Mallinckrodtliebel-Flarsheim Parts Manual

1
Liebel-Flarsheim
Angiomat Illumena
Digital Injection System
15. mL
50. mL /s
100. m
L
na
me
Illu
Parts Manual 900939-A

ii
GENERAL
This manual has a two-fold purpose. First, it provides detailed assembly drawings
0—Introduction
of all Angiomat Illumena components that may be used in conjunction with

Chapter 10 (Assembly & Disassembly) of the Service Manual to identify parts for
service and repair. Second, this manual identifies Field Replaceable Units (FRUs)
to faciliate the procurement of parts.
DOCUMENT STRUCTURE
This parts manual is divided into six sections which are as follows:
• Console
• Powerhead
• Powerpack
• Syringe Holders
• Pedestal and Mounts
• Cables
900939-A May 2000

iii
SECTION TITLE PAGE

The title page for each section list the major component part number and identi-
0—Introduction
fies components that are Field Replaceable Units (FRU’s).
GROUP ASSEMBLY PARTS LISTS
The Group Assembly Parts List consists of the complete end item, divided into its
major assemblies, subassemblies, and component parts. It has five columns:
Figure Number, Part Number, Description, Unit Per Assembly, and Figure Num-
ber Suffix.
Figure No.
The first number in this column, preceding a dash, indicates the figure or
illustraton number. The numbers which follow identify a particular part location
on the corresponding illustration.
Part Number
This column contains the identification number of the assembly, subassembly, or
component by which it may be procured.
Description Column
This column contains the nomenclature and/or description of the assemblies,
subassemblies or components used in the end item.
Unit Per Ass’y
The Unit Per Assembly list the total number used at the location shown.
Figure No. Suffix
Complex assemblies require multiple illustrations. These illustrations share a
common figure number but are differentiated by a figure-number suffix (e.g. Fig
2-1-a, Fig. 2-2-b etc.). The suffixes listed in this column indicate in which illus-
tration each item is shown.
ABBREVIATIONS
The following are abbreviations used in this parts catalog.
Brkt..................Bracket T.H........................TRUSS HEAD
Sl......................Slotted P.H........................PAN HEAD
But. Hd. ...........Button Head S.S........................SOCKET SET
Soc. Cap...........Socket Cap ST.STL.................STAINLESS STEEL
F. H..................Flat Head M.S.......................MACHINE SCREW
SOC. HD.........SOCKET HEAD BRKT...................BRACKET
900939-A Mar 2000

iv
MAJOR COMPONENTS
0—Introduction
Powerhead
15. mL
50. mL /s
100. m
L
na
me
Illu
Console
Pedestal
Assembly
Powerpack
900939-A May 2000

v
ORDERING PARTS
All parts may be ordered from the factory. When ordering parts, always include
0—Introduction
the complete serial number, the part number required, the figure and index num-
ber, and the description of the part as indicated in the parts list. For further infor-
mation contact:
Liebel-Flarsheim Business
P.O. Box 156305 2111 East Galbraith Road
Cincinnati, Ohio USA 45237-1640
Service: .................................................................... 1-800-877-0791
Order Management: ................................................. 1-800-877-0611
Fax (U.S. & Canada Orders): ................................... 1-800-998-0898
Fax (All Correspondence & International Orders: ..... 1-513-761-2388
Telex: ........................................................................ 275370 LBFL UR
RECORDING SERIAL NUMBERS AND SOFTWARE VERSIONS

To facilitate requests for information, replacement parts or optional accessories,
please record the serial numbers (S/N) located on the components along with the
listed data.
Unit S/N
(located on powerpack and pedestal)
Powerhead S/N
Console S/N
Date of Installation / /
Installing Company ___________________________________
Address _____________________________________________
Phone Number _______________________________________

Software version numbers may be accessed via the System Info key on the
Configuration screen.
Console ______________________________________________
Powerhead ___________________________________________
Powerpack ___________________________________________
900939-A Mar 2000

vi
COMPONENT PART LOCATIONS

0—Introduction
Powerhead Part Number
Part Number Location under clamp
Part Number
Location on Top
An gi o mat I l lu men a
Ang i omat I ll umen a
Li ebel -Fl ar shei m

Li ebel -Fl ar shei m
Liebel-Flarsheim
Powerpack Rack Mount Part Number Location
900939-A May 2000

vii
Table of Contents
0—Introduction
GENERAL ................................................................................................................. II
DOCUMENT STRUCTURE ....................................................................................... II
SECTION TITLE PAGE ...................................................................................... III
GROUP ASSEMBLY PARTS LISTS ................................................................... III
Figure No. ................................................................................................iii
Part Number ............................................................................................ iii
Description Column ................................................................................. iii
Unit Per Ass’y .......................................................................................... iii
Figure No. Suffix ......................................................................................iii
ABBREVIATIONS ............................................................................................... III
MAJOR COMPONENTS ..........................................................................................IV
ORDERING PARTS ...................................................................................................V
RECORDING SERIAL NUMBERS AND SOFTWARE VERSIONS ...........................V
COMPONENT PART LOCATIONS ....................................................................VI
CONSOLE PART NO. 902000
FIELD REPLACEABLE UNITS .............................................................................. 1-1
FIGURE 1-1 CONSOLE ASSEMBLY (P/N 902000) ........................................ 1-3
FIGURE 1-2 CONSOLE PCB ASSEMBLY (P/N 902001)................................ 1-5
FIGURE 1-1 CONSOLE ASSEMBLY (P/N 902200) ........................................ 1-3
FIGURE 1-2 CONSOLE PCB ASSEMBLY (P/ N 902001)............................... 1-5
900939-A Mar 2000

viii
POWERHEAD PART NO. 903000

0—Introduction
FIGURE 1-1 POWERHEAD ASSEMBLY (P/N 903000) .................................. 1-3

FIGURE 1-2 TOP COVER ASSEMBLY (P/N 903084) ..................................... 1-5
FIGURE 1-3 ROTARY POT ASSEMBLY (P/N 903114) ................................... 1-7
FIGURE 1-4 LED DISPLAY ASSEMBLY (P/N 903159) ................................... 1-9
FIGURE 1-5 FILL/EXPEL SWITCH ASSEMBLY (P/N 903147)..................... 1-11
FIGURE 1-6-A MAINFRAME ASSEMBLY (P/N 903050) .............................. 1-13
FIGURE 1-6-B MAINFRAME ASSEMBLY (P/N 903050) .............................. 1-15
FIGURE 1-7 POWERHEAD CABLE ASSEMBLY (P/N 903075) ................... 1-17
FIGURE 1-8 LINEAR POT ASSEMBLY (P/N 903085) .................................. 1-19
FIGURE 1-9 ACCESSORY INPUT ASSEMBLY (P/N 903148) ..................... 1-21
FIGURE 1-10 POWERHEAD DETACHABLE PIVOT
ASSEMBLY (P/N 903096) .............................................................................. 1-23
FIGURE 1-11 POWERHEAD CONTROL PCB
ASSEMBLY (P/N 903001) .............................................................................. 1-25
FIGURE 1-1 POWERHEAD ASSEMBLY (P/N 903300) .................................. 1-3
FIGURE 1-2 TOP COVER ASSEMBLY (P/N 903301) ..................................... 1-5
FIGURE 1-3 ROTARY POT ASSEMBLY (P/N 903114) ................................... 1-7
FIGURE 1-4 LED DISPLAY ASSEMBLY (P/N 903159) ................................... 1-9
FIGURE 1-5 FILL/EXPEL SWITCH ASSEMBLY (P/N 903147)..................... 1-11
FIGURE 1-6-A MAINFRAME ASSEMBLY (P/N 903302) .............................. 1-13
FIGURE 1-6-B MAINFRAME ASSEMBLY (P/N 903302) .............................. 1-15
FIGURE 1-7 POWERHEAD CABLE ASSEMBLY (P/N 903180) ................... 1-17
FIGURE 1-8 LINEAR POT ASSEMBLY (P/N 903085) .................................. 1-19
FIGURE 1-9 ACCESSORY INPUT ASSEMBLY (P/N 903148) ..................... 1-21
FIGURE 1-10 POWERHEAD DETACHABLE PIVOT
ASSEMBLY (P/N 903096) .............................................................................. 1-23
FIGURE 1-11 POWERHEAD CONTROL PCB
ASSEMBLY (P/N 903001) .............................................................................. 1-25
900939-A May 2000

ix
POWERPACK PART NO. 901000

0—Introduction
FIGURE 1-1-A POWER PACK ASSEMBLY (P/N 901000) ............................... 1-3
FIGURE 1-1-B POWER PACK ASSEMBLY,
POWER SUPPLY ASSEMBLY (P/N 901000) ................................................... 1-5
FIGURE 1-1-C POWER PACK ASSEMBLY, WIRING (P/N 901000) ................ 1-7
FIGURE 1-1-D POWER PACK ASSEMBLY, LABELS (P/N 901000) ................ 1-9
FIGURE 1-2 TRANSFORMER ASSEMBLY (P/N 901066) ............................ 1-11
FIGURE 1-3 POWERHEAD HARNESS ASSEMBLY (P/N 901011) .............. 1-13
FIGURE 1-4 MAIN CONTROL, PCB ASSEMBLY (P/N 901001)................... 1-15
FIGURE 1-5 COMMUNICATION BOARD PCB
ASSEMBLY (P/N 901007) .............................................................................. 1-17
FIGURE 1-6 SERVO INTERFACE PCB ASSEMBLY (P/N 901095) .............. 1-21
SIEMENS VERSION FIELD REPLACEABLE UNITS ............................................ 1-1
FIGURE 1-1-A POWER PACK ASSEMBLY (P/N 901100) ............................... 1-3
FIGURE 1-1-B POWER PACK ASSEMBLY,
POWER SUPPLY ASSEMBLY (P/N 901100) ................................................... 1-5
FIGURE 1-1-C POWER PACK ASSEMBLY, WIRING (P/N 901100) ................ 1-7
FIGURE 1-1-D POWER PACK ASSEMBLY, LABELS (P/N 901100) ................ 1-9
FIGURE 1-2 TRANSFORMER ASSEMBLY (P/N 901066) ............................ 1-11
FIGURE 1-3 POWERHEAD HARNESS ASSEMBLY (P/N 901011) .............. 1-13
FIGURE 1-4 MAIN CONTROL, PCB ASSEMBLY (P/N 901001)................... 1-15
FIGURE 1-5 COMMUNICATION BOARD PCB
ASSEMBLY (P/N 901025) .............................................................................. 1-17
FIGURE 1-6 SERVO INTERFACE PCB ASSEMBLY (P/N 901095) .............. 1-21
900939-A Mar 2000

x
SYRINGE HOLDERS
0—Introduction
FIGURE 1-1 200 ML REAR LOAD, SYRINGE HOLDER

ASSEMBLY (P/N 900477) ................................................................................ 1-3
ASSEMBLY (P/N 900490) ................................................................................ 1-5
FIGURE 1-3 ADAWS 150 ML REAR LOAD, SYRINGE HOLDER
ASSEMBLY (P/N 900491) ................................................................................ 1-7
FIGURE 1-4 150 ML REUSABLE SYRINGE HOLDER
ASSEMBLY (P/N 900485) ................................................................................ 1-9
ASSEMBLY (P/N 900480) .............................................................................. 1-11
PEDESTALS/MOUNTS
FIGURE 1-1 PEDESTAL ASSEMBLY (P/N 900600) ....................................... 1-3
FIGURE 1-2 PEDESTAL ASSEMBLY (P/N 900700) ....................................... 1-5
FIGURE 1-3 WALL MOUNT, POWER PACK PANEL (P/N 901090) ............... 1-7
FIGURE 1-4 TABLE MOUNT ASSEMBLY (P/N 600150) ................................ 1-9
FIGURE 1-5 FLEXIBLE TABLE MOUNT ASSEMBLY (P/N 601347) ............ 1-11
900939-A May 2000

xi
LF CABLES MODEL NUMBER 900001 .............................................................. 1-1

FIGURE 1-1 115 V POWER CABLE ASSEMBLY (P/N 901020) ..................... 1-3
0—Introduction
FIGURE 1-2 CONSOLE CABLE (P/N 902049) ............................................... 1-5
FIGURE 1-3 POWERHEAD EXTENSION CABLE (P/N 903049) ................... 1-7
FIGURE 1-4 UNIVERAL INTERFACE ADAPTOR
ASSEMBLY (P/N 900204) ................................................................................ 1-9
FIGURE 1-5 SERIAL INTERFACE CABLE ASSEMBLY (P/N 900205) ......... 1-11
FIGURE 1-6 PRINTER CABLE ASSEMBLY (P/N 900207) ........................... 1-13
FIGURE 1-7 START HAND SWITCH, COILED,
ASSEMBLY (P/N 900209) .............................................................................. 1-15
FIGURE 1-8 REMOTE HAND SWITCH CABLE
ASSEMBLY (P/N 900249) .............................................................................. 1-17
FIGURE 1-9 ECG INPUT/OUTPUT CABLE ASSEMBLY (P/N 900213) ....... 1-19
FIGURE 1-10 FOOTSWITCH START CABLE ASSEMBLY (P/N 900208) .... 1-21
FIGURE 1-11 UNIVERAL INTERFACE CABLE
ASSEMBLY (P/N 900251) .............................................................................. 1-23
FIGURE 1-12 POWERHEAD EXTENSION CABLE
ASSEMBLY (P/N 903249) .............................................................................. 1-25
FIGURE 1-13 MULTIPLE HANDSWITCH
CABLE (P/N 900935) ..................................................................................... 1-27
900939-A Mar 2000

xii
SIEMENS CABLES MODEL NUMBER 900002 ................................................... 1-1

0—Introduction

FIGURE 1-4 PRINTER CABLE ASSEMBLY (P/N 900207) ............................. 1-7
ASSEMBLY (P/N 900209) ................................................................................ 1-9
ASSEMBLY (P/N 900249) .............................................................................. 1-11
ASSEMBLY (P/N 903249) .............................................................................. 1-13
FIGURE 1-8 SIEMENS SINGLE CABLE INTERFACE ADAPTER
ASSEMBLY (P/N 900260) .............................................................................. 1-15
FIGURE 1-9 SIEMENS INTERFACE CABLE (P/N 901024) ......................... 1-17
FIGURE 1-10 MULTIPLE HANDSWITCH CABLE (P/N 900935) .................. 1-19
PHILIPS CABLES MODEL NUMBER 900003 ..................................................... 1-1
FIGURE 1-3 POWERHEAD EXTENSION CABLE( P/N 903049) ................... 1-5
ASSEMBLY (P/N 900204) ................................................................................ 1-7
FIGURE 1-5 SERIAL INTERFACE CABLE ASSEMBLY (P/N 900205) .......... 1-9
ASSEMBLY (P/N 900209) ............................................................................. 1-13
ASSEMBLY (P/N 900249) .............................................................................. 1-15
FIGURE 1-11 PHILIPS UNIVERAL INTERFACE
CABLE ASSEMBLY (P/N 900250) ................................................................. 1-21
FIGURE 1-12 POWERHEAD EXTENSION
FIGURE 1-13 PHILIPS CABLE ASSEMBLY, PEDESTAL (P/N 900234) ....... 1-25
FIGURE 1-14 PHILIPS INTERFACE CABLE, RACKMOUNT (P/N 900256) . 1-27
FIGURE 1-15 PHILIPS POWER CABLE, RACKMOUNT (P/N 900265) ....... 1-29
900939-A May 2000

xiii
GE CABLES MODEL NUMBER 900005 .............................................................. 1-1

0—Introduction
FIGURE 1-1-A 220 V POWER CABLE ASSEMBLY (P/N 901021).................. 1-5
FIGURE 1-3 POWERHEAD EXTENSION CABLE (P/N 903049) .................... 1-9
ASSEMBLY (P/N 900209) .............................................................................. 1-15
FIGURE 1-7 REMOTE HAND SWITCH
FIGURE 1-9 FOOTSWITCH START CABLE ASSEMBLY (P/N 900208) ...... 1-21
FIGURE 1-10 POWERHEAD EXTENSION
FIGURE 1-11 GE PEDESTAL UNIVERSAL INTERFACE
CABLE (P/N 900253) .................................................................................... 1-25
FIGURE 1-12 GE UNIVERSAL INTERFACE,
CHARTED ASSEMBLY (P/N 900254) ............................................................ 1-27
900939-A Mar 2000

xiv
NON-OEM CABLES MODEL NUMBER 900006 .................................................. 1-1

0—Introduction

FIGURE 1-4 PRINTER CABLE ASSEMBLY (P/N 900207) ............................. 1-7
ASSEMBLY (P/N 900209) ................................................................................ 1-9
ASSEMBLY (P/N 900249) .............................................................................. 1-11
ASSEMBLY (P/N 903249) .............................................................................. 1-13
FIGURE 1-8 SINGLE CABLE INTERFACE ADAPTER
ASSEMBLY (P/N 900260) .............................................................................. 1-15
FIGURE 1-9 INTERFACE CABLE (P/N 901024) .......................................... 1-17
TOSHIBA CABLES MODEL NUMBER 900007 .................................................... 1-1
FIGURE 1-4 SERIAL INTERFACE CABLE ASSEMBLY (P/N 900205) ........... 1-9
ASSEMBLY (P/N 900209) .............................................................................. 1-13
ASSEMBLY (P/N 900249) .............................................................................. 1-15
FIGURE 1-9 FOOTSWITCH START CABLE ASSEMBLY (P/N 900208) ...... 1-19
ASSEMBLY (P/N 903249) .............................................................................. 1-21
FIGURE 1-11 TOSHIBA UNIVERSIAL INTERFACE
CABLE #1 (P/N 900252) ................................................................................ 1-23
CABLE 2-A (P/N 900257) .............................................................................. 1-25
CABLE 2-B (P/N 900258) .............................................................................. 1-27
900939-A May 2000

xv
YUFU CABLES MODEL NUMBER 900008 .......................................................... 1-1

0—Introduction
ASSEMBLY (P/N 900204) ................................................................................ 1-9
ASSEMBLY (P/N 900209) .............................................................................. 1-15
ASSEMBLY (P/N 900249) .............................................................................. 1-17
FIGURE 1-11 UNIVERAL INTERFACE CABLE
ASSEMBLY (P/N 900251) .............................................................................. 1-23
ASSEMBLY (P/N 903249) .............................................................................. 1-25
FIGURE 1-13 MULTIPLE HANDSWITCH
CABLE (P/N 900935) ..................................................................................... 1-27
900939-A Mar 2000

xvi
0—Introduction
This page is intentionally left blank
900939-A May 2000

Console-1

FIELD REPLACEABLE UNITS
Part Number Description Figure

902001 Console CPU PCB Assy. 1-2
902005 Main Console, EL Display 1-1
902004 Main Console Touchscreen 1-1
902067 26 Pos. Ribbon Cable Assembly 1-1
902055 Console Power Switch Assembly 1-1
902062 Console Communications Cable 1-1
PARTS & FRUs

CONSOLE
900939-A May 2000
Console-2
Units
Figure Part Fig. No.
Per
No. Number Description Suffix
Ass'y.
1-1 902000 Console Assembly Ref.
800446 Foot-Rubber-Console 4
-2 902001 PCB Assy, Console PCB 1
-3 902004 Touchscreen, Main Console 1
-4 902005 Display, Main Console, EL 1
-5 902052 Cover, Main Console, Top, 1
-6 902054 Cover, Main Console Bottom, 1
-7 902055 Switch Assy, Console Power 1
-9 902062 Harness Assy, Console 1
-10 902063 Bracket, Display Clamping 2
-11 902067 Cable, Assy, 26 Pos. Ribbon 1
-12 902073 Tabs, Locking, D-Shell 1
-13 902074 Label, Logo 1
-15 904123 Screw, M4x.7, 20mm, P.R., P.H. 4
-16 904137 Washer, Flat, M3 1
-17 904004 Label, Serial Number 1
-18 904100 Screw, M3x.5, 8mm, P.R., P.H. 9
-19 904102 Screw, M4x.7, 10mm, P.R., P.H., Lockwasher 4
-20 904155 Screw, M5x0.8, 16 mm, Set, Socket 1
-21 902058 Hinge, Constant Torque 3
-22 902060 Plate, Hinge, Finished 1
-23 800454 Label, High Voltage Warning 1
-24 904142 Screw, M4x.7, 10mm, P.R., Truss Head, Black 18
-25 904037 Label, Attention 1
PARTS & FRUs

CONSOLE
900939-A May 2000

Console-3
20
15 24
12
17
26
1
6 21 22
2 19
11
10 18
PARTS & FRUs

CONSOLE
4
13
Figure 1-1 Console Assembly (P/N 902000)

900939-A May 2000
Console-4
Units
Per
Ass'y.
1-2 902001 Console PCB Assembly Ref.
Washer #4 Int Tooth 4 Wash1-Wash4

Electrolytic Capacitor-16V 2 C48, C49
Capacitor, Electrolytic 10 UF 2 C3, C4
Terminal-3 Pos Male 1 J6
Jumper, Terminal (2 Pos) 1 JP1
Header, 6 Pin 1 J2
Connector, Right Angle SMT, 8 Pin 1 J3
Connector-10 Pos-Ribbon 1 J1
Conn., Ribbon Header 26 Pos. 1 J4
Connector, Dual Row PCB, 80 Pin 1 J8
Conn., Straight, MTA 1 J7
Connector, D-Shell Plug, 25 Pos. 1 J5
Screw-4-40 x 1/2 PH 4 Screw1-Screw4
Nut-4-40 x 1/4 Hex 4 Nut1-Nut4
EMI Filter, PCB Mounted 1 FL1
Voltage Regulator Switching 2 U4, U26
Resistor-SMT- 1/8 W-10 Ohm 6 R32-R35,
R38, R39
Resistors, 1K, SMT, 1206, 1/8W, 5% 1 R22

Resistor-SMT- 1/8W-10MG Ohm 7 R24
Resistor-SMT- 1/8W-110 Ohm 1 R12-R17, R21
Resistors, 16 Ohm, SMT, 1206 1 R40
PARTS & FRUs

Resistor-SMT- 1/8W-220 Ohm 1 R42
CONSOLE
Resistors, 2.2K, SMT, 1206, 1/8W, 5% 1 R56
Resistor, SMT, 1206 3 R8, R106, R107
Resistors-SMT-1/8W-330 5 R108-R112
Resistor, 330K, SMT, 1206 1/8W, 5% 1 R23
Resistor-SMT- 1/8W-4700 Ohm 65 R1, R2, R6,
R7, R10, R11,
R18, R19, R20,
R25-R31, R36,
R37, R41, R49,
R50, R55, R59-
R74, R78-R98,
R100-R105

Resistor, SMT, 1206 1 R113
Resistors, 8.2K, SMT, 1206, 1/8W, 5% 4 R51-R54
Resistors-SMT-1/8W-910 11 R43-R48, R57,
R58, R75-R77
900939-A May 2000

Console-5
VIEWED FROM COMPONENT SIDE
R40 SPKR1 J8
Q1 Q2
R42
R41 R7 R10 R11
DS7 D2
R106 U14 U13 U11
R55
R107 C21 C20
C54 C50 J6
C48 R21 R96
R22 U10
C6 C24 C19
R74 R73
C13 U5
D1
C4 U22 C14 C12 C31
R25 C8 C28
R77 Y1
C35 U12 C53 U20
DS13
R23 U6
R76 DS12
R24
R75 DS11
C34 C15 R50 C33
R58 DS10
R26 C29
R57 DS9 C11 U18
R49 C25
R48 DS6
R19 U9
R47 DS5 U7
R18 R185
R46 DS4 C30
R20
R30
R29
R28
R45 DS3 C51
R44 DS2
R27
R78 U16 U15 C27
DS1
C16 C17 C18 R101 C55
R43
DS8 R102 U19
S1 R97
R56 J2 R16 U8
R99 C9 R98 C22
INSTALL SCREW 31S0056 FROM U1 C23
C49 C10 R17 R6
SOLDER SIDE. PLACE LOCK
R39 R79 U29 U28
WASHER 137S0007 AND NUT
R100 C26
32S0015 ON COMPONENT SIDE R38 R63 R61 R59 R36 C32
OF ASSEMBLY. (TYP. 4PLC) C52 C61 C56
R51
R52 R31
C1 R71
C5 R53 R72 R104 R103 R70 DS18
C60 R62 R60 R37
R54 R112
R69
PARTS & FRUs

C3 Y2 R94 R92 R90 R88 R113 DS17
D3 J7 U2 U3 R68 C43 Y3 R111
C7
CONSOLE
R67 R81 R8 R110 DS16
C2 R95 R93 R91 R89 R80
R66 C42
R109 DS15
U23
U26 R65 R85 R83
FL1 R15 R64 R87 U17 R108 DS14
25 J4 J3
J5 R14 R12 R35 R33 R86 R89 R82
R2
R13 R34 R32
C38
C39
1 R1
U21
C41
C46
SECURE LEAD WIRE USING C44
C45
APPROVED PCB ADHESIVE.
DO NOT INSTALL C2
SOLDER TO J5
INSTALL SFC GROUND PIN 23, 24, 25.
LEAD ASSEMBLY BY
SOLDERING TO J5 PINS J4 MOUNTS ON SOLDER SIDE OF BOARD.
23, 24, 25. POLARIZING NOTCH FACES TOWARDS OUTSIDE
EDGE OF BOARD.
Figure 1-2 Console PCB Assembly (P/N 902001)

900939-A May 2000
Console-6
Units
Per
Ass'y.
Ceramic Chip Cap. SMT, 0.1 uf 33 C5-C7, C9-C33,

C36, C38, C39,
C60, C61
Ceramic Chip Cap. SMT-10pf 1 C1
Ceramic Chip Cap. SMT-27pf 2 C34, C35
Capacitor, Ceramic 15 pf, 50VDC 2 C42, C43
Capacitor, Ceramic .047 uf 4 C41, C44-46
Capacitor -Chip Tantalum 8 C50-C56,C8
32 Bit CPU, SMT 1 U12
CMOS, Dual Channel UART 1 U1
Microcontroller, 8-Bit, PIC16C 1 U17
IC Octal 3 ST. Bus.Trang.SMT 4 U15, U16,
U28, U29
IC, Quad, 2 Input or Gate 2 U18, U27

IC, Latch, Noninverting Octal 3 U11, U13, U14
IC Quad Line Receiver-SMT 1 U2
IC Quad Line Driver CMOS SMT 1 U3
Undervoltage Sensing Circuit 1 U22
IC, RS485 Transceiver, 8 Pin 1 U21
PARTS & FRUs

IC, Memory, SRAM 128 K x 8 4 U9, U10,
CONSOLE
U19, U20
IC, Memory, Flash 4 MB, SMT 4 U5-U8

Switching Diode - 75 V 2 D1, D2
LED, Low Current SMT 18 DS1-DS18
Transistor, NPN Switching, SMT 2 Q1, Q2
TVS, 600W, SMT 1 D3
Crystal 32.768 KHz-SMT 1 Y1
Quartz Crystal SMT 3.6864 MHz 2 Y2, Y3
Switch, DIP, 4 Position Slide 1 S1
Speaker 1 SPKR1
PCB Assembly, Console, Drill 1
PCB Assembly, Console, Schematic A.R.
Firmware, Touchscreen 1 U17
Cable Assembly, SFC Ground Lead 1
900939-A May 2000

Console-7
R40 SPKR1 J8
Q1 Q2
R42
R41 R7 R10 R11
DS7 D2
R106 U14 U13 U11
R55
R107 C21 C20
C54 C50 J6
C48 R21 R96
R22 U10
C6 C24 C19
R74 R73
C13 U5
D1
C4 U22 C14 C12 C31
R25 C8 C28
R77 Y1
C35 U12 C53 U20
DS13
R23 U6
R76 DS12
R24
R75 DS11
C34 C15 R50 C33
R58 DS10
R26 C29
R57 DS9 C11 U18
R49 C25
R48 DS6
R19 U9
R47 DS5 U7
R18 R185
R46 DS4 C30
R20
R30
R29
R28
R45 DS3 C51
R44 DS2
R27
R78 U16 U15 C27
DS1
C16 C17 C18 R101 C55
R43
DS8 R102 U19
S1 R97
R56 J2 R16 U8
R99 C9 R98 C22
C49 C10 R17 R6
R39 R79 U29 U28
R100 C26
R51
R52 R31
C1 R71
C5 R53 R72 R104 R103 R70 DS18
C60 R62 R60 R37
R54 R112
R69
PARTS & FRUs

C3 Y2 R94 R92 R90 R88 R113 DS17
D3 J7 U2 C7 U3 R68 C43 Y3 R111
CONSOLE
R67 R81 R8 R110 DS16
C2 R95 R93 R91 R89 R80
R66 C42
R109 DS15
U23
U26 R65 R85 R83
FL1 R15 R64 R87 U17 R108 DS14
25 J4 J3
J5 R14 R12 R35 R33 R86 R89 R82
R2
R13 R34 R32
C38
C39
1 R1
U21
C41
C46
C45
DO NOT INSTALL C2
SOLDER TO J5
LEAD ASSEMBLY BY
EDGE OF BOARD.

900939-A May 2000
Console-8
Units
Per
Ass'y.
PARTS & FRUs

CONSOLE
900939-A May 2000

Console-1


902001 Console CPU PCB Assy. 1-2
902005 Main Console, EL Display 1-1
902004 Main Console Touchscreen 1-1
902067 26 Pos. Ribbon Cable Assembly 1-1
902055 Console Power Switch Assembly 1-1
902062 Console Communications Cable 1-1
PARTS & FRUs

CONSOLE
900939-A May 2000
Console-2
Units
Per
Ass'y.
1-1 902200 Console Assembly Ref.
800446 Foot-Rubber-Console 4
-2 902001 PCB Assy, Console PCB 1
-3 902004 Touchscreen, Main Console 1
-4 902005 Display, Main Console, EL 1
-5 902175 Cover, Main Console, Top, 1
-6 902176 Cover, Main Console Bottom, 1
-7 902055 Switch Assy, Console Power 1
-9 902062 Harness Assy, Console 1
-10 902063 Bracket, Display Clamping 2
-11 902067 Cable, Assy, 26 Pos. Ribbon 1
-12 902073 Tabs, Locking, D-Shell 1
-13 902074 Label, Logo 1
-15 311S0046 Screw, M4x.10, Phillips 4
-16 904137 Washer, Flat, M3 1
-18 904100 Screw, M3x.5, 8mm, P.R., P.H. 9
-19 904102 Screw, M4x.7, 10mm, P.R., P.H., Lockwasher 4
-21 902085 Hinge, Constant Torquie 3
-22 902077 Plate, Hinge, Finished 1
-23 902205 Label, Shock Hazard 1
-25 904037 Label, Attention 1
-26 904159 Screw, PT3.5, 12 mm 18
-27 902177 EMI Shield, On/Off Sw 1
PARTS & FRUs

-28 282S0144 Screw, 4-40x 5/8 2
CONSOLE
900939-A May 2000

Console-3
20
15 24
12
17
26
1
6 21 22
2 19
11
10 18
PARTS & FRUs

CONSOLE
4
13
Figure 1-1 Console Assembly (P/N 902200)

900939-A May 2000
Console-4
Units
Per
Ass'y.
Washer #4 Int Tooth 4 Wash1-Wash4

Electrolytic Capacitor-16V 2 C48, C49
Capacitor, Electrolytic 10 UF 2 C3, C4
Terminal-3 Pos Male 1 J6
Jumper, Terminal (2 Pos) 1 JP1
Header, 6 Pin 1 J2
Connector, Right Angle SMT, 8 Pin 1 J3
Conn., Ribbon Header 26 Pos. 1 J4
Connector, Dual Row PCB, 80 Pin 1 J8
Conn., Straight, MTA 1 J7
Connector, D-Shell Plug, 25 Pos. 1 J5
Screw-4-40 x 1/2 PH 4 Screw1-Screw4
Nut-4-40 x 1/4 Hex 4 Nut1-Nut4
EMI Filter, PCB Mounted 1 FL1
Voltage Regulator Switching 2 U4, U26
Resistor-SMT- 1/8 W-10 Ohm 6 R32-R35,
R38, R39

Resistor-SMT- 1/8W-10MG Ohm 7 R24
Resistor-SMT- 1/8W-110 Ohm 1 R12-R17, R21
Resistors, 16 Ohm, SMT, 1206 1 R40
PARTS & FRUs

Resistor-SMT- 1/8W-220 Ohm 1 R42
CONSOLE
Resistors, 2.2K, SMT, 1206, 1/8W, 5% 1 R56
Resistor, SMT, 1206 3 R8, R106, R107
Resistors-SMT-1/8W-330 5 R108-R112
Resistor, 330K, SMT, 1206 1/8W, 5% 1 R23
Resistor-SMT- 1/8W-4700 Ohm 65 R1, R2, R6,
R7, R10, R11,
R18, R19, R20,
R25-R31, R36,
R37, R41, R49,
R50, R55, R59-
R74, R78-R98,
R100-R105

Resistor, SMT, 1206 1 R113
Resistors, 8.2K, SMT, 1206, 1/8W, 5% 4 R51-R54
R58, R75-R77
900939-A May 2000

Console-5
R40 SPKR1 J8
Q1 Q2
R42
R41 R7 R10 R11
DS7 D2
R106 U14 U13 U11
R55
R107 C21 C20
C54 C50 J6
C48 R21 R96
R22 U10
C6 C24 C19
R74 R73
C13 U5
D1
C4 U22 C14 C12 C31
R25 C8 C28
R77 Y1
C35 U12 C53 U20
DS13
R23 U6
R76 DS12
R24
R75 DS11
C34 C15 R50 C33
R58 DS10
R26 C29
R57 DS9 C11 U18
R49 C25
R48 DS6
R19 U9
R47 DS5 U7
R18 R185
R46 DS4 C30
R20
R30
R29
R28
R45 DS3 C51
R44 DS2
R27
R78 U16 U15 C27
DS1
C16 C17 C18 R101 C55
R43
DS8 R102 U19
S1 R97
R56 J2 R16 U8
R99 C9 R98 C22
C49 C10 R17 R6
R39 R79 U29 U28
R100 C26
R51
R52 R31
C1 R71
C5 R53 R72 R104 R103 R70 DS18
C60 R62 R60 R37
R54 R112
R69
PARTS & FRUs

C3 Y2 R94 R92 R90 R88 R113 DS17
D3 J7 U2 U3 R68 C43 Y3 R111
C7
CONSOLE
R67 R81 R8 R110 DS16
C2 R95 R93 R91 R89 R80
R66 C42
R109 DS15
U23
U26 R65 R85 R83
FL1 R15 R64 R87 U17 R108 DS14
25 J4 J3
J5 R14 R12 R35 R33 R86 R89 R82
R2
R13 R34 R32
C38
C39
1 R1
U21
C41
C46
C45
DO NOT INSTALL C2
SOLDER TO J5
LEAD ASSEMBLY BY
EDGE OF BOARD.
900939-A May 2000

Figure 1-2 Console PCB Assembly (P/ N 902001)
Console-6
Units
Per
Ass'y.
Ceramic Chip Cap. SMT, 0.1 uf 33 C5-C7, C9-C33,

C36, C38, C39,
C60, C61
Ceramic Chip Cap. SMT-10pf 1 C1
Ceramic Chip Cap. SMT-27pf 2 C34, C35
Capacitor, Ceramic 15 pf, 50VDC 2 C42, C43
Capacitor, Ceramic .047 uf 4 C41, C44-46
Capacitor -Chip Tantalum 8 C50-C56,C8
CMOS, Dual Channel UART 1 U1
Microcontroller, 8-Bit, PIC16C 1 U17
IC Octal 3 ST. Bus.Trang.SMT 4 U15, U16,
U28, U29
IC, Quad, 2 Input or Gate 2 U18, U27

IC, Latch, Noninverting Octal 3 U11, U13, U14
IC, RS485 Transceiver, 8 Pin 1 U21
PARTS & FRUs

IC, Memory, SRAM 128 K x 8 4 U9, U10,
CONSOLE
U19, U20
IC, Memory, Flash 4 MB, SMT 4 U5-U8

Switching Diode - 75 V 2 D1, D2
Transistor, NPN Switching, SMT 2 Q1, Q2
TVS, 600W, SMT 1 D3
Quartz Crystal SMT 3.6864 MHz 2 Y2, Y3
Switch, DIP, 4 Position Slide 1 S1
Speaker 1 SPKR1
PCB Assembly, Console, Drill 1
PCB Assembly, Console, Schematic A.R.
Firmware, Touchscreen 1 U17
Cable Assembly, SFC Ground Lead 1
900939-A May 2000

Console-7
R40 SPKR1 J8
Q1 Q2
R42
R41 R7 R10 R11
DS7 D2
R106 U14 U13 U11
R55
R107 C21 C20
C54 C50 J6
C48 R21 R96
R22 U10
C6 C24 C19
R74 R73
C13 U5
D1
C4 U22 C14 C12 C31
R25 C8 C28
R77 Y1
C35 U12 C53 U20
DS13
R23 U6
R76 DS12
R24
R75 DS11
C34 C15 R50 C33
R58 DS10
R26 C29
R57 DS9 C11 U18
R49 C25
R48 DS6
R19 U9
R47 DS5 U7
R18 R185
R46 DS4 C30
R20
R30
R29
R28
R45 DS3 C51
R44 DS2
R27
R78 U16 U15 C27
DS1
C16 C17 C18 R101 C55
R43
DS8 R102 U19
S1 R97
R56 J2 R16 U8
R99 C9 R98 C22
C49 C10 R17 R6
R39 R79 U29 U28
R100 C26
R51
R52 R31
C1 R71
C5 R53 R72 R104 R103 R70 DS18
C60 R62 R60 R37
R54 R112
R69
PARTS & FRUs

C3 Y2 R94 R92 R90 R88 R113 DS17
D3 J7 U2 C7 U3 R68 C43 Y3 R111
CONSOLE
R67 R81 R8 R110 DS16
C2 R95 R93 R91 R89 R80
R66 C42
R109 DS15
U23
U26 R65 R85 R83
FL1 R15 R64 R87 U17 R108 DS14
25 J4 J3
J5 R14 R12 R35 R33 R86 R89 R82
R2
R13 R34 R32
C38
C39
1 R1
U21
C41
C46
C45
DO NOT INSTALL C2
SOLDER TO J5
LEAD ASSEMBLY BY
EDGE OF BOARD.

