Pedoman Pelaksanaan

TKB – 480 Perancangan Pabrik

- Perancangan dibagi dalam suatu kelompok (3 orang/perkelompok)

- Minggu pertama harus bimbingan
- Mahasiswa memberikan laporan judul ke koordinator paling lambat jumat, 23
September 2022
- Waktu bimbingan untuk kelas A, Rabu 13:00 – 17:00
- Waktu bimbingan untuk kelas B, Senin 08:00 – 12:00
- Presentasi 1 jam per Kelompok per termin
 TKB 480 – Plant Design
Memo #1
Place your company Write your engineering company here
logo here

Date :
To : email address
From :
Re : kelompok X_ product_memo#1

Executive summary (10%)

Please write a summary of your memo here. This section should represent all aspects in this memo in
brief mainly tells about your product, raw material used, chosen process, plant capacity, and erected
plant year.

Project Background (10%)

Please include what product you are going to manufacture, annual production capacity, specification of
the product and where the product will be marketed. This section should also include details of the need
analysis and market survey which support the selection of annual production capacity.

Raw Material (10%)

Please indicate here what raw material will be used to manufacture product, where it will come from,
the trend of its price and how you ensure that its supply is continuous. Please also indicate physical and
chemical properties of those raw materials.

Production method (20%)

Please state here which process route is selected as a production method. Details of the process
selection should be explained by analyzing possible production methods.

Site selections (20%)

Please evaluate at least three possible locations for your plant and end the evaluation with your final
recommendation.
Table….
Factors Site 1 Site 2 Site 3
Proximity to raw
Proximity to market
Infrastructure
Utilities
………
……..

Proposed process block diagram (20%)

Please show a process block diagram of the plant where all main process equipment can be identified

Other proposals and recommendations (5%)

Please list other proposals and recommendations here
References (5%)
List all references here
 TKB 480 – Plant Design
Memo #2
Place your company Write your engineering company here
logo here

Date :
To : email address
From :
Re : kelompok X_ product_memo

Detailed Process Descriptions (20%)

This section should explain about your process in detail such as feed storage, feed reactor preparation,
reaction mechanism including the catalyst uses if any, how to separate the product and the waste
minimization.

Chemical and Physical Data (10%)

Please write your raw, intermediate and product material’s chemical and physical properties

Calculation Assumptions and Supporting Data (5%)

This section should explain the choice of applied assumption and calculation data.

Process Flow Diagram (PFD) (20%)

Please print the PFD of your plant in A3 size. This diagram should contain at least the title, date of
diagram made, author’s identity and signature, university logo, and supervisor’s name.

Summary of Mass Balance (20%)

The summary should be represented as a diagram containing the operating condition, concentration in
mass, and the stream number. The proven calculations have to be put in appendices.

Summary of Energy Balance (20%)

The summary should be represented as a diagram containing the operating condition, the energy
balance and the stream number. The proven calculations have to be put in appendices.

References (5%)
 TKB 480 – Plant Design
Memo #3
Place your company Write your engineering company here
logo here

Date :
To : email address
From :
Re : kelompok X_ product_memo

The project design report for this chapter is necessarily to contain

Completeness (20%)
It means that all equipment use in the PFD are calculated and designed.

Uniqueness (25%)
Equipment has their specification and properties that dependent on the operating condition thus the
designed dimension will be different from one to another.

Detailed Specification (20%)

Summary of your designed equipment dimension

Calculation (30%)
This section describes any assumption use and the work of calculation to obtain your dimension.

References (5%)
 TKB 480 – Plant Design
Memo #4
Place your company Write your engineering company here
logo here

Date :
To : email address
From :
Re : kelompok X_ product_memo
The memo is divided into two main chapters that are reporting about supporting utility and
management regulation. The utility section should contain

Chapter 4
- Energy Efficiency (10%)
This section explains about the method and calculation on how energy is generated or
consumed during the process in order to achieve the optimum energy for the operating plant.
- Water System and Distribution (10%)
This section describe the water sources and their requirement for each water process type (such
as for BFW, cooling water, and sanitation)
- Steam and Power Generation (10%)
Please explain your method to generate steam and power for your plant
- Instrumentation and Control (15%)
This section should provide the P&ID (Piping and Instrumentation Diagram) diagram involving
the author’s signature and the piping specification (size, material, thickness, etc).
- Waste Treatment (10%)
This section describe on how your plant cope with the waste generated during the process.
- Other Utility (5%)
Please write other utility used in your plant
- Reference (3%)

Chapter 5
- Plant Layout (10%)
Described the 2D layout of the entire company area and process equipment lay out. Please also
provide 3D plant layout using software and one sample of equipment isometric diagram.
- Management Organization (10%)
This section explains your organization structure, their job description and salary.
- Health and Safety Control (10%)
Describe your health and safety regulation which may occur in the company area
- Employee welfare and working hour schedule (5%)
Describe the employee type and working hour duty. This section should also provide the
scheduled time for each employee and their welfare system.
- Reference (2%)
 TKB 480 – Plant Design
Memo #5
Place your company Write your engineering company here
logo here

Date :
To : email address
From :
Re : kelompok X_ product_memo
This chapter describe about all economic aspects of the designed plant. However, the main contribution
mark to this chapter are pointed as follow

Chapter 6
- Cost estimation of main equipment (25%)
This section explains how the equipments are priced. The CEPCI index, reference taken,
assumption used and applied calculation method have to be provided well and clear.

