ALL PLANT EXRIBIT NO. 520 Project Manual 0-69 Page No, 1 DEFRCT DEFINITIONS AND CORRECTIONS WHY SXAMINE A BOTTLE? Before any product is released for sale, it mst pass a rigid inspection, ‘e would not trust an airplane or automobile to do any stremuous or difficult feats if we knew the equipment and materials had not, been inspected, The same fact governs Duraglas containers. hen a purchaser buys our Duraglas containers, he does so with the understanding that these containers have been inspected. If a glass conzainer fails decause of a manufacturing defect, the reputation of Duraglas suffers, resulting in possible loss of this particule> customer's faith and future business. Duraglas selectors are required to thoroughly inspect each and every glass container, Only in this way can Ovens~I1iinois maintain the uniform quality of Duraglas and supply the customer with 2 dependable container in which to pack and display his product. ‘The first question that probably enters the mind, then, is what are these defects, and how can they be recognized? ‘There are imperfections or flaws which sonetimes appear in a glass container. Some waich affect the strongth or processing of the container should rot be packed, while others may only affect the appearance and will be satisfactory tu pack within certain specified Limits depending on the ultimate use of the container, Forming employees are required to learn both visible and specifi+ cation defects, It is :mportant that you can easily recognize all defects and understand what corrections to make to eliminate theme 20/16/56 = izpProject Manual 10-694, DEFECT DEFINITIONS AND CORRECTIONS CLT Te Veto) This is our Trade Mark- This is the Year #t was made-| tical reasons iis important be identified. The late digit Taced te the right of the tradeab SLATS ae is ee Project Manual. )0~€9l, Page No. 3 DEPROT DEFINI IS_AND CORRECTIONS Vg tate PARTS OF A BOTTLE GLASS CONTAINERS To better erable you to become a narrow neck wide mouth Soto ested paste wich ‘Tae Finca Gppermot pe ‘There are many types of glats containers tion of th Sottlee, liquor bet Ths Neck of fe bone i thas potion whieh exten rung line of the Flaiah #9 the sharpest surve atthe bare of te meek: ‘The Shoulder of the bottle extenda from the base of the ‘eek To THE Tiraight part ow bouy of the dotte. ‘The Body Lo that portion of the bottle which holde the Bromaetfor wnlen it was made ‘The Bottom |e that portion of the bottle on which st ‘Feats When in am apright porition,— a Project Manual. 40-69, Page Ho. i DEFECT DERINITIONS AND CORRECTIONS TYPES OF FINISHES ( (i | |e mia [suai sean [BOTTOM PLATE: i PARTING LINE Soi eZ To produce or make a glass container we must use a Blanie mold, neck ring. body mold and bottsm plete Where the neck ring and body mold join we have the neck ring parting tine Where the body mold and the bottom plate join we have the "bottom plate parting line ‘The dody mold tr made af tuo separate sections hich Gpen and clore around the contsiner ay It ve formed. Where the two sections join each other we have the "mold seam! which alwaye rune vertical on the length seriou deena incre fo ‘of the Bott ‘The blank mold operates similar te the body mold but preforms the hot ginss for better cistribution in the Body mols. Wheze the two sections Of the blank mold Neible on the finished container Tealeo fainers, liquor bo A, Side Seal “Seating surface is on the side of the Tratehrana thr cap or closcre is preesed on to seal the product. This type firsah is used for many food products, baby food, vegetables, fruits, eteALL PLANT EAHIBIT WO. 520 Project Manual 40-694. Page No. 5 DEFECT DEFINITIONS AND CORRECTIONS SUGGESTED CORRECTIONS FOR WARE DEFECTS To be a good operator, you must be able to identify bottle defects and kmow how to correct then. To help you do this, pictures and the definitions of the most common defects are shown on the following pages. Also, the possible causes of these defects are listed under machine setup; equipment; feeder and operation cause. These will help you spot the trouble and correct ity CAUTION! Before you try to correct a defect, you should always keep in mind the following points: 1. How nany cf this defect are you losing? 