900939-A May 2000
Console-8
Units
Per
Ass'y.
PARTS & FRUs

CONSOLE
900939-A May 2000

Powerhead-1


903068 Manual Knob 1-6-a
903075 Powerhead Cable Assembly 1-7
903148 Accessory Input Assembly 1-9
903172 Strain Relief 1-6-a
903161 Hinge Shaft 1-6-a
800283 Gripper 1-6-a
903122 Dow Pin 1-6-a
600661 Rubber Ball 1-6-a
903001 Powerhead Control PCB Assembly 1-11
903085 Linear Pot Assembly 1-8
903096 Detachable Powerhead Pivot Assy. 1-10
600640 Detachable Pivot Knob 1-1
903159 Powerhead Display 1-4
903089 Powerhead Display Harness Assy. 1-2
904133 Screw/Shaft Faceplate Hinge 1-6-a
PARTS & FRUs

POWERHEAD
903147 Fill / Expel Switch Assembly 1-5
903114 Rotary Pot Assembly 1-3
903104 Fill Expel Lever 1-2
903105 Opto Switch 1-2
903117 Pin-Fill Lever 1-2
903079 Faceplate Locking Knob 1-6-a
900939-A May 2000

Powerhead-2
Powerhead Assembly Units

Per
Ass'y.
1-1 903000 Powerhead Assembly Ref.
-1 903084 Top Cover Assembly 1

-2 903050 Mainframe Assembly 1
-3 904104 Screw, M4x.7, 80 mm, P.R., P.H. 1
-4 904103 Screw, M4x.7, 25 mm, P.R., Cheese Head 2
-5 904045 Label, Serial Number, Powerhead 1
-6 903096 Pivot Assembly, Detachable 1
-7 600640 Knob 1
-8 904016 Label, Direction -Enable/Injec
-9 904011 Label, Accessory Input 1
-10
-11 904018 Label, Fill/Expel 1
PARTS & FRUs

POWERHEAD
900939-A May 2000

Powerhead-3
PARTS & FRUs

POWERHEAD
Figure 1-1 Powerhead Assembly (P/N 903000)
900939-A May 2000
Powerhead-4
Units
Per
Ass'y.
1-2 903084 Top Cover Assembly Ref.
-1 903087 Top Cover, Finished 1

-2 903103 Shaft, Fill/Expel Switch 1
-3 257652 Grease-Silicone A.R.
-4 903117 Pin, Fill Lever Retention 1
-5 903114 Rotary Pot Assembly 1
-6 903163 Clamp, Hub, 0.375 Dia. 1
-7 903105 Actuator, Opto Switch 1
-8 903147 Fill/Expel Switch Assembly 1
-9 903159 Assembly, LED Display 1
-10 903089 Harness Assembly, Powerhead 1
-11 904101 Screw, 3.5x.6, 8 mm, P.R., P.H., W/Lockwasher 2
-12 903104 Lever, Fill/Expel Switch 1
-13 903092 Lens, Indicator 1
-14 904013 Adhesive, Silicone, Clear A.R.
-15 904149 Screw, M3.5x6, 8 mm, Slotted, P.H. 2
-16 257566 Loctite™, Thread Locking A.R.
-17 903170 Insulator PCB, Fill/Expel 1
PARTS & FRUs

POWERHEAD
900939-A May 2000

Powerhead-5
13,14 - APPLY ADHESIVE LIGHTLY

TO INNER FLANGE IN
TOP COVER (Item 1)
12
5 - APPLY GENEROUS AMOUNT
TO ALL THREE SHAFT HOLES
AND C'BORE.
2 NOTE:
END OF SHAFT
SHOULD NOT RUB
ON ROTARY POT
HOUSING.
7
5 - ADJUST POT TO APPROXIMATE
PARTS & FRUs

CENTER (2.5k ohms) BEFORE
POWERHEAD
INSTALLATION.
9 8
CLEAN GASKET MOUNTING
SURFACE. REMOVE RELEASE
LINER FROM GASKET. 10
6
NOTE: ASSURE THAT CLAMP
DOES NOT CONTACT
CASTING AT EXTREMES
OF ROTATION.
15,16
Figure 1-2 Top Cover Assembly (P/N 903084)

900939-A May 2000
Powerhead-6
Units
Per
Ass'y.
1-3 903114 Rotary Pot Assembly Ref.
-1 660E0064 Rotary Pot, 1 Turn, 5 K 1

-2 903113 Bracket, Rotary Pot 1
-3 256565 Flat, Cable 5 Cond, 24 AWG (0.58330 FT) 1
-4 240E3037 Connector-3 Position MTE 1
-5 257489 Resin Core Solder A.R.
-6 257701 Tubing-Heat Shrinkable (0.125 FT) 1
PARTS & FRUs

POWERHEAD
900939-A May 2000

Powerhead-7
A 1
5
2
6
B C
Pot Termination View

3
4
CABLE SPECIFICATION CHART

CONDUCTORS PREPARATION AND TERMINATION OF ENDS
CUT-OFF SEP. STRIP ASS'Y. SEP. STRIP ASS'Y.
ITEM LENGTH COLOR LENGTH LENGTH ITEM# FROM LENGTH LENGTH ITEM# TO
Brown Plug-1 Pot-C
Red 1.25 ~ 4 -2 1.25 2.50 5.6 -A
3 7.0 Orange -3 -B
PARTS & FRUs

POWERHEAD
Yellow ~ ~ ~ ~ ~ ~ ~ ~
Green ~ ~ ~ ~ ~ ~ ~ ~
Tolerances: Cut-Off Length: ± .5
Separation Length: Approximate
Strip Length: ± .062
NOTES:
1. Remove yellow and green conductors from cable.
2. Orientate pot to bracket as shown and assemble
with supplied lockwasher and nut.
3. Connector to be assembled to cable only with tooling
as specified by the connector manufacturer.
4. Terminals of pot are not marked.
5. Form leads as shown during soldering process.
6. Cut shrink tubing into three .5" lengths and shrink
in place as shown.
7. See LF product structure system for parts lists.
Figure 1-3 Rotary Pot Assembly (P/N 903114)

900939-A May 2000
Powerhead-8
Units
Per
Ass'y.
1-4 903159 LED Display Assembly Ref.
-1 903151 PCB Assembly, LED Display 1

-2 903155 Assembly, Overlay, LED Display 1
PARTS & FRUs

POWERHEAD
900939-A May 2000

Powerhead-9
mL 2
mL/m
mL/s
mL/s
mL/m
mL
PARTS & FRUs

mL
POWERHEAD
mL
Bend tabs at approximately 45˚
Figure 1-4 LED Display Assembly (P/N 903159)

900939-A May 2000
Powerhead-10
Units
Per
Ass'y.
1-5 903147 Fill/Expel Switch Assembly Ref.
-1 903118 PCB Assembly, Fill/Expel Switch 1

-2 602E0031 Optical Switch, Slotted 1
-3 680E2181 Resistor 1
-4 256583 Ribbon Cable-10 Cond-26 GA (.5833 FT) 1
-5 240E3039 Connector-5 Pos. Plug 1
-6 903107 Spring, Fill/Expel Return 4
-7 903108 Spring, Fill Detent 1
-8 904146 Screw, M3x.5, 8 mm 3
-9 904106 Nut, M3x.5, Hex, W/Lockwasher 3
PARTS & FRUs

POWERHEAD
900939-A May 2000

Powerhead-11
WIRES TO PROTRUDE
3 ABOVE PCB .100 MAX.
2
5 6
9 ALL RETURN SPRINGS TO BE
PARALLEL WITHIN .020

SPRINGS SHOULD BE AS
1 CLOSE TOGETHER AS
CLEARANCE HOLES WILL
ALLOW
4
7
10
OPTICAL SWITCH TO BE MOUNTED

FLUSH TO THE PCB WITHIN .005.
PARTS & FRUs

POWERHEAD
Brown Plug-1 PCB-1
Red 1.25 ~ 5 -2 .75 .250 10 -2
4 7.0 Orange -3 -3
Yellow ~ ~ ~ -4 ~ ~ ~ -4
Green ~ ~ ~ -5 ~ ~ ~ -5
NOTES:
1. See LF product structure system for parts list.
2. Remove extra conductors from cable.
3. Route wires through pcb as shown.
5. Trim PCB leads to approximately .06.
6. Clean PCB and solder joints.
7. Using permanent black marker, mark part number,
revision and manufacture date on solder side.
Figure 1-5 Fill/Expel Switch Assembly (P/N 903147)

900939-A May 2000
Powerhead-12
Units
Per
Ass'y.
1-6-a 903050 Mainframe Assembly Ref.
-1 903052 Mainframe, Finished 1

-2 903054 Cover, Bottom, Finished 1
-3 903055 Seal, Ram, Front 1
-4 903056 Bearing, Ram, Front 1
-5 903057 Ram Assembly 1
-6 903100 Bracket, Linear Pot 1
-8 903171 Conductive Foam 1
-9 903064 Sleeve, Bearing 1
-11 903065 Plate, Bearing Retention 1
-12 903066 Gear, Gearbox Output 1
-13 903110 Key, Woodruff, 1/16" 1
-14 903067 Gear, Ballscrew 1
-17 903148 Accessory, Input Assembly 1
-19 903078 Shaft, Translation 1
-20 903079 Knob, Translation 1
-21 903140 Actuator, Translation 1
-23 903083 Spring, Return 1
-24 903075 Cable, Assembly, Powerhead 1
-26 903085 Linear Pot Assembly 1
-27 903101 Conductor, Magnetic 3
-28 903062 Bearing, Anti-Rotation 1
-29 903070 Motor Assembly 1
-30 903082 Bracket, Faceplate, Locking 1
-31 904115 Washer, Flat, M3.5, 1
PARTS & FRUs

POWERHEAD
-33 904108 Nut, M8x1.25, Hex 2
-34 904109 Washer, Internal Tooth, M8 2
-35 600488 Ball Bearing 1
-36 904138 Screw, M4x.7, 10mm, P.R., Cheese Head 2
-37 904105 Screw, M6x1, 30mm, SOC. H. Cap 4
-38 903068 Knob, Manual 1
-39 Shaft, Hinge (See Note on Figure 1-6-a) 1
-40 904114 Washer, Helical Spring Lock, M6 4
-41 903130 Washer, Wave Spring 1
-42 903172 Strain Relief 1
-43 903134 Plunger, Ball Push 1
-44 903001 PCB Assembly, Powerhead Control 1
-45 904128 Screw, M2x.4, 8MM, PR, PH 2
-46 904129 Nut, M2x.4, Hex 2
-49 904132 Screw, M4x.7,12mm, S B H Cap, S 1
-50 904133 Screw, M4x.7, 12mm, Socket 1
-51 800283 Gripper 1
-52 903122 Dowel Pin 1
-53 600661 Rubber Ball 1
900939-A May 2000

Powerhead-13
32
31
37
23 40
21 1
30
28 33
41 34
19
12,59
20
38
Note: Item 39
Hinge Pin
Part No. 50,54
30
may vary
Hinge Pin 2
Part No. 903173 56,43
27 32
39,48 61,13
6 14,59
PARTS & FRUs

POWERHEAD
5
Hinge Pin 11
Part No. 903161 35
9
51
4
32 3
53 (Inside Tube)
52
42
17
36
24
Figure 1-6-a Mainframe Assembly (P/N 903050)

900939-A May 2000
Powerhead-14
Units
Per
Ass'y.
1-6-b 903050 Mainframe Assembly Ref.

-52 904134 Washer, Helical Spring, M4 2
-53 257043 Loctite™ A.R.
-54 262033 Loctite™ 680 Retaining Compound 1
-55 903149 Harness Assembly, Accessory Input 1
-56 904102 Screw, M4x.7, 10 mm 1
-57 262109 Slick 50 One Grease A.R.
-58 257770 Adhesive-Cyanoacrylate A.R.
PARTS & FRUs

POWERHEAD
900939-A May 2000

Powerhead-15
BOTTOM VIEW OF J2
ITEM 44 P2
26 NOTE: WIRES TO BE BENT UP AT 90˚

AND MUST CLEAR WIPER
0 BLOCK
J1
45
NOTE: ALIGN WIPER BLOCK TO BRACKET 6
J4 J6
J7 WHILE INSTALLING PCB 44.
32
47
J5
44
46
26
PARTS & FRUs

POWERHEAD
47
46
P10
P6
P7
P4
Figure 1-6-b Mainframe Assembly (P/N 903050)

900939-A May 2000
Powerhead-16
Units
Per
Ass'y.
1-7 903075 Powerhead Cable Assembly, Ref.
-1 256736 Cable, 26 Conductor Pigtail (8.75 FT) 1

-2 240E3204 Connector, 26 Position 1
-3 240E3130 Contact, Pin 20 AWG to 26 AWG 17
-5 240E3205 Cable Clamp, Waterproof, 9/16" max cable O.D. 1
-6 382E0011 Terminal-Ring Tongue 6
-7 240E3187 Header, 8 position 1
-8 240E0226 Receptacle Contact 13
-9 240E3239 Connector, 6 Position Receptacle 1
-10 240E3189 Header, 6 Position 1
-11 257701 Tubing-Heat, Shrinkable (0.29167 FT) 1
-12 215115 Ty-Rap Ties 3
-13
-14 382E0034 Terminal Tab Receptacle 2
-15 333574 Miniture Marker Tie 2
-16 257980 Nyes Clock Oil AR
-18 257696 Tubing Heat Shrinkable (0.58333 FT) 1
PARTS & FRUs

POWERHEAD
900939-A May 2000

Powerhead-17
8, 7
9
12
1 8, 10
.35 MAX. TYP.

SE NOTE 11
.25 Red
Bla
ck 14
15
17
2, 3, 4 6 18
SEE NOTE 4 5
6
11
2.00
DETAIL A
TWIST PAIRS
SEE NOTE 10
VIEW SHOWING MOTOR WIRE TWIST

BEFORE HEAT SHRINK IS ADDED
CABLE SPECIFICATION CHART NOTES:

CUT-OFF SEP. STRIP ASS'Y. PREP. STRIP ASS'Y.
ITEM LENGTH COLOR LENGTH LENGTH ITEM# FROM LENGTH LENGTH ITEM# TO Notes
1. Continue wire twist as close as practical to connector at approximately
Black Jack- A Plug A-1 (Twisted) the same twist rate as they exit cable.
Violet -B -2 Note 1
White -U -3 2. All crimp terminals to be crimped only with tooling as specified by
PARTS & FRUs

POWERHEAD
Blue -V 5.75 .12 7,8 -4 the terminal manufacturer.
Orn/Blu -C -5 (Twisted)
Orn/Grn -D -6 Note 1 4. Cut tubing into one 3.5" length for the connector side and 5.25" for the
Red -S -7 power head side then, position and shrink over both drain wires so that
Green 1.75 .15 2,3,5 -T -8
.25" bare wire is on end to accommodate crimp terminal per detail A
Brown -F Plug B-1 (Twisted) 5. Cut both foils flush with jacket on each end.
Yellow -G -2 Note 1
Gray -H 5.75 ~ 9 -3 (Twisted) 6. Place finished assembly into bag marked with part number
1 8'-7"
Orange -J -4 Note 1 and revision.
Orn/Gry -R -5
Orn/Blk -P -6 7. See LF product structure system for parts list.
Wht/Red -E Plug C-1
7.0 .12 8,10 8. Print color code on marker ty-raps with black permanent marker approximately
Wht/Blk -W -2
Inner Drain CABLE
as shown. Note that marker ty-raps will fit wires loosely.
4.0 .25 5,6,11 5.5 .25 6,11 ~ (Tubing)
Outer Drain CLAMP Note 4
9. Lightly coat ID of rubber boot on cable clamp with oil, item 16, so as to allow
Wht/Orn 1.75 .15 2,3,5 -b 7.0 .12 8,10 -6 easy assembly and disassembly. Any excess oil must be removed.
Wht/Grn -M Two wires in
Red one terminal 10. Twist white/green and white/blue wires with white/yellow and white/brown wires.
Wht/Blu -L
5.5 .28 14,15
Wht/Yel -Z Two wires in
Wht/Brn -Y
Black one terminal 11. Position tubing (item 18) over terminal (item 14) to dimension shown.
Grn/Yel 1.75 .19 2,4,5 -N ~
Grn/Yel -a ~
Grn/Yel -d 3.5 .25 6 ~
Grn/Yel -X ~
Grn/Yel -K ~
Tolerances: Cut-Off Length: ± 2.0
Prep Length = ± .25
Figure 1-7 Powerhead Cable Assembly (P/N 903075)

900939-A May 2000
Powerhead-18
Units
Per
Ass'y.
1-8 903085 Linear Pot Assembly Ref.
-1 660E0063 Linear Pot, Open Frame, 6.00 1

-4 245S0043 Hex Socket Head Cap Screw 2
PARTS & FRUs

POWERHEAD
900939-A May 2000

Powerhead-19
1 2
4 5
3
1 Pot
2

Brown Plug-1 Pot-3
Red 1.25 ~ 3 -2 1.25 .375 1.5 -2
2 5.0 Orange -3 -1
Yellow ~ ~ ~ ~ ~ ~ ~ ~
PARTS & FRUs

POWERHEAD
Green ~ ~ ~ ~ ~ ~ ~ ~
NOTES:
2. Protect resistive tracks of pot from damage from
soldering process.

5. Stuff finished assembly into individual bag, tape

closed, then mark bag with P/N and revision.
Figure 1-8 Linear Pot Assembly (P/N 903085)

900939-A May 2000
Powerhead-20
Units
Per
Ass'y.
1-9 903148 Accessory Input Assembly Ref.
- 257489 Resin Core Solder A.R.

-1 903102 Bracket, Powerhead Cable 1
-4 903136 PCB Assembly, Accessory Input 1
-5 240E3035 Connector-10 Pin LKG Header 1
PARTS & FRUs

POWERHEAD
900939-A May 2000

Powerhead-21
SOLDER ALL LEADS, INCLUDING POSTS. 4 1

TRIM ALL LEADS TO APPROX. .06.
CLEAN PCB AND SOLDER JOINTS. 5
PARTS & FRUs

POWERHEAD
NUT AND LOCKWASHER ARE PART
OF CONNECTORS, ITEMS 2 AND 3
2 3
Figure 1-9 Accessory Input Assembly (P/N 903148)

900939-A May 2000
Powerhead-22
Units
Per
Ass'y.
1-10 903096 Detachable Pivot Assembly Ref.
-1 903098 Bracket, Pivot, Finished 1

-2 903099 Pivot, Vertical 1
-3 904145 Screw, M2.5x.45, 8 mm, P.R.F. 1
-4 903125 Collar, Retaining, Pivot 1
-5 903124 Bearing, Sleeve, Pivot 2
-6 904121 Screw, M4x.7, 25 mm, Socket 1
PARTS & FRUs

POWERHEAD
900939-A May 2000

Powerhead-23
1 7 - APPLY GREASE LIGHTLY

TO OUTER DIAMETER OF SHAFT
6 - NOTE: TORQUE TO 40+/-2 IN.-LB
3,8
PARTS & FRUs

POWERHEAD
5
NOTE: ORIENT SLOTS
AS SHOWN
4
2
Figure 1-10 Powerhead Detachable Pivot

900939-A May 2000 Assembly (P/N 903096)
Powerhead-24
Units
Per
Ass'y.
1-11 903001 Powerhead Control PCB Assembly Ref.
#6 Lock Washer 2
Washer #4 Int Tooth 1
Heatsink-To-220 Ex.Small 1
Resettable Fuse 1 RF1
Electrolytic Capacitor - 16V 1 C45
Capacitor, 10 uf, 50 V 6 C5, C9, C12,
C18, C44,
C52
Connector-3 Pin-Locking Head 2 J1, J2
Connector-8 Pin Header-Rt Ang 1 J5, J11
4 Pin Header RT Angle MTE 1 J3
Header, 10 Pos, MTE, Right Angle, Latching 1 J4
Header, 5 Position 1 J9
Connector, 10 Pos, Lo Profile 1 J8
Zener Diode, IN4739 1 D1
Screw- 4-40 x 1/2 PH 1
Screw-6-32 x 3/8 PR P.H. 2
NUT-6-32 x 5/16 Hex 2
NUT- 4-40 x 1/4 Hex 1
Header, Post 6 TP1-TP6
PARTS & FRUs

POWERHEAD
LED Holder, Right Angle 2
Dual OPAmp LM358N 2 U3, U7
Voltage Regulator-LM317T 1 U6
IC Volt Ref, Precision, 5V 1 U2
Voltage Regulator, 5V, 1.5A 1 U21
Accelerometer, PCB Mount 1 U1
Precision, Single Supply 3 U8, U9, U25
Hall Effect Sensor 3 U17, U18, U20
IC, 12 Bit, 8 Channel A/D 1 U4
Resistor-SMT- 1/8 W-10 Ohm 15 R3, R7-R9,
R12, R44,
R46, R47,
R49, R54-
R57, R156,
R157
Resistor-SMT- 1/8 W-100 Ohm 10 R22, R23,

R76-R79,
R90, R139,
R140, R144
900939-A May 2000

900939-A May 2000
SEE NOTE 13
R84
R158 DS6 Y2 Q8 R64 C35
R153 C30 U14
U12 C54 DS7 U27
R159 C29 U16
R163 U13
R52 R53 R160 DS8
R164 Q9 C31
Q5 R161 DS9
R26 R48 C55 C27
R51 R162 DS10 C32
R25 R45 C56 R80
C41
C42 R155 D2
C59
U19 C33 C38
R91 R143 C58 C57 R156
C52 R139 U28 R157
R90 U15 R70
R140 C28
R89
U24 R23
R88 SPKR1 R67
R25
R87 U25 R134
Y1 C34
C38
C37
R68
Q4
R86 R138
Q10 R66 R65
R136 R24
R135 C49
TP1 C18 R75
R92 R17
C43 C39
R83 R112 C51 R74 R152
R50 Q7 Q6
DS5 C53 R85 R73 C40
Q3
R71
R69
R28 C19 U6
J9
R154
R154
R59 R109
R29 J8
U20 R145 R30 DS2
DS4 +
R31 U22
R35 R148
DS1
U18 R82 U26 J1 R149 R1 6 C47 +
R144 R100 R117 R118
U8 R98 R115 R116
Q15 C20 R37
R142 R33 R96 R113 R114 R78 R77
R36
R93 R94 R110 R111
R141 R34
R127 R79 R76
R147 C23
C14 U23
R39 R40 R95 C46
R145 R127
U5 R97
R58 R151 R128
U11 R150 Q13 R99
R43 R56 C48 Q14 R130
R129 R101
R57 Q11 U21
Q12 R103 R9 R12
R55 R134 J11 R131 R120 C8 C11
R38 R105
R54 R6
R132 C10 R19 C13 C15
U17 R41
R107 R108 R125 R126 U4 +
R47 C12 C7
R106 R123 C9
U10 R62 R44 R5
R104 R121 R10 R13

R102 R119 R4 C1 R18
R63 R49 R46
R7 C4 R15
R8 R11 R14 Q1 Q2
R1 + C45 C44
R81 C2 J2 C8
R61 R60 U2 U3
+ R21 C17
R20 R3
C16 U1
C3 D1
R2
1 J3
J4 J10 J2
J6
J7 1
SEE NOTE 12
VIEWED FROM SOLDER SIDE
1
J5
Assembly (P/N 903001)
Drawing 903001, REV C
Figure 1-11 Powerhead Control PCB
POWERHEAD
Powerhead-25
PARTS & FRUs

Powerhead-26
Units
Per
Ass'y.
Resistors, 1K, SMT, 1206, 1/8 W, 5% 4 R13, R18,

R68, R86
Resistors, SMT, 1206, 1/8 W, 5% 6 R38, R41,
R73-R75,
R147
Resistor-SMT- 1/8 W-10 MGOhm 1 R69
Resistor, SMT, 1206, 1/8W, 5%, 1.5K 1 R88
Resistor, 16 Ohm, SMT, 1206 1 R84
Resistor, SMT, 1206, 1/8 W, 5%, 180 1 R89
Resistor, SMT, 1206, 1/8 W, 5%, 20K 1 R42
Resistor-SMT- 1/8W-220 Ohm 2 R45, R48
Resistor, SMT, 1206, 1/8 W, 5%, 24K 2 R19, R26
Resistor, SMT, 1206, 1/8 W, 5%, 33 2 R87, R141
Resistors-SMT-1/8W-330 8 R16, R17,
R50, R59,
R109, R112,
R131, R133
Resistor, 330K, SMT, 1206 1/8/W 1 R71

Resistor, 470 Ohm, SMT 1/8W, 1206 14 R52, R53,
R60-R63,
R81-R83,
PARTS & FRUs

POWERHEAD
R158-R162
Resistor-SMT- 1/8W-4700 Ohm 41 R51, R58,

R64-R67, R72,
R80, R93, R97,
R99, R101,
R103, R105,
R108, R111,
R113, R115,
R117, R119,
R121, R124,
R125, R127,
R128-R130,
R145, R146,
R148-R155,
R163, R164

Resistor, SMT, 1206, 1/8W, 1%, 332 1 R40
Resistor, SMT, 1206, 1/8W, 1%, 1K 1 R134
900939-A May 2000

900939-A May 2000
SEE NOTE 13
R84
R158 DS6 Y2 Q8 R64 C35
R153 C30 U14
U12 C54 DS7 U27
R159 C29 U16
R163 U13
R52 R53 R160 DS8
R164 Q9 C31
Q5 R161 DS9
R26 R48 C55 C27
R51 R162 DS10 C32
R25 R45 C56 R80
C41
C42 R155 D2
C59
U19 C33 C38
R91 R143 C58 C57 R156
C52 R139 U28 R157
R90 U15 R70
R140 C28
R89
U24 R23
R88 SPKR1 R67
R25
R87 U25 R134
Y1 C34
C38
C37
R68
Q4
R86 R138
Q10 R66 R65
R136 R24
R135 C49
TP1 C18 R75
R92 R17
C43 C39
R83 R112 C51 R74 R152
R50 Q7 Q6
DS5 C53 R85 R73 C40
Q3
R71
R69
R28 C19 U6
J9
R154
R154
R59 R109
R29 J8
U20 R145 R30 DS2
DS4 +
R31 U22
R35 R148
DS1
U18 R82 U26 J1 R149 R1 6 C47 +
R144 R100 R117 R118
U8 R98 R115 R116
Q15 C20 R37
R142 R33 R96 R113 R114 R78 R77
R36
R93 R94 R110 R111
R141 R34
R127 R79 R76
R147 C23
C14 U23
R39 R40 R95 C46
R145 R127
U5 R97
R58 R151 R128
U11 R150 Q13 R99
R43 R56 C48 Q14 R130
R129 R101
R57 Q11 U21
Q12 R103 R9 R12
R55 R134 J11 R131 R120 C8 C11
R38 R105
R54 R6
R132 C10 R19 C13 C15
U17 R41
R107 R108 R125 R126 U4 +
R47 C12 C7
R106 R123 C9
U10 R62 R44 R5
R104 R121 R10 R13

R102 R119 R4 C1 R18
R63 R49 R46
R7 C4 R15
R8 R11 R14 Q1 Q2
R1 + C45 C44
R81 C2 J2 C8
R61 R60 U2 U3
+ R21 C17
R20 R3
C16 U1
C3 D1
R2
1 J3
J4 J10 J2
J6
J7 1
SEE NOTE 12
1
J5
Figure 1-11 Powerhead Control PCB Assembly (P/N 903001)
POWERHEAD
Powerhead-27
PARTS & FRUs

Powerhead-28
Units
Per
Ass'y.
Resistor, 2.21K, SMT, 1206, 1/8W 2 R36, R91

Resistor, 3.32K, SMT, 1206, 1/8W 4 R10, R14,
R39, R137
R135
Resistor 6.81K, SMT, 1206, 1/8W 5 R11, R15,
R20, R21,
R132
Resistor, SMT, 1206, 1/8W, 1%, 10K 5 R28-R31,

R136
Resistor, SMT, 1206, 1/8W, 1%, 15K 2 R37, R138
Resistor, 18.2K, SMT, 1206, 1/8W 1 R34
Resistor, SMT, 1206, 1/8W, 1%, 200K 1 R4
Resistor, SMT, 1206, 1/8W, 1%, 511K 1 R6
Ceramic Chip Cap. SMT, 0.1 uf 29 C1, C2, C4,
C6, C8, C10,
C11, C14, C15,
C19-C21, C27-
C33, C35-38,
C46, C47, C49,
PARTS & FRUs

C53, C55, C59
POWERHEAD
Ceramic Chipcap.SMT, 0.1 uf 4 C39, C40, C57,
C58
0.01 uf Capacitor 2 C25, C26
Capacitor, 0.022 uf 1 C3
Capacitor, 0.15 uf 13 C7, C13, C16,
C17, C22-C24,
C41-C43, C48,
C50, C51
Capactitor-Chip Tantalum 2 C34, C56

CPU Microcontroller 1 U13
IC Octal 3 ST. Bus.Trang.SMT 2 U22, U23
I.C., Quad 2 Input NOR Gate 1 U5
Voltage Regulator 1 U24
IC, RS485 Transceiver, 8 pin 1 U28
900939-A May 2000

900939-A May 2000
SEE NOTE 13
R84
R158 DS6 Y2 Q8 R64 C35
R153 C30 U14
U12 C54 DS7 U27
R159 C29 U16
R163 U13
R52 R53 R160 DS8
R164 Q9 C31
Q5 R161 DS9
R26 R48 C55 C27
R51 R162 DS10 C32
R25 R45 C56 R80
C41
C42 R155 D2
C59
U19 C33 C38
R91 R143 C58 C57 R156
C52 R139 U28 R157
R90 U15 R70
R140 C28
R89
U24 R23
R88 SPKR1 R67
R25
R87 U25 R134
Y1 C34
C38
C37
R68
Q4
R86 R138
Q10 R66 R65
R136 R24
R135 C49
TP1 C18 R75
R92 R17
C43 C39
R83 R112 C51 R74 R152
R50 Q7 Q6
DS5 C53 R85 R73 C40
Q3
R71
R69
R28 C19 U6
J9
R154
R154
R59 R109
R29 J8
U20 R145 R30 DS2
DS4 +
R31 U22
R35 R148
DS1
U18 R82 U26 J1 R149 R1 6 C47 +
R144 R100 R117 R118
U8 R98 R115 R116
Q15 C20 R37
R142 R33 R96 R113 R114 R78 R77
R36
R93 R94 R110 R111
R141 R34
R127 R79 R76
R147 C23
C14 U23
R39 R40 R95 C46
R145 R127
U5 R97
R58 R151 R128
U11 R150 Q13 R99
R43 R56 C48 Q14 R130
R129 R101
R57 Q11 U21
Q12 R103 R9 R12
R55 R134 J11 R131 R120 C8 C11
R38 R105
R54 R6
R132 C10 R19 C13 C15
U17 R41
R107 R108 R125 R126 U4 +
R47 C12 C7
R106 R123 C9
U10 R62 R44 R5
R104 R121 R10 R13

R102 R119 R4 C1 R18
R63 R49 R46
R7 C4 R15
R8 R11 R14 Q1 Q2
R1 + C45 C44
R81 C2 J2 C8
R61 R60 U2 U3
+ R21 C17
R20 R3
C16 U1
C3 D1
R2
1 J3
J4 J10 J2
J6
J7 1
SEE NOTE 12
1
J5
POWERHEAD
Powerhead-29
PARTS & FRUs

Powerhead-30
Units
Per
Ass'y.
IC, Memory, SRAM 128K x 8 1 U14

Flash, 44 Pin, PLCC 1 U15
Switching Diode-75V 1 D2
Transistor, NPN Switching, SMT 4 Q4, Q8-Q10
Transistor, J-FET 9 Q1, Q2,
Q5-Q7, Q11,
Q12, Q14, Q16
Transistor, PNP 2 Q13, Q15

Quartz Crystal SMT 3.6864 MHz 1 Y2
Amber LED 1 DS2
LED, Yellow Hi Intensity 1 DS1
Optocoupler 1 U26
Res. FC 5% 1/4W-1K 1 R92
Res. FC 5% 1/4W-4.7K 1 R165
Resistor-FXD Composition 3 R24,R25, R143
Resistor, Fixed 0.500W 390 Ohm 1 R85
Resistor, Precision 1%, 1/4W 1 R2
Resistor, 1.0 Ohm, 3W, 1% 1 R35
Resistor, 220 Ohm, 3W, 1% 1 R1
PARTS & FRUs

POWERHEAD
Transistor, Tip 42 1 Q3
Speaker 1 SPKR1
Reflective Sensor 1 U19
Thermistor 2 RTH1, RTH2
PCB Assembly, Powerhead, Schematic A.R.
PCB Assembly, Powerhead, Drill A.R.
Firmware, Powerhead PIC 1 U27
Polyester Film Tape, 1" Width 6
900939-A May 2000

900939-A May 2000
SEE NOTE 13
R84
R158 DS6 Y2 Q8 R64 C35
R153 C30 U14
U12 C54 DS7 U27
R159 C29 U16
R163 U13
R52 R53 R160 DS8
R164 Q9 C31
Q5 R161 DS9
R26 R48 C55 C27
R51 R162 DS10 C32
R25 R45 C56 R80
C41
C42 R155 D2
C59
U19 C33 C38
R91 R143 C58 C57 R156
C52 R139 U28 R157
R90 U15 R70
R140 C28
R89
U24 R23
R88 SPKR1 R67
R25
R87 U25 R134
Y1 C34
C38
C37
R68
Q4
R86 R138
Q10 R66 R65
R136 R24
R135 C49
TP1 C18 R75
R92 R17
C43 C39
R83 R112 C51 R74 R152
R50 Q7 Q6
DS5 C53 R85 R73 C40
Q3
R71
R69
R28 C19 U6
J9
R154
R154
R59 R109
R29 J8
U20 R145 R30 DS2
DS4 +
R31 U22
R35 R148
DS1
U18 R82 U26 J1 R149 R1 6 C47 +
R144 R100 R117 R118
U8 R98 R115 R116
Q15 C20 R37
R142 R33 R96 R113 R114 R78 R77
R36
R93 R94 R110 R111
R141 R34
R127 R79 R76
R147 C23
C14 U23
R39 R40 R95 C46
R145 R127
U5 R97
R58 R151 R128
U11 R150 Q13 R99
R43 R56 C48 Q14 R130
R129 R101
R57 Q11 U21
Q12 R103 R9 R12
R55 R134 J11 R131 R120 C8 C11
R38 R105
R54 R6
R132 C10 R19 C13 C15
U17 R41
R107 R108 R125 R126 U4 +
R47 C12 C7
R106 R123 C9
U10 R62 R44 R5
R104 R121 R10 R13

R102 R119 R4 C1 R18
R63 R49 R46
R7 C4 R15
R8 R11 R14 Q1 Q2
R1 + C45 C44
R81 C2 J2 C8
R61 R60 U2 U3
+ R21 C17
R20 R3
C16 U1
C3 D1
R2
1 J3
J4 J10 J2
J6
J7 1
SEE NOTE 12
1
J5
POWERHEAD
Powerhead-31
PARTS & FRUs

Powerhead-32
Units
Per
Ass'y.
PARTS & FRUs

POWERHEAD
900939-A May 2000

Powerhead-1

903068 Manual Knob 1-6-a
903180 Powerhead Cable Assembly 1-7
903148 Accessory Input Assembly 1-9
903172 Strain Relief 1-7
903173 Pin Hinge 1-6-a
800283 Gripper 1-6-a
903122 Dow Pin 1-6-a
600661 Rubber Ball 1-6-a
903001 Powerhead Control PCB Assembly 1-11
903085 Linear Pot Assembly 1-8
903096 Detachable Powerhead Pivot Assy. 1-10
903159 Powerhead Display 1-4
903089 Powerhead Display Harness Assy. 1-2
904133 Screw/Shaft Faceplate Hinge 1-6-a
903147 Fill / Expel Switch Assembly 1-5
11—PARTS & FRUs

POWERHEAD
903114 Rotary Pot Assembly 1-2
903104 Fill Expel Lever 1-3
903105 Opto Switch 1-2
903117 Pin-Fill Lever 1-2
903079 Faceplate Locking Knob 1-6-a
900939-A May 2000

Powerhead-2
Powerhead Assembly Units

Per
Ass'y.
1-1 903300 Powerhead Assembly Ref.
-1 903084 Top Cover Assembly 1

-2 903050 Mainframe Assembly 1
-3 904104 Screw, M4x.7, 80 mm, P.R., P.H. 1
-4 904103 Screw, M4x.7, 25 mm, P.R., Cheese Head 2
-5 904045 Label, Serial Number, Powerhead 1
-6 903096 Pivot Assembly, Detachable 1
-7 904190 Knob, Bar 1/4-20 x 1” 1
-8 904016 Label, Direction -Enable/Injec
-9 904011 Label, Accessory Input 1
11—PARTS & FRUs

POWERHEAD
900939-A May 2000

Powerhead-3
11—PARTS & FRUs

POWERHEAD
Figure 1-1 Powerhead Assembly (P/N 903300)
900939-A May 2000
Powerhead-4
Units
Per
Ass'y.
1-2 903301 Top Cover Assembly Ref.
-1 903177 Top Cover, Powerhead 1

-2 903103 Shaft, Fill/Expel Switch 1
-4 903117 Pin, Fill Lever Retention 1
-5 903114 Rotary Pot Assembly 1
-6 903163 Clamp, Hub, 0.375 Dia. 1
-7 903105 Actuator, Opto Switch 1
-8 903147 Fill/Expel Switch Assembly 1
-9 903159 Assembly, LED Display 1
-10 903089 Harness Assembly, Powerhead 1
-12 903104 Lever, Fill/Expel Switch 1
-13 903092 Lens, Indicator 1
-15 904149 Screw, M3.5x6, 8 mm, Slotted, P.H. 2
-16 257566 Loctite™, Purple Thread Locking A.R.
11—PARTS & FRUs

POWERHEAD
900939-A May 2000

Powerhead-5
11—PARTS & FRUs

POWERHEAD
Figure 1-2 Top Cover Assembly (P/N 903301)
900939-A May 2000
Powerhead-6
Units
Per
Ass'y.
1-3 903114 Rotary Pot Assembly Ref.
-1 660E0064 Rotary Pot, 1 Turn, 5 K 1

-2 903113 Bracket, Rotary Pot 1
11—PARTS & FRUs

POWERHEAD
900939-A May 2000

Powerhead-7
A 1
5
2
6
B C
Pot Termination View

3
4

Brown Plug-1 Pot-C
Red 1.25 ~ 4 -2 1.25 2.50 5.6 -A
11—PARTS & FRUs

3 7.0 Orange -3 -B
POWERHEAD
Yellow ~ ~ ~ ~ ~ ~ ~ ~
Green ~ ~ ~ ~ ~ ~ ~ ~
NOTES:
2. Orientate pot to bracket as shown and assemble
with supplied lockwasher and nut.
4. Terminals of pot are not marked.
5. Form leads as shown during soldering process.
6. Cut shrink tubing into three .5" lengths and shrink
in place as shown.
Figure 1-3 Rotary Pot Assembly (P/N 903114)

900939-A May 2000
Powerhead-8
Units
Per
Ass'y.
1-4 903159 LED Display Assembly Ref.
-1 903151 PCB Assembly, LED Display 1

-2 903155 Assembly, Overlay, LED Display 1
11—PARTS & FRUs

POWERHEAD
900939-A May 2000

Powerhead-9
mL 2
mL/m
mL/s
mL/s
mL/m
mL
11—PARTS & FRUs

mL
POWERHEAD
mL
Bend tabs at approximately 45˚
Figure 1-4 LED Display Assembly (P/N 903159)

900939-A May 2000
Powerhead-10
Units
Per
Ass'y.
1-5 903147 Fill/Expel Switch Assembly Ref.
-1 903118 PCB Assembly, Fill/Expel Switch 1

-2 602E0031 Optical Switch, Slotted 1
-3 680E2181 Resistor 1
-4 256583 Ribbon Cable-10 Cond-26 GA (.5833 FT) 1
-5 240E3039 Connector-5 Pos. Plug 1
-6 903107 Spring, Fill/Expel Return 4
-7 903108 Spring, Fill Detent 1
-8 904146 Screw, M3x.5, 8 mm 3
11—PARTS & FRUs

POWERHEAD
900939-A May 2000

Powerhead-11
WIRES TO PROTRUDE
3 ABOVE PCB .100 MAX.
2
5 6
9 ALL RETURN SPRINGS TO BE
PARALLEL WITHIN .020

SPRINGS SHOULD BE AS
1 CLOSE TOGETHER AS
CLEARANCE HOLES WILL
ALLOW
4
7
10
OPTICAL SWITCH TO BE MOUNTED

FLUSH TO THE PCB WITHIN .005.
11—PARTS & FRUs

POWERHEAD
Brown Plug-1 PCB-1
Red 1.25 ~ 5 -2 .75 .250 10 -2
4 7.0 Orange -3 -3
Yellow ~ ~ ~ -4 ~ ~ ~ -4
Green ~ ~ ~ -5 ~ ~ ~ -5
NOTES:
1. See LF product structure system for parts list.
2. Remove extra conductors from cable.
3. Route wires through pcb as shown.
5. Trim PCB leads to approximately .06.
6. Clean PCB and solder joints.
7. Using permanent black marker, mark part number,
revision and manufacture date on solder side.
Figure 1-5 Fill/Expel Switch Assembly (P/N 903147)

900939-A May 2000
Powerhead-12
Units
Per
Ass'y.
1-6-a 903302 Mainframe Assembly Ref.