- Plant cost estimation (15%)

Please describe how the plant cost calculated and explain all the assumption used

- Production cost estimation (15%)

Please describe how the plant cost calculated and explain all the assumption used

- Feasibility analysis (15%)

Please explain the feasibility of your plant.

- Sensitivity analysis (10%)

Please provide the sensitivity analysis of your plant

- Reference (5%)

Chapter 7
- Conclusion (5%)
minimum 3 halaman, tidak boleh ada table dan grafik,

- Recommendation (10%)
minimum 2 halaman
Write your recommendation if any
 TKB 480 – Plant Design
Minutes of Meeting form for Group Project
Please fill this out during your meeting,
Either on print out or electronically

Meeting date :
Group Number :
Group leader :
Participants :

Apologies (those who were absent):

What work did each member completed, based on targets that were set in the previous meeting?
Member 1 Member 2 Member 3

Summary of discussions in the meeting:

List the target work for each member that should be completed by the next meeting:
Member 1 Member 2 Member 3

Planned date of next meeting:

Any further comment:

 TKB 480 – Plant Design
Confidential Peer assessment Form

Title of the project :

Group number :
Name :
Student ID :

Notes
- Assign scores that reflect how you really feel about the extent to which each person contributed
to the team’s performance. Contributions are not only technical work, but also team
organization, information research, and report writing
- These scores directly affect the individual mark that you and your group members get for the
project
- This form is confidential between you and your lecturer. You shouldn’t show it to the other team
members or include it in your final report.

Instruction
1. list the name of each team member
2. evaluate each person’s contribution by distributing 100 points among them, e.g for a four-person
group with everyone contributing equally, give 25 points to each person.
3. please include a justification or comment for each person. This is essential if you give unequal
scores

Name Score Comment/justification

Anggota 1 (nama penilai) Mengerjakan bagian…………..

Anggota 2 Mengerjakan bagian…………..

Anggota 3 Mengerjakan bagian…………..

total 100

How the peer assessment score is used

Your team report receives a group mark. Each team member’s individual mark is calculated by
multiplying the group mark by the peer assessment factor, PAF:

PAF=stdfactor∗
( ∑ of scores for a member
∑ of team members )
+( JS factor∗JS score for that member )
Student factor may vary from 30% to 60% whilst lecture factor may vary from 40% to 70% depends on
disparity of peer assessment scores. The lecturing staff reserves the right to alter individual marks in
case of this disparity scores.

Example PAF calculation

Five people work on the project and the group report mark is 70%
Both student factor and lecture factor use are 50%

The scores from confidential peer assessment form for each group member are collated, so the PAFs
and individual marks are calculated:

for example std factor = 50%

JS factor 50%
scores scores scores PAF
std Individual
Name from from from from PAF
PAF mark
member 1 member 2 member 3 JS
member 1 40 33 30 34.3 25 29.67 0.89
member 2 30 34 20 28 20 24.00 0.72
member 3 30 33 50 37.7 55 46.33 1.39
Total 100 100 100 100 100

thus, when a team got point for thus memo for example 70. point distributions are
Individual Team Individual
Name
mark Point Point
member 1 0.89 70 62.31
member 2 0.72 70 50.41
member 3 1.39 70 97.31

Please note that the effect of PAF will apply to individual mark directly.
 TKB 480 – Plant Design
2022/2023 SEMESTER I PLANT DESIGN CASES

Case Title Remark Kelompok

A
B
C
D
E
F
G
H
I
J
K
L
 UNIT STUDY CALENDER AND ASSESMENT
Task Value Important Due Week Remark
Date
Memo 1: conceptual process 10 19 September – 01 1 dan 2
design, process selection and Oktober 2022
flow sheet development
Memo 2: mass and energy 15 03 – 22 Oktober 2022 3, 4 dan 5
balance
Preliminary Report 10 24 – 29 Oktober 2022 6 Wajib lulus kelayakan
Presentation termin 1 untuk lanjut
ke termin 2
Memo 3: detailed equipment 20 31 Oktober – 26 7, 8, 9 dan 10
design November 2022
Interim Report Presentation 10 28 November – 03 11 Wajib lulus kelayakan
Desember 2022 termin 2 untuk lanjut
ke termin 3
Memo 4: process control 15 05 – 22 Desember 2022 12, 13, dan 14
strategies and energy
integration, HAZOP, analysis
and environmental impact
assessment
Memo 5: detailed economic 10 02 – 21 Januari 2023 15, 16 dan 17
evaluation
Final Report Presentation 10 23 – 25 Januari 2023 18 Syarat: Menyerahkan
draft final report
Final report book 5 hari kalender sejak
presentasi termin 3
 TKB 480 – Plant Design
2022/2023 Semester I Student List