2. If corrected, what other defects might appear by your adjustment? 3. Be sure ycu will make a better bottle after you make the adjustment. For example, if you were running a few splits, you would not change the settle blow pressure or timing to correct it, if you know the adjustment would cause you to lese more ware from another defect that would appear. 10-16-56 - irpALL PLANT EXHIBIT NO, 520 Project Manual L0-69h Page to, 6 DEFECT DEFINITIONS AND CORRECTIONS INDEX _OF MANUFACTURING DEFECTS Page Now Correct at Once 1 Freaks 8 Split Finish 9 Choked Wecks 20 Checked Base n Light or Thin Ware ie Stuck Glass 13 Checked Finish uy Corkage Checks 15 Bulged Finish 16 Unfilled Finish 7 Overpress on Finish 16 Out of Round Finish 19 Dirty Finish 20 Offset Finish aL Neck Ring Seams 22 Tears on Neck 23 Bent Neck 2h Checked Shoulder 25 Down Shoulders 2% Out of Shape or Leener 27 Pressure or Hot Checks 26 Gold Checks and Letr Sroken 29 Uneven Distribution 30 Sunken Sides 31 Bulged Sides 32 Stuck Ware 33 Cold Molds 3k Large Nold Seans 35 Large Blank Seams 36 Lap Lines 37 Body Harks 38 Plunger Marks 39 Drag Marks ho Shear Marks ay Dope or Black Spots he Blisters 43 Vashboards dh Checked Bottom up Slug Botton 6 Light Botton ur Heavy Bottom ua Rocker Bottom ug Flanged Botton 50 Swung Baffle 5 10/16/56 = irpPLANT a Project Manual Lo-694 Page lo. 7 DEFECT DEFINITIONS AND CORRECTIONS CORREC NCE SPLIT FNSH [___CHOKED NECKS) CHECKED BASE LIGHT WARE LOOSE OR STUCK GLASS FREAKS A commercially good bottle is a bottle that will go through the custoner's line and carry his product to the consumers Moet of our ware is packed according to limit samples but sone of it may have defects requiring imuediate correction. These defects are known ag1 1. Split Finish, 2. Choked Necks, 3. Chacko Zee, le Idght or Thin Ware, 5. Loose or Stuck Glass, + Freaks. Bottles with these defects should never reach the lehreALL PLANT EXHIBIT NO. 520 Project Manual 10-694 Page No. 6 DEFEOT JEFINITIONS AND CORREOTTONS FREAKS CORRECT AT ONCE Freaks are just what the name implies. Th Sore hviles vs Datiy wie-shepen or an-aehiel ‘That they could be seen 25 feet > But HUnprisLegly enough, we receive complaicte on freaks. Keep then out of the lehr and they will not be packedeALL PLANT EXHIBIT NO. $20 Project Manual 10-69), Page No. 9 DEFECT DEFINITIONS AND CORRECTIONS PEESCT DEFINITIONS AND CORRECTIONS SPLIT FINISH A vertical orack that runs from the top of the finish downward toward the neck. ‘It can be found by catching the reflection of the light while turning the bottle, It my lead to spoilage on vacuum packed or processed foods and can cause leakers on other of containers. CORRECT AT ONCE. CAUSES 1. MACHINE SETUP 3. FEEDER @ Too mich settle blow @ Cold glass b Final blow coming on be~ > Too mich water on shears fore blow head is down © Poor shear cut ¢ Plunger contact time too long @ Plunger too cold 4. OPERATION EQUIPMENT @ Too mch wind on nozzle @ Blow head too shallow b Cold glass » Plunger too cold © Dry ring © Too much wind on nozzle d Too mech water on shears over mold 4 Takeouts need wrappinga Seen —a os oe Project Manual 0-69), Pege Wo. 10 DEFECT DEFINITIONS AND CORRECTIONS CHOKED NECKS A narrowed or obstructed neck open= ing. Our customers fill bottles mechanically with filling tubes entering through the neck of the bottle at a high rate of speed. If the opening is smaller then the filling tube, the tube or bottle may break, This will jam the fil1- dng machine and cause lost tine, AL narrow neck bottles should be checked with proper plug gauges. When bottles are found thet will not allow the plug gauges to enter the bottle opening, they should be CORRECTED AT ONCE. CAUSES 1, MACHINE SETUP @ Incorrect Plunger design Planger ‘in contacy with f Mold opening too small glass too long 3. FEEDER » Counter blow not coming on soon enough a Hot glass ¢ Too mich of] on