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U2KV23SL6
INSTRUCTION MANUAL
NOTICE
GE Power Controls
PCST-3307E/R1
October 2001
Contents
Introduction ............................................................................................................................ 1
3. PROFIBUS Transmission.................................................................................................. 7
3-1 Outline of PROFIBUS transmission............................................................................. 7
3-2 Setting the PROFIBUS interface functions .................................................................. 8
3-3 Creating a device definition file (GSD file).................................................................... 9
3-4 Input/output data ........................................................................................................... 11
Introduction
This manual explains the PROFIBUS interface mounted on the VAT2000 as an option.
By using the PROFIBUS interface, the VAT2000 can be connected to a network having PROFIBUS-DP
protocol.
Always read this instruction manual before using the PROFIBUS interface. After reading, keep this manual
with the "VAT2000 Instruction Manual (document No. PCST-3251)" where they can be easily accessed for
reference.
Make sure that this instruction manual is delivered to the end user.
Note that the U2KV23SL6 can be used with CPU Version 114.0 and ROM Version 115.0 and above.
Item Specification
Number of stations 32 stations per line segment
Expandable up to 126 stations by using a repeater
Protocol PROFIBUS-DP EN50170
Transmission speed/
Transmission speed
transmission distance 9.6 19.2 93.75 187.5 500 1500
(kbit/second)
Transmission speed
3000 6000 12000
(kbit/second)
Basic section
PCB
PROFIBUS TB1
transmission
section TB2
–1–
2. Installing onto the Inverter
CAUTION
1. Wait at least 20 minutes after turning the power OFF. Confirm that all displays on the operation panel
have turned OFF, and then remove the front cover.
2. After removing the front cover, confirm that the "CHARGE" LED in the unit is turned OFF. Also
confirm that the voltage between the L+1 or L+2 and L– terminals is 15V or less.
(If the unit is not provided with the L- terminal, check with the "CHARGE" LED.)
(2) Mount the PCB option in the control PCB cover's option II position. If another PCB option is already
mounted in the option II position, mount the PCB in the option III position.
Refer to Fig. 2-1.
CAUTION
1. Observe the "Precautions for wiring to the control signal" in section 2-4 in the "VAT2000 Instruction
Manual (document No. PCST-3251)" when wiring the cables.
–2–
2. Installing onto the Inverter
U2KV23SL6
mounting position
Option II
Option III
Control PCB cover
Option I
Option
PCB cover
–3–
2. Installing onto the Inverter
Terminal Terminal
Signal name Functions
block block name
TB1-1 NC NC Not connected
TB1-2 RTS RTS Repeater control signal
TB1-3 0V 0V 5VDC power GND
TB1-4 A1 RXD/TXD– – data transmission/reception
(A-LINE)
TB2-3 A2
TB2-1 B1 RXD/TXD+ + data transmission/reception
(B-LINE)
TB2-4 B2
TB2-2 5V 5V 5VDC power
(1) +5VDC is supplied from the terminal blocks TB2-2 and TB1-3. Whether to use terminal block TB2-2
or TB1-3 can be selected. The terminal block TB1-2 is for the master, and its use can be selected.
(2) Normally RXD/TXD+ and RXD/TXD- are used for the two data signals. Generally, RXD/TXD+ is
assigned to the B- line, and RXD/TXD- is assigned to the A-line. Check these two signals carefully
before starting use.
(1) The PROFIBUS network has two ends. The stations at these ends must be correctly terminated.
Turn SW1 "ON" only for the stations at both ends.
Set SW1 for the other stations to "OFF".
–4–
2. Installing onto the Inverter
The network cable wiring and main circuit wiring should be separated as far as possible. When laying the
wires in parallel, separate them by 30cm or more, and do not lay them in the same duct.
If the network cable and main circuit wiring intersect, intersect them at a right angle.
Check that the VAT2000 power is OFF and stopped, and that the PROFIBUS interface PCB is installed
on the VAT2000 before connecting the network cable.
1) Network cable
Green
To terminal To terminal
block A1, A2 block B1, B2 Red
Shield
To inverter
ground
To inverter
ground
–5–
2. Installing onto the Inverter
Stub cable
V23-W17-1
( L=1m)
To inverter
ground
D-sub connector
Bus connector
Network cable
–6–
3. PROFIBUS Transmission
3. PROFIBUS Transmission
3-1 Outline of PROFIBUS transmission
PROFIBUS transmission is used to connect the PROFIBUS master and VAT2000 unit.