No. NRP Name Email HP (WA)

 TKB 480 – Plant Design
DAFTAR ISI

Halaman Judul
Lembar Pengesahan
Prakata
Abstrak
Daftar isi
Daftar Tabel
Daftar Gambar
Daftar Simbol dan Singkatan

Bab I Pendahuluan
1.1 Latar belakang pendirian pabrik
1.2 Kapasitas rancangan
1.3 Lokasi Pendirian Pabrik
1.4 Tinjauan Pustaka
1.4.1 Macam-macam Proses
1.4.2 Kegunaan Produk
1.4.3 Sifat Fisis dan Kimia
1.4.4 Tinjauan Proses secara umum

Bab 2 Deskripsi Proses

2.1 Spesifikasi Bahan Baku dan produk
2.2 Konsep proses
2.3 Diagram Alir proses
2.4 Diagram Alir neraca massa dan panas
2.5 Lay out pabrik (2D plant, 2D equip, 3D plant, Isometric Diagram)

Bab 3 spesifikasi alat proses

Bab 4 unit pendukung proses dan laboratorium

4.1 utilitas
4.2 laboratorium
4.3 keselamata kerja

Bab 5 manajemen perusahaan

5.1 bentuk perusahaan
5.2 struktur organisasi
5.3 tugas dan wewenang
5.4 pembagian jam kerja karyawan
5.5 status karyawan dan system pengupahan
5.6 penggolongan jabatan, jumlah karyawan dan gaji
5.7 kesejahteraan social karyawan

Bab 6 analisa ekonomi

6.1 penaksiran harga peralatan
6.2 dasar perhitungan
Kapasitas produksi, waktu ooperasi, umur pabrik, tahun berdiri, harga bahan baku dan
produk, Chemical Eng Plant Cost Index (CEPCI
 6.3 perhitungan biaya
6.4 analisa kelayakan
6.5 hasil perhitungan

Bab 7. Conclusions and recommendations

7.1 conclusions (min. 5 pages)
7.2 Recommendations (min 2 pages)

Daftar pustaka

Lampiran
I. neraca massa
II. neraca energy
III. perhitungan alat
IV. analisa ekonomi
V. data pendukung (literature penting)
Format Penulisan

- Font 11, jenis Calibri

- Spasi 1,15
- Margin Kiri 3 cm, kanan atas bawah 2,5 cm
- Cover colour Black
- Cover text colour Silver
- Cover Type Hard
 TKB 480 – Plant Design
List Kelompok dan Judul Perancangan Pabrik
Kelompok Nama Pembimbing Judul
Ardi Yohanes
1A Lola Amelia Maya Ramadianti Musadi, Ir., MT., PhD
Faris Naufal Ramdhan
Jihad Ramadhani
2A Johannes Francoise S Dicky Dermawan, ST., MT.
Melly Pebriani Suwandi
Siti Salma Humaidah
3A Alvina Ridzqi R Ronny Kurnaiwan ST., MT.
Habil Salafi
Riga Abdul Aziz
4A Mia Nur'aeni Dyah Setyo Pertiwi, ST., MT., PhD.
Gelar Ardyan Ridaus
Geraldi Brata Sukmana
5A Faza Rosada Dr. Rer. Nat Riny Royalndha Parapat, ST., MT., PhD
Dheanty Meizany
Reifa Kharisma
6A Chandra Ilham Prianto Jono Suhartono, ST., MT., PhD
M. Naufal A
Fahira Tsabit Putri
7A Fatwa Nabila Baharudin Jono Suhartono, ST., MT., PhD
M.Rivaldi A
Anastasya Salsabilla
1B Dewi Rosalina Maya Ramadianti Musadi, Ir., MT., PhD
Dewi Rosalina
Lareza Sitanggang
2B Alfan Rizqi Dicky Dermawan, ST., MT.
M. Firmansyah Rizkiawan
Salsabilla Amanda
3B Adinda Nurhasanah Ronny Kurnaiwan ST., MT.
Aurrel Aliffya Dion
Aryandhany P Nugraha
4B Rizka Andriani Dyah Setyo Pertiwi, ST., MT., PhD.
Nur Indah L
Devani Khairunisa
5B Nur Eka Putri Hasanah Dr. Rer. Nat Riny Royalndha Parapat, ST., MT., PhD
Ricky Rexon
Gibrant Alif A
6B Haqi Fauzan A Jono Suhartono, ST., MT., PhD
Zamaludin