ring b Improper gob shape 2. EQUIPMENT 4. OPERATION a Blanks hot or dry a Hot glass b Incorrect plunger > Blanks hot or ary temperature © Dirty plunger or ring ¢ Dirty plunger or ring 4d Takeout tongs pinchinga as a Page No. 11 PLANT Project Manual 10-69, DEFECT DEFINITIONS AND CORRECTIONS CHECKED BASE A closed crack at the base of neck, where the neck joins the shoulder. This can be detected by catching the reflection of light while turning the bottle. A checked base is usually found on the seam and whether it is the size of a pin head or extends around a large part of the neck, it should be CORRECTED AT ONCE. CAUSES 1. MACHINE SETUP Mold opening too hard Bottom plate too high or too low Worn mold arms Too meh wind on molds Molds too hot Too mech final blow pressure Blow head too tight Wrong intemal cooling valve adjustment hone om zo 2. EQUIPMENT a Yolds too cold or too hot b Shoulder radius too sharp ¢ Bottom plates too tight in mold regiscer 3. FEEDER a Gold glass 4. OPERATION a Irregular swabbingALL PLANT EXHIBIT NO. 520 Project Manual L0~69h, Page No, 12 DEFEOT DEFINITIONS AND CORRECTIONS UGHT OR THIN WARE These are below standard thin spots. Below standard thin spote can be de~ tected by the following methods: 1, Difference in color 2. Heavy bottan 3. Dull sound i, Swung blark seans 5. Heavy ware 6. Shifted baffle GORREOT AT ONCE CAUSES 1, MACHINE SETUP ¢ Dirty equipment a Parison too soft, running in nold » Final blow too late 3. FEEDER ¢ Not enough counter blow a Hot or cold glass 4 Class not loading b Uneven glass temperature correctly © Settle blow too late £ Counter blow too late 4. OPERATION @ Kot or cold glass 2, EQUIPMENT b Improper wind adjustment a Shoulder of blank too ¢ Dirty equipne small d Glass not loading b Inproper wint adjust- correctly, mont, on equisnent: e Uneven glass temperatureae ee Project Manual 40-69 a ae a Page No. 13 DEFECT DEFINITIONS AND CORRECTIONS STUCK GLASS Stuck glass is a particle or particles of glass stuck to the inside of bottle. It can be found by rolling the bottles and may be located in any part of the bottle. It ie most common to wide mouth ware (baby food), but 1s also found in other type ware. It is most serious for obvious reasons and should be CORRECTEL AT ONCE. CAUSES 1, MACHINE SETUP a Bad baffle natch b Glass loading toa deep © Mismatched nold equip- nent @ Neck ring arms not adjusted properly 2, EQUIPMENT a Shears not cutting properly b Takeouts not adjusted properly @ Shears not cutting properly 4. OPERATION a Excessive swabbing b Glass not loading properly in blankPLANT EXHIBIT NO. 520 Project Manual L0-69l, Page No. 1h DEFECT DEFINITIONS AND CORRECTIONS CHECKED FINISH A checked finish is a closed crack in the finieh of the bottle, To find this catch the reflection of the light while rolling the bottle. CAUSES 1. MACHINE SETUP 2. EQUIPMENT a Wrong plunger cylinder a Weck ring not zeleasing adjustment (ary, cold, too slow or b Neck ring out of align- too fast) mont b Weck ring radius too © Too much settle blow sharp & Improper ring arn 3. FEEDER cushioning Cold 2 e Baffle down too hard Seren f Blow head oct of 4. OPERATION alignment a Gold glass b Dry ring © Cold neck rings‘ieeaciicn oie ake RAGES, B, Project Manual 10-69) Page No, 15 DEFECT DEFINITIONS AND CORREITIONS CORKAGE CHECKS A vertical check inside the finish which lets air go between cork and finish. This may cause spoilage of the product. CAUSES 1, MACHINE SETUP 2. EQUIPMENT @ Too much settle blow a Plunger dirty - sticking » Plunger too cold in thinble, false ring ¢ Plunger contact time or collar too long or too short d Finish cooler in blow 3. FEEDER head rubbing against | inside ce Mae a Clase too cold 4. OPERATION a Plunger sticking in thinble false ring or collarane ae Page No. 16 ALL PLANT Project: Manual 10-69, ‘DEFECT DEFINITIONS AND CORRECTIONS [BULGED FINISH ‘The finish is bulged or pushed outs ‘This may prevent good cepping which could permit product spoilage. CAUSES 1, MACHINE SETUP 4 Hot rings a Finish not set hard @ Neck of mold too small enough for