-2 903178 Cover, Bottom, Powerhead 1
-3 903055 Seal, Ram, Front 1
-4 903056 Bearing, Ram, Front 1
-5 903057 Ram Assembly 1
-6 903100 Bracket, Linear Pot 1
-8 903171 Conductive Foam 1
-11 903065 Plate, Bearing Retention 1
-12 903066 Gear, Gearbox Output 1
-13 903110 Key, Woodruff, 1/16" 1
-14 903067 Gear, Ballscrew 1
-17 903148 Accessory, Input Assembly 1
-19 903078 Shaft, Translation 1
-20 903079 Knob, Translation 1
-21 903140 Actuator, Translation 1
-23 903083 Spring, Return 1
-24 903180 Cable, Assembly, Powerhead 1
-26 903085 Linear Pot Assembly 1
-27 903101 Conductor, Magnetic 3
-28 903062 Bearing, Anti-Rotation 1
-29 903070 Motor Assembly 1
-30 903082 Bracket, Faceplate, Locking 1
11—PARTS & FRUs

-31 904115 Washer, Flat, M3.5, 1
POWERHEAD
-33 904108 Nut, M8x1.25, Hex 2
-35 600488 Ball Bearing 1
-36 904138 Screw, M4x.7, 10mm, P.R., Cheese Head 2
-37 904105 Screw, M6x1, 30mm, SOC. H. Cap 4
-38 903068 Knob, Manual 1
-39 903173 Pin, Hinge 1
-40 904114 Washer, Helical Spring Lock, M6 4
-41 903130 Washer, Wave Spring 1
-44 903001 PCB Assembly, Powerhead Control 1
-45 904128 Screw, M2x.4, 8MM, PR, PH 2
-46 904129 Nut, M2x.4, Hex 2
-49 311S0041 Screw, M4x 12mm, Socket Head 1
-50a 800283 Gripper 1
-50b 903122 Dow Pin 1
-50c 600661 Rubber Ball 1
900939-A May 2000

Powerhead-13
50a
52
50c
11—PARTS & FRUs

50b
POWERHEAD
Figure 1-6-a Mainframe Assembly (P/N 903302)
900939-A May 2000
Powerhead-14
Units
Per
Ass'y.
1-6-b 903302 Mainframe Assembly Ref.
-51 904134 Washer, Helical Spring, M4 2

-52 257043 Loctite™ A.R.
-53 262033 Loctite™ 680 Retaining Compound 1
-54 903149 Harness Assembly, Accessory Input 1
-55 904102 Screw, M4x.7, 10 mm 1
-56 262109 Slick 50 One Grease A.R.
-57 257032 Primer-Locquic Grde A.R.
-58 257770 Adhesive-Cyanoacrylate A.R.
-59 600817 Nylon Rivet 1
-61 601174 Front Panel Ground Strap 1
-62 903176 Mounting Bracket, Bottom Cover 1
11—PARTS & FRUs

POWERHEAD
900939-A May 2000

Powerhead-15
11—PARTS & FRUs

POWERHEAD
Figure 1-6-b Mainframe Assembly (P/N 903302)
900939-A May 2000
Powerhead-16
Units
Per
Ass'y.
1-7 903180 Powerhead Cable Assembly, Ref.
-1 256736 Cable, 26 Conductor Pigtail (8.75 FT) 1

-5 240E3205 Cable Clamp, Waterproof, 9/16" max cable O.D. 1
-7 240E3187 Header, 8 position 1
-8 240E0226 Receptacle Contact 13
-9 240E3239 Connector, 6 Position Receptacle 1
-10 240E3189 Header, 6 Position 1
-11 257701 Tubing-Heat, Shrinkable (0.29167 FT) 1
-12 215115 Ty-Rap Ties 3
-13
-14 382E0034 Terminal Tab Receptacle 2
-15 333574 Miniture Marker Tie 2
-16 257980 Nyes Clock Oil AR
-19 903172 Strain Relief 1
-20 232E0025 Ferrite 2
11—PARTS & FRUs

POWERHEAD
900939-A May 2000

Powerhead-17
11—PARTS & FRUs

POWERHEAD
Figure 1-7 Powerhead Cable Assembly (P/N 903180)
900939-A May 2000
Powerhead-18
Units
Per
Ass'y.
1-8 903085 Linear Pot Assembly Ref.
-1 660E0063 Linear Pot, Open Frame, 6.00 1

-4 245S0043 Hex Socket Head Cap Screw 2
11—PARTS & FRUs

POWERHEAD
900939-A May 2000

Powerhead-19
1 2
4 5
3
1 Pot
2

Brown Plug-1 Pot-3
Red 1.25 ~ 3 -2 1.25 .375 1.5 -2
2 5.0 Orange -3 -1
~ ~ ~ ~ ~ ~ ~ ~
11—PARTS & FRUs

Yellow
POWERHEAD
Green ~ ~ ~ ~ ~ ~ ~ ~
NOTES:
2. Protect resistive tracks of pot from damage from
soldering process.

5. Stuff finished assembly into individual bag, tape

closed, then mark bag with P/N and revision.
Figure 1-8 Linear Pot Assembly (P/N 903085)
900939-A May 2000
Powerhead-20
Units
Per
Ass'y.
1-9 903148 Accessory Input Assembly Ref.
- 257489 Resin Core Solder A.R.

-1 903102 Bracket, Powerhead Cable 1
-4 903136 PCB Assembly, Accessory Input 1
-5 240E3035 Connector-10 Pin LKG Header 1
-6 600805 Lead Assembly Chassis GND 1
-7 904107 Nut, M4 x 7 Hex, W/Lockwasher 1
11—PARTS & FRUs

POWERHEAD
900939-A May 2000

Powerhead-21
SOLDER ALL LEADS, INCLUDING POSTS. 4 1

TRIM ALL LEADS TO APPROX. .06.
CLEAN PCB AND SOLDER JOINTS. 5
11—PARTS & FRUs

POWERHEAD
NUT AND LOCKWASHER ARE PART
OF CONNECTORS, ITEMS 2 AND 3
2 3
Figure 1-9 Accessory Input Assembly (P/N 903148)

900939-A May 2000
Powerhead-22
Units
Per
Ass'y.
1-10 903096 Detachable Pivot Assembly Ref.
-1 903098 Bracket, Pivot, Finished 1

-2 903099 Pivot, Vertical 1
-3 904145 Screw, M2.5x.45, 8 mm, P.R.F. 1
-4 903125 Collar, Retaining, Pivot 1
-5 903124 Bearing, Sleeve, Pivot 2
-6 904121 Screw, M4x.7, 25 mm, Socket 1
-9 904194 Ring, Retaining-18mm 1
11—PARTS & FRUs

POWERHEAD
900939-A May 2000

Powerhead-23
1 7 - APPLY GREASE LIGHTLY

TO OUTER DIAMETER OF SHAFT
6 - NOTE: TORQUE TO 40+/-2 IN.-LB
3,8
11—PARTS & FRUs

POWERHEAD
5
NOTE: ORIENT SLOTS
AS SHOWN
4
2
Figure 1-10 Powerhead Detachable Pivot

900939-A May 2000 Assembly (P/N 903096)
Powerhead-24
Units
Per
Ass'y.
#6 Lock Washer 2
Washer #4 Int Tooth 1
Heatsink-To-220 Ex.Small 1
Resettable Fuse 1 RF1
Electrolytic Capacitor - 16V 1 C45
Capacitor, 10 uf, 50 V 6 C5, C9, C12,
C18, C44,
C52
Connector-3 Pin-Locking Head 2 J1, J2
Connector-8 Pin Header-Rt Ang 1 J5, J11
4 Pin Header RT Angle MTE 1 J3
Connector, 10 Pos, Lo Profile 1 J8
Zener Diode, IN4739 1 D1
Screw- 4-40 x 1/2 PH 1
Screw-6-32 x 3/8 PR P.H. 2
NUT-6-32 x 5/16 Hex 2
NUT- 4-40 x 1/4 Hex 1
11—PARTS & FRUs

Header, Post 6 TP1-TP6
POWERHEAD
LED Holder, Right Angle 2
Dual OPAmp LM358N 2 U3, U7
Voltage Regulator-LM317T 1 U6
IC Volt Ref, Precision, 5V 1 U2
Voltage Regulator, 5V, 1.5A 1 U21
Accelerometer, PCB Mount 1 U1
Precision, Single Supply 3 U8, U9, U25
Hall Effect Sensor 3 U17, U18, U20
IC, 12 Bit, 8 Channel A/D 1 U4
Resistor-SMT- 1/8 W-10 Ohm 15 R3, R7-R9,
R12, R44,
R46, R47,
R49, R54-
R57, R156,
R157

R76-R79,
R90, R139,
R140, R144
900939-A May 2000

900939-A May 2000
SEE NOTE 13
R84
R158 DS6 Y2 Q8 R64 C35
R153 C30 U14
U12 C54 DS7 U27
R159 C29 U16
R163 U13
R52 R53 R160 DS8
R164 Q9 C31
Q5 R161 DS9
R26 R48 C55 C27
R51 R162 DS10 C32
R25 R45 C56 R80
C41
C42 R155 D2
C59
U19 C33 C38
R91 R143 C58 C57 R156
C52 R139 U28 R157
R90 U15 R70
R140 C28
R89
U24 R23
R88 SPKR1 R67
R25
R87 U25 R134
Y1 C34
C38
C37
R68
Q4
R86 R138
Q10 R66 R65
R136 R24
R135 C49
TP1 C18 R75
R92 R17
C43 C39
R83 R112 C51 R74 R152
R50 Q7 Q6
DS5 C53 R85 R73 C40
Q3
R71
R69
R28 C19 U6
J9
R154
R154
R59 R109
R29 J8
U20 R145 R30 DS2
DS4 +
R31 U22
R35 R148
DS1
U18 R82 U26 J1 R149 R1 6 C47 +
R144 R100 R117 R118
U8 R98 R115 R116
Q15 C20 R37
R142 R33 R96 R113 R114 R78 R77
R36
R93 R94 R110 R111
R141 R34
R127 R79 R76
R147 C23
C14 U23
R39 R40 R95 C46
R145 R127
U5 R97
R58 R151 R128
U11 R150 Q13 R99
R43 R56 C48 Q14 R130
R129 R101
R57 Q11 U21
Q12 R103 R9 R12
R55 R134 J11 R131 R120 C8 C11
R38 R105
R54 R6
R132 C10 R19 C13 C15
U17 R41
R107 R108 R125 R126 U4 +
R47 C12 C7
R106 R123 C9
U10 R62 R44 R5
R104 R121 R10 R13

R102 R119 R4 C1 R18
R63 R49 R46
R7 C4 R15
R8 R11 R14 Q1 Q2
R1 + C45 C44
R81 C2 J2 C8
R61 R60 U2 U3
+ R21 C17
R20 R3
C16 U1
C3 D1
R2
1 J3
J4 J10 J2
J6
J7 1
SEE NOTE 12
1
J5
Assembly (P/N 903001)
Figure 1-11 Powerhead Control PCB
POWERHEAD
Powerhead-25
11—PARTS & FRUs

Powerhead-26
Units
Per
Ass'y.
Resistors, 1K, SMT, 1206, 1/8 W, 5% 4 R13, R18,

R68, R86
Resistors, SMT, 1206, 1/8 W, 5% 6 R38, R41,
R73-R75,
R147
Resistor-SMT- 1/8 W-10 MGOhm 1 R69
Resistor, SMT, 1206, 1/8W, 5%, 1.5K 1 R88
Resistor, 16 Ohm, SMT, 1206 1 R84
Resistor, SMT, 1206, 1/8 W, 5%, 180 1 R89
Resistor, SMT, 1206, 1/8 W, 5%, 20K 1 R42
Resistor, SMT, 1206, 1/8 W, 5%, 24K 2 R19, R26
Resistor, SMT, 1206, 1/8 W, 5%, 33 2 R87, R141
Resistors-SMT-1/8W-330 8 R16, R17,
R50, R59,
R109, R112,
R131, R133
Resistor, 330K, SMT, 1206 1/8/W 1 R71

Resistor, 470 Ohm, SMT 1/8W, 1206 14 R52, R53,
R60-R63,
11—PARTS & FRUs

R81-R83,
POWERHEAD
R158-R162

R64-R67, R72,
R80, R93, R97,
R99, R101,
R103, R105,
R108, R111,
R113, R115,
R117, R119,
R121, R124,
R125, R127,
R128-R130,
R145, R146,
R148-R155,
R163, R164

Resistor, SMT, 1206, 1/8W, 1%, 332 1 R40
Resistor, SMT, 1206, 1/8W, 1%, 1K 1 R134
900939-A May 2000

900939-A May 2000
SEE NOTE 13
R84
R158 DS6 Y2 Q8 R64 C35
R153 C30 U14
U12 C54 DS7 U27
R159 C29 U16
R163 U13
R52 R53 R160 DS8
R164 Q9 C31
Q5 R161 DS9
R26 R48 C55 C27
R51 R162 DS10 C32
R25 R45 C56 R80
C41
C42 R155 D2
C59
U19 C33 C38
R91 R143 C58 C57 R156
C52 R139 U28 R157
R90 U15 R70
R140 C28
R89
U24 R23
R88 SPKR1 R67
R25
R87 U25 R134
Y1 C34
C38
C37
R68
Q4
R86 R138
Q10 R66 R65
R136 R24
R135 C49
TP1 C18 R75
R92 R17
C43 C39
R83 R112 C51 R74 R152
R50 Q7 Q6
DS5 C53 R85 R73 C40
Q3
R71
R69
R28 C19 U6
J9
R154
R154
R59 R109
R29 J8
U20 R145 R30 DS2
DS4 +
R31 U22
R35 R148
DS1
U18 R82 U26 J1 R149 R1 6 C47 +
R144 R100 R117 R118
U8 R98 R115 R116
Q15 C20 R37
R142 R33 R96 R113 R114 R78 R77
R36
R93 R94 R110 R111
R141 R34
R127 R79 R76
R147 C23
C14 U23
R39 R40 R95 C46
R145 R127
U5 R97
R58 R151 R128
U11 R150 Q13 R99
R43 R56 C48 Q14 R130
R129 R101
R57 Q11 U21
Q12 R103 R9 R12
R55 R134 J11 R131 R120 C8 C11
R38 R105
R54 R6
R132 C10 R19 C13 C15
U17 R41
R107 R108 R125 R126 U4 +
R47 C12 C7
R106 R123 C9
U10 R62 R44 R5
R104 R121 R10 R13

R102 R119 R4 C1 R18
R63 R49 R46
R7 C4 R15
R8 R11 R14 Q1 Q2
R1 + C45 C44
R81 C2 J2 C8
R61 R60 U2 U3
+ R21 C17
R20 R3
C16 U1
C3 D1
R2
1 J3
J4 J10 J2
J6
J7 1
SEE NOTE 12
1
J5
POWERHEAD
Powerhead-27
11—PARTS & FRUs

Powerhead-28
Units
Per
Ass'y.

R39, R137
R135
Resistor 6.81K, SMT, 1206, 1/8W 5 R11, R15,
R20, R21,
R132
Resistor, SMT, 1206, 1/8W, 1%, 10K 5 R28-R31,

R136
Resistor, SMT, 1206, 1/8W, 1%, 15K 2 R37, R138
Resistor, 18.2K, SMT, 1206, 1/8W 1 R34
Resistor, SMT, 1206, 1/8W, 1%, 200K 1 R4
Resistor, SMT, 1206, 1/8W, 1%, 511K 1 R6
Ceramic Chip Cap. SMT, 0.1 uf 29 C1, C2, C4,
C6, C8, C10,
C11, C14, C15,
C19-C21, C27-
C33, C35-38,
11—PARTS & FRUs

C46, C47, C49,
C53, C55, C59
POWERHEAD
Ceramic Chipcap.SMT, 0.1 uf 4 C39, C40, C57,
C58
0.01 uf Capacitor 2 C25, C26
Capacitor, 0.022 uf 1 C3
Capacitor, 0.15 uf 13 C7, C13, C16,
C17, C22-C24,
C41-C43, C48,
C50, C51
Capactitor-Chip Tantalum 2 C34, C56

CPU Microcontroller 1 U13
I.C., Quad 2 Input NOR Gate 1 U5
Voltage Regulator 1 U24
IC, RS485 Transceiver, 8 pin 1 U28
900939-A May 2000

900939-A May 2000
SEE NOTE 13
R84
R158 DS6 Y2 Q8 R64 C35
R153 C30 U14
U12 C54 DS7 U27
R159 C29 U16
R163 U13
R52 R53 R160 DS8
R164 Q9 C31
Q5 R161 DS9
R26 R48 C55 C27
R51 R162 DS10 C32
R25 R45 C56 R80
C41
C42 R155 D2
C59
U19 C33 C38
R91 R143 C58 C57 R156
C52 R139 U28 R157
R90 U15 R70
R140 C28
R89
U24 R23
R88 SPKR1 R67
R25
R87 U25 R134
Y1 C34
C38
C37
R68
Q4
R86 R138
Q10 R66 R65
R136 R24
R135 C49
TP1 C18 R75
R92 R17
C43 C39
R83 R112 C51 R74 R152
R50 Q7 Q6
DS5 C53 R85 R73 C40
Q3
R71
R69
R28 C19 U6
J9
R154
R154
R59 R109
R29 J8
U20 R145 R30 DS2
DS4 +
R31 U22
R35 R148
DS1
U18 R82 U26 J1 R149 R1 6 C47 +
R144 R100 R117 R118
U8 R98 R115 R116
Q15 C20 R37
R142 R33 R96 R113 R114 R78 R77
R36
R93 R94 R110 R111
R141 R34
R127 R79 R76
R147 C23
C14 U23
R39 R40 R95 C46
R145 R127
U5 R97
R58 R151 R128
U11 R150 Q13 R99
R43 R56 C48 Q14 R130
R129 R101
R57 Q11 U21
Q12 R103 R9 R12
R55 R134 J11 R131 R120 C8 C11
R38 R105
R54 R6
R132 C10 R19 C13 C15
U17 R41
R107 R108 R125 R126 U4 +
R47 C12 C7
R106 R123 C9
U10 R62 R44 R5
R104 R121 R10 R13

R102 R119 R4 C1 R18
R63 R49 R46
R7 C4 R15
R8 R11 R14 Q1 Q2
R1 + C45 C44
R81 C2 J2 C8
R61 R60 U2 U3
+ R21 C17
R20 R3
C16 U1
C3 D1
R2
1 J3
J4 J10 J2
J6
J7 1
SEE NOTE 12
1
J5
POWERHEAD
Powerhead-29
11—PARTS & FRUs

Powerhead-30
Units
Per
Ass'y.
IC, Memory, SRAM 128K x 8 1 U14

Flash, 44 Pin, PLCC 1 U15
Switching Diode-75V 1 D2
Transistor, NPN Switching, SMT 4 Q4, Q8-Q10
Transistor, J-FET 9 Q1, Q2,
Q5-Q7, Q11,
Q12, Q14, Q16
Transistor, PNP 2 Q13, Q15

Amber LED 1 DS2
LED, Yellow Hi Intensity 1 DS1
Optocoupler 1 U26
Res. FC 5% 1/4W-1K 1 R92
Res. FC 5% 1/4W-4.7K 1 R165
Resistor-FXD Composition 3 R24,R25, R143
Resistor, Fixed 0.500W 390 Ohm 1 R85
Resistor, Precision 1%, 1/4W 1 R2
Resistor, 1.0 Ohm, 3W, 1% 1 R35
11—PARTS & FRUs

Resistor, 220 Ohm, 3W, 1% 1 R1
Transistor, Tip 42 1 Q3
POWERHEAD
Speaker 1 SPKR1
Reflective Sensor 1 U19
Thermistor 2 RTH1, RTH2
PCB Assembly, Powerhead, Schematic A.R.
PCB Assembly, Powerhead, Drill A.R.
Firmware, Powerhead PIC 1 U27
Polyester Film Tape, 1" Width 6
900939-A May 2000

900939-A May 2000
SEE NOTE 13
R84
R158 DS6 Y2 Q8 R64 C35
R153 C30 U14
U12 C54 DS7 U27
R159 C29 U16
R163 U13
R52 R53 R160 DS8
R164 Q9 C31
Q5 R161 DS9
R26 R48 C55 C27
R51 R162 DS10 C32
R25 R45 C56 R80
C41
C42 R155 D2
C59
U19 C33 C38
R91 R143 C58 C57 R156
C52 R139 U28 R157
R90 U15 R70
R140 C28
R89
U24 R23
R88 SPKR1 R67
R25
R87 U25 R134
Y1 C34
C38
C37
R68
Q4
R86 R138
Q10 R66 R65
R136 R24
R135 C49
TP1 C18 R75
R92 R17
C43 C39
R83 R112 C51 R74 R152
R50 Q7 Q6
DS5 C53 R85 R73 C40
Q3
R71
R69
R28 C19 U6
J9
R154
R154
R59 R109
R29 J8
U20 R145 R30 DS2
DS4 +
R31 U22
R35 R148
DS1
U18 R82 U26 J1 R149 R1 6 C47 +
R144 R100 R117 R118
U8 R98 R115 R116
Q15 C20 R37
R142 R33 R96 R113 R114 R78 R77
R36
R93 R94 R110 R111
R141 R34
R127 R79 R76
R147 C23
C14 U23
R39 R40 R95 C46
R145 R127
U5 R97
R58 R151 R128
U11 R150 Q13 R99
R43 R56 C48 Q14 R130
R129 R101
R57 Q11 U21
Q12 R103 R9 R12
R55 R134 J11 R131 R120 C8 C11
R38 R105
R54 R6
R132 C10 R19 C13 C15
U17 R41
R107 R108 R125 R126 U4 +
R47 C12 C7
R106 R123 C9
U10 R62 R44 R5
R104 R121 R10 R13

R102 R119 R4 C1 R18
R63 R49 R46
R7 C4 R15
R8 R11 R14 Q1 Q2
R1 + C45 C44
R81 C2 J2 C8
R61 R60 U2 U3
+ R21 C17
R20 R3
C16 U1
C3 D1
R2
1 J3
J4 J10 J2
J6
J7 1
SEE NOTE 12
1
J5
POWERHEAD
Powerhead-31
11—PARTS & FRUs

Powerhead-32
Units
Per
Ass'y.
11—PARTS & FRUs

POWERHEAD
900939-A May 2000

Powerpack-1


901001 Main Control PCB Assembly 1-4
901095 Servo Interface PCB Assembly 1-6
901065 Servo Amplifier 1-1-a
901007 Communications PCB Assy. 1-5
340E0015 +24VDC Power Supply 1-1-a
901066 Transformer Assembly 1-2
240E3246 AC Inlet 1-1-a
170E0025 Circuit Breaker, DPST, 10A 1-1-a
901008 Power Entry Harness Assembly 1-1-b
901009 DC Supply Harness Assembly 1-1-b
901010 Comm. Signal Harness Assy. 1-1-a
901011 Powerhead Harness Assy. 1-3
901068 Servo Signal Harness Assy. 1-1-c
PARTS & FRUs

901069 Servo Power Harness Assy. 1-1-a
POWERPACK
901014 Comm. Power Harness Assy. 1-1-c
140E0005 Filter Assembly 1-1-a
901077 Fan Assembly 1-1-a
900939-A May 2000

Powerpack-2
Powerpack Assembly Units

Per
Ass'y.
1-1-a 901000 Powerpack Assembly Ref.
-1 170E0025 Circuit Breaker, DPST, 10A 1
-2 240E3246 AC Inlet, Panel Mount 1
-3 340E0015 Power Supply, +24VDC 1
380E0072 Terminal, Stud Mount 7
-5 901001 PCB Assy, Main Control 1
-6 901007 PCB Assy, Communication Board 1
901008 Harness Assy, AC Power, Set 1
901009 Harness Assy, DC Supply 1
-9 901010 Harness Assy, Communication 1
-10 901011 Harness Assy, Powerhead 1
901014 Harness Assy, Communication, PWR 1
901041 Panel, Table Top 1
-13 901042 Chassis Assy 1
901043 Cover Assy, Cabinet 1
-15 901095 PCB Assy, Servo Interface 1
-16 901065 Amplifier, Servo 1
-17 901066 Transformer Assy 1
-18 901067 Bracket, Servo Amplifier 1
901068 Harness Assy, Servo Signal 1
901069 Harness Assy, Servo Power 1
-21 901075 Clamp, Power Cord 1
904004 Label, Serial Number 1
904005 Label, Rating 1
800452 Label, Warning (Shock and Explosion) 1
904023 Label, Powerhead-Connect 1
-26 904148 Screw, M4X.7, 12 mm, P.R., P.H., W/Lockwasher 7
PARTS & FRUs

POWERPACK
-28 904135 Screw, M3X.5, 12 mm, P.R., P.H., Head 2
904142 Screw, M4X.7, 10 mm, P.R., Truss Head, Black 12
-31 901077 Assy, Fan 1
-32 140E0005 Guard, Filter Assy. 1
-33 904143 U-Nut, M6 4
904107 Nut, M4x.7, Hex W/Lockwasher 4
-35 904106 Nut, M3x.5, Hex W/Lockwasher 8
-36 904140 Screw, M6x1, 16mm, P.R. , P.H. 4
-37 904102 Screw, M4x.7, 10 mm, P.R., P.H., W/Lockwasher 15
-38 500320 Ground Label-Card 4
-39 388E0106 Foot, Rubber 4
800454 Label, High Voltage Warning 1
800483 Label, Toggle ON/OFF 1
215115 Ty-Rap Ties 3
-43 209L103 Washer-Top Panel MTG. 4
332E0016 Filter, Powerline, 15A, 120/250 1
-45 904157 Standoff Male/Female 1
-46 901082 Bracket, Shipping 1
-47 340357 Sponge Rubber-1/2 in. 1
-48 904043 Label, Fuse, Powerpack 1
-49 601717 Ferrite Ring Locking Case 1
-50 901101 Ferrite 1
900939-A May 2000

Powerpack-3
BOTTOM VIEW
26
46
47 37
38
37
36
45 9 (TRANSFORMER MOUNT)
TYP. (4)
GROUND STUD 6
16
18 45
3 5
13
35 46
PARTS & FRUs

POWERPACK
1
17
21 10
28
15
33
37
39
31
36
43
32
27
Figure 1-1-a Power Pack Assembly (P/N 901000)

900939-A May 2000
Powerpack-4
Units
Per
Ass'y.
1-1-b 901000 Powerpack Assembly, Power Supply Assembly Ref.

170E0025 Circuit Breaker, DPST, 10A 1
240E3246 AC Inlet, Panel Mount 1
-4 380E0072 Terminal, Stud Mount 7
901001 PCB Assy, Main Control 1
901007 PCB Assy, Communication Board 1
-7 901008 Harness Assy, AC Power, Set 1
-8 901009 Harness Assy, DC Supply 1
901010 Harness Assy, Communication 1
901011 Harness Assy, Powerhead 1
901042 Chassis Assy 1
901095 PCB Assy, Servo Interface 1
901065 Amplifier, Servo 1
901066 Transformer Assy 1
901075 Clamp, Power Cord 1
904148 Screw, M4X.7, 12 mm, P.R., P.H., W/Lockwasher 7
PARTS & FRUs

POWERPACK
904135 Screw, M3X.5, 12 mm, P.R., P.H., Head 2
901077 Assy, Fan 1
140E0005 Guard, Filter Assy. 1
904143 U-Nut, M6 4
904140 Screw, M6x1, 16mm, P.R. , P.H. 4
500320 Ground Label-Card 4
388E0106 Foot, Rubber 4
-42 215115 Ty-Rap Ties 3
209L103 Washer-Top Panel MTG. 4
-44 332E0016 Filter, Powerline, 15A, 120/250 1
904157 Standoff Male/Female 1
901082 Bracket, Shipping 1
340357 Sponge Rubber-1/2 in. 1
-50 901101 Ferrite 1
900939-A May 2000

Powerpack-5
FR ET
ON B IN
TO CA
8 LE FC OF DE
FT AB N T SI
SI
DE IN
ET FRO GH
T
RI
AC
P2
BLUE
P3 BLUE LEAD LEAD
P2
7
AC
P3
4
3
BROWN
LEAD
42 42
1 BROWN LEAD GRN/YEL
4
5
PARTS & FRUs

POWERPACK
P2
AC
18
3
2
1 P1 35
AC
TB1
7
44
AC
P3
37
42
Figure 1-1-b Power Pack Assembly,

900939-A May 2000 Power Supply Assembly (P/N 901000)
Powerpack-6
Units
Per
Ass'y.
1-1-c 901000 Powerpack Assembly, Wiring Ref.
-2 240E3246 AC Inlet, Panel Mount 1
340E0015 Power Supply, +24VDC 1
-11 901014 Harness Assy, Communication, PWR 1
901067 Bracket, Servo Amplifier 1
-19 901068 Harness Assy, Servo Signal 1
-20 901069 Harness Assy, Servo Power 1
-21 901075 Clamp, Power Cord 1
PARTS & FRUs

POWERPACK
-31 901077 Assy, Fan 1
904143 U-Nut, M6 4
904140 Screw, M6x1, 16mm, P.R. , P.H. 4
-42 215115 Ty-Rap Ties 3
-50 901101 Ferrite 1
900939-A May 2000

Powerpack-7
ACP-2 ACP-1
(BLUE 12K (11 LINE BLUE) LINE NEUTRAL

(BROWN 22K (21 LINE BROWN)
10
3
ACP (BROWN = LINE)
(BLUE = NEUTRAL)
7 1
LIN
E
2
AC
P2
42 TYP (2)
20 BLUE
E
LIN
ACP1
44 BROWN
7 34 34 7
ON GROUND STUDS
7
2, 21
34
10
20
19
PARTS & FRUs

POWERPACK
BA
CK DE
SI SI
DE NT
31 O
FR
37
8 11
J13
J2
J3 J11
J6
C46
J7 J8
15
J12 C47
K3 J15
C48
J9 J10
J5 J4
Figure 1-1-c Power Pack Assembly, Wiring (P/N 901000)

900939-A May 2000
Powerpack-8
Units
Per
Ass'y.
1-1-d 901000 Powerpack Assembly, Labels Ref.