The following functions can be carried out from the master by using the PROFIBUS interface.
The configuration for connecting the master and PROFIBUS interface is shown in Fig. 3-1.
PROFIBUS master
Fig. 3-1 1:N transmission configuration diagram (The above diagram shows a 1 on 3 connection)
–7–
3. PROFIBUS Transmission
(1) Setting the frequency and speed from the PROFIBUS master
When setting the frequency or speed from the PROFIBUS master and carrying out operation, be
sure that the sequence command CFS is ON, or that the setting input point selection C02, is fixed
to serial.
Example) Operation mode : Remote (RMT)
1) Speed setting selection : C02-0 = 4 (Sequence)
CFS command : C04-5 = 4 (Controlled by terminal block input PSI4.)
or,
2) Speed setting selection : C02-0 = 2 (serial fixed)
The contents of the input/output data will change according to the control mode selection (C30-0).
Refer to section 3-4 Input/output data for details.
Refer to Fig. 5-9 to Fig. 5-13 in the "VAT2000 Instruction Manual (document No. PCST-3251) for
details on how the command data is reflected onto the selected operation in the VAT2000.
Refer to Fig. 5-2 in the "VAT2000 Instruction Manual (document No. PCST-3251) for details on the
sequence input logic.
Note) When sending an auxiliary operation sequence command, make sure that the control
changeover method (J2 setting): C00-6 is set to serial transmission input.
Control changeover method (J2 setting): C00-6 = 2 (Serial transmission input)
CAUTION
When setting the frequency or speed, and carrying out sequence control with PROFIBUS transmission,
automatic start and restart after power interruption may not function correctly. This is caused by a
difference in the power voltage operation and the time for transmitting the command.
–8–
3. PROFIBUS Transmission
The device definition file, in which the PROFIBUS-DP device features and functions are described, is
required when configuring the PROFIBUS-DP network with dedicated software.
The file (medn0581.GSD) or a file created with a text editor, etc., can be used as the VAT2000 device
definition file. The contents of the file are shown below.
;===========================================================
==
; GSD-File for THYFREC VT230S option V23-SL6
; GE Power Controls
; MLFB :
; Auto_Baud_supp, 12Mbaud
; Stand : 17.02.2001
; File : VAT2000.GSD
;===========================================================
==
#Profibus_DP
; Unit-Definition-List
GSD_Revision =1
Vendor_Name = "GE Power Controls"
Model_Name = "V23-SL6"
Revision = "Rev. 1"
Ident_Number = 0x0581
Protocol_Ident =0
Station_Type =0
FMS_supp =0
Hardware_Release = "Version 1.0"
Software_Release = "Version 1.0"
9.6_supp =1
19.2_supp =1
93.75_supp =1
187.5_supp =1
500_supp =1
1.5M_supp =1
3M_supp =1
6M_supp =1
12M_supp =1
MaxTsdr_9.6 = 60
MaxTsdr_19.2 = 60
MaxTsdr_93.75 = 60
MaxTsdr_187.5 = 60
MaxTsdr_500 = 100
MaxTsdr_1.5M = 150
MaxTsdr_3M = 250
MaxTsdr_6M = 450
MaxTsdr_12M = 800
–9–
3. PROFIBUS Transmission
Redundancy =0
Repeater_Ctrl_Sig =2
;
; Slave-Specification:
24V_Pins =0
Min_Slave_Intervall = 20
Implementation_Type = "SPC3"
Freeze_Mode_supp =0
Sync_Mode_supp =0
Auto_Baud_supp =1
Set_Slave_Add_supp =0
User_Prm_Data_Len =0
Modular_Station =0
;
Max_User_Prm_Data_Len = 0
Max_Module =1
Max_Input_Len = 38
Max_Output_Len = 38
Max_Data_Len = 76
Max_Diag_Data_Len =1
;
; Module-Definitions:
;
Slave_Family =1
Module="19Word-In, 19Word-Out" 0xc0, 0x52, 0x52
EndModule
– 10 –
3. PROFIBUS Transmission
The input/output data is configured of the output (command) 19 words (W) and input (monitor) 19 words
(W).
(The input/output uses the PROFIBUS master side as the reference.)
Multiplexed data is used to write and read the parameters.