rarison b Not enough settle blow f Take out too tight © Too short plunger contact ‘3. FEEDER a Hot glass 2. EQUIPMENT a Blow head tco shallow 4. OPERATION b Blow head out of a Hot glass alignment > Blow head out of c Plugged vents in blow alignnent, head ¢ Hot ringsALL PLANT Project Manual 10-69 EXHIBIT NO. 520 Page No. 17 DEFECT DEFINITIONS AND CORREDTIONS The top of the finish, the lug or the thread not blown to full size, CAUSES 1. MACHINE SETUP a Drop hanging in deliv- ery (oil on scoop and deflector) Poor deflector align- nent Not enough settle blow Plunger too low Counter blow on too soon-blovs finish away after it is set up 2. EQUIPMENT ‘a Not enough vent around plunger and neck rings ene b Hot blanks - hang ups ¢ Baffle holes plugged @ Dirty neck ring or plun+ ger end collar EEDER @ Cold glass b Under weight © Incorrect gob shape OPERATION a Cold glass » Under weight ¢ Hot tlanks-hang ups @ Plugged baffle holesALL PLANT EXHIBIT NO. 520 Project tanual 10-69), Pege No. 18 DEFECT DEFINITIONS AND CORREOTTONS OVERPRESS ON FINISH A rim of glass extending up fran the inside edge of the finish, CAUSES 1, MACHINE SETUP 3. FEEDER a Glass getting in blank 2 Over weight before plunger is in position b Worn plunger plate ¢ Plunger mechanism too low 2, EQUIPMENT 4. OPERATION a Over weight a Plunger dianeter too b Foreign particles on small top of plunger cylinder b Plunger match with te a ring too loose‘aie a ee Project Manual 10-69) Page No. 19 DETECT DEFINITIONS AND CORRECTIONS QUT OF ROUND FINISH Finish that is not within specifica tion limits. Gauges are furnished to check for CAUSES 1, MACHINE SETUP » Weak neck ring a lot set hard enough, © Rings too hot. nore settle blow b Blow head not centralized 3+ FEEDER © Plunger contact too short a Hot glass d Neck ring too hot 4. OPERATION e Improper tekeout timing a Hot glass or setting » Takeout tongs too f Poor transfer snall or out of shape 2, TQUIPMENT ¢ Neck rings too hot & Takeout tongs too small d Blow head not central- or out of shape iued— SPELBTT BO. 3) Project Manual 0-69 Page No, 20 DEFECT DEFINITIONS AND CORRECTIONS DIRTY FINISH A dirty finish looks scaley and may have black spote on it. We must look for two things, first, that it is o.ke in appearance and second, that it 41 not Mpitted" too badly to interfere with the sealing surface. CAUSES 1, MACHINE SETUP 3. FEEDER @ Too mich of1 on blow down @ Shears not cutting off spray properly, 2. EQUIPMENT 4. OPERATION a Dirty plunger and ring a Too mich oil on blow down spray b Dirty plunger and ring © Excessive swabbingALL SLANT EXHIBIT NO. 520 Project Manual L0-69h, Page No. 21 DEFECT DEFINITIONS AND CORRECTIONS OFFSET FINISH ‘This is a finish that is offset or shifted to one side, CAUSES 1. MACHINE SETUP 4 Improper wind setting a@ Mold neck too large e Blow head out of b Neck ring out of alignnent Lignment over top cm 3. FEEDER ¢ Neck rings too hot a Hot glass d Finish not ‘1; tim oC. 4. OPERATION 2. EQUIPMENT a Pattern not transferring @ Poor match of neck ring to mold from neck ring and blank properly b Mold necks too large > Improper timing of ¢ Neck rings too hot transfer c Finish equipment to hotEXHIBIT NO. 520 Project Manual 10-69), Page No. 22 DEFECT DEFINITIONS AND CORRECTIONS NECK RING SEAMS ‘This ie a rim or edge of glass pro= truding cutward fron the neck ring halves. CAUSES 1, MACHINE SETUP 3. FEEDER a Inproper tining a Glass too hot 2. EQUIPMENT 4. OPERATION a Eings not properly a Blanks or rings stand~ matched ing open due to carbon b Dirty rings and plungers accumiation ¢ Ring dianeter too small b Dirty rings for blank mold d Blank mold fit for rings too largeBLS PhaNL BASIS We 2a) Project Manual L0~69l, Page No. 23 DEFECT DEFINITIONS AND CORRECTIONS TEARS ON NECK This is an open mark or. the neck of the bottle. CAUSES 1, MACHINE SETUP Poor blank and ring natch a Wrong plunger cylinder ¢ Offset blank hinge adjustment, b Improper transfer into 3. FEEDER mold a Cold glass ¢ Too long a settle blow b Improper gob shape d Loose collar on plunger © Poor shear cut cylinder @ Too long a counter blow 4. OPERATION a Cold glass b Inproper leading 2. EQUIPMENT ¢ Bad blank and ring a Poor deflector alignment match Coading)Project Manual L0~69l Page No. 2h. DEFECT D3FINITIONS AND CORRECTIONS ‘This defect 4s one in which the neck is out of line or not straight. It may cause trouble in a filling or capping operation and should be CORRECTED AT ONCE. CAUSES 1, MACHINE SETUP 3. FEEDER a Takeout tongs out of a Hot plass alignment b Neck rings rot reliev= ing properly © Blow head out of align- 4- CPERATION rent a Bottle pressing against @ Not enough blowing tine push-out while still in take-out. aS FOULS MENT b Not enough blowing a Blow head net deep enough tre b Takeout tongs out of shapeProject Manual 10-69, Page No. 25 DEFECT CEFINITIONS AND CORRECTIONS CHECKED SHOULDERS A deep closed crack in the shoulder, ‘This should be corrected at once. CAUSES 1, MACHINE SETUP b Molde not properly a Too mich firel blow eir relieved » Bottom plate too high ¢ Molds too hot or too low 3. PEEDE © Blow head off before ‘a Cold or hot glass nold cracks d Takeout tongs too low, 4. OPERATION hitting shoulder Cold glass @ Blow head tco tignt on b Botton plate t20 high rnold ¢ Improper wind setting 2, EQUIPMENT 4 Blow head too tight ‘a Mold not properly on mold ventedALL PLANT EXHIBIT NO. 520 Project Manual 40-69l, Page No. 26 DEFECT DEFINITIONS AND CORRBOTIONS DOWN SHOULDERS Shoulders that are not fully formed and do not completely conform to the shape of the mold cavity. Thie is usually caused ty temperature conditions or molds not being pro- perly vented. It results in bad appearance of the containers and may cause trouble to the customer's processing equipment, Is may also cause under capacity. CAUSES 1. MACHINE SETUP 2. EQUIPMENT a Too mich counter blow a Molds not properly making parison too hard vented b Too short reheat tame b Dirty molds (open blank sooner) ¢ Cold blanks or molds ¢ Final blow on toc soon d Blow head stopped up 4 Blow head not seating 3. FEEDER properly e Not enough final blow a Hot or cold glass pressure 4. OPERATION a Hot or cold glass b Blox head stopped up27 Froject Manual h0~-€9l Page No. DEFECT DEFINITIONS AND CORRECTIONS OUT OF SHAPE OR LEANER | This is where the bottom of the bottle is not level. It may slope from either side, or the bottom surface may have waves in it. When chey are too bad, they may cause trouble in washing, filling and labeling in our customer's plants. CAUSES 1. MACHINE SETUP 2. EQUIPMENT @ Hot enough wind cn 2 Nolds too hot cooling pads b Blanks too hot b Not enough blowing a. FEReRE time in mold ¢ Bottle not hangirg in takeout Jong enough d Too little final blow pressure e Pushout moving bettle to conveyor too soon a Glass too hot » Uneven glass temperature 4. OPERATION a Bottle rubbing against pushout or wireALL PLANT EXHIBIT NO. Project Manual h0~69l, Page Ho. 28 DEFECT [EFINITIONS AND CORRECTIONS iE PRESSURE OR HOT CHECKS This is a fracture in the wall of the = | bottle running fron inside surface to } f ‘ the outside surface, tf \ CAUSES 1, MACHINE SETUP 3. FEEDER @ Too mich final blow 8 Hot or cold gless pressure b Improper wind setep 4. OPERATION ¢ Final blow pressure on a Hot or cold glass after mold cracks » Molds too hot 4 Gob not loading in 8 Elank correctly pressure on 2. EQUIPMENT after mold cracks Molds too hot @ Too much final blow 8 b Molds not properly pressure ¢ Rough seams 520Project Manual 10-69 The ware is completely broken on the lehre 1 a b ae ee Pege No. 29 DEFECT DEFTWLi‘TONS AND CORRECTIONS COLD CHECKS & LEHR BROKEN CAUSES MACHINE SETUP Machine speed too slow Too many bottles on conveyor Too much final blow pressure Too muen cooling wind Cold conveyor bets EQUIPMENT a Elanks and baffles not matched 3, FEEDER a Cold glass 4. OPERATION a Lehr condition not uniform » Baffles not seating Properly on blank ¢ Excessive swabbing d Cold conveyor belts e Ware setting on dead plate too long —_ee Sees i Project Manual 0-694 Page No. 30 DEFECT DEFINITIONS AND CORRBOTIONS - UNEVEN DISTRIBUTION While it is comercially impossible to manufacture glass containers with a completely uniform distribution of gless and from a strength standpoint unnecessary, distribution must be main tained 80 as to avoid abnormal or be~ low standard thin spots or sections. CAUSES 1. MACHINE SETUP » Plunger too cold & Too short corkage ¢ Improper blank design reheat time (release plunger earlier) Uneven wind control. 