240E3246 AC Inlet, Panel Mount 1
-12 901041 Panel, Table Top 1
-14 901043 Cover Assy, Cabinet 1
901075 Clamp, Power Cord 1
-23 904005 Label, Rating 1
-24 800452 Label, Warning (Shock and Explosion) 1
-25 904023 Label, Powerhead-Connect 1
904148 Screw, M4X.7, 12 mm, P.R., P.H. W/Lockwasher 7
PARTS & FRUs

POWERPACK
-30 904142 Screw, M4X.7, 10 mm, P.R., Truss Head, Black 12
901077 Assy, Fan 1
904143 U-Nut, M6 4
904140 Screw, M6x1, 16mm, P.R. , P.H. 4
904102 Screw, M4x.7, 10 mm, P.R., P.H., W/Lockwasher 15
-41 800483 Label, Toggle ON/OFF 1
-50 901101 Ferrite 1
900939-A May 2000

Powerpack-9
23 25
Angiomat Illumena
14
Liebel-Flarsheim
41
30
Liebel-Flarsheim
22 40
12
38
24
38
PARTS & FRUs

POWERPACK
14
38
CA
UT
IO
N
30
BA I DE
S R
W CK T
N VE
/C S O O
O ID
VE E F RO C
/
R 13 W
Figure 1-1-d Power Pack Assembly, Labels (P/N 901000)

900939-A May 2000
Powerpack-10
Units
Per
Ass'y.
1-2 901066 Transformer Assembly Ref.
-1 850E0034 Transformer, Power 1

-2 240E3234 Connector, 2 Pos., Mate-N-LO 1
-3 240E3211 Connector, Mate-N-Lock, 5 PO 1
-4 240E0169 Contact-Socket-20-14GA 7
-7 215115 Ty-Rap Ties 2
PARTS & FRUs

POWERPACK
900939-A May 2000

Powerpack-11
.375 MAX. (2 PLACES)
7 4, 2
110 100
0
110
0
TC
0
5 10.0 LENGTH
3, 4 (APPROXIMATELY) 5 - 8.0 LENGTH
(APPROXIMATELY)
PIN 1
RIB
1. ALL CRIMP TERMINALS TO BE CRIMPED ONLY WITH TOOLING

AS SPECIFIED BY THE TERMINAL MANUFACTURER.
2. SEE LF PRODUCT STRUCTURE SYSTEM FOR PARTS LIST.
PARTS & FRUs

POWERPACK
ASS'Y. STRIP TRANSFORMER LENGTH STRIP ASS'Y.
TERMINATION ITEM# LENGTH LENGTH LEADS LENGTH ITEM# TERMINATION
3 110 (TOP) ~
2 0 (TOP) 100 1
3,4,5 .19 12.0 10.0 .19 2,4,6
1 110 (BOTTOM) 0 2
4 0 (BOTTOM) ~ ~ ~ ~
5 TC ~ ~ ~ ~
Tolerances: Cut-Off Length: ± 1.0/-.5
Figure 1-2 Transformer Assembly (P/N 901066)

900939-A May 2000
Powerpack-12
Units
Per
Ass'y.
1-3 901011 Powerhead Harness Assembly Ref.
-1 256322 Cable, 26 Conductor (.7 FT) 5

-3 240E3128 Contact, Socket 20 AWG to 26 AWG 14
-5 240E3215 Connector, Mini Universal 1
-6 240E3214 Contact, Mini Universal, 4
-7 240E3213 Contact, Mini Universal 7
-9 240E3034 Connector-10 Pos. 1
-11 257696 Tubing Heat Shrinkable (.75 FT) 1
-12 215115 Ty-Raps Ties 3
PARTS & FRUs

POWERPACK
900939-A May 2000

Powerpack-13
9
5.5" LENGTH
(Approx. position)
7, 8
11
2, 3, 4
5, 6, 7
PLUG C
12 - 3 PLACES
(Approx. positions)
1 10

CONDUCTORS PREPARATION AND TERMINATION OF ENDS NOTES:
ITEM
CUT-OFF TRIM
COLOR
PREP STRIP ASS'Y.
FROM
PREP. STRIP ASS'Y.
TO
1. REMOVE JACKET, BOTH DRAIN WIRES, AND BOTH FOILS FROM
LENGTH LENGTH LENGTH LENGTH ITEM# LENGTH LENGTH ITEM#
ORN/GRY Jack- R Plug A-1 CABLE.
ORN/BLK -P -2
ORN/BLU -C -3
- 2. ALL CRIMP TERMINALS TO BE CRIMPED ONLY WITH TOOLING
ORN/GRN -D -4
BLACK
~ ~ 9
2,3 -A -5
6'-0"
VIOLET
~ .15
-B -6
PARTS & FRUs

POWERPACK
RED -S -7 3. SEE LF PRODUCT STRUCTURE SYSTEM FOR PARTS LISTS.
GREEN -T -8
WHITE -U -9
BLUE -V -10
WHT/BLU -L Plug B-1
WHT/YEL -Z -3
8'-5" ~ .19 2,4 ~ .14 8,7
WHT/GRN -M -4
1 8'-5" WHT/BRN -Y -6
WHT/RED -E Plug C-1
WHT/BLK ~ .19 2,4 -W ~ .14 5,7 -2
WHT/ORN -b -3
8'-0" BROWN -F -4
YELLOW .19 2,3 -G ~ -5
~ .14 5,6
GRAY -H -6
ORANGE -J -7
GRN/YEL ~ .19 2,4 -N ~ .25 10 ~
GRN/YEL ~ .19 2,4 -a ~ .25 10 ~
5'-0" GRN/YEL ~ .19 2,4 -d ~ .25 10 ~
GRN/YEL ~ .19 2,4 -X ~ .25 10 ~
GRN/YEL ~ .19 2,4 -K ~ .25 10 ~
~ Inner Drain ~ ~ ~ ~ ~ ~ ~ ~
~ Outer Drain ~ ~ ~ ~ ~ ~ ~ ~
Tolerances: Cut-Off & Trim Lengths = +1.0/-.5
Strip Length: = ±.032
Figure 1-3 Powerhead Harness Assembly (P/N 901011)

900939-A May 2000
Powerpack-14
Units
Per
Ass'y.
1-4 901001 Main Control PCB Assembly Ref.
Electolytic Capacitor - 16 V 1 C38
Male, Right Angle 3 Rows-32 Pin 1 J2
Header, 15x2, Female 1 J4
Header, 32x2, RT Angle, Ribbon, Latching 1 J6
Oscillator, 25 MHz 1 Y2
Socket, 68 Position, PLCC 3 X2-X4
Ramified Timekeeper 32Kx8 1 U19
Resistor-SMT- 1/8W-10 MG Ohm 1 R12
Resistor-SMT-1/8W-110 Ohm 1 R95,R96,
R101,R102
Resistor 330K, SMT, 1206 1/8W 1 R10
Resistor-SMT-1/8W-4700 Ohm 1 R1, R3, R4,
R6-R9, R11,
R13-R52, R54,
R68, R78-R94,
R97-R100,
R103-R106

R71
Ceramic Chip Cap. SMT, 0.1 uf 1 C1,C8-C16, C19-
C28, C31-C37,
C39, C41, C42,
C44, C46, C48,
C50, C51, C53,
C57, C59, C60,
PARTS & FRUs

C63, C64
POWERPACK
Ceramic Chip Cap. SMT-27 PF 1 C2, C4
Capacitor, 10 UF, 16V, AL Ele Surface Mount, 1206 1 C3, C5-C7, C29,
C30, C40, C43,
C45, C47, C49,
C52, C58, C61,
C62
IC Chipset, Servo Control 1 U23, U28
IC, A/D Converter, 12-BIT 1 U14
C Octal 3 St. Bus. Trang. SMT 1 U6, U7, U20, U21
IC, Latch, Noninverting Octal 1 U8-U10, U12,
U13, U26, U27
IC, Quad 2 Input and Gate 1 U5
IC, Memory, SRAM 128 K x 8 1 U16, U18
IC, Memory, Flash 4 MB, SMT 1 U15
Switching Diode-75 V 1 D1, D2
Programmed EPLD, Main Control 1 U3
Schematic, PCB, Main Control A.R.
PCB Assembly, Main Control, Drill 1
900939-A May 2000

Powerpack-15
J1 R40
DS1
DS2
DS3
DS4
DS5
DS6
DS7
DS8
C35 C34 C33 R45 C31
U19
R46 U18 U16 U15
R62 R63 R64 R65 R66 R67 R70 R71

C9 C10 R25 C23
R68
C3 63
U2 U10
C5
C7
C12
C27 C27
C15 R24 R105
R19R18
R27R26
R29R28
R31R30
R33R32
R35R34
R37R36
R39R38
C29 R54
C59
J4 R7 R3 R1 C11
C16 U26 C27
C2 R100
U1 C4 Y2
R5 R17 C62
BOARD ID R23 C22 R2 Y1 R106 CP
C6 C24 C60
RESISTOR REPLACEMENT U5
R99
D2 R10 R12 R16 R13 R8 R4
D1 C1 C19 U12 C25
C8 R14 R9 R6
R86 P U9 U27
U6 C14 R15 R11 C13
R87 R P R22
C64 C49
C28
PARTS & FRUs

C50
R88 P R86
POWERPACK
R21 C21
C40 C41 R69 U14
R104C32C30
R89 P R87
R88 U8 C57
R90 P R89 C20 C26
C51
U7 U13 C42
R90
R91 P R91 U21
C36 C58
R92 P R92 R20 C47 R103

R93 P
R93 I/O
R78 1
R78 P R79 J5 R42 R41
C43 C48 R51
R80
R48R47R50
R79 P R81 U20 R44 R43 C46 R96
C37 C38 R95
R80 P R82 C39 R94
R83 R98 C52 C53 C56 J3
J2
R81 P R84 C1
B16 C1
R101
B32 C44 R97 A1
R85 A1 U17
R82 P C45
R102
R49
R83 P
Figure 1-4 Main Control, PCB Assembly (P/N 901001)

900939-A May 2000
Powerpack-16
Units
Per
Ass'y.
1-5 901007 Communication Board PCB Assembly Ref.

Capacitor, Electolytic, 10 uf, 35V, 85 Degc, Radial 1 C6
Vibration Lock Kit 8 Latch 1-Latch 8
Connector-12 Pin HDR-RT Ang. 1 J10
HD-20 Front Metal Shell 1 J4
Header, 32x2, Rt. Angle, Ribbon, Latching 1 J1
Connector, 9 Pin D-Shell, PLUG 1 J9
Connector, 25 Pin D-Shell 1 J2
Connector, 9 Pin D-Shell 2 J3, J5
Connector, 25 Pin D-Shell 2 J6, J7
Diode-Surmetic-IN4004 13 D1-D13
Diode, Zener, 9.1V, 5W 1 D14
Socket Retainer, 8 Pin Dip 10 X1-X10
Voltage Regulator, +8V, 1.5A 1 V3
Resistor-SMT- 1/8 W-10 Ohm 18 R95, R96, R99-
R-104, R107,
R109, R111-
R113, R118-
R120, R122,
R128
Resistor-SMT- 1/8W-110 Ohm 16 R35-R50

Resistor, 470 Ohm, SMT 1/8W, 1206 5 R123-R127
Resistor-SMT- 1/8W - 4700 Ohm 57 R1, R4-R9, R1-
R34, R57-R64,
R81, R86-R89,
PARTS & FRUs

R92, R93, R97,
POWERPACK
R106, R110,
R114-R116,
R121, R129-
R138
Resistors, 8.2K, SMT, 1206, 1/8W 40 R2, R3, R10-

R16, R51-R56,
R65-R80, R82-
R85, R90, R91,
R94, R98, R105
Ceramic Chip Capacitor, SMT, 0.1 uf 26 C1-C4, C7, C9,

C10, C37, C38,
C41-C44, C73-
C83, C85, C88
Ceramic Chip Capacitor, SMT- 10pf 1 C39

Capacitor, Ceramic Chip, 1 uf, 50V, 20%, Z5U 1 C5
Capacitor-Chip Tantalum 1 C8
CMOS, Dual Channel UART 3 U23, U24, U37
I.C. Hex Schmitt-Trigger 1 U20
IC, Quad, 2 Input OR Gate 1 U60
IC, Octal D Flip Flop, With Clock and Reset 1 U42
900939-A May 2000

Powerpack-17
OEM-ID4
START 2
REMOTE 1
REMOTE 2
R17
R18
R19
R20
R21
R22
R23
R24
STOP IN
HAND SW ID
UNUSED IN
DS21
DS22
DS23
DS24
DS25
START
OEM-ID3
OEM-ID2
OEM-ID1
START EN
INHIBIT
UN1
UN2
UN3
ENABLE
FILMER
INJECT
DS16
DS17
DS18
DS19
DS20
DS10
DS11
DS12
DS13
DS14
DS15
SYNC
DS1
DS2
DS3
DS4
DS5
DS6
DS7
DS8
DS9
R123
R124
R125
R126
R127
R105
U4
C4
J5
J9
R98
R94
R91
R90
R85
R84
R83
R66
R128 R67
R68
R69
R70
R71
R72
R73
R74
R75
R76
R77
R78
R79
R7 C1 R5 U20
U36 U37
R133
R107
C39 Y1 C7 C9
C78 R6 U5
C8
R113
R112
R86 R92 R95
R42
R41
R40
R39
R100 U1 C80 C82 U38 C3
R87 R25 R96
R120 C83 C81 R34 R116
C74 R121 R4 R26 R43
R122 C42 R115 R131
J8
C79 C76 R117 R110 R27 R44
J7
C73 R132 C38 R28 R101
C37 R29 R103
U22 R134 U23 U2 R45
C75 C77 R33 R108 R30 J12
R93 R129 U6 R135 U24 R31 R46
R38 R37 R36 R35 R100 R118 R48 R111 R89 R32
C43 R136 C6 C5
R102 R50
C85 U44 C2 C44 R114 C88
+ +
R104 R99 R49 C41
R109 U8 R9 U3
J6 R119 R47 R109 U42
R130 C10
U26 U25
J4 R137 R138 R57
R8 R81
U21
R58 R59 R60 R61 U62 R63 R64
R11
R10
R13
R16
R51
R52
R53
R54
R55
R12
R14
R15
R97
D11 D10
R80
R56
R2
R3
J2 J3 R82
K5 X5 K6 X6 K7 X7 K8 X8 K9 X9 K10 X10 J10
U41 R65
D13 D12
D6
D2
D3
D4
D5
D7
D8
D9
K1 X1 K2 X2 K3 X3 K4 X4 D1 J11
OEM-ID4
START 2
REMOTE 1
REMOTE 2
R17
R18
R19
R20
R21
R22
R23
R24
STOP IN
HAND SW ID
UNUSED IN
PARTS & FRUs

DS21
DS22
DS23
DS24
DS25
START
OEM-ID3
OEM-ID2
OEM-ID1
START EN
INHIBIT
UN1
UN2
UN3
ENABLE
FILMER
POWERPACK
INJECT
DS16
DS17
DS18
DS19
DS20
DS10
DS11
DS12
DS13
DS14
DS15
SYNC
DS1
DS2
DS3
DS4
DS5
DS6
DS7
DS8
DS9
J1 1
U4
U20
U37
Y1 C7 U5
R92 C8
R25
R4 R26
R27
R132 R28
R134
R29
R108 U2 R30 J12
U24 R31
R32 C6 C5
U44 + +
U8 U3
U42
U25
U21
R97
D11 D10
K5 X5 K6 X6 K7 X7 K8 X8 K9 X9 K10 X10 J10
U41
D13 D12
D6
D7
D8
D9
K1 X1 K2 X2 K3 X3 K4 X4 D1 J11
Figure 1-5 Communication Board PCB

900939-A May 2000 Assembly (P/N 901007)
Powerpack-18
Units
Per
Ass'y.
IC, Octal Buffer, Tri State, non-inverting 1 U44

IC, Quad Line Receiver-SMT 2 U22, U25
IC, Quad Line Driver CMOS SMT 2 U21, U26
IC, Peripheral Drive Array 1 U41
IC, Transceiver, RS232, 2 Drivers, 2 Receivers 1 U38
IC, Transceiver RS 232/RS422, Multi-mode 1 U36
IC, RS485 Transceiver, 8 Pin, SOIC 1 U5
Switching Diode-75V 2 D15, D16
LED, LOW Current, Chip SMT 25 DS1-DS25 -
Relay, Solid State Photo Mos, Dual Form A 10 K1-K10
PCB Assembly, Communication Board, 901007 A.R.
PCB Assembly, Drill Communication Board A.R.
Plate, Connector 1 U4
Firmware, Power Pack PIC 1 U4
PARTS & FRUs

POWERPACK
900939-A May 2000

Powerpack-19
OEM-ID4
START 2
REMOTE 1
REMOTE 2
R17
R18
R19
R20
R21
R22
R23
R24
STOP IN
HAND SW ID
UNUSED IN
DS21
DS22
DS23
DS24
DS25
START
OEM-ID3
OEM-ID2
OEM-ID1
START EN
INHIBIT
UN1
UN2
UN3
ENABLE
FILMER
INJECT
DS16
DS17
DS18
DS19
DS20
DS10
DS11
DS12
DS13
DS14
DS15
SYNC
DS1
DS2
DS3
DS4
DS5
DS6
DS7
DS8
DS9
R123
R124
R125
R126
R127
R105
U4
C4 J5
J9
R98
R94
R91
R90
R85
R84
R83
R66
R128 R67
R68
R69
R70
R71
R72
R73
R74
R75
R76
R77
R78
R79
R7 C1 R5 U20
U36 U37
R133
R107
C39 Y1 C7 C9
C78 R6 U5
C8
R113
R112
R86 R92 R95
R42
R41
R40
R39
R100 U1 C80 C82 U38 C3
R87 R25 R96
R120 C83 C81 R34 R116
C74 R121 R4 R26 R43
R122 C42 R115 R131
J8
C79 C76 R117 R110 R27 R44
J7
C73 R132 C38 R28 R101
C37 R29 R103
U22 R134 U23 U2 R45
C75 C77 R33 R108 R30 J12
R93 R129 U6 R135 U24 R31 R46
R100 R118 R48 R111 R89
R38 R37 R36 R35 C43 R136 R32 C6 C5
R102 R50
C85 U44 C2 C44 R114 C88
+ +
R104 R99 R49 C41
R109 U8 R9 U3
J6 R119 R47 R109 U42
R130 C10
U26 U25
J4 R137 R138 R57
R8 R81
U21
R58 R59 R60 R61 U62 R63 R64
R11
R10
R13
R16
R51
R52
R53
R54
R55
R12
R14
R15
R97
D11 D10
R80
R56
R2
R3
J2 J3 R82
K5 X5 K6 X6 K7 X7 K8 X8 K9 X9 K10 X10 J10
U41 R65
D13 D12
D6
D2
D3
D4
D5
D7
D8
D9
K1 X1 K2 X2 K3 X3 K4 X4 D1 J11
PARTS & FRUs

POWERPACK
OEM-ID4
START 2
REMOTE 1
REMOTE 2
R17
R18
R19
R20
R21
R22
R23
R24
STOP IN
HAND SW ID
UNUSED IN
DS21
DS22
DS23
DS24
DS25
START
OEM-ID3
OEM-ID2
OEM-ID1
START EN
INHIBIT
UN1
UN2
UN3
ENABLE
FILMER
INJECT
DS16
DS17
DS18
DS19
DS20
DS10
DS11
DS12
DS13
DS14
DS15
SYNC
DS1
DS2
DS3
DS4
DS5
DS6
DS7
DS8
DS9
J1 1
U4
U20
U37
Y1 C7 U5
R92 C8
R25
R4 R26
R27
R132 R28
R134
R29
R108 U2 R30 J12
U24 R31
R32 C6 C5
U44 + +
U8 U3
U42
U25
U21
R97
D11 D10
K5 X5 K6 X6 K7 X7 K8 X8 K9 X9 K10 X10 J10
U41
D13 D12
D6
D7
D8
D9
K1 X1 K2 X2 K3 X3 K4 X4 D1 J11
Figure 1-5 Communication Board PCB Assembly (P/N 901007)

900939-A May 2000
Powerpack-20
Units
Per
Ass'y.
1-6 901095 Servo Interface PCB Assembly Ref.
172E0017 Fuse-5A-SLO BLO 2 F4, F16
172E0027 Fuse, 50 MA, 5 MM 1 F17
172E0065 Resettable Fuse, 0.25A 1 F3
172E0067 Fuse, Resettable, 0.25A 1 F1
172E0071 Fuse Block, 5 x 20 mm 4 F2 F5-F7
172E0072 Fuse, Fast Acting Littelfuse, Pico II 8 F8-F15
172E0073 Fuse, 2 Amp, 5 mm Slow Blow 1 F18
Mov 1 RV1
Inrush current limiter, 16 Oh 2 RT1, RT2
Capacitor-Ceramic Monolithic 4 C1, C20-C22
Capacitor, .068 UF, 400V 2 C44, C45
Electolytic Capacitor - 16V 2 C17, C33
Capacitor, Electrolytic 10 UF 3 C11-C13
Capacitor, 100 UF, 35 V 2 C14, C15
Capacitor, .1 UF, 250V 1 C4
Capacitor, 10 UF, 50V 1 C6
Capacitor, 2200 UF, 200V 3 C46-C48
Capacitor, Aluminum Electroly 1 C49
Capacitor, 2.2 MF, 35V 2 C32, C36
Washer- #8 Ext. Tooth 4 Wash1-Wash4
Inductor, 120 UH 2 L1, L4
Connector-Single Row 2 Pin 1 J11
Connector-3 Pin-Locking Head 1 J15
Plug, 9 Pin D-Shell 1 J9
Header, DIN, 96 Pos 1 J4
Header, 4 Pos, Mini Mate-N-L 1 J3
Header, 3 Pos, Mate-N-Lok 1 J2
PARTS & FRUs

POWERPACK
Header, 12 Pos, MTE 1 J8
Header, 16 Pos 1 J10
Header, Mini Universal 1 J6
Wire-White Lead-18 GA 1 WR1
Diode-Surmetic-IN4004 4 D1, D6, D7, D16
Diode-IN4148 1 D23
Diode, Schottky Barrier 1 D17
Zener Diode, IN4739 2 D21, D28
Diode-Voltage Ref 1 D4
Diode, Zener 1 D24
Diode, Zener 2 D2, D3
Voltage Reference, 2.5V 1 D5
Diode, Voltage Supressor 4 D22, D25-D27
Bridge-DIP Diode 1 D15
Bridge Rectifier 1 D14
Screw-8-32x2 PH 2 Screw5, Screw 6
Nut-8-32x1/4 Hex 2 Nut 5, Nut6
900939-A May 2000

Powerpack-21
BOARD ID
RESISTOR REPLACEMENT
R64 R63 R62 R61 R60 R59 R58 R57 R56 R55 R54 R53 R52 R51 R50 R49
P P P P P P P P P P P P P P
P P
INSTRUCTIONS FOR WIRING RELAY K3:
P= POPULATE RESISTORS ACROSS THESE PADS. 1. All wires must have plastic sleeving for double insulation.
2. All wires must be routed around the relays as shown and be
soldered to the corresponding pad adjacent to the relay.
3. Secure wires with 4 Ty-raps as shown.
ISO-GRND TP1
RT2
J13 4. Wires for terminals 1 and 2 are not part of this bundle.
R76 Wires for terminals 1 and 2 should run directly from the
R101 FL1
D15
relay to the board.
R121 5. Distance of bundle from edge of relay should not exceed 1.5"
C49 This is to keep the bundle within the outline of the board.
RT1 FL2
F2
K4 6. Do not wire terminal B.
R126
C46 J1
R120 L4
D18
FL3
1 Q2 Q3 Q15 R4 R5 R110
R66 R41 R40
R119
R34 J3
D21
C42 D14 R125 J11

C4 DS1 DS2 DS10
R32 R103 J6 R2 R3 R39
T2 OUTSIDE
U21 F7 U19 WIRE D1 F1 F3
F5
J12 R26 C11 J7
R104 C45 C17 C22
J15 R23 J8
D19 D20 Q17 R37 RV1 D6
R83 R81 R89
D16
Q12 C48 R38 C44 C12 R88

R67 Q1 DS7
+ 1 R84
R36 C43
U22 D24 D3 C16 R90
Q10 Q9
K5 F6 C20 D7 R21
R92R91
R35 D2 DS5
1 R22
Q14 U4
PARTS & FRUs

TP2 R18
POWERPACK
4 R1
J14 R11 R13 OUTSIDE C1 DS6 C37
5 1 C21 SW1 R25
WIRE C13 R46 C26 R69 R75 R15 C35
6 3 D11 D10 R87
J10 R78 DS3 U17
C47 C15 DS8 DS4 DS9 DS14 R470 C25 R17
R128 +
7 D13 D12 R24 R74 Q7 DS12
J9 R132 R116 R19 U13 R82
D25 2 K3 R480 R68 C38 C3
F13 R27 R20 R77 R113
D22 U3 R95 R72 R130 U18
F120 L1 C1 R131
C36 R71
D26 F15 C31 C28 C23 R70
R930
TP3 F140 + Liebel-Flarsheim Co. R43 C29
C51 R12 R9 D27 R940 C30 C10 U9 R31
R64
R63
R62
R61
R60
R59
R58
R57
R56
R55
R54
R53
R52
R51
R50
R49
Cincinnati, OH USA Assembly# R42 Q4
GND D28 F11 R28 1997 901095 R30 U12 R98
R60 R7 C7 C33 R960 R65 D23
TP4 F10 R97 C34 U11 U10 R440 R99
U2 R45
F9 R29 J4 D4 R102
R14 U20 R122
TP5 C2 R100
DS11 R112 R16 U8 C8
C9 C5 F8 C24 D17
R111 R10 U1
U14
R73
R79
R85
Q16 J5 R115 R123 C18 R124 C19

R109 U16 R129 R8
Q11 R33 R127 Q5 Q6 Q8
R86 C55 R107
Figure 1-6 Servo Interface PCB Assembly (P/N 901095)

900939-A May 2000
Powerpack-22
Units
Per
Ass'y.
Filter-R-C Snubber Network 3 FL1 - FL3
Terminal-Solder-Test 5 TP1-TP5
Terminal-Spring Spade 2 SP7, SP8
Terminal-Spring Spade 6 SP1-SP6
Socket, Relay 2 X1, X2
Screwlock, Female, #4-40 2 H1, H2
IC, 4N35, OPTO Coupler 2 U16, U20
Voltage Regulator, Switching 2 U6, U7
Voltage Regulator, 5V, 2A 1 U5
Resistor-SMT- 1/8 W-10 Ohm 1 R35
R112, R113
Resistors, 1K, SMT, 1206, 1/8W, 5% 3 R38, R77,
R82
Resistors, SMT, 1206, 1/8W, 5% 11 R32, R47,
R70, R73,
R79, R85,
R97-R100,
R102,
Resistor, SMT, 1206 1/8W, 5%, 100K 3 R65, R69,
R78
Resistor, SMT, 12.K 1 R74
Resistor, SMT, 1206 1/8W, 5%, 18 1 R30
Resistor, 2.2K, SMT, 1206, 1/8W, 5% 8 R2, R3, R15,
R17, R39,
R109, R111,
R129
Resistor, SMT, 1206 1/8W, 5%, 270K 1 R103
Resistor, SMT, 1206 1/8W, 5%, 33 1 R36
PARTS & FRUs

POWERPACK
Resistor, SMT, 39K, SMT, 1206, 1/8W 1 R46
Resistor, 470 Ohm, SMT 1/8W, 1206 2 R26, R37
R31, R49-
R64, R71,
R72, R80,
R84, R86-
R88, R93,
R94, R122,
R127, R130,
R131
Resistors, 47, SMT, 1206, 1/8 W, 2 R123, R124

Resistor, SMT, 1206, 1/8 W, 5%, 470K 1 R104
Resistor, SMT, 1206, 1/8 W, 5%, 680 4 R74, R75,
R91, R92
Resistor, 8.2K, SMT, 1206, 1/8 W, 5% 2 R110, R119
Resistor, SMT, 1206, 1/8 W, 1%, 33 1 R37
Resistor, SMT, 1206, 1/8 W, 1%, 47 1 R38
Resistor, SMT, 1206, 1/8 W, 1%, 562 1 R9
Resistor, SMT, 1206, 1/8 W, 1%, 68 1 R26
Resistors, SMT, 1206, 1/8 W, 1%, 1K 1 R34
Resistor, SMT, 1206, 1/8 W, 1%, 4.99K 2 R14, R16
Resistors, 47, SMT, 1206, 1/8 W, 1%, 10K 3 R43, R83,
R90
900939-A May 2000

Powerpack-23
BOARD ID
P P
ISO-GRND TP1
RT2
R101 FL1
D15
relay to the board.
RT1 FL2
F2
R126
C46 J1
R120 L4
D18
FL3
1 Q2 Q3 Q15 R4 R5 R110
R66 R41 R40
R119
R34 J3
D21
C42 D14 R125 J11

C4 DS1 DS2 DS10
R32 R103 J6 R2 R3 R39
T2 OUTSIDE
F5
J12 R26 C11 J7
R104 C45 C17 C22
J15 R23 J8
D19 D20 Q17 R37 RV1 D6
R83 R81 R89
D16
Q12 C48 R38 C44 C12 R88

R67 Q1 DS7
+ 1 R84
R36 C43
U22 D24 D3 C16 R90
Q10 Q9
K5 F6 C20 D7 R21
R92R91
R35 D2 DS5
1 R22
Q14 U4 R18
PARTS & FRUs

TP2 R1
POWERPACK
J14 4 R11 R13 C1 DS6 C37
5
OUTSIDE 1 C21 SW1 R25
WIRE C13 R46 C26 R69 R75 R15 C35
6 3 D11 D10 R87
J10 DS3 U17
C47 R78 R17
C15 DS8 DS4 DS9 DS14 R470 C25
R128 +
7 D13 D12 R24 R74 Q7 DS12
J9 R132 R116 R19 U13 R82
D25 2 K3 R480 R68 C38 C3
F13 R27 R20 R77 R113
D22 U3 R95 R72 R130 U18
F120 L1 C1 R131
C36 R71
D26 F15 C31 C28 C23 R70
R930
C51 R12 R9 D27 R940 C30 C10 U9 R31
R64
R63
R62
R61
R60
R59
R58
R57
R56
R55
R54
R53
R52
R51
R50
R49
GND D28 F11 R28 1997 901095 R30 U12 R98
R60 R7 C7 C33 R960 R65 D23
TP4 F10 R97 C34 U11 U10 R440 R99
U2 R45
R14 F9 R29 J4 D4 R102
U20 R122
TP5 C2 R100
DS11 R112 R16 U8 C8
C9 C5 F8 C24 D17
R111 R10 U1
U14
R73
R79
R85
Q16 J5 R115 R123 C18 R124 C19

R109 U16 R129 R8
Q11 R33 R127 Q5 Q6 Q8
R86 C55 R107

900939-A May 2000
Powerpack-24
Units
Per
Ass'y.
Resistors, 47, SMT, 1206, 1/8 W, 1%, 22.1K 3 R42, R81,

R89
Resistors, 47, SMT, 1206, 1/8W, 1%, 30.1K 1 R12
Resistors, 47, SMT, 1206, 1/8 W, 5%, 75K 1 R7
Ceramic Chip Cap. SMT, 0.1 uf 20 C5, C7-10,
C16, C18,
C19, C23-25,
C27-C29,
C34, C35,
C38, C43,
C51, C55
0.01UF Capacitor 3 C30, C31,

C37
Capacitor, 330 PF, 50V, Surface MT 1 C2
Capacitor, .22 UF, 50V, Surface MT 1 C26
Capacitor-Chip Tantalum 2 C3, C42
Capacitor, 22 UF, 16V, 20%, SMT 1 C3
IC, D/A Converter W/16 Bit BUS Interface 1 U15
I.C. HEX Schmitt-Trigger 1 U12
Quad-2 Input Nangate-SMT 1 U17
IC, Quad 2 Input Excl Or Gate 1 U18
IC, J-K Flip Flop W/Set & Reset 1 U4
Undervoltage sensing circuit 2 U21, U22
Op-Amp, LM-358A 4 U2, U9, U13,
U14
IC Analog Mux 1 U8
PARTS & FRUs

POWERPACK
Programmable Timer 1 U1
Switching Diode-75V 7 D10-D13,
D18-D20
Transistor, J-FET 8 Q4-Q8, Q11,
Q16, Q17
Transistor, PNP 1 Q12
LED, RED 13 DS1-DS12,
D14
IC, Optocoupler, 6 pin Triac 1 U19
Optocoupler, Logic Gate 1 U3
Relay, 7 Amp, DPDT, Form-C 1 K5
Relay Socket W/Hold Down Clip 1 X3
Relay, 2P2T, 24 VDC Coil 2 K1, K2
Relay, Solid State 1 K4
Relay, DPDT, DC Coil 1 K3
Res FC 5% 1/4 W - 100 Ohm 1 R115
Res. FC 5% 1/4 W - 1K 1 R1
Res FC 5% 1/4 W 10 K 2 R28, R29
Res FC 5% 1/4 W 100 K 2 R116, R27
Resistor 4
R107, R19,
R20, R33
Resistor, 0.25W 120K 1 R8
Res FC 5% 1/4W-470 3 R18,R25,R95
Resistor 2 R44, R96
Res FC 5% 1/4 2200 Ohm 2 R128, R132
900939-A May 2000

Powerpack-25
BOARD ID
P P
ISO-GRND TP1
RT2
R101 FL1
D15
relay to the board.
RT1 FL2
F2
R126
C46 J1
R120 L4
D18
FL3
1 Q2 Q3 Q15 R4 R5 R110
R66 R41 R40
R119
R34 J3
D21
C42 D14 R125 J11

C4 DS1 DS2 DS10
R32 R103 J6 R2 R3 R39
T2 OUTSIDE
F5
J12 R26 C11 J7
R104 C45 C17 C22
J15 R23 J8
D19 D20 Q17 R37 RV1 D6
R83 R81 R89
D16
Q12 C48 R38 C44 C12 R88

R67 Q1 DS7
+ 1 R84
R36 C43
U22 D24 D3 C16 R90
Q10 Q9
K5 F6 C20 D7 R21
R92R91
R35 D2 DS5
1 R22
Q14 U4 R18
TP2 R1
PARTS & FRUs

J14 4 R11 R13 C1 DS6 C37
POWERPACK
5
WIRE C13 R46 C26 R69 R75 R15 C35
6 3 D11 D10 R87
J10 DS3 U17
C47 R78 R17
C15 DS8 DS4 DS9 DS14 R470 C25
R128 +
7 D13 D12 R24 R74 Q7 DS12
J9 R132 R116 R19 U13 R82
D25 2 K3 R480 R68 C38 C3
F13 R27 R20 R77 R113
D22 U3 R95 R72 R130 U18
F120 L1 C1 R131
C36 R71
D26 F15 C31 C28 C23 R70
R930
C51 R12 R9 D27 R940 C30 C10 U9 R31
R64
R63
R62
R61
R60
R59
R58
R57
R56
R55
R54
R53
R52
R51
R50
R49
GND D28 F11 R28 1997 901095 R30 U12 R98
R60 R7 C7 C33 R960 R65 D23
TP4 F10 R97 C34 U11 U10 R440 R99
U2 R45
R14 F9 R29 J4 D4 R102
U20 R122
TP5 C2 R100
DS11 R112 R16 U8 C8
C9 C5 F8 C24 D17
R111 R10 U1
U14
R73
R79
R85
Q16 J5 R115 R123 C18 R124 C19

R109 U16 R129 R8
Q11 R33 R127 Q5 Q6 Q8
R86 C55 R107

900939-A May 2000
Powerpack-26
Units
Per
Ass'y.
Resistor-Fixed Composition 3 R21-R23

Res FC 5% 1/4W-470 3 R1, R24, R95
Resistor-Fixed Compostion 1 R10
Resistor, Metal Film, 1 Watt, 1% 1 R67
Resistor, Metal Film, 1 Watt, 1% 2 R41, R66
Resistor, 10 Ohm, 10 W 5% 1 R101
Resistor, 330 Ohm, 3 Watts 2 R125, R126

Resistor, 1500 Ohm, 5 Watts 3 R120, R121,
R76
Resistor, 430 Ohm, 2 Watts 1 R44
Transistor, NPN 1 Q14
Transistor, TMOS FET 5 Q2, Q3, Q9,
Q10, Q15
TRIAC, MAC224-6 2 Q1, Q13
Switch, Reset 1 SW1
Transformer, Step-Down 1 T2
PCB Assembly, Servo Interface 1 X4
PCB, Servo Interface, Drill 1 X5
PARTS & FRUs

POWERPACK
900939-A May 2000

Powerpack-27
BOARD ID
P P
ISO-GRND TP1
RT2
R101 FL1
D15
relay to the board.
RT1 FL2
F2
R126
C46 J1
R120 L4
D18
FL3
1 Q2 Q3 Q15 R4 R5 R110
R66 R41 R40
R119
R34 J3
D21
C42 D14 R125 J11

C4 DS1 DS2 DS10
R32 R103 J6 R2 R3 R39
T2 OUTSIDE
F5
J12 R26 C11 J7
R104 C45 C17 C22
J15 R23 J8
D19 D20 Q17 R37 RV1 D6
R83 R81 R89
D16
Q12 C48 R38 C44 C12 R88

R67 Q1 DS7
+ 1 R84
R36 C43
U22 D24 D3 C16 R90
Q10 Q9
K5 F6 C20 D7 R21
R92R91
R35 D2 DS5
1 R22
Q14 U4 R18
PARTS & FRUs

TP2 R1
POWERPACK
J14 4 R11 R13 C1 DS6 C37
5
WIRE C13 R46 C26 R69 R75 R15 C35
6 3 D11 D10 R87
J10 DS3 U17
C47 R78 R17
C15 DS8 DS4 DS9 DS14 R470 C25
R128 +
7 D13 D12 R24 R74 Q7 DS12
J9 R132 R116 R19 U13 R82
D25 2 K3 R480 R68 C38 C3
F13 R27 R20 R77 R113
D22 U3 R95 R72 R130 U18
F120 L1 C1 R131
C36 R71
D26 F15 C31 C28 C23 R70
R930
C51 R12 R9 D27 R940 C30 C10 U9 R31
R64
R63
R62
R61
R60
R59
R58
R57
R56
R55
R54
R53
R52
R51
R50
R49
GND D28 F11 R28 1997 901095 R30 U12 R98
R60 R7 C7 C33 R960 R65 D23
TP4 F10 R97 C34 U11 U10 R440 R99
U2 R45
F9 R29 J4 D4 R102
R14 U20 R122
TP5 C2 R100
DS11 R112 R16 U8 C8
C9 C5 F8 C24 D17
R111 R10 U1
U14
R73
R79
R85
Q16 J5 R115 R123 C18 R124 C19

R109 U16 R129 R8
Q11 R33 Q5 Q6 Q8
R127
R86 C55 R107

900939-A May 2000
Powerpack-28
Units
Per
Ass'y.
PARTS & FRUs

POWERPACK
900939-A May 2000

Powerpack-1

SIEMENS VERSION FIELD REPLACEABLE UNITS

901001 Main Control PCB Assembly 1-4
901095 Servo Interface PCB Assembly 1-6
901065 Servo Amplifier 1-1-a
901025 Communications PCB Assy. 1-5
340E0015 +24VDC Power Supply 1-1-a
901066 Transformer Assembly 1-2
240E3246 AC Inlet 1-1-a
170E0025 Circuit Breaker, DPST, 10A 1-1-a
901008 Power Entry Harness Assembly 1-1-b
901009 DC Supply Harness Assembly 1-1-b
901010 Comm. Signal Harness Assy. 1-1-a
901011 Powerhead Harness Assy. 1-3
901068 Servo Signal Harness Assy. 1-1-c
PARTS & FRUs

901069 Servo Power Harness Assy. 1-1-a
POWERPACK
901014 Comm. Power Harness Assy. 1-1-c
140E0005 Filter Assembly 1-1-a
901077 Fan Assembly 1-1-a
900939-A May 2000

Powerpack-2
Powerpack Assembly Units

Per
Ass'y.
1-1-a 901100 Powerpack Assembly Ref.
-2 901024 Cable Assembly, Interface 1
-5 901001 PCB Assy, Main Control 1
-6 901025 PCB Assy, OEM Communication Board 1
-9 901010 Harness Assy, Communication 1
-16 901065 Amplifier, Servo 1
-17 901066 Transformer Assy 1
-21 311S0024 Screw-M 6 x 10 SL, PH 1
PARTS & FRUs

POWERPACK
-28 904135 Screw, M3X.5, 12 mm, P.R., P.H., Head 2
-31 901077 Assy, Fan 1
-32 140E0005 Guard, Filter Assy. 1
-33 904143 U-Nut, M6 4
-36 904140 Screw, M6x1, 16mm, P.R. , P.H. 4
-39 388E0106 Foot, Rubber 4
-43 209L103 Washer-Top Panel MTG. 4
-45 904157 Standoff Male/Female 1
-46 901082 Bracket, Shipping 1
-47 340357 Sponge Rubber-1/2 in. 1
-50 901101 Ferrite 1
900939-A May 2000

Powerpack-3
PARTS & FRUs

POWERPACK
Figure 1-1-a Power Pack Assembly (P/N 901100)
900939-A May 2000
Powerpack-4
Units
Per
Ass'y.
1-1-b 901100 Powerpack Assembly, Power Supply Assembly Ref.

