30mm long and 10mm wide
B. 45mm long and 15mm wide
C. 20mm long and 5mm wide
D. 25mm long and 10mm wide
22. Match the following gauge type with their respective tolerance:
A) A - 1) ±0.05 μm
B) AA - 2) +0.15 μm to −0.05 μm
C) AAA - 3) +0.25 μm to −0.15 μm
D) B - 4) +0.10 μm to −0.05 μm
A. A-2, B-4, C-1, D- 3
B. A-1, B-2, C-3, D-4
C. A-4, B-3, C-2, D-1
D. A-3, B-1, C-4, D-2
23. Which of the following is not correct about protector blocks?
A. Protector blocks have letter B on its measuring face
B. They are provided with high grade sets of gauge blocks
C. These are made from Tungsten carbide
D. These are 2 mm blocks
24. What is the permissible gauge error for Grade 0?
A. ± (0.1 + 0.002l) μm
B. ± (0.1 + 0.02l) μm

Page 27 of 30
Course Name Post Diploma in Tool Design & CAD/CAM
NSQF Level 6
Name of Subject Design of Jigs, Fixture & Gauges (TH)

C. ± (0.2 + 0.002l) μm
D. ± (0.1 + 0.005l) μm
l is length of slip gauge in mm.
25. Which of the following is used for manufacturing of length bars?
A. Hardened steel
B. High carbon high chromium steel
C. Tungsten carbide
D. Ceramic
26. Why ceramic slip gauges is better than steel slip gauges?
A. Due to its wringing capability
B. Due to its Resistance to impact
C. Due to its Resistance to wear
D. Due to its thermal Expansion
27. Which of the option is correct for given statements about slip gauges error?
Statement 1: Square ness Error is amount by which side face deviates from a right angled
position with respect to each measuring face.
Statement 2: Wringing occurs due to molecular adhesion.
A. Only statement 1 is true
B. Only statement 2 is true
C. Both the statements are true
D. Both the statements are not true
28. Which of the following is not correct about plain gauges?
A. Used to check threaded portions
B. There is no scale in plain gauges
C. Indicates actual value of the inspected dimension
D. Can be used to check dimension of manufactured part
29. Determine the type of gauge from the fig.
A. Caliper gauge
B. Pin gauge
C. Plug gauge
D. None of the above

Page 28 of 30
Course Name Post Diploma in Tool Design & CAD/CAM
NSQF Level 6
Name of Subject Design of Jigs, Fixture & Gauges (TH)

30. The Operator or operators, which actually process the raw material either machines
or manually form the ----------------------------------?
A. Indirect labor
B. Indirect Material
C. Direct Material
D. Direct labor

Page 29 of 30
Course Name Post Diploma in Tool Design & CAD/CAM
NSQF Level 6
Name of Subject Design of Jigs, Fixture & Gauges (TH)

Page 30 of 30

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