3. FEEDER ¢ Improper timing of a Uneven tempercture glass entering machine b Hot or cold glass d Too mich settle blow time e Too little counter blow 4. OPERATION 2. EQUIPMENT a Uneven temperature ‘a Blank too cold or too b Blank too cold hot ¢ Uneven wind ecntrolProject Manual L0~69l Page No. 32 DEFECT DEFINITIONS AND CORREOTIONS The side of the bottle that is not fully blown up but sunken or dented. This may cause trouble in two ways. Firet, it may make the bottle under capacity and, second, it may cause trouble when our customers apply the label to the bottle. CAUSES MACHINE SETUP 2. EQUIPMENT a Too Little wind on mola a Molds too het b Too much wind on cooling 3, FEEDER pad . ¢ Holding in takeout too See ee ong OPERATION @ Not enough blow time in a Bottle rubbing nold against pushout or ¢ Incorrect wind setup on wire nolds; ALL PLANT Se. ee ae Project Manual LO-69l Page No, 32 DEFECT DEFINITIONS AND CORRECTIONS BULGED SIDES Bulged sides are when the sides of the bottle are bulged or pushed out, This ay cause, trouhle on our customerts lines by causing the bottles to hang up in the guides. It can also cause trouble on labeling machines and can be over capacity. CAUSES 1. MACHINE SETUP 3. FEEDER @ Too mech wind on mold @ Glass too hot b Too little wind on cool- ing pad Be a Peet ich pe 4, OPERATION d Mold cracking bafore @ Excessive swabbing of final blow releases nolis or blanks 2. EQUIPMENT a Molds too hotAL Puan. SanSL We 2es Project Manual L0~69l Page No, 33 DEFECT DEFINITIONS AND CORRECTIONS ‘This condition 4a « pronounced rough edge of glass on the outeide of the bottles CAUSES 1. MACHINE SETUP 3. FEEDER a Machine running too fast a Hot glass b Ware set in lehr too hot ¢ Bottles pushed onto conveyor too soon 4. OPERATION a Bottles not’ spaced properly on conveyor or in Jehr b Lehr too hot 2. EQUIPMENTALL PLANT EQBIT NO. 30 Project Manual 10-69), Page ilo. 3h DEFECT [EFINITIONS AND CORRECTIONS This is a wavy and rough appearance in the body of the bottles CAUSES 1, MACHINE SETUP FEEDER ‘a Machine running too slow a Glass too cold b Not enough final blow ¢ Not enough reheat tine 4 Molds too cold e Counter blov too long 2. EQUIPMENT 4. OPERATION a Blanks too heavy a Blow head not seat- b Molds too heavy ing properly ¢ Molds not propery vented » Blow head stopped up d Dirty molds or blanksALL PLANT EXHIBIT NO. 520 Project Manual 10-691, Page No. 35 DEFECT DEFINITIONS AND CORRECTIONS LARGE MOLD SEAMS A pronounced rim or edge of glass etanding out fram the mold sean on the bottl CAUSES 1, MACHINE SETUP 3. FEEDER a Mold closing too slow 2. EQUIPMENT 4. OPERATION a Botton plate holding a Carbon deposit on mold open face of nold halves » Warped molds b Glass in interlock- © Bottom plate and mold ing parts not matched d Worn mold arms or LinkageSk Se BARON We JEU Project Manual 10-69) Page No, 36 ECT DEFINITIONS AND CORRECTIONS LARGE BLANK ‘An open scar on the bottle. It is easily seen and mostly an appearance defect, Mold seans are always straight, but blank seans (if they can ‘be seen) tend to veer off from the mold seams CAUSES 1. MACHINE SETUP ER @ Plunger or counter @ Hot glass blow pressure too hard b Plunger cylinder too high 4. OPERATION @ Carbon collection 2. EQUIPMENT ‘between blank nold a Neck ring diameter too halves and on neck ring b Blank fit for rings too b Neck rings not set small properly ¢ Warped blenks © Glass in interlock- a Worn blank arms or linkage ing fitson Sales SARLBIL NU, 3c0 Project Manual 10-69 Page No. 37 DEFECT DEFINITIONS AND CORRECTIONS LAP LINES ‘These are long lines in the bottle caused by the glass overlapping. CAUSES 1, MACHINE SETUP a Drop slowing up in delivery equipment (Qaek