901024 Cable Assembly, Interface 1
-4 380E0072 Terminal, Stud Mount 7
901025 PCB Assy, OEM Communication Board 1
311S0024 Screw-M 6 x 10SL PH 1
PARTS & FRUs

POWERPACK
901077 Assy, Fan 1
904143 U-Nut, M6 4
904140 Screw, M6x1, 16mm, P.R. , P.H. 4
-42 215115 Ty-Rap Ties 3
-50 901101 Ferrite 1
900939-A May 2000

Powerpack-5
PARTS & FRUs

POWERPACK
Figure 1-1-b Power Pack Assembly,
900939-A May 2000 Power Supply Assembly (P/N 901100)
Powerpack-6
Units
Per
Ass'y.
1-1-c 901100 Powerpack Assembly, Wiring Ref.
-2 901024 Cable Assembly, Interface 1
-11 901014 Harness Assy, Communication, PWR 1
-19 901068 Harness Assy, Servo Signal 1
-20 901069 Harness Assy, Servo Power 1
-21 311S0024 Screw-M 6 x 10SL PH 1
PARTS & FRUs

POWERPACK
-31 901077 Assy, Fan 1
904143 U-Nut, M6 4
904140 Screw, M6x1, 16mm, P.R. , P.H. 4
-42 215115 Ty-Rap Ties 3
-50 901101 Ferrite 1
900939-A May 2000

Powerpack-7
PARTS & FRUs

POWERPACK
Figure 1-1-c Power Pack Assembly, Wiring (P/N 901100)
900939-A May 2000
Powerpack-8
Units
Per
Ass'y.
1-1-d 901100 Powerpack Assembly, Labels Ref.

901024 Cable Assembly, Interface 1
-12 901041 Panel, Table Top 1
-14 901043 Cover Assy, Cabinet 1
311S0024 Screw-M 6 x 10SL PH 1
-24 800452 Label, Warning (Shock and Explosion) 1
-25 904023 Label, Powerhead-Connect 1
PARTS & FRUs

POWERPACK
901077 Assy, Fan 1
904143 U-Nut, M6 4
904140 Screw, M6x1, 16mm, P.R. , P.H. 4
904102 Screw, M4x.7, 10 mm, P.R., P.H., W/Lockwasher 15
-41 800483 Label, Toggle ON/OFF 1
-50 901101 Ferrite 1
900939-A May 2000

Powerpack-9
PARTS & FRUs

POWERPACK
Figure 1-1-d Power Pack Assembly, Labels (P/N 901100)
900939-A May 2000
Powerpack-10
Units
Per
Ass'y.
1-2 901066 Transformer Assembly Ref.
-1 850E0034 Transformer, Power 1

-2 240E3234 Connector, 2 Pos., Mate-N-LO 1
-3 240E3211 Connector, Mate-N-Lock, 5 PO 1
-4 240E0169 Contact-Socket-20-14GA 7
-7 215115 Ty-Rap Ties 2
PARTS & FRUs

POWERPACK
900939-A May 2000

Powerpack-11
.375 MAX. (2 PLACES)
7 4, 2
110 100
0
110
0
TC
0
5 10.0 LENGTH
3, 4 (APPROXIMATELY) 5 - 8.0 LENGTH
(APPROXIMATELY)
PIN 1
RIB
1. ALL CRIMP TERMINALS TO BE CRIMPED ONLY WITH TOOLING

2. SEE LF PRODUCT STRUCTURE SYSTEM FOR PARTS LIST.
PARTS & FRUs

POWERPACK
ASS'Y. STRIP TRANSFORMER LENGTH STRIP ASS'Y.
TERMINATION ITEM# LENGTH LENGTH LEADS LENGTH ITEM# TERMINATION
3 110 (TOP) ~
2 0 (TOP) 100 1
3,4,5 .19 12.0 10.0 .19 2,4,6
1 110 (BOTTOM) 0 2
4 0 (BOTTOM) ~ ~ ~ ~
5 TC ~ ~ ~ ~
Tolerances: Cut-Off Length: ± 1.0/-.5
Figure 1-2 Transformer Assembly (P/N 901066)

900939-A May 2000
Powerpack-12
Units
Per
Ass'y.
1-3 901011 Powerhead Harness Assembly Ref.
-1 256322 Cable, 26 Conductor (.7 FT) 5

-6 240E3214 Contact, Mini Universal, 4
-7 240E3213 Contact, Mini Universal 7
-9 240E3034 Connector-10 Pos. 1
-11 257696 Tubing Heat Shrinkable (.75 FT) 1
-12 215115 Ty-Raps Ties 3
PARTS & FRUs

POWERPACK
900939-A May 2000

Powerpack-13
9
5.5" LENGTH
(Approx. position)
7, 8
11
2, 3, 4
5, 6, 7
PLUG C
12 - 3 PLACES
(Approx. positions)
1 10

CONDUCTORS PREPARATION AND TERMINATION OF ENDS NOTES:
ITEM
CUT-OFF TRIM
COLOR
PREP STRIP ASS'Y.
FROM
PREP. STRIP ASS'Y.
TO
1. REMOVE JACKET, BOTH DRAIN WIRES, AND BOTH FOILS FROM
LENGTH LENGTH LENGTH LENGTH ITEM# LENGTH LENGTH ITEM#
ORN/GRY Jack- R Plug A-1 CABLE.
ORN/BLK -P -2
ORN/BLU -C -3
- 2. ALL CRIMP TERMINALS TO BE CRIMPED ONLY WITH TOOLING
ORN/GRN -D -4
BLACK
~ ~ 9
2,3 -A -5
6'-0"
VIOLET
~ .15
-B -6
PARTS & FRUs

POWERPACK
RED -S -7 3. SEE LF PRODUCT STRUCTURE SYSTEM FOR PARTS LISTS.
GREEN -T -8
WHITE -U -9
BLUE -V -10
WHT/BLU -L Plug B-1
WHT/YEL -Z -3
8'-5" ~ .19 2,4 ~ .14 8,7
WHT/GRN -M -4
1 8'-5" WHT/BRN -Y -6
WHT/RED -E Plug C-1
WHT/BLK ~ .19 2,4 -W ~ .14 5,7 -2
WHT/ORN -b -3
8'-0" BROWN -F -4
YELLOW .19 2,3 -G ~ -5
~ .14 5,6
GRAY -H -6
ORANGE -J -7
GRN/YEL ~ .19 2,4 -N ~ .25 10 ~
GRN/YEL ~ .19 2,4 -a ~ .25 10 ~
5'-0" GRN/YEL ~ .19 2,4 -d ~ .25 10 ~
GRN/YEL ~ .19 2,4 -X ~ .25 10 ~
GRN/YEL ~ .19 2,4 -K ~ .25 10 ~
~ Inner Drain ~ ~ ~ ~ ~ ~ ~ ~
~ Outer Drain ~ ~ ~ ~ ~ ~ ~ ~
Tolerances: Cut-Off & Trim Lengths = +1.0/-.5
Strip Length: = ±.032
Figure 1-3 Powerhead Harness Assembly (P/N 901011)

900939-A May 2000
Powerpack-14
Units
Per
Ass'y.
1-4 901001 Main Control PCB Assembly Ref.
Electolytic Capacitor - 16 V 1 C38
Header, 32x2, RT Angle, Ribbon, Latching 1 J6
Oscillator, 25 MHz 1 Y2
Socket, 68 Position, PLCC 3 X2-X4
Ramified Timekeeper 32Kx8 1 U19
Resistor-SMT- 1/8W-10 MG Ohm 1 R12
Resistor-SMT-1/8W-110 Ohm 1 R95,R96,
R101,R102
Resistor 330K, SMT, 1206 1/8W 1 R10
Resistor-SMT-1/8W-4700 Ohm 1 R1, R3, R4,
R6-R9, R11,
R13-R52, R54,
R68, R78-R94,
R97-R100,
R103-R106

R71
Ceramic Chip Cap. SMT, 0.1 uf 1 C1,C8-C16, C19-
C28, C31-C37,
C39, C41, C42,
C44, C46, C48,
C50, C51, C53,
PARTS & FRUs

POWERPACK
C57, C59, C60,
C63, C64
Ceramic Chip Cap. SMT-27 PF 1 C2, C4
Capacitor, 10 UF, 16V, AL Ele Surface Mount, 1206 1 C3, C5-C7, C29,
C30, C40, C43,
C45, C47, C49,
C52, C58, C61,
C62
IC Chipset, Servo Control 1 U23, U28
IC, A/D Converter, 12-BIT 1 U14
C Octal 3 St. Bus. Trang. SMT 1 U6, U7, U20, U21
IC, Latch, Noninverting Octal 1 U8-U10, U12,
U13, U26, U27
IC, Memory, SRAM 128 K x 8 1 U16, U18
IC, Memory, Flash 4 MB, SMT 1 U15
Switching Diode-75 V 1 D1, D2
Programmed EPLD, Main Control 1 U3
Schematic, PCB, Main Control A.R.
PCB Assembly, Main Control, Drill 1
900939-A May 2000

Powerpack-15
J1 R40
DS1
DS2
DS3
DS4
DS5
DS6
DS7
DS8
C35 C34 C33 R45 C31
U19
R46 U18 U16 U15
R62 R63 R64 R65 R66 R67 R70 R71

C9 C10 R25 C23
R68
C3 63
U2 U10
C5
C7
C12
C27 C27
C15 R24 R105
R19R18
R27R26
R29R28
R31R30
R33R32
R35R34
R37R36
R39R38
C29 R54
C59
J4 R7 R3 R1 C11
C16 U26 C27
C2 R100
U1 C4 Y2
R5 R17 C62
BOARD ID R23 C22 R2 Y1 R106 CP
C6 C24 C60
RESISTOR REPLACEMENT U5
R99
D2 R10 R12 R16 R13 R8 R4
D1 C1 C19 U12 C25
C8 R14 R9 R6
R86 P U9 U27
U6 C14 R15 R11 C13
R87 R P R22
C64 C49
C28
PARTS & FRUs

C50
R88 P R86
POWERPACK
R21 C21
C40 C41 R69 U14
R104C32C30
R89 P R87
R88 U8 C57
R90 P R89 C20 C26
C51
U7 U13 C42
R90
R91 P R91 U21
C36 C58
R92 P R92 R20 C47 R103

R93 P
R93 I/O
R78 1
R78 P R79 J5 R42 R41
C43 C48 R51
R80
R48R47R50
R79 P R81 U20 R44 R43 C46 R96
C37 C38 R95
R80 P R82 C39 R94
R83 R98 C52 C53 C56 J3
J2
R81 P R84 C1
B16 C1
R101
B32 C44 R97 A1
R85 A1 U17
R82 P C45
R102
R49
R83 P
Figure 1-4 Main Control, PCB Assembly (P/N 901001)

900939-A May 2000
Powerpack-16
Units
Per
Ass'y.

Capacitor, Electolytic, 10 uf, 35V, 85 Degc, Radial 1 C6
Vibration Lock Kit 8 Latch 1-Latch 8
Connector-12 Pin HDR-RT Ang. 1 J10
HD-20 Front Metal Shell 1 J4
Header, 32x2, Rt. Angle, Ribbon, Latching 1 J1
Connector, 9 Pin D-Shell, PLUG 1 J9
Connector, 15 Pin D-Shell, Receptacle 1 J8
Header, 16 Pos. 1 J9
Combo D Coaxial 50 ohm 1 J2
Diode-Surmetic-IN4004 13 D1-D13
Diode, Zener, 9.1V, 5W 1 D14
Socket Retainer, 8 Pin Dip 10 X1-X10
Screwlock, Femal #4-40 2
Voltage Regulator, +8V, 1.5A 1 V3
Resistor-SMT- 1/8 W-10 Ohm 18 R95, R96, R99-
R-104, R107,
R109, R111-
R113, R118-
R120, R122,
R128
Resistor-SMT- 1/8W-110 Ohm 16 R35-R50

Resistor, 470 Ohm, SMT 1/8W, 1206 5 R123-R127
Resistor-SMT- 1/8W - 4700 Ohm 57 R1, R4-R9, R1-
R34, R57-R64,
PARTS & FRUs

R81, R86-R89,
POWERPACK
R92, R93, R97,
R106, R110,
R114-R116,
R121, R129-
R138
Resistors, 8.2K, SMT, 1206, 1/8W 40 R2, R3, R10-

R16, R51-R56,
R65-R80, R82-
R85, R90, R91,
R94, R98, R105
Ceramic Chip Capacitor, SMT, 0.1 uf 26 C1-C4, C7, C9,

C10, C37, C38,
C41-C44, C73-
C83, C85, C88
Ceramic Chip Capacitor, SMT- 10pf 1 C39
Capacitor, Ceramic Chip, 1 uf, 50V, 20%, Z5U 1 C5
Capacitor-Chip Tantalum 1 C8
CMOS, Dual Channel UART 3 U23, U24, U37
I.C. Hex Schmitt-Trigger 1 U20
IC, Quad, 2 Input OR Gate 1 U6
IC, Octal D Flip Flop, With Clock and Reset 1 U42
900939-A May 2000

Powerpack-17
OEM-ID4
START 2
REMOTE 1
REMOTE 2
R17
R18
R19
R20
R21
R22
R23
R24
STOP IN
HAND SW ID
UNUSED IN
DS21
DS22
DS23
DS24
DS25
START
OEM-ID3
OEM-ID2
OEM-ID1
START EN
INHIBIT
UN1
UN2
UN3
ENABLE
FILMER
INJECT
DS16
DS17
DS18
DS19
DS20
DS10
DS11
DS12
DS13
DS14
DS15
SYNC
DS1
DS2
DS3
DS4
DS5
DS6
DS7
DS8
DS9
R123
R124
R125
R126
R127
R105
U4
C4
J5
J9
R98
R94
R91
R90
R85
R84
R83
R66
R128 R67
R68
R69
R70
R71
R72
R73
R74
R75
R76
R77
R78
R79
R7 C1 R5 U20
U36 U37
R133
R107
C39 Y1 C7 C9
C78 R6 U5
C8
R113
R112
R86 R92 R95
R42
R41
R40
R39
R100 U1 C80 C82 U38 C3
R87 R25 R96
R120 C83 C81 R34 R116
C74 R121 R4 R26 R43
R122 C42 R115 R131
J8
C79 C76 R117 R110 R27 R44
J7
C73 R132 C38 R28 R101
C37 R29 R103
U22 R134 U23 U2 R45
C75 C77 R33 R108 R30 J12
R93 R129 U6 R135 U24 R31 R46
R38 R37 R36 R35 R100 R118 R48 R111 R89 R32
C43 R136 C6 C5
R102 R50
C85 U44 C2 C44 R114 C88
+ +
R104 R99 R49 C41
R109 U8 R9 U3
J6 R119 R47 R109 U42
R130 C10
U26 U25
J4 R137 R138 R57
R8 R81
U21
R58 R59 R60 R61 U62 R63 R64
R11
R10
R13
R16
R51
R52
R53
R54
R55
R12
R14
R15
R97
D11 D10
R80
R56
R2
R3
J2 J3 R82
K5 X5 K6 X6 K7 X7 K8 X8 K9 X9 K10 X10 J10
U41 R65
D13 D12
D6
D2
D3
D4
D5
D7
D8
D9
K1 X1 K2 X2 K3 X3 K4 X4 D1 J11
OEM-ID4
START 2
REMOTE 1
REMOTE 2
R17
R18
R19
R20
R21
R22
R23
R24
STOP IN
HAND SW ID
UNUSED IN
PARTS & FRUs

DS21
DS22
DS23
DS24
DS25
START
OEM-ID3
OEM-ID2
OEM-ID1
START EN
INHIBIT
UN1
UN2
UN3
ENABLE
FILMER
POWERPACK
INJECT
DS16
DS17
DS18
DS19
DS20
DS10
DS11
DS12
DS13
DS14
DS15
SYNC
DS1
DS2
DS3
DS4
DS5
DS6
DS7
DS8
DS9
J1 1
U4
U20
U37
Y1 C7 U5
R92 C8
R25
R4 R26
R27
R132 R28
R134
R29
R108 U2 R30 J12
U24 R31
R32 C6 C5
U44 + +
U8 U3
U42
U25
U21
R97
D11 D10
K5 X5 K6 X6 K7 X7 K8 X8 K9 X9 K10 X10 J10
U41
D13 D12
D6
D7
D8
D9
K1 X1 K2 X2 K3 X3 K4 X4 D1 J11
Figure 1-5 Communication Board PCB

900939-A May 2000 Assembly (P/N 901025)
Powerpack-18
Units
Per
Ass'y.
IC, Octal Buffer, Tri State, non-inverting 1 U44

IC, Quad Line Receiver-SMT 2 U22, U25
IC, Quad Line Driver CMOS SMT 2 U21, U26
IC, Peripheral Drive Array 1 U41
IC, Transceiver, RS232, 2 Drivers, 2 Receivers 1 U38
IC, Transceiver RS 232/RS422, Multi-mode 1 U36
IC, RS485 Transceiver, 8 Pin, SOIC 1 U5
Switching Diode-75V 2 D15, D16
LED, LOW Current, Chip SMT 25 DS1-DS25 -
Relay, Solid State Photo Mos, Dual Form A 10 K1-K10
Plate, Connector, OEM COM PCB Assy
PCB Assembly, Communication Board, 901025 A.R.
PCB Assembly, Drill Communication Board A.R.
Firmware, Power Pack PIC 1 U4
PARTS & FRUs

POWERPACK
900939-A May 2000

Powerpack-19
OEM-ID4
START 2
REMOTE 1
REMOTE 2
R17
R18
R19
R20
R21
R22
R23
R24
STOP IN
HAND SW ID
UNUSED IN
DS21
DS22
DS23
DS24
DS25
START
OEM-ID3
OEM-ID2
OEM-ID1
START EN
INHIBIT
UN1
UN2
UN3
ENABLE
FILMER
INJECT
DS16
DS17
DS18
DS19
DS20
DS10
DS11
DS12
DS13
DS14
DS15
SYNC
DS1
DS2
DS3
DS4
DS5
DS6
DS7
DS8
DS9
R123
R124
R125
R126
R127
R105
U4
C4 J5
J9
R98
R94
R91
R90
R85
R84
R83
R66
R128 R67
R68
R69
R70
R71
R72
R73
R74
R75
R76
R77
R78
R79
R7 C1 R5 U20
U36 U37
R133
R107
C39 Y1 C7 C9
C78 R6 U5
C8
R113
R112
R86 R92 R95
R42
R41
R40
R39
R100 U1 C80 C82 U38 C3
R87 R25 R96
R120 C83 C81 R34 R116
C74 R121 R4 R26 R43
R122 C42 R115 R131
J8
C79 C76 R117 R110 R27 R44
J7
C73 R132 C38 R28 R101
C37 R29 R103
U22 R134 U23 U2 R45
C75 C77 R33 R108 R30 J12
R93 R129 U6 R135 U24 R31 R46
R100 R118 R48 R111 R89
R38 R37 R36 R35 C43 R136 R32 C6 C5
R102 R50
C85 U44 C2 C44 R114 C88
+ +
R104 R99 R49 C41
R109 U8 R9 U3
J6 R119 R47 R109 U42
R130 C10
U26 U25
J4 R137 R138 R57
R8 R81
U21
R58 R59 R60 R61 U62 R63 R64
R11
R10
R13
R16
R51
R52
R53
R54
R55
R12
R14
R15
R97
D11 D10
R80
R56
R2
R3
J2 J3 R82
K5 X5 K6 X6 K7 X7 K8 X8 K9 X9 K10 X10 J10
U41 R65
D13 D12
D6
D2
D3
D4
D5
D7
D8
D9
K1 X1 K2 X2 K3 X3 K4 X4 D1 J11
PARTS & FRUs

POWERPACK
OEM-ID4
START 2
REMOTE 1
REMOTE 2
R17
R18
R19
R20
R21
R22
R23
R24
STOP IN
HAND SW ID
UNUSED IN
DS21
DS22
DS23
DS24
DS25
START
OEM-ID3
OEM-ID2
OEM-ID1
START EN
INHIBIT
UN1
UN2
UN3
ENABLE
FILMER
INJECT
DS16
DS17
DS18
DS19
DS20
DS10
DS11
DS12
DS13
DS14
DS15
SYNC
DS1
DS2
DS3
DS4
DS5
DS6
DS7
DS8
DS9
J1 1
U4
U20
U37
Y1 C7 U5
R92 C8
R25
R4 R26
R27
R132 R28
R134
R29
R108 U2 R30 J12
U24 R31
R32 C6 C5
U44 + +
U8 U3
U42
U25
U21
R97
D11 D10
K5 X5 K6 X6 K7 X7 K8 X8 K9 X9 K10 X10 J10
U41
D13 D12
D6
D7
D8
D9
K1 X1 K2 X2 K3 X3 K4 X4 D1 J11
Figure 1-5 Communication Board PCB Assembly (P/N 901025)

900939-A May 2000
Powerpack-20
Units
Per
Ass'y.
172E0017 Fuse-5A-SLO BLO 2 F4, F16
172E0027 Fuse, 50 MA, 5 MM 1 F17
172E0065 Resettable Fuse, 0.25A 1 F3
172E0067 Fuse, Resettable, 0.25A 1 F1
172E0071 Fuse Block, 5 x 20 mm 4 F2 F5-F7
172E0072 Fuse, Fast Acting Littelfuse, Pico II 8 F8-F15
172E0073 Fuse, 2 Amp, 5 mm Slow Blow 1 F18
Mov 1 RV1
Inrush current limiter, 16 Oh 2 RT1, RT2
Capacitor-Ceramic Monolithic 4 C1, C20-C22
Capacitor, .068 UF, 400V 2 C44, C45
Electolytic Capacitor - 16V 2 C17, C33
Capacitor, Electrolytic 10 UF 3 C11-C13
Capacitor, 100 UF, 35 V 2 C14, C15
Capacitor, .1 UF, 250V 1 C4
Capacitor, 10 UF, 50V 1 C6
Capacitor, 2200 UF, 200V 3 C46-C48
Capacitor, Aluminum Electroly 1 C49
Capacitor, 2.2 MF, 35V 2 C32, C36
Washer- #8 Ext. Tooth 4 Wash1-Wash4
Inductor, 120 UH 2 L1, L4
Connector-Single Row 2 Pin 1 J11
Connector-3 Pin-Locking Head 1 J15
Plug, 9 Pin D-Shell 1 J9
PARTS & FRUs

POWERPACK
Header, 12 Pos, MTE 1 J8
Header, 16 Pos 1 J10
Header, Mini Universal 1 J6
Wire-White Lead-18 GA 1 WR1
Diode-Surmetic-IN4004 4 D1, D6, D7, D16
Diode-IN4148 1 D23
Diode, Schottky Barrier 1 D17
Zener Diode, IN4739 2 D21, D28
Diode-Voltage Ref 1 D4
Diode, Zener 1 D24
Diode, Zener 2 D2, D3
Voltage Reference, 2.5V 1 D5
Diode, Voltage Supressor 4 D22, D25-D27
Bridge-DIP Diode 1 D15
Bridge Rectifier 1 D14
Screw-8-32x2 PH 2 Screw5, Screw 6
Nut-8-32x1/4 Hex 2 Nut 5, Nut6
900939-A May 2000

Powerpack-21
BOARD ID
P P
ISO-GRND TP1
RT2
R101 FL1
D15
relay to the board.
RT1 FL2
F2
R126
C46 J1
R120 L4
D18
FL3
1 Q2 Q3 Q15 R4 R5 R110
R66 R41 R40
R119
R34 J3
D21
C42 D14 R125 J11

C4 DS1 DS2 DS10
R32 R103 J6 R2 R3 R39
T2 OUTSIDE
F5
J12 R26 C11 J7
R104 C45 C17 C22
J15 R23 J8
D19 D20 Q17 R37 RV1 D6
R83 R81 R89
D16
Q12 C48 R38 C44 C12 R88

R67 Q1 DS7
+ 1 R84
R36 C43
U22 D24 D3 C16 R90
Q10 Q9
K5 F6 C20 D7 R21
R92R91
R35 D2 DS5
1 R22
Q14 U4
PARTS & FRUs

TP2 R18
POWERPACK
4 R1
J14 R11 R13 OUTSIDE C1 DS6 C37
5 1 C21 SW1 R25
WIRE C13 R46 C26 R69 R75 R15 C35
6 3 D11 D10 R87
J10 R78 DS3 U17
C47 C15 DS8 DS4 DS9 DS14 R470 C25 R17
R128 +
7 D13 D12 R24 R74 Q7 DS12
J9 R132 R116 R19 U13 R82
D25 2 K3 R480 R68 C38 C3
F13 R27 R20 R77 R113
D22 U3 R95 R72 R130 U18
F120 L1 C1 R131
C36 R71
D26 F15 C31 C28 C23 R70
R930
C51 R12 R9 D27 R940 C30 C10 U9 R31
R64
R63
R62
R61
R60
R59
R58
R57
R56
R55
R54
R53
R52
R51
R50
R49
GND D28 F11 R28 1997 901095 R30 U12 R98
R60 R7 C7 C33 R960 R65 D23
TP4 F10 R97 C34 U11 U10 R440 R99
U2 R45
F9 R29 J4 D4 R102
R14 U20 R122
TP5 C2 R100
DS11 R112 R16 U8 C8
C9 C5 F8 C24 D17
R111 R10 U1
U14
R73
R79
R85
Q16 J5 R115 R123 C18 R124 C19

R109 U16 R129 R8
Q11 R33 R127 Q5 Q6 Q8
R86 C55 R107

900939-A May 2000
Powerpack-22
Units
Per
Ass'y.
Filter-R-C Snubber Network 3 FL1 - FL3
Terminal-Solder-Test 5 TP1-TP5
Terminal-Spring Spade 2 SP7, SP8
Terminal-Spring Spade 6 SP1-SP6
Socket, Relay 2 X1, X2
Screwlock, Female, #4-40 2 H1, H2
IC, 4N35, OPTO Coupler 2 U16, U20
Voltage Regulator, Switching 2 U6, U7
Voltage Regulator, 5V, 2A 1 U5
Resistor-SMT- 1/8 W-10 Ohm 1 R35
R112, R113
Resistors, 1K, SMT, 1206, 1/8W, 5% 3 R38, R77,
R82
Resistors, SMT, 1206, 1/8W, 5% 11 R32, R47,
R70, R73,
R79, R85,
R97-R100,
R102,
Resistor, SMT, 1206 1/8W, 5%, 100K 3 R65, R69,
R78
Resistor, SMT, 12.K 1 R74
Resistor, SMT, 1206 1/8W, 5%, 18 1 R30
Resistor, 2.2K, SMT, 1206, 1/8W, 5% 8 R2, R3, R15,
R17, R39,
R109, R111,
R129
Resistor, SMT, 1206 1/8W, 5%, 270K 1 R103
Resistor, SMT, 1206 1/8W, 5%, 33 1 R36
PARTS & FRUs

POWERPACK
Resistor, SMT, 39K, SMT, 1206, 1/8W 1 R46
Resistor, 470 Ohm, SMT 1/8W, 1206 2 R26, R37
R31, R49-
R64, R71,
R72, R80,
R84, R86-
R88, R93,
R94, R122,
R127, R130,
R131
Resistors, 47, SMT, 1206, 1/8 W, 2 R123, R124

Resistor, SMT, 1206, 1/8 W, 5%, 470K 1 R104
Resistor, SMT, 1206, 1/8 W, 5%, 680 4 R74, R75,
R91, R92
Resistor, 8.2K, SMT, 1206, 1/8 W, 5% 2 R110, R119
Resistor, SMT, 1206, 1/8 W, 1%, 33 1 R37
Resistor, SMT, 1206, 1/8 W, 1%, 47 1 R38
Resistor, SMT, 1206, 1/8 W, 1%, 562 1 R9
Resistor, SMT, 1206, 1/8 W, 1%, 68 1 R26
Resistors, SMT, 1206, 1/8 W, 1%, 1K 1 R34
Resistor, SMT, 1206, 1/8 W, 1%, 4.99K 2 R14, R16
Resistors, 47, SMT, 1206, 1/8 W, 1%, 10K 3 R43, R83,
R90
900939-A May 2000

Powerpack-23
BOARD ID
P P
ISO-GRND TP1
RT2
R101 FL1
D15
relay to the board.
RT1 FL2
F2
R126
C46 J1
R120 L4
D18
FL3
1 Q2 Q3 Q15 R4 R5 R110
R66 R41 R40
R119
R34 J3
D21
C42 D14 R125 J11

C4 DS1 DS2 DS10
R32 R103 J6 R2 R3 R39
T2 OUTSIDE
F5
J12 R26 C11 J7
R104 C45 C17 C22
J15 R23 J8
D19 D20 Q17 R37 RV1 D6
R83 R81 R89
D16
Q12 C48 R38 C44 C12 R88

R67 Q1 DS7
+ 1 R84
R36 C43
U22 D24 D3 C16 R90
Q10 Q9
K5 F6 C20 D7 R21
R92R91
R35 D2 DS5
1 R22
Q14 U4 R18
PARTS & FRUs

TP2 R1
POWERPACK
J14 4 R11 R13 C1 DS6 C37
5
WIRE C13 R46 C26 R69 R75 R15 C35
6 3 D11 D10 R87
J10 DS3 U17
C47 R78 R17
C15 DS8 DS4 DS9 DS14 R470 C25
R128 +
7 D13 D12 R24 R74 Q7 DS12
J9 R132 R116 R19 U13 R82
D25 2 K3 R480 R68 C38 C3
F13 R27 R20 R77 R113
D22 U3 R95 R72 R130 U18
F120 L1 C1 R131
C36 R71
D26 F15 C31 C28 C23 R70
R930
C51 R12 R9 D27 R940 C30 C10 U9 R31
R64
R63
R62
R61
R60
R59
R58
R57
R56
R55
R54
R53
R52
R51
R50
R49
GND D28 F11 R28 1997 901095 R30 U12 R98
R60 R7 C7 C33 R960 R65 D23
TP4 F10 R97 C34 U11 U10 R440 R99
U2 R45
R14 F9 R29 J4 D4 R102
U20 R122
TP5 C2 R100
DS11 R112 R16 U8 C8
C9 C5 F8 C24 D17
R111 R10 U1
U14
R73
R79
R85
Q16 J5 R115 R123 C18 R124 C19

R109 U16 R129 R8
Q11 R33 R127 Q5 Q6 Q8
R86 C55 R107

900939-A May 2000
Powerpack-24
Units
Per
Ass'y.
Resistors, 47, SMT, 1206, 1/8 W, 1%, 22.1K 3 R42, R81,

R89
Resistors, 47, SMT, 1206, 1/8W, 1%, 30.1K 1 R12
Resistors, 47, SMT, 1206, 1/8 W, 5%, 75K 1 R7
Ceramic Chip Cap. SMT, 0.1 uf 20 C5, C7-10,
C16, C18,
C19, C23-25,
C27-C29,
C34, C35,
C38, C43,
C51, C55
0.01UF Capacitor 3 C30, C31,

C37
Capacitor, 330 PF, 50V, Surface MT 1 C2
Capacitor, .22 UF, 50V, Surface MT 1 C26
Capacitor-Chip Tantalum 2 C3, C42
Capacitor, 22 UF, 16V, 20%, SMT 1 C3
IC, D/A Converter W/16 Bit BUS Interface 1 U15
I.C. HEX Schmitt-Trigger 1 U12
Quad-2 Input Nangate-SMT 1 U17
IC, Quad 2 Input Excl Or Gate 1 U18
IC, J-K Flip Flop W/Set & Reset 1 U4
Undervoltage sensing circuit 2 U21, U22
Op-Amp, LM-358A 4 U2, U9, U13,
U14
IC Analog Mux 1 U8
PARTS & FRUs

POWERPACK
Programmable Timer 1 U1
Switching Diode-75V 7 D10-D13,
D18-D20
Transistor, J-FET 8 Q4-Q8, Q11,
Q16, Q17
Transistor, PNP 1 Q12
LED, RED 13 DS1-DS12,
D14
IC, Optocoupler, 6 pin Triac 1 U19
Optocoupler, Logic Gate 1 U3
Relay, 7 Amp, DPDT, Form-C 1 K5
Relay Socket W/Hold Down Clip 1 X3
Relay, 2P2T, 24 VDC Coil 2 K1, K2
Relay, Solid State 1 K4
Relay, DPDT, DC Coil 1 K3
Res FC 5% 1/4 W - 100 Ohm 1 R115
Res. FC 5% 1/4 W - 1K 1 R1
Res FC 5% 1/4 W 10 K 2 R28, R29
Res FC 5% 1/4 W 100 K 2 R116, R27
Resistor 4 R107, R19,
R20, R33
Resistor, 0.25W 120K 1 R8
Res FC 5% 1/4W-470 3 R18,R25,R95
Resistor 2 R44, R96
Res FC 5% 1/4 2200 Ohm 2 R128, R132
900939-A May 2000

Powerpack-25
BOARD ID
P P
ISO-GRND TP1
RT2
R101 FL1
D15
relay to the board.
RT1 FL2
F2
R126
C46 J1
R120 L4
D18
FL3
1 Q2 Q3 Q15 R4 R5 R110
R66 R41 R40
R119
R34 J3
D21
C42 D14 R125 J11

C4 DS1 DS2 DS10
R32 R103 J6 R2 R3 R39
T2 OUTSIDE
F5
J12 R26 C11 J7
R104 C45 C17 C22
J15 R23 J8
D19 D20 Q17 R37 RV1 D6
R83 R81 R89
D16
Q12 C48 R38 C44 C12 R88

R67 Q1 DS7
+ 1 R84
R36 C43
U22 D24 D3 C16 R90
Q10 Q9
K5 F6 C20 D7 R21
R92R91
R35 D2 DS5
1 R22
Q14 U4 R18
TP2 R1
PARTS & FRUs

J14 4 R11 R13 C1 DS6 C37
POWERPACK
5
WIRE C13 R46 C26 R69 R75 R15 C35
6 3 D11 D10 R87
J10 DS3 U17
C47 R78 R17
C15 DS8 DS4 DS9 DS14 R470 C25
R128 +
7 D13 D12 R24 R74 Q7 DS12
J9 R132 R116 R19 U13 R82
D25 2 K3 R480 R68 C38 C3
F13 R27 R20 R77 R113
D22 U3 R95 R72 R130 U18
F120 L1 C1 R131
C36 R71
D26 F15 C31 C28 C23 R70
R930
C51 R12 R9 D27 R940 C30 C10 U9 R31
R64
R63
R62
R61
R60
R59
R58
R57
R56
R55
R54
R53
R52
R51
R50
R49
GND D28 F11 R28 1997 901095 R30 U12 R98
R60 R7 C7 C33 R960 R65 D23
TP4 F10 R97 C34 U11 U10 R440 R99
U2 R45
R14 F9 R29 J4 D4 R102
U20 R122
TP5 C2 R100
DS11 R112 R16 U8 C8
C9 C5 F8 C24 D17
R111 R10 U1
U14
R73
R79
R85
Q16 J5 R115 R123 C18 R124 C19

R109 U16 R129 R8
Q11 R33 R127 Q5 Q6 Q8
R86 C55 R107

900939-A May 2000
Powerpack-26
Units
Per
Ass'y.
Resistor-Fixed Composition 3 R21-R23

Res FC 5% 1/4W-470 3 R1, R24, R95
Resistor-Fixed Compostion 1 R10
Resistor, Metal Film, 1 Watt, 1% 2 R41, R66
Resistor, 10 Ohm, 10 W 5% 1 R101

Resistor, 1500 Ohm, 5 Watts 3 R120, R121,
R76
Resistor, 430 Ohm, 2 Watts 1 R44
Transistor, NPN 1 Q14
Transistor, TMOS FET 5 Q2, Q3, Q9,
Q10, Q15
TRIAC, MAC224-6 2 Q1, Q13
Switch, Reset 1 SW1
Transformer, Step-Down 1 T2
PCB Assembly, Servo Interface 1 X4
PCB, Servo Interface, Drill 1 X5
PARTS & FRUs

POWERPACK
900939-A May 2000

Powerpack-27
BOARD ID
P P
ISO-GRND TP1
RT2
R101 FL1
D15
relay to the board.
RT1 FL2
F2
R126
C46 J1
R120 L4
D18
FL3
1 Q2 Q3 Q15 R4 R5 R110
R66 R41 R40
R119
R34 J3
D21
C42 D14 R125 J11

C4 DS1 DS2 DS10
R32 R103 J6 R2 R3 R39
T2 OUTSIDE
F5
J12 R26 C11 J7
R104 C45 C17 C22
J15 R23 J8
D19 D20 Q17 R37 RV1 D6
R83 R81 R89
D16
Q12 C48 R38 C44 C12 R88

R67 Q1 DS7
+ 1 R84
R36 C43
U22 D24 D3 C16 R90
Q10 Q9
K5 F6 C20 D7 R21
R92R91
R35 D2 DS5
1 R22
Q14 U4 R18
PARTS & FRUs

TP2 R1
POWERPACK
J14 4 R11 R13 C1 DS6 C37
5
WIRE C13 R46 C26 R69 R75 R15 C35
6 3 D11 D10 R87
J10 DS3 U17
C47 R78 R17
C15 DS8 DS4 DS9 DS14 R470 C25
R128 +
7 D13 D12 R24 R74 Q7 DS12
J9 R132 R116 R19 U13 R82
D25 2 K3 R480 R68 C38 C3
F13 R27 R20 R77 R113
D22 U3 R95 R72 R130 U18
F120 L1 C1 R131
C36 R71
D26 F15 C31 C28 C23 R70
R930
C51 R12 R9 D27 R940 C30 C10 U9 R31
R64
R63
R62
R61
R60
R59
R58
R57
R56
R55
R54
R53
R52
R51
R50
R49
GND D28 F11 R28 1997 901095 R30 U12 R98
R60 R7 C7 C33 R960 R65 D23
TP4 F10 R97 C34 U11 U10 R440 R99
U2 R45
F9 R29 J4 D4 R102
R14 U20 R122
TP5 C2 R100
DS11 R112 R16 U8 C8
C9 C5 F8 C24 D17
R111 R10 U1
U14
R73
R79
R85
Q16 J5 R115 R123 C18 R124 C19

R109 U16 R129 R8
Q11 R33 Q5 Q6 Q8
R127
R86 C55 R107

900939-A May 2000
Powerpack-28
Units
Per
Ass'y.
PARTS & FRUs

POWERPACK
900939-A May 2000

Syringe Holders-1
SYRINGE HOLDERS

900474 200 ml Pressure Sleeve 1-1
Note: All Faceplates listed in this section require Hinge Pin part number 903173.
If Hinge Pin part number 903161 is present, the Hinge Pin must be replaced with Hinge
Pin kit part number 904090.
For physical appearance of each Hinge Pin style refer to the illustration below:
Hinge Pin Hinge Pin

Part No. 903173 Part No. 903161
SYRINGE HOLDERS
PARTS & FRUs
900939-A May 2000
Syringe Holders-2
Units
Per
Ass'y.
Note: Your system must have software version 7.00 or higher to use part number 900477.
1-1 900477 200 mL Rear Load Syringe Holder Assembly Ref.
-1 900474 Pressure Sleeve, 200 mL 1

-2 904119 Screw, M4 x 0.7, 8mm 2
-3 900476 Frontplate, Finished, 200 mL 1
-4 800411 Magnet, Hall Effect 2
-5 262033 Loctite, 680, Green, Ret 1
-7 904196 Plunger, Ball 1
-8 37L367 Carton 1
-9 900920 End Pad, 150 ADAWS 1
-10 904068 Label, Registration 1
-11 900915 Body Pad, 150 ADAWS 1
SYRINGE HOLDERS
PARTS & FRUs
900939-A May 2000

Syringe Holders-3
7,5 -BALL TO EXTEND .020

INTO .25 DIAMETER
SLEEVE BEARING 2
4,5 - INSTALL MAGNETS AND
SLEEVE FLUSH WITHIN .015
OF ITEM 3 SURFACE WITH
RED DOT FACING OUT. 2 PLCS
SYRINGE HOLDERS
PARTS & FRUs
6 1
Figure 1-1 200 mL Rear Load, Syringe Holder

900939-A May 2000 Assembly (P/N 900477)
Syringe Holders-4
Units
Per
Ass'y.