Details of each data item are given in section 3-4-2 and following.
– 11 –
3. PROFIBUS Transmission
This is the command data output from the PROFIBUS master to the VAT2000.
Note) Refer to section 5-1 Input/Output Terminal Function in the "VAT2000 Instruction Manual
(document No. PCST-3251) for details on the program setting selection.
ACR
P control
For future Drive torque limiter
use changeover
(Always 0) Regenerative torque
limiter changeover
Machine time
constant changeover
PID control
selection 0 setting
Torque bias
setting 2 Drooping
Torque bias
setting 1 changeover
– 12 –
3. PROFIBUS Transmission
In the following explanations, xxxh indicates hexadecimal number, xxxd decimal number, and xW
indicates the number of words.
(10d ~ 44000d)
Decimal point
(0.10Hz ~ 440.00Hz) position
During IM vector control or PM motor control (C30-0 = 3, 4 or 5), this area is the speed setting.
<Speed setting>
2W Displayed as a hexadecimal FFFEE6C0h ~
11940h
(–72000d ~ 72000d)
Decimal point
(–7200.0min ~ 7200.0min ) position
–1 –1
(–3000d ~ 3000d)
Decimal point
(–300.0% ~ 300.0%) position
(–3000d ~ 3000d)
Decimal point
(–300.0% ~ 300.0%) position
– 13 –
3. PROFIBUS Transmission
– 14 –
3. PROFIBUS Transmission
EC3 Run
EC2 Fault
Fault
code Charging
EC1 complete
EC0 Ready 1
Transmission
selection Ready 2
Speed detection 2 Local
Speed detection 1
Reverse run
Frequency(speed)
attainment Current detection
Note) Refer to the Appendix Table 3 Fault codes in the "VAT2000 Instruction Manual (document No.
PCST-3251) for details on the fault codes.
Acceleration
Deceleration
Auxiliary drive
For future selection
use Minor fault
(Always 0)
Fan control
Automatic start wait
Zero speed
– 15 –
3. PROFIBUS Transmission
– 16 –
3. PROFIBUS Transmission
Not used
(always 0)
2. MUX data
locked
3. MUX data
incorrectly set
1. Corresponding
MUX data num- Not used
ber not found (Always 0)
Not used
(Always 0)
IO data incorrectly
set
Transmission error
(for future use)
Note)
1) IO data incorrectly set indicates that the set output (command) data is in the following state:
• The data exceeds the maximum or minimum value.
• Data irrelevant to the selected control mode (C30-0) has been set.
2) The MUX data error is detected in the order of 1, 2 and 3. If multiple errors are found, the error
detected first is set.
– 17 –
3. PROFIBUS Transmission
The details of the multiplexed data configuration and function are shown below.
D15 D8 D7 D0
– 18 –
3. PROFIBUS Transmission
D15 D8 D7 D0
– 19 –
3. PROFIBUS Transmission
The flow of the processes carried out by the master when using multiplexed data is shown below.
Increment MUX_CCNT by 1
YES
MUX_CCNT = MUX_SCNT?
NO
Read the data (MUX_SD)
Decrement internal timer (T)
by 1
YES
– 20 –
3. PROFIBUS Transmission
3-4-5 Precautions
(1) The input/output data is refreshed every 10msec with the interval process, but the multiplexed data
is processed in the background (BG).
The response will be 100msec or more.
(2) The fault information for the PROFIBUS interface is shown below.
(3) The precautions for using the multiplexed data are given below.
1) Data No.
The data numbers are the same as those given in the parameter setting table. (Refer to Chapter
6 Control Functions and Parameter Settings in the "VAT2000 Instruction Manual (document No.
PCST-3251)".)
If the target data is not found in the main unit, the main unit will ignore this data.
In this case, an error will be set in the IO status. (Refer to section 3-4-3 (10).)
3) Application design
If the same items are selected for the various setting data and multiplexed data and different
output data is set, the data will ultimately be refreshed to the various setting data. However, as
the operation on the main unit side will be unstable, do not design this type of application.
4) Parameter writing
The multiplexed data has all functions that can be operated on the operation panel.
Thus, if the application is not suitable, the inverter functions may also be changed, so take
special care when setting the data.
– 21 –
Appendix
– 22 –
Appendix
2. The PCB has been changed from N62P30465 revision A to N62P30465 revision
B.
.
– 23 –