of ofl) 3. FEEDER a Shears not cutting % Drop too long © Drop too small for b Drop hanging in funnel blank opening ¢ Deflector not central- Water in scoops from ized shear spray 4 Settle blow on too long 4: 0PtiATION a Blanks hot or dry 2. EQUIPMENT a Blanks hot or dry » Deflector not centralized © Drop too longALL PLANT Sn. a ae Project Manual 10-694 Page No, 38 DEFECT DEFINITIONS AND CORREOTLONS BODY MARKS ‘An open mark on the outside wall of the body of she bottle caused mainly by cold blanks and cold glass. CAUSES 1, MACHINE SETUP FEEDER a Plungers too hot or cold a Incorrect gob shape b Blanks too hot or cold » Hot cr cold glass © Blanks not properly taciaates 2 4. OPERATION d Deflectors out of a Plungers too hot or cold “lignnent b Blanks too hot or cold c Blanks not prcperly 2. EQUIPMENT lubricated a Funnels too smal@ b Planks too small.a coe ae Project Manual L0-69h, Pege No. 39 DEFECT DEFINITIONS AND CORRECTIONS PLUNGER MARKS An open mark on the inside wall of the body of the bottle on wide mouth ware. On narrow neck ware this mark is on the in- side wall of the finish, CAUSES 1. MACHINE SETUP 3. FEEDER a Plunger too hot a Cold glass Incorrect plunger spacing 2. EQUIPMENT 4. OPERATION a Wrong design of cooling a Plunger too het tubes b Incorrect plurger » Dirty plunger spacing —_b geen ee 9 — —— ae Project Manual 10-69) Pege io. LO DAFSCT DEFINITIONS AND CORRECTIONS DRAG MARKS | ‘These are rough appearing marks in the ‘body or neck of the bottle. CAUSES 1, MACHINE SETUP © Plunger in feeder not a Scoops out ef line pulling glass in orifice, » Deflectors cut of Line chilling end of gob 4 Gob too long or too 2. EQUIPMENT small in dianeter a Incorrect blank stape Funnel too snalt 3. FEEDER 4. OPERATION a Cold glass a Insufficient swabbing b Glass chilling by D Blanks too cold slow delivery (troughs, ¢ Scoops out of Line scoops or deflectors) d Deflectors out of line —Sits SAS EAHIBIT NO, 560 Project Manual 0-694 Page No. ll DEFECT DEFINITIONS AND CORRECTIONS SHEAR MARKS ‘These are either oily marks due to ‘the shear blades being dirty or V ehaped marke due to dill blades or improper shear cam. CAUSES 1, MACHINE SETUP 3. FEEDER a Not enough or too a Cold glass mich shear 1 b Shears not cutting centrally 4. OPERATION ¢ Loose shears a Too mich water on d Shears out of align- shear blades rent b Not enough cutting oil e Cutting siesr cam too in water slow © Carbon or oil aceumla- 2. EQUIPMENT tion on shear blades a Worn or defective shear bladesAbd TLRS eee ae saw Project Manual L0-69l: Page No, 2 DEFECT DEFINITIONS AND CORRECTIONS DOPE OR BLACK SPOTS | These are specks of ofl, rust graphite or furnace drippings. CAUSES 1, MACHINE SETUP 3. FEEDER a Not enough wind on a Foreign matter in glass molds, blanks, plingers, > O$1 accumilation on or neck rings shears, funnels and b Too mich oil spraying troughs on funnel, blanks and plungers 2. EQUIPMENT 4. OPERATION a Improper swabbing a Sealey condition of scoop, raterial troughs or deflectors > Bxcessive swabbing b Scalley condition of ¢ Too much of] spray~ blanks, molds, plin- ing on funnels, blanks gers or neck rings and plungersoe Saas Project Manual 0-69h Blisters are small air bubbles in the glass wall and are undesirable solely because they mar the appearance of es a Page No. 43 DEFECT DEFINITIONS AND CORRECTIONS BLISTERS ‘the bottle. CAUSES MACHINE SETUP EQUIPMENT Hot blanks and plungers FEEDER Hot glass Plunger tube too low Too mich stroke action on plunger Needle rubbing on side of orifice e Foreign matter in feeder channel £ Glass level too low g Incorrect gob siiape 4. OPERATION— Se as Se ee Project Manual 10-69), Page No, bh DEFECT DEFINITIONS AND CORRECTIONS WASHBOARDS ‘These are horizontal marks on the bottle. CAUSES 1, MACHINE SETUP Drop too small or a Drop slowing ‘up in impreper shape delivery equipment © Drop too large in dia~ 2. EQUIPMENT meter a Deflector not centralized Drop too long b Funnel too large for body of blank ¢ Carboned or hot funnel 4. OPERATION d Blanks hot or cold a Uneven glass temperature e Dirty