-2 904119 Screw, M4 x 0.7, 8mm 2
SYRINGE HOLDERS
PARTS & FRUs
900939-A May 2000

Syringe Holders-5
SYRINGE HOLDERS
PARTS & FRUs
900939-A May 2000 Assembly (P/N 900490)
Syringe Holders-6
Units
Per
Ass'y.
1-3 900491 150 mL ADAWS Rear Load Syringe Holder Ass. Ref.

-2 904119 Screw, M4 x 0.7, 8mm 2
-3 9004912 Faceplate, Finished, 150mL, W/A 1
-4 903164 Sleeve Bearing 2
-6 37L367 Carton 1
-7 903131 Sleeve, Magnet 1
-9 900460 Air Detector & Warning System 1
-10 904147 Screw, M3 x 5,25 mm 2
-11 900915 Body Pad, 150 mL ADAWS 1
-12 900920 End Ped, 150 mL, ADAWS 1
SYRINGE HOLDERS
PARTS & FRUs
900939-A May 2000

Syringe Holders-7
SYRINGE HOLDERS
PARTS & FRUs
Figure 1-3 ADAWS 150 mL Rear Load, Syringe Holder
900939-A May 2000 Assembly (P/N 900491)
Syringe Holders-8
Units
Per
Ass'y.
1-4 900485 150 ml Reusable Syringe Assembly Ref.
900458 Syringe, Reusable 150 ml 1

904119 Screw, M4 x .7, 8MM 2
900486 Frontplate, Finished, 150 ml 1
903164 Sleeve, Bearing 2
903134 Plunger, Ball Push 1
37L367 Carton 1
302111 Connector-Luer Lock Assembly 1
600179 Plunger Set-Bag of 12 1
900822 Instruction Sheet, Care of Plastic 1
900920 End Ped, 150 ml, ADAWS 1
900921 Body Pad, 150 ml, Reusable 1
SYRINGE HOLDERS
PARTS & FRUs
900939-A May 2000

Syringe Holders-9
SYRINGE HOLDERS
PARTS & FRUs
Figure 1-4 150 mL Reusable Syringe Holder
900939-A May 2000 Assembly (P/N 900485)
Syringe Holders-10
Units
Per
Ass'y.
-1 900457 Pressure Sleeve 125 mL 1

-2 904119 Screw, M4 x 0.7, 8mm 2
-5 903131 Sleeve, Magnet 1
-8 900909 Faceplate Box, Small 1
-9 257815 ICEL MATL 350R36 IN x 300FT A.R.
SYRINGE HOLDERS
PARTS & FRUs
900939-A May 2000

Syringe Holders-11
SYRINGE HOLDERS
PARTS & FRUs
900939-A May 2000 Assembly (P/N 900480)
Syringe Holders-12
Units
Per
Ass'y.
SYRINGE HOLDERS
PARTS & FRUs
900939-A May 2000

Pedestals-1
PEDESTALS/MOUNTS

902070 Post, Hinge Plate 1-1
902079 Post, Hinge plate 1-2
600638 Knob Assembly SVC Use 600638S 1-1
901090 Wall Mount Power Pack Panel 1-3
600150 Table Mount Assembly 1-4
601347 Table Mount Flexible 1-5
PARTS & FRUs

PEDESTALS
900939-A May 2000
Pedestals-2
Units
Per
Ass'y.
1-1 900600 Pedestal Assembly (Cast) Ref.
-1 900622 Base, Pedestal, Finished 1

-2 900626 Column, Pedestal, Finished 1
-3 900628 Hub, Pedestal, Finished 1
-4 900701 Caster, Locking 4
-5 904141 Thumbscrew, M4x.7, 10 mm 1
-6 900643 Lead Assembly, Ped. to P.P. Grou 1
-7 900645 Weight, Base, Pedestal 2
-8 904150 Screw, M4x7, 50 mm, Soc. HD. Cap S 4
-9 900653 Pad, Base, Pedestal 1
-10 904151 Screw, M10 x 1.5, 35mm, Soc. Button 2
-11 900656 Cable, Clip Column 2
-12 904152 Screw, M4x7, 6 mm, Flat HD Soc S 2
-13 900658 Buckle, Powerpack Strap, Pedestal 1
-14 900659 Strap, Powerpack, Pedestal 2
-15 904153 Screw, M10 x 1.5, 35 mm, Soc Button 2
-17 900646 Cover, Ped Base, Assembly, Finished 1
-18 900632 Plunger, Hand Retractable 1
-19 900639 Bearing, Pedestal 2
-20 900629 Arm Assembly, Articulating 1
-21 904158 Washer, Serrated Lock, M10 1
-22 902070 Post, Hinge Plate 1
PARTS & FRUs

-23 600638 Knob Assembly SVC Use 600638S 1
PEDESTALS
900939-A May 2000

Pedestals-3
22
20 19
Approx. 5" from edge NOTES:
1. Item 24 to be placed in base of completed
assembly.
2. Place manufacturer's carton for item 20 with
completed assembly to be used with shipping
19 packaging.
3. Place loose hardware in base of completed
15 3 assembly.
23
Approx. 3.0 4. Item 25 (not shown) will be done in shipping.
velcro TOP VIEW 5. Item 26 (not shown) will not be installed.
engagement OF HUB Place in base with other components.
6. Torque specification listed is for end user
3 assembly.
12
11
14 13
17
12
11
2
14 16 14
PARTS & FRUs

PEDESTALS
9
21
6
5
15
Torque to 100 in. lbs. Min.
SEE NOTE 6
7
4
Figure 1-1 Pedestal Assembly (P/N 900600)

900939-A May 2000
Pedestals-4
Pedestal Assembly Units

Per
Ass'y.
1-2 900700 Pedestal Assembly (Plastic) Ref.
-1 900710 Base Pedestal, Finished 1

-2 900715 Column, Pedestal, Finished (Al) 1
-3 900712 Hub, Pedestal, Finished 1
-4 900713 Cover, Pedestal Base, Finished 1
-5 900701 Caster, Locking 4
-6 900656 Cable Clip, Column 2
-7 Screw, M4x.7, 6 mm, BH, SOC, SS 4
-8 404431 Strap, Powerpack, Pedestal 2
-9 404432 Chafe Tab, Strap, Powerpack, Pedestal 2
-10 904173 Washer, Flat, M6, SS 4
-11 900692 Weight, Base, Pedestal 2
-12 904174 Screw, M6 x 1, 55mm, Soc. Head Cap, SS 4
-13 41S0003 #1/4 Steel Flat Washer 2
-14 904175 Screw, M6 x 1, 65 mm, SOC HD CAP, SS 2
-15 904176 Screw, M6 x 1, 20 mm, BH, SOC, SS 2
-16 900691 Handle, Powerpack Assembly 1
-17 900667 Arm Socket, Hub, Pedestal 1
-18 900658 Buckle, Powerpack Strap, Pedestal 1
-20 900750 Arm, Horizontal Arm 1
-21 902079 Post, Hinge plate 1
-22 600638 Knob Assembly SVC USE600638S 2
PARTS & FRUs

-23 900837 Instruction Sheet, Pedestal Assembly 1
PEDESTALS
-24 900922 Pack Assembly, Pedestal 1
-25 904038 Label, Pedestal Tip 1
-26 904063 Label, Pedestal Tip, Handle 1
-27 904102 Screw, M4 x 7,10 mm, PR, PH, LOCKWASH 1
-28 900643 Lead Assembly, Pedestal to PP Ground 1
-30 904160 Nut, Jam, 3/8-16, HEX .5 x DIA HT 1
-31 900697 Power Pack Handle Install Instruction 1
-32 257844 Poly Bag-12 x 15 Zip Lock 1
-33 257803 Plastic Zip-Lock Bag 1
900939-A May 2000

Pedestals-5
PARTS & FRUs

PEDESTALS
Figure 1-2 Pedestal Assembly (P/N 900700)
900939-A May 2000
Pedestals-6
Units
Per
Ass'y.
1-3 901090 Wall Mount Power Pack Panel Ref.
PARTS & FRUs

PEDESTALS
900939-A May 2000

Pedestals-7
1.66
11.53 2.16 1.03
TYP.
0.86 0.21
6.96
TYP.
5.00
0.25 R.
15.50 TYP.
0.188 DIA. THRU
4 HOLES
17.00
0.265 DIA.
TYP. (2) PLA.
PARTS & FRUs

1.04
PEDESTALS
0.65
0.50
16.00
NOTES:
1. SEE KIT 900607 FOR INSTRUCTIONS AND HARDWARE.
2. BREAK ALL CORNERS.
3. DEBURR ALL SHARP EDGES.
4. ALL SURFACES TO BE FINISHED WITH LF PART NUMBER 262030
(TEXTURED). THE PAINT MUST PASS LF PAINT TEST ES-343.
5. CIRCLED DIMENSIONS ARE PROCESS MONITORS.
Figure 1-3 Wall Mount, Power Pack Panel (P/N 901090)
900939-A May 2000
Pedestals-8
Units
Per
Ass'y.
1-4 600150 Table MNT. Assembly Ref.
- 600532 Bushing-Head Friction-CGR A.R.

-1 600228 Post-Upright 1
-2 245S0045 Screw-3/16x2 1/4 Soc. HD. STL CAP 1
-3 600285 Clamp-Rail 1
-4 600276 Knob-Lock (Machined) 2
-5 600286 Washer-Backup 2
-6 600287 Roller-Nylon 2
-7 600288 Spacer-Shaft 2
-8 282S0051 Screw-4-40 x 1/2 SLTH ST ST 2
-9 257566 Loctite™, Thread Locking Compound A.R.
-10 257032 Primer-Locquic Grade T A.R.
-11 259228 Carton-Skin Pkg. A.R.
-12 260014 Film-Skin Pkg. A.R.
-13 257814 Gummed Tape-3 in Wide A.R.
-14 282S0020 Screw-6-32 x 5/16 SL FH ST ST 2
-15 601446 Bushing Head Friction 1
-16 600666 Knob-Lock 2
-17 236S0011 Pin-3/16 x 3/4 Roll 2
-18 600281 Label 1
-19 600828 Arm Assembly - Extension 1
-20 600826 Washer-Thrust 1
-21 257529 Lubriplate 630 AA A.R.
PARTS & FRUs

-22 262023 Label-Imprintable 1
PEDESTALS
900939-A May 2000

Pedestals-9
A 17 A
15 .18
FORCE
SEE NOTE 1 1.94
20
15
17 B 16
1.94
19
16 21
18
14 B
1
16
ARRANGE BUSHING SO 22
THAT CUT-OUT SIDE 17
4
FACES THREADS 7
3
OF ITEM 16
PARTS & FRUs

VIEW A-A
PEDESTALS
6
8, 9, 10
5
2
NOTES:
1. TIGHTEN HAND KNOB TIGHT; MAKE SURE EXTENSION SECTION B-B
ARM (ITEM 19) DOES NOT ROTATE IN RELATION TO
UPRIGHT POST (ITEM 1).
2. PLACE ANGIOMAT 6000 PIVOT INTO BUSHING (ITEM 15).
TIGHTEN KNOB HAND TIGHT; MAKE SURE PIVOT DOES
NOT ROTATE.
3. LIGHTLY COAT 2 OUTSIDE DIAMETERS SURFACES
OF PIN ON ARM ASSEMBLY ITEM 19.
4. PRINT PART NUMBER 600150 ON LABEL ITEM 22
AND STICK TO BOTTOM SURFACE OF ITEM 3.
Figure 1-4 Table Mount Assembly (P/N 600150)
900939-A May 2000
Pedestals-10
Units
Per
Ass'y.
1-5 601347 Table Mount, Flexible Ref.
245S0006 Screw-5/16-18 x 1 1/2 SH 2
245S0045 Screw-3/16 x 2 1/4 Soc HD. 1
257814 Gummed Tape-3in Wide 1
259019 3 MT Carton 1
260008 Foam Packing A-Instrapa -
260009 Foam Packing B-Instapa -
260010 film Packaging Size 96I -
600568 Arm 1
601345 Instruction-Elev. Arm T 1
601346 Clamp Assembly 1
601348 Extension 1
PARTS & FRUs

PEDESTALS
900939-A May 2000

Pedestals-11
PARTS & FRUs

PEDESTALS
Figure 1-5 Flexible Table Mount Assembly (P/N 601347)
900939-A May 2000
Pedestals-12
Units
Per
Ass'y.
PARTS & FRUs

PEDESTALS
900939-A May 2000

Cables-1
LF CABLES MODEL NUMBER 900001
PARTS & FRUs

CABLES
900939-A May 2000
Cables-2
Units
Per
Ass'y.
1-1 901020 115 V Power Cable Assembly Ref.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-3
4.5m ± .05m
Cord
SJT, 3 x 14 AWG
UL Listed
CSA Certified Connector
Type C19
6.0 Max. IEC 320/C19
16A, 250VAC
PARTS & FRUs

Label
Plug UL Approved
CABLES
LF P/N 800502 CSA Certified
NEMA 5-15
Hospital Grade
15A, 125VAC
UL Approved
CSA Certified
See Note 1
Notes:
1. Exact shape of plug housing may vary with manufacturer,
Approved Source: however the plug must be marked "Hospital Grade".
Feller U.S. Corp. #458-H0021
Electric Cord Sets Inc. 2. Cable assembly or bagged cable assembly to be
individually marked with LF part number and revision.
Figure 1-1 115 V Power Cable Assembly (P/N 901020)

900939-A May 2000
Cables-4
Units
Per
Ass'y.
1-2 902049 Console Cable Ref.
NOTE: See drawing on next page for specific cable

lengths and P/Ns.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-5
SEE CABLE CHART
CABLE
BELDEN P/N: 8312
MALE CONNECTOR FEMALE CONNECTOR
POSITRONIC P/N: SD25MOOGVLZ POSITRONIC P/N: SD25FOOGVLX

25 POS. D-SHELL PLUG (PIN CONTACTS) 25 POS. D-SHELL PLUG (SOCKET CONTACTS)
METAL EMI/RF1 HOOD METAL EMI/RF1 HOOD
SPRING LOADED SLIDE LOCK SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP) PIN P/N: FC7520D (24-20 AWG CRIMP)
FERRUL & FLANGE SIZED FOR CABLE FERRUL & FLANGE SIZED FOR CABLE
WIRING TABLE
CABLE FROM TO
BLACK M-1 F-1
PAIR
RED -2 -2
PARTS & FRUs

BLACK -3 -3
PAIR
CABLES
WHITE -4 -4
BLACK -5 -5
PAIR
GREEN -6 -6
BLACK -7 -7
PAIR
BLUE -8 -8
APPROVED SUPPLIER:
BLACK -9 -9
PAIR
YELLOW -10 -10 POSITRONIC INDUSTRIES INC.
BLACK -11 -11 SEE CABLE CHART FOR P/N's
PAIR
BROWN -12 -12
BLACK -13 -13
PAIR
ORANGE -22 -22
CABLE CHART
RED -14 -14
PAIR LF P/N POSITRONIC P/N TITLE LENGTH REV.
WHITE -15 -15
CABLE ASSY. CONSOLE
RED -16 -16 902002 CC130-022-1.00 PEDESTAL LENGTH 3.3' ± 1" B
PAIR
GREEN -17 -17 CABLE ASSY. CONSOLE
902006 CC130-022-6.00 6M (19.7 FT.) 19.7' ± 2" B
RED -18 -18
PAIR 902015 CABLE ASSY. CONSOLE
BLUE -19 -19 CC130-022-15.00 15M (49.2 FT.) 49.2' ± 3" B
PAIR
RED -20 -20 902024 CC130-022-24.00 CABLE ASSY. CONSOLE 78.7' ± 4" B
24M (78.7 FT.)
YELLOW -21 -21
CABLE ASSY. CONSOLE
RED -23 -23 902030 CC130-022-30.00 30M (98.4 FT.) 98.4' ± 5" B
PAIR
BROWN -24 -24
SINGLE N/A -25 -25
BRAID SHIELD FERRULE FERRULE
Figure 1-2 Console Cable (P/N 902049)

900939-A May 2000
Cables-6
Units
Per
Ass'y.
1-3 903049 Powerhead Extension Cable Ref.

lengths and P/Ns.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-7
See Cable Assy. Chart for cable cut-off length
2, 6, 7 4 3, 8, 9
10 - (2 places)

CUT-OFF PREP. STRIP ASS'Y. PREP. STRIP ASS'Y.
ITEM LENGTH COLOR LENGTH LENGTH ITEM# FROM LENGTH LENGTH ITEM# Notes CABLE CHART
Black Plug- A Recept- A P/N Description Cable Cut-Off Length Rev.
Violet -B -B
903002 CABLE ASSY. , Powerhead, Ped. (2.7 ft.) 32.5" ± 5" A
White -U -U
Blue -V -V 903003 CABLE ASSY. , Powerhead, 3m (9.8 ft.) 10.3' ± 1" B
Orn/Blu -C -C
903006 CABLE ASSY. , Powerhead, 6m (19.7 ft.) 20' - 1" ± 2" B
Orn/Grn -D -D
Red -S -S 903009 CABLE ASSY. , Powerhead, 9m (29.5 ft.) 29' - 11" ± 2" A
Green 1.75 .15 2,4,6 -T 1.75 .15 2,4,8 -T
903012 CABLE ASSY. , Powerhead, 12m (39.4 ft.) 39' - 10" ± 3" A
Brown -F -F
PARTS & FRUs

Yellow -G -G 903015 CABLE ASSY. , Powerhead, 15m (49.2 ft.) 49' - 7" ± 3" B
Gray -H -H
CABLE ASSY. , Powerhead, 18m (59.1 ft.) 59' - 6" ± 3" A
CABLES
Orange
903018
-J -J
See Orn/Gry -R -R 903021 CABLE ASSY. , Powerhead, 21m (68.9 ft.) 69' - 4" ± 4" A
Cable Orn/Blk -P -P
1 Assy. 903024 CABLE ASSY. , Powerhead, 24m (78.7 ft.) 79' - 2" ± 4" B
Chart Wht/Red -E -E
Wht/Blk -W -W .25 903027 CABLE ASSY. , Powerhead, 27m (88.6 ft.) 89' - 0" ± 4" A
Wht/Orn -b -b
Wht/Grn -M -M
Wht/Blu -Z -Z
Wht/Yel -L -L
Wht/Brn 1.75 .19 2,4,7 -Y 1.75 .19 3,4,9 -Y
Grn/Yel -N -N 11
Grn/Yel -a -a Inner & Outer
-d -d Drain Wires
Grn/Yel
Grn/Yel -X -X
Grn/Yel -K -K See Note 2
Inner Drain CABLE CABLE

5.00 N/A 4,10,11 5.00 N/A 4,10,11 CLAMP
Outer Drain CLAMP
Tolerances: Cut-Off = See Cable Assy. Chart DETAIL A
Strip Length: = ± .032
Figure 1-3 Powerhead Extension Cable (P/N 903049)

900939-A May 2000
Cables-8
Units
Per
Ass'y.
1-4 900204 Universal Interface Adaptor Assembly Ref.
-1 256532 Cable 10 Conductor 22 GA, 0.75 FT 1

-2 240E0031 Connector, 1
-3 240E0025 Connector Bushing 1
-4 257489 Resin Core Solder A.R
-5 257715 Tubing-Heat Shrinkable, 0.4 FT 1
-6 257566 Loctite ™, Thread Locking A.R.
-7 257522 Plastic Tubing, 0.25 FT 1
-8 215115 Ty-Rap Ties 2
-9 382E0009 Terminal-Ring Tongue #4 1
-10 904024 Connector Assembly, 25 Pos D-Shell 1
-11 256222 Lead Wire 24 GA White A.R.
-12 240E3269 Crimp Contact, 18 AWG, 2
-13 240E3268 Crimp Contact, 20-24 AWG, 23
-14 240E3270 Crimp Ferrule 1
-15 240E3271 Crimp Flange 1
-16 904028 Label, Universal Interface Cable A.R
PARTS & FRUs

CABLES
900939-A May 2000

Cables-9
5 3
SEE DETAIL B 7
DRAIN
DETAIL A
1
6, 9 3
8 1
2,4,5
10,11,12,13,14,15,5 DRAIN
APPROVED SUPPLIER:
POSITRONIC INDUSTRIES INC.

P2:1 (REAR VIEW)
P/N: CC1014-0.25
PARTS & FRUs

CABLES
ITEM
CUT-OFF
COLOR
PREP STRIP ASS'Y. FROM P1 PREP. STRIP ASS'Y. TO P2 13 12
LENGTH LENGTH LENGTH ITEM# PIN# LENGTH LENGTH ITEM# PIN#
BROWN 1 19 DETAIL C
RED 2 16
ORANGE 3 4
YELLOW 4 7
GREEN 5 6
0.75" 0.156" 2,4,5 SEE SEE SEE
BLUE 6 NOTE 10 NOTE 10 NOTE 10 9
WHITE 7 8
5,12 5,12
10" BLACK 8 25 DETAIL C
1
VIOLET 9 14
10 JUMPER P2:25 TO P2:13
GRAY 5 JUMPER P2:19 TO P2:15
BRAID SHIELD FLUSH W/ -
NA NA -
FOIL SHIELD JACKET
DRAIN 4.75" NA 2,7,9 CLAMP SCREW FERRULE
11
ADD JUMPER FROM P2:15 TO P2:19
SEE SEE SEE SEE
P2:14 5,12 5,12 P2:13
11 ADD JUMPER FROM P2:13 TO P2:25
NOTE 10 NOTE 10 NOTE 10 NOTE 10
Tolerances: Cut-Off Length = +1.0/-.5 STRIP LENGTH = ± .032; PREP LENGTH ± .125
DETAIL C
Figure 1-4 Univeral Interface Adaptor

900939-A May 2000 Assembly (P/N 900204)
Cables-10
Units
Per
Ass'y.
1-5 900205 Serial Interface Cable Assembly Ref.
-1 904029 Label, Serial Interface Cable A.R.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-11
78.7' ± 4"
CABLE
BELDEN P/N: 8337
MALE CONNECTOR
POSITRONIC P/N: SD15MOOGVLZ

15 POS. D-SHELL PLUG (PIN CONTACTS)
METAL EMI/RF1 HOOD
SPRING LOADED SLIDE LOCK
PIN P/N: MC7520D (24-20 AWG CRIMP)
FERRULE & FLANGE SIZED FOR CABLE
PARTS & FRUs

WIRING TABLE
CABLES
CABLE CONNECTOR
CONDUCTORS TERMINATIONS
WHITE/BLUE STRIPE -2
PAIR
BLUE/WHITE STRIPE -9
WHITE/ORANGE STRIPE -3
PAIR
ORANGE/WHITE STRIPE -10
WHITE/GREEN STRIPE -4
PAIR
GREEN/WHITE STRIPE -11
WHITE/BROWN STRIPE -5
PAIR
BROWN/WHITE STRIPE -12
WHITE/GRAY STRIPE -1
PAIR
GRAY/WHITE STRIPE -6
RED/BLUE STRIPE -7
PAIR
BLUE/RED STRIPE -8
RED/ORANGE STRIPE -13
PAIR
ORANGE/RED STRIPE -14
BRAID SHIELD FERRULE
Figure 1-5 Serial Interface Cable Assembly (P/N 900205)

900939-A May 2000
Cables-12
Units
Per
Ass'y.
1-6 900207 Printer Cable Assembly, 12 M (39.4 FT) Ref.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-13
39.4' +/- 3"
CABLE
BELDEN P/N: 9614 9" ± .5"
MALE CONNECTOR

METAL EMI/RFI HOOD
CONNECTOR
SWITCHCRAFT P/N: S-760
PARTS & FRUs

CABLES
WIRING TABLE
CABLE
CONDUCTORS FROM TO
BLACK P1-1 P2-1

RED -2 -2
GREEN -3 -3
WHITE -4 -4
BROWN -5 -5
BLUE -6 -6
ORANGE -7 -7
YELLOW -8 P3-INNER APPROVED SUPPLIER:
PURPLE -9 P3-OUTER
BRAID SHIELD FERRULE FERRULE P/N: CC127-019-12.00
Figure 1-6 Printer Cable Assembly (P/N 900207)

900939-A May 2000
Cables-14
Units
Per
Ass'y.
1-7 900209 Hand Switch, Start Assembly Ref.
-1 904031 Label, Hand Switch Cable 1
PARTS & FRUs

CABLES
900939-A May 2000

Cables-15
20' Extended / 4' Protracted

(APPROXIMATE)
6" MIN. 6" MIN.
SWITCH PENDANT CABLE

OTTO SWITCH P/N P4-323122 4 CONDUCTORS
BLACK PENDANT & BUTTON COVER 23 AWG (21 X 36 STRANDING)
BLACK HEYCO CABLE STRAIN RELIEF FOIL SHIELD WITH 23 AWG DRAIN WIRE
GRAY JACKET CONNECTOR
< 1.00" COIL O.D.
MINIMUM OF 7.00 " STRAIGHT ON EACH END POSITRONIC P/N: SD9MOOGVLZ
EXTENDED LENGTH APPROXIMATELY 20.0' 9 POS. D-SHELL PLUG (PIN CONTACTS)
RETRACTED LENGTH APPROXIMATELY 4.0'
METAL EMI/RFI HOOD
PARTS & FRUs

WIRING DIAGRAM
CABLES
C 1
SW1 N.O. 5
PINS
C 8
SW2
N.O. 9
DRAIN WIRE CRIMP SHIELD IN FERRULE
PENDANT CONNECTOR
ASSEMBLY ASSEMBLY
FOIL SHIELD
APPROVED SUPPLIER:
POSITRONIC INDUSTRIES, INC.

P/N: CC138-027-5.00
Figure 1-7 Start Hand Switch, Coiled,

900939-A May 2000 Assembly (P/N 900209)
Cables-16
Units
Per
Ass'y.
1-8 900249 Remote Hand Switch Charted Cable Assembly, Ref.
NOTE: Refer to the drawing on the opposite page

for Cable Part Numbers and specifications.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-17
(SEE TABLE FOR LENGTH)
CABLE
SEE NOTE 3
SWITCH PENDANT BELDEN P/N: 9940
OTTO SWITCH P/N P4-323122

BLACK PENDANT & BUTTON COVER
BLACK HEYCO CABLE STRAIN RELIEF CONNECTOR

METAL EMI/RFI HOOD
WIRING DIAGRAM
C 1
PARTS & FRUs

SW1 N.O. 5
CABLES
PINS
C 8
SW2
N.O. 9
(CRIMP SHIELD IN FERRULE)
PENDANT CONNECTOR
ASSEMBLY ASSEMBLY
BRAID AND FOIL SHIELD
APPROVED SUPPLIER:
START ASSY. LENGTH TABLE
POSITRONIC INDUSTRIES, INC. LF P/N POSITRONIC P/N TITLE CABLE CUT LENGTH REV.
SEE TABLE FOR P/N's
START ASSY., HAND SWITCH
900210 CC137-026-7.00 23.0' ± 3.0" B
REMOTE, 7M (23.0 FT.)
900211 CC137-026-12.00 39.4' ± 5.0" B

900227 CC137-026-24.00 78.8' ± 5.0" A
Figure 1-8 Remote Hand Switch Cable

900939-A May 2000 Assembly (P/N 900249)
Cables-18
Units
Per
Ass'y.
1-9 900213 ECG Input/Output Cable Assembly Ref.
-1 904026 Label, ECG Cable A.R.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-19
78.7' +/-4"
CABLE
BELDEN P/N: 9614
FEMALE CONNECTOR
POSITRONIC P/N: SD9FOOGVLX

15 POS. D-SHELL PLUG (SOCKET CONTACTS)
METAL EMI/RFI HOOD
PARTS & FRUs

CABLES
WIRING TABLE
CABLE CONNECTOR
BLACK -1
RED -2
GREEN -3
WHITE -4
BROWN -5
BLUE -6
ORANGE -7
YELLOW -8 APPROVED SUPPLIER:
PURPLE -9
BRAID SHIELD FERRULE P/N: CC128-019-24.00
Figure 1-9 ECG Input/Output Cable Assembly (P/N 900213)

900939-A May 2000
Cables-20
Units
Per
Ass'y.
1-10 900208 7 M Footswitch Start Assembly, Ref.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-21
23'- 3"
CABLE
FOOT-SWITCH W/FULLGUARD BELDEN P/N: 9940
LINEMASTER SWITCH CORP. WOODSTOCK CONN.
PART NUMBER: AQUILINE FOOT SWITCH 974-S.
MOMENTARY, DPDT, 10A 125 VAC. CONNECTOR
FULL GUARD 522-B14, PAINTED BLACK FINE-MED TEXTURE.
METAL EMI/RFI HOOD
PARTS & FRUs

WIRING DIAGRAM
CABLES
C 1
N.O. 5
PINS
C 8
9
N.O.
FOOTSWITCH (CRIMP SHIELD IN FERRULE)

ASSEMBLY CONNECTOR
ASSEMBLY
APPROVED SUPPLIER:

PART NUMBER: CC1017-7.01
Figure 1-10 Footswitch Start Cable Assembly (P/N 900208)

900939-A May 2000
Cables-22
Units
Per
Ass'y.
1-11 900251 Universal Interface Cable Assembly Ref.
NOTE: Refer to the drawing on the next page

for specific cable part numbers and
specifications.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-23
LENGTH
SEE CHART
CABLE
BELDEN P/N: 9948
FEMALE CONNECTOR

METAL EMI/RF1 HOOD
SOCKET P/N: FC7520D (24-20 AWG CRIMP)
WIRING TABLE CABLE CHART

LF P/N LENGTH POSITRONIC P/N REV.
CABLE CONNECTOR
CONDUCTORS TERMINATIONS 900251-03 3M
9.8 FT. ± 1" CC131-023-03.00 A
BLACK -1 6M
PARTS & FRUs

WHITE -2 900251-06 19.7 FT. ± 2" CC131-023-06.00 A
RED -3 9M
CABLES
900251-09 29.5 FT. ± 2"
CC131-023-09.00 A
GREEN -4
12 M CC131-023-12.00 A
ORANGE -5 900251-12 39.4 FT. ± 3"
BLUE -6 15 M
900251-15 CC131-023-15.00 A
49.2 FT. ± 3"
WHITE/BLACK -7
18 M
RED/BLACK -8 900251-18 59.1 FT. ± 3"
CC131-023-18.00 A
GREEN/BLACK -9 21 M
900251-21 CC131-023-21.00 A
68.9. FT. ± 4"
ORANGE/BLACK -10
24 M
BLUE/BLACK -11 900251-24 78.7 FT. ± 4" CC131-023-24.00 A
BLACK/WHITE -12 27 M
900251-27 88.5 FT. ± 4" CC131-023-27.00 A
RED/WHITE -13
30 M
GREEN/WHITE -14 900251-30 98.4 FT. ± 5"
CC131-023-30.00 A
BLUE/WHITE -15
BLACK/RED -16
WHITE/RED -17
ORANGE/RED -18
BLUE/RED -19
RED/GREEN -20
ORANGE/GREEN -21
BLACK/WHITE/RED -22
WHITE/BLACK/RED -23
RED/BLACK/WHITE -24
GREEN/BLACK/WHITE -25
Figure 1-11 Univeral Interface Cable

900939-A May 2000 Assembly (P/N 900251)
Cables-24
Units
Per
Ass'y.
1-12 903249 Powerhead Extension Cable Assembly Ref.

PARTS & FRUs

CABLES
900939-A May 2000

Cables-25

12
4
1 8, 9
2, 6, 7 4 10
10 5 15
CABLE CHART
P/N Description Cable Cut-Off Length Rev.
CABLE SPECIFICATION CHART 903206 CABLE ASSY. , Powerhead, 6m (19.7 ft.) 20' - 1" ± 2" A
CUT-OFF PREP. STRIP ASS'Y. PREP. STRIP ASS'Y. 903209 CABLE ASSY. , Powerhead, 9m (29.5 ft.) 29' - 11" ± 2" A
ITEM LENGTH COLOR LENGTH LENGTH ITEM# FROM LENGTH LENGTH ITEM#
Black Plug- A 903212 CABLE ASSY. , Powerhead, 12m (39.4 ft.) 39' - 10" ± 3" A
Violet -B
White -U CABLE ASSY. , Powerhead, 15m (49.2 ft.) A
903215 49' - 7" ± 3"
Blue -V
Orn/Blu -C 903218 CABLE ASSY. , Powerhead, 18m (59.1 ft.) 59' - 6" ± 3" A
Orn/Grn -D
Red -S 903221 CABLE ASSY. , Powerhead, 21m (68.9 ft.) 69' - 4" ± 4" A
Green
PARTS & FRUs

1.75 .15 2,4,6 -T 1.75 .15 8
Brown -F 903224 CABLE ASSY. , Powerhead, 24m (78.7 ft.) 79' - 2" ± 4" A
Yellow -G
CABLES
Gray -H 903227 CABLE ASSY. , Powerhead, 27m (88.6 ft.) 89' - 0" ± 4" A
Orange -J
Orn/Gry -R 903230 CABLE ASSY. , Powerhead, 30m (98.4 ft.) 98' - 9" ± 5" A
See
Cable Orn/Blk -P
1 Assy.
Chart Wht/Red -E
Wht/Blk -W
Wht/Orn -b
Wht/Grn -M
Wht/Yel -Z
Wht/Blu -L
Wht/Brn 1.75 .19 2,4,7 -Y 1.75 .19 9
-N
Grn/Yel
Grn/Yel -a
Grn/Yel -d
-X
Grn/Yel
Grn/Yel -K
Inner Drain CABLE

5.00 N/A 4,10,11 5.00 N/A 10,11
Outer Drain CLAMP
Tolerances: Cut-Off = See Cable Assy. Chart
Figure 1-12 Powerhead Extension Cable

900939-A May 2000 Assembly (P/N 903249)
Cables-26
Units
Per
Ass'y.
1-13 900935 Multiple hand switch cable Ref.

specifications.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-27
PARTS & FRUs

CABLES
Figure 1-13 Multiple Handswitch
900939-A May 2000 Cable (P/N 900935)
Cables-28
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-1
SIEMENS CABLES MODEL NUMBER 900002
PARTS & FRUs

CABLES
900939-A May 2000
Cables-2
Units
Per
Ass'y.

lengths and P/Ns.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-3
SEE CABLE CHART
CABLE
BELDEN P/N: 8312

WIRING TABLE
CABLE FROM TO
BLACK M-1 F-1
PAIR
RED -2 -2
PARTS & FRUs

BLACK -3 -3
PAIR
CABLES
WHITE -4 -4
BLACK -5 -5
PAIR
GREEN -6 -6
BLACK -7 -7
PAIR
BLUE -8 -8
APPROVED SUPPLIER:
BLACK -9 -9
PAIR
PAIR
BROWN -12 -12
BLACK -13 -13
PAIR
ORANGE -22 -22
CABLE CHART
RED -14 -14
WHITE -15 -15
CABLE ASSY. CONSOLE
PAIR
902006 CC130-022-6.00 6M (19.7 FT.) 19.7' ± 2" B
RED -18 -18
BLUE -19 -19 CC130-022-15.00 15M (49.2 FT.) 49.2' ± 3" B
PAIR
24M (78.7 FT.)
YELLOW -21 -21
CABLE ASSY. CONSOLE
RED -23 -23 902030 CC130-022-30.00 30M (98.4 FT.) 98.4' ± 5" B
PAIR
BROWN -24 -24
SINGLE N/A -25 -25

900939-A May 2000
Cables-4
Units
Per
Ass'y.

lengths and P/Ns.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-5
2, 6, 7 4 3, 8, 9
10 - (2 places)

Violet -B -B
White -U -U
Orn/Blu -C -C
Orn/Grn -D -D
Green 1.75 .15 2,4,6 -T 1.75 .15 2,4,8 -T
Brown -F -F
PARTS & FRUs

Gray -H -H
CABLES
Orange -J -J
Cable Orn/Blk -P -P
Chart Wht/Red -E -E
Wht/Orn -b -b
Wht/Grn -M -M
Wht/Blu -Z -Z
Wht/Yel -L -L
Wht/Brn 1.75 .19 2,4,7 -Y 1.75 .19 3,4,9 -Y
Grn/Yel -N -N 11
-d -d Drain Wires
Grn/Yel
Grn/Yel -X -X

5.00 N/A 4,10,11 5.00 N/A 4,10,11 CLAMP
Outer Drain CLAMP

900939-A May 2000
Cables-6
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-7
39.4' +/- 3"
CABLE
BELDEN P/N: 9614 9" ± .5"
MALE CONNECTOR

METAL EMI/RFI HOOD
CONNECTOR
PARTS & FRUs

CABLES
WIRING TABLE
CABLE
CONDUCTORS FROM TO
BLACK P1-1 P2-1

RED -2 -2
GREEN -3 -3
WHITE -4 -4
BROWN -5 -5
BLUE -6 -6
ORANGE -7 -7
PURPLE -9 P3-OUTER

900939-A May 2000
Cables-8
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-9

(APPROXIMATE)
6" MIN. 6" MIN.