blanks b Deflector not centralized © Blank hot or cold 3. FEEDER d Dirty blanks a Uneven glass tenpera~ ture of dropae ERIOET BO. 300 Project Manual 40-69) Page No. L5 DEFECT DEFINITIONS AND CORRECTIONS CHECKED BOTTOM A checked bottom is a surface crack in the bottom of the bottle, It can be seen by catching the reflection of the Lights CAUSES 1, MACHINE SETUP » Mold not relieving a Too much final blow © Bad match of mold and pressure botton plate » Bottom plate too Bad ratch of blank and high or low baffle ¢ Blow head off before 3. FEEDER mold cracks a Cold glass @ Blow head set too tight on mold 4. OPERATION a Bottom plate hot or dry 2. EQUIPMENT » Botton plate too high a Botton plate hot or dry or lowa ee ee Project Manual 0~69l, Page Wo. L6 DEFECT DEFINITIONS AND CORRECTIONS SLUG BOTTOM Slugged bottoms is when the glass is too heavy on one side of the bottoms CAUSES 1, MACHINE SETUP @ Mold too hot a Parison blom toc soft 3. FEEDER b Invert speed slow drop terperature ¢ One neck ring arm. set OPERATION higher then the cther @ Uneven drop temperature 4 Invert speed fast » Uneven wind contre on at 2. EQUIPMENT ¢ Mold too hot @ Blanks too short d Blanks too hot b Planks too hot e Invert speed too slow ¢ Uneven wind control on or fast blanks f Loading in blanks not @ Neck of mold smazler than centered blank, causing bad transferALL PLANT EXHIBIT NO, 520 Project Manual 10-69), Page No. Li7 ‘DEFECT DEFINITIONS AND CORRECTIONS LIGHT BOTTOM Light bottoms are similar to below standard light or thin ware. CAUSES 1. MACHINE SETUP 3. FEEDER a Incorrect plunger time a Cold glass b Pattern reheat too short b Under weight © Final blow too early d Pattern not blowing up 4. OPERATION a Under weight 2. EQUIPMENT > Final blow too early a Incorrect blank shape ¢ Invert too fast or too slowee a Project Manual 10-69, Page No, 18 DEFECT DEFINITIONS AND CORRECTIONS HEAVY. BOTTOM Heavy bottoms are the opposite of below standard light bottons and are mainly an appearance defects but they can indicate abnormal Light spots in other parts of the bottles CAUSES 1, MACHINE SETUP 3. FEEDER a Too mich reheat time a Hot glass Final blow too late © Overweight 2. EQUIPMENT 4. OPERATION a Blank too large at a Overweight bottom » Excessive swabbing b Blank too hot of blankae eee = a Project Manual 0-691: Page No, Ls DEFECT DEFINITIONS AND CORRECTIONS ROCKER BOTTOM ‘This defect gets ite name from the fact that the bottle will rock when it is placed on level surface, It ds a condition in which the-center of the bottom is lower than the out~ side rim of the bottom, CAUSES 1, MACHINE SETUP EQUIPMENT a Not enough wind on a Bottom plates too hot cooling pads b Push-outs pushing bottle on to conveyor doa seen 3. FEEDER ¢ Bottle hanging in take~ a Glass too hot ‘out tongs too long OPERATION a Machine speed too fastALL PLANT EXHIBIT NO. 520 Project Manual 40-69), Page No, 50 DEFECT DEFINITIONS AND CORRECTIONS FLANGED BOTTOM A flanged bottom 4s a flange or rim of glase running around the bottom of the parting line of the body and bottom molds, Flanges can be chipped or may cause the bottom to breaks CAUSES 1, MACHINE SETUP 3. FEEDER a Pattern not blowing up a Glass too hot da blank 2, EQUIPMENT 4. OPERATION a Bottom plate pin out a Glass in interlocking of alignment, fits between mold and b Pin lost out of bottom dottom plate plate ¢ Mold and boztom plate not matchedALL PLANT BGGBIT NO. 320 Project Manual 10-69), Page No. 51 DEFBOT DEFINITIONS AND CORRECTIONS SWUNG BAFFLE Heavy baffle marks are scars on the bottom of the bottle, Swung baffle 4s when the baffle match is swung to one side and is not centered on the dottom, CAUSES MACHINE SETUP ‘3. FEEDER a Baffle not set properly a Hot glass on blank b Uneven glass temperature b Baffle arm sprung, will 4. OPERATION not seat properly a Pattern rehea> too short 2. EQUIPMENT b Too mech counter blow a Baffle not matched with or plunger press blank ¢ Gob not loading deep b Baffle or blank knocked enough out around edges d Blank and baffle need swaboing e Plunger press after blank cracks