< 1.00" COIL O.D.
METAL EMI/RFI HOOD
PARTS & FRUs

WIRING DIAGRAM
CABLES
C 1
SW1 N.O. 5
PINS
C 8
SW2
N.O. 9
PENDANT CONNECTOR
ASSEMBLY ASSEMBLY
FOIL SHIELD
APPROVED SUPPLIER:

P/N: CC138-027-5.00

900939-A May 2000 Assembly (P/N 900209)
Cables-10
Units
Per
Ass'y.

PARTS & FRUs

CABLES
900939-A May 2000

Cables-11
CABLE
SEE NOTE 3


METAL EMI/RFI HOOD
WIRING DIAGRAM
C 1
PARTS & FRUs

SW1 N.O. 5
CABLES
PINS
C 8
SW2
N.O. 9
PENDANT CONNECTOR
ASSEMBLY ASSEMBLY
APPROVED SUPPLIER:
SEE TABLE FOR P/N's
900210 CC137-026-7.00 23.0' ± 3.0" B
900211 CC137-026-12.00 39.4' ± 5.0" B

900227 CC137-026-24.00 78.8' ± 5.0" A

900939-A May 2000 Assembly (P/N 900249)
Cables-12
Units
Per
Ass'y.

PARTS & FRUs

CABLES
900939-A May 2000

Cables-13

12
4
1 8, 9
2, 6, 7 4 10
10 5 15
CABLE CHART
Violet -B
903215 49' - 7" ± 3"
Blue -V
Orn/Grn -D
PARTS & FRUs

Green 1.75 .15 2,4,6 -T 1.75 .15 8
CABLES
Yellow -G
Orange -J
See
Cable Orn/Blk -P
1 Assy.
Chart Wht/Red -E
Wht/Blk -W
Wht/Orn -b
Wht/Grn -M
Wht/Yel -Z
Wht/Blu -L
Wht/Brn 1.75 .19 2,4,7 -Y 1.75 .19 9
-N
Grn/Yel
Grn/Yel -a
Grn/Yel -d
-X
Grn/Yel
Grn/Yel -K
Inner Drain CABLE

5.00 N/A 4,10,11 5.00 N/A 10,11
Outer Drain CLAMP

900939-A May 2000 Assembly (P/N 903249)
Cables-14
Units
Per
Ass'y.
1-8 900260 Adapter Assembly, Siemens Single Cable Interface Ref.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-15
NOTE: ALL DIMENSIONS ARE REFERENCE
7.5"
P2
SEE DETAIL B
P1
SEE DETAIL A
WIRE TABLE
APPROVED SUPPLIER
SIEMENS AG
P1 WIRE COLOR P2 P/N V45590-A 203-A2
1 _________ WH ________ 3a
2 _________ BR ________ 2d
3 _________ GN ________ 4a
ROW
9/10
4 _________ YEL ________ 4b l = EMPTY PINS

5 _________ GY ________ 1c ROW d
6 3d PIN 18
7
8 _________ RD ________ 4c
9
PARTS & FRUs

10
ROW
8/9
11 ROW 9/10 ROW 8/9
CABLES
12 ________ VI ____________ 6b PIN 1 = EMPTY PINS
PIN 14 ROW a
13 ________ OR ____________ 5d PIN 1
14 ________ CLR ___________ 5c MOUNTING
GN/YEL ROW 1/2 HOLE
GN/YEL 18a PIN 1
GND RING GN/YEL DETAIL B
DETAIL A P2 BOTTOM VIEW
TERMINAL GN/YEL 18d
(MOUNTING GN/YEL P1 BOTTOM VIEW
HOLES) GN/YEL 15b
GN/YEL
GN/YEL 15c
GN/YEL
3 GN/YEL 1d
4 GN/YEL 1a
2 SHIELD
ROW
1/2
BR 8b
5 BR 8c
BL 10b
1 BL 10c
Figure 1-8 Siemens Single Cable Interface Adapter

900939-A May 2000 Assembly (P/N 900260)
Cables-16
Units
Per
Ass'y.
1-9 901024 Siemens Interface Cable Ref.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-17
0.125" NOTES:
(2 PLACES) 11" 1. ALL DIMENSIONS ARE RWEFERENCE.
2. CABLE ASSY. MUST HAVE LABEL
WITH LF PART NUMBER AND REVISION
IN LOCATION SHOWN.
DETAIL D 3. ORIENT AND TIGHTEN STRAIN RELIEF
NUT AS SHOWN IN DETAIL D
P1
P2 SEE DETAIL C
1.5" 5m/16'5"
3X .24 BLUE
0.5
JUMPER PINS SEE NOTE 2

9, 10, AND 14
TOGETHER
COMBO D-SHELL CONNECTOR CABLE MOUNTING PLATE WITH

CANNON # DBM 17WS2
SEE DETAIL A
HEYCO STRAIN RELIEF #3249
SEE DETAIL B
WIRE TABLE APPROVED SUPPLIER

4X .24 GRN/YEL GROUND SIEMENS AG
CONDUCTORS (2 PLACES) P/N V45590-A 203-A2
P2 WIRE COLOR P1 3X .24 GRN/YEL GROUND
1 _________ WH ________ 1 CONDUCTORS (1 PLACE)
2 _________ BR ________ 2
3 _________ GN ________ 3
ROW
4 _________ YEL ________ 4

9/10
5 _________ GY ________ 5 GROUND CONDUCTORS TERMINATED

WITH INSULATED RING TERMINALS
10 9 8 7 6 5 4 3 2 1
6 ________ PINK ________ 6
(OR HEAT SHRINKABLE TUBE)
7 ________ BL ________ 7
PARTS & FRUs

AMP # 2-31886-2 OR EQU. (3 PLACES) BL PINK GY YEL YEL BR WH
13 ________ RD ________ 8
14 ________ BK ________ 9
CABLES
CLEAR OR VI WH/RED WH/GN BK RD
10 _______ WH/GN ______ 10
ROW
8/9
11 _______ WH/RD ______ 11 COAX COAX

12 ________ VI _________12
9 ________ OR _________13
8 _______ CLEAR _______ 14 2.15 ø0.886
A1 ________ BR ________ COAX
A2 ________ WH ________ COAX
BR WH
GN/YEL GND STUD
GND RING A1 .725
TERMINAL
GN/YEL
GN/YEL 1.45
GN/YEL PIN 1 ø0.167 BR GN/YEL GN/YEL N.C. BL
GND RING
GN/YEL
TERMINAL GN/YEL .025 0.25
GN/YEL K J H G F E D C B A
1.075
GN/YEL
GND RING
GN/YEL DETAIL B l = EMPTY PINS
TERMINAL GN/YEL 3 PIN 15 PIN 1
GN/YEL 4 CABLE MOUNTING PLATE
DETAIL C ROW 1/2
NOTE: COAX PINS
MATERIAL: ARE MALE P1 BOTTOM VIEW
LINE BL
#18 GA. (.048) COLD ROLLED STEEL
ROW
RECEPTACLE BL 1 DETAIL A
1/2
TERMINAL FINISH
BL
LINE CLEAR CHROMATE
BR
RECEPTACLE P2 PIN VIEW OVER ZINC PLATE
BR 5
TERMINAL
BR
Figure 1-9 Siemens Interface Cable (P/N 901024)

900939-A May 2000
Cables-18
Units
Per
Ass'y.

specifications.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-19
PARTS & FRUs

CABLES
Figure 1-10 Multiple Handswitch Cable (P/N 900935)
900939-A May 2000
Cables-20
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-1
PHILIPS CABLES MODEL NUMBER 900003
PARTS & FRUs

CABLES
900939-A May 2000
Cables-2
Units
Per
Ass'y.

lengths and P/Ns.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-3
SEE CABLE CHART
CABLE
BELDEN P/N: 8312

WIRING TABLE
CABLE FROM TO
BLACK M-1 F-1
PAIR
RED -2 -2
PARTS & FRUs

BLACK -3 -3
PAIR
CABLES
WHITE -4 -4
BLACK -5 -5
PAIR
GREEN -6 -6
BLACK -7 -7
PAIR
BLUE -8 -8
APPROVED SUPPLIER:
BLACK -9 -9
PAIR
PAIR
BROWN -12 -12
BLACK -13 -13
PAIR
ORANGE -22 -22
CABLE CHART
RED -14 -14
WHITE -15 -15
CABLE ASSY. CONSOLE
PAIR
902006 CC130-022-6.00 6M (19.7 FT.) 19.7' ± 2" B
RED -18 -18
BLUE -19 -19 CC130-022-15.00 15M (49.2 FT.) 49.2' ± 3" B
PAIR
24M (78.7 FT.)
YELLOW -21 -21
CABLE ASSY. CONSOLE
RED -23 -23 902030 CC130-022-30.00 30M (98.4 FT.) 98.4' ± 5" B
PAIR
BROWN -24 -24
SINGLE N/A -25 -25

900939-A May 2000
Cables-4
Units
Per
Ass'y.

lengths and P/Ns.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-5
2, 6, 7 4 3, 8, 9
10 - (2 places)

Violet -B -B
White -U -U
Orn/Blu -C -C
Orn/Grn -D -D
Green 1.75 .15 2,4,6 -T 1.75 .15 2,4,8 -T
Brown -F -F
PARTS & FRUs

Gray -H -H
CABLES
Orange
903018
-J -J
Cable Orn/Blk -P -P
Chart Wht/Red -E -E
Wht/Orn -b -b
Wht/Grn -M -M
Wht/Blu -Z -Z
Wht/Yel -L -L
Wht/Brn 1.75 .19 2,4,7 -Y 1.75 .19 3,4,9 -Y
Grn/Yel -N -N 11
-d -d Drain Wires
Grn/Yel
Grn/Yel -X -X

5.00 N/A 4,10,11 5.00 N/A 4,10,11 CLAMP
Outer Drain CLAMP
Figure 1-3 Powerhead Extension Cable( P/N 903049)

900939-A May 2000
Cables-6
Units
Per
Ass'y.

-8 215115 Ty-Rap Ties 2
PARTS & FRUs

CABLES
900939-A May 2000

Cables-7
5 3
SEE DETAIL B 7
DRAIN
DETAIL A
1
6, 9 3
8 1
2,4,5
10,11,12,13,14,15,5 DRAIN
APPROVED SUPPLIER:

P2:1 (REAR VIEW)
P/N: CC1014-0.25
PARTS & FRUs

CABLES
ITEM
CUT-OFF
COLOR
BROWN 1 19 DETAIL C
RED 2 16
ORANGE 3 4
YELLOW 4 7
GREEN 5 6
0.75" 0.156" 2,4,5 SEE SEE SEE
WHITE 7 8
5,12 5,12
1
VIOLET 9 14
NA NA -
FOIL SHIELD JACKET
11
SEE SEE SEE SEE
P2:14 5,12 5,12 P2:13
DETAIL C

900939-A May 2000 Assembly (P/N 900204)
Cables-8
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-9
78.7' ± 4"
CABLE
BELDEN P/N: 8337
MALE CONNECTOR

METAL EMI/RF1 HOOD
PARTS & FRUs

WIRING TABLE
CABLES
CABLE CONNECTOR
PAIR
PAIR
PAIR
PAIR
PAIR
RED/BLUE STRIPE -7
PAIR
BLUE/RED STRIPE -8
PAIR

900939-A May 2000
Cables-10
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-11
39.4' +/- 3"
CABLE
BELDEN P/N: 9614 9" ± .5"
MALE CONNECTOR

METAL EMI/RFI HOOD
CONNECTOR
PARTS & FRUs

CABLES
WIRING TABLE
CABLE
CONDUCTORS FROM TO
BLACK P1-1 P2-1

RED -2 -2
GREEN -3 -3
WHITE -4 -4
BROWN -5 -5
BLUE -6 -6
ORANGE -7 -7
PURPLE -9 P3-OUTER

900939-A May 2000
Cables-12
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-13

(APPROXIMATE)
6" MIN. 6" MIN.

< 1.00" COIL O.D.
METAL EMI/RFI HOOD
PARTS & FRUs

WIRING DIAGRAM
CABLES
C 1
SW1 N.O. 5
PINS
C 8
SW2
N.O. 9
PENDANT CONNECTOR
ASSEMBLY ASSEMBLY
FOIL SHIELD
APPROVED SUPPLIER:

P/N: CC138-027-5.00

900939-A May 2000 Assembly (P/N 900209)
Cables-14
Units
Per
Ass'y.

PARTS & FRUs

CABLES
900939-A May 2000

Cables-15
CABLE
SEE NOTE 3


METAL EMI/RFI HOOD
WIRING DIAGRAM
C 1
PARTS & FRUs

SW1 N.O. 5
PINS
CABLES
C 8
SW2
N.O. 9
PENDANT CONNECTOR
ASSEMBLY ASSEMBLY
APPROVED SUPPLIER:
SEE TABLE FOR P/N's
900210 CC137-026-7.00 23.0' ± 3.0" B
900211 CC137-026-12.00 39.4' ± 5.0" B

900227 CC137-026-24.00 78.8' ± 5.0" A

900939-A May 2000 Assembly (P/N 900249)
Cables-16
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-17
78.7' +/-4"
CABLE
BELDEN P/N: 9614
FEMALE CONNECTOR

METAL EMI/RFI HOOD
PARTS & FRUs

CABLES
WIRING TABLE
CABLE CONNECTOR
BLACK -1
RED -2
GREEN -3
WHITE -4
BROWN -5
BLUE -6
ORANGE -7
PURPLE -9

900939-A May 2000
Cables-18
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-19
23'- 3"
CABLE
METAL EMI/RFI HOOD
PARTS & FRUs

WIRING DIAGRAM
CABLES
C 1
N.O. 5
PINS
C 8
9
N.O.

ASSEMBLY CONNECTOR
ASSEMBLY
APPROVED SUPPLIER:


900939-A May 2000
Cables-20
Units
Per
Ass'y.
1-11 900250 Philips Universal Interface Cable Assembly Ref.

PARTS & FRUs

CABLES
900939-A May 2000

Cables-21
LENGTH
SEE CHART
12
14
CABLE
BELDEN P/N: 9948
FEMALE CONNECTOR

METAL EMI/RF1 HOOD
PIN P/N: FC7520D (24-20 AWG CRIMP)

CABLE CONNECTOR
9.8 FT. ± 1" CC1092-3 A
BLACK -1
PARTS & FRUs

6M
WHITE -2 900250-06 19.7 FT. ± 2" CC1092-6 A
9M
CABLES
RED -3 900250-09 CC1092-9 A
29.5 FT. ± 2"
GREEN -4
12 M CC1092-12 A
ORANGE -5 900250-12 39.4 FT. ± 3"
BLUE -6 15 M
900250-15 49.2 FT. ± 3" CC1092-15 A
WHITE/BLACK -7
18 M
RED/BLACK -8 900250-18 59.1 FT. ± 3" CC1092-18 A
GREEN/BLACK -9 21 M
900250-21 CC1092-21 A
68.9. FT. ± 4"
ORANGE/BLACK -10
24 M
BLUE/BLACK -11 900250-24 78.7 FT. ± 4"
CC1092-24 A
JUMPER -12
RED/WHITE -13
JUMPER -14
BLUE/WHITE -15
BLACK/RED -16
WHITE/RED -17
ORANGE/RED -18
BLUE/RED -19
RED/GREEN -20
ORANGE/GREEN -21
BLACK/WHITE/RED -22
WHITE/BLACK/RED -23
RED/BLACK/WHITE -24
Figure 1-11 Philips Univeral Interface

900939-A May 2000 Cable Assembly (P/N 900250)
Cables-22
Units
Per
Ass'y.

PARTS & FRUs

CABLES
900939-A May 2000

Cables-23

12
4
1 8, 9
2, 6, 7 4 10
10 5 15
CABLE CHART
Violet -B
903215 49' - 7" ± 3"
Blue -V
PARTS & FRUs

Orn/Grn -D
CABLES
Green 1.75 .15 2,4,6 -T 1.75 .15 8
Yellow -G
Orange -J
See
Cable Orn/Blk -P
1 Assy.
Chart Wht/Red -E
Wht/Blk -W
Wht/Orn -b
Wht/Grn -M
Wht/Yel -Z
Wht/Blu -L
Wht/Brn 1.75 .19 2,4,7 -Y 1.75 .19 9
-N
Grn/Yel
Grn/Yel -a
Grn/Yel -d
-X
Grn/Yel
Grn/Yel -K
Inner Drain CABLE

5.00 N/A 4,10,11 5.00 N/A 10,11
Outer Drain CLAMP
Figure 1-12 Powerhead Extension

Cables-24
Units
Per
Ass'y.
1-13 900234 Philips Pedestal cable Assembly Ref.

specifications.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-25
PARTS & FRUs

CABLES
Figure 1-13 Philips Cable Assembly, Pedestal (P/N 900234)
900939-A May 2000
Cables-26
Units
Per
Ass'y.
1-14 900256 Philips rackmount interface cable Assembly Ref.

specifications.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-27
PARTS & FRUs

CABLES
Figure 1-14 Philips Interface Cable, Rackmount (P/N 900256)
900939-A May 2000
Cables-28
Units
Per
Ass'y.
1-15 900265 Philips power rackmount cable Ref.

specifications.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-29
PARTS & FRUs

CABLES
Figure 1-15 Philips Power Cable, Rackmount (P/N 900265)
900939-A May 2000
Cables-30
Units
Per
Ass'y.

specifications.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-31
PARTS & FRUs

CABLES
900939-A May 2000
Cables-32
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-1
GE CABLES MODEL NUMBER 900005
PARTS & FRUs

CABLES
900939-A May 2000
Cables-2
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-3
4.5m ± .05m
Cord
SJT, 3 x 14 AWG
UL Listed
Type C19
6.0 Max. IEC 320/C19
16A, 250VAC
PARTS & FRUs

Label
Plug UL Approved
CABLES
NEMA 5-15
Hospital Grade
15A, 125VAC
UL Approved
CSA Certified
See Note 1
Notes:

900939-A May 2000
Cables-4
Units
Per
Ass'y.
1-1-a 901021 220 V Power Cable Assembly Ref.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-5
PARTS & FRUs

CABLES
Figure 1-1-a 220 V Power Cable Assembly (P/N 901021)
900939-A May 2000
Cables-6
Units
Per
Ass'y.

lengths and P/Ns.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-7
SEE CABLE CHART
CABLE
BELDEN P/N: 8312

WIRING TABLE
CABLE FROM TO
BLACK M-1 F-1
PAIR
RED -2 -2
PARTS & FRUs

BLACK -3 -3
PAIR
CABLES
WHITE -4 -4
BLACK -5 -5
PAIR
GREEN -6 -6
BLACK -7 -7
PAIR
BLUE -8 -8
APPROVED SUPPLIER:
BLACK -9 -9
PAIR
PAIR
BROWN -12 -12
BLACK -13 -13
PAIR
ORANGE -22 -22
CABLE CHART
RED -14 -14
WHITE -15 -15
CABLE ASSY. CONSOLE
PAIR
902006 CC130-022-6.00 6M (19.7 FT.) 19.7' ± 2" B
RED -18 -18
BLUE -19 -19 CC130-022-15.00 15M (49.2 FT.) 49.2' ± 3" B
PAIR
24M (78.7 FT.)
YELLOW -21 -21
CABLE ASSY. CONSOLE
RED -23 -23 902030 CC130-022-30.00 30M (98.4 FT.) 98.4' ± 5" B
PAIR
BROWN -24 -24
SINGLE N/A -25 -25

900939-A May 2000
Cables-8
Units
Per
Ass'y.

lengths and P/Ns.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-9
2, 6, 7 4 3, 8, 9
10 - (2 places)

Violet -B -B
White -U -U
Orn/Blu -C -C
Orn/Grn -D -D
Green 1.75 .15 2,4,6 -T 1.75 .15 2,4,8 -T
Brown -F -F
PARTS & FRUs

Gray -H -H
CABLES
Orange
903018
-J -J
Cable Orn/Blk -P -P
Chart Wht/Red -E -E
Wht/Orn -b -b
Wht/Grn -M -M
Wht/Blu -Z -Z
Wht/Yel -L -L
Wht/Brn 1.75 .19 2,4,7 -Y 1.75 .19 3,4,9 -Y
Grn/Yel -N -N 11
-d -d Drain Wires
Grn/Yel
Grn/Yel -X -X

5.00 N/A 4,10,11 5.00 N/A 4,10,11 CLAMP
Outer Drain CLAMP

900939-A May 2000
Cables-10
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-11
78.7' ± 4"
CABLE
BELDEN P/N: 8337
MALE CONNECTOR

METAL EMI/RF1 HOOD
PARTS & FRUs

WIRING TABLE
CABLES
CABLE CONNECTOR
PAIR
PAIR
PAIR
PAIR
PAIR
RED/BLUE STRIPE -7
PAIR
BLUE/RED STRIPE -8
PAIR

900939-A May 2000
Cables-12
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-13
39.4' +/- 3"
CABLE
BELDEN P/N: 9614 9" ± .5"
MALE CONNECTOR

METAL EMI/RFI HOOD
CONNECTOR
PARTS & FRUs

CABLES
WIRING TABLE
CABLE
CONDUCTORS FROM TO
BLACK P1-1 P2-1

RED -2 -2
GREEN -3 -3
WHITE -4 -4
BROWN -5 -5
BLUE -6 -6
ORANGE -7 -7
PURPLE -9 P3-OUTER

900939-A May 2000
Cables-14
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-15

(APPROXIMATE)
6" MIN. 6" MIN.

< 1.00" COIL O.D.
METAL EMI/RFI HOOD
PARTS & FRUs

WIRING DIAGRAM
CABLES
C 1
SW1 N.O. 5
PINS
C 8
SW2
N.O. 9
PENDANT CONNECTOR
ASSEMBLY ASSEMBLY
FOIL SHIELD
APPROVED SUPPLIER:

P/N: CC138-027-5.00

900939-A May 2000 Assembly (P/N 900209)
Cables-16
Units
Per
Ass'y.

PARTS & FRUs

CABLES
900939-A May 2000

Cables-17
CABLE
SEE NOTE 3


METAL EMI/RFI HOOD
WIRING DIAGRAM
C 1
PARTS & FRUs

SW1 N.O. 5
CABLES
PINS
C 8
SW2
N.O. 9
PENDANT CONNECTOR
ASSEMBLY ASSEMBLY
APPROVED SUPPLIER:
SEE TABLE FOR P/N's
900210 CC137-026-7.00 23.0' ± 3.0" B
900211 CC137-026-12.00 39.4' ± 5.0" B

900227 CC137-026-24.00 78.8' ± 5.0" A
Figure 1-7 Remote Hand Switch

Cables-18
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-19
78.7' +/-4"
CABLE
BELDEN P/N: 9614
FEMALE CONNECTOR

METAL EMI/RFI HOOD
PARTS & FRUs

CABLES
WIRING TABLE
CABLE CONNECTOR
BLACK -1
RED -2
GREEN -3
WHITE -4
BROWN -5
BLUE -6
ORANGE -7
PURPLE -9

900939-A May 2000
Cables-20
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-21
23'- 3"
CABLE
METAL EMI/RFI HOOD
PARTS & FRUs

WIRING DIAGRAM
CABLES
C 1
N.O. 5
PINS
C 8
9
N.O.

ASSEMBLY CONNECTOR
ASSEMBLY
APPROVED SUPPLIER:


900939-A May 2000
Cables-22
Units
Per
Ass'y.

PARTS & FRUs

CABLES
900939-A May 2000

Cables-23

12
4
1 8, 9
2, 6, 7 4 10
10 5 15
CABLE CHART
Violet -B
903215 49' - 7" ± 3"
Blue -V
PARTS & FRUs

Orn/Grn -D
CABLES
Green 1.75 .15 2,4,6 -T 1.75 .15 8
Yellow -G
Orange -J
See
Cable Orn/Blk -P
1 Assy.
Chart Wht/Red -E
Wht/Blk -W
Wht/Orn -b
Wht/Grn -M
Wht/Yel -Z
Wht/Blu -L
Wht/Brn 1.75 .19 2,4,7 -Y 1.75 .19 9
-N
Grn/Yel
Grn/Yel -a
Grn/Yel -d
-X
Grn/Yel
Grn/Yel -K
Inner Drain CABLE

5.00 N/A 4,10,11 5.00 N/A 10,11
Outer Drain CLAMP
Figure 1-10 Powerhead Extension

Cables-24
Units
Per
Ass'y.
1-11 900253 GE Pedestal Universal Interface Cable Ref.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-25
REFERENCE ONLY SEE P2 PREPARATION DETAILS ITEM #3
A UNIVERSAL INTERFACE
R LABEL:
B POSITRONIC #5054-22-4-0
P C REF. LF P/N 904028
T FEMALE CONNECTOR
S
U D
N POSITRONIC P/N: SD25FOOGVLX
C b 25 POS. D-SHELL PLUG (SOCKET CONTACTS)
V P1 P2 METAL EMI/RF1 HOOD
M
z c PIN P/N: FC7520D (24-20 AWG CRIMP)
FERRUL & FLANGE SIZED FOR CABLE
W
E AVNET CABLE TECHNOLOGIES
L GE MEDICAL SYSTEMS # 1005200P80
Y X
F
K 4.5m ± 50mm
G
J
H
P1
PIN SIDE
PURCHASED PART COMES WITH ROUND

CONNECTOR AS SHOWN. SEE P2 PREP NOTE 3.
P1 P2 P2 PREPARATION DETAILS
CABLE
PARTS & FRUs

LEAD REMOVE JACKET
20mm 1. CRIMP CONTACTS AND CONNECTOR FERRULE TO BE CRIMPED APPROVED MANUFACTURER:
COLOR
ONLY WITH TOOLING AS SPECIFIED BY MANUFACTURER.
CABLES
LENGTH SKIN TERM PIN 2. THE SLIDE LOCK LEVER IS POSITIONED ON PIN 1 END OF CONNECTOR. POSITRONIC INDUSTRIES INC.
GRN 3. CUT OFF ROUND CONNECTOR THAT COMES WITH PURCHASED CABLE POSITRONIC P/N #CC 1116-4.5
CUT OFF AT JACKET
BLK AND INSTALL 25 PIN D-SHELL CONNECTOR AS SHOWN.
WHT c 20 3 SUPPLIED 14
BLK/WHT b 19
BLU U 5
GRY Z 16 NOTES:
BRN/WHT c 25 1. U.I. CABLE ASSY. TO BE INDIVIDUALLY BAGGED AND MARKED WITH LF PART
VIO V 4 NUMBER REVISION, AND INSPECTION ACCEPTANCE STAMP.
9 2. THIS CABLE INTERFACES TO THE FOLLOWING GE TABLES:
YEL L LU/A
ORN K 8 LU/C
RED G 6
BRN F 20 3 SUPPLIED 7
BRAIDED SHIELD COMB BRAID AND CRIMP IN FERRULE
JUMPER PIN 15 TO PIN 19 (22AWG)

Figure 1-11 GE Pedestal Universal Interface

900939-A May 2000 Cable (P/N 900253)
Cables-26
Units
Per
Ass'y.
1-12 900254 GE Universal Interface, Charted Assembly Ref.

specifications.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-27
REF.
REFERENCE ONLY JACKSCREW
MALE, DOUBLE LEAD THREAD SEE P2 PREPARATION DETAILS ITEM #3
M3.5X0.6(6-32)
UNIVERSAL INTERFACE
SEE NOTE 3 LABEL:
3 2 1 POSITRONIC #5054-22-4-0
BLU BLU BLU REF. LF P/N 904028
6 5 4 FEMALE CONNECTOR
BLK/ BRN/ VIO
WHT WHT POSITRONIC P/N: SD25FOOGVLX
9 8 7 P1 25 POS. D-SHELL PLUG (SOCKET CONTACTS)
ORN RED WHT
P2 METAL EMI/RF1 HOOD
12 11 10 SPRING LOADED SLIDE LOCK
YEL PIN P/N: FC7520D (24-20 AWG CRIMP)
15 14 13 FERRUL & FLANGE SIZED FOR CABLE
GRY/ GRY BRN
WHT
LENGTH
PIN SIDE
REF.
JACKSCREW
MALE, DOUBLE LEAD THREAD
M3.5X0.6(6-32)
PURCHASED PART COMES WITH ROUND

CONNECTOR AS SHOWN. SEE P2 PREP DETAIL 3.
APPROVED MANUFACTURER:
P2 PREPARATION DETAILS
POSITRONIC INDUSTRIES
1. CRIMP CONTACTS AND CONNECTOR FERRULE TO BE CRIMPED
ONLY WITH TOOLING AS SPECIFIED BY MANUFACTURER.
AVNET CABLE TECHNOLOGIES 2. THE SLIDE LOCK LEVER IS POSITIONED ON PIN 1 END OF CONNECTOR.
PART NO. LENGTH POSITRONIC P/N GE MEDICAL SYSTEMS # DESCRIPTION REV. 3. CUT OFF EXISTING CONNECTOR FROM PURCHASED PART
900254-03 3m ± 50mm CC 1117-3.00 2141975 CABLE, 3 meter, UNIV INTERFACE A AND INSTALL 25 PIN D-SHELL CONNECTOR AS SHOWN.
PARTS & FRUs

900254-06 6m ± 50mm CC 1117-6.00 2141975-2 CABLE, 6 meter, UNIV INTERFACE A
CABLES
900254-12 12m ± 100mm CC 1117-12.00 2141975-4 CABLE, 12 meter, UNIV INTERFACE A P1 P2
CABLE
REMOVE JACKET
900254-15 15m ± 150mm CC 1117-15.00 2141975-5 CABLE, 15 meter, UNIV INTERFACE A LEAD
20mm
COLOR
900254-18 18m ± 150mm CC 1117-18.00 2141975-6 CABLE, 18 meter, UNIV INTERFACE A PIN LENGTH SKIN TERM PIN
900254-21 21m ± 150mm CC 1117-21.00 2141975-7 CABLE, 21 meter, UNIV INTERFACE A GRN N.C.
CUT OFF AT JACKET
BLK N.C.
WHT 7 20 3 SUPPLIED 14
BLK/WHT 6 19
BLU 1,2,3 5
GRY 14 16
BRN/WHT 5 25
VIO 4 4
NOTES: 9
1. U.I. CABLE ASSY. TO BE INDIVIDUALLY BAGGED AND MARKED WITH LF PART YEL 12
NUMBER REVISION, AND INSPECTION ACCEPTANCE STAMP. ORN 9 8
2. THIS CABLE INTERFACES TO THE FOLLOWING GE TABLES: RED 8 6
LU/A BRN 13 20 3 SUPPLIED 7
LU/C
BRAIDED SHIELD COMB BRAID AND CRIMP IN FERRULE
3. SEE CABLE CHART FOR CABLE PART NUMBER.
Figure 1-12 GE Universal Interface,

900939-A May 2000 Charted Assembly (P/N 900254)
Cables-28
Units
Per
Ass'y.

specifications.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-29
PARTS & FRUs

CABLES
900939-A May 2000
Cables-30
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-1
NON-OEM CABLES MODEL NUMBER 900006
PARTS & FRUs

CABLES
900939-A May 2000
Cables-2
Units
Per
Ass'y.

lengths and P/Ns.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-3
SEE CABLE CHART
CABLE
BELDEN P/N: 8312

WIRING TABLE
CABLE FROM TO
BLACK M-1 F-1
PAIR
RED -2 -2
PARTS & FRUs

BLACK -3 -3
PAIR
CABLES
WHITE -4 -4
BLACK -5 -5
PAIR
GREEN -6 -6
BLACK -7 -7
PAIR
BLUE -8 -8
APPROVED SUPPLIER:
BLACK -9 -9
PAIR
PAIR
BROWN -12 -12
BLACK -13 -13
PAIR
ORANGE -22 -22
CABLE CHART
RED -14 -14
WHITE -15 -15
CABLE ASSY. CONSOLE
PAIR
902006 CC130-022-6.00 6M (19.7 FT.) 19.7' ± 2" B
RED -18 -18
BLUE -19 -19 CC130-022-15.00 15M (49.2 FT.) 49.2' ± 3" B
PAIR
24M (78.7 FT.)
YELLOW -21 -21
CABLE ASSY. CONSOLE
RED -23 -23 902030 CC130-022-30.00 30M (98.4 FT.) 98.4' ± 5" B
PAIR
BROWN -24 -24
SINGLE N/A -25 -25

900939-A May 2000
Cables-4
Units
Per
Ass'y.

lengths and P/Ns.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-5
2, 6, 7 4 3, 8, 9
10 - (2 places)

Violet -B -B
White -U -U
Orn/Blu -C -C
Orn/Grn -D -D
Green 1.75 .15 2,4,6 -T 1.75 .15 2,4,8 -T
Brown -F -F
PARTS & FRUs

Gray -H -H
CABLES
Orange
903018
-J -J
Cable Orn/Blk -P -P
Chart Wht/Red -E -E
Wht/Orn -b -b
Wht/Grn -M -M
Wht/Blu -Z -Z
Wht/Yel -L -L
Wht/Brn 1.75 .19 2,4,7 -Y 1.75 .19 3,4,9 -Y
Grn/Yel -N -N 11
-d -d Drain Wires
Grn/Yel
Grn/Yel -X -X

5.00 N/A 4,10,11 5.00 N/A 4,10,11 CLAMP
Outer Drain CLAMP

900939-A May 2000
Cables-6
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-7
39.4' +/- 3"
CABLE
BELDEN P/N: 9614 9" ± .5"
MALE CONNECTOR

METAL EMI/RFI HOOD
CONNECTOR
PARTS & FRUs

CABLES
WIRING TABLE
CABLE
CONDUCTORS FROM TO
BLACK P1-1 P2-1

RED -2 -2
GREEN -3 -3
WHITE -4 -4
BROWN -5 -5
BLUE -6 -6
ORANGE -7 -7
PURPLE -9 P3-OUTER

900939-A May 2000
Cables-8
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-9

(APPROXIMATE)
6" MIN. 6" MIN.

< 1.00" COIL O.D.
METAL EMI/RFI HOOD
PARTS & FRUs

CABLES
WIRING DIAGRAM
C 1
SW1 N.O. 5
PINS
C 8
SW2
N.O. 9
PENDANT CONNECTOR
ASSEMBLY ASSEMBLY
FOIL SHIELD
APPROVED SUPPLIER:

P/N: CC138-027-5.00

900939-A May 2000 Assembly (P/N 900209)
Cables-10
Units
Per
Ass'y.

PARTS & FRUs

CABLES
900939-A May 2000

Cables-11
CABLE
SEE NOTE 3


METAL EMI/RFI HOOD
WIRING DIAGRAM
C 1
PARTS & FRUs

SW1 N.O. 5
CABLES
PINS
C 8
SW2
N.O. 9
PENDANT CONNECTOR
ASSEMBLY ASSEMBLY
APPROVED SUPPLIER:
SEE TABLE FOR P/N's
900210 CC137-026-7.00 23.0' ± 3.0" B
900211 CC137-026-12.00 39.4' ± 5.0" B

900227 CC137-026-24.00 78.8' ± 5.0" A

900939-A May 2000 Assembly (P/N 900249)
Cables-12
Units
Per
Ass'y.

PARTS & FRUs

CABLES
900939-A May 2000

Cables-13

12
4
1 8, 9
2, 6, 7 4 10
10 5 15
CABLE CHART
Violet -B
903215 49' - 7" ± 3"
Blue -V
PARTS & FRUs

Orn/Grn -D
CABLES
Green 1.75 .15 2,4,6 -T 1.75 .15 8
Yellow -G
Orange -J
See
Cable Orn/Blk -P
1 Assy.
Chart Wht/Red -E
Wht/Blk -W
Wht/Orn -b
Wht/Grn -M
Wht/Yel -Z
Wht/Blu -L
Wht/Brn 1.75 .19 2,4,7 -Y 1.75 .19 9
-N
Grn/Yel
Grn/Yel -a
Grn/Yel -d
-X
Grn/Yel
Grn/Yel -K
Inner Drain CABLE

5.00 N/A 4,10,11 5.00 N/A 10,11
Outer Drain CLAMP

900939-A May 2000 Assembly (P/N 903249)
Cables-14
Units
Per
Ass'y.
1-8 900260 Adapter Assembly, Single Cable Interface Ref.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-15
NOTE: ALL DIMENSIONS ARE REFERENCE
7.5"
P2
SEE DETAIL B
P1
SEE DETAIL A
WIRE TABLE
APPROVED SUPPLIER
SIEMENS AG
P1 WIRE COLOR P2 P/N V45590-A 203-A2
1 _________ WH ________ 3a
2 _________ BR ________ 2d
3 _________ GN ________ 4a
ROW
9/10
4 _________ YEL ________ 4b l = EMPTY PINS

5 _________ GY ________ 1c ROW d
6 3d PIN 18
7
8 _________ RD ________ 4c
9
PARTS & FRUs

10
ROW
8/9
11 ROW 9/10 ROW 8/9
CABLES
12 ________ VI ____________ 6b PIN 1 = EMPTY PINS
PIN 14 ROW a
13 ________ OR ____________ 5d PIN 1
14 ________ CLR ___________ 5c MOUNTING
GN/YEL ROW 1/2 HOLE
GN/YEL 18a PIN 1
GND RING GN/YEL DETAIL B
DETAIL A P2 BOTTOM VIEW
TERMINAL GN/YEL 18d
(MOUNTING GN/YEL P1 BOTTOM VIEW
HOLES) GN/YEL 15b
GN/YEL
GN/YEL 15c
GN/YEL
3 GN/YEL 1d
4 GN/YEL 1a
2 SHIELD
ROW
1/2
BR 8b
5 BR 8c
BL 10b
1 BL 10c
Figure 1-8 Single Cable Interface Adapter

900939-A May 2000 Assembly (P/N 900260)
Cables-16
Units
Per
Ass'y.
1-9 901024 Interface Cable Ref.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-17
0.125" NOTES:
(2 PLACES) 11" 1. ALL DIMENSIONS ARE RWEFERENCE.
2. CABLE ASSY. MUST HAVE LABEL
WITH LF PART NUMBER AND REVISION
IN LOCATION SHOWN.
DETAIL D 3. ORIENT AND TIGHTEN STRAIN RELIEF
NUT AS SHOWN IN DETAIL D
P1
P2 SEE DETAIL C
1.5" 5m/16'5"
3X .24 BLUE
0.5
JUMPER PINS SEE NOTE 2

9, 10, AND 14
TOGETHER
COMBO D-SHELL CONNECTOR CABLE MOUNTING PLATE WITH

CANNON # DBM 17WS2
SEE DETAIL A
HEYCO STRAIN RELIEF #3249
SEE DETAIL B
WIRE TABLE APPROVED SUPPLIER

4X .24 GRN/YEL GROUND SIEMENS AG
CONDUCTORS (2 PLACES) P/N V45590-A 203-A2
P2 WIRE COLOR P1 3X .24 GRN/YEL GROUND
1 _________ WH ________ 1 CONDUCTORS (1 PLACE)
2 _________ BR ________ 2
3 _________ GN ________ 3
ROW
4 _________ YEL ________ 4

9/10
5 _________ GY ________ 5 GROUND CONDUCTORS TERMINATED

WITH INSULATED RING TERMINALS
10 9 8 7 6 5 4 3 2 1
6 ________ PINK ________ 6
(OR HEAT SHRINKABLE TUBE)
7 ________ BL ________ 7
PARTS & FRUs

AMP # 2-31886-2 OR EQU. (3 PLACES) BL PINK GY YEL YEL BR WH
13 ________ RD ________ 8
14 ________ BK ________ 9
CABLES
CLEAR OR VI WH/RED WH/GN BK RD
10 _______ WH/GN ______ 10
ROW
8/9
11 _______ WH/RD ______ 11 COAX COAX

12 ________ VI _________12
9 ________ OR _________13
8 _______ CLEAR _______ 14 2.15 ø0.886
A1 ________ BR ________ COAX
A2 ________ WH ________ COAX
BR WH
GN/YEL GND STUD
GND RING A1 .725
TERMINAL
GN/YEL
GN/YEL 1.45
GN/YEL PIN 1 ø0.167 BR GN/YEL GN/YEL N.C. BL
GND RING
GN/YEL
TERMINAL GN/YEL .025 0.25
GN/YEL K J H G F E D C B A
1.075
GN/YEL
GND RING
GN/YEL DETAIL B l = EMPTY PINS
TERMINAL GN/YEL 3 PIN 15 PIN 1
GN/YEL 4 CABLE MOUNTING PLATE
DETAIL C ROW 1/2
NOTE: COAX PINS
MATERIAL: ARE MALE P1 BOTTOM VIEW
LINE BL
#18 GA. (.048) COLD ROLLED STEEL
ROW
RECEPTACLE BL 1 DETAIL A
1/2
TERMINAL FINISH
BL
LINE CLEAR CHROMATE
BR
RECEPTACLE P2 PIN VIEW OVER ZINC PLATE
BR 5
TERMINAL
BR
Figure 1-9 Interface Cable (P/N 901024)

900939-A May 2000
Cables-18
Units
Per
Ass'y.

specifications.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-19
PARTS & FRUs

CABLES
900939-A May 2000
Cables-20
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-1
TOSHIBA CABLES MODEL NUMBER 900007
PARTS & FRUs

CABLES
900939-A May 2000
Cables-2
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-3
4.5m ± .05m
Cord
SJT, 3 x 14 AWG
UL Listed
Type C19
6.0 Max. IEC 320/C19
16A, 250VAC
PARTS & FRUs

Label
Plug UL Approved
CABLES
NEMA 5-15
Hospital Grade
15A, 125VAC
UL Approved
CSA Certified
See Note 1
Notes:

900939-A May 2000
Cables-4
Units
Per
Ass'y.

lengths and P/Ns.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-5
SEE CABLE CHART
CABLE
BELDEN P/N: 8312

WIRING TABLE
CABLE FROM TO
BLACK M-1 F-1
PAIR
RED -2 -2
PARTS & FRUs

BLACK -3 -3
PAIR
CABLES
WHITE -4 -4
BLACK -5 -5
PAIR
GREEN -6 -6
BLACK -7 -7
PAIR
BLUE -8 -8
APPROVED SUPPLIER:
BLACK -9 -9
PAIR
PAIR
BROWN -12 -12
BLACK -13 -13
PAIR
ORANGE -22 -22
CABLE CHART
RED -14 -14
WHITE -15 -15
CABLE ASSY. CONSOLE
PAIR
902006 CC130-022-6.00 6M (19.7 FT.) 19.7' ± 2" B
RED -18 -18
BLUE -19 -19 CC130-022-15.00 15M (49.2 FT.) 49.2' ± 3" B
PAIR
24M (78.7 FT.)
YELLOW -21 -21
CABLE ASSY. CONSOLE
RED -23 -23 902030 CC130-022-30.00 30M (98.4 FT.) 98.4' ± 5" B
PAIR
BROWN -24 -24
SINGLE N/A -25 -25

900939-A May 2000
Cables-6
Units
Per
Ass'y.

lengths and P/Ns.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-7
2, 6, 7 4 3, 8, 9
10 - (2 places)

Violet -B -B
White -U -U
Orn/Blu -C -C
Orn/Grn -D -D
Green 1.75 .15 2,4,6 -T 1.75 .15 2,4,8 -T
Brown -F -F
PARTS & FRUs

Gray -H -H
CABLES
Orange
903018
-J -J
Cable Orn/Blk -P -P
Chart Wht/Red -E -E
Wht/Orn -b -b
Wht/Grn -M -M
Wht/Blu -Z -Z
Wht/Yel -L -L
Wht/Brn 1.75 .19 2,4,7 -Y 1.75 .19 3,4,9 -Y
Grn/Yel -N -N 11
-d -d Drain Wires
Grn/Yel
Grn/Yel -X -X

5.00 N/A 4,10,11 5.00 N/A 4,10,11 CLAMP
Outer Drain CLAMP

900939-A May 2000
Cables-8
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-9
78.7' ± 4"
CABLE
BELDEN P/N: 8337
MALE CONNECTOR

METAL EMI/RF1 HOOD
PARTS & FRUs

WIRING TABLE
CABLES
CABLE CONNECTOR
PAIR
PAIR
PAIR
PAIR
PAIR
RED/BLUE STRIPE -7
PAIR
BLUE/RED STRIPE -8
PAIR

900939-A May 2000
Cables-10
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-11
39.4' +/- 3"
CABLE
BELDEN P/N: 9614 9" ± .5"
MALE CONNECTOR

METAL EMI/RFI HOOD
CONNECTOR
PARTS & FRUs

CABLES
WIRING TABLE
CABLE
CONDUCTORS FROM TO
BLACK P1-1 P2-1

RED -2 -2
GREEN -3 -3
WHITE -4 -4
BROWN -5 -5
BLUE -6 -6
ORANGE -7 -7
PURPLE -9 P3-OUTER

900939-A May 2000
Cables-12
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-13

(APPROXIMATE)
6" MIN. 6" MIN.

< 1.00" COIL O.D.
METAL EMI/RFI HOOD
PARTS & FRUs

WIRING DIAGRAM
CABLES
C 1
SW1 N.O. 5
PINS
C 8
SW2
N.O. 9
PENDANT CONNECTOR
ASSEMBLY ASSEMBLY
FOIL SHIELD
APPROVED SUPPLIER:

P/N: CC138-027-5.00

900939-A May 2000 Assembly (P/N 900209)
Cables-14
Units
Per
Ass'y.

PARTS & FRUs

CABLES
900939-A May 2000

Cables-15
CABLE
SEE NOTE 3


METAL EMI/RFI HOOD
WIRING DIAGRAM
C 1
SW1
PARTS & FRUs

N.O. 5
PINS
CABLES
C 8
SW2
N.O. 9
PENDANT CONNECTOR
ASSEMBLY ASSEMBLY
APPROVED SUPPLIER:
SEE TABLE FOR P/N's
900210 CC137-026-7.00 23.0' ± 3.0" B
900211 CC137-026-12.00 39.4' ± 5.0" B

900227 CC137-026-24.00 78.8' ± 5.0" A

900939-A May 2000 Assembly (P/N 900249)
Cables-16
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-17
78.7' +/-4"
CABLE
BELDEN P/N: 9614
FEMALE CONNECTOR

METAL EMI/RFI HOOD
PARTS & FRUs

CABLES
WIRING TABLE
CABLE CONNECTOR
BLACK -1
RED -2
GREEN -3
WHITE -4
BROWN -5
BLUE -6
ORANGE -7
PURPLE -9

900939-A May 2000
Cables-18
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-19
23'- 3"
CABLE
METAL EMI/RFI HOOD
PARTS & FRUs

WIRING DIAGRAM
CABLES
C 1
N.O. 5
PINS
C 8
9
N.O.

ASSEMBLY CONNECTOR
ASSEMBLY
APPROVED SUPPLIER:


900939-A May 2000
Cables-20
Units
Per
Ass'y.

PARTS & FRUs

CABLES
900939-A May 2000

Cables-21

12
4
1 8, 9
2, 6, 7 4 10
10 5 15
CABLE CHART
Violet -B
903215 49' - 7" ± 3"
Blue -V
PARTS & FRUs

Orn/Grn -D
CABLES
Green 1.75 .15 2,4,6 -T 1.75 .15 8
Yellow -G
Orange -J
See
Cable Orn/Blk -P
1 Assy.
Chart Wht/Red -E
Wht/Blk -W
Wht/Orn -b
Wht/Grn -M
Wht/Yel -Z
Wht/Blu -L
Wht/Brn 1.75 .19 2,4,7 -Y 1.75 .19 9
-N
Grn/Yel
Grn/Yel -a
Grn/Yel -d
-X
Grn/Yel
Grn/Yel -K
Inner Drain CABLE

5.00 N/A 4,10,11 5.00 N/A 10,11
Outer Drain CLAMP

900939-A May 2000 Assembly (P/N 903249)
Cables-22
Units
Per
Ass'y.
1-11 900252 Toshiba Universal Interface Cable #1 Ref.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-23
LENGTH
SEE CHART
CABLE
BELDEN P/N: 9948
2
2 - SEE NOTE 7
SEE NOTE 5. 3"

LABEL:
POSITRONICS #5054-22-4
REF. LF P/N 904252-1
2 - (25 PLACES) 2
2
SEE NOTE 4 2
FEMALE CONNECTOR DRAIN WIRE
APPROVED SUPPLIER:
25 POS. D-SHELL PLUG (SOCKET CONTACTS) POSITRONIC INDUSTRIES INC.
METAL EMI/RF1 HOOD P/N: CC 1115-24
PIN P/N: FC7520D (24-20 AWG CRIMP)
WIRING TABLE
PREPARATION AND
TERMINATION OF ENDS
CUT-OFF CONNECTOR STRIP ASSY.
COLOR LENGTH
PARTS & FRUs

LENGTH TERMINATIONS LENGTH ITEM#
BLACK -1
WHITE -2 NOTE 7,8 N/A N/A
CABLES
RED -3
GREEN -4
NOTES:
ORANGE -5
6" .156" 6 1. U.I. CABLE ASSY. TO BE INDIVIDUALLY BAGGED AND MARKED WITH LF PART
BLUE -6
NUMBER, REVISION, AND INSPECTION ACCEPTANCE STAMP.
WHITE/BLACK -7
RED/BLACK -8 2. CRIMP CONTACTS AND CONNECTOR FERRULE TO BE CRIMPED
GREEN/BLACK -9
ONLY WITH TOOLING AS SPECIFIED BY THEIR MANUFACTURER.
ORANGE/BLACK -10 NOTE 7,8 N/A N/A
BLUE/BLACK -11 3. U.I. CABLE ASSY TO BE LOT CERTIFIED TO HAVE PASSED VISUAL,
BLACK/WHITE -12 CONTINUITY, SHORT AND MECHANICAL TESTING.
RED/WHITE -13
24M(78.7') GREEN/WHITE -14 6" .156" 6 4. THE SLIDE LOCK LEVER IS POSITIONED ON PIN 1 END OF CONNECTOR.
BLUE/WHITE -15
BLACK/RED -16 5. PLACE LABEL ON HOOD OF FEMALE CONNECTOR ONLY, IN APPROXIMATE
WHITE/RED -17 NOTE 7,8 N/A N/A
POSITION SHOWN.
ORANGE/RED -18
BLUE/RED -19 6" .156" 6 6. SEE LF PRODUCT STRUCTURE SYSTEM FOR PARTS LIST.
RED/GREEN -20
ORANGE/GREEN -21 7. TRIM UNUSED CONDUCTORS AS SHORT AS POSSIBLE. SHRINK .375" ± .030"
BLACK/WHITE/RED -22 LENGTHS OF HEAT SHRINKABLE TUBING OVER ENDS. SLIP LARGE SHRINK
WHITE/BLACK/RED -23 NOTE 7,8 N/A N/A TUBING OVER UNUSED WIRES AND END OF CABLE 1.5" FROM END AND
RED/BLACK/WHITE -24 SHRINK IN PLACE.
BRAID SHIELD FERRULE 8. DETERMINED BY MANUFACTURER.
DRAIN WIRE N.C. 6" N/A 5
Tolerances: Cut-Off Length = ± 4" Strip Length = ± .032
Figure 1-11 Toshiba Universial Interface

900939-A May 2000 Cable #1 (P/N 900252)
Cables-24
Units
Per
Ass'y.
1-12 900257 Toshiba Universal Interface Cable #2-A Ref.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-25
NOTES:
LENGTH 1. U.I. CABLE ASSY. TO BE INDIVIDUALLY BAGGED AND MARKED WITH LF PART
SEE CHART NUMBER, REVISION, AND INSPECTION ACCEPTANCE STAMP.
SEE NOTE 5 CABLE 2. CRIMP CONTACTS AND CONNECTOR FERRULE TO BE CRIMPED
BELDEN P/N: 9948 ONLY WITH TOOLING AS SPECIFIED BY THEIR MANUFACTURER.
3. U.I. CABLE ASSY TO BE LOT CERTIFIED TO HAVE PASSED VISUAL,
2 - SEE NOTE 7 2 CONTINUITY, SHORT AND MECHANICAL TESTING.
4. THE SLIDE LOCK LEVER IS POSITIONED ON PIN 1 END OF CONNECTOR.
5. LF AND MANUFACTURER'S P/Ns TO BE ON HOOD OF FEMALE CONNECTOR
MAY BE STAMPED ON, OR PUT ON WITH A LABEL.
6. INSTALL AND SHRINK 0.375 ± .030" LENGTHS OF HEAT SHRINKABLE TUBING
ITEM 4, PRIOR TO INSERTING CONTACT INTO CONNECTOR TO ENSURE
CONTACT IS NOT VISIBLE AFTER INSERTION.
7. SLIDE CONNECTOR BUSHING OVER DRAIN WIRE AT LEAST 1". ITEM 2.
8. ALL CONDUCTORS MUST HAVE HEAT SHRINK OVER SOLDER JOINT
AT CONNECTOR.
9. APPLY A SMALL AMOUNT OF ITEM 5 TO SCREWS BEFORE INSTALLING.
2 2 10. CRIMP RING TERMINAL, ITEM 8, SO TUBING, ITEM 6, IS UNDER THE
INSULATION CRIMP AND DRAIN WIRE IS UNDER THE CONDUCTOR CRIMP.
2 11. SHRINK .375 ± .030" HEAT SHRINK TUBING ITEM 4 OVER ENDS OF UNUSED
CONDUCTORS.
12. TO BE DETERMINED BY MANUFACTURER.
2 - (15 PLACES) 2 - SEE NOTE 10
SEE NOTE 4
2 - SEE NOTE 7 0.375 ± .030
2
DETAIL A
DRAIN 2 - SEE NOTE 8

2 - SEE NOTE 6 (10) PLACES
2 - SEE DETAIL A

PREPARATION AND TERMINATION OF ENDS
PARTS & FRUs

CUT-OFF STRIP ASS'Y. TO P2 STRIP ASS'Y. FROM P1
ITEM COLOR LENGTH LENGTH LENGTH
CABLES
LENGTH LENGTH ITEM# PIN # ITEM# PIN #
GREEN P2:4 P1:1
ORANGE P2:5 P1:2
BLUE P2:6 P1:3
WHITE/BLACK P2:7 P1:4
GREEN/WHITE
2 - SEE NOTE 6
P2:14 P1:5
BLACK/WHITE P2:19 P1:6
DETAIL B
BLACK P2:1 P1:7
WHITE 0.75 .156" 2,4,5 P2:2 SEE SEE SEE P1:8
NOTE 12 NOTE 12 NOTE 12 JUMPER BETWEEN P2:14 AND P2:15
RED/BLACK P2:8 P1:9
GREEN/WHITE P2:9 P1:10
N/A 10'
± 2" RED P2:16 N.C.
ORANGE/BLACK P2:17 N.C.
P2:1 (REAR VIEW)
BLUE/BLACK P2:18 N.C.
RED/WHITE P2:25 N.C. 2 - (14) PLACES
N.C. REF.
BLUE/WHITE N.C.
Wht/Blk P2:3,10-13 N.C.
Wht/Orn P2:20-24 N.C.
BRAID SHIELD FLUSH W/ APPROVED SUPPLIER:
N/A N/A
FOIL SHIELD JACKET
CLAMP SCREW FERRULE POSITRONIC INDUSTRIES INC. 2 REF.
DRAIN 4.75' N/A 2,7,9
P/N: CC 1118-2.54
10 SEE TO P2:15
NOTE 12 ADD JUMPER FROM P2:14
DETAIL C
Tolerances: Cut-Off = ± .5. Strip Length: = ± .032 Prep Length = ± .125

900939-A May 2000 Cable 2-A (P/N 900257)
Cables-26
Units
Per
Ass'y.
1-13 900258 Toshiba Universal Interface 2-B Ref.

specifications.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-27
LENGTH
SEE CHART NOTES:
CABLE
1. U.I. CABLE ASSY. TO BE INDIVIDUALLY BAGGED AND MARKED WITH LF PART
SEE NOTE 5 BELDEN P/N: 9948
2 NUMBER, REVISION, AND INSPECTION ACCEPTANCE STAMP.
SEE DETAIL A,B 2. CRIMP CONTACTS AND CONNECTOR FERRULE TO BE CRIMPED
ONLY WITH TOOLING AS SPECIFIED BY THEIR MANUFACTURER.
3. U.I. CABLE ASSY TO BE LOT CERTIFIED TO HAVE PASSED VISUAL,
CONTINUITY, SHORT AND MECHANICAL TESTING.
4. THE SLIDE LOCK LEVER IS POSITIONED ON PIN 1 END OF CONNECTOR.
5. LF AND MANUFACTURER'S P/Ns TO BE ON HOOD OF FEMALE CONNECTOR
MAY BE STAMPED ON, OR PUT ON WITH A LABEL.
6. INSTALL AND SHRINK 0.375 ± .030" LENGTHS OF HEAT SHRINKABLE TUBING
ITEM 4, PRIOR TO INSERTING CONTACT INTO CONNECTOR TO ENSURE
CONTACT IS NOT VISIBLE AFTER INSERTION.
7. SLIDE CONNECTOR BUSHING OVER DRAIN WIRE AT LEAST 1". ITEM 2.
8. ALL CONDUCTORS MUST HAVE HEAT SHRINK OVER SOLDER JOINT
AT CONNECTOR.
9. APPLY A SMALL AMOUNT OF ITEM 5 TO SCREWS BEFORE INSTALLING.
2 10. CRIMP RING TERMINAL, ITEM 8, SO TUBING, ITEM 6, IS UNDER THE
INSULATION CRIMP AND DRAIN WIRE IS UNDER THE CONDUCTOR CRIMP.
11. SHRINK .375 ± .030" HEAT SHRINK TUBING ITEM 4 OVER ENDS OF UNUSED
2 - SEE NOTE 8 CONDUCTORS.
(15 PLACES) 12. TO BE DETERMINED BY MANUFACTURER.
2 2 - SEE NOTE 7
SEE NOTE 4 APPROVED SUPPLIER:
P3:1 (REAR VIEW)
2 - REF.
PART NO. LENGTH POSITRONIC P/N DESCRIPTION REV.
900258-18 18m ± 150mm CC 1119-18 CABLE, 18 meter, UNIV INTERFACE A
DETAIL A

2 REF.
INSTALL JUMPER P3:6 to P3:7 and P3:13 to P3:14

PREPARATION AND TERMINATION OF ENDS
STRIP ASS'Y. TO P3 STRIP ASS'Y. FROM P2
PARTS & FRUs

ITEM COLOR LENGTH LENGTH ITEM# PIN # LENGTH LENGTH ITEM# PIN #
BLACK P3:1 P2:6
CABLES
WHITE P3:2 N.C. DETAIL B
RED P3:3 P2:2
GREEN P3:4 P2:4
ORANGE P3:5 N.C.
BLUE P3:8 P2:5
WHITE/BLACK P3:9 N.C.
RED/BLACK 0.75 .156" 2,4,5 P3:10 SEE SEE SEE P2:1
NOTE 10 NOTE 10 NOTE 10
GREEN/BLACK P3:11 P2:3
ORANGE/BLACK P3:12 N.C.
N/A
BLUE/BLACK P3:15 N.C.
BLACK/WHITE N.C. N.C.
RED/WHITE N.C. N.C.
GREEN/WHITE N.C. N.C.
BLUE/WHITE N.C. N.C.
BRAID SHIELD FLUSH W/ N/A N/A
FOIL SHIELD JACKET
DRAIN 4.75' N/A 2,7,9
ADD JUMPER FROM P3:6 SEE SEE SEE TO P3:7
2
ADD JUMPER FROM P3:13 NOTE 10 NOTE 10 NOTE 10 TO P3:14
Tolerances: Cut-Off lENGTH = ± 0.5. Strip Length: = ± .032 Prep Length = ± .125

900939-A May 2000 Cable 2-B (P/N 900258)
Cables-28
Units
Per
Ass'y.

specifications.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-29
PARTS & FRUs

CABLES
900939-A May 2000
Cables-30
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-1
YUFU CABLES MODEL NUMBER 900008
PARTS & FRUs

CABLES
900939-A May 2000
Cables-2
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-3
4.5m ± .05m
Cord
SJT, 3 x 14 AWG
UL Listed
Type C19
6.0 Max. IEC 320/C19
16A, 250VAC
PARTS & FRUs

Label
Plug UL Approved
CABLES
NEMA 5-15
Hospital Grade
15A, 125VAC
UL Approved
CSA Certified
See Note 1
Notes:

900939-A May 2000
Cables-4
Units
Per
Ass'y.

lengths and P/Ns.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-5
SEE CABLE CHART
CABLE
BELDEN P/N: 8312

WIRING TABLE
CABLE FROM TO
BLACK M-1 F-1
PAIR
RED -2 -2
PARTS & FRUs

BLACK -3 -3
PAIR
CABLES
WHITE -4 -4
BLACK -5 -5
PAIR
GREEN -6 -6
BLACK -7 -7
PAIR
BLUE -8 -8
APPROVED SUPPLIER:
BLACK -9 -9
PAIR
PAIR
BROWN -12 -12
BLACK -13 -13
PAIR
ORANGE -22 -22
CABLE CHART
RED -14 -14
WHITE -15 -15
CABLE ASSY. CONSOLE
PAIR
902006 CC130-022-6.00 6M (19.7 FT.) 19.7' ± 2" B
RED -18 -18
BLUE -19 -19 CC130-022-15.00 15M (49.2 FT.) 49.2' ± 3" B
PAIR
24M (78.7 FT.)
YELLOW -21 -21
CABLE ASSY. CONSOLE
RED -23 -23 902030 CC130-022-30.00 30M (98.4 FT.) 98.4' ± 5" B
PAIR
BROWN -24 -24
SINGLE N/A -25 -25

900939-A May 2000
Cables-6
Units
Per
Ass'y.

lengths and P/Ns.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-7
2, 6, 7 4 3, 8, 9
10 - (2 places)

Violet -B -B
White -U -U
Orn/Blu -C -C
Orn/Grn -D -D
Green 1.75 .15 2,4,6 -T 1.75 .15 2,4,8 -T
Brown -F -F
PARTS & FRUs

Gray -H -H
CABLES
Orange
903018
-J -J
Cable Orn/Blk -P -P
Chart Wht/Red -E -E
Wht/Orn -b -b
Wht/Grn -M -M
Wht/Blu -Z -Z
Wht/Yel -L -L
Wht/Brn 1.75 .19 2,4,7 -Y 1.75 .19 3,4,9 -Y
Grn/Yel -N -N 11
-d -d Drain Wires
Grn/Yel
Grn/Yel -X -X

5.00 N/A 4,10,11 5.00 N/A 4,10,11 CLAMP
Outer Drain CLAMP

900939-A May 2000
Cables-8
Units
Per
Ass'y.

-8 215115 Ty-Rap Ties 2
PARTS & FRUs

CABLES
900939-A May 2000

Cables-9
5 3
SEE DETAIL B 7
DRAIN
DETAIL A
1
6, 9 3
8 1
2,4,5
10,11,12,13,14,15,5 DRAIN
APPROVED SUPPLIER:

P2:1 (REAR VIEW)
P/N: CC1014-0.25
PARTS & FRUs

CABLES
ITEM
CUT-OFF
COLOR
BROWN 1 19 DETAIL C
RED 2 16
ORANGE 3 4
YELLOW 4 7
GREEN 5 6
0.75" 0.156" 2,4,5 SEE SEE SEE
WHITE 7 8
5,12 5,12
1
VIOLET 9 14
NA NA -
FOIL SHIELD JACKET
11
SEE SEE SEE SEE
P2:14 5,12 5,12 P2:13
DETAIL C

900939-A May 2000 Assembly (P/N 900204)
Cables-10
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-11
78.7' ± 4"
CABLE
BELDEN P/N: 8337
MALE CONNECTOR

METAL EMI/RF1 HOOD
PARTS & FRUs

WIRING TABLE
CABLES
CABLE CONNECTOR
PAIR
PAIR
PAIR
PAIR
PAIR
RED/BLUE STRIPE -7
PAIR
BLUE/RED STRIPE -8
PAIR

900939-A May 2000
Cables-12
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-13
39.4' +/- 3"
CABLE
BELDEN P/N: 9614 9" ± .5"
MALE CONNECTOR

METAL EMI/RFI HOOD
CONNECTOR
PARTS & FRUs

CABLES
WIRING TABLE
CABLE
CONDUCTORS FROM TO
BLACK P1-1 P2-1

RED -2 -2
GREEN -3 -3
WHITE -4 -4
BROWN -5 -5
BLUE -6 -6
ORANGE -7 -7
PURPLE -9 P3-OUTER

900939-A May 2000
Cables-14
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-15

(APPROXIMATE)
6" MIN. 6" MIN.

< 1.00" COIL O.D.
METAL EMI/RFI HOOD
PARTS & FRUs

WIRING DIAGRAM
CABLES
C 1
SW1 N.O. 5
PINS
C 8
SW2
N.O. 9
PENDANT CONNECTOR
ASSEMBLY ASSEMBLY
FOIL SHIELD
APPROVED SUPPLIER:

P/N: CC138-027-5.00

900939-A May 2000 Assembly (P/N 900209)
Cables-16
Units
Per
Ass'y.

PARTS & FRUs

CABLES
900939-A May 2000

Cables-17
CABLE
SEE NOTE 3


METAL EMI/RFI HOOD
WIRING DIAGRAM
C 1
PARTS & FRUs

SW1 N.O. 5
CABLES
PINS
C 8
SW2
N.O. 9
PENDANT CONNECTOR
ASSEMBLY ASSEMBLY
APPROVED SUPPLIER:
SEE TABLE FOR P/N's
900210 CC137-026-7.00 23.0' ± 3.0" B
900211 CC137-026-12.00 39.4' ± 5.0" B

900227 CC137-026-24.00 78.8' ± 5.0" A

900939-A May 2000 Assembly (P/N 900249)
Cables-18
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-19
78.7' +/-4"
CABLE
BELDEN P/N: 9614
FEMALE CONNECTOR

METAL EMI/RFI HOOD
PARTS & FRUs

CABLES
WIRING TABLE
CABLE CONNECTOR
BLACK -1
RED -2
GREEN -3
WHITE -4
BROWN -5
BLUE -6
ORANGE -7
PURPLE -9

900939-A May 2000
Cables-20
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-21
23'- 3"
CABLE
METAL EMI/RFI HOOD
PARTS & FRUs

WIRING DIAGRAM
CABLES
C 1
N.O. 5
PINS
C 8
9
N.O.

ASSEMBLY CONNECTOR
ASSEMBLY
APPROVED SUPPLIER:


900939-A May 2000
Cables-22
Units
Per
Ass'y.
1-11 900251 Universal Interface Cable Assembly Ref.

specifications.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-23
LENGTH
SEE CHART
CABLE
BELDEN P/N: 9948
FEMALE CONNECTOR

METAL EMI/RF1 HOOD
SOCKET P/N: FC7520D (24-20 AWG CRIMP)

CABLE CONNECTOR
9.8 FT. ± 1" CC131-023-03.00 A
BLACK -1 6M
PARTS & FRUs

WHITE -2 900251-06 19.7 FT. ± 2" CC131-023-06.00 A
RED -3 9M
CABLES
900251-09 29.5 FT. ± 2"
CC131-023-09.00 A
GREEN -4
12 M CC131-023-12.00 A
ORANGE -5 900251-12 39.4 FT. ± 3"
BLUE -6 15 M
900251-15 CC131-023-15.00 A
49.2 FT. ± 3"
WHITE/BLACK -7
18 M
RED/BLACK -8 900251-18 59.1 FT. ± 3"
CC131-023-18.00 A
GREEN/BLACK -9 21 M
900251-21 CC131-023-21.00 A
68.9. FT. ± 4"
ORANGE/BLACK -10
24 M
BLUE/BLACK -11 900251-24 78.7 FT. ± 4" CC131-023-24.00 A
BLACK/WHITE -12 27 M
900251-27 88.5 FT. ± 4" CC131-023-27.00 A
RED/WHITE -13
30 M
GREEN/WHITE -14 900251-30 98.4 FT. ± 5"
CC131-023-30.00 A
BLUE/WHITE -15
BLACK/RED -16
WHITE/RED -17
ORANGE/RED -18
BLUE/RED -19
RED/GREEN -20
ORANGE/GREEN -21
BLACK/WHITE/RED -22
WHITE/BLACK/RED -23
RED/BLACK/WHITE -24
Figure 1-11 Univeral Interface Cable

900939-A May 2000 Assembly (P/N 900251)
Cables-24
Units
Per
Ass'y.

PARTS & FRUs

CABLES
900939-A May 2000

Cables-25

12
4
1 8, 9
2, 6, 7 4 10
10 5 15
CABLE CHART
Violet -B
903215 49' - 7" ± 3"
Blue -V
PARTS & FRUs

Orn/Grn -D
CABLES
Green 1.75 .15 2,4,6 -T 1.75 .15 8
Yellow -G
Orange -J
See
Cable Orn/Blk -P
1 Assy.
Chart Wht/Red -E
Wht/Blk -W
Wht/Orn -b
Wht/Grn -M
Wht/Yel -Z
Wht/Blu -L
Wht/Brn 1.75 .19 2,4,7 -Y 1.75 .19 9
-N
Grn/Yel
Grn/Yel -a
Grn/Yel -d
-X
Grn/Yel
Grn/Yel -K
Inner Drain CABLE

5.00 N/A 4,10,11 5.00 N/A 10,11
Outer Drain CLAMP

900939-A May 2000 Assembly (P/N 903249)
Cables-26
Units
Per
Ass'y.

specifications.
PARTS & FRUs

CABLES
900939-A May 2000

Cables-27
PARTS & FRUs

CABLES
Figure 1-13 Multiple Handswitch
900939-A May 2000 Cable (P/N 900935)
Cables-28
Units
Per
Ass'y.
PARTS & FRUs

CABLES
900939-A May 2000

Liebel-Flarsheim
2111 E. GALBRAITH ROAD CINCINNATI, OHIO 45237-1640

Mallinckrodtliebel-Flarsheim Parts Manual

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1

Parts Manual 900939-A

of all Angiomat Illumena components that may be used in conjunction with

• Pedestal and Mounts

900939-A May 2000

SECTION TITLE PAGE

900939-A Mar 2000

900939-A May 2000

RECORDING SERIAL NUMBERS AND SOFTWARE VERSIONS

(located on powerpack and pedestal)

Installing Company ___________________________________

Phone Number _______________________________________

900939-A Mar 2000

COMPONENT PART LOCATIONS

Powerhead Part Number

Part Number Location under clamp

Li ebel -Fl ar shei m

Powerpack Rack Mount Part Number Location

900939-A May 2000

900939-A Mar 2000

POWERHEAD PART NO. 903000

FIGURE 1-1 POWERHEAD ASSEMBLY (P/N 903000) .................................. 1-3

900939-A May 2000

POWERPACK PART NO. 901000

900939-A Mar 2000

FIGURE 1-1 200 ML REAR LOAD, SYRINGE HOLDER

900939-A May 2000

LF CABLES MODEL NUMBER 900001 .............................................................. 1-1

900939-A Mar 2000

SIEMENS CABLES MODEL NUMBER 900002 ................................................... 1-1

FIGURE 1-3 POWERHEAD EXTENSION CABLE (P/N 903049) ................... 1-5

900939-A May 2000

GE CABLES MODEL NUMBER 900005 .............................................................. 1-1

900939-A Mar 2000

NON-OEM CABLES MODEL NUMBER 900006 .................................................. 1-1

FIGURE 1-3 POWERHEAD EXTENSION CABLE (P/N 903049) ................... 1-5

900939-A May 2000

YUFU CABLES MODEL NUMBER 900008 .......................................................... 1-1

900939-A Mar 2000

This page is intentionally left blank

900939-A May 2000

CONSOLE PART NO. 902000

Part Number Description Figure

PARTS & FRUs

PARTS & FRUs

900939-A May 2000

PARTS & FRUs

Figure 1-1 Console Assembly (P/N 902000)

1-2 902001 Console PCB Assembly Ref.

Washer #4 Int Tooth 4 Wash1-Wash4

Resistors, 1K, SMT, 1206, 1/8W, 5% 1 R22

PARTS & FRUs

Resistors, 47K, SMT, 1206, 1/8W, 5% 1 R9

900939-A May 2000

VIEWED FROM COMPONENT SIDE

PARTS & FRUs

Figure 1-2 Console PCB Assembly (P/N 902001)

Resistors, 130K, SMT, 1206, 1/8W, 1% 1 R99

Ceramic Chip Cap. SMT, 0.1 uf 33 C5-C7, C9-C33,

IC, Quad, 2 Input or Gate 2 U18, U27

PARTS & FRUs

IC, Memory, Flash 4 MB, SMT 4 U5-U8